Groen BPM-15G, BPM-15GE, BPM-40G, BPM-30G, BPM-40GE Operator's Manual

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Page 1
OPERATOR MANUAL
IMPORTANT INFORMATION, KEEP FOR OPERATOR
This manual provides information for:
MODELS BPM-15/
30/40G(CE) International ECLIPSE™ ERGONOMIC TILTING BRAISING PAN
· Stainless Steel
· Manual Tilt
· Gas Heated
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
FOR YOUR SAFETY
Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance.
POST IN A PROMINENT LOCATION
Instructions to be followed in the event user smells gas. This information shall be obtained by consulting your local gas supplier. As a minimum, turn o the gas and call your gas company and your authorized service agent. Evacuate all personnel from the area.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
NOTIFY CARRIER OF DAMAGE AT ONCE
It is the responsibility of the consignee to inspect the container upon receipt of same and to determine the possibility of any damage, including concealed dam-
age. Unied Brands suggests that if you are suspicious of damage to make a notation on the delivery receipt. It will be the responsibility of the consignee to le
a claim with the carrier. We recommend that you do so at once.
Manufacture Service/Questions 888-994-7636.
Information contained in this document is known to be current and accurate at the time of printing/creation. Unified Brands recommends referencing our product line websites, unifiedbrands.net, for the most updated product information and specifications.
PART NUMBER 160812, REV. H (02/15)
1055 Mendell Davis Drive
Jackson, MS 39272
888-994-7636, fax 888-864-7636
unifiedbrands.net
Page 2
IMPORTANT - READ FIRST - IMPORTANT
THESE APPLIANCES MUST BE INSTALLED BY A COMPETENT PERSON IN CONFORMITY WITH THE INSTALLATION AND SERVICING INSTRUCTIONS AND NATIONAL REGULATIONS IN FORCE AT THE TIME. PARTICULAR ATTENTION MUST BE PAID TO THE FOLLOWING:
I. E. E. REGULATIONS FOR ELECTRICAL INSTALLATIONS ELECTRICITY AT WORK REGULATIONS GAS SAFETY (INSTALLATION & USE REGULATIONS HEALTH AND SAFETY AT WORK ACT FIRE PRECAUTIONS ACT LOCAL AND NATIONAL BUILDING REGULATIONS
DETAILED RECOMMENDATIONS ARE CONTAINED IN INSTITUTE OF GAS ENGINEERS PUBLISHED DOCUMENTS: IGE/UP/1, IGE/UP/2, BS6173 AND BS5440.
THESE APPLIANCES HAVE BEEN CE-MARKED ON THE BASIS OF COMPLIANCE WITH THE GAS APPLIANCE DIRECTIVE, EMC AND LOW VOLTAGE DIRECTIVE FOR THE COUNTRIES, GAS TYPES AND PRESSURES AS STATED ON THE DATA PLATE.
WARNING: TO PREVENT SHOCKS, ALL APPLIANCES WHETHER GAS OR ELECTRIC, MUST BE EARTHED.
ON COMPLETION OF THE INSTALLATION, THESE INSTRUCTIONS SHOULD BE LEFT WITH THE ENGINEER-IN-CHARGE FOR REFERENCE DURING SERVICING. FURTHER TO THIS, THE USERS INSTRUCTIONS SHOULD BE HANDED TO THE USERS AND THE INSTALLER SHOULD INSTRUCT THE RESPONSIBLE PERSON(S) IN THE CORRECT OPERATION AND MAINTENANCE OF THE APPLIANCE. EMPHASIS SHOULD BE MADE WITH REGARD TO SAFE OPERATION OF DRAIN VALVE.
IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING AND COMMISSIONING THE APPLIANCE. FAILURE TO COMPLY WITH THE SPECIFIED PROCEDURES MAY RESULT IN DAMAGE OR THE NEED FOR A SERVICE CALL.
CAUTION: SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.
CAUTION: UNIT WEIGHS 420 TO 560 LB. (165 TO 255 KG). FOR SAFE HANDLING, INSTALLER SHOULD OBTAIN HELP AS
NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.
WARNING: INSTALLATION OF THE BRAISING PAN MUST BE DONE BY PERSONNEL QUALIFIED TO WORK WITH GAS
AND ELECTRICITY. IMPROPER INSTALLATION CAN RESULT IN INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT.
WARNING: THIS UNIT IS DESIGNED FOR COMMERCIAL USE. NEVER USE HOME OR RESIDENTIAL GRADE GAS
CONNECTIONS. THEY DO NOT MEET GAS CODES AND COULD BE HAZARDOUS.
DANGER: ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED. FAILURE TO GROUND UNIT COULD
RESULT IN ELECTROCUTION AND DEATH.
WARNING: KEEP THE APPLIANCE AREA FREE AND CLEAR OF COMBUSTIBLE MATERIALS.
CAUTION: BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING INSTRUCTIONS,
CAUTIONS AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL.
CAUTION: THE BRAISING PAN IS NOT INTENDED FOR USE AS A DEEP-FAT FRYER. SHALLOW-FRYING IS PERMISSIBLE
AS LONG AS THE OIL LEVEL DOES NOT EXCEED THE HEIGHT MARK ON THE LOWER REAR WALL (50 MM MAXIMUM). SEE THE USER INSTRUCTIONS SECTION FOR SPECIFIC DETAILS.
CAUTION: KEEP FLOORS IN BRAISING PAN WORK AREA CLEAN AND DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY TO
AVOID THE DANGER OF SLIPS OR FALLS.
2 OM-BPM-G
Page 3
IMPORTANT - READ FIRST - IMPORTANT
WARNING: WHEN TILTING BRAISING PAN FOR PRODUCT TRANSFER:
1) USE CONTAINER DEEP ENOUGH TO CONTAIN AND MINIMIZE PRODUCT SPLASHING.
2) PLACE CONTAINER ON STABLE, FLAT SURFACE, AS CLOSE TO PAN AS POSSIBLE.
3) STAND TO SIDE OF PAN WHILE POURING — NOT DIRECTLY IN POUR PATH OF HOT CONTENTS.
4) RETURN PAN BODY TO LEVEL POSITION AFTER CONTAINER IS FILLED OR TRANSFER IS COMPLETE.
5) DO NOT OVER FILL CONTAINER. AVOID DIRECT SKIN CONTACT WITH HOT CONTAINER AND ITS CONTENTS.
WARNING: DO NOT HEAT AN EMPTY PAN FOR MORE THAN 5 MINUTES AT A SETTING HIGHER THAN 300ºF (150ºC).
WARNING: IF THE PAN CONTAINS ITEMS IN SAUCE OR MELTED FAT, THEY CAN SLIDE FORWARD SUDDENLY DURING
TILTING AND CAUSE THE HOT LIQUID TO SPLASH OUT.
WARNING: AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE PAN. DIRECT CONTACT COULD RESULT
IN SEVERE BURNS.
WARNING: IT IS RECOMMENDED THAT WATER AND SOLUTIONS BE KEPT OUT OF CONTROLS AND BURNERS. DO
NOT USE HIGH PRESSURE SPRAY DIRECTLY ON THE CONTROL CONSOLE, ELECTRICAL CONNECTIONS AND BURNERS. USE A GARDEN HOSE SPRAY CONNECTED TO CITY WATER SUPPLY.
CAUTION: MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND CLOTHING.
PRECAUTIONS SHOULD BE TAKEN TO WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED.
WARNING: BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY AND
CLOSE THE MAIN GAS COCK. ALLOW FIVE MINUTES FOR UNBURNED GAS TO VENT. FAILURE TO DISCONNECT COULD RESULT IN ELECTROCUTION AND DEATH.
CAUTION: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR AUTHORIZED
DISTRIBUTORS CAN CAUSE INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES.
IMPORTANT: SERVICE PERFORMED BY OTHER THAN FACTORY AUTHORIZED PERSONNEL WILL VOID ALL
WARRANTIES.
