Groen CFPC-3 Installation Manual

P IMPORTANT INFORMATION P KEEP FOR OPERATOR P IMPORTANT INFORMATION P
OPERATOR MANUAL OM-CFPC
Part Number 121028
MODEL: CFPC, CFPC/2
Braising Pans
Stainless Steel Cabinet Mounted Power Tilting Electrically Heated
DOMESTIC
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
WARNING DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
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OM-CFPC
IMPORTANT — READ FIRST — IMPORTANT
CAUTION: BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE
OPERATING INSTRUCTIONS, CAUTIONS, AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL.
WARNING: THIS UNIT IS INTENDED FOR USE IN THE COMMERCIAL HEATING,
COOKING AND HOLDING OF WATER AND FOOD PRODUCTS, PER THE INSTRUCTIONS CONTAINED IN THIS MANUAL. ANY OTHER USE COULD RESULT IN SERIOUS PERSONAL INJURY OR DAMAGE TO THE
EQUIPMENT AND WILL VOID WARRANTY. CAUTION: ELECTRICALLY GROUND THE PAN AT THE TERMINAL PROVIDED. WARNING: THE BRAISING PAN MUST BE INSTALLED BY PERSONNEL WHO ARE
QUALIFIED TO WORK WITH ELECTRICITY. IMPROPER INSTALLATION
COULD RESULT IN PERSONAL INJURY OR EQUIPMENT DAMAGE. CAUTION: STAND AWAY FROM THE HOT FOOD OR WATER WHILE TILTING THE PAN
TO EMPTY IT. WARNING: DO NOT HEAT AN EMPTY PAN FOR MORE THAN FIVE MINUTES AT A
SETTING HIGHER THAN 300ºF. WARNING: AVOID ANY EXPOSURE TO THE STEAM ESCAPING FROM THE COVER
VENT. DIRECT CONTACT COULD RESULT IN SEVERE BURNS WARNING: AVOID ALL DIRECT CONTACT WITH HOT EQUIPMENT SURFACES. DIRECT
SKIN CONTACT COULD RESULT IN SEVERE BURNS. WARNING: AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE
BRAISING PAN. DIRECT CONTACT COULD RESULT IN SEVERE BURNS. WARNING: IF THE PAN CONTAINS ITEMS IN SAUCE OR MELTED FAT, THEY COULD
SLIDE FORWARD SUDDENLY DURING TILTING AND CAUSE THE HOT
LIQUID TO SPLASH OUT. WARNING: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY
GROEN OR ITS AUTHORIZED DISTRIBUTORS VOIDS ALL WARRANTIES
AND MAY CAUSE BODILY INJURY AND/OR EQUIPMENT DAMAGE. NOTE: SERVICE PERFORMED BY OTHER THAN FACTORY AUTHORIZED
PERSONNEL WILL VOID ALL WARRANTIES. WARNING: ALWAYS TURN OFF ELECTRIC POWER BEFORE WORKING ON INTERNAL
COMPONENTS. WARNING: BEFORE ANY CLEANING OPERATION, TURN THE THERMOSTAT TO “OFF”
TO CUT OFF POWER TO THE HEATING ELEMENTS. BEFORE CLEANING
ANY PART OTHER THAN THE INSIDE OF THE PAN, DISCONNECT THE
ELECTRICAL SUPPLY AT THE CIRCUIT BREAKER OR FUSE BOX. WARNING: AVOID CONTACT WITH CLEANERS IN ACCORDANCE WITH SUPPLIER
AND MANUFACTURER RECOMMENDATIONS. MANY CLEANERS ARE
HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND CLOTHING.
READ WARNINGS AND FOLLOW DIRECTIONS ON THE CLEANER LABEL. CAUTION: NEVER LEAVE A CHLORINE SANITIZER IN CONTACT WITH STAINLESS
STEEL FOR LONGER THAN 30 MINUTES. LONGER CONTACT CAN CAUSE
CORROSION. WARNING: DO NOT USE ANY FUSE WITH A HIGHER AMP RATING THAN THE RATING
SPECIFIED FOR THAT CIRCUIT.
