Grizzly G1029Z2P, G1028Z2, G0548ZP, G1029Z2 User Manual

MODEL G0548ZP

G1028Z2/G1029Z2/G1029Z2P

DUST COLLECTOR

OWNER'S MANUAL

(For models manufactured since 12/12)

247570

G1028Z2/G1029Z2G0548ZP

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#BL14676 PRINTED IN TA I WAN

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Manual Accuracy ........................................... 2

Contact Info.................................................... 2

Machine Description ...................................... 2

Components and Terminology ....................... 3

Machine Data Sheets .................................... 4

SECTION 1: SAFETY ....................................... 7

Safety Instructions for Machinery .................. 7

Additional Safety for Dust Collectors ............. 9

SECTION 2: POWER SUPPLY ...................... 10

SECTION 3: SETUP ....................................... 14

Needed for Setup ......................................... 14

Unpacking .................................................... 14

G0548ZP Inventory ...................................... 15

G1028Z2/G1029Z2/G1029Z2P Inventory .... 16

Site Considerations ...................................... 17

G0548ZP Assembly ..................................... 17

G1028Z2/G1029Z2/G1029Z2P Assembly ... 20

Power Connection........................................ 23

Test Run ...................................................... 24

SECTION 6: ACCESSORIES ......................... 34

SECTION 7: MAINTENANCE ......................... 36

Schedule ...................................................... 36

Lubrication ................................................... 36

Cleaning Bags.............................................. 36

Replacing Bags ............................................ 37

Cleaning Canister Filter ............................... 37

SECTION 8: SERVICE ................................... 38

Troubleshooting ........................................... 38

SECTION 9: WIRING ...................................... 40

Wiring Safety Instructions ............................ 40

G0548ZP Wiring Diagram ............................ 41

G1028Z2 Wiring Diagram ............................ 42

G1029Z2/G1029Z2P Wiring Diagram .......... 43

SECTION 10: PARTS ..................................... 44

G0548ZP Main Breakdown .......................... 44

H5783 Canister Filter Assembly .................. 46

G1028Z2/G1029Z2 Main Breakdown .......... 47

G1029Z2P Main Breakdown ........................ 49

WARRANTY AND RETURNS ........................ 53

SECTION 4: DESIGNING THE SYSTEM ....... 25

General ........................................................ 25

Duct Material ................................................ 25

System Design ............................................. 27

System Grounding ....................................... 32

SECTION 5: OPERATIONS ........................... 33

General ........................................................ 33

Machine Storage .......................................... 33

INTRODUCTION

We are proud to provide a high-quality owner’s manual with your new machine!

instructions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that

you receive is

slightly different than shown in the manual

If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something

check our

website for an updated version. W

current

manuals and

on our web-

site at

Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the

from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documentation is available for your machine.

We stand behind our machines! If you have questions or need help, contact us with the information below. Before contacting, make sure you get the

serial number

machine ID label. This will help us help you faster.

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Email: manuals@grizzly.com

Manual AccuracyContact Info

and manufacture date from the

Grizzly Technical Support

1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663

Email: techsupport@grizzly.com

Machine Description

This machine is designed to capture dust and wood chips from woodworking machines, such as table saws, jointers, and planers. The air drawn in by the dust collector is filtered before it returns to the workspace.

A wide variety of accessories for setting up a stationary or mobile dust collection system are available through Grizzly.

The G0548ZP features an upper canister filter; models G1028Z2 and G1029Z2/Z2P feature an upper filter bag. Polar Bear models G0548ZP and G1029Z2P are white; G1028Z2 and G1029Z2 are green.

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

made every effort to be exact with the

sometimes the machine

e post

manual updates for free

www.grizzly.com.

Manufacture Date and Serial Number

Manufacture Date

Serial Number

-2-

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

Components and Terminology

To reduce your risk of serious injury, read this entire manual BEFORE

Canister

Filter

Outlet

Connector

G0548ZP

Filter

Cleaning

Handle

Collector

Collection

Bag

G1028Z2, G1029Z2/Z2P

Filter

Bag

Outlet

Connector Hose

3-Port

Inlet

Connector

Caster

using machine.

2-Port Inlet

Connector

Motor

Paddle Switch

Figure 1. Rear view

identification.

ON/OFF

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

-3-

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0548ZP, G1028Z2, G1029Z2,

G1029Z2P

DUST COLLECTORS

Model Number G0548ZP G1028Z2 G1029Z2/G1029Z2P

Product Dimensions

Weight

Width (side-to-side)/Depth (frontto-back)/Height

Foot Print (Width/Depth) 33-1/2 x 21-1/4 in.

