ıııı IMPORTANT INFORMATION
IMPORTANT INFORMATIONı
IMPORTANT INFORMATION IMPORTANT INFORMATION
Model: AHS
Low Height Steam Jacketed Kettle
[with Standard Electronic Ignition]
Self-contained
Stainless Steel
Gas Heated
Floor Mounted
Stationary
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IMPORTANT INFORMATION
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MPORTANT INFORMATIONMPORTANT INFORMATION
SHA-MOLAUNAM ROTAREPO
CITSEMODA .veR - 919731 rebmuN traP
Model AHS
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND
AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE .
POST IN A PROMINENT LOCATION
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT USER SMELLS GAS. THIS
INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR LOCAL GAS
SUPPLIER. AS A MINIMUM, TURN OFF THE GAS AND CALL YOUR GAS COMPANY
AND YOUR AUTHORIZED SERVICE AGENT. EVACUATE ALL PERSONNEL FROM
THE AREA.
WARNING
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR
MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE
INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
Information contained in this document is
known to be current and accurate at the time
of printing/creation. Unified Brands recommends referencing our product line websites,
unifiedbrands.net, for the most updated
product information and specifications.
OM-AHS
IMPORTANT — READ FIRST — IMPORTANT
WARNING: FAILURE TO DISCONNECT POWER BEFORE SERVICING COULD RESULT IN
ELECTROCUTION AND DEATH.
WARNING: THIS UNIT IS INTENDED FOR USE IN THE COMMERCIAL HEATING, COOKING AND
HOLDING OF WATER AND FOOD PRODUCTS, PER THE INSTRUCTIONS CONTAINED
IN THIS MAUAL. ANY OTHER USE COULD RESULT IN SERIOUS PERSONAL INJURY
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE
WARNING: THE UNIT MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH GAS,
CAUTION: TO AVOID DAMAGING PARTS OF THE BURNER SYSTEM UNDERNEATH THE KETTLE, LIFT
WARNING: DO NOT ATTACH THE UNIT TO A TYPE “B” VENT. IT COULD CAUSE FIRE OR PROPERTY
WARNING: DO NOT CONNECT ANY PIPING TO THE PRESSURE RELIEF VALVE. IT MUST BE
DANGER: ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED. FAILURE TO GROUND
CAUTION: BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING
CAUTION: DO NOT OVERFILL THE KETTLE WHEN COOKING, HOLDING OR CLEANING. KEEP
CAUTION: KEEP FLOORS IN FRONT OF KETTLE WORK AREA CLEAN AND DRY. IF SPILLS OCCUR,
WARNING: KEEP WATER AND SOLUTIONS OUT OF CONTROLS AND BURNERS. NEVER USE A HIGH
CAUTION: MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND
IMPORTANT: DO
NOTICE:
WARNING:
WARNING: WHEN TESTING, AVOID EXPOSURE TO THE STEAM BLOWING OUT OF THE PRESSURE
WARNING: TO AVOID INJURY, READ AND FOLLOW ALL PRECAUTIONS STATED ON THE LABEL OF
WARNING: BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER
CAUTION: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR
WARNING: KEEP AREA AROUND KETTLE FREE AND CLEAR OF ALL COMBUSTIBLE MATERIALS.
CAUTION: HEATING AN EMPTY KETTLE MAY CAUSE THE RELEASE OF STEAM FROM THE PRESSURE
IMPORTANT: SERVICE PERFORMED BY OTHER THAN FACTORY AUTHORIZED PERSONNEL WILL VOID
OR DAMAGE TO THE EQUIPMENT AND WILL VOID WARRANTY.
CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION,
OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT.
ELECTRICITY AND PLUMBING. UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL
APPLICABLE CODES.
THE UNIT ONLY BY THE RING BENEATH THE OUTER PORTION OF THE BODY.
DAMAGE.
FREE TO VENT TO VENT STEAM AS NEEDED. TO AVOID BURNS FROM THE VENTED STEAM
THE VALVE DISCHARGE SHOULD POINT DOWN. IMPROPER INSTALLATION WILL VOID
WARRANTY.
THE UNIT COULD RESULT IN ELECTROCUTION AND DEATH.
INSTRUCTIONS, CAUTIONS AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL.
LIQUIDS A MINIMUM OF 2-3" (5-8 CM) BELOW THE KETTLE BODY RIM TO ALLOW
CLEARANCE FOR STIRRING, BOILING AND SAFE TRANSFER OF PRODUCT.
CLEAN IMMEDIATELY TO AVOID SLIPS OR FALLS.
PRESSURE HOSE TO CLEAn THE KETTLE SURFACES.
CLOTHING. TAKE PRECAUTIONS: WEAR RUBBER GLOVES, GOGGLES OR FACE
SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ WARNINGS AND FOLLOW
DIRECTIONS ON CLEANER LABELS .
NOT MIX PARTS OF DIFFERENT DRAW-OFF VALVES DURING WASHING. PARTS
ARE NOT INTERCHANGEABLE.
NEVER LEAVE A SANITIZER IN CONTACT WITH STAINLESS STEEL SURFACES LONGER
THAN 10 MINUTES. LONGER CONTACT CAN CAUSE CORROSION.
FAILURE TO PERIODICALLY CHECK PRESSURE RELIEF VALVE OPERATION COULD RESULT
IN PERSONAL INJURY AND/OR DAMAGE TO EQUIPMENT.
RELIEF VALVE. DIRECT CONTACT COULD RESULT IN SEVERE BURNS.
THE WATER TREATMENT COMPOUND.
SUPPLY AND CLOSE THE MAIN GAS VALVE. ALLOW FIVE MINUTES FOR GAS TO VENT.
AUTHORIZED DISTRIBUTORS CAN CAUSE INJURY TO THE OPERATOR AND DAMAGE TO
THE EQUIPMENT AND WILL VOID ALL WARRANTIES.
FAILURE TO DO SO COULD RESULT IN FIRE OR PROPERTY DAMAGE.
RELIEF VALVE.
ALL WARRANTIES.
2
OM-AHS
Table of Contents
INSTALLER AND OPERATOR WARNINGS ......................................2
REFERENCES .............................................................3
EQUIPMENT DESCRIPTION .................................................4
INSPECTION & UNPACKING . . . ..............................................5
INSTALLATION & START-UP .................................................6
OPERATION ..............................................................8
SEQUENCE OF OPERATION ................................................10
CLEANING ...............................................................11
MAINTENANCE ...........................................................12
TROUBLESHOOTING .....................................................14
PARTS LISTS. . . ..........................................................16
ELECTRICAL SCHEMATIC..
................................................22
SERVICE LOG ............................................................23
WARRANTY..............................................................24
References
CSA International
8501 East Pleasant Valley Road
Cleveland, Ohio 44131
NATIONAL SANITATION FOUNDATION
3475 Plymouth Rd.
Ann Arbor, Michigan 48106
KLENZADE SALES CENTER ECOLAB. Inc.
