Groen CC20-G Operators Manual

INTRODUCTION
How to Use This Manual
This manual covers the basic areas to help you service the combination steamerovens.
Before using this manual, you should have knowledge of combination steameroven operation as described in the Operator Manuals, and a good understanding of service techniques as presented in the Groen Service School.
This manual is organized as follows:
Sections CC10-E, CC20-E, CC10-G, CC20-G, C/2-E and C/2G provide specifications, installation check procedures, a basic theory of operation, electrical diagrams, and an illustrated parts list for each combination oven.
The SERVICE CODES section is a guide to help you troubleshoot oven problems when a service code is displayed in the Time display window, or in the Time display and Cook Temperature display windows.
The TROUBLESHOOTING section guides you through general troubleshooting procedures for problems that could occur. All possible problems, of course, could not be listed in this service manual; however, the more common faults are included.
Voltage, current, and continuity check measurements, component replacement procedures, and solid-state calibration instructions are located in the MAINTENANCE section.
The TECHNICAL BULLETINS section should be used to file all of the technical briefs sent from the factory. When you receive a technical brief, remove the numbered label from the brief and place it in the appropriate subject area in the manual; then file the bulletin in numerical sequence in this section. When you come across the numbered label, go to the technical brief, with the same number, for additional service information.
The INDEX is an alphabetical listing of the topics covered in this manual, keyed to the page number where each topic begins.
This non-warranty symbol is used throughout the manual to tell you which repair actions may not be covered in the equipment warranty.
This service manual should be taken with you on all oven service calls.
Use only Groen Certified Replacement Parts when performing oven repairs.
1-1
INTRODUCTION
Safety
The safety precautions in this. manual are in accordance with ANSI 535 Standards. Three different signal words alert you to a hazardous situation: DANGER, WARNING, and CAUTION.
DANGER: The signal word DANGER indicates that a hazardous situation is about to happen and, if not avoided, will result in death or serious injury.
WARNING: The signal word WARNING tells you that a possible hazardous situation is about to take place which, if not avoided, could cause death or serious injury.
CAUTION: This signal word tells you that a hazardous situation which, if not avoided, may result in minor or moderate injury.
Two other signal words, not directly related to personal safety, are also used in this manual: NOTICE and IMPORTANT.
NOTICE: NOTICE is used to alert you to hazards that may result in component and/or equipment damage.
IMPORTANT: IMPORTANT is used to highlight an operating or maintenance tip or suggestion.
The following summary lists general safety practices. Safety precautions pertaining to a particular task or situation are included in that section and may not be repeated in the summary. It is possible that the safety precautions listed in this summary may not be repeated elsewhere in the manual.
DANGER
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
When you open the oven door, be very careful not to let steam touch you. Steam can cause burns.
Do not put hands or other objects into the cooking chamber during fast cool operation. Rotating fan blades can cause severe injury.
ARNING
W
Always turn off oven power before removing any partition or panel.
Disconnect oven from the power source before performing any internal service work.
1-2
INTRODUCTION
Safety
CAUTION
Oven may be hot. Take precautions to prevent any contact with hot surfaces.
Be sure all interior partitions have been installed before operating the oven in any mode.
All oven operators and service personnel should be familiar with correct and safe oven operating procedures.
Be sure oven drain is not blocked as this could result in improper oven operation.
1-3
Oven Electrical Specifications
CC10-E
Specifications
AC Input
Voltage
280V
240V
Water Line Pressure
30 to 60 PSIG. A pressure regulator is required for water pressure above 60 PSIG.
Drain Connection
Without Drain Box:
1. Drain hose cannot be connected directly to a building drain; there cannot be any elbows or other restrictions between the oven drain and the two inch free air gap.
2. Free Air Gap: 2” free air gap required between drain hose and building drain.
3. Drain Line: 1-1/2” ID drain hose between oven and building drain with a constant downward pitch.
Current Rating
1-Phase
44.9A
39.1A
3-Phase/Line
27.5A
24.1A
Power
9.3KW
9.3KW
4. Plastic pipe cannot be used for a drain line.
With Drain Box:
1. Drain hose to a building drain can be connected directly.
2. The drain box has an air vent that eliminates the need for an air gap.
3. Do not block the air vent in any way.
4. Do not attach anything to the vent tube or reduce the size of the vent tube.
(Revised 1/02)
2-1
CC10-E
Installation Checks
General
––––– Make sure there is no heat source within 12
inches of louvered right side of oven. Heat Shield - Single Cavity (1) 092210 Double Cavity (2)
––––– Make sure there is a minimum six inch free
space on louvered side of oven.
––––– Make sure oven is level or pitched slightly
rearward.
––––– Check that fan is clear of packaging
materials.
––––– Check that air and water heating elements
are clear of packaging materials.
––––– Make sure boiler is clear of packaging
materials.
––––– Check that water level probes and probe
holders are clear or packaging materials.
––––– If permitted by local codes, check that hose
onnection is flexible to allow oven
c movement for servicing.
