10" HEAVY-DUTY TABLE SAW
MODEL G1023
INSTRUCTION MANUAL
COPYRIGHT © 1990 BY GRIZZLY IMPORTS, INC REG #TX 3 170 579
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY IMPORTS, INC.
APRIL, 1997. PRINTED IN TAIWAN
DISCONTINUED MACHINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE LAST CONFIGURATION OF THE MACHINE BEFORE IT WAS DISCONTINUED.
MACHINE CONFIGURATIONS MAY HAVE CHANGED AS PRODUCT IMPROVEMENTS WERE INCORPORATED. IF YOU OWN AN EARLIER VER-
SION OF THE MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY
QUESTIONS ABOUT DIFFERENCES. PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
G1023 Heavy-Duty Table Saw -1-
Table Of Contents
PAGE
1. SAFETY INSTRUCTIONS ........................................................................................2
SAFETY INSTRUCTIONS FOR POWER TOOLS ..............................................2
ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS ............................3
2. GENERAL INFORMATION ......................................................................................4
UNPACKING ........................................................................................................5
PIECE INVENTORY ............................................................................................5
CLEAN UP............................................................................................................6
SITE CONSIDERATIONS ..................................................................................6
CIRCUIT REQUIREMENTS ................................................................................7
GROUNDING ......................................................................................................7
3. ASSEMBLY .............................................................................................................. 8
BEGINNING ASSEMBLY ....................................................................................8
HAND WHEELS ..................................................................................................8
SWITCH ..............................................................................................................9
EXTENSION WINGS ......................................................................................9-10
GUARD SUPPORT SHAFT ..............................................................................10
BLADE................................................................................................................11
BLADE GUARD ............................................................................................11-12
FENCE RAILS....................................................................................................12
FENCE ..............................................................................................................13
TABLE INSERTS ..........................................................................................13-14
4. ADJUSTMENTS .................................................................................................... 15
MITER TO BLADE ............................................................................................15
90˚ POSITIVE STOP..........................................................................................16
45˚ POSITIVE STOP..........................................................................................17
ANGLE POINTER ..............................................................................................18
MITER GAUGE ..................................................................................................18
FENCE ..........................................................................................................19-20
BLADE ALIGNMENT..........................................................................................20
5. OPERATIONS ........................................................................................................ 21
PRE-RUN CHECK..............................................................................................21
TEST RUN..........................................................................................................21
BLADE SELECTION ....................................................................................22-23
CROSSCUTTING ..............................................................................................23
RIPPING ............................................................................................................24
6. MAINTENANCE ......................................................................................................25
TABLE AND WINGS ..........................................................................................25
V-BELT..........................................................................................................25-26
LUBRICATION ..................................................................................................26
7. CLOSURE................................................................................................................27
PARTS BREAKDOWNS AND LISTS............................................................28-33
MACHINE DATA ................................................................................................34
TROUBLESHOOTING ......................................................................................35
WARRANTY AND RETURNS............................................................................36
-STICK PATTERN..............................................................................................37
-2- G1023 Heavy-Duty Table Saw
1. Wear eye protection.
2. Use saw-blade guard and spreader for every
operation for which it can be used, including
all through sawing.
3. Keep hands out of the line of saw blade.
4. Use a push-stick when required.
5. Pay particular attention to instructions on
reducing risk of kickback.
6. Do not perform any operation freehand.
7. Never reach around or over saw blade.
WARNING: For Your Own Safety Read
Instruction Manual Before Operating Saw
Safety Instructions For Power Tools
These safety rules cannot cover every situation in a woodshop. Consider your conditions when setting up
or operating your table saw.
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condition. When using an extension cord, be sure
it is rated Hard Service (grade S) or better.
Conductor size must be 16 A.W.G. for cords
up to 100 feet in length. An undersized cord
will cause a drop in line voltage resulting in
loss of power and overheating. Your extension cord must also contain a ground wire
and plug pin. Always repair or replace
extension cords if they become damaged.
Minimum Gage for extension cord:
16 A.W.G. 50ft
16 A.W.G. 100ft
14 A.W.G. 200ft
12 A.W.G. 300ft
10. WEAR PROPER APPAREL Do not wear
loose clothing, gloves, neckties, rings,
bracelets, or other jewelry which may get
caught in moving parts. Non-slip footwear is
recommended. Wear protective hair covering
to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is
dusty. Everyday eyeglasses only have
impact resistant lenses, they are NOT safety
glasses.
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of checking to see
that keys and adjusting wrenches are
removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use power tools in damp or
wet locations, or expose them to rain. Keep
work area well lighted.
5. KEEP CHILDREN AWAY. All visitors
should be kept a safe distance from work
area.
6. MAKE WORK SHOP KID PROOF with
padlocks, master switches, or by removing
starter keys.
7. DON’T FORCE TOOL. It will do the job bet-
ter and safer at the rate for which it was
designed.
8. USE RIGHT TOOL. Don’t force tool or
attachment to do a job for which it was not
designed.
SECTION 1: SAFETY
G1023 Heavy-Duty Table Saw -3-
Additional Safety Instructions For Table Saws
1. ALWAYS use guard, splitter and anti-kick-
back fingers on all ''through-sawing'' operations. Through-sawing operations are those
when the blade cuts completely through the
work- piece as in ripping or cross cutting.
2. ALWAYS hold the work firmly against the
miter gauge or fence.
3. ALWAYS use a push-stick for ripping nar-
row stock. Refer to ripping applications on
Page 23 of this manual, and Page 37 where
push- stick use is covered in detail.
4. NEVER perform any operation ''free-hand''
which means using only your hands to support or guide the workpiece. Always use
either the fence or the miter gauge to position and guide the work.
5. NEVER stand or have any part of your body
in line with the path of the saw blade.
6. NEVER reach behind or over the blade with
either hand for any reason.
7. MOVE the rip fence out of the way when
cross cutting.
8. NEVER use the fence as a cut-off gauge
when cross cutting.