370 Wabasha
St. Paul, Minnesota 55102
ZEP MANUFACTURING CO.
1310-T Seaboard Industrial Blvd.
Atlanta, Georgia 30318
AMERICAN NAT’L STANDARDS INST., INC.
1430 Broadway
New York, New York 10018
Z223.1-1984 - National Fuel Gas Code
Z21.30 - Installation of Gas Appliances & Piping
NATIONAL FIRE PROTECTION ASSOCIATION
60 Battery March Park
Quincy, Massachusetts 02269
NFPA/54 - Installation Gas Appliances & Piping
NFPA/70 - The National Electrical Code
3
OM-AHS
Equipment Description
Groen AHS steam kettles are stainless steel, floor
mounted kettles with a self-contained steam source
heated by gas. A closed steam jacket covers the
lower
b of the kettle. Heat from the gas burner boils
water in the jacket to produce steam under
pressure. To ignite the burners, Model AHS uses
electronic spark ignition.
The kettles are stationary (non-tilting). Liquids can
be removed through the tangent draw-off valve.
Exposed surfaces are stainless steel. Insulated
sheathing protects the kettle body, and a housing
encloses the controls. Three tubular legs support
the unit. Bullet feet adjust to level the kettle.
A one piece dome cover is hinged to the kettle on
the AHS. Covers for 40 gallon kettles are supplied
with counterbalancing spring actuators to hold the
covers in the fully open or closed position.
Controls provided include the ON/OFF switch, to
control electric power for the unit, and the
thermostat, to set the cooking temperature. The
automatic controls and a brief description of each
are as follows.
a. Gas pressure regulator: Protects the unit from
high pressure in the gas supply line
b. Automatic gas valves: Allow gas into the
burners as needed
c. Pressure limit switch: Turns off the burner when
jacket pressure reaches 27 PSI. Lights the
burner when pressure drops to 22 PSI.
d. Safety valve: Lets steam out of the jacket if the
steam pressure exceeds 30 PSI.
e. Low-water cutoff: Turns off the burner if the
water level in the jacket gets too low for safe
operation
Instruments also are provided to show what is
happening inside the unit. These are:
a. Water level sight glass: Indicates whether there
is enough water in the steam jacket.
b. Pressure/vacuum gauge: Shows steam
pressure, and whether too much air has entered
the jacket.
c. Heating indicator light: Indicates that the kettle
is being heated.
d. Power on indicator light: Glows when the unit is
turned on.
e. Low water indicator light: Lights to show that
jacket water needs to be replenished.
The kettle body is welded into one piece and has a
rim reinforced by a rectangular bar. The interior and
exterior of the kettle is polished to a 180 emery grit
finish. The unit is ASME shop inspected and
registered with the National Board for working
pressures up to 30 PSI.
The standard 2 inch tangent draw-off is a 316
stainless steel, compression disc valve. A
removable strainer with ¼ inch holes keeps pieces
of product from entering the draw-off during
cooking.
The jacket is filled at the factory with water
containing rust inhibitors. The kettle can operate at
steam pressures up to 30 PSI, which provide
temperatures of 150ºF (65ºC) to approximately
250ºF (121ºC). This range allows warming,
simmering, boiling, or braising.
For AHS kettles, options include:
a. Larger (3 inch) draw-off *
Natural
Gas
c inch
Propane
Gas
b. Solid disc strainer or strainer with
perforations
c. WaterFill faucet
d. Automatic, metered water filler (Gallon Master)
e. TRI-BC basket
f. Kettle brush kit
g. Gallon etch marks*
h. Flanged feet
i. 316 stainless steel liner (for high acid products)*
j. Powered agitators (TA/3 or INA/2)*
* Factory installed options
KETTLE CHARACTERISTICS
Firing Rate, BTU/hour
Kettle Ignition
AHS-40 Spark 115,000 115,000
AH/1E-40 Spark 100,000 85,000
AH/1E-60 Spark 145,000 145,000
AH/1E-80 Spark 145,000 145,000
AH/1E-100 Spark 145,000 145,000
4
OM-AHS
KETTLE CHARACTERISTICS
Model
AHS-40
AH/1E-40
AH/1E-60
AH/1E-80
AH/1E-100
Kettle
Capacity
Gallons
(Liters)
40(150) 7(26.5) 26 (660) 22 (559)
40 (150) 7 (26.5) 26 (660) 22(559)
60 (225) 9.5 (36) 30 (762) 25 (635) 41 (1041.4) 49 (1244.6) 49 (1244.6)
80 (300) 11.5 (43.5) 32 (813) 29 (737)
100 (375) 11.5 (43.5) 32 (813) 35 (889)
Jacket
Capacity
Gallons
(Liters)
Kettle
Diameter
Inches
(Millimeters)
Kettle
Depth
Inches
(Millimeters)
Overall
Width
Inches
(Millimeters)
38.25
(971.55)
38.25
(971.55)
42.5
(1079.4)
42.5
(1079.4)
Front-to-
Back,
Inches
(Millimeters)
45 (1143) 38.6 (981)
45 (1143) 42 (1066.8)
51 (1295.4)
51 (1295.4)
Rim Height
Inches
(Millimeters)
55.5
(1409.7)
61.5
(1562.1)
Inspection & Unpacking
WARNING
THIS UNIT MUST BE INSTALLED BY PERSONNEL WHO ARE QUALIFIED TO WORK WITH ELECTRICITY
AND PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE
TO THE EQUIPMENT. THE UNIT MUST BE INSTALLED IN ACCORDANCE WITH APPLICABLE CODES.
The unit arrives completely assembled, except for the
TDO valve, flue stack and flue elbow which are usually
packed separately and shipped inside the kettle.. The
unit is strapped on a skid in a heavy box. Inspect the
box carefully for damage. Open the container and
check the unit for hidden damage. Report shipping
damage or shipment errors to the delivery agent.
Write down the model number, serial number, and
installation date for your unit at the top of the
Maintenance and Service Log at the back of this
manual. Keep the manual on file and available for
operators to use.
To remove the kettle from the box, cut any straps from
around the box. Detach the box sides from the skid.
Pull the box up off the unit, taking care to avoid damage
or injury from any staples left in the box walls. When
installation is to begin, cut the straps holding the kettle
to the skid, and lift the kettle straight up off the skid.
Examine the packing materials to make sure no loose
parts are discarded with the materials.
CAUTION
SHIPPING STRAPS ARE UNDER TENSION AND
CAN SNAP BACK WHEN CUT. TAKE CARE TO
AVOID PERSONAL INJURY OR DAMAGE TO THE
UNIT BY STAPLES LEFT IN THE WALLS OF THE
CARTON.