––––– Check that water line is at least 112 inch ID.
––––– Check that water line is not putting high
stress on inlet water valve.
––––– Check that inlet water pressure is 30 to 60
PSIG.
––––– The water supply should not contain more
than 30 to 40 parts per million total dissolved solids (TDS) and has a pH of 7.0 or higher.
Drain Connections
––––– Make sure drain plumbing connections
comply with local codes.
––––– Check that drain hose connection is flexible
to allow oven movement for servicing.
Electrical Checks
––––– Make sure oven is properly grounded per
NEC.
––––– Verify that electrical connections conform to
local code and NEC requirements.
––––– Make sure that branch circuit protection
conforms to oven specifications specified on oven nameplate.
––––– For single-phase ovens, check that there
are no connections to terminal L3. Refer to label above power distribution block.
–––––
––––– Check that phase selector plug is properly .
Cold Water Supply Connections
––––– Make sure plumbing connections conform
2-2
For three-phase ovens, check connections to L1, L2, and L3. Refer to label above power distribution block.
connected. See labels above power distribution block and on motor bracket.
to local codes.
––––– Make sure drain line is 1-1/2 inches in
diameter.
––––– Check that drain is free vented.
––––– Make sure drain line is not directly
connected to the building drain.
––––– Check that drain line is suitable for boiling
water. Make sure PVC is not being used for drain plumbing.
––––– Check that drain line is pitched downward.
––––– Make sure drain line is free of obstruction.
Oven Door Check
––––– Make sure door gasket is making good
contact with cavity.
––––– Check that door opens easily and freely.
–––––
Confirm that operators are leaving the door open when unit is shut down overnight or longer.
(Revised 1/02)
CC10-E
Sequence Of Events
Prior to Serial Number C7439MS
perating Conditions
O
• Oven cavity below 200°F.
• Oven door closed.
• No service codes displayed in the time display window.
• There are no apparent oven operating problems.
Steam Mode (Prior to Serial Number C7439MS)
Refer to the Steam mode circuit diagrams on page 2-13 and/or the schematic diagrams on pages 2-16 and 2-17 for the following sequence of events.
1. Relays K15 and K13 energized. Boiler drain valve closes and boiler fill valve opens. Boiler fill begins.
2. Relay K6 energized. Fan motor turns on.
3. When water reaches low water probes, relays K1, K2, K3, and K4 energize. High water heating elements turn on.
4. When water reaches high water probe, relay K13 de-energizes and boiler fill valve closes.
5. When boiler water reaches “ready” temperature, relays K1, K2, K3, and K4 de­energize and water heating elements turn off.
Relay Operation Summary
1. K15 and K13 energized. (Drain and Fill)
2. K6 energized. (Fan)
3. K1 through K4 energized. (Boiler Heat)
K13 de-energized. (Fill)
4.
5. K1 through K4 de-energized. (Boiler Heat)
Combo Mode (Prior to Serial Number C7439MS)
Refer to the Combo mode circuit diagrams on page 2-14 and/or the schematic diagrams on pages 2-16 and 2-17 for the following sequence of events.
1. Relays K15 and K13 energized. Boiler drain valve closes and boiler fill valve opens. Boiler fill begins.
2. Relay K6 energized. Fan motor turns on.
3. When water reaches low water probes, relays K1, K2, K3, and K4 energize. High water heating elements turn on.
(Revised 1/02)
4. When water reaches high water probe, relay K13 de-energizes and boiler fill valve closes.
2-3
CC10-E
Sequence Of Events Prior to Serial Number C7439MS
5. When boiler water reaches “ready” temperature, relays K1, K3, and K4 deenergize and water heating elements turn off.
. Relay K2 remains energized.
6
7. K5 energized. BH1 and BH2 are turned on.
8. K14 energized and condensate spray valve opens.
9. Relays K9, K10, K11, and K12 energize. Air heating elements turn on.
K11, and K12 de-energize. Air heating elements turn off.
Relay Operation Summary
1. K15 and K13 energized. (Drain and Fill)
2. K6 energized. (Fan)
3. K1 through K4 energized. (High Water)
4. K13 de-energized. (Fill)
5. K1, K3, and K4 de-energized. K5 energized. (High Heat to Low Heat)
6. K9 through K12 energized. (High Air)
7. K9 through K12 de-energized. (High Air)
Oven Mode (Prior to Serial Number C7439MS)
Refer to the Oven mode circuit diagrams on page 2-15 and/or the schematic diagrams on pages 2-16 and 2-17 for the following sequence of events.
1. Relay K6 energized. Fan motor turns on.
2. Relays K9, K10, K11, and K12 energize. Air heating elements turn on.
When oven temperature reaches the temperature set point, relays K9, K10,
3. K11, and K12 de-energize. Air heating elements turn of
Relay Operation Summary
1. K6 energized. (Fan)
f.
K9 through K12 energized. (High
2.