9. NEVER attempt to free a stalled saw blade
without first turning the saw OFF.
10. PROVIDE adequate support to the rear and
sides of the saw table for wide or long workpieces.
11. AVOID KICKBACKS (work thrown back
toward you) by keeping blade sharp, keeping rip fence parallel to the saw blade, keeping splitter and anti-kickback fingers and
guard in place and operating, by not releasing work before it is pushed all the way past
the saw blade, and by not ripping work that
is twisted or warped or does not have a
straight edge to guide along the fence.
12. AVOID awkward operations and hand posi-
tions where a sudden slip could cause your
hand to move into the blade.
17. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recommended accessories. The use of improper accessories may cause risk of injury.
18. CHECK DAMAGED PARTS. Before further
use of the tool, a guard or other part that is
damaged should be carefully checked to
determine that it will operate properly and
perform its intended function - check for alignment of moving parts, binding of moving
parts, breakage of parts, mounting, and any
other conditions that may affect its operation.
A guard or other part that is damaged should
be properly repaired or replaced.
19. DIRECTION OF FEED. Feed work into a
blade or cutter against the direction of rotation of the blade or cutter only.
20. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don’t leave
tool until it comes to a complete stop.
12. SECURE WORK. Use clamps or a vise to
hold work when practical. It’s safer than
using your hand and frees both hands to
operate tool.
13. DON’T OVERREACH. Keep proper footing
and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep tools
sharp and clean for best and safest performance. Follow instructions for lubricating and
changing accessories.
15. DISCONNECT TOOLS before servicing and
changing accessories, such as blades, bits,
cutters, and the like.
16. REDUCE THE RISK OF UNINTENTIONAL
STARTING. Make sure switch is in off posi-
tion before plugging in.
-4- G1023 Heavy-Duty Table Saw
Grizzly Imports, Inc. is proud to offer the Model
G1023 10" Heavy-Duty Table Saw. This model
G1023 is a part of Grizzly’s growing family of fine
woodworking and metalworking machinery.
When used according to the guidelines stated in
this manual, you can expect years of trouble-free,
enjoyable operation.
The Model G1023 is a cabinet-type table saw
intended for heavy-duty professional use. This
saw is equipped with cast-iron extension wings,
regular and dado blade table inserts, table TSlots, cast iron miter gauge, a rip fence and a
blade guard. The heart of the saw is a powerful 3
H.P., 3450 rpm, capacitor start motor with magnetic push-button switch. All running parts operate on shielded ball bearings and require no
maintenance for the life of the bearings. We also
offer many accessories for this table saw including blades, extension rails outfeed rollers and a
mobile base. Please refer to our current catalog
for prices and ordering information.
We are also pleased to provide this manual with
the Model G1023. It was written to guide you
through assembly, review safety considerations,
and cover general operating procedures. It represents our latest effort to produce the best documentation possible. If you have any criticisms that
you feel we should address in our next printing,
please write to us at the Bellingham, WA address
at the end of this section.
SECTION 2: GENERAL INFORMATION
Most important, we stand behind our machines.
We have an excellent service departments at
your disposal should the need arise. If you have
any service questions or parts requests, please
call or write to us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone:(570) 546-9663
Fax:(800) 438-5901
E-Mail: techsupport@grizzly.com
Web Site: http://www.grizzly.com
To comment on this manual write to:
Grizzly Imports, Inc.
C
⁄O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227
To operate this or any power tool safely and efficiently, it is essential to become as familiar with it
as possible. The time you invest before you begin
to use your Model G1023 will be time well spent.
DO NOT operate this machine until you are com-
pletely familiar with the contents of this manual.
G1023 Heavy-Duty Table Saw -5-
Unpacking
The Model G1023 is shipped from the manufacturer in a carefully packed carton. If you discover
the machine is damaged after you’ve signed for
delivery, please call Customer Service immedi-
ately for advice.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise filing a freight claim can be difficult.
Caution: The Model G1023 is a heavy machine
(425 lbs. shipping weight). DO NOT over-exert
yourself while unpacking or moving your machine
– get assistance. In the event that your table saw
must be moved up or down a flight of stairs, be
sure that the stairs are capable of supporting the
combined weight of people and the machine.
When you are completely satisfied with the condition of your shipment, you should inventory its
parts.
Piece Inventory
After all the parts have been removed from the
carton, you should have:
• Table Saw Unit
• Miter Gauge
• Extension Wings (2)
• Fence Rails
• Adhesive Scale For Fence
• Fence Assembly
• Splitter/Guard Assembly
• Bolt Bag
Contents of bolt bag:
3
⁄8" - 16 x 1 1⁄4" Hex Bolts (6)
3
⁄8" Lock Washers (6)
3
⁄8" - 16 x 1" Cap Screws (4)
Hex Nuts
3
⁄8"-16 (4)
3
⁄8
" Flat Washers(4)
In the event that any non-proprietary parts are
missing (e.g. a nut or a washer), we would be
glad to replace them, or, for the sake of expediency, replacements can be obtained at your local
hardware store.
-6- G1023 Heavy-Duty Table Saw
Clean up
The table and other unpainted parts of the Model
G1023 are coated with a waxy oil that protects
them from corrosion during shipment. Remove
the protective coating with mineral spirits and
paper towels. Do not use gasoline or other petroleum based solvents because of their extremely
low flash points. Do not use chlorine-based solvents – if you happen to splash some onto a
painted surface, you’ll ruin the finish.
WARNING!
Follow the safety rules listed below when
working with solvents:
1. Read and follow all directions and warnings
on the solvent label.
2. Work only in a well ventilated area.
3. Do not work near any type of open flame
(e.g., pilot lights, kerosene heaters, and so
on).
4. DO NOT smoke while working with flamma-
ble material.
5. Paper towels from the cleaning process are
extremely combustible. Dispose of waste
towels so they do not create a fire hazard.