UNIT WEIGHS FROM 468 LBS. (212 KG) TO 1120
LBS. (508 KG). FOR SAFE HANDLING,
INSTALLER SHOULD OBTAIN HELP AS NEEDED
AND USE MATERIAL HANDLING EQUIPMENT TO
REMOVE THE UNIT FROM THE SKID AND MOVE
IT TO ITS PLACE OF INSTALLATION.
Once the kettle is unpacked, the tangent draw-off
valve is easily attached, as shown below. The large
nut which attaches the valve to the kettle should be
hand tightened only.
Assemble and attach the tangent draw-off valve after the kettle is unpacked.
5
OM-AHS
WARNING
THE KETTLE MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY AND
PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO THE
EQUIPMENT.
THIS UNIT IS FOR COMMERCIAL USE. NEVER USE HOME OR RESIDENTIAL GRADE GAS CONNECTIONS.
THEY DO NOT MEET GAS CODES AND COULD BE HAZARDOUS.
Installation and Initial Start-Up
A. Installation
The unit should be installed in a ventilated room for
efficient performance. items which may obstruct or
restrict the flow of air for combustion and ventilation
must be removed. The area directly around the
appliance must be cleared of all combustible materials.
1. Installation requires connection with gas and
electrical services. See items 8 to 14 for details.
2. To protect the unit from damage, leave it on the
shipping pallet until the time of installation. When
installation is to begin, cut the straps holding the
kettle, and hoist the kettle straight up off the skid.
NOTICE
To avoid damaging parts of the burner system
underneath the kettle, LIFT THE UNIT ONLY BY THE
RING beneath the outer portion of the body.
3.
Unit is for use only on non-combustible floors.
4.
Install the unit with a minimum clearance to
combustible and non-combustible construction of two
inches at the sides and four inches at rear. Also leave
enough room for cleaning, maintenance, and service.
5. The flue stack and flue elbow shipped with the kettle
is the correct height and shape to give maximum
performance. Install the flue stack and flue elbow as
shown on the sketch below.
Unit must be installed under a ventilation hood only.
Installation of a ventaling hood should comply with
local codes and/or ANSI/NFOA-96 Latest Edition.
Also, local codes may require that the kettle be
electrically interlocked to shut off the gas supply
and prevent the operation of the unit if the
exhaust fan is not operating or if the fire
suppression system is activated. Failure to
follow these instructions can cause bodily injury
and/or property damage.
6. To level the unit, adjust leg length by turning the
bullet feet
7. Make sure the water level is correct in the
jacket, by confirming that the level is between
the marks on the gauge glass. If the water level
is low, follow the instructions under “Jacket
Filling” in the “Maintenance” Section of this
manual.
CAUTION
DO NOT CONNECT ANY PIPING TO THIS
PRESSURE RELIEF VALVE. IT MUST BE FREE
TO VENT STEAM AS NEEDED. ELBOW SHOULD
POINT DOWN TOWARD FLOOR. IMPROPER
INSTALLATION WILL VOID WARRANTY!
8. To protect personnel from steam coming out of
the pressure relief valve, the open end of the
elbow at the outlet must be directed down. If it
is not, turn the elbow to the correct postion.
flue stack
flue elbow
WARNING
DO NOT ATTACH THE UNIT TO A TYPE “B” VENT.
FAILURE COULD RESULT IN FIRE OR PROPERTY
DAMAGE.
CAUTION
DO NOT USE KETTLE WITHOUT GROEN
SUPPLIED FLUESTACK & ELBOW INSTALLED.
FLUE RISER, 17 INCHES HIGH MUST BE
ATTACHED HERE. NOT SUITABLE FOR
CONNECTION TO TYPE B GAS VENT.
DANGER ELECTRICALLY GROUND THE UNIT
AT THE TERMINAL PROVIDED. FAILURE TO
GROUND UNIT COULD RESULT IN
ELECTROCUTION AND DEATH.
Provide 115 VAC, 60 HZ, 1 PH, 15 AMP
9.
electrical service for standard unit. Unit may be
equipped for alternate electrical service of 208
VAC or 240 VAC, as ordered. Use 1/2 inch
waterproof conduit and waterproof connections.
Observe local codes and/or The National
Electrical Code in accordance with ANSI/NFPA
70 - latest edition. AN ELECTRICAL GROUND
IS REQUIRED. The electrical schematic is
located on the inside of the service panel.
In Canada, provide electrical service in
accordance with the Canadian Electrical Code,
6
CSA C22.2 Part 1 and/or local codes.
10. The internal gas lines of the unit were cleaned and
closed off with a gas cock before the unit was
shipped from the factory. Free all external gas lines
of lint, dirt, metal chips, sealant, grease, oil, and
other contaminants, before you connect the lines to
the kettle.
11. Connect the gas cock of the kettle to the gas service
main with 3/4 inch IPS line or approved equivalent
12. Installation must conform with local codes, or in the
absence of local codes, with the National Fuel Gas
Code, ANSI Z 223.1-1988 (or latest edition). The
unit should be installed in an adequately ventilated
room with a provision for adequate air supply. The
best ventilation will utilize a vent hood and exhaust
fan with no direct connection between the vent duct
and the flue. Do NOT obstruct the flue or vent duct
after installation.
In Canada, the installation must conform to the
CAN/CGA B149 Installation Codes for Gas Burning
Appliances and Equipment and/or local codes.
13. Adequate space for proper service and operation is
required. Do NOT block any air intake spacings to
the combustion chamber or obstruct the air flow by
piling or stacking anything near the kettle.
OM-AHS
a. Unit installed on non combustible floor.
Enough room between the kettle and nearby
b.
objects for cleaning and service.
c. Minimum clearance of 2 inches from sides and
4" rear clearance.
d.
Unit installed under a ventalation hood.
e.
Kettle Level
Correct amount of water in the jacket.
f.
g. Safety valve outlet pointed down.
h. Connected with a waterproof, 115 volt, 15 amp
supply of electric power in accordance with
electrical codes.
i. Gas lines cleaned before connection.
j. Gas connected with 3/4 inch pipe or equivalent.
k. Gas lin joints checked for leaks.
l.
No obstruction to air supply or venting.
B.
Initial Start-Up
After the kettle has been installed, the installer
should test to ensure that it is operating correctly.
1. Remove literature and packing materials from
inside and outside of the unit.
2. Install the TDO valve handle.
3. Put a small amount of water into the kettle.
14. After the kettle has been connected to the gas
supply, all gas line joints must be checked for leaks.
DO NOT USE A FLAME TO CHECK FOR LEAKS.
A thick soap solution or other suitable leak detector
should be employed.
15. PRESSURE TEST WARNING
a) Test pressure exceeding 1/2 PSIG (3.45 kPa).
