Groen CHFP-1-3 Installation Manual

P IMPORTANT INFORMATION P KEEP FOR OPERATOR P IMPORTANT INFORMATION P
OPERATOR MANUAL OM-CHFP
Part Number 121031 DOMESTIC
MODELS: CHFP/1, CHFP/1-E
CHFP/2, CHFP/2-E Braising Pans
Stainless Steel Cabinet Mounted Power Tilting Gas Heated
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
WARNING DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
POST IN A PROMINENT LOCATION
INSTRUCTIONS TO BE FOLLOWED IN THE EVEN USER SMELLS GAS. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR LOCAL GAS SUPPLIER. AS A MINIMUM, TURN OFF THE GAS AND CALL YOUR GAS COMPANY AND YOUR AUTHORIZED SERVICE AGENT. EVACUATE ALL PERSONNEL FROM THE AREA.
WARNING IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
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IMPORTANT — READ FIRST — IMPORTANT
CAUTION: HIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT. CAUTION: UNIT WEIGHS 585 TO 720 LB. (266 TO 327 KG). FOR SAFE HANDLING, INSTALLER SHOULD
OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.
WARNING: INSTALLATION OF THE BRAISING PAN MUST BE DONE BY PERSONNEL QUALIFIED TO
WORK WITH GAS AND ELECTRICITY. IMPROPER INSTALLATION CAN RESULT IN INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT.
WARNING: THIS UNIT IS DESIGNED FOR COMMERCIAL USE. NEVER USE HOME OR RESIDENTIAL
GRADE GAS CONNECTIONS. THEY DO NOT MEET GAS CODES AND COULD BE HAZARDOUS.
DANGER: ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED. FAILURE TO GROUND
UNIT COULD RESULT IN ELECTROCUTION AND DEATH. WARNING: KEEP THE APPLIANCE AREA FREE AND CLEAR OF COMBUSTIBLE MATERIALS. CAUTION: BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING
INSTRUCTIONS, CAUTIONS AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL. CAUTION: KEEP FLOORS IN BRAISING PAN WORK AREA CLEAN AND DRY. IF SPILLS OCCUR, CLEAN
IMMEDIATELY TO AVOID THE DANGER OF SLIPS OR FALLS. WARNING: WHEN TILTING BRAISING PAN FOR PRODUCT TRANSFER:
1) USE CONTAINER DEEP ENOUGH TO CONTAIN AND MINIMIZE PRODUCT SPLASHING.
2) PLACE CONTAINER ON STABLE, FLAT SURFACE, AS CLOSE TO PAN AS POSSIBLE.
3) STAND TO SIDE OF PAN WHILE POURING — NOT DIRECTLY IN POUR PATH OF HOT CONTENTS.
4) RETURN PAN BODY TO LEVEL POSITION AFTER CONTAINER IS FILLED OR TRANSFER IS COMPLETE.
5) DO NOT OVER FILL CONTAINER. AVOID DIRECT SKIN CONTACT WITH HOT CONTAINER AND ITS CONTENTS.
WARNING: DO NOT HEAT AN EMPTY PAN FOR MORE THAN 5 MINUTES AT A SETTING HIGHER
THAN 300oF.
WARNING: IF THE PAN CONTAINS ITEMS IN SAUCE OR MELTED FAT, THEY CAN SLIDE FORWARD
SUDDENLY DURING TILTING AND CAUSE THE HOT LIQUID TO SPLASH OUT.
WARNING: AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE PAN. DIRECT
CONTACT COULD RESULT IN SEVERE BURNS.
WARNING: KEEP WATER AND SOLUTIONS OUT OF CONTROLS AND BURNERS. NEVER SPRAY OR
HOSE THE CONTROL CONSOLE, OR ELECTRICAL CONNECTIONS.
CAUTION: MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND
CLOTHING. PRECAUTIONS SHOULD BE TAKEN TO WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED.