3. K9 through K12 de-energized. (High Air)
2-4
Air)
(Revised 1/02)
CC10-E
Sequence Of Events
Prior to Serial Number C7439MS
Hold Mode (Prior to Serial Number C7439MS)
Refer to the schematic diagrams on pages 2-16 and 2-17 for the following sequence of events.
NOTE: Low humidity on older panels only. When “Lo” humidity is selected there
is no water in steam generator.
1. Relays K15 and K13 energized. Boiler drain valve closes and boiler fill valve opens. Boiler fill begins.
2. Relay K6 energized. Fan motor turns on. Fan will cycle on and off as required.
3. When water reaches low water probes, relays K1, K2, K3, and K4 energize.
4. When water reaches high water probe, relay K13 de-energizes and boiler fill valve closes.
5. When boiler water reaches “ready” temperature, relays K1, K2, K3, and K4 de-energize, and water heating elements turn off.
6. K14 energizes and condensate spray valve opens.
7. Relays K9, K10, K11, and K12 energize. Air heating elements turn on.
8. When oven air temperature is 10° below temperature set point, relays K10 and K11 de-energize. Air heating elements operate at reduced power.
9. When oven temperature reaches the temperature set point, relays K9 and K12 de-energize. Air heating elements turn off.
Relay Operation Summary
K15 and K13 energized. (Drain and Fill)
1.
2. K6 energized. (Fan)
3. K1 through K4 energized. (High Water)
4. K13 de-energized. (Fill)
5. K1 through K4 de-energized. (High Water)
6. K14 energized. (Condensate Spray)
7. K9 through K12 energized. (High Air)
(Revised 1/02)
8. K10 and K11 de-energized. (Low Air)
K9 and K12 de-energized. (Air Heat)
9.
2-5
CC10-E
Sequence Of Events Prior to Serial Number C7439MS
Two Stage Cleaning Cycle (Prior to Serial Number C7439MS)
Refer to the schematic diagrams on pages 2-16 and 2-17 for the
ollowing sequence of events.
f
Phase 1
1. CL:50 is displayed in the time display window.
2. Relay K15 energized. Drain valve closes and boiler fills.
3. Relay K6, K7, and K8 energized. Fan motor turns on.
4. Relays K1, K2, K3, and K4 energize and water heating elements turn on.
5. When the water temperature is approximately 150°F, relays K1, K2, K3, and K4 de-energize.
6. Relays K1, K2, K3 and K4 energize and water heating elements turn on.
7. Relay K14 energizes and condensate spray valve opens.
8. Relay K15 de-energizes and drain valve opens.
9. Relays K1, K2, K3 and K4 de-energize and water heating elements turn off.
10. Relay K14 de-energizes and condensate spray valve closes.
Phase 2 (Oven Door Open)
11. Relay K15 energizes and drain valve closes. Boiler fills.
12. Relays K1 through K4 energize and water heating elements turn on.
13. When water temperature is approximately 150°F, relays K1 through K4 de-energize and water heating elements turn off.
14. Relays K1 through K4, and K14 energize. Water heating elements are on and condensate spray valve opens.
Relay K15 de-energizes and boiler fill valve opens to drain boiler
15.
16. Relays K1 through K4, and K14 de-energize. The water heating elements turn off and the condensate spray valve closes.
Relay K15 energizes and the drain valve closes.
17.
18. Relays K1 through K4, and K14 energize. Water heating elements are on and condensate spray valve opens.
19. Relay K15 de-energizes and boiler fill valve opens to drain boiler.
The boiler fills.
.
20. Relays K1 through K4, and K14 de-energize. The water heating elements turn off and the condensate spray valve closes.
2-6
(Revised 1/02)
CC10-E
Sequence Of Events
After Serial Number C7439MS
Operating Conditions
Oven cavity below 200°F.
• Oven door closed.
• No service codes displayed in the time display window.
• There are no apparent oven operating problems.
Steam Mode (After Serial Number C7439MS)
Refer to the Steam mode circuit diagrams on page 2-13 and/or the schematic diagrams on pages 2-16 and 2-17 for the following sequence of events.
1. Relays K15 and K13 energized. Boiler drain valve closes and boiler fill valve opens. Boiler fill begins. Relay K9 through K12 energizes air elements.
2. Relay K6 energized. Fan motor turns on.
3. When water reaches low water probes, relays K1, K2, K3, and K4 energize. High water heating elements turn on. Relay K9 through K12 de-energize
4. When water reaches high water probe, relay K13 de-energizes and boiler fill valve closes.
5. When boiler water reaches “ready” temperature, relays K1, K3, and K4 de­energize and K2 remains energized. K5 energizes and the water heating elements go to low heat. Relays K9 through K12 energize until cavity is at 200°F. Relay K9 through K12 de-energize.
Relay Operation Summary
1. K15 and K13 energized. (Drain and Fill)
2. K6 energized. (Fan)
3. K1 through K4 energized. (Boiler Heat)
4. K13 de-energized. (Fill)
K1, K3 and K4 de-energized. (Boiler Heat). K2 remains energized, K5
5. energized, K9 through K12 energized.
