Grizzly G1032 User Manual

DUST COLLECTOR
MODEL G1032
INSTRUCTION MANUAL
COPYRIGHT © 1992 BY GRIZZLY INDUSTRIAL
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
REVISED NOVEMBER, 1997. PRINTED IN USA
DISCONTINUED MACHINE MANUAL DISCLAIMER
FIGURATIONS MAY HAVE CHANGED AS PRODUCT IMPROVEMENTS WERE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE,
THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES.
PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
-B- G1032 Dust Collector
WARNING
Some dust created by power sanding, sawing, grind­ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other masonry products.
• Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to fil­ter out microscopic particles.
G1032 Dust Collector -1-
Table Of Contents
PAGE
1. SAFETY ....................................................................................................................2
SAFETY RULES FOR ALL TOOLS ....................................................................2
ADDITIONAL SAFETY INSTRUCTIONS FOR DUST COLLECTORS................3
2. CIRCUIT REQUIREMENTS...................................................................................... 4
G110 VOLT WIRING............................................................................................4
GROUNDING ......................................................................................................4
3. GENERAL INFORMATION ...................................................................................... 5
UNPACKING ........................................................................................................6
PIECE INVENTORY ............................................................................................6
SITE CONSIDERATIONS ....................................................................................7
4. ASSEMBLY .............................................................................................................. 8
BEGINNING ASSEMBLY ....................................................................................8
BASE ....................................................................................................................8
SUPPORT COLUMN............................................................................................9
FAN / MOTOR......................................................................................................9
COLLECTOR......................................................................................................10
BAGS..................................................................................................................10
5. OPERATIONS..........................................................................................................11
TEST RUN..........................................................................................................11
SET UP ..............................................................................................................11
MOBILE ..............................................................................................................12
STATIONARY ....................................................................................................12
SYSTEM GROUNDING ....................................................................................13
7. MAINTENANCE ......................................................................................................14
GENERAL ..........................................................................................................14
LUBRICATION ..................................................................................................14
8. CLOSURE................................................................................................................15
PARTS BREAKDOWN AND PARTS LISTS ......................................................16
MACHINE DATA ................................................................................................17
WARRANTY AND RETURNS............................................................................18
WARRANTY CARD............................................................................................19
-2- G1032 Dust Collector
WARNING: For Your Own Safety Read
Instruction Manual Before Operating Collector
Safety Instructions For Power Tools
These safety rules cannot cover every situation in a work shop. Consider your conditions when setting up or operating your dust collector.
SECTION 1: SAFETY
a) Always wear eye protection.
b) Always keep guards in place and in proper
operating condition.
c) Keep hands away from inlet during opera-
tion.
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condi­tion. When using an extension cord, be sure it is rated Hard Service (grade S) or better. Conductor size must be 16 A.W.G. for cords up to 100 feet in length. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your exten­sion cord must also contain a ground wire and plug pin. Always repair or replace extension cords if they become damaged. Minimum Gage for extension cord:
16 A.W.G. 50ft 16 A.W.G. 100ft 14 A.W.G. 200ft 12 A.W.G. 300ft
10. WEAR PROPER APPAREL Do not wear
loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see
that keys and adjusting wrenches are removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. DON’T USE IN DANGEROUS ENVIRON­MENT. Don’t use power tools in damp or
wet locations, or expose them to rain. Keep work area well lighted.
5. KEEP CHILDREN AND VISITORS AWAY.
All children and visitors should be kept a safe distance from work area.
6. MAKE WORK SHOP CHILD PROOF with
padlocks, master switches, or by removing starter keys.
7. DON’T FORCE TOOL. It will do the job bet-
ter and safer at the rate for which it was designed.
8. USE RIGHT TOOL. Don’t force tool or
attachment to do a job for which it was not designed.
G1032 Dust Collector -3-
Additional Safety Instructions For Dust Collectors
17. DON’T OVERREACH. Keep proper footing
and balance at all times.
18. CHECK FOR DAMAGED PARTS. Before
further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function-check for align­ment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
19. DIRECTION OF FEED. Feed work into a
blade or cutter against the direction of rota­tion of the blade or cutter only.
20. NEVER LEAVE TOOL RUNNING UNAT­TENDED. TURN POWER OFF. Don’t leave
tool until it comes to a complete stop.
4. Problems concerned with any moving part(s)
or accessories must be investigated and cor­rected with the power disconnected and after everything has come to a complete stop.