During pressure testing of the gas supply piping
system at pressures exceeding 1/2 PSIG, the
appliance and its idividual shutoff valve must be
disconnected from the gas supply piping system.
b) Test pressure equal to or less than 1/2 PSIG
(3.45kPa.) During pressure testing of the gas
gas supply piping system at pressures equal
to or less than 1/2 PSIG, the kettle must be
isolated from the gas supply piping system
closing its individual manual shutoff valve
16. Check the following points to confirm that your
AHS kettle has been installed properly.
4. Verify that kettle water level is normal and that
kettle is holding vacuum in jacket. Correct if not.
(See operating instructions to correct)
Make sure the supplies of gas and electric
5.
power are on.
6. Follow the Start Kettle Heating instructions in the
Operation section of this manual. Begin heating
the water at the highest thermostat setting. The
indicator light should come on and heating
should continue until the water boils.
7. To turn off the unit, follow “To Stop Kettle
Heating” in “Operating Instructions,” below.
If the kettle functions as described, it is ready for
use. If the unit does not operate as designed,
contact authorized Groen Service Agent.
7
OM-AHS
Operation
WARNING
ANY POTENTIAL USER OF THE EQUIPMENT MUST BE TRAINED IN SAFE AND CORRECT OPERATING
PROCEDURES
A. Controls
Operator controls for the AHS kettle are:
1. Manual gas valve which controls the supply of gas
from the main line to the unit.
2. On-Off (toggle) switch. This switch turns the control
circuit power supply on or off.
3. Thermostat dial, which turns the thermostat on or off,
and sets the kettle operating temperature.
4. Indicator Lights to alert operator of unit conditions:
a. Power On Indicator - shows that the unit is turned
on
b. Heat Indicator - indicates that main gas is on to
produce steam in the kettle jacket.
c. Low Water indicator - shows that jacket water is
low
d. Unit gas pressure regulator adjustment - located
behind the access door in the kettle skirt.
B. Operating Instructions
WARNING
KEEP AREA AROUND KETTLE FREE AND CLEAR OF
ALL COMBUSTIBLE MATERIALS.
c. DO NOT attempt to light any burner with a
flame.
d. Open main supply gas valve (handle in line
with the pipe).
e. Turn the toggle switch to ON. For 90
seconds, or until it succeeds, the electronic
ignition control will attempt to light the pilot.
f. Once the pilot is lit, turn the thermostat to
the desired setting.
g. If the pilot does not light, turn it off and wait
five minutes. At that time follow the
instructions for starting once again.
h. If the unit repeatedly fails to light, contact
an authorized Groen Service Agency.
DO NOT ATTEMPT TO LIGHT ANY BURNER WITH A
FLAME.
CAUTION
HEATING AN EMPTY KETTLE MAY CAUSE THE
RELEASE OF STEAM FROM THE SAFETY VALVE.
1. To Start Kettle
a. CHECK THE WATER LEVEL IN THE JACKET
EVERY DAY. The level should be at the middle
of the sight glass. If the level is low, see Jacket
Filling in the Maintenance section of this manual
b. Check the pressure/vacuum gauge. If the gauge
does not show 20 to 30 inches of vacuum (i.e. a
reading of 20 to 30 below zero), see Jacket
Vacuum in the Maintenance section of this
manual.
8
OM-AHS
4. If Electric Power Fails
operate the unit. When power is restored,
proceed as directed in To Start Kettle.
AVOID ALL DIRECT CONTACT WITH HOT FOOD OR
WATER IN THE KETTLE. DIRECT CONTACT COULD
RESULT IN SEVERE BURNS.
TAKE CARE TO AVOID CONTACT WITH HOT
KETTLE BODY OR HOT PRODUCT, WHEN ADDING
INGREDIENTS, STIRRING OR TRANSFERRING
PRODUCT TO ANOTHER CONTAINER.
DO NOT OVERFILL THE KETTLE WHEN COOKING,
HOLDING OR CLEANING. KEEP LIQUIDS 2-3” (5-8
cm) BELOW THE KETTLE RIM TO ALLOW
CLEARANCE FOR STIRRING, BOILING PRODUCT
AND SAFE TRANSFER.
do not attempt to
WARNING
CAUTION
2. To Stop Kettle Heating
a. Turn the thermostat dial to OFF.
b. Turn the toggle switch OFF.
c. For a prolonged shut-down:
1. Follow the procedure above.
2. Turn the manual gas valve OFF (handle at
right angle to gas line).
3. Disconnect the unit’s electrical power.
3. To Relight Kettle
a Close main gas supply valve.
b. Set on-off switch to OFF.
c. Set thermostat to OFF.
d. Wait five minutes, then proceed as directed under
To Start Kettle.
C.
Use of Common Accessories
1. Basket Insert
An optional kettle basket insert set (Tri-BC)
will assist in cooking water-boiled products
including eggs, potatoes, vegetables, shell
fish, pasta and rice. The nylon mesh liners
must be used when cooking product
smaller than the mesh size of the basket,
which is approximately 1/4” (6 mm). This
includes rice and small pasta shapes.
Tips for Use
1) Allow for water displacement by the
baskets and product to be cooked. This
may mean only filling the kettle half full
of water. Test the basket and product
displacement with the kettle OFF, and
with cold water in the kettle.
CAUTION
DO NOT OVERFILL THE KETTLE WHEN
COOKING, HOLDING OR CLEANING. KEEP
LIQUIDS A MINIMUM OF 2-3” (5-8 cm) BELOW
THE RIM TO ALLOW FOR STIRRING, BOILING
AND SAFE PRODUCT TRANSFER.
2) Load baskets on a level, stable work
surface.
9
OM-AHS
3) Lift the loaded baskets with both hands. Get
4) Slowly lower product into the kettle.
5) When removing baskets with cooked product,
6) Allow hot water to fully drain from product,
help from another person, if the basket is too
heavy for safe handling.
lift basket straight up, ensuring bottom of
basket clears the rim and pouring lip of the
kettle. Wear protective oven mitts and
protective apron.
before moving basket away from the kettle.
Sequence of Operation
7) If basket is too heavy for individual to
lift and safely move, get help from
another person. Remove product
immediately from basket into another
container, being sure to avoid contact
with hot product and hot basket or.
8) Place basket with food on stable, flat
surface, setting it inside a solid steamer
or bake pan, to catch any remaining
hot water draining from product.
The following “action-reaction” outline is provided to
help understand how the AHS kettle works.
1. When the power switch is turned on, it starts the
spark igniter and opens the automatic valve for the
pilot burner. The spark ignites a pilot flame, which
heats the sensor. The sensor then sends a signal
to turn off the spark. The flame thereafter acts as
a standing pilot until the power is turned off.
2. If the pilot flame is not sensed within 90 seconds
after spark begins, a timer shuts down the entire
operation. To attempt a second trial for ignition,
turn off the power switch. Check the gas supply
valves and wait five minutes before trying again by
switching power on. If you cannot establish a pilot
flame in four tries, close all valves, turn off the
power, and contact an authorized Groen Service
Agency.