6. K9 through K12 de-energized.
Combo Mode (After Serial Number C7439MS)
(Revised 1/02)
Refer to the Combo mode circuit diagrams on page 2-14 and/or the schematic diagrams on pages 2-16 and 2-17 for the following sequence of events.
1. Relays K15 and K13 energized. Boiler drain valve closes and boiler fill valve opens. Boiler fill begins. Relay K9 through K12 energizes air elements.
Relay K6 energized. Fan motor turns on.
2.
2-7
CC10-E
Sequence Of Events After Serial Number C7439MS
3. When water reaches low water probes, relays K1, K2, K3, and K4 energize. High water heating elements turn on. Relay K9 through K12 de-energize.
4. When water reaches high water probe, relay K13 de-energizes and boiler fill valve closes.
5. When boiler water reaches “ready” temperature, relays K1, K3, and K4 deenergize and water heating elements turn off.
6. Relay K2 remains energized.
7. K5 energized. BH1 and BH2 are turned on.
8. K14 energized and condensate spray valve opens.
9. Relays K9, K10, K11, and K12 energize. Air heating elements turn on.
10. When oven temperature reaches the temperature set point, relays K9, K10, K11, and K12 de-energize. Air heating elements turn off.
Relay Operation Summary
1. K15 and K13 energized. (Drain and Fill)
2. K6 energized. (Fan)
3. K1 through K4 energized. (High Water)
4. K13 de-energized. (Fill)
5. K1, K3, and K4 de-energized. K5 energized. (High Heat to Low Heat)
K9 through K12 energized. (High Air)
6.
7. K9 through K12 de-energized. (High Air)
Oven Mode (After Serial Number C7439MS)
Refer to the Oven mode circuit diagrams on page 2-15 and/or the schematic diagrams on pages 2-16 and 2-17 for the following sequence of events.
1. Relay K6 energized. Fan motor turns on.
2. Relays K9, K10, K11, and K12 energize. Air heating elements turn on.
3. When oven air temperature is 5° below temperature set point, relays K10 and
1 de-energize.
K1
4. When oven temperature reaches the temperature set point, relays K9 and K12 de-energize. Air heating elements turn of
2-8
Air heating elements operate at reduced power
f.
.
(Revised 1/02)
CC10-E
Sequence Of Events
After Serial Number C7439MS
Relay Operation Summary
1. K6 energized. (Fan)
2. K9 through K12 energized. (High Air)
3. K10 and K11 de-energized.
4. K9 and K12 de-energized. (High Air)
Hold Mode (After Serial Number C7439MS)
Refer to the schematic diagrams on pages 2-16 and 2-17 for the following sequence of events.
NOTE: Low humidity on older panels only. When “Lo” humidity is selected there
is no water in steam generator.
1. Relay K6 energized. Fan motor turns on. Fan will cycle on and off as required.
2. Relays K9, K10, K11, and K12 energize. Air heating elements turn on.
3. When oven air temperature is 5° below temperature set point, relays K10 and K11 de-energize. Air heating elements operate at reduced power.
4. When oven temperature reaches the temperature set point, relays K9 and K12 de-energize. Air heating elements turn off.
Relay Operation Summary
1. K15 and K13 energized. (Drain and Fill)
2. K6 energized. (Fan)
3. K1 through K4 energized. (High Water)
4. K13 de-energized. (Fill)
5. K1 through K4 de-energized. (High Water)
6. K14 energized. (Condensate Spray)
7. K9 through K12 energized. (High Air)
8. K10 and K11 de-energized. (Low Air)
(Revised 1/02)
9. K9 and K12 de-energized. (Air Heat)
2-9
CC10-E
Sequence Of Events After Serial Number C7439MS
Two Stage Cleaning Cycle (After Serial Number C7439MS)
Refer to the schematic diagrams on pages 2-16 and 2-17 for the following
equence of events.
s
Phase 1
1. C1 is displayed in the time display window. Spray degreaser around the cavity and press “START.”
2. Relay K15 energized. Drain valve closes and boiler fills.
3. Relay K6 energized. Fan motor turns on.
4. Relays K1, K2, K3, and K4 energize and water heating elements turn on.
5. When the water temperature is approximately 150°F, relays K1, K2, K3, and K4 de-energize.
6. Relays K1, K2, K3 and K4 energize and water heating elements turn on.
7. Relay K14 energizes and condensate spray valve opens.
CL:50 is displayed in the time display window.
8. Relay K15 de-energizes and drain valve opens.
9. Relays K1, K2, K3 and K4 de-energize and water heating elements turn off.
10. Relay K14 de-energizes and condensate spray valve closes. in the time display window.
Phase 2 (Oven Door Open) - add delimer in the boiler.