5. DO NOT allow steel to strike against steel
which may produce a spark. Sparks can smol­der in wood dust for a long time before fire or flame is detected. If metal contacts metal dur­ing operation, immediately turn off the dust collector, unplug the power cord from the out­let or throw the disconnect and wait for all moving parts to stop. Remove collection bags and empty the dust into an approved air tight metal container in case of spark and remedy the metal to metal contact problem before resuming operation.
6. When emptying dust from the collection bags,
wear a respirator and safety glasses. Empty dust into an approved container and dispose of properly.
1. This dust collector is to be used for wood dust collection only. DO NOT use this dust collec-
tor to pick up liquids and metal scrap including
nails and filings. Metallic debris will contact
the spinning impeller and could spark. The spark could then cause a sawdust explosion and severe fire hazard. Also, DO NOT pick up
material which cannot safely pass through the impeller such as solid wood scraps.
2. DO NOT place your hands or tools near the
open inlet during operation for any reason including unclogging material and testing suc-
tion. The impeller could cause serious dam-
age to body parts if touched while spinning.
3. Suspended dust particles in conjunction with
an ignition source may cause an explosion.
DO NOT operate the dust collector in areas
where explosion risks would be high if dust were dispersed into the area. Areas of high risk include areas near pilot lights and/or open flames.
12. SECURE WORK. Use clamps or a vise to
hold work when practical. It’s safer than using your hand and frees both hands to operate tool.
13. MAINTAIN TOOLS WITH CARE. Keep tools
sharp and clean for best and safest perfor­mance. Follow instructions for lubricating and changing accessories.
14. DISCONNECT TOOLS before servicing and
changing accessories, such as blades, bits, cutters, and the like.
15. REDUCE THE RISK OF UNINTENTIONAL
STARTING. Make sure switch is in off posi-
tion before plugging in.
16. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recommend­ed accessories. The use of improper acces­sories may cause risk of injury.
Figure 1.
Improper connections of the electrical-grounding conductor can result in risk of electric shock. The conductor with green or green and yellow striped insulation is the electrical-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment grounding conductor to a live terminal.
Under no circumstances should the grounding pin from any three-pronged plug be removed. If it will not fit the outlet, have the proper outlet installed by a qualified electrician.
Check with a qualified electrician or one of our service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded. Use only 3-wire extension cords that have 3-prong ground­ing type plugs and 3-hole receptacles that accept
the tool’s plug. FIgure 1.
Repair or replace damaged or worn cord immedi­ately.
-4- G1032 Dust Collector
110V Wiring
Your Model G1032 Dust Collector operates ideal­ly at 110V, single phase power. The 1 HP motor will draw roughly 8 amps at 110 volts. These loads are not excessive, but if you operate your machine on any circuit that is already close to capacity, it might blow a fuse or trip a circuit breaker. If an unusual load does not exist, and power failure still occurs, consult a qualified elec­trician. Otherwise, consider a dedicated circuit for your machine.
A 110V plug is provided with the G1032.
In the case of 220V operation, please call the service department for further information.
Grounding
CAUTION: THIS TOOL MUST BE GROUNDED
WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK.
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor. The grounding conductor must be connected to the grounding pin on the plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
SECTION 2: CIRCUIT REQUIREMENTS
G1032 Dust Collector -5-
Grizzly Industrial, Inc. is proud to offer the Model G1032 Dust Collector. This dust collector is a part of Grizzly’s growing family of fine machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble­free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.
The G1032 Dust Collector is the smallest stand up model in our broad line of dust collectors. Standard features for the dust collector includes a push button switch, cyclone collector, and two large filter/collection bags. The G1032 has a 1 HP motor which is pre-wired for 110/120V and a 4" intake port. Air movement is 450 cubic feet per minute with a static pressure of 2.76". We also offer a full line of optional accessories to build a collection system for a single machine or a com­plete shop including a two-stage adapter and a dust collection reference book. All accessories are offered through the current Grizzly catalog.
We are also pleased to provide this manual for the Model G1032. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It repre­sents our latest effort to produce the best docu­mentation possible. If you have any criticisms that you feel we should address in our next printing, please write to us at the Bellingham, WA address at the end of this section.
SECTION 3: GENERAL INFORMATION
Most important, we stand behind our machines. We have excellent regional service departments at your disposal should the need arise. If you have any service questions or parts requests, please call or write to us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone:(570) 546-9663
Fax:(800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com
To comment on this manual write to:
Grizzly Industrial, Inc.
C
O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227
To operate this or any power tool safely and effi­ciently, it is essential to become as familiar with it as possible. The time you invest before you begin to use your Model G1032 will be time well spent.
DO NOT operate this machine until you are com-
pletely familiar with the contents of this manual.
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