3. When the operator sets a temperature on the
thermostat, it causes the automatic valve to admit
gas to the main burner, where it is ignited by the
pilot flame. When the kettle reaches the set
temperature, the thermostat switch opens. This
stops the signal to the gas control valve and shuts
off gas to the main burner. The pilot flame stays lit.
4. When the kettle cools below the set
temperature, the thermostat switch closes and
starts another cycle. On and off cycling
continues and maintains the kettle at the desired
temperature. This action is indicated by the Heat
indicator light.
The kettle has the following safety features in
addition to the 90-second ignition timer:
1. Low water cutoff relay that will shut off gas
supplies to all burners until the jacket water level
is corrected.
2. High limit pressure switch, set to open at about
26 PSI and to shut down the burners until jacket
pressure is decreased.
3. Pop safety valve, which will release steam if
jacket pressure exceeds 30 PSI.
4. Gas pressure regulator built into the gas control
valve.
10
Cleaning
OM-AHS
1. Suggested Cleaning Supplies
a. Cleaner, such as Klenzade HC-10 or HC-32
from ECOLAB.
b. Kettle brushes in good condition.
c. Sanitizer such as Klenzade XY-12.
d. Film remover such as Klenzade LC-30.
e. Groen Spray Degreaser (P/N 114801)
f. Groen delimer/descaler (P/N 114800)
2. Precautions
Before any cleaning, shut off the kettle by turning
the thermostat dial to "OFF" and the On/Off switch
to Off .
WARNING
KEEP WATER AND SOLUTIONS OUT OF
CONTROLS AND BURNERS. NEVER SPRAY OR
HOSE THE CONTROL CONSOLE, ELECTRICAL
CONNECTIONS, ETC.
3. Procedure
a. Clean food contact surfaces as soon as
possible after use, preferably while the kettle
is still warm. If the unit is in continuous use,
clean and sanitize inside and outside at least
once every 24 hours.
c. Disassemble the tangent draw-off valve. Clean
the draw-off port and each valve part with a
brush.
CAUTION
DO NOT MIX PARTS OF DIFFERENT DRAW-OFF
VALVE ASSEMBLIES. THE PARTS ARE NOT
INTERCHANGEABLE.
d. Rinse the kettle and draw-off valve parts
thoroughly with hot water, then drain
completely.
When attaching the draw-off valve, just
hand-tighten the nut.
e. When you reassemble the draw-off valve,
hand-tighten the nut which holds it in place.
b. Scrape and flush out large amounts of food
residues. Be careful not to scratch the kettle
with metal implements.
CAUTION
NEVER LEAVE A SANITIZER IN CONTACT WITH
STAINLESS STEEL SURFACES LONGER THAN 30
MINUTES. LONGER CONTACT CAN CAUSE
CORROSION.
c. Prepare a solution of the detergent/cleaning
compound as instructed by the supplier.
Clean the unit thoroughly. A cloth moistened
with cleaning solution can be used to clean
controls, housing, electrical conduit, etc.
b. Rinse the kettle thoroughly with hot water.
Then drain completely.
CAUTION
MOST CLEANERS ARE HARMFUL TO THE SKIN,
EYES, MUCOUS MEMBRANES AND CLOTHING.
PRECAUTIONS SHOULD BE TAKEN TO WEAR
RUBBER GLOVES, GOGGLES OR FACE SHIELD
AND PROTECTIVE CLOTHING. CAREFULLY READ
THE WARNINGS AND FOLLOW LABEL
DIRECTIONS.
f. As part of the daily cleaning program, clean all
inside and outside surfaces that may have
been soiled. Remember to check such parts as
the underside of the cover, control housing, etc.
g. To remove materials stuck to the equipment,
use a brush, sponge, cloth, plastic or rubber
scraper, or plastic wool along with the
11
OM-AHS
Use sponge, cloth or plastic brush to clean the
kettle.
detergent solution. To make washing easier,
let the detergent solution sit in the kettle and
soak into the residue, or warm the detergent
solution briefly. Do not use any metal
material (like metal sponges) or metal (like a
spoon, scraper, or wire brush) that might
scratch the surface. Scratches make the
surface hard to clean and provide places for
bacteria to grow. Do not use steel wool,
which may leave particles imbedded in the
surface and cause eventual corrosion and
pitting.
j. Following the supplier’s instructions, apply the
sanitizing agent, after the unit has been
cleaned and drained. Rinse off the sanitizer
thoroughly.
NOTICE
NEVER LEAVE A CHLORINE SANITIZER IN
CONTACT WITH STAINLESS STEEL SURFACES
LONGER THAN 30 MINUTES. LONGER CONTACT
CAN CAUSE STAINING AND CORROSION.
k. It is recommended that the unit be sanitized
just before use.
l. If there is difficulty removing mineral deposits or
a film left by hard water or food residues, clean
the kettle thoroughly. Then use a de-liming
agent, such as Groen De-limer De-Scaler (Part
Number 114800), Lime- Away from ECOLAB or
an equivalent, following manufacturer
directions. Rinse and drain the unit thoroughly
before further use.
m. If especially difficult cleaning problems persist,
contact your cleaning product supplier for
assistance. The supplier has a trained technical
staff with laboratory facilities to serve you.
h. The outside of the unit may be polished with a
recognized stainless steel cleaner like
“Zepper” from Zep Manufacturing Company.
i. When the equipment needs to be sanitized,
use a sanitizing solution equivalent to one that
supplies 200 parts per million chlorine. Obtain
advice on the best sanitizing agent from your
supplier of sanitizing products.
Scrapers or steel wool can harm the kettle surface.
Maintenance
NOTICE: Contact Groen or an authorized Groen Service Representative when repairs are required.
A Service Log is provided at the rear of this manual.
Each time service is performed on this Groen
equipment, enter the date on which the work was
done, and who did it. Keep this manual with the
equipment.
Periodic inspection will minimize equipment down
time and increase the effiency of operation. The
following points should be checked:
1. Jacket Vacuum/Removing Air from Jacket
When the kettle is cold, a positive pressure/ vacuum
gauge reading or a reading near zero indicates that
there is air in the jacket. Air in the jacket acts as an
insulator, and slows kettle heating.
12
To remove air:
a. Start the unit. (Be sure there is water or product
in the kettle when heating).
b. When the pressure/vacuum gauge reaches a
positive pressure reading of five PSI, release
the trapped air and steam by pulling up the
safety valve ring for about five seconds. Repeat
this step three or four times. Then let the pull
ring snap back into the closed position.
c. If there is little discharge (mostly air), and the
pressure gauge drops back to zero PSI, allow
the pressure to build back to five PSI and
repeat the procedure.
d. Once steam has been vented from the jacket
as described in b, remove the hot water from
the kettle and replace it with cold. This will
condense steam in the kettle jacket, and the
pressure gauge should show a reading of 20
to 30 inches mercury (Hg) below zero. If it
does not, or if the vacuum is leaking down,
contact a Groen authorized service agency.