11. Relay K15 energizes and drain valve closes. Boiler fills.
12. Relays K1 through K4 energize and water heating elements turn on.
13. When water temperature is approximately 150°F, relays K1 through K4 de-energize and water heating elements turn off.
Relays K1 through K4, and K14 energize. W
14. condensate spray valve opens.
15. Relay K15 de-energizes and boiler fill valve opens to drain boiler.
16. Relays K1 through K4, and K14 de-energize. The water heating elements turn off and the condensate spray valve closes.
17. Relay K15 energizes and the drain valve closes. The boiler fills.
Relays K1 through K4, and K14 energize. W
18. condensate spray valve opens.
ater heating elements are on and
ater heating elements are on and
C2 is displayed
19. Relay K15 de-energizes and boiler fill valve opens to drain boiler.
20. Relays K1 through K4, and K14 de-energize. off and the condensate spray valve closes.
2-10
The water heating elements turn
(Revised 1/02)
CC10-E
Operation
Prior to Serial Number C7439MS
The model CC10-E is a combination steamer-oven with a stainless steel cooking chamber, a steam generator, and electronic circuitry for controlling unit operation. It can operate from a single-phase or three-phase, 208 or 240 volt, 60 hertz power source.
Replaceable electric (air) elements and the blower fan provide oven temperatures up to a maximum of 575°F.
Replaceable heating elements are used to generate steam. The steam generator cavities are adjacent to the cooking compartment and easily accessible. All of the condensate leaves the oven through the cavity drain. When the unit is turned off, or the oven cooking mode is selected, the steam generator cavity automatically drains.
The control panel is a solid-state controller. The solid-state circuitry has a self­diagnostic program to assist you in troubleshooting, and a pre-programmed cleaning cycle to assist the operator in daily cleaning.
The door interlock switch operates to turn off the fan and oven elements when the door is opened. The boiler elements go to low heat.
The electrical circuits that are active for the three operating modes are shown in the following illustrations.
(Revised 1/02)
2-11
CC10-E
Operation After Serial Number C7439MS
The model CC10-E is a combination steamer-oven with a stainless steel cooking chamber, a steam generator, and electronic circuitry for controlling unit operation. It can operate from a single-phase or three-phase, 208 or 240 volt, 60 hertz power
ource.
s
Replaceable electric (air) elements and the blower fan provide oven temperatures up to a maximum of 575°F.
Replaceable heating elements are used to generate steam. The steam generator cavities are adjacent to the cooking compartment and easily accessible. All of the condensate leaves the oven through the cavity drain. When the unit is turned off the steam generator automatically drains. When the oven cooking mode is selected, the steam generator cavity automatically drains. When no mode is selected the steam generator fills and water is held at 160°F.
The control panel is a solid-state controller. The solid-state circuitry has a self­diagnostic program to assist you in troubleshooting, and a pre-programmed cleaning cycle to assist the operator in daily cleaning.
The door interlock switch operates to turn off the fan and oven/ steamer elements when the door is opened.