OM-BPM-G 3
Page 4
Table of Contents
Important Operator Warnings ....................................................page 2-3
References.................................................................................... page 4
Equipment Description............................................................... page 5-6
Inspection and Unpacking ............................................................ page 7
Installation ............................................................................... page 8-11
Assembly and Commissioning .............................................. page 11-13
Servicing and Conversion ..................................................... page 14-19
User Instructions .................................................................... page 20-21
Cleaning....................................................................................... page 22
Safety Precautions ...................................................................... page 23
Maintenance ................................................................................ page 23
Troubleshooting ..................................................................... page 24-25
Schematics/Parts Lists ........................................................... page 26-34
Service Log .................................................................................. page 35
References
CANADIAN STANDARDS ASSOCIATION 8501 East Pleasant Valley Road Cleveland, Ohio 44131
Z83-11 - Gas Foodservice Equipment Z223.1 - National Fuel Gas Code
AMERICAN NATIONAL STANDARDS INSTITUTE 1403 Broadway New York, New York 10018
CANADIAN GAS ASSOCIATION 55 Scarsdale Road Don Mills, Ontario M3B 2 R3
NATIONAL FIRE PROTECTION ASSOCIATION 60 Battery March Park Quincy, Massachusetts 02269
NFPA/54 - Installation of Gas Appliances & Gas Piping NFPA/70 - The National Electrical Code NFPA/96 - Ventilating Hoods
NSF INTERNATIONAL 789 N. Dixboro Road P.O. Box 130140 Ann Arbor, Michigan 48113-0140
4 OM-BPM-G
UNDERWRITERS LABORATORIES, INC. 333 Pngsten Road Northbrook, Illinois 60062
Page 5
Equipment Description
Groen gas-heated Eclipse Ergonomic Tilting Braising Pans provide a stainless steel pan equipped with patented heat transfer fins, burner/combustion chamber, hand­operated or electric powered tilting mechanism, thermostatic controls, and hinged cover. The appliance serves as braising pan, griddle, fry pan, oven, kettle, bainmarie and food warmer/server, can be adapted for use as a non-pressure steamer and can be used to stir-fry, reheat and saute foods.
The pan body is made from heavy-duty stainless steel welded into one solid piece, with a polished interior and exterior. A pouring lip is welded to the front wall. The cooking surface is a stainless steel clad plate fitted with welded heat transfer fins which assure uniform heat transfer over the entire surface. The gas burner/ combustion chamber supplies the heat.
An easily operated worm and gear mechanism tilts the pan and provides precise control for pouring or dumping the contents of the pan. This hand-wheel controlled mechanism is located in a stainless steel console to the right of the pan body. For models with electric power tilt, a switch operates an electric motor that starts and stops the pan tilt smoothly. To assist cleaning, the pan body can be tilted past the vertical position. When the pan is tilted, the burners shut off automatically.
The thermostat provides automatic control of cooking temperature. Operating the thermostat dial on the front of the control console turns the heat on or off and sets the pan temperature.
Model
BPM-15G
BPM-30G
BPM-40G
A vented, heavy gauge, one-piece, stainless steel cover with a condensate drip shield on the rear edge is standard on the Braising Pan. A fully enclosed, torsion bar type counterbalance provides easy operation to open the cover and to maintain it open at any position. The cover opens to the back and is hinged to the frame, so it moves independently of the pan body.
The braising pan is mounted on an open-leg frame fabricated from tubular stainless steel Models have an ignition system that uses electronic spark ignition.
PAN DIMENSIONS
Left to Right Front to Rear Depth
18-1/8” (460 mm) 28-1/4” (718 mm) 8” (203 mm) Elec. Spark Manual
26-1/4" (667 mm) 28-1/4" (718 mm) 10" (25 mm) Elec. Spark Manual
35-3/4" (908 mm) 28-1/4" (718 mm) 10" (25 mm) Elec. Spark Manual
Ignition Tilt
OM-BPM-G 5
Page 6
Optional Tangent Draw-off
Equipment Description
Optional equipment available with these models are:
1. Fill faucet with swing spout (left or right mounted) - specify single or double pantry
2. Fill faucet with 48” or 60” spray hose assembly (left or right mounted) - specify single or double pantry
3. Caster mounting kit
4. Flanged feet
5. 2” Tangent draw-off (factory-installed must be indicated on initial order)
6. Steamer insert set
7. Steamer pan carrier (30- and 40-gallon models only)
8. Quick gas disconnect with restraining cable
9. Pouring lip strainer
10. Strainer for 2” TDO valve
6 OM-BPM-G
Page 7
Inspection & Unpacking
CAUTION
SHIPPING STRAPS ARE UNDER TENSION
AND CAN SNAP BACK WHEN CUT.
CAUTION
UNIT WEIGHS 420 TO 560 LB (190 TO 255
KG). FOR SAFE HANDLING, INSTALLER
SHOULD OBTAIN HELP AS NEEDED, OR
EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A
FORKLIFT, DOLLY, OR PALLET JACK) TO
REMOVE THE UNIT FROM THE SKID AND
MOVE IT TO THE PLACE OF INSTALLATION.
The unit is strapped to a skid, and shipped in
a heavy cardboard carton. (Shown is a model
BPM-40G with optional right side mounted,
double pantry faucet assembly.)
The unit will arrive completely assembled, wrapped in protective plastic on a heavy skid, in a heavy cardboard carton. Immediately upon receipt, inspect the carton for damage. Report any apparent shipping damage or an incorrect shipment to the delivery agent.
When installation is to begin, get someone to assist in removing the carton. Lift it straight up and away from the unit. Do not simply raise it and push backwards - it will break the cover assembly vent handle. Write down the model number, serial number, and installation date of your unit, and keep this information for future reference. Space for these entries is provided at the top of the Service Log in this manual.
Cut the straps holding the unit on the skid, and lift the unit straight up off the skid.
Flame Observation Port
OM-BPM-G 7
Page 8
Installation
CAUTION INSTALLER MUST VERIFY THAT THE INSTALLATION COMPLIES WITH THE
APPLICABLE LOCAL CODES AND
REGULATIONS.
WARNING
INSTALLATION OF THE BRAISING PAN
MUST BE DONE BY PERSONNEL QUALIFIED
TO WORK WITH GAS AND ELECTRICITY. IMPROPER INSTALLATION CAN RESULT IN INJURY TO PERSONNEL AND/OR DAMAGE
TO EQUIPMENT.
WARNING
THIS UNIT IS FOR COMMERCIAL USE.
NEVER USE HOME OR RESIDENTIAL GRADE
GAS CONNECTIONS. THEY DO NOT MEET
GAS CODES AND COULD BE HAZARDOUS.
WARNING
ELECTRICALLY GROUND THE UNIT AT
THE TERMINAL PROVIDED. FAILURE
TO GROUND UNIT COULD RESULT IN
ELECTROCUTION AND DEATH.
The following information pertains to the CE model BPM-G, and replaces or augments the information provided in OM-BPM. These appliances must be installed by a competent person in conformity with the installation and servicing instructions and national regulations in force at the time. Particular attention must be paid to the following:
I. E. E. Regulations for Electrical Installations Electricity at Work Regulations Gas Safety (Installation & Use Regulations Health and Safety at Work Act Fire Precautions Act Local and National Building Regulations
Detailed recommendations are contained in institute of gas engineers published documents: IGE/UP/1, IGE/UP/2, BS6173 AND BS5440.
1. Installing Clearances
Left Side
Right Side
Rear
Minimum
Clearance
0mm
0mm
77mm 305mm (12”) for service
51mm (2”) for service, 153mm (6”) when faucet is installed on left side
305-405mm (12-16”), 153mm (6”) when faucet is
installed on right side
Recommended Clearance
Electronic spark ignition
A. Vertical clearance of at least 1000 mm should be allowed between the top
edge of the flue outlet and any overlying surface.
B. Adequate ventilation, whether natural or mechanically induced, must be
provided to ensure a supply of fresh air for gas combustion, and to facilitate effective removal of the products of combustion.
C. Ventilation recommendations for catering appliances are provided in BS
5440:2. Furthermore, guidance on the column of ventilation air required for different types of catering equipment to ensure sufficient room ventilation is provided at right.
D. For multiple installations, the requirements for individual appliances should
be added together. Installation should be made in accordance with local and national regulations applying at the time. A competent installer must be employed.