WARNING: THE CONTROL BOX IS NOT WATERPROOF. TAKE CARE TO KEEP WATER AND
CLEANING SOLUTIONS OUT OF THE BOX. NEVER HOSE OR SPRAY ELECTRICAL CONTROLS, CONNECTIONS OR CONTROL CONSOLE.
WARNING: BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER
SUPPLY AND CLOSE THE MAIN GAS COCK. ALLOW FIVE MINUTES FOR UNBURNED GAS TO VENT.
CAUTION: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR
AUTHORIZED DISTRIBUTORS CAN CAUSE INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES.
IMPORTANT: Service performed by other than factory authorized personnel will void all warranties.
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Table of Contents
IMPORTANT OPERATOR WARNINGS (READ FIRST) ....................... 2
EQUIPMENT DESCRIPTION ............................................ 4
INSPECTION AND UNPACKING ......................................... 5
INSTALLATION ...................................................... 6
INITIAL START-UP ................................................... 7
OPERATION ........................................................ 7
SEQUENCE OF OPERATION .......................................... 10
CLEANING ......................................................... 11
MAINTENANCE ..................................................... 12
TROUBLESHOOTING ................................................ 13
PARTS LIST ........................................................ 16
DIAGRAMS & SCHEMATICS ........................................... 20
MAINTENANCE LOG ................................................. 25
REFERENCES ...................................................... 26
WARRANTY ........................................................ 27
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Equipment Description
Groen Gas Heated Braising Pans provide a stainless steel pan equipped with patented heat transfer fins, burner/combustion chamber, power tilting mechanism, thermostatic controls, and hinged cover. The Braising Pan can serve as braising unit, griddle, fry pan, oven, kettle, bain­marie, or food warmer and server, and it can be adapted for use as a steamer.
The pan body is made from heavy-duty stainless steel welded into one solid piece, with a polished interior and exterior. A pouring lip is welded to the front wall. The cooking surface is a stainless steel clad plate fitted with welded heat transfer fins which assure uniform heat transfer over the entire surface. The gas burner/combustion chamber supplies the heat.
The thermostat and tilting switch are contained in a compact control console which is mounted beside the pan body.
An electrically powered mechanism tilts the pan forward. A three position switch on the front of the control console gives the operator positive, smooth-acting control of pan body tilt.
The thermostat provides automatic control of cooking temperature. Operating the thermostat dial on the front of the control console turns the heat on or off and sets the pan temperature.
A vented, heavy gauge, one-piece, stainless steel cover with a condensate drip shield on the rear edge is standard on the Braising Pan. A fully enclosed, spring type actuator counter-balances the cover to keep it in either the opened or closed position. The cover opens to the back and is hinged to the frame, so it moves independently of the pan body.
The pan is mounted on a double-door cabinet with friction latches. The cabinet exterior is polished to a uniform m 4 finish, and accented on the front with a color strip. A removable pan support is provided as standard equipment.
CHFP/2 Models are distinguished from Model CHFP/1 by several characteristics. CHFP/2 units have higher firing rates, slightly wider pans, and a manual override feature in the tilting mechanism. Models of CHFP also differ in their ignition systems.
CHFP/1 and CHFP/2 Models have a standing flame pilot light that ignites the main burner.. Model CHFP/1/E has an electronic ignition system which employs an intermittent spark. CHFP/2/E also has an electronic ignition system, but it uses a carborundum glow coil igniter. Installation of any CHFP model requires connection to gas and to 115 Volt electric power.