Site Considerations
1. Floor Load: Your Model G1023 Table Saw
represents a large weight load in a small
footprint. Most commercial floors are suitable
for the Model G1023. Some residential floors
may require additional bracing to support
both machine and operator.
2. Working Clearances: Consider existing and
anticipated needs, size of material to be
processed through each machine, and
space for auxiliary stands, work tables or
other machinery when establishing a location for your Table Saw.
3. Lighting and Outlets: Lighting should be
bright enough to eliminate shadow and prevent eye strain. Electrical circuits should be
dedicated or large enough to handle amperage requirements. Outlets should be located
near each machine so power or extension
cords are clear of high-traffic areas. Observe
local electrical codes for proper installation
of new lighting, outlets, or circuits.
G1023 Heavy-Duty Table Saw -7-
Circuit Requirements
The Model G1023 Table Saw has one 3 HP
motor. It has been pre-wired to operate at 220V,
single phase operation and cannot be operated
at 110V. The Model G1023 motor will safely draw
about 18 amps at 220V. If you operate the table
saw on any circuit that is already close to its
capacity, it might blow a fuse or trip a circuit
breaker. However, if an unusual load does not
exist, and power failure still occurs, have the circuit inspected by a qualified electrician.
Circuit breakers/fuses: A 30 amp circuit break-
er or fuse should be used with a 220V dedicated
circuit. The general rule is to use the lightest
breaker or fuse that will hold under regular loads.
Circuit breakers or fuses that are rated higher
may not adequately protect the motor.
The Model G1023 is not equipped with a plug. It
will be necessary to connect a plug that is suit-
able for your 220V receptacle. Figure 1.
This equipment must be grounded. Please
ensure that the Model G1023 is continuously
grounded from the motor to the machine frame
and then to a known ground. Verify that any existing electrical outlet and circuit you intend to plug
into is actually grounded. If it is not, it will be necessary to run a separate 12 A.W.G. copper
grounding wire from the outlet to a known ground.
Under no circumstances should the grounding
pin from any three-pronged plug be removed.
CAUTION: Be sure that your particular electrical
configuration complies with local and state codes.
The best way to ensure compliance is to check
with your local municipality or licensed electrician.
Grounding
Figure 1.
-8- G1023 Heavy-Duty Table Saw
Beginning Assembly
Most of your Model G1023 Table Saw has been
assembled at the factory, but some parts must be
assembled or installed after delivery. We have
organized the assembly process into steps.
Please follow along in the order presented here.
Note: All die-cut metal parts have a sharp edge
(called “flashing”) on them after they are formed.
This is removed at the factory. Sometimes,
though, a bit of flashing might escape inspection.
Please examine the edges of all metal parts
before handling them.
TOOLS REQUIRED: A high quality square and
long straightedge plus common hand tools are
necessary to assemble this machine. You will
need a set of open and closed ended metric
wrenches, a flat tipped screwdriver, Phillips
screwdriver, dead blow hammer, and a 6" or 8"
adjustable wrench.
Hand Wheels
The handle on the arbor tilting hand wheel has
been installed backward for shipping.
Unscrew it and then reinstall it in the correct posi-
tion. Figure 2.
SECTION 3: ASSEMBLY
Figure 2.
G1023 Heavy-Duty Table Saw -9-
Figure 3.
Switch
The magnetic switch comes prewired to the
motor. However, you must mount the switch to
the table saw body before it can be used. A
bracket with screws to attach it is provided.
Figure 3.
Extension Wings
Inspect the extension wings for burrs or foreign
material that may inhibit assembly. The mating
edges of the wings and table must be clean,
smooth, and flat. Use a wire brush or file if necessary to clean up the edges. It is possible to
attach the extension wings to the table by yourself, but it is easier if someone else holds the
wing in place while you insert the bolts.
1. Attach each wing to the table using the six
3
⁄8" - 16 x 1 1⁄4" Hex Head Bolts and 3⁄8" Flat
Washers provided. Get the wings reasonably flush with the table. Do not tighten the
bolts.
2. Align the top of the wing flush with the table
top directly above the front bolt and tighten
the front bolt. The front surface of the extension wing should also be flush with the front
surface of the table.
3. Raise or lower the rear of the extension wing
until the middle of the wing is flush with the
table top. Tighten the middle bolt.
4. Raise or lower the rear of the wing until the
wing and table are flush. Tighten the bolt.
Any adjustment at this point should be very
slight.
5. Re-check flushness at the front bolt and re-
adjust if necessary.
6. Repeat steps 2-4 for the other extension
wing.
7. Now, check the alignment of the table and
both wings with a straight edge. The straightedge should run flat across both wings and
the table top. Figure 4. If the straightedge
contacts both wings and the table evenly,
you are finished with this section. If it does
not, continue to step 8.
Figure 5.
-10- G1023 Heavy-Duty Table Saw
8. If the wing tilts down, remove the wing and
stick layers of masking tape under each bolt
near the bottom edge. Re-install the wing
and check the flushness again.
9. If the wing tilts up, remove the wing and stick
layers of masking tape over each bolt near
the top edge. Re-install the wing and check
the flushness again. Figure 5.
Masking Tape
Figure 4.
Guard Support Shaft
Install the guard support shaft before installing
the blade. This will eliminate the risk of accidentally touching the sharp edges of the blade while
working inside the saw cabinet.
1. Push the threaded end of the shaft through
the hole in the back of the saw until the
shoulder on the shaft stops it.
2. Secure the shaft with the hex nut provided.
Figure 6.
Figure 6.
G1023 Heavy-Duty Table Saw -11-
Figure 7.
Blade
The Model G1023 is not supplied with a blade.
For a selection of blades, including dado sets,
refer to the Grizzly catalog for selection, price and
ordering information. To install the blade:
1. Remove the arbor nut and outside arbor
flange from inside the blade cavity. Figure 7.
The arbor nut and arbor are left hand threaded.
2. Slide the saw blade over the arbor. Ensure
that the blade teeth point toward you when
standing at the front of the saw.