E. The appliance flue discharges horizontally from the rear of the unit. It
must not be directly connected to any flue, mechanical extraction system, ducting, etc., which leads to the outside of the building. The appliance is best discharged under an open canopy connected with a ventilating system.
8 OM-BPM-G
Page 9
EQUIPMENT
Range, Unit Type
Pastry Oven
Fryer
Grill
Steak Grill
Boiling Pan
Ventilation Rate
Required
m³/min ft³/min
17 600
17 600
26 900
17 600
26 900
17 600
Installation
F. For a unit on casters, the installation shall be made with a connector that
complies with the standard for Connectors for Moveable Gas Appliances, ANSI Z21.69 - CSA 6.16. Restrain movement of the unit by attaching a cable or chain to the eyelet provided at the back of the frame and anchor the cable or chain to the wall or floor. Make the length and location of the cable such that the unit cannot pull on the gas connection while the cable is connected or quick-disconnect.
G. The gas connection for a unit on casters must be made with a quick-
disconnect device that complies with ANSI Z21.41 - CSA 6.9.
Steamer
Sterilizing Sink
Bain-Marie
Tea/Coee Machine
WARNING
THIS APPLIANCE MUST BE EARTHED.
17 600
14 500
11 400
8.5-14
Fig. 1
300-
500
Fig. 2
2. Gas Supply Incoming service must be of sufficient size to supply full rate without excessive
pressure drop. A gas meter is connected to the service pipe by the gas supplier.
Any existing meter should be checked by the supplier to ensure that the meter
has the capacity for passing the required rate of gas for the braising pan in addition to any other gas equipment installed.
The appliance governor is incorporated in the gas control valve which is situated
in the left control cabinet. The control valve governor is suitable for both natural and propane gases without conversion.
Installation pipework should be fitted in compliance with IEGE/UP/2. The
pipework should not be smaller than the gas inlet connection (Rp½ [½” B.S.P.]). An isolating cock must be located close to the appliance to allow shut-down during emergencies or service. Installation must be tested for gas soundness and purged as specified in IGE/UP/1.
3. Electrical Supply This unit is designed for connection to fixed wiring. A suitably rated isolating
switch with contact separation of at least three millimeters on both poles, must be fitted to the installation. The wiring must be executed in accordance with
Power supply to this unit must be 230V, 1 Phase, 50/60hz with wiring suitable
for an electronic load of 50 watts.
The wiring must be executed in accordance with the regulations listed inside the
cover page of this manual supplement.
Cable entry is at the control box on the rear right side of the appliance. Access to
the terminals is gained by removing terminal block cover.
4. Water Supply Not applicable to these appliances except for optional faucets.
OM-BPM-G 9
Page 10
Installation
5. Gas System Performance The tables shown here provide the total Gas Rates, Injector Diameters and
Pressure Adjustments for model BPM-G (CE) using natural (G20) and propane (G31) gas sources.
Total Gas Rate
Model
Natural
(G20) KW
Natural BTU/hrPropane
(G31) KW
Propane
BTU/hr
BPM-15G
BPM-30G
BPM-40G
16.3 55,700 16.3 55,700
26.1 89,100 26.1 89,100
36.1 123,300 36.1 123,300
Injector Diameters - Natural & Propane Gas
Model
BPM-15G
BPM-30G
BPM-40G
Natural Gas
(G20) mm
1.5 0.97 7
1.5 0.97 11
1.5 0.97 15
Propane Gas
(G31) mm
No. of Orifices
(injectors)
Gas Pressure Adjustment A pressure test point is fitted on the burner manifold
and on the gas control valve.
Model Model BPM-15G BPM-30G BPM-40G
Natural Gas (G20)
Propane Gas (G31)
mbar 8.0 8.0 8.0
in. WC 3.2 3.2 3.2
mbar 19.4 19.4 19.4
in. WC 7.8 7.8 7.8
10 OM-BPM-G
NOTE: With reference to the gas rate, pressure adjustments and conversions, this
appliance is CE-approved for use with the following gases:
A. Gas Category I2H, G20 natural gas may be supplied to the appliance in
Austria, Denmark, Finland, Greece, Iceland, Italy, Luxembourg, Norway, Portugal, Spain, Sweden, Switzerland and the United Kingdom.
B. Gas Category I3P, G31 propane gas may be supplied to the appliance in
Germany, Ireland, the Netherlands, Portugal, Spain, Switzerland and the United Kingdom.
Use of the appliance with non-approved gases in a listed country, or use in other
countries will void CE certification.
Page 11
Fig. 3
Installation
6. Burner Adjustment The burner primary airflow may be adjusted by loosening the screw and sliding
the aerator forward or backward. (See photograph)
Gas is connected at the rear of the control console.
WARNING
THIS APPLIANCE MUST BE EARTHED.
Fig. 4
Assembly & Commissioning
1. Electrical Supply Before commissioning the appliance, ensure that the electrical installation has
been performed in compliance with relevant regulations. See Paragraph 3 in Installation section.
2. Pre-Commissioning Check A. Remove literature and packing materials from the interior and exterior of
the unit.
B. Put enough water into the pan to cover the bottom to a depth of 6-12mm.
With the pan body in the horizontal position, note how the water lies in the pan, to confirm that the pan was leveled properly during installation.
C. Verify that the rear heat shield panel is in place.
OM-BPM-G 11
Page 12
Assembly & Commissioning
WARNING
THIS APPLIANCE MUST BE EARTHED.
Fig. 5 Main (Lower) Control Box
Fig. 6 Upper Control Box
Fig. 7 Connect a gauge to
check pressure at the gas manifold
3. Operating the Braising Pan A. Lighting Sequence
a) Put water in the pan (6 to 12 mm deep) b) Check that gas and electricity mains are on. c) Turn the toggle switch (Main Control Box) to the “ON” position. The
power lamp (green) (Main Control Box) will illuminate. d) Turn the thermostat (Upper Control Box) to the desired setting. e) Observe that the burners light by the lighting of the heat lamp
(amber) (Main Control Box) (approximately 10-15 seconds). f) Should the unit fail to light, turn the unit off and wait for one or two
minutes before attempting to switch it on again. NOTE: Burner “ON”
verification can be confirmed by careful observation through the
Flame Observation Port. See Illustration on page 7 of this manual for
location of this port. g) Repeat steps b through e. h) To switch off the unit, put the toggle switch in the Off position. i) Turn gas and electricity mains off.
B. Setting the Gas Pressure
a) During commissioning, a gas pressure check is essential. Connect
a suitable pressure gauge to the gas manifold to perform this test.
The pressure gauge should be connected to the test nipple (See
photograph at left). b) Turn the gas and electricity mains on. c) Light the burners as described in Paragraph A, above. d) Manifold gas pressure should be as noted in Paragraph 5 of the
Installation section of this manual. If adjustment is necessary, follow
steps e through j, below. e) Remove the screws which secure the ignition module cover and
remove the ignition module cover panel. See Fig. 8. f) Remove the governor cap screw on the gas control valve to gain
access to the screw inside the turret. See Fig. 9. g) The governor is suitable for both natural and propane gas. h) Turn the screw inside the turret clockwise to increase the pressure,
anti-clockwise to reduce it. Check the burner pressure again after 15
minutes operation, and adjust if necessary. i) Disconnect the pressure gauge from the test point. Reseal the test
point and test for gas soundness. j) Replace governor cap screw, and replace control box panel and lid.
C. Checking Performance of Controls
a) Light the unit as described in Paragraph A, above. Check that the
controls produce a healthy spark from the electrode to the earthing
post, and that ignition is smooth and without delay. b) Turn the thermostat off and then on. Check that the burners go out
when the thermostat is turned off, and that they reignite smoothly
when it is switched back on. Repeat several times. c) Fill the pan with unused oil up to the mark in the pan. d) Set the thermostat knob at “10” and allow the oil to heat up. Immerse
a thermometer or thermocouple 25 mm below the oil surface at the
center of the pan. Check that the temperature stabilizes at 190ºC, (±
5ºC).
Fig. 8
12 OM-BPM-G
Page 13
Assembly & Commissioning
WARNING
DO NOT OVERFILL WITH OIL OR
FIRE MAY RESULT!