CHARACTERISTICS AND PERFORMANCE DATA
Model
CHFP/1-3 31” (787 mm) 24" (610 mm) 7" or 9" (18 or 23cm) Flame 90,000 54,000 CHFP/1E-3 31” (787mm) 24" (610 mm) 7" or 9" (18 or 23cm) Spark 90,000 54,000 CHFP/1-4 41” (1041 mm) 24" (610 mm) 7" or 9" (18 or 23cm) Flame 120,000 70,000 CHFP/1E-4 41” (1041mm) 24" (610 mm) 7" or 9" (18 or 23cm) Spark 120,000 70,000 CHFP/2-3 31e” (803 mm) 25" (635 mm) 7" or 9" (18 or 23cm) Flame 104,000 67,600 CHFP/2E-3 31e” (803 mm) 25" (635 mm) 7" or 9" (18 or 23cm) Coil 104,000 67,600 CHFP/2-4 41e” (1057 mm) 25" (635 mm) 7" or 9" (18 or 23cm) Flame 144,000 93,600 CHFP/2E-4 41e” (1057mm) 25" (635 mm) 7" or 9" (18 or 23cm) Coil 144,000 93,600
Left to Right Front to Back Depth
Pan Dimensions
Ignition
Firing
Rate
BTU/hr
Heat into
Product
BTU/hr
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Inspection and Unpacking
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The unit will arrive completely assembled, wrapped in protective plastic on a heavy skid, in a heavy cardboard carton. Immediately upon receipt, inspect the carton for damage. Report any apparent shipping damage or an incorrect shipment to the delivery agent.
When installation is to begin, get someone to assist in removing the carton. Lift it straight up and away from the unit. Do not simply raise it
and push backwards - you will break the cover assembly vent handle. Write down the
model number, serial number, and installation date of your unit, and keep this information for future reference. Space for these entries is provided at the top of the Service Log in this manual.
Cut the straps holding the unit on the skid, and lift the unit straight up off the skid.
CAUTION SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.
UNIT WEIGHS 585 TO 720 LB. (266 TO 327 KG). FOR SAFE HANDLING, INSTALLER SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.
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Installation
The Braising Pan should be installed in a ventilated room for efficient performance. Items which might obstruct or restrict the flow of air for combustion and ventilation must be removed. The area directly around the braising pan must be cleared of all combustible material.
WARNING INSTALLATION OF THE BRAISING PAN MUST BE DONE BY PERSONNEL QUALIFIED TO WORK WITH GAS AND ELECTRICITY. IMPROPER INSTALLATION CAN RESULT IN INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT.
1. Installation on combustible floors is allowed, with a minimum clearance to combustible and noncombustible construction of six inches at the rear, five inches at the right side and zero inches on the left.
2. The must be installed under a vent hood. Installation of the vent hood must also comply with local codes and/or ANSI/NFPA 70 - latest edition.
3. Level the unit by adjusting it legs. Make sure that the tilting mechanism has been run all the way to the horizontal position. Check levelness front to rear and side to side by placing a spirit level on the bottom of the pan body.
4. The Braising Pan should be electrically interlocked to shut off the gas supply and prevent operation of the unit if the exhaust fan is not operating or the fire suppression system is activated.
5. Complete the piping to the gas service by using ½ inch IPS pipe or approved equivalent.
WARNING: THIS UNIT IS FOR COMMERCIAL USE. NEVER USE HOME OR RESIDENTIAL GRADE GAS CONNECTIONS. THEY DO NOT MEET GAS CODES AND COULD BE HAZARDOUS.
installed in an adequately ventilated room with a provision for adequate air supply to the unit. The best ventilation will use a vent hood and exhaust fan. DO NOT obstruct the flue or vent duct after installation. In Canada, installation must conform to CAN/CGA B149 Installation Codes for Gas Appliances and Equipment and/or local codes.
WARNING ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED. FAILURE TO GROUND UNIT COULD RESULT IN ELECTROCUTION AND DEATH.
7. For models with hot surface ignition, provide 115 VAC, 60 HZ, 1 phase, 5 AMP electrical service through the rear of the electrical console. (See Pages 16 and 18). Local codes and/or The National Electrical Code should be observed in accordance with ANSI/NFPA70, latest edition. AN ELECTRICAL GROUND IS REQUIRED. The electrical schematic is located on the inside of the service panel and at the rear of this manual. In Canada, provide electrical service in accordance with the Canadian Electrical Code, CSA-C22.1 Part 1 and/or local codes.