Shipping Dimensions

Carton 1

Type Cardboard

Content Machine

Weight 126 lbs. 118 lbs. 126 lbs.

Width (side-to-side)/Depth (frontto-back)/Height

Carton 2

Type Cardboad

Content Canister

Weight 29 lbs.

Width (side-to-side)/Depth (frontto-back)/Height

Electrical

Power Requirement

Prewired Voltage Not Applicable 120V Not Applicable

240V, Single-Phase, 60 Hz

145 lbs. 95 lbs.

37 x 27 x 71 in. 37 x 27 x 76 in.

36 x 23 x 23 in. 35 x 23 x 23 in. 36 x 23 x 22 in.

Not Applicable

22 x 22 x 23 in.

120V/240V, Single-

Phase, 60 Hz

240V, Single-Phase, 60 Hz

Full-Load Current Rating 9A 12A at 120V, 6A at 240V 9A

Minimum Circuit Size 15A

Switch Safety Paddle Switch

Switch Voltage 240V 120V/240V 240V

Cord Length 6 ft.

Cord Gauge 14 AWG

Plug Included Yes

Included Plug Type NEMA 6-15 NEMA 5-15 for 120V NEMA 6-15

Recommended Plug/Outlet Type for Alternate Voltage

-4-

Not Applicable NEMA 6-15 for 240V Not Applicable

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

Model Number G0548ZP G1028Z2 G1029Z2/G1029Z2P

Main Motor

Type TEFC Capacitor Start Induction

Horsepower 2 HP 1.5 HP 2 HP

Voltage 240V 120V/240V 240V

Phase Single-Phase

Amps 9A 12A/6A 9A

Speed 3450 RPM

Cycle 60 Hz

Power Transfer Direct Drive

Bearings Shielded & Permanently Lubricated

Operation Information

Type Canister Bag

Air Suction Capacity 1700 CFM 1300 CFM 1550 CFM

Maximum Static Pressure 10 in. 9 in. 11 in.

Main Inlet Size 6 in.

Inlet Adapter Included Yes

Inlet Adapter Inlets 3 2

Inlet Adapter Inlet Size 4 in.

Maximum Material Collection Capacity

Canister or Upper Bag Filtration 1 micron 2.5 micron

Bag Information

Number of Upper Bags Not Applicable 1

Upper Bag Material Not Applicable Fabric

Upper Bag Capacity Not Applicable 5.7 cu. ft.

Upper Bags Total Area Not Applicable 5.7 cu. ft.

Upper Bag Diameter Not Applicable 19-1/2 in.

Upper Bag Length Not Applicable 33 in.

Number of Lower Bags 1

Lower Bag Material Clear Plastic

Lower Bag Capacity 5.7 cu. ft.

Lower Bags Total Area 5.7 cu. ft.

Lower Bag Diameter 19-1/2 in.

Lower Bag Length 33 in.

Canister Information

Number of Canister Filters 1 Not Applicable

Canister Material Spun Bond Polyester Not Applicable

Canister Filter Diameter 19-5/8 in. Not Applicable

Canister Filter Length 23-5/8 in. Not Applicable

Impeller Information

Impeller Type Radial Fin

Impeller Construction Material Cast Aluminum

Impeller Size 12-3/4 in.

Impeller Blade Thickness 1/8 in.

4.5 cu. ft. 5.7 cu. ft.

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

-5-

Model Number G0548ZP G1028Z2 G1029Z2/G1029Z2P

Construction

Base Fabricated Sheet Metal with Casters

Frame Fabricated Sheet Metal Formed Steel

Caster High Density Plastic

Paint Powder Coated

Other Specifications

Height with Bags Inflated 71 in. 78 in.

Country of Origin Taiwan

Warranty 1 Year

Serial Number Location On ID Label

Assembly Time 45 Minutes

Wood Magazine Top Value

1997, Popular Woodworking

Awards

Editor's Choice, Popular

Woodworking Readers'

Choice

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G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

This symbol is used to alert the user to useful information about

NOTICE

proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.

Always discon-

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

-7-



WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or coverlong hair. Wearnon-slip footwear toavoid accidentalslips,whichcouldcause lossofworkpiececontrol.

hAzARdOus dusT. Dust created while using machinery may cause cancer, birth defects, or long-term respiratorydamage. Be aware of dust hazardsassociatedwitheachworkpiecematerial, andalwayswearaNIOSH-approvedrespiratorto reduceyourrisk.

hEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise withouthearing protection can cause permanent hearingloss.