The electrical circuits that are active for the three operating modes are shown in the following illustrations.
2-12
2-12
(Revised 1/02)
CC10-E
Operation
Prior to Serial Number C7439MS
team Mode Circuit
S
(Revised 1/02)
2-13
CC10-E
Operation Prior to Serial Number C7439MS
Combo Mode Circuit
2-142-142-14
(Revised 1/02)
CC10-E
Operation
Prior to Serial Number C7439MS
ven Mode Circuit
O
(Revised 1/02)
2-15
CC10-E
Electrical Diagrams Prior to Serial Number C7439MS
Schematic Diagrams for CC10-E
2-162-16
(Revised 1/02)
CC10-E
Electrical Diagrams
Prior to Serial Number C7439MS
chematic Diagrams for CC10-E
S
(Revised 1/02)
2-172-17
CC10-E
GND
D
B1
L3
BLOCK
D
ISTRIBUTION
POWER
208/220/240V
1ø, 3ø
L2
LINE VOLTAGE
L1
-2
MOV
-4
-6
M
OV
MOV
-1
MOV
-3
-5
MOV
MOV
MOV BOARD
A6
ELEMENT
AIR
K12B
K11B
K10B
AH3
K11
RELAY BOARD
K12
K12A
2.25 KW
2.25 KW
K
11A
A5
K10
K
10A
A1
2.25 KW
A2
AH2
A3
A4
ELEMENT
BOILER
K
5B
K9B
K
4B
K
3B
K2B
K1B
BH2
3 KW
3 KW
K5A
K
9A
K9
K5
K4A
K4
K3
B1
AH1
B
3
B2
BH3
K
3A
K
2
K1
K2A
K1A
B6
B4
3 KW
B5
BH1
G
ND
12AWG
(1ph ONLY)
Xph
Yph
SEE TABLE
DISTRIBUTION BLOCK
OPEN @ 610° F
BOILER
TC2
DB1
14 AWG
AIR
TC1
FB2-A
FB1-A
F4
FB2-B
F5
20
20
FB1-B
24 VAC
50 VA
COM
200/208V
TR1
X2
2
F1
XF
1700 RPM
1/6 HP
BLU
AC2
N/C
BLU
K6
BLK
2
5
3
4
WHT
1
BLK
RED
3 1
2
-
RELAY
START
MOTOR
YEL
DC2
SPRAY VALVE
BOILER
K14
ORG
K13
AC1
K15
BRN
BRN
ORG
+
D1
ORG
DC1
DRAIN VALVE
WV2
WV1
FILL
VALVE
ORG
WV3
WV4
L2
L1
L3
GND
208V-240V
A
B
14VAC
RELAY BOARD
14VAC
3
J4
1
21
64
654
9
987
POWER TO
1.25 AMP
C
28VAC
D
RELAY BOARD
1.25 AMP
14 AWG
14 AWG
220/230/240V
440/460/480V
Electrical Diagrams After Serial Number C7439MS
Steam Mode Circuit
2-18
(Revised 1/02)
GND
DB1
L
3
BLOCK
DISTRIBUTION
POWER
208/220/240V
1ø, 3ø
L2
LINE VOLTAGE
L1
-
2
MOV
-4
-6
MOV
MOV
-1
MOV
-3
-5
MOV
MOV
MOV BOARD
A6
ELEMENT
AIR
K12B
K11B
K
10B
AH3
K11
RELAY BOARD
K12
K12A
2.25 KW
2.25 KW
K11A
A
5
K10
K10A
A
1
2.25 KW
A
2
AH2
A3
A
4
ELEMENT
BOILER
K5B
K
9B
K4B
K3B
K2B
K1B
BH2
3 KW
3 KW
K
5A
K9A
K9
K5
K4A
K
4
K3
B
1
AH1
B3
B2
BH3
K3A
K2
K
1
K2A
K1A
B
6
B
4
3 KW
B
5
B
H1
GND
12AWG
(1ph ONLY)
Xph
Yph
SEE TABLE
DISTRIBUTION BLOCK
OPEN @ 610° F
BOILER
TC2
DB1
14 AWG
AIR
TC1
FB2-A
FB1-A
F4
FB2-B
F5
20
20
FB1-B
24 VAC
50 VA
COM
200/208V
TR1
X2
2
F1
XF
1700 RPM
1/6 HP
BLU
AC2
N/C
BLU
K6
BLK
2
5
3
4
WHT
1
BLK
RED
3 1
2
-
RELAY
START
MOTOR
YEL
DC2
SPRAY VALVE
BOILER
K14
ORG
K13
AC1
K15
BRN
BRN
ORG
+
D1
ORG
DC1
DRAIN VALVE
WV2
WV1
FILL
VALVE
ORG
WV3
WV4
L2
L1
L3
GND
208V-240V
A
B
14VAC
RELAY BOARD
14VAC
3
J4
1
21
64
654
9
987
POWER TO
1.25 AMP
C
28VAC
D
RELAY BOARD
1.25 AMP
14 AWG
14 AWG
220/230/240V
440/460/480V
CC10-E
Electrical Diagrams
After Serial Number C7439MS
ombo Mode Circuit
C
(Revised 1/02)
2-19
CC10-E
GND
DB1
L3
BLOCK
DISTRIBUTION
POWER
208/220/240V
1ø, 3ø
L2
LINE VOLTAGE
L1
-2
MOV
-4
-6
MOV
MOV
-1
MOV
-3
-5
MOV
MOV
MOV BOARD
A
6
ELEMENT
AIR
K12B
K
11B
K
10B
AH3
K11
RELAY BOARD
K12
K
12A
2.25 KW
2.25 KW
K11A
A5
K10
K10A
A1
2.25 KW
A2
A
H2
A
3
A4
ELEMENT
BOILER
K5B
K
9B
K4B
K3B
K
2B
K1B
BH2
3 KW
3 KW
K5A
K9A
K9
K
5
K4A
K4
K3
B1
AH1
B3
B
2
BH3
K3A
K2
K1
K
2A
K1A
B
6
B4
3 KW
B
5
BH1
GND
12AWG
(1ph ONLY)
X
ph
Yph
SEE TABLE
DISTRIBUTION BLOCK
OPEN @ 610° F
BOILER
TC2
DB1
14 AWG
AIR
TC1
FB2-A
FB1-A
F4
FB2-B
F5
20
20
FB1-B
24 VAC
50 VA
COM
200/208V
TR1
X2
2
F1
XF
1700 RPM