3. Use the arbor wrench provided with the saw
to tighten the arbor nut and secure the blade.
Wedge a block of wood in the teeth to keep
the blade from turning when tightening the
nut. Be sure the arbor flanges are on either
side of the blade.
4. When removing the blade, use the same
block of wood to wedge the blade and the
nut will come off easily.
2. Set a combination square against the face of
the guard. Slightly rotate the rear bracket to
adjust the face of the blade guard perpendic-
ular to the table top. Figure 9.
Figure 8.
Figure 9.
Blade Guard
1. Slip the blade guard/splitter over the mount-
ing bolts. Figure 8. The washers should be
between the bolt head and the slots. Tighten
the bolts to secure the blade guard/splitter.
Figure 11.
-12- G1023 Heavy-Duty Table Saw
4. Recheck guard alignment to the blade and to
the table top. Adjust as necessary and tighten down all the bolts before use.
3. Next, set a straightedge against the face of
the saw blade and the blade guard. Figure
10. Loosen and adjust the rear blade guard
bracket to set the alignment at the rear, then
add washers as necessary between the splitter and the front mounting bracket to gain
adjustment in the front.
Figure 10.
Fence Rails
The rails should extend to the right of the saw and
are attached to the table top with cap screws and
dished spacers. The rails come packed in a separate box. To mount the rails:
1. Attach the front and rear rails to the drilled
and tapped holes on each extension wing.
Figure 11. Be sure that the rail with the
scale is mounted on the front side of the
machine, with the markings facing up.
2. Insert the round, plastic plugs into the ends
of each rail.
G1023 Heavy-Duty Table Saw -13-
Figure 13.
Table Inserts
Your table saw comes with two table inserts. One
is for standard blades and the other is for dado
blades. Figure 13.
Fence
To mount the fence:
1. Thread the plastic knob onto the lock handle.
2. Set the lock handle in the up position and
slide the fence over the front and rear rails.
Figure 12.
3. The fence will require further adjustments
covered in Section 3, page 19-20.
Figure 12.
-14- G1023 Heavy-Duty Table Saw
Figure 15.
Figure 14.
1. Install the table insert by putting your fingers
into the finger holes of the insert and lifting
the front to install it as shown in Figure 14.
There is a small pin at the back of the insert
which fits into a hole in the back edge of the
blade cavity. Note: The blade will not be
exactly centered in the insert slot. This is
normal. This positioning allows the blade to
tilt a full 45° without hitting the insert.
2. Make the insert flush with the table top by
adjusting the four setscrews in the insert.
Check flushness with a straight edge. Figure
15.
3. A drop of glue or Loctite
®
on the threads of
the setscrews will keep the setting from
changing.
4. If the blade hits the edge of the insert when
raised, the blade is out of alignment. See
Section 3 page 19.
G1023 Heavy-Duty Table Saw -15-
Figure 18.
Figure 16.
Figure 17.
Table Mount Holes
5. The difference between distance A and dis-
tance B must be equal to or less than
1
⁄64".
6. If the difference is greater than
1
⁄64", loosen
the four (4) table mounting bolts and adjust
the table slightly. Figure 18. Repeat steps 1-
5 until satisfactory. Do not forget to tighten
the table mounting bolts when finished.
Miter Slot to Blade
SECTION 4: ADJUSTMENTS
Your table saw will give the best results if the
miter slot and rip fence are adjusted parallel to
the blade. If they are not exactly parallel, your
cuts and finished work will be lower in quality.
Take the time to adjust your table saw properly. A
few minutes now will be time well spent.
CAUTION: Ensure that the table saw is
unplugged from its power source before making
any adjustments. To check and adjust parallelism
between miter slot and blade:
1. Use a piece of tape to mark the blade in the
gullet between two (2) teeth closest to the
table.
2. Use a steel rule to measure the distance
from the mark on the blade to the edge of the
miter slot. Figure 16.
3. Rotate the blade 180°.
4. Measure the distance from the mark on the
blade to the edge of the miter slot. Figure
17.
-16- G1023 Heavy-Duty Table Saw
Figure 21.
90° Stop Bolt
Jam Nut
Front
Trunnion
Geared
Trunnion
5. Loosen the jam nut and thread the stop bolt
in or out not more than a half turn. Figure 21.
6. Tighten the jam nut and tilt the blade back to
90°. Check the angle of the blade with the
square.
7. Repeat steps 3-6 as necessary.
90˚ Positive Stop
Your table saw will be easier to use and produce
more predictable results if it is adjusted correctly.
Next to parallelism, the 90° positive stop is perhaps the most important adjustment point on the
saw. To adjust the 90° positive stop bolt:
1. Turn the arbor tilting handwheel (the one on
the left side of the saw) until the 90° positive
stop limits movement.
2. Check the angle of the blade to the table with
a high quality square. Figure 19. If the blade
is 90° to the table, you are finished. If the
blade is not exactly 90° to the table, proceed
to the next steps.
3. Angle the blade toward 45° to allow access
to the stop bolt.
4. Locate the stop bolt on the geared trunnion
inside the cabinet. Figures 20.
Figure 19.
Figure 20. Location for 90˚ positive stop.
G1023 Heavy-Duty Table Saw -17-
Figure 23.
5. Loosen the jam nut behind the 45° stop bolt.
Tighten or loosen the stop bolt to adjust the
stopping position of the arbor. Tighten the
jam nut.
6. Tilt the blade until the 45° stop bolt prohibits
movement. Check the angle of the blade.
7. Repeat steps 3-6 as necessary.
45° Stop Bolt
45˚ Positive Stop
To adjust the 45° positive stop bolt:
1. Turn the arbor tilting handwheel (the one on
the left side of the saw) until the 45° positive
stop limits movement.
2. Check the angle of the blade to the table with
a high quality angle gauge. Figure 22. If the
blade is 45° to the table, you are finished. If
the blade is not exactly 45° to the table, proceed to the steps below.
3. Angle the blade toward 90° to allow access
to the stop bolt.