Fig. 9 Adjust flow by turning the
screw on the gas valve governor
CAUTION
THE TEMPERATURE MUST NOT
EXCEED 200ºC OR THE HIGH LIMIT
THERMOSTAT WILL TRIP.
e) If the unit fails to operate as described, the unit should be serviced by
an Engineer.
4. Instructions to Installer IMPORTANT: After installing and commissioning the appliance, the User’s
Instructions should be handed to the user or purchaser. Ensure that the instructions for lighting, turning off, correct use and cleaning are properly understood. Emphasize the location of the main gas isolating valve and demonstrate the emergency shut down procedure.
IMPORTANT
These appliances must be installed by a
competent person in conformity with the
installation and servicing instructions and
national regulations in force at the time.
Particular attention must be paid
to the following:
I. E. E. Regulations for Electrical Installations
Electricity at Work Regulations
Gas Safety (Installation & Use Regulations
Health and Safety at Work Act
Fire Precautions Act
Local and National Building Regulations
Detailed recommendations are
contained in institute of gas engineers
published documents: IGE/UP/1, IGE/UP/2,
BS6173 AND BS5440.
OM-BPM-G 13
Page 14
Servicing & Conversion
1. Servicing IMPORTANT: BEFORE ATTEMPTING ANY SERVICING, ENSURE THAT THE GAS
ISOLATING COCK IS TURNED OFF AND CANNOT BE INADVERTENTLY TURNED ON. ENSURE ALSO THAT THE ELECTRICITY SUPPLY IS DISCONNECTED. AFTER ANY SERVICING OR EXCHANGE OF GAS CARRYING COMPONENTS — ALWAYS CHECK FOR GAS SOUNDNESS!
Notes:
1. When replacing wiring connections refer to the wiring diagram in the unit or this manual.
2. When any threaded gas connection is disturbed for any reason, the threads must be resealed with appropriate gas leak prevention sealant that is suitable for the type of gas. Unified Brands/ Groen recommends gas sealant compound such as Locktite® 243 or Unified Brands part number
122002.
A. After Servicing
a) Test for gas soundness as specified in IGE/UP1. b) If leaks are found, disconnect the mating parts, clean the threads
and apply recommended sealant as specified above in Note 2. as appropriate after any gas connection has been disturbed.
c) Check for correct operation as appropriate (see Installation,
Paragraph 5).
B. Regular Servicing Procedures
The following must be checked at regular intervals: a) Burners Clean the burners periodically to maintain maximum
performance. Burners are best cleaned with a stiff bristle brush, or if necessary with a wire brush. Take care not to damage the burner.
Clean the injector orifice with a wooden splinter or toothpick. Avoid
metal reamers, which may distort or increase the orifice size. WARNING - Do not leave any wood splinter or bristles from brush in the burner or injector. Fire could result.
b) Gears and Bearings: The gear housing has been fitted for proper
lubrication of moving parts. Since the gears do not run in oil, periodic lubrication with grease is essential. Frequency of lubrication depends on operating conditions, but should occur at least once every six months. Groen recommends the use of a Number Two grade LGI lithium grease. Add grease through the Zerk fittings on the gear housing until grease flows out of the bearings around the trunnion shaft. Place a liberal amount of grease on the gear to cover the arc that is in contact with the worm gear.
2. Conversion Notes:
1. See Para 5, page 10 for important information. VERIFY THE TYPE OF GAS TO BE USED. In the countries listed in Paragraph 5, all conversions must be for approved gas.
2. All threaded gas connections must be sealed as specified in Paragraph 1, Note 2 above.
14 OM-BPM-G
Page 15
Servicing & Conversion
To change the type of gas used (e.g G20 to G31 or inverse) following parts
should be changed:
1. Burner injectors. See instruction Paragraph 13 on the following pages.
2. Igniter tube injector. This is inserted inside the igniter tube as shown at left.
3. Gas valve spring. Install per instructions supplied with the spring package as shown at left, second down.
4. Pilot orifice. Insert the black shaded orifice for G31 gas as shown at left, third down. The light colored orifice is for G20 gas.
5. Data plate with correct rate and gas manifold pressure information.
A. After Conversion
a) Test for gas soundness as specified in IGE/UP1as appropriate after
any gas connection has been disturbed.
b) If leaks are found, disconnect the mating parts, clean the threads and
apply recommended sealant as specified in Paragraph 1 Note 2.
3. Removal of Control Panels A. Removal of Electrical Panel Cover Assembly
a) Remove the three screws which secure the lid to the control cabinet
around its edge - 2 on sides, 1 on rear.
b) Lift-up the lid, being careful to dislodge the 2 pins welded at lower
edge of front end. See Fig. 10.
c) Replace in reverse order.
Fig. 10
B. Removal of Control Cabinet Side Panel
a) Remove lid as described above. b) Remove 2 screws on lower edge of cover. c) Remove 4 screws at center of cover. d) Lift off the removable side panel. e) Replace in reverse order.
C. Removal of Upper Control Box Panels
a) Remove thermostat knob and timer knob. b) Remove 4 screws from top. c) Remove upper panel and gasket. d) Replace in reverse order.
4. Removal of Spark Ignition Module (Turn gas and electricity mains off) A. Remove 2 screws on ignition module cover. See Fig. 8. B. Disconnect electrical leads from spark ignition module. C. Remove retaining screws securing spark ignition module. D. Withdraw spark ignition module from control compartment. E. Replace in reverse order.
OM-BPM-G 15
Page 16
Fig. 11
Servicing & Conversion
5. Removal of Tilt Switch (Turn gas and electricity mains off) A. Remove electical panel cover and control as described in Paragraph 3-A &
3-B. B. Disconnect electrical leads from tilt switch (See Fig. 11). C. Remove screws holding the tilt switch. D. Withdraw the tilt switch from control compartment. E. Replace in reverse order.
6. Removal of Gas Control Valve (Turn gas and electricity mains off) A. Remove ignition module cover B. Disconnect electrical leads from gas control valve, hi limit thermostat and
ignition module assembly. C. Undo and remove gas pipe assembly between two pipe unions. D. Remove the gas control valve from piping assembly. E. Replace in reverse order.
7. Removal of On/Off Switch (Turn gas and electricity mains off) A. Remove electrical panel cover described in Paragraph 3-A. B. Disconnect electrical leads from On/Off switch. C. Undo and remove the retaining collar which secures the On/Off switch to
the outer surface of the control cabinet. D. Withdraw the On/Off switch from control compartment. E. Replace in reverse order.
Fig. 11a
8. Removal of Lamps (Turn gas and electricity mains off) A. Remove control panel lid and side panel as described in Paragraph 3-A &
3-B. B. Disconnect the lamps flying leads. C. Undo and remove the retaining collar which D. Remove the gasket between control box and panel. Secures the lamp to
the control cabinet. E. Withdraw the lamp from the control compartment. F. Replace in reverse order.
9. Removal of Operating Thermostat (Turn gas and electricity mains off) A. To Replace:
a) Remove upper control box panels as described in Paragraph 3-C. b) Remove thermostat from front panel. c) Remove electrical leads from operating thermostat. d) Remove operating thermostat phial from the underside of the pan,
and remove retaining clips.
e) Remove the retaining clip which secures the flexible conduit to the
pan side. f) Pull thermostat phial through the flexible conduit (or cut if scrap). g) Replace in reverse order.
16 OM-BPM-G
Page 17
WARNING
DO NOT OVERFILL WITH OIL OR
FIRE MAY RESULT!
Fig. 12 Connects to the braising pan by means
of flexible conduit. (Rear of Upper Control Box)
WARNING
IF THEHIGHLIMIT THERMOSTAT FAILSTOCUT
OFF AT 230ºC IMMEDIATELY TURN OFF THE
GAS SUPPLY. CONDUCT AN INVESTIGATION
TO DETERMINE THE FAULT, AND CORRECT IT
BEFORE USING THE APPLIANCE AGAIN.