REMOVE AdJusTING TOOLs. Tools left on machinery can become dangerous projectiles uponstartup.Neverleavechuckkeys,wrenches, or any other tools on machine. Always verify removalbeforestarting!

INTENdEd usAGE. Only use machine for its intendedpurposeand nevermake modifications not approved by Grizzly. Modifying machine or using it differently than intended may result in malfunctionormechanicalfailurethatcanleadto seriouspersonalinjuryordeath!

AWKWARd POsITIONs. Keep proper footing andbalanceatalltimeswhenoperatingmachine. Donotoverreach!Avoidawkwardhandpositions that make workpiece control difficult or increase the

riskofaccidentalinjury.

ChILdREN & BYsTANdERs. Keepchildrenand bystandersatasafedistancefromtheworkarea. Stopusingmachineiftheybecomeadistraction.

FORCING MAChINERY.Donot forcemachine. Itwill do the job safer and betterat the rate for whichitwasdesigned.

NEVER sTANd ON MAChINE. Serious injury may occur if machine is tipped or if the cutting toolisunintentionallycontacted.

sTABLE MAChINE. Unexpectedmovementduring operation greatly increases risk of injury or lossofcontrol.Beforestarting,verify machineis stableandmobilebase(ifused)islocked.

usE RECOMMENdEd ACCEssORIEs.Consult thisowner’smanualorthemanufacturerforrecommended accessories. Using improper accessorieswillincreasetheriskofseriousinjury.

uNATTENdEd OPERATION. To reduce the risk of accidental injury, turn machine off and ensure all moving parts completely stop before walking away. Never leave machine running whileunattended.

MAINTAIN WITh CARE.Followallmaintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is leadingtoseriouspersonalinjuryordeath.

ChECK dAMAGEd PARTs. Regularly inspect machine for any condition that may affect safe operation.Immediatelyrepairorreplacedamaged ormis-adjustedpartsbeforeoperatingmachine.

MAINTAIN POWER CORds. When disconnecting cord-connected machines from power, grab andpulltheplug—NOTthecord.Pullingthecord may damage the wires inside. Do not handle cord/plugwithwethands.Avoidcorddamage by keepingitawayfromheatedsurfaces,hightraffic areas,harshchemicals,andwet/damplocations.

 improperly maintained could malfunction,

GuARds & COVERs.Guardsandcoversreduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged,andworkingcorrectly.

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EXPERIENCING dIFFICuLT IEs. If at any time youexperiencedifficulties performingtheintendedoperation,stopusingthemachine!Contactour TechnicalSupportat(570)546-9663.

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

Additional Safety for Dust Collectors

To reduce risk of start-

of death or injury caused by explosions or fires, DO

Long-term respiratory damage can occur from using dust collectors without proper use of a respirator. Fire or explosions can result in smoke inhalation, serious burns, or death—if machine is used to collect incorrect materials, is operated near potential explosion sources, or ducting is improperly grounded. Entanglement, amputation, or death can occur if hair, clothing, or fingers are pulled into the inlet. To reduce the risk of these hazards, operator and bystanders MUST completely heed the hazards and warnings below.

INTENDED USE. Collecting the wrong materi-

als can result in serious inhalation hazards, fire, explosions, or machine damage. This machine is ONLY designed to collect wood dust and chips from woodworking machines. DO NOT use it to collect silica, polyurethane, toxic fumes, metal dust or shavings, lead paint, drywall, asbestos, biohazards, explosive dusts, flammable or combustible liquids or fumes, nor burning or smoking material.

WEAR A RESPIRATOR. Fine dust that is too small to be caught in filter will be blown into ambient air. Always wear a NIOSH-approved respirator during operation and for a short time after to reduce your risk of permanent respiratory damage. Never collect dust from any hazardous material.

IMPELLER HAZARDS. To reduce risk of entanglement or contact with impeller, DO NOT place hands, hair, clothing, or tools in or near open dust collection inlet during operation, and keep small animals and children away. The powerful suction could easily pull them into impeller.

HAZARDOUS DUST. Dust exposure created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator.

EMPTYING DUST. When emptying bag or drum, wear respirator and safety glasses. Empty dust away from ignition sources and into approved container.

OPERATING LOCATI ON. To reduce respiratory exposure to fine dust, locate permanently installed dust collectors away from working area or in another room. DO NOT place dust collector where it can be exposed to rain or moisture, which creates a shock hazard and will reduce life of machine.