4. Locate the stop bolt on the geared trunnion
inside the cabinet. It is accessed through the
hole in the side of the cabinet behind the
blade height hand wheel. Figure 23.
Figure 22.
Jam
-18- G1023 Heavy-Duty Table Saw
Figure 24.
Angle Pointer
Angle Pointer
Once the positive stops have been set, the angle
pointer will require adjusting. To adjust the angle
pointer:
1. The angle pointer is located behind the arbor
height hand wheel. Figure 24. (hand wheel
removed for clarity)
2. Turn the arbor tilting hand wheel until it stops
on the 90° positive stop.
3. Loosen the pointer and set it to ''0'' on scale.
Tighten the screw.
4. Turn the arbor tilting hand wheel until it stops
on the 45° stop.
5. If the pointer is set on 45˚, skip to the next
adjustment. If it does not point to 45°, repeat
steps 2-4 until the pointer is adjusted cor-
rectly.
Miter Gauge
To adjust the miter gauge so it is perpendicular to
the saw blade:
1. Loosen the lock knob on the miter gauge and
place a square against the face of the miter
body and the blade.
2. Adjust the miter body until there is no space
between the square and the blade. Tighten
the lock knob.
3. With the stop link in the up position, loosen
the jam nut and adjust the stop screw until it
is seated against the stop link. Figure 25.
4. Now loosen the setscrew on the left front
side of the miter bar, adjust the pointer to 90˚
and retighten the setscrew.
5. To adjust to 45˚, follow steps 1-4 using an
adjustable square set to 45˚.
6. After rotating the miter body from 45˚ to 90˚
and back a few times, double check your
adjustments at both angles to assure that
you have accurately set your miter gauge.
Figure 25.
Jam Nut
Stop Screw
Stop Link
G1023 Heavy-Duty Table Saw -19-
Figure 26.
Figure 27.
Fence
The fence must engage and square up on the
front rail before the rear clamp engages the back
rail. In essence, the rear clamp should act as a
secondary mechanism for maintaining fence
position. When adjusted correctly, the lever lock
should only begin to apply pressure on the back
rail over the last one third of its stroke. To adjust
the fence:
1. First, make sure the front clamp is engaging
the front tube with the lock handle at one half
its throw. If the front clamp requires adjust-
ment, loosen the check nut. Figure 26. Turn
the adjusting bolt in if the front clamp is too
far from the tube, out if it is too close.
2. Now slide the fence along the rail until it is
aligned with the edge of the miter slot. Lock
the fence down.
3. With the fence in the locked position, loosen
the rear lock adjustment (the slotted screw
on the front of the fence) until the rear locking lever ceases to engage the rear rail.
Figure 27.
Jam nu
t
Adjusting
bolt
Rear lock adjustment
4. Loosen the adjustment bolts at the top of the
fence. Figure 28. move the straight portion
of the fence until it is parallel with the miter
slot from front to back. Tighten the bolts.
Figure 28.
-20- G1023 Heavy-Duty Table Saw
Figure 29.
5. Loosen the locking lever until it is approxi-
mately two-thirds engaged. Tighten the rear
adjusting screw until the rear clamp just
touches the back rail.
6. Loosen the locking lever and slide the fence
along the rail. Return the fence to its position
at the edge of the miter slot and slowly apply
pressure to the lever. If adjustments are correct, the fence should square itself before
the rear clamp engages. If the rear clamp
engages before the fence is squared, loosen
the screw one quarter turn and re-test.
7. Once the fence is adjusted, check the pointer and adjust if necessary. Figure 29.
Figure 30.
Blade Adjustment Bolt
Geared Bearing Housing
Blade Alignment
The blade position can be adjusted slightly in
case it contacts the table insert when raised. To
adjust the blade position:
1. Remove the table and wings and set them
aside.
2. Loosen the blade adjustment bolt. Figure
30.
3. Shift the geared bearing housing in the
appropriate direction. WARNING: This
adjustment should not exceed
1
⁄16". Over
adjustment will cause the blade to hit internal
parts of the saw.
4. Place the blade on the arbor and finger tight-
en the arbor nut. Check that the blade does
not contact any internal parts.
5. Replace the table, wings, and insert. Tighten
securely.
6. If the blade is still touching the insert, repeat
steps 1-6. CHECK ALL OTHER ADJUST-
MENTS.
G1023 Heavy-Duty Table Saw -21-
Pre-Run Check
Before you begin to use your model G1023 Table
Saw, you should give it a thorough inspection.
While making your inspection, ask yourself the
following questions:
1. Are all the fasteners tight?
2. Is the blade mounted correctly and securely?
3. Is the saw stable?
4. Is it wired properly?
5. Is your electrical system properly config-
ured?
6. Have you checked your material for obvious
defects?
7. Are the V-belts properly tensioned and the
pulleys properly aligned?
8. Is the guard assembly installed and function-
al?
Test run
The table saw is one of the most valuable tools in
the woodshop because it performs its duties so
well. It is primarily intended to rip and crosscut
and we will describe those operations in the following sections. For other uses, we suggest consulting a book dedicated to the table saw. Many
are available through the Grizzly catalog.
1. Face the table saw and stand to the left of
the blade path.
2. With one finger on the “Start” button and one
finger on the “Stop” button, turn the saw on.
Be ready to turn it off in case of mishap.
3. Watch and listen to the saw. Note whether
there are any unusual sounds or excessive
vibrations.
4. If ANYTHING appears abnormal, immedi-
ately turn off the saw and fix the problem. If
a problem exists that is beyond the scope of
this manual, call the appropriate service
department.
5. If the saw is behaving normally, turn it off and
prepare to make a cut according to the
instructions outlined in the following sections.