Servicing & Conversion
B. To Calibrate: (If calibration is required)
a) Fill the pan with unused oil to the indicated mark. Place a
thermocouple 25 mm below the oil surface in the middle of the pan.
b) Remove the control knob and place a screwdriver down the centre of
the spindle. c) Light the unit and allow the oil to heat. d) Adjust the thermostat by turning the screwdriver clockwise to
decrease, and anti-clockwise to increase temperature. Ensure that
the temperature settles at 190ºC (±5ºC). (Note: Thermostat may cycle
seven or eight times before oil temperature settles at 190ºC). e) Replace control knob.
10. Removal of High Limit Thermostat (Turn gas and electricity mains off) This device is set to shut off the flow of gas to the burners to prevent oil
temperature from exceeding 230ºC. Manual intervention is required to reset the control in the event of a lockout.
A. To Reset: Remove the upper control box rear panel as described in
Paragraph 3-C. Push the reset button on the body of the high limit thermostat.
B. To Check Operation: Operation of the high limit thermostat must be
checked regularly. Use the following procedure: a) Remove the upper control box from panel as described in Paragraph
3.
b) Fill the pan with unused oil to the indicated mark. Place a
thermocouple or thermometer 25 mm below the oil surface in the
middle of the pan. c) Ensure that the electrical power is off before continuing. Disconnect
the leads from the operating thermostat. Connect the leads together
using the terminal block. This effectively removes the operating
thermostat from the circuit. It may also be bypassed with a jumper
across the thermostat terminals. d) Switch the unit back on and light the unit as described in the lighting
instructions. The burners will light and heat up the pan.
DO NOT LEAVE THE APPLIANCE DURING THIS TEST.
e) If the high limit thermostat is functioning correctly, the gas supply will
cut off as the temperature reaches 205 to 225ºC. Once the high limit
thermostat has tripped, switch off the mains electricity. Reconnect
the operating thermostat and replace all panels. f) If the high limit thermostat switches, but not at the specified
temperatures, the thermostat requires replacement. Rejected
thermostats must be logged and returned. g) To remove, see replacement procedures above. NOTE: After this test,
reconnect the regulating thermostat wires.
C. Calibration: The high limit thermostat is of the fixed type. Its calibration
point may not be adjusted.
OM-BPM-G 17
Page 18
Fig. 13
Servicing & Conversion
11. Removal of Burners (Turn gas and electricity mains off) A. Undo and remove the front two retaining nuts of the burner guard. B. Undo the two retaining nuts at the side of the burner guard. Do not fully
remove. The burner guard will swivel back to allow access to the burners. C. Undo and remove the retaining screws holding the burners. D. Remove burner. E. Replace in reverse order.
12. Removal of Ignition Electrode (Turn gas and electricity mains off) A. Disconnect electrical leads from ignition electrode. This electrode is also
the sensing electrode. B. Remove ignition electrode from bracket. C. Replace ignition electrode. D. Replace electric leads. E. Check that the distance between the igniter and burner is within specified
tolerances. Ensure that smooth, rapid ignition is achieved once the new
spark igniter is in place.
13. Removal of Burner Orifices (Injectors) (Turn gas and electricity mains off) A. Remove burners (Paragraph 11). B. Remove orifices from burner manifold. C. Replace in reverse order.
14. Fuse Replacement A. Remove the control cabinet cover as described in Paragraph 3-A. B. Remove fuse from fuse holder (See Fig. 13). C. Replace fuse with an identical fuse. D. Replace in reverse order.
15. Transformer Replacement (Fig. 13) A. Remove the control cabinet cover as described in Paragraph 3-A. B. Remove fuse from fuse holder (See Fig. 13). C. Replace fuse with an identical fuse. D. Replace in reverse order.
18 OM-BPM-G
Page 19
Wiring Diagram, BPM-30G & BPM-40G Models
Servicing & Conversion
OM-BPM-G 19
Page 20
WARNING
DO NOT OVERFILL WITH OIL OR FIRE
MAY RESULT! DO NOT ADD WATER OR
WET FOOD INTO HOT OIL.
Fig. 14
User Instructions
1. Lighting and Operation A. Check that gas and electricity mains are on. B. Turn the toggle switch (Main Control Box) to the “ON” position. The power
lamp (green) (Main Control Box) will illuminate. C. Turn the thermostat (Upper Control Box) to the desired setting. D. Observe that the burners light by the lighting of the heat lamp (amber)
(Main Control Box) (approximately 10-15 seconds). E. Should the unit fail to light, it will lock-out. Turn the unit off and wait for one
or two minutes before attempting to switch it on again. F. Repeat steps B through E.
2. To Shut Down Braising Pan A. Turn thermostat dial to the Off position. B. Switch the On/Off switch to the Off position. C. For a prolonged shut down, follow steps A and B, then turn the gas and
electricity mains off.
D. Turn the tilting handle clockwise to pour out the water or contents.
3. Filling the Braising Pan
Using hot water and detergent, clean out the pan thoroughly prior to operation.
The pan should not be overfilled, and an allowance should always be made for expansion and foaming of the food being cooked. The maximum fill level is marked on the inner pan wall (See Fig. 14) A. Do not leave the braising pan unattended when heating. B. For shallow-frying, the depth of oil in the pan must never exceed the
maximum oil level mark on the inner pan wall. Avoid overheating the oil; do not leave the braising pan unattended during use; and exercise care when adding replenishment oil to a hot braising pan. Failure to observe care with hot oil poses a serious risk of fire and personnel hazard.
4. Users’ Thermostat
Provides automatic control of the braising pan temperature at selected
temperatures up to a maximum of 190ºC.
5. Sequence of Operation
The following “sequence of operation” is provided to help the user understand
how the unit functions. A. Switching the On/Off switch to the On position to start the appliance
causes the power lamp (green) to illuminate. B. Turning the thermostat sends a signal to the ignition module. C. The ignition module opens the pilot control valve which allows gas to go to
the pilot burner. It simultaneously starts a sparking sequence at the pilot. D. The spark ignites the main pilot burner. Once this occurs, the sensing probe
detects the flame. This confirms that lighting has been successful. E. After a short period of time the main control valve opens to full flow and
lights the burners. F. The sparking/ignition sequence shuts off, and the “Heat” lamp (amber)
illuminates. G. If, however, a pilot flame is not detected within 55 seconds, the ignition
module goes into lockout mode. H. To restart the ignition sequence the ON/OFF switch must be set to OFF and
then back to ON.
20 OM-BPM-G
Page 21
User Instructions
WARNING
HI LIMIT RESET SHOULD BE USED
SPARINGLY TO COMPLETE AN ONGOING
COOKING OPERATION. IT INDICATES THAT UNIT NEEDS SERVICING. CALL
YOUR AUTHORIZED SERVICE AGENCY TO
COMPLETE THE REPAIRS AND DO NOT USE
THE UNIT AFTER COMPLETING ONGOING
OPERATION. CONTINUED USE COULD RESULT
IN DANGEROUS CONDITION SUCH AS FIRE.
WARNING
DO NOT STAND IN FRONT OF THE PAN WHEN
TILTING IT. BE CAREFUL TO KEEP HOT
CONTENTS FROM SPILLING. KEEP PEOPLE
AWAY FROM POURING LIP AREA WHEN
EMPTYING THE PAN.
CAUTION
DO NOT EMPTY HOT OIL FROM A BRAISING
PAN. ALLOW OIL TO COOL COMPLETELY,
BEFORE TILTING OR EMPTYING PAN.
I. In addition to the gas lockout, other safety features include:
a) A high limit safety thermostat which cuts off the gas supply should
the operating thermostat fail (i.e., should the temperature exceed operating limits).
b) A tilt switch which automatically cuts off the gas supply when the unit
is tilted when in operation.
J. When the pan reaches a set temperature, the thermostat switch opens.
This halts the signal to the gas control valve and causes the valve to shut off the flow of gas.
K. When the pan cools below its set temperature, the thermostat switch
closes and starts another heating cycle. This on-off cycling continues, keeping the pan at the desired temperature.