WARNING
AVOID ANY EXPOSURE TO THE STEAM BLOWING
OUT OF THE SAFETY VALVE. SEVERE BURNS
CAN RESULT ON EXPOSED SKIN.
FAILURE TO CHECK PRESSURE RELIEF VALVE
OPERATION PERIODICALLY COULD RESULT IN
PERSONAL INJURY AND/OR DAMAGE TO EQUIP-
MENT.
WHEN TESTING, AVOID ANY EXPOSURE TO THE
STEAM BLOWING OUT OF THE SAFETY VALVE.
DIRECT CONTACT COULD RESULT IN SEVERE
BURNS.
OM-AHS
of the water gauge glass. The jacket was filled at the
factory with the proper amount of treated water, and is
air-tight, but over time steam may be vented and water
lost.
From time to time, you may need to restore the
2. Test Pressure Relief Valve
Carefully test the pressure relief valve at least twice
each month. Wth the kettle operating at five psi
(105 kPa), pull the test lever and let it snap back to
its closed position. If there is little discharge (mostly
air), and the pressure gauge drops back to zero PSI,
allow the pressure to build back to five PSI and repeat
the procedure. (Tip: Using a screwdriver or other
implement to pull the ring will help you avoid contact
with the steam.
If the valve doe not activate, or there is no evidence
of discharge, or the valve leaks, stop using the
kettle and contact a qualified Groen service
representative.
3. Jacket Filling
Every day, before you turn on the unit, make
sure the water level is approximately in the center
water to its proper level.to restore this water, either
because it was lost as venting steam or by draining.
If you are replacing water lost as steam, use
distilled water. If you are replacing treated water
that ran out of the jacket, prepare more treated
water as directed in “Water Treatment Procedure,”
below.
Allow the kettle to cool completely. The
procedure will be easier with the kettle under
vacuum ( pressure gauge reading below zero).
a. Make sure the fill (gate) valve is closed, and
remove the square head pipe plug with openended wrench or crescent wrench.
b. Position a funnel in the opening and fill it with
properly treated water.
c. Slowly open the fill valve to allow water to be
sucked into the jacket. Quickly close the valve
to prevent air from entering.
13
OM-AHS
d. Check water level in the jacket to ensure that it
is between minimum and maximum marks on
glass.
e. Close the valve and reinstall the square-head
pipe plug.
f. Reestablish the jacket vacuum as described in
Paragraph 2, above, if the pressure gauge
does not show a negative reading of 20 to 30
inches mercury (Hg).
4. Water Treatment
TO AVOID INJURY, READ AND FOLLOW ALL
PRECAUTIONS STATED ON THE LABEL OF THE
WATER TREATMENT COMPOUND.
a. Obtain water treatment compound and a pH
test kit from your Groen Service Agent.
b. Fill a mixing container with the measured amount
of water required. (See table) Distilled water is
recommended.
c. Hang a strip of pH test paper on the rim of the
the container, with about 1 inch of the strip below
the surface of the water.
d. Measure the water treatment compound. One
way to do this is to add the compound from a
measuring cup.
e. Stir the water continuously, while you slowly add
treatment compound, until the water has a pH
between 10.5 and 11.5. Judge the pH by frequently
comparing the test strip color with the color chart
provided in the test kit. Caution: Do not add
excess amount of treatment compound. Excess
amount could cause extensive corrosion.
Procedure
WARNING
Model
Kettle
Capacity
Jacket
Capacity
AHS-40 40 Gallons 7 Gallons
AH/1E-40 40 Gallons 7 Gallons
f. As you add water to the jacket, check water level to
ffff H/1E-60 60 Gallons 9.5 Gall
ensure that it is in the middle of the sight glass.
g. Record the exact amounts of water and treatment
compound needed. These amounts may be used again,
ReRecordAH/1E-100100 Gallons 11.5 Gallon
if the same water sources and compound are used.
However, it is best to check the pH each time treated
water is prepared.
80 Gallons 11.5 Gallo
5. Component Replacement
WARNING
BEFORE REPLACING ANY PARTS,
DISCONNECT THE UNIT FROM THE ELECTRIC
POWER SUPPLY AND CLOSE THE MAIN GAS
VALVE. ALLOW FIVE MINUTES FOR UNBURNED
GAS TO VENT.
When component replacement involves breaking a
gas pipe connection, check the new connection with
soap solution or an appropriate leak detector. DO
NOT USE A FLAME TO TEST FOR LEAKS.
Internal wiring is marked as shown on the circuit
schematic drawings (inside control housing and in
this manual). Be sure that new cmponents are wired
in the same manner as old components. An examination
of the the circuit schematic shows that the safety
componenets are wired in series. In most cases, a
faulty component may be isolated with a jumper wire to
verify that the component is faulty. If this determination
is made, contact a certified Groen Service Agency for
assistance.
Your Groen kettle is designed to operate smoothly and efficiently if properly maintained. However, the following is a list of
checks to make in the event of a problem. Wiring diagrams are furnished inside the service panel and in this manual.
item on the list is followed by ıııı
, the work should be done by a qualified service representative.
Troubleshooting
If an
WARNING
BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY
AND CLOSE THE MAIN GAS VALVE. ALLOW FIVE MINUTES FOR UNBURNED GAS TO VENT.
CAUTION
USING REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR THEIR AUTHORIZED
DISTRIBUTOR CAN CAUSE OPERATOR INJURY AND EQUIPMENT DAMAGE AND WILL VOID ALL WARRANTIES.
SYMPTOM WHO WHAT TO CHECK
Kettle continues heating after it
reaches desired temperature.
Kettle stops heating before it
reaches the desired temperature.
User a. Thermostat dial setting.
Auth
Service
Rep Only
User a. Thermostat dial setting.
Auth
Service
Rep Only
ıııı indicates items which must be performed by an authorized technician.
b. Thermostat calibration. ı
c. Thermostat operation. The thermostat should click when the dial is
rotated to settings above and below the temperature of the kettle. ı
b. Thermostat calibration.
c. Thermostat operation. The thermostat should click when the dial is
rotated to settings above and below the temperature of the kettle. ı
14
ı
OM-AHS
SYMPTOM WHO WHAT TO CHECK
Pressure relief valve pops open User a. For air in the jacket. See “Jacket Vacuum” in the Maintenance section.
Auth
Service
Rep Only
Burners will not light. User a. That the main gas supply valve is open. (handle is in line with the gas
Auth
Service
Rep Only
System does not produce a spark Auth
Spark is present but the pilot will
not light.
Pilot lights, but main burner will
not come on and spark does not
stay on.
Pilot lights, but main burner will
not come on, the spark stays on.
Main burner comes on but will not
stay on.
Pressure relief valve leaks a small
amount of steam when the kettle
is operating.