POWER DISCONNECT. Turn machine OFF, dis- connect from power supply, and allow impeller to completely stop before leaving machine unattended, or doing any maintenance or service.

REGULAR CLEANING.

ing a fire, regularly check/empty collection bags or drum to avoid buildup of fine dust, which can increase risk of fire. Regularly clean surrounding area where machine is operated—excessive dust buildup on overhead lights, heaters, electrical panels, or other heat sources will increase risk of fire.

SUSPENDED DUST PARTICLES. To reduce risk

NOT operate in areas where these risks are high, including spaces near pilot lights, open flames, or other ignition sources.

AVOIDING SPARKS. To reduce risk of fire, avoid collecting any metal objects or stones. These can possibly produce sparks when they strike impeller, which can smolder in wood dust for a long time before a fire is detected. If you accidentally cut into wood containing metal, immediately turn OFF dust collector, disconnect from power, and wait for impeller to stop. Then empty bag or drum into approved airtight metal container.

FIRE SUPPRESSION. Only operate dust collector in locations that contain fire suppression system or have fire extinguisher nearby.

STATIC ELECTRICITY. To reduce risk of fire or explosions caused by sparks from static electricity, ground all ducting using grounding wire.

DUST ALLERGIES. Dust from certain woods will cause an allergic reaction. Make sure you know what type of wood dust you will be exposed to in case of an allergic reaction.

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

-9-

SECTION 2: POWER SUPPLY

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrican or qualified service personnel in accordance with all applicable codes and standards.

Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and connected to the power

For your own safety and protection of

Note: The circuit requirements listed in this manual apply to a dedicated circuit—where only one machine will be running at a time. If this machine will be connected to a shared circuit where multiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.

Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section.

Availability

supply.

Full-Load Current Rating

Circuit Information

property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.

G0548ZP/G1029Z2/G1029Z2P Current Rating

at 240V ................................................... 9 Amps

G1028Z2 Current Rating at 120V....... 12 Amps

G1028Z2 Current Rating at 240V ........ 6 Amps

-10 -

Grounding Requirements

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

No adapter should be used with the required plug. If the plug does not fit the available receptacle, or the machine must

This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug (similar to the figure below). The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances.

Serious injury could occur if you connect

the machine to power before completing the

it will not fit the outlet, have a qualified

This machine is prewired to operate on a 120V power supply circuit that has a verified ground and meets the following requirements:

setup process. DO NOT connect to power until instructed later in this manual.

Circuit Requirements for G0548ZP/ G1029Z2/G1029Z2P

Nominal Voltage ........................................240V

Cycle .......................................................... 60 Hz

Phase ........................................... Single-Phase

Circuit Rating ...................................... 15 Amps

Plug/Receptacle ............................. NEMA 6-15

G1028Z2 Circuit Requirements for 120V Operation (Prewired)

Nominal Voltage ........................................120V

Cycle .......................................................... 60 Hz

Phase ........................................... Single-Phase

Circuit Rating ...................................... 15 Amps

Plug/Receptacle ............................. NEMA 5-15

GROUNDED

5-15 RECEPTACLE

G0548ZP &

G1029Z2/Z2P

Current Carrying Prongs

Grounding Prong

Figure 2. Typical 6-15 plug and receptacle.

GROUNDED

6-15 RECEPTACLE

6-15 PLUG

Grounding Prong

5-15 PLUG

Neutral Hot

Figure 3. Typical 5-15 plug and receptacle.

SHOCK HAZARD! Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if

be reconnected for use on a different type of circuit, the reconnection must be made by a qualified electrician and comply with all local codes and ordinances.

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

electrician install the proper outlet with a verified ground.

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We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle, and meet the following requirements:

For 240V operation: The plug specified in the 240

has a grounding prong that must be attached to the equipment-grounding wire on the included power cord. The plug must only be inserted into a matching receptacle (see following figure) that is properly installed and grounded in accordance with all local codes and ordinances.

G1028Z2 Circuit Requirements for

This machine can be converted to operate on a 240V power supply

Voltage Conversion

instructions) that has a verified ground and meets the following requirements:

240V Operation

(refer to

Nominal Voltage ........................................240V

Cycle .......................................................... 60 Hz

Phase ........................................... Single-Phase

Circuit Rating ...................................... 15 Amps

Plug/Receptacle ............................. NEMA 6-15

Circuit Requirements

Extension Cords

If you must use an extension

Minimum Gauge Size ...........................14 AWG

Maximum Length (Shorter is Better).......50 ft.