L. Should the main control thermostat fail and cause the hi-limit thermostat
to trip, the unit will stop heating. To reset the high limit control, depress the red reset switch located on rear of unit under the gas piping. (See. Fig. 15)
6. To Empty the Pan Turn the hand crank on the front of the cabinet clockwise to tilt the pan body
forward. The pan will stay in position when you stop turning the handle. To return it to the upright position, turn the crank anti-clockwise. If the pan was used for shallow frying, let the hot oil cool completely before tilting or emptying the pan for cleaning.
Fig. 15
7. Power Failure A. If power to the unit is lost, do not attempt to operate the appliance until the
electricity has been restored.
B. When the power comes on again, follow the steps in Paragraph 1, Lighting
and Operation.
OM-BPM-G 21
Page 22
Cleaning
WARNING
KEEP WATER AND SOLUTIONS OUT OF
CONTROLS AND BURNERS. NEVER USE A
HIGH PRESSURE SPRAY DIRECTLY ON
THE CONTROL CONSOLE OR ANY
ELECTRICAL CONNECTIONS.
CAUTION MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND
CLOTHING. PRECAUTIONS SHOULD BE
TAKEN TO WEAR RUBBER GLOVES,
GOGGLES OR FACE SHIELD AND
PROTECTIVE CLOTHING. CAREFULLY READ
THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED. DO NOT USE
FLAMMABLE SOLVENTS OR CLEANING AIDS
ON THE SURFACES OF THE BRAISING PAN.
WARNING
DO NOT SPRAY WATER DIRECTLY ON BURNERS
AND GAS COMBUSTION CHAMBERS.
NOTICE
NEVER LEAVE A CHLORINE SANITIZER IN
CONTACT WITH STAINLESS STEEL
SURFACES LONGER THAN 30 MINUTES.
LONGER CONTACT CAN CAUSE CORROSION.
1. Before any cleaning operation, shut off the burner by turning the thermostat dial to “0”. If water or cleaning solution will be sprayed, unplug the unit from the electric power source, or shut off the power at the circuit breaker or fuse panel.
2. Clean all food-contact surfaces soon after use, before the pan has cooled completely. If the unit is in continuous use, thoroughly clean and sanitize both interior and exterior at least once every 12 hours.
3. Scrape or rinse out large amounts of food residues, then wash the inside of the pan body with a mixture of hot water and soap or an appropriate detergent, such as Mikro-Quat from ECOLAB. Follow the detergent supplier’s recommendations on strength of the solution to use. Rinse the pan thoroughly with hot water and drain completely.
4. To remove materials stuck to the equipment, use a brush, sponge, cloth, plastic or rubber scraper, or plastic wool along with the detergent or soap solution. To minimize the effort required in washing, let the detergent solution sit in the pan and soak into the residue, or heat the detergent solution briefly in the pan. Do NOT use any abrasive materials or metal implement that might scratch the surface, because scratches make the pan hard to clean and provide places for bacteria to grow. Do NOT use steel wool, which may leave particles imbedded in the pan surface and cause eventual corrosion and pitting. Do NOT use flammable solvents or cleaning aids to clean the braising pan.
5. As part of the daily cleaning program, clean all external and internal surfaces that may have been soiled. Remember to check such parts as the underside of the cover, control console, etc.
6. Controls and the control console may be cleaned with a damp cloth or sprayed with a garden hose spray connected to city water supply. Do not use a pressure sprayer directly on the unit or electrical parts.
Use a brush, sponge, cloth, plastic or
rubber scraper, or plastic wool to clean.
Don’t use metal implements or steel wool.
Do not spray water directly on burners
and gas combustion chambers.
22 OM-BPM-G
7. The exterior surface of the unit may be polished with a recognized stainless steel cleaner.
8. If the equipment needs to be sanitized, use a sanitizing solution equivalent to one that supplies 100 parts per million available chlorine. Obtain advice on the best sanitizing agent from your supplier of sanitizing products. Following the supplier’s instructions, apply the sanitizing agent after the unit has been cleaned and drained. Rinse off the sanitizer thoroughly.
9. If there is difficulty removing mineral deposits or a film left by hard water or food residues, clean the pan thoroughly and then use a deliming agent, such as Groen De-limer/De-Scaler (P/N 140513), in accordance with the manufacturer’s directions. Rinse and drain the unit before further use.
10. If especially difficult cleaning problems persist, contact your cleaning product representative for assistance.
Page 23
Safety Precautions
A stop-cock will be fitted in the gas pipe supplying the appliance. The user must be familiar with its location and operation, and able to turn it off in an emergency. If there is a smell of gas, immediately turn off the gas, ventilate the area, and call the gas supplier.
NEVER USE NAKED FLAME TO SEARCH FOR GAS LEAKS.
Maintenance
WARNING
ELECTRIC POWER ALWAYS SHOULD BE
SHUT OFF BEFORE WORK IS DONE ON
INTERNAL COMPONENTS.
WARNING
DISCONNECT ELECTRICAL POWER FROM
THE UNIT BEFORE ATTEMPTING TO GREASE
THE TRUNNION BEARINGS.
Your braising pan is designed to require minimum maintenance, but certain parts may need replacement after prolonged use. After installation, no user adjustment should be necessary. If a service need arises, only authorized personnel should perform the work.
Service personnel should check the unit at least once a year. This periodic main­tenance should include inspecting electrical wires and connections, cleaning the inside of the control console, and possible adjustment of the pilot light. (Units with standing pilot ignition only) At least twice a year, grease the two trunnion bearings and worm gear.
We recommend the use of number two grade LGI lithium grease. Add grease through the zerk fittings on the gear hosing until grease flows out of the bearings around trun­nion shaft. Also, add grease in the gear to cover arc that is in contact with the worm gear. Clean up excess grease.
A Service Log is provided with the warranty information at the back of this manual. Each time service is performed on your equipment, enter the date on which the work was done, what was done, and who did it. Keep the manual with the equipment for quick and easy reference.
OM-BPM-G 23
Page 24
Troubleshooting
Your Groen braising pan will operate smoothly and efficiently if properly maintained. However, the following is a list of checks to make in the event of a problem. If the actions suggested do not solve the problem, call your qualified Groen Service Representative. For the phone number of the nearest agency, call your area Groen representative or the Groen Parts and Service Department. If an item on the list is followed by X, the work should only be performed by a qualified service representative.
WARNING
BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRICAL POWER SUPPLY AND CLOSE THE MAIN GAS VALVE. ALLOW
FIVE MINUTES FOR GAS TO VENT. USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY THE MANUFACTURER OR THEIR
AUTHORIZED DISTRIBUTORS CAN CAUSE INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES.
SERVICE PERFORMED BY OTHER THAN FACTORY AUTHORIZED PERSONNEL WILL VOID ALL WARRANTIES.
SYMPTOM WHO WHAT TO CHECK
(X indicates work that should only be performed by a qualified service representative)
Pan is hard to tilt. Authorized
Service Rep Only
Burners will not light. User a. That the main gas supply valve is open (handle is in line with the
Authorized
Service Rep Only
Pan continues to heat after it reaches desired temperature.
Pan stops heating before reaching desired temperature.
Pan heats unevenly. User a. That the pan body is horizontal.
User a. Thermostat dial setting.
Authorized
Service Rep Only
User a. Thermostat dial setting.
Authorized
Service Rep Only
a. Gears or foreign materials, lubrication, and alignment. X b. Broken tilt or worm gears. X
gas pipe) b. Gas supply to the braising pan is at specied pressure. c. That the pan body is horizontal.
d. Thermostat operation. The thermostat should click when the dial is rotated to settings above and below the temperature of the pan. X
b. Thermostat calibration. X c. Thermostat operation. The thermostat should click when the dial is rotated to settings above and below the temperature of the pan. X
b. Thermostat calibration. X c. Thermostat operation. The thermostat should click when the dial is rotated to settings above and below the temperature of the pan. X
b. That the pan is preheated properly in accordance with the instructions in the Operation section of this manual.
24 OM-BPM-G
Page 25
Troubleshooting
SYMPTOM WHO WHAT TO CHECK
(X indicates work that should only be performed by a qualified service representative)
System does not produce a spark.
Spark is present but the pilot will not light.
Pilot lights, but main burner will not come on and spark does not stay on.