Service
Rep Only
Auth
Service
Rep Only
Auth
Service
Rep Only
Auth
Service
Rep Only
Auth
Service
Rep Only
User a. For contamination that prevents seating of valve. With full pressure in
Auth
Service
Rep Only
ıııı
indicates items which must be performed by an authorized technician.
b. Thermostat dial setting.
c. For defective thermostat. The thermostat should click when the dial is
rotated to settings above and below the temperature of the kettle. If
defective, replace.
d. For defective pressure relief valve. If the valve pops at pressures below
29 PSI, replace.
pipe).
b. Gas supply to the building.
d. Thermostat operation. The thermostat should click when the dial is
rotated to settings above and below the temperature of the kettle.
a. AC voltage between terminals on secondary side of transformer with
unit power turned on. If it is not 24 Volt, replace the transformer
b. That the high tension cable is firmly attached and in good condition. If
cracked or brittle, replace.
c. Pilot burner ceramic insulatorfor crack or break.
d. Pilot spark gap. Regap.
a. That the pilot valve is securely connected to terminals.
b. For 24 VAC at terminals PV and PV/MV. If 24V is not present, replace
the ignition control module.
b. That gas pressure is at least 3.5" W.C.(8.7818 ıb).
c. For gas at the pilot. If it is not flowing:
(1) Check the pilot gas line for kinks and obstructions.
(2) Clean orifice, if necessary.
(3) Check magnetic operator for pilot valve on gas valve. Repair or
d. That the pilot spark gap is located in the pilot gas stream. If not, adjust
or replace the pilot burner.
e. For drafts. Shield the pilot burner, if necessary.
a. For 24 V between terminals MV and PV/MV while pilot is burning. If
24V is not present, replace the ignition control module.
b. That gas pressure is at least 3.5" W.C.(8.7818 ıb).
c. Electrical connections of the main valve to terminals, to assure that they
are securely attached. Check magnetic operator for main valve on gas
valve. Repair or replace as necessary.
a. Check for bad burner ground. If necessary, repair with high
temperature wire.
b. Pilot burner ceramic insulator for cracks.
c. That cable is not grounded out. If it is, correct the ground-out condition
or replace cable.
d. For proper gas pressure.
e. Clean pilot assembly, or replace if necessary.
f. Tighten all mechanical and electrical connections.
g. If the pilot flame is weak, increase pilot orifice size.
h. Replace ignition control module.
a. Check burner ground for bad wire or connection. Replace if necessary
with high temperature wire.
b. Check for low gas supply pressure. If necessary, replace ignition
control module.
the jacket, pull the lever all the way briefly to blow the valve clean, then
let the lever snap back to seat the valve.
Pressure relief valve for defects. Replace any defective valve with an
b.
identical valve.
ı
replace as necessary.
ı
ı
ı
ı
ı
ı
ı
ı
ı
ı
ı
ı
ı
ı
ı
ı
ı
ı
ı
ı
ı
ı
ı
ı
ı
ı
ı
ı
15
Parts List, AHS
16
OM-AHS
Parts List — AHS
To order parts, contact your Groen Certified Service Agency. Supply the model designation, part description,
and number, quantity, and where applicable, voltage and phase.
Key Description Part No. Key Description Part No.
A. Hardware ASM AH/1E-40 Spark Ignition 139192 Safety Valve and Water Fill Assy 097010
Nameplate Class II 1" x 4-1/2" long 003479
Plate, Caution 1-3/8 x 2-1/4" 008350
Chain Single, Jack Link #16 600" long 009009
Screw, Sheet Metal pan hd #12 x 1/2" lg 008769
Bracket, faucet Mounting 16 Ga x 4-3/4" 009054
Nut hex Keps 1/4"-20 w/shakeproof washer 012940
Nameplate, Groen - Large 055450
Label, warranties void... 059201
Label Warning 093614
Safety Valve 30 PSI 1/2" NPT 097009
Elbow 90 Deg Street 1/2" NPT Black 096905
Plug Pipe 1/2" NPT 011146
Elbow 90 Deg Street 1/2" NPT 004185
Tee, 1/2" NPT 008772
Valve Swing Check 1/2" NPT 004187
Nipple, 1/2" NPT x Close 008877
Valve, Gate 1/2" NPT 004180
Label, Warning 098171
Wiring Diagram Label 123863
B Cover Power Aid Assembly 047693 E Shell Outer/Inner Assembly
C Pot Inner Assembly F Burner and Sensor Assembly 139195
DTDO Kit 100573GGas Valve, & Piping Assembly 139197
Nut, Wing #10-24 for 1-1/2" & 2" 009028 Ignition Module Box Assembly 127334
Handle, 3" Dia Sanitary & TDO Valve 009029 Electrical Panel Assembly 139060
Strainer Assembly 9" Dia, 1/4" holes for 2" 009044
Valve, Draw off 2" 009046
See Following Pages for Assembly Parts
17
Parts List - AHS-40
To order parts, contact your Groen Certified Service Agency. Supply the model designation, part description
and number, quantity, and where applicable, voltage and phase.
Key Description Part No.
F. Burner Assembly, AHS-40 (Natural Gas)
Burner Assembly, AHS-40 (Propane) 140062
1. ASM.Burner Manifold (Natural Gas) 139831
ASM. Burner Manifold (Propane) 140061
2.Pilot Bracket, AHS-40 139181
3. ASM. Pilot Burner (Natural Gas) 102258
ASM. Pilot Burner (Propane) 104392
4.
Tube Pilot
Cable Hi Volt Spark Ignition
5.
Screw/Hex Hd 1/4-20 x 3/8
6.
Screw Pan Hd #10-32 x 1/4 003254
7.
OM-AHS
139195
139833
096728
085199
18
11
Front Panel Components Assembly
Parts List
19
Gas Valve, Piping & Electrical Control Panel Assembly
6
11
5
8
23
1
910
10
7
4
12
OM-AH
To order parts, contact your Groen Certified Service Agency. Supply the model designation, part description, and number, quantity, and where applicable, voltage
and phase.