SECTION 5: OPERATIONS
-22- G1023 Heavy-Duty Table Saw
3. Combination Blade: Used for cutting with
and across the grain. A compromise
between a rip blade and a cross-cut blade, a
combination blade will typically have
between 40-80 teeth, an alternate top bevel
and flat or alternate top bevel and raker
tooth profile. The teeth are arranged in
groups of five. The gullets are small and
shallow within the groups of five, simular to a
cross-cut blade, large and deep between the
groups, like a ripping blade. Figure 33.
Figure 33.
Blade Selection
Choosing the correct blade for the job is essential
for the safe and efficient use of your table saw.
Ignoring this important step could result in damage to the saw and serious injury to the operator.
Documented below are the most common saw
blades and their uses.
1. Rip Blade: Used for cutting with the grain.
Typically, rip blades have between 20-30
teeth, a flat-top ground profile and large gul-
lets to allow for large chip removal. Figure
31.
2. Cross-cut Blade: Used for cutting across
the grain. Cross-cut blades have between
40-100 teeth, alternate top bevel or steep
alternate top bevel tooth profiles, small hook
angle and a shallow gullet. Figure 32.
Figure 31.
Figure 32.
G1023 Heavy-Duty Table Saw -23-
Figure 34.
4. Plywood Blade: Used for cutting plywood or
veneers. A Plywood blade will have 80+
teeth, a steep alternate top bevel tooth pro-
file and very shallow gullet. Figure 34.
5. Thin-kerf: Most types of saw blades are
available in a thin-kerf style. Used primarily
to minimize stock wastage. It is recommended thin-kerf blades be used in conjunction
with a blade stabilizer to reduce blade wob-
ble. Note: Most blade guards/splitters are
thicker than most thin-kerf blades. Make
sure the stock will pass by the guard/splitter
before beginning a cut.
6. Dado Blades: There are two types of dado
blades: stack and wobble. Stack dadoes are
expensive and time consuming to set up but
leave a clean and smooth finish. Stack
dadoes are used for fine furniture and cabinet making. Wobble dadoes are inexpensive
and easy to set up, but leave a rough finish.
This section on Blade Selection is by no means
comprehensive. Always follow the saw blade
manufacturer's recommendations to assure safe
and efficient operation of your table saw.
Figure 36.
Crosscutting
Crosscutting means cutting across the grain of
the wood. In wood products without grain (i.e.
MDF, particleboard) it simply means cutting
across the width of the stock.
Crosscuts are made with the miter gauge. There
are two miter gauge slots in the table top. Use the
one that works best for the piece being crosscut.
To make a crosscut using the miter gauge:
1. Inspect the board for soundness. You do not
necessarily need a square edge to crosscut
with accuracy.
2. Move the rip fence completely out of the
way.
3. Turn on the saw and allow it to come to full
speed.
4. Hold the workpiece firmly against the face of
the miter gauge and ease it into the blade.
Figure 36.
5. Turn off the saw and allow the blade to come
to a full stop.
-24- G1023 Heavy-Duty Table Saw
Ripping
Ripping means to cut with the grain of the wood.
In other materials such as MDF or plywood, ripping simply means to cut lengthwise. To rip a
board:
1. Inspect the board for soundness. You will
need a straight edge to rip with accuracy.
Your work piece may need to be jointed flat
before attempting to cut on the table saw.
2. Set rip fence to the desired distance from the
blade. IF YOU ARE MAKING NARROW
CUTS, USE A PUSH-STICK. It is unsafe to
put your hands close to the blade. A pushstick pattern has been included in this man-
ual on Page 37. Use them to hold the work-
piece against the table and fence and push
the workpiece fully. past the blade. When a
small width is to be ripped and a push-stick
cannot be safely put between the blade and
rip fence, rip a larger piece to obtain the
desired piece.
3. Turn on the saw and allow it to reach full
speed.
4. Place the trued edge of the board against the
rip fence.
Figure 35.
5. Feed the workpiece slowly and evenly into
the blade. Figure 35. STAND OUT OF THE
LINE OF POTENTIAL KICKBACK. HOLD
THE WORKPIECE FIRMLY AGAINST THE
FENCE AND TABLE. DO NOT ALLOW
YOUR FINGERS TO GET CLOSE TO THE
BLADE! DO NOT REACH OVER THE
BLADE TO OFF-LOAD THE WORKPIECE.
G1023 Heavy-Duty Table Saw -25-
SECTION 6: MAINTENANCE
V-Belt
To ensure optimum power transmission from the
motor to the blade, the V-belts must be in good
condition and operate under proper tension.
When replacing V-belts, it is important to replace
all three at the same time-even if they do not all
appear worn. Even power transmission will be
ensured.
Belt tension should be checked at least every 3
months: more often if using the table saw intensively.
The V-belts are accessed through the cavity on
the right side of the saw. They link the arbor and
motor pulleys. To check V-belt tension:
1. Squeeze the center of each V-belt.
2. Note the amount of deflection. Deflection
should be approximately
3
⁄4". Figure 37.
Figure 37.
Keeping your table and wings slippery makes it
easier to slide your wood when making cuts. We
recommend the following types of products:
1. Carnauba wax. First clean the table top
thoroughly and apply a thin layer.
2. Talcum powder. Clean the table and sprin-
kle the table with it. Rub it in with a hard felt
pad such as a school blackboard eraser. The
talc will fill the pores of the iron and act as a
rust inhibitor.
3. Coat the table surface with any number of
cast iron table dressing sprays. These act as
a rust and friction inhibitor and are designed
especially for woodworking equipment.
Do not use paraffin or similar waxes because
they leave residues and create more friction
instead of less friction. Do not use silicon based
lubricants. They can rub off onto the wood and
prevent it from taking stains and finishes properly.
Table and Wings
-26- G1023 Heavy-Duty Table Saw
Figure 39.
The shielded ball bearings in the motor and
throughout most of the model G1023 require no
further lubrication during their lifetime. When they
do wear out, replacements can be obtained
through the Grizzly Parts Department.
Your saw requires lubrication in several other
locations, however. Lubricate the areas indicated
below every 12 months.
1. Blade angling trunnions. These should be
lubricated with 6 or 7 drops of light machine
oil.