1/6 HP
BLU
AC2
N/C
BLU
K6
BLK
2
5
3
4
WHT
1
BLK
RED
3 1
2
-
RELAY
START
MOTOR
YEL
DC2
SPRAY
VALVE
BOILER
K14
ORG
K13
AC1
K15
BRN
BRN
ORG
+
D1
ORG
DC1
DRAIN
VALVE
WV2
WV1
FILL
VALVE
ORG
WV3
WV4
L2
L1
L3
GND
208V-240V
A
B
14VAC
RELAY BOARD
14VAC
3
J4
1
21
64
654
9
987
POWER TO
1.25 AMP
C
28VAC
D
RELAY BOARD
1.25 AMP
14 AWG
14 AWG
220/230/240V
440/460/480V
Electrical Diagrams After Serial Number C7439MS
Oven Mode Circuit
2-20
(Revised 1/02)
CC10-E
GND
DB1
L3
BLOCK
DISTRIBUTION
POWER
208/220/240V
1ø, 3ø
L2
LINE VOLTAGE
L1
-2
MOV
-4
-6
MOV
MOV
-1
MOV
-3
-5
MOV
MOV
MOV BOARD
A6
ELEMENT
AIR
K12B
K11B
K10B
AH3
K11
RELAY BOARD
K12
K12A
2.25 KW
2.25 KW
K11A
A5
K10
K10A
A1
2.25 KW
A2
AH2
A3
A4
ELEMENT
BOILER
K5B
K9B
K4B
K3B
K2B
K1B
BH2
3 KW
3 KW
K5A
K9A
K9
K5
K4A
K4
K3
B1
AH1
B3
B2
BH3
K3A
K2
K1
K2A
K1A
B6
B4
3 KW
B5
BH1
GND
12AWG
(1ph ONLY)
Xph
Yph
SEE
TABLE
Electrical Diagrams
After Serial Number C7439MS
Schematic Diagrams for CC10-E
(Revised 1/02)
2-21
CC10-E
DISTRIBUTION BLOCK
OPEN @ 610° F
BOILER
TC2
DB1
14 AWG
AIR
TC1
FB2-A
FB1-A
F4
FB2-B
F5
20
20
FB1-B
24 VAC
50 VA
COM
200/208V
TR1
X2
2
F1
XF
1700 RPM
1/6 HP
BLU
AC2
N/C
BLU
K6
BLK
253
4
WHT
1
BLK
RED
3
1
2
-
RELAY
START
MOTOR
YEL
DC2
SPRAY
VALVE
BOILER
K14
ORG
K13
AC1
K15
BRN
BRN
ORG
+
D1
ORG
DC1
DRAIN
VALVE
WV2
WV1
FILL
VALVE
ORG
WV3
WV4
L2
L1
L3
GND
208V-240V
A
B
14VAC
RELAY BOARD
1
4VAC
3
J4
1
21
64
654
9
987
P
OWER TO
1.25 AMP
C
28VAC
D
RELAY BOARD
1.25 AMP
14 AWG
14 AWG
220/230/240V
440/460/480V
Electrical Diagrams After Serial Number C7439MS
chematic Diagrams for CC10-E
S
2-22
(Revised 1/02)
CC10-E
Parts List
Item Description Qty.
1 Probe, Water . . . . . . . . . . . . . . 2 070178
2 Thermostat . . . . . . . . . . . . . . . . 2 071499
3 Capacitor . . . . . . . . . . . . . . . . . 1 071291
4 Kit, Boiler Temperature
Probe . . . . . . . . . . . . . . . . . . . . 1 077804
5 Fitting, Male Brass . . . . . . . . . . 2 071217
6 Fitting S.S. . . . . . . . . . . . . . . . . 1 071231
†7 Kit, Drain Temperature
Probe . . . . . . . . . . . . . . . . . . . 1 077805
(Revised 1/02)
FIGURE 1
Part
No.
Figure 1. Sensors
Item Description Qty.
8 Connector, Male Brass . . . . . . 1 071251
9 Bushing Teflon . . . . . . . . . . . . 1 072163
10 Kit, Air Temperature
11 Air Probe Guard . . . . . . . . . . . 1 074827
12 Right Side Louvered Cover . . 1 070468
13 EMI Kit . . . . . . . . . . . . . . . . . . 1 118830
* Air & Drain Probe Harness . . 1 073272
* Water Probe Harness . . . . . . . 1 073268
* Not Shown† Not used on ovens after serial number C7439MS-electric
Part
No.
Probe . . . . . . . . . . . . . . . . . . 1 077803
2-23
2-23
CC10-E
Parts List
2-24
Item Description Qty.
1 Bracket Assy. . . . . . . . . . . . . . 1 070100
2 Motor & Heat Slinger Assy.
3 Key, 1/8’ Square 303 S.S. . . . 1 071288
4 Insulation Retainer Assy. . . . . 1 071228
5 Insulation Nut Plate . . . . . . . . 1 069770
6 Motor Seal Assy. . . . . . . . . . . 1 071299
7 Washer, Fiber . . . . . . . . . . . . 3 071300
8 Screw, Truss Head S.S. . . . . 3 081698
9 Blower Wheel Assembly . . . . 1 074227
10 Washer, Flat . . . . . . . . . . . . . 1 059228
11 Washer, Lock . . . . . . . . . . . . 1 05656
12 Screw, Hex Head Cap S.S. . . 1 05613
13 Motor Start Relay . . . . . . . . . 1 077826
14 Kit Fan Isolator . . . . . . . . . . . 1 098684
Figure 3. Fan and Motor
Part
No.