Electri
Ignition Module Box Assembly
4
OM-AHS
7 Conduit, plastic male adapter 1/2" NPT 123733
6 Nut, Keps 6-32 071289
8 Conduit Nut, 1/2" 005487
3 Indicator Light Red w/Bezel 116383
1 Label Indicator Lights & Instructions 123803
Front Panel Components
5 Thermostat Adapter (shaft bushing) 107172
4 Thermostat 012313
6 Screw round head 6-32 x 3/8" long 009697
7 Knob, thermostat 012314
8 Toggle Switch, Spst, On-Off 006904
123585
137435
Gasket, Switch
Gasket, Thermostat
9 Gasket, Lamp 137434
10
11
-
Parts List
32 Bolt, HH, 1/4-20 x 3/4" long 005698
33 Bracket, Gas Manifold 139861
36 Studweld, #10-32 X 3/8" 002928
35 Boot, Low Water Probe 101143
37 Nut, Keps 10-32 w/shakeproof washer 071256
PC Board Mounting Post
Fuse Block
4 077854
3 099901
Fuse 3.0 AMP
5 077853
ASM., Electrical Panel AHS-40
Water Level Control Board
1 139187
2 122192
Electrical Mounting Assembly 139060
Screw #6-32 x 3/8" Round Hd Machine
6 009697
8 Screw #8-32 x 1-1/4" Round Hd Machine 005056
7 Terminal Block 003887
Transformer
9 137487
11 Nut Hex #10-32 w/shakeproof washer 071256
10 Screw #8-32 x 3/8" Hex Hd Cap 069789
12 Lug ground #14-#16 Awg 129714
13 Harness, Wiring(Not Shown) 123864
20
3 Water Level Electrode 074665 27 Uniion, 1/2 NPT - 004186 008504 1 Spark Ignition Module Enclosure 123775
4 Electrical Components Assembly 139060 28 Nipple, 1/2" NPT x 1-1/2" long 004184 2 Cover Ignition Module Enclosure 104948
5 Ignition Module Box Assembly 127334 29 Elbow 008747 3 Gasket, Cover 104941
6 Elbow, 90º Union, 1/2" NPT 005495 4 Screw 8-32 x 3/8" long 005764
7 Nipple, 1/2" NPT x 8" long 005557 5 Ignition Module 085153
8 Valve, Gas, Manual Shut-Off 1/2" NPT 098458
Key Description Part No. Key Description Part No. Key Description Part No.
To order parts, contact your Groen Certified Service Agency. Supply the model designation, part description, and number, quantity, and where applicable, voltage
and phase.
G. Gas Valve & Piping Assy 139197 26 Nut, Hes Keps 1/4-20 012940 Ignition Module Box 127334
9 Fitting 90º 1/8" NPT male x 1/4" tube 097195
10 Front Panel Components Assy 123805
11 Pressure Gauge 2" Diameter 099156 9 Screw 10-32 x 3/8" long 069773
12 Sight Tube, 5/8" Dia x 4-3/4" long 008742
13 Fittings, Sight Glass Assembly 002845
14 Guard Rod for Gauge Glass 002981
15 Nut, Hex #10-24 005470 2 Indicator Light Amber w/Bezel 116384
17 Nipple, 1/2" NPT x 2-1/2" Lg. 005552
16 Coupling, Full 1/2" NPT 005722
18 Switch Pressure 1/4" NPT 24 PSIG ± 1 108559
19 Nipple, 1/4" NPT x 2-1/2" Lg 127330
20 Elbow, 90º 1/4" NPT 005682
21 Valve, Gas 123815
23 Elbow 1/2" NPT Street 004185
22 Nipple, 1/2" NPT 008877
24 Nipple, 1/2" NPT x 2-1/2" Long 005552
25 Clamp, rigid conduit 3/4" NFPC 127345
RED
24V
TRANSFORMER
75VA
P/N 106234
RED
GRN
24V
24V
COM
LOAD
4A
Electrical Schematic
24V
LOW WATER
CUT OFF
P/N 122192
24V
TOGGLE SWITCH
NO
NC
RED
RED
POWER ON
ON/OFF
208/240V
C
R
4A
TERMINAL BLOCK
L1
ORG
LOW WATER
240V
F1
RED
24V
LOAD
A
RED
BLK
3
LLCO
208V
G
L2
24V
COM
GRN
COM
WHT
GRN
HIGH LIMIT
PRESSURE SWITCH
COM
YEL
GRN
GRN
N.C.
LOW WATER
PROBE
GRN
RED
TO PILOT
GAS SUPPLY
PILOT SPARK IGNITER
THERMOSTAT
ORG
GRN
RED
BLK
RED
A
HEAT
TRANSFORMER
20VA
P/N 137487
ON/OFF
TOGGLE SWITCH
120V
120V
F1
MV/PV
COM
SPARK
24 V
BURNER GND
24 V GND
MV
PV
RED
SPARK IGNITION MODULE
WHT
GRN
P/N 085153
BLK
3
GRN
MV
MV PV
COM
GAS CONTROL
VALVE
YEL
YEL
PV
COM
BLK
P/N 137925 REV. A
21
OM-AHS
Service Log
Model No. __________________________________ Purchased From _____________________________
Serial No. __________________________________ Location ___________________________________
Date Purchased _____________________________ Date Installed _______________________________
Purchase Order No. __________________________ For Service Call _____________________________
Date Service Performed Performed By
22
Limited Warranty
To Commercial Purchasers *
(Domestic U.S., Hawaii &
Canadian Sales Only)
Groen Foodservice Equipment ("Groen Equipment") has been skillfully manufactured, carefully inspected and
packaged to meet rigid standards of excellence. Groen warrants its Equipment to be free from defects in material and
workmanship for (12) twelve months with the following conditions and subject to the following limitations.
I. This parts and labor warranty is limited to Groen Equipment sold to the original commercial
II. Damage during shipment is to be reported to the carrier, is not covered under this warranty, and is
III. Groen, or an authorized service representative, will repair or replace, at Groen's sole election, any
IV. This warranty does not cover boiler maintenance, calibration, periodic adjustments as specied in
V. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED
VI. Groen Equipment is for commercial use only. If sold as a component of another (O.E.M.)
purchaser/users (but not original equipment manufacturers), at its original place of installation in the
continental United States, Hawaii and Canada.
the sole responsibility of purchaser/user.
Groen Equipment, including but not limited to, draw-o valves, safety valves, gas and electric
components, found to be defective during the warranty period. As to warranty service in the territory
described above, Groen will absorb labor and portal to portal transportation costs (time & mileage)
for the rst twelve (12) months from date of installation or fteen (15) months from date of shipment
from Groen.
operating instructions or manuals, and consumable parts such as scraper blades, gaskets, packing,
etc., or labor costs incurred for removal of adjacent equipment or objects to gain access to Groen
Equipment. This warranty does not cover defects caused by improper installation, abuse, careless
operation, or improper maintenance of equipment. This warranty does not cover damage caused by
poor water quality or improper boiler maintenance.
OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR
A PARTICULAR PURPOSE, EACH OF WHICH IS HEREBY EXPRESSLY DISCLAIMED. THE
REMEDIES DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO EVENT SHALL GROEN BE
LIABLE FOR SPECIAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OR
DELAY IN PERFORMANCE OF THIS WARRANTY.
manufacturer's equipment, or if used as a consumer product, such Equipment is sold AS IS and
without any warranty.
* (Covers All Foodservice Equipment Ordered After October 1, 1995)
1055 Mendell Davis Drive
Jackson, MS 39272
Phone 601 372-3903
Fax 601 373-9587
OM-AHS (Revised 12/01)
Part Number 137919 - Rev. A
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