2. Blade height trunnion. This should also be
lubricated with 6 or 7 drops of light machine
oil.
3. The two (2) worm gears should be lubricat-
ed with a automotive wheel bearing grease.
The blade angle worm gear is not shown in
Figure 39.
These points can be reached by removing the
table. Check all adjustments when finished lubricating.
Lubrication
Figure 38.
Motor Mount Bolt
To adjust V-belt tension:
1. Loosen the motor mount bolt. Figure 38.
2. Shift the motor up or down to increase or
decrease the V-belt tension. Tighten the
motor mount bolt.
3. Check the V-belt tension again. Ensure that
the motor pulley and arbor pulley are lined
up.
To replace the V-belts:
1. Remove the blade.
2. Adjust the arbor so it is down all the way and
in the straight up position.
3. Loosen the motor mount bolt. Prop the motor
up with a board so the V-Belts stay loose on
the pulleys.
4. Pull off the old V-belts and replace them with
new ones. Have the number from the belt
ready when calling the service department
for replacements.
5. Remove the board and adjust the V-belt ten-
sion.
6. Tighten the motor mount bolt.
G1023 Heavy-Duty Table Saw -27-
The following pages contain general machine
data, troubleshooting guide, parts diagram, parts
list and Warranty/Return information for your
Model G1023 Table Saw.
If you need parts or help in assembling your
machine, or if you need operational information,
we encourage you to call the appropriate regional Service Department. Our trained service technicians will be glad to help you.
If you have comments dealing specifically with
this manual, please write to our Bellingham,
Washington location using the address in the
Introduction. The specifications, drawings, and
photographs illustrated in this manual represent
the Model G1023 Table Saw as supplied when
the manual was prepared. However, due to
Grizzly’s policy of continuous improvement,
changes may be made at any time with no obligation on the part of Grizzly. Whenever possible,
though, we send manual updates to all owners of
a particular tool or machine. Should you receive
one, add the new information to this manual and
keep it for reference.
We have included some important safety measures that are essential to this machine’s operation. While most safety measures are generally
universal, Grizzly reminds you that each workshop is different and safety rules should be con-
sidered as they apply to your specific situation.
We recommend you keep a copy of our current
catalog for complete information regarding
Grizzly's warranty and return policy. If you need
additional technical information relating to this
machine, or if you need general assistance or
replacement parts, please contact the appropriate regional Service Department listed in the
introduction.
Additional information sources are necessary to
realize the full potential of this machine. Trade
journals, woodworking magazines, and your local
library are good places to start.
WARNING!
As with all power tools, there is danger associated with the Model G1023 Table Saw. Use the tool
with respect and caution to lessen the possibility
of mechanical damage or operator injury. If normal safety precautions are overlooked or ignored,
injury to the operator or others in the area is likely.
The Model G1023 Table Saw was specifically
designed for wood cutting operations. DO NOT
MODIFY THIS TABLE SAW OR USE IT FOR
ANYTHING OTHER THAN ITS STATED PURPOSE. Modifications or improper use of this
tool will void the warranty. If you are confused
about any aspect of this machine, DO NOT use it
until you have answered all your questions.
SECTION 7: CLOSURE
-28- G1023 Heavy-Duty Table Saw
48A
83
82
84
80B
80-1
80-2
79
79
80-1
80-2
81
80D
77
76
78
75
74
73
62
19
20
21
22A
63
67
66
64
65
68
72
70
69
97
25
24
27
48
47
45
36
37A
35
38
44
41
43
42
37B
41
38
93
39
40
94
84
60
61
57
58
71
95
31
33
30
32
96
5
9
11
19
8
18
20
21
8
10
10
11
16
31
17
30
29
12
13
27
15
14
9
28
25
24
26
97
22A
23
52
50
51
55
23
54
43
89
85
53
85
86
7
1
4
6
2
5
98
56
99
3
87
90
91
88
92
G1023 Heavy-Duty Table Saw -29-
001 P1023001 CABINET
002 P1023002 SCALE
003 P1023003 SELF TAPPING SCREW
004 P1023004 TRAP DOOR
005 PN02 HEX NUT
5
⁄16" - 18
006 P1023006 DOOR LATCH
007 P1023007 KNOB
008 P1023008 HAND WHEEL LOCK
009 P1023009 HANDLE
010 P1023010 HAND WHEEL
011 PSS04 SETSCREW
1
⁄4" - 20 x5⁄16"
012 P1023012 PHLP HD SCRW 10 - 24 x 2"
013 P1023013 POINTER BRACKET
014 PS27 PHLP HD SCRW
5
⁄16" - 18 x 1"
015 P1023015 POINTER
016 P1023016 FRONT TRUNNION
017 P1023017 PLATE
018 PS05 PHLP HD SCRW
5
⁄16" - 18 x 1"
019 PB16 HEX BOLT
3
⁄8" - 16 x 1 1/2"
020 PLW04 LOCK WASHER
3
⁄8"
021 PN08 HEX NUT
3
⁄8" - 16
22A PSS03 SETSCREW
1
⁄4" - 20 x3⁄8"
023 P1023023 WORM
024 P1023024 COLLAR
025 PSS05 SETSCREW
5
⁄16" - 18 x1⁄4"
026 P1023026 SHAFT
027 P1023027 PIN
028 PK01 KEY
3
⁄16" x 3⁄16" x 1 1⁄2"
029 P1023029 GEARED TRUNNION
030 PN02 HEX NUT
5
⁄16" - 18
031 PB03 HEX BOLT
5
⁄16" - 18 x 1"
032 P1023032 FLANGE
033 P1023033 SHAFT
035 P1023035 GEARED BEARING HOUSING
036 PB16 HEX BOLT
3
⁄8" - 16 x 1 1⁄2"
37A PLW04 LOCK WASHER
3
⁄8"
37B PK03 KEY
1
⁄4" x 1⁄4" x 2"
038 P6203 BEARING 6203 - 2RS
039 PR23M SNAP RING 40mm
040 P1023040 JAM NUT
5
⁄8" - 18
041 P1023041 COLLAR
042 P1023042 ARBOR PULLEY
043 PSS07 SETSCREW
1
⁄4" - 20 x1⁄2"
044 PK33M KEY 5 x 5 x 45mm
045 P1023045 BLADE ARBOR
047 P1023047 ARBOR FLANGE
048 P1023048 ARBOR NUT
48A P1023048A ARBOR WRENCH
49A PSS08 SETSCREW
5
⁄16" - 18 x 1⁄2"
050 P1023050 MOTOR FRAME SUPPORT
051 P1023051 CLIP
052 P1023052 PIVOT PIN
053 PB14 HEX BOLT
7
⁄16" - 20 x 3⁄4"