8. Adequate space for proper servicing and operation is required. DO NOT block any air intake spacings to the combustion chamber or obstruct air flow.
9. After the pan has been connected to the gas supply, check all gas joints for leaks. A soap solution or other suitable leak detector should be used. Do not
use flame to check for leaks.
6. The installation must conform with local codes or with the American National Standard Z223, latest edition, National Fuel Gas Code. The pan should be
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10. The appliance and its individual shutoff valve must be protected from the gas supply piping system during any system pressure testing at test pressures in
excess of ½ PSI (3.45 kPa).
Initial Start-Up
Now that the unit has been installed, you should test your Braising Pan to ensure that it is operating correctly.
1. Remove literature and packing materials from the interior and exterior of the unit.
2. Put enough water into the pan to cover the bottom to a depth of ¼ to ½ inch. With the pan body in the horizontal position, note how the water lies in the pan, to confirm that the pan was leveled properly during installation.
3. Following "To Start Pan" instructions for your pan model, begin heating the water at a thermostat setting of 235ºF. At this setting, heating should continue until the water boils.
4. To shut down the unit, turn the thermostat dial to "OFF".
The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system.
WARNING WATER IS EXTREMELY HOT AND CAN CAUSE SEVERE BURNS. AVOID CONTACT WITH HOT WATER WHEN EMPTYING UNIT.
5. Pull the power tilt switch up to pour out the water and to confirm that the pan body can be tilted smoothly from horizontal to vertical.
If the unit functions as described above, it is ready for use. If it does not, contact your local Groen Authorized Service Agency.
Operation
A. Controls
Operator controls for the Braising Pans are:
1. The thermostat dial, located on the control console to the right of the pan body. This dial is used to turn the thermostat on or off and to set the thermostat for pan temperatures between 175º and 425ºF.
2. The power tilt switch, located on the front of the cabinet, which is used to raise or lower the pan body.
3. The main supply gas valve, installed on the gas line to the unit.
4. For CHFP/1 and CHFP/2 only, the manual knob on the Combination Gas Control Valve, which is located under the pan on the gas line to the burner manifold. This valve selects settings of "OFF", "PILOT", or "ON" for the Combination Control. (See photograph on page 22).
B. Operating Procedure
WARNING KEEP THE APPLIANCE AREA FREE AND CLEAR OF COMBUSTIBLE MATERIALS.
CAUTION BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING INSTRUCTIONS, CAUTIONS AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL.
KEEP FLOORS IN BRAISING PAN WORK AREA CLEAN AND DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY TO AVOID THE DANGER OF SLIPS OR FALLS.
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1. For Models CHFP/1 and CHFP/2 with
Standing Pilot Ignition
a. To Start Pan
(4) Wait 5 minutes, then proceed as
instructed at "To Start Pan" at left.
2. For Models CHFP/1/E and CHFP/2/E with Spark or Coil Ignition
(1) Set thermostat to "OFF". (2) Light gas pilot burner.
(a) Set knob on Combination Gas
Control Valve to "OFF" by depressing the knob slightly and turning it clockwise.
(b) Turn the main supply gas valve
ON (parallel to the gas pipe).
(c) Tilt the pan, so the pilot burner
is easier to reach.
(d) Hold a lighted match at the pilot
burner, while you depress the knob on the Combination Control and turn it counter­clockwise to the "PILOT" position. Continue to hold the knob down for 60 seconds.
(e) Release the knob. The pilot
flame should stay lighted.
a. To Start Pan
(1) DO NOT attempt to light the burner
with a flame.
(2) Turn on the electrical service to the
unit.
(3) Turn the main supply gas valve ON
(handle parallel to the gas pipe).
(4) Turn the thermostat dial to the
desired temperature setting.
b. To Turn Off Pan
(1) Set the thermostat to "OFF". (2) For a prolonged shut-off period:
(a) Set the thermostat to "OFF". (b) Turn the main gas valve OFF
(handle at right angles to the gas pipe).