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OM-CFPC
Table of Contents
IMPORTANT OPERATOR WARNINGS (READ FIRST) ....................... 2
EQUIPMENT DESCRIPTION ............................................ 4
INSTALLATION ...................................................... 5
INITIAL START-UP ................................................... 5
OPERATION ........................................................ 6
SEQUENCE OF OPERATION ........................................... 7
CLEANING .......................................................... 8
MAINTENANCE ..................................................... 10
TROUBLESHOOTING ................................................ 10
PARTS LISTS ....................................................... 12
DIAGRAMS & SCHEMATICS ........................................... 16
REFERENCES ...................................................... 24
MAINTENANCE LOG ................................................. 25
WARRANTY ........................................................ 26
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OM-CFPC
Equipment Description
The Groen CFPC and CFPC/2 are stainless steel, electrically heated Braising Pans. They are equipped with integrated heating elements, a power tilting mechanism, electrical controls and a hinged cover. The Braising Pan serves as a braising unit, griddle, fry pan, oven, kettle, bain- marie, or food warmer and server. It can also be adapted for use as a non-pressure steamer.
Construction of the pan body employs heavy­duty stainless steel welded into a solid piece. It has a polished interior and exterior finish. A pouring lip is welded to the top of the front wall. The cooking surface is a stainless steel clad plate fitted with clamped-on electrical heating elements. The elements are positioned to ensure uniform heat transfer over the cooking surface.
The pan is mounted on a double-door cabinet with friction latches. The cabinet exterior is polished to a m Four finish, and accented on the front with a color strip. A removable pan support is provided as standard equipment.
An electrically powered mechanism tilts the pan forward. A three position switch on the front of the control console gives the operator positive, smooth-acting control of pan body tilt.
Heating elements and other electrical components are enclosed for safety. The
thermostat, heating indicator light, and tilting switch are contained in a compact control console which is mounted beside the pan body.
The thermostat provides automatic control of cooking temperature. Turning the thermostat dial starts and stops heating and sets the pan temperature. Installation requires two electrical connections: 115 Volt service for the tilting actuator, and higher voltage for the heating elements..
A vented, heavy gauge, one-piece, stainless steel cover with a rear condensate drip shield on the underside is standard. A fully enclosed spring-type actuator counter balances the cover to maintain either the opened or closed position. The cover opens to the back. It is hinged to the frame, moving independently of the pan body.
CFPC/2 models are distinguished from CFPC models by having the control console on the pan’s right rather than left, a cabinet frame which is constructed entirely of stainless steel, by slightly different dimensions, and a hand crank override on the tilting mechanism.
The following models and options are available: Optional Equipment (Either Model)
1. Fill faucet with swing spout
2. Model REJ Steamer Insert
3. Pouring Lip Strainer
PAN DIMENSIONS
Model Left-to-Right Front-to-Back Depth
CFPC-3 31 inches 787 mm 24 inches 610 mm 7 - 9 in. 178 - 229 mm CFPC-4 41 inches 1041 mm 24 inches 610 mm 7 - 9 in. 178 - 229 mm
CFPC/2-3 30¾ inches 781 mm 25 inches 635 mm 7 - 9 in. 178 - 229 mm CFPC/2-4 41d inches 1051 mm 25 inches 635 mm 7 - 9 in. 178 - 229 mm
ELECTRICAL SPECIFICATIONS - ALL FOR 60 Hz
Models CFPC-3 or CFPC/2-3 CFPC-4 or CFPC/2-4
208 Volt
One Phase
Three Phase
240 Volt
One Phase
Three Phase
480 Volt
Three Phase
Tilting Motor for all models is 120 Volts, one phase, 6 AMP
11.5 KW 55 AMP
32AMP
12 KW
50 AMP
31AMP
12 KW
15 AMP
14.5 KW 69 AMP 40 AMP
15 KW 63 AMP 38 AMP
15 KW 18 AMP
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Inspection and Unpacking
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The unit will arrive completely assembled, wrapped in protective plastic on a heavy skid, in a heavy cardboard carton. Immediately upon receipt, inspect the carton for damage. Report any apparent shipping damage or an incorrect shipment to the delivery agent.
When installation is to begin, get someone to assist in removing the carton. Lift it straight up and away from the unit. Do not simply raise it
and push backwards - you will break the cover assembly vent handle. Write down the
model number, serial number, and installation date of your unit, and keep this information for future reference. Space for these entries is provided at the top of the Service Log in this manual.
Cut the straps holding the unit on the skid, and lift the unit straight up off the skid.
CAUTION SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.
UNIT WEIGHS 545 TO 685 LB. (248 TO 310 KG). FOR SAFE HANDLING, INSTALLER SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACKET) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.
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Installation
WARNING THE BRAISING PAN MUST BE INSTALLED BY PERSONNEL WHO ARE QUALIFIED TO WORK WITH ELECTRICITY. IMPROPER INSTALLATION COULD RESULT IN PERSONAL INJURY OR EQUIPMENT DAMAGE.