- 280V/240V . . . . . . . . . . . . . 1 078802
• Washer Seal Housing . . . . . 1 070458
• Packing . . . . . . . . . . . . . . . . 3 070459
• Motor shaft Housing Seal . . 1 070457
(Revised 1/02)
CC10-E
Parts List
(Revised 5/95)
Item Description Qty.
1 Water Heating Element -
208V . . . . . . . . . . . . . . . . . . . 3 070200
1 Water Heating Element -
240V . . . . . . . . . . . . . . . . . . 3 072112
2 • Fiber Washer . . . . . . . . . . . 14 072183
3 • Washer . . . . . . . . . . . . . . . . 14 *
4 • Nut . . . . . . . . . . . . . . . . . . . 14 *
5 Air Heating Element -
208V . . . . . . . . . . . . . . . . . . 3 070196
5 Air Heating Element -
240V . . . . . . . . . . . . . . . . . . 3 072111
6 Front Panel . . . . . . . . . . . . . . . 1 070472
* Supplied with element.
Figure 3. Heating Elements
Part
No.
2-25
CC10-E
Parts List
2-26
Part
Item Description Qty.
1 Drip Tray . . . . . . . . . . . . . . . . . 1 070471
2 Left Side Door Switch . . . . . . 1 078903
3 Left Side Rack . . . . . . . . . . . . 1 070180
4 Middle Rack . . . . . . . . . . . . . . 4 069764
5 Door Assembly . . . . . . . . . . . . 1 See Fig. 7
6 Shroud Assembly . . . . . . . . . . 1 078920
7 Baffle Assembly Cover . . . . . . 1 070165
8 Right Side Door Switch . . . . . 1 078904
9 Door Pin Locking Nut . . . . . . . 1 003823
10 Door Latch Pin . . . . . . . . . . . . 1 078914
Figure 4. Doors, Racks and Tray
No.
(Revised 5/96)
CC10-E
Parts List
(Revised 1/02)
Item Description Qty.
1 Fuse, 0.2 Amp., Slow Blow . . . . . . . 2 073271
Prior to Serial No. C7439MS
3 Relay Board Retrofit Kit . . . . . . . . . . 1 070184
Cook Only . . . . . . . . . . . . . . . . . . . . 1 112980
Cook
annd Hold . . . . . . . . . . . . . . . . 1 112988
Starting at Serial No. C7439MS
3 Relay
5 Fuse, 2 Amp . . . . . . . . . . . . . . . . . . . 1 071488
6 Fuse, 20 Amp . . . . . . . . . . . . . . . . . . 3 071489
7 Transformer . . . . . . . . . . . . . . . . . . . 1 071490
8 Bridge Rectifier . . . . . . . . . . . . . . . . 1 071487
9* Control Panel . . . . . . . . . . . . . . . . . .
+ Cook Only . . . . . . . . . . . . . . . . . . . . 1 112960
+
*+ Top, Cook Only . . . . . . . . . . . . . . . . 1 1
*+ Bottom, Cook Only . . . . . . . . . . . . . . 1 112960
*+ Top, Cook and Hold . . . . . . . . . . . . . 1 112961
*+ Bottom, Cook and Hold . . . . . . . . . . 1 112961
+ EPROM . . . . . . . . . . . . . . . . . . . . . . 1 112954
10 Surge Suppressor, 208/240V . . . . . . 1 098703
11 Terminal Block . . . . . . . . . . . . . . . . . 1 070185
12 Harness Line Side . . . . . . . . . . . . . . 1 072101
13 Harness Heater Side . . . . . . . . . . . . 1 072187
14 Harness Drain and Air Probe . . . . . . 1 073272
15 Control Panel Knob . . . . . . . . . . . . . 1 073430
16 Voltage Plug . . . . . . . . . . . . . . . . . . . 1 106826
17 Flexible Cable with Grounded Shield 1 114423
* Change the mounting frame with the old panel. + EPROM must be ordered with control panel.
Board . . . . . . . . . . . . . . . . . . 1 120718
Prior To Serial No. C7439MS Single Oven
Cook Only Retrofit Kit . . . . . . . . . . . 1 112980
Cook
and Hold Retrofit Kit . . . . . . . . 1 112982
Double Stacked
Top, Cook Only Retrofit Kit . . . . . . . 1 112980
Bottom, Cook Only Retrofit Kit . . . . . 1 1
Top, Cook and Hold Retrofit Kit . . . . 1 112982
Bottom, Cook and Hold Retrofit Kit
Starting At Serial No. C7439MS Single Oven
Cook and Hold . . . . . . . . . . . . . . . . . 1 112961
Double Stacked
Figure 4. Control Panel and Relay
Bracket Assembly
Part
No.
12980
. . . 1 112982
12960
2-27
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