Authorized
Service Rep Only
Authorized
Service Rep Only
Authorized
Service Rep Only
a. Thermostat, and close the contacts if they are open X b. AC voltage between terminals on secondary side of transformer. If it is not 24 Volt, replace the transformer X c. That the high tension cable is in good condition. If cracked or brittle, replace. X d. Pilot electric ceramic for crack or break. X e. Pilot spark gap. Regap. X
a. That the pilot valve is securely connected to terminals. X b. For 24 VAC at terminals PV and to ground. If 24V is not present, replace the ignition control module. X b. That gas pressure is at least 3.5” W.C.(8.7millibars). X c. For gas at the pilot. If it is not owing: (1) Check the pilot gas line for kinks and obstructions. X (2) Clean orice, if necessary. X (3) Check solenoid operation pilot valve on gas valve. Repair or replace as necessary. X d. That the pilot spark gap is located in the pilot gas stream. If not, adjust or replace the pilot burner. X e. For drafts. Shield the pilot burner, if necessary. X
a. Check operating thermostat to see that it is closed at temperature setting higher than that of the current pan temperature. X b. For 24 V between terminals MV and to ground. If 24V is not present, replace the ignition control module. X c. That gas pressure is at least 3.5” W.C.(8.7millibars). X d. Electrical connections of the main valve to terminals, to assure that they are securely attached. Check solenoid operation for main valve on gas valve. Repair or replace as necessary. X e. That secondary thermostat switch is closed.X
Pilot lights, but main burner will not come on, the spark stays on.
Main burner comes on but will not stay on.
Authorized
Service Rep Only
Authorized
Service Rep Only
a. Check for improper grounding. If necessary, repair with high temperature wire. X b. Pilot burner ceramic insulator for cracks. X c. That high tension cable is not grounded out. If it is, correct the ground-out condition or the pilot burner. X d. For proper gas pressure. X e. Clean pilot assembly, or replace if necessary. X f. Tighten all mechanical and electrical connections. X g. Replace ignition control module. X
a. Check burner ground for bad wire or connection. Replace if necessary with high temperature wire. X b. Check for low gas supply pressure. If necessary, replace ignition control module. X
OM-BPM-G 25
Page 26
Key Description Part #
1 CASTER KIT (SET OF 2 WITH
BRAKE AND 2 W/O BRAKE)
1 CASTER WITH BRAKE (W/O
FOOT ADAPTER)
1 CASTER WITHOUT BRAKE
(W/O FOOT ADAPTER) NOT SHOWN
2 FOOT ADAPTER 146516
3 FLANGED FOOT
(W/O FOOT ADAPTER)
4 BULLET FOOT
(W/O FOOT ADAPTER)
5 FRICTION RING 146520
146354
146513
146515
146521
146628
Parts List
Stand & Foot Assembly
26 OM-BPM-G
Page 27
Key Qty Description Part #
1 1 COVER ASSEMBLY, 15
GALLON
1 1 COVER ASSEMBLY, 30
GALLON
1 1 COVER ASSEMBLY, 40
GALLON
2 1 COUNTERBALANCE
ASSEMBLY, 15 GALLON
2 1 COUNTERBALANCE
ASSEMBLY, 30 GALLON
2 1 COUNTERBALANCE
ASSEMBLY, 40 GALLON
3 4 WELD STUD, 1/4-20 X
1-1/4"
4 4 LOCK WASHER, 3/8 005618
5 4 SCREW, HEX HEAD,
CAP, 3/8-16
6 4 NUT, HEX, 3/8-16 005619
7 4 DOME NUT, 1/4-20 090567
8 2 SCREW, TRUSS HEAD,
10-32 X 3/8"
171217
160861
160808
162235
145480
144790
012589
005612
004173
Parts List
Cover & Counterbalance Assemblies
OM-BPM-G 27
Page 28
Key Qty Description Part #
1 2 U BOLT 1/2” PIPE N70636 2 12 WASHER PLAIN 1/4 005472
3 12
4 1 ELBOW 90 DEG 1/2 NPT 008747
5 1
6 1
7 1
8 2 UNION ELBOW 141354
9 1 TEE 1/2 NPT 008772 10 1 NIPPLE 1/2 NPT X 3.5 008227 11 1 COUPLING FULL 1/2 NPT 005722 12 1 NIPPLE 1/2 NPT X 10 005558
13 1
14 1
15 2
16 1 NIPPLE 1/2 NPT X 15” 048570
17 1
18 1 CONNECTOR MALE 1/2 049429 19 1
20 1
21 1
23 1 GROMMET 7/8” 007400
24 1
25 1
25 1
26 1
27 1
28 1
29 2 ELBOW 90 DEG., 3/8” 004098
30 2
NUT HEXAGON KEPS 1/4-20 SERR./ZINC
NIPPLE 1/2 NPT X 10-1/2”
IGNITION MODULE PLATE ASSY ELECTRONIC IGNITION
SWIVEL JOINT 1/2 NPT (GAS)
REAR RADIATION HEAT SHIELD
IGNITION MODULE COVER (NOT SHOWN)
SCREW ROUND HEAD MACHINE
VALVE GAS MANUAL SHUTOFF 1/2
FITTING COMPRESSION 90 TUBE, IGNITION SUP-
PLY TUBE, 1/4 (NOT SHOWN)
PILOT SUPPLY TUBE, 1/4”(NOT SHOWN)
SPARK IGNITION MODULE-ELECTRONIC IGNITION ONLY
GAS CONTROL VALVE­ELECTRONIC IGNITION­NATURAL GAS
GAS CONTROL VALVE­ELECTRONIC IGNITION­PROPANE
HIGH LIMIT THERMOSTAT (GAS)
ELBOW FEMALE 90 DEG. (NOT SHOWN)
CONNECTOR, 1/2” RP (BSPT)
SCREW, HEX HEAD, SLOTTED
NT1101
003229
160775
076680
146145
146146
069788
098458
004584
146119
146118
154059
160776
160796
119464
050500
116392
069776
Parts List
Gas Piping Assemblies
28 OM-BPM-G
Page 29
Parts List
Combustion Chamber &
Gas Manifold Assemblies
Key Qty
1 1
1 1
1 1
2 1
2 1
2 1
3 1
3 1
3 1
4 1
5 7
5 11
5 15
Description
COMBUSTION CHAMBER ASSY, 15 GAL.
COMBUSTION CHAMBER ASSY, 30 GAL.
COMBUSTION CHAMBER ASSY, 40 GAL.
MANIFOLD, 15 GAL.
MANIFOLD, 30 GAL.
MANIFOLD, 40 GAL.
PILOT BURNER W/O PILOT ORIFICE
PILOT ORIFICE, ELECTRONIC IGNITION, NATURAL GAS
PILOT ORIFICE, ELECTRONIC IGNITION, PROPANE
MOUNTING BRACKET FOR PILOT
BURNER TUBE, 15 GAL.
BURNER TUBE, 30 GAL.
BURNER TUBE, 40 GAL.
Part #
155706
145941
144843
155705
145944
144845
097024
119499
098647
119418
144847
144847
144847
Key Qty
13 11
13 15
13 15
- 1
- 1
- 1
Description
BURNER ORIFICE, 30 GAL., PROPANE BURNER ORIFICE, 40 GAL., NATURAL GAS BURNER ORIFICE, 40 GAL., PROPANE RADIATION SHIELD WELDMENT, 15 GAL (NOT SHOWN) RADIATION SHIELD WELDMENT, 30 GAL (NOT SHOWN) RADIATION SHIELD WELDMENT, 40 GAL (NOT SHOWN)
Part #
146148
128158
146148
155723
146116
144833
6 21
7 1
7 1
7 1
8 1
8 1
8 1
8 1
8 1
8 1
9 2
10 2
11 2
12 3
13 7
13 7
13 11
NUT, KEPS 1/4-20
IGNITION TUBE, 15 GAL.
IGNITION TUBE, 15 GAL.
IGNITION TUBE, 15 GAL.