Internal wiring for the Braising Pan is supplied complete. When you receive it, the unit is ready for connection. A wiring diagram is inside the control box, as well as in this manual (Pages 14-
21). Your pan was operated and tested at the factory to confirm that all controls and heating elements were functioning correctly.
Installation is as follows:
1. Set the unit in place and level it by turning the adjustable feet. Make sure the pan body is at its lowest position and check levelness by placing a spirit level on the bottom of the pan. The unit must be level to avoid uneven cooking across the pan.
2. Bolt the rear legs to the floor.
3. At the electrical service entrance in the bottom of the control box, make a
Initial Start-Up
Now that the Braising Pan has been installed, you should test it to ensure that it is operating correctly.
waterproof connection with the incoming power line. A BX connection is not recommended.
CAUTION ELECTRICALLY GROUND THE PAN AT THE TERMINAL PROVIDED.
4. Provide the proper electrical supply as specified on the electrical plate attached to the equipment. Observe local codes and/or the National Electrical Code in accordance with ANSI/NFPA 70 — latest edition.
5. Any mechanical or electrical change must be approved by the Groen Food Service Engineering Department.
5. To shut the unit down, turn the thermostat dial to “OFF.”
1. Remove all literature and packing materials from the interior and exterior of the unit.
2. Turn on the electrical power to the unit.
3. Put enough water into the pan to cover its bottom to a depth of ¼” to ½”. With the tilt mechanism still lowered all the way back to the horizontal position, note how the water covers the pan bottom. This is a good method to confirm that the unit is properly leveled.
4. Set the thermostat to 235ºF. The heating indicator light should come on to indicate that the pan is heating. Heating should continue until the water boils.
CAUTION STAND AWAY FROM THE HOT WATER WHILE TILTING THE PAN TO EMPTY IT.
6. Position a container for the pour-off and press down on the power tilt switch so that the water pours out. This will confirm that the pan body can be tilted from horizontal to vertical. Pull the switch up to lower the pan.
If the unit functions as described above, it is ready for use. If it does not, call your local Groen Authorized Service Agent.
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Operation
Operator Controls on the Braising Pan are the thermostat dial and power tilt switch, both located on the front of the unit. The dial turns electric power for the pan on or off, and sets the pan’s operating temperature. The power tilt switch is used to raise or lower the pan body. Press the switch down to raise the pan or up to
lower it. A. Start-up Procedure
1. Set the thermostat dial to the desired temperature between 100 and 400ºF. The glowing Heat Indicator Light shows that the pan is heating. When the light cycles on and off, it indicates that the pan is being held at the set temperature. Once in each of these cycles you may hear the contactors in the control box make a clicking sound. This is normal.
2. For best results when braising or frying, preheat the pan before putting in any food. For an even temperature across the pan, preheat at a setting of 300ºF or less for 15 minutes, or through several on/off cycles of the thermostat.
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WARNING AVOID ANY EXPOSURE TO THE STEAM ESCAPING FROM THE COVER VENT. DIRECT CONTACT COULD RESULT IN SEVERE BURNS
3. To check cooking progress when the cover has been closed, grasp the plastic handle of vent cover and lift it slightly while moving it quickly to either side. Standing at one side of the pan to avoid the steam that will be released, grasp the nearest corner of the cover handle and raise the cover. The cover will stay in the open position until you put it down.
WARNING DO NOT HEAT AN EMPTY PAN FOR MORE THAN FIVE MINUTES AT SETTINGS ABOVE 300oF. DAMAGE TO THE PAN COULD RESULT.
AVOID CONTACT WITH PAN SURFACES. SEVERE BURNS CAN RESULT.
B. Cooking
1. To simmer or slowly heat an item, set the dial at about 210ºF or lower. Put the cover down to keep moisture loss at a minimum, or leave it up to help dry the product. Set the thermostat higher to cook or drive moisture off faster. The thermostat may be adjusted to any setting in its range to cook exactly as you wish.
2. Leave the cover vent open to allow excess steam to escape. For longer simmering, you may wish to close the vent.
WARNING AVOID ALL DIRECT CONTACT WITH HOT EQUIPMENT SURFACES. DIRECT SKIN CONTACT COULD RESULT IN SEVERE BURNS.
AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE BRAISING PAN. DIRECT CONTACT COULD RESULT IN SEVERE BURNS.
IF THE PAN CONTAINS ITEMS IN SAUCE OR MELTED FAT, THEY COULD SLIDE FORWARD SUDDENLY DURING TILTING AND CAUSE THE HOT LIQUID TO SPLASH OUT.
C. To Tilt Pan
1. First, raise the cover.
2. Push the power tilt switch down to raise the pan, or up to lower it. The spring­loaded switch will return to the OFF (middle) position when released.