(f) Turn the knob counterclock-wise
to “ON.”
(3) Turn the thermostat dial to the
desired temperature.
CAUTION DO NOT HEAT AN EMPTY PAN FOR MORE THAN FIVE MINUTES AT A SETTING HIGHER THAN 300º F.
b. To Shut Off Pan
(1) Set the thermostat dial to "OFF". (2) To turn off the gas pilot, depress the
knob on the Combination Control and turn it clockwise to "OFF".
c. To Relight Pilot
(1) Close the main supply gas valve. (2) Set the thermostat to "OFF". (3) Depress the knob on the
Combination Control and turn it clockwise to "OFF".
(c) Disconnect the electrical power.
3. To Tilt
a. Raise the cover. b. Move the power tilt switch up to raise
the pan, down to lower it. The switch will return to the OFF (middle) position when you release it.
c. For models CHFP/2 and CHFP/2/E only,
if the tilting mechanism stops working and the recommendations in “Troubleshooting,” (page 13) don’t work, you can tilt the pan body by hand:
1) Fit the provided hand crank onto the slotted shaft end which protrudes from the actuator motor toward the front of the unit.
2) Turn the crank clockwise to raise the pan body, and counterclockwise to lower it. It may take several minutes to crank the pan to the desired position.
3) To speed the cranking operation,
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you may use a reversible electric drill with a screwdriver bit.
WARNING WHEN TILTING BRAISING PAN FOR PRODUCT TRANSFER:
1) USE CONTAINERS DEEP ENOUGH TO
CONTAIN AND MINIMIZE PRODUCT SPLASHING.
2) PLACE CONTAINER ON A STABLE,
FLAT SURFACE, AS CLOSE TO THE BRAISING PAN AS POSSIBLE.
3) STAND TO THE SIDE OF THE PAN
WHILE POURING — NOT DIRECTLY IN THE POUR PATH OF HOT CONTENTS.
4) RETURN PAN BODY TO UPRIGHT
POSITION AFTER CONTAINER IS FILLED OR TRANSFER IS COMPLETE.
5) DO NOT OVERFILL CONTAINER. AVOID
DIRECT SKIN CONTACT WITH HOT CONTAINER AND CONTENTS.
4. To Preheat the Pan
a. For best braising or frying results,
preheat pan before you put in any food.
operations, you may wish to close the vent to retain moisture.
WARNING STEAM CAN CAUSE BURNS. AVOID ESCAPING STEAM WHEN RAISING COVER.
3. To check progress when the cover is closed, lift the handle of the vent cover slightly, and move it quickly to either side.
4. Standing to one side of the pan (to avoid the steam that will be released) grasp the nearer corner of the cover handle and raise the cover. The cover will stay in the open position until you push it down.
WARNING ITEMS IN SAUCE OR MELTED FAT CAN SLIDE FORWARD SUDDENLY DURING TILTING AND SPLASH THE HOT LIQUID.
b. To get an even temperature across the
pan, preheat at a setting of 300ºF or less for 15 minutes or through several on-off cycles of the burner.
CAUTION DO NOT HEAT AN EMPTY PAN FOR MORE THAN FIVE MINUTES AT A SETTING HIGHER THAN 300ºF. DAMAGE TO THE PAN COULD RESULT.
5. If Power Fails
a. Do not try to operate the unit until power
is restored.
b When power is restored, follow
directions under “To Start Pan.”
C. Cooking
1. To simmer or slowly heat an item, set the dial at 210ºF or lower. Put the cover down to minimize moisture loss, or leave it up to help dry or reduce the product. Set the thermostat higher to cook or drive off moisture faster. You may adjust the thermostat to any setting to cook the item exactly as required.
4. To pour or dump product, remove grease, or assist cleaning, first raise the cover, then tilt the pan forward by pressing the tilt switch. When you release the switch, the pan body will hold its position.
2. Leave the cover vent open to let excess steam escape. For long simmering
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