IGNITION TUBE ORIFICE, 15 GAL., NATURAL GAS
IGNITION TUBE ORIFICE, 15 GAL., PROPANE
IGNITION TUBE ORIFICE, 30 GAL., NATURAL GAS
IGNITION TUBE ORIFICE, 30 GAL., PROPANE
IGNITION TUBE ORIFICE, 40 GAL., NATURAL GAS
IGNITION TUBE ORIFICE, 40 GAL., PROPANE
SCREW, 10-32 X 1"
IGNITION TUBE CLAMP
NUT, KEPS, 10-32
SCREW, ROUND HEAD, 1/4-20 X 1"
BURNER ORIFICE, 15 GAL., NATURAL GAS BURNER ORIFICE, 15 GAL., PROPANE BURNER ORIFICE, 30 GAL., NATURAL GAS
012940
155722
145957
145912
101623
101625
056932
112603
101622
101665
093478
085107
071256
012847
128158
146148
128158
OM-BPM-G 29
Page 30
Parts List
Electrical Control
Components - Gas
30 OM-BPM-G
Page 31
Parts List
Electrical Control
Components - Gas
Key Qty
1 1 FUSE HOLDER MAIN CONTROLS 077854 2 1 FUSE -24VAC CONTROL, 3A, TYPE AG 077853 3 1 SCREW, ROUND HEAD #8-32 X 1-1/4” 005056 4 3 SCREW, ROUND HEAD #6-32 X 3/8” 009697 5 4 SCREW, HEX SLOTTED HD #8-32 X 3/8” 069789 6 1 TILT SWITCH BRACKET WELD ASSY. 145689 7 1 BARRIER INSULATION 003490 8 1 TILT LIMIT SWITCH (HEAT CUT-OFF) 143319
9 1 POWER SWITCH 122004 10 1 LIGHT, INDICATOR AMBER 24V AC 116384 11 2 LAMP GASKET 137434 12 2 SCREW, ROUND HEAD #4-40 X 3/4” 003122 13 2 NUT HEXAGON #4-40 003121 14 2 WASHER, #6 INTERNAL TOOTH 013418 15 1 GROUND LUG 119829 16 1 TERMINAL BLOCK BOX BOTTOM 160801 17 1 TERMINAL BLOCK BOX 146205 18 6 SCREW, HEX SLOTTED 069773 19 1 TRANSFORMER [208VAC/24V, 50VA] 148899 20 1 TERMINAL BLOCK [2-POLE] 003887 21 1 LIGHT INDICATOR GREEN 24V AC 162846 22 3’ SLEEVING SIZE 7/16” (NOT SHOWN) 003874 23 2 ELBOW 90 DEG 3/8” (NOT SHOWN) 004098 24 6” CONDUIT FLEXIBLE (NOT SHOWN) 006940 25 3 CONDUIT CLAMP 3/8” (NOT SHOWN) 008224 26 1 WIRE HARNESS,CONTROL LOW VOLTAGE BPM-15,30,40G (NOT SHOWN) 160836 27 1 WIRING HARNESS POWER HIGH VOLTAGE BPM-15,30,40G (NOT SHOWN) 160837 28 2 NUT LOCK 1/2” (NOT SHOWN) 005487 30 6 INSULATOR CONDUIT (NOT SHOWN) 071934 32 1 NUT, DOME #10-32 (NOT SHOWN) 128756 33 1 SCREW, HEX HD CAP #10-32 X 1/2” (NOT SHOWN) 128757 34 1 HIGH LIMIT THERMOSTAT (GAS) (NOT SHOWN) 119464 35 1 SPARK IGNITION MODULE (NOT SHOWN) 154059
35a 1
36 1 CONTROL THERMOSTAT (GAS), 100-450 (NOT SHOWN) 041700 37 1 THERMOSTAT KNOB (NOT SHOWN) 128525 38 1 THERMOSTAT GASKET (NOT SHOWN) 123585 39 1 THERMOSTAT ADAPTER (NOT SHOWN) 107172 40 1 ELECTRICAL PANEL COVER ASSEMBLY-MANUAL TILT 160804 41 1 EQUI POTENTIAL ASSY 122021 43 1 GAS VALVE-NATURAL GAS (NOT SHOWN) 160776 43 1 GAS VALVE-PROPANE (NOT SHOWN) 160796
FOR MODELS MANUFACTURED BEFORE NOV. 2008, ORDER KIT 154885 UNITS MANUFACTURED AFTER NOV. 2008, USE 154059
Description
Part #
154885
OM-BPM-G 31
Page 32
Parts List
Trunnion Cover
Key Qty
1 1
1a 4
1b 1
1c 1
1d 1
1e 5
1f 14”
1g 1
1h 1
1i 24”
1j 1
1k 1
2 6
3 1
4 2
Description
THERMOSTAT BOX ASSEMBLY-CE
WASHER LOCK 1/4
THERMOSTAT BOX SHELL
COVER, CONTROL CONSOLE SHELL
BRACKET, THERMOSTAT BOX
NUT DOME HIGH PROFILE - 1/4-20
CONDUIT SEALTITE 3/8
CONNECTOR 3/8 NPT 45
BOOT,RUBBER CAP FOR 3/8
CONDUIT SEALTITE 3/8
CONNECTOR 3/8 NPT 45
CONNECTOR 90 DEG. ELBOW
SCREW TRUSS HEAD
RIGHT TRUNNION SIDE PANEL
NUT HEX
Part #
160824
005655
146132
146147
146130
090567
073282
001696
132044
073282
001696
001695
005764
145688
005619
5 2
6 2
7 1
8 1
9 4
10 1
11 1
13 5
14 1
15 1
16 1
- 1
- 1
- 1
- 64”
WASHER LOCK
SCREW HEX HEAD CAP
RETAINING RING
FAUCET BRACKET
SCREW, 1/4-20 x 3/8” TRUSS
PILLOW BLOCK BOX
PILLOW BLOCK
SCREW-HEX SLOTTED
TERMINAL BLOCK BOTTOM
TERMINAL BLOCK BOX
ELECTRICAL PANEL COVER ASSY
PANEL REAR HEAT SHIELD, BPM-30G (NOT SHOWN)
PANEL REAR HEAT SHIELD, BPM-15G (NOT SHOWN)
PANEL REAR HEAT SHIELD, BPM-40G (NOT SHOWN)
COVER GASKET (NOT SHOWN)
005618
005615
124764
137738
125609
156871
002989
069773
160801
146205
146129
150621
162211
150622
145662
32 OM-BPM-G
Page 33
Key Qty Description Part #
1 1 GEAR CARRIER 002624
2 1 SHAFT, HANDWHEEL 144834
3 1 GEAR, WORM 128001
4 1 GEAR SECTOR 009829
5 1 KEY GIB 012031
6 1 HANDWHEEL 012061
7 2 PIN ROLL 012614
8 2 SCREW SET SOCKET 012060
9 2 BEARING ROLLER 002790
10 2 BEARING SLEEVE 137239
11 1 PLUG PIPE 010286
14 1 FITTING GREASE 90
(NOT SHOWN)
15 1 BUSHING SNAP
(NOT SHOWN)
16 2 WASHER LOCK 005618
17 2 SCREW HEX HEAD CAP 005612
012195
000453
Parts List
Manual Tilt Assembly
OM-BPM-G 33
Page 34
Parts List
Fuel Gas Conversion
(For conversion of a natural gas unit to propane or a propane model to natural gas)
BPM WITH ELECTRONIC IGNITION
Qty Description Natural Gas
Part #
1 PILOT ORIFICE 119449 098647
% BURNER ORIFICE 128158 146148
1 IGNITION TUBE ORIFICE 40 GAL. 101622 101665
1 IGNITION TUBE ORIFICE 30 GAL. 056932 112603
1 GAS VALVE 160776 160796
BURNER ORIFICE “QUANTITY” CHART
Model 30 Gallon 40 Gallon
BPM 11 15
LP Gas
Part #
34 OM-BPM-G
Page 35
Service Log
Model No: Purchased From:
Serial No: Location:
Date Purchased: Date Installed:
Purchase Order No: For Service Call:
Date Maintenance Performed Performed By
OM-BPM-G 35
Page 36
1055 Mendell Davis Drive • Jackson MS 39272
888-994-7636 • 601-372-3903 • Fax 888-864-7636
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PART NUMBER 160812, REV. H (02/15)
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