3. Model CFPC/2 only: If the power tilt mechanism stops working
and the actions recommended in the
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Trouble Shooting Section of this manual do not correct the problem, you can tilt the body
manually. a. Fit the provided hand crank onto the
slotted shaft end that protrudes from the actuator motor (the end facing the front of the unit).
b. Turn the crank clockwise to lower the
pan or counterclockwise to raise the pan.
c. Manual cranking will take several
minutes, but the operation can be speeded up by using a reversible electric drill with a screwdriver bit in place of the hand crank.
Sequence of Operation
The following “action-reaction” outline is provided to help you understand how the braising pan actually functions.
When you start up the pan by turning the thermostat from “OFF” to a desired temperature, the thermostat switch closes. This causes the contactors to close, and allows power to flow to the heating elements and the indicator light.
When the pan temperature reaches the value set on the thermostat dial, the thermostat switch opens and causes the contactors to open. This stops the flow of power to the heating elements and the indicator light.
As soon as the thermostat senses that the pan is cooling below the set temperature, the thermostat closes, the contactors close, and the heaters and indicator light come on again.
D. To Shut Down Pan
Turn the thermostat to “OFF” to stop heating element operation. For prolonged shutdown, or before maintenance or cleaning, also cut off power to the unit at the main circuit breaker or fuse panel.
E. Daily Cleaning
After each use, turn the thermostat to “OFF” and clean all food contact surfaces to ensure proper sanitation. At the end of the day, or at least once every 24 hours, turn off the heat and shut off electric power to the unit and clean both the interior and exterior of the pan. See Page 9 for detailed cleaning instructions.
can until it reaches the set temperature, no matter what that temperature is. Turning the thermostat to a higher setting will cause heating to continue longer, until the pan reaches a higher temperature, but it cannot make the pan heat any faster.
The power tilt switch controls a reversible motor that drives a ball screw mechanism. When the switch is held in the lowered position, the mechanism raises the pan body. The body rests on a trunnion near the front corners, so it tilts forward until the switch is released or the body reaches its vertical limit.
If the tilting motor gets too hot during operation, an overheat protection switch will open and stop the motor. When the motor has cooled sufficiently, the switch will automatically reset and permit tilting to begin again.
This on and off cycle continues, maintaining the pan at the set temperature. This is why the indicator light on and off cycling is seen during normal operation.
If the pan temperature exceeds 425ºF for any reason, a high-limit thermostat shuts off the power until the pan cools. At that point, the thermostat automatically resets to permit normal operation to start again.
Turning the thermostat to “OFF” shuts down all control and heating circuits.
The thermostat controls heating by alternating between feeding full power and completely cutting power off. The pan heats as fast as it
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1. Suggested Tools
a. Cleaner, such as Klenzade HC-10 b. Brushes in good condition c. Cloth for cleaning controls d. Chlorine sanitizer such as Klenzade
XY-12
e. Heavy Duty Cleaner, such as Klenzade
LC-30
2. Procedure
WARNING BEFORE ANY CLEANING OPERATION, TURN THERMOSTAT DIAL TO “OFF” TO CUT ANY POWER TO THE HEATING ELEMENTS. BEFORE CLEANING ANY PART OTHER THAN THE INSIDE OF THE PAN, DISCONNECT ELECTRICAL SUPPLY AT CIRCUIT BREAKER OR FUSE BOX.
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Cleaning
Use a sponge, cloth or plastic brush to clean the pan.
a. Clean all food-contact surfaces soon after
use. It is best to clean the pan before it has completely cooled. If the unit is in continuous use, completely clean and sanitize both the inside and outside at least once every 12 hours.
CAUTION KEEP WATER AND SOLUTIONS OUT OF CONTROLS AND ELECTRICAL EQUIPMENT. DO NOT SPRAY OR HOSE THE CONTROL BOX OR OTHER ELECTRICAL CONNECTIONS. THEY ARE NOT WATER­PROOF.
b. To remove any large amount of food left in
the pan, tilt the pan all the way up and flush it with lukewarm water. Do not damage the surface of the pan by scraping it with a metal tool.
c. Following the supplier’s directions, make
up a warm solution of the cleaner. Carefully wash the inside and outside of the pan body with the cleaning solution.
Scrapers or steel wool can harm the pan surface.
CAUTION MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES, AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN. WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING. READ THE WARNINGS AND CAREFULLY FOLLOW THE DIRECTIONS ON THE CLEANER LABEL.
d. Use a cloth moistened with cleaning
solution to clean controls, the control console, and electric conduit.
e. Rinse the pan very well with lukewarm
water, and drain it completely.
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