GROUNDED

6-15 RECEPTACLE

Current Carrying Prongs

6-15 PLUG

Grounding Prong

Figure 4. Typical 6-15 plug and receptacle.

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G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

Voltage Conversion (G1028Z2 Only)

Hot

Ground

6-15 Plug

(As Recommended)

240V

120 VOLT (PREWIRED)

240 VOLT (REWIRED)

Ground

Start

Capacitor

300MFD 125VAC

Neutral

Hot

Ground

5-20 Plug

(Prewired)

120V

Rewired 240V

Run

Capacitor

45MFD

250VAC

Hot

240V

120 VOLT (PREWIRED)

Ground

Neutral

Hot

Ground

5-20 Plug

(Prewired)

120V

Rewired 240V

The voltage conversion MUST be performed by an electrician or qualified service personnel.

The voltage conversion procedure consists of rewiring the motor and installing the correct plug. A wiring diagram is provided on Page 42 for your reference.

IMPORTANT: If the diagram included on the motor conflicts with the one on Page 42, the motor may have changed since the manual was printed. Use the diagram included on the motor junction box cover instead.

4. Connect the motor wires, as shown in Figure 6, with wire nuts. Once snug, wrap electrical

tape around each wire nut and the connected wires, to reduce the likelihood of the wire nut vibrating loose during motor operation.

Run

Capacitor

45MFD

250VAC

Re-Connect and Tighten

Connect

and Tighten

Items Needed Qty

• Phillips Head Screwdriver #2 ..................... 1

• Electrical Tap e ............................ As Needed

• Wire Nut (14 AWG x 3) ............................... 1

• Plug 6-15 .................................................... 1

To convert the Model G1028Z2 to 240V:

1. DISCONNECT MACHINE FROM POWER!

2. Cut off the included plug.

3. Open the motor junction box, then remove the wire nuts indicated in Figure 5.

Run

Capacitor

45MFD

250VAC

Remove

Figure 6. Motor wires repositioned for 240V.

5. Close and secure the motor junction box.

6. Install a 6-15 plug on the end of the cord,

according to the instructions and wiring diagrams provided by the plug manufacturer.

—If the plug manufacturer did not include

Re-Connect and Tighten

instructions, the wiring of a generic NEMA 6-15 plug is illustrated in the Wiring section on Page 42.

Figure 5. Location of wire nuts to be removed.

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

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SECTION 3: SETUP

Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover any damage, please call us immediately

at (570) 546-9663

Save the containers and all packing materials for possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the condition of your shipment, inventory the contents.

Keep children and pets away from plastic bags or packing materials shipped with this

process. DO NOT connect to power until

Needed for Setup

This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine!

The following are needed to complete the setup process, but are not included with your machine:

Description Qty

• Additional People ....................................... 1

• Safety Glasses (for each person) ............... 1

• Open End Wrench 12mm ........................... 1

• Phillips Head Screwdriver........................... 1

Wear safety glasses during the entire setup process!

HEAVY LIF T! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of this machine.

Serious injury could occur if you connect machine to power before completing setup

instructed later in this manual.

Unpacking

for advice.

SUFFOCATION HAZARD!

machine. Discard immediately.

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G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

G0548ZP Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

Box 2: (Figure 8) Qty

J. Canister Filter ............................................. 1

K. Foam Adhesive Bag ................................... 1

— Wide Foam Strip 5 x 42mm .................... 1

— Narrow Foam Strip 4 x 20mm ................ 1

L. Canister Belt Clamp ................................... 1

M. Canister Cleaning Handle .......................... 1

Box 1: (Figure 7) Qty

A. Motor & Impeller Assembly ........................ 1

B. Collector ..................................................... 1

C. Base ........................................................... 1

D. Inlet Connector 6" w/Three 4" Ports .......... 1

E. Rubber Gaskets ......................................... 2

F. Collection Bag & Clamp

— Collection Bag Clamp ............................. 1

— Collection Bags ....................................... 2

G. Canister Support ........................................ 1

H. Hardware Bag

— C a s t e r s .................................................... 4

— Flange Bolts — Tap Screw #10 x

— Combo Wrench 10/12mm ....................... 1

— Hex Wrench 5mm ................................... 1

I. Outlet Connector ........................................ 1

⁄16"-18 x 1⁄2 " ...................... 40

⁄8" ............................... 1

Figure 8. Model G0548ZP box 2 inventory.

NOTICE

If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.

Figure 7. Model G0548ZP box 1 inventory.

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

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