054 P1023054 V-BELTS, SET OF 3
055 P1023055 MOTOR PULLEY
056 P1023056 MOTOR 3 H.P.
057 PB28 HEX BOLT
5
⁄16" - 18 x 2 1⁄4"
058 PB03 HEX BOLT
5
⁄16" - 18 x 1"
060 PB07 HEX BOLT
5
⁄16" - 18 x 3⁄4"
061 PW07 FLAT WASHER
5
⁄16"
062 P1026062 SUPPORT BRACKET
063 P1023063 FLANGE CASTING
064 PRP03 ROLL PIN
5
⁄16" x5⁄8"
065 PSB14 CAP SCREW
3
⁄8" - 10 x 1"
066 PW02 FLAT WASHER
3
⁄8"
067 PK06 KEY
3
⁄16" x 3⁄16" x 1 9⁄16"
068 P1023068 SHAFT
069 PLN05 LOCK NUT
3
⁄4" - 16
070 P1023070 REAR TRUNNION
071 P1023040 JAM NUT
5
⁄8" - 18
072 P1023072 BLADE GUARD SUPPORT
073 PB03 HEX BOLT
5
⁄16" - 18 x 1"
074 P1023074 BLOCK
075 P1023075 BLOCK ANGLE
076 PW07 FLAT WASHER
5
⁄16
"
077 PB07 HEX BOLT
5
⁄16" - 18 x 3⁄4"
078 PB03 HEX BOLT
5
⁄16" - 18 x 1"
079 PSS07 SETSCREW
1
⁄4" - 20 x1⁄2"
80-1 P102380-1 SPRING CLIP
80-2 PS06 PHLP HD SCREW 10-24 x
3
⁄8''
80B P1023080B STD TABLE INSERT
80D P1023080D DADO INSERT
081 P1023081 TABLE
082 PLW05 LOCK WASHER
7
⁄16"
083 PB24 HEX BOLT
3
⁄8" - 16 x 1 1⁄4"
084 P1023084 EXT. WING
085 PW04 FLAT WASHER
7
⁄16"
086 PB14 HEX BOLT
7
⁄
16" - 20 x
3
⁄
4"
087 PSW01 SWITCH
088 P1023088 SWITCH MOUNT BRACKET
089 PK02M KEY 5 x 5 x 40mm
090 PS201-1 SWITCH COVER SCREW
091 PS07 PHLP HD SCR
1
⁄4" - 20 x3⁄8"
092 P1023092 LABEL
093 PSS02 SET SCREW
5
⁄16''-18 x3⁄8''
094 P1023094 SPRING
095 P1023095 BALL
096 P1023096 SET SCREW
097 P1023097 BRASS WASHER
098 P1023098 POWER CORD
099 P1023099 MOTOR CORD
REF# PART# DESCRIPTION
REF# PART# DESCRIPTION
-30- G1023 Heavy-Duty Table Saw
412
401 P1023401 KNOB
402 P1023402 FLAT WASHER
1
⁄4"
403 P1023403 MITER GAUGE BODY
404 P1023404 MITER BAR
405 P1023405 SPECIAL WASHER
406 P1023406 FLAT HD SCREW
407 P1023407 HEX NUT
408 P1023408 SETSCREW
409 P1023409 SETSCREW
410 P1023410 STOP
411 P1023411 POINTER
412 P1023212 SCALE
413 P1023413 STUD
REF# PART# DESCRIPTION
REF# PART# DESCRIPTION
401
402
403
404
413
411
409
410
409
407
408
405
406
G1023 Heavy-Duty Table Saw -31-
501
501 P1022174 GUARD
502 P1022171 HEX BOLT M6-1.0X40MM
503 PLN03M LOCK NUT M6-1.0
504 P1022162 SUPPORTING ARM
505 P1022173 PIVOT PIN
506 P1022175 RETAINER
507 P1022163 RETAINER
508 P1022176 SPRING
509 P1022167 SPACER
510 P1022073 SPLITTER
511 P1022164 PAWL
512 PRP20M ROLL PIN 4 X 22
513 P1022166 PIN
REF# PART# DESCRIPTION
REF# PART# DESCRIPTION
502
506
505
511
512
504
513
507
503
509
510
508
507
511
28
23
24
25
38
34
33
32
35
30
31
29
1
24
23
7
25
26
27
10
8
9
11
24
25
23
37
35
40
19
3
13
5
4
6
20
39
17
18
14
16
15
12
23
G1023 Heavy-Duty Table Saw -33-
601 P1022Z064 FENCE
602 PFH08M FLT HD SCREW
603 PW01M FLAT WASHER 8MM
604 PS05M PHLP HD SCREW M5-0.8 X 8
605 P1022Z037 POINTER
606 P1022042 SHAFT FOR CLAMP
607 P1022039 FRONT CLAMP
608 PSS03 SETSCREW
1
⁄4'' - 20 X 3⁄8''
609 P1023609 CLAMP SHOE
610 P1022049 SPRING
611 PN02 HEX NUT
5
⁄16'' - 18
612 PB03 HEX BOLT
5
⁄16'' - 18 X 1''
613 P1022047 SHAFT BUSHING
614 P1022051 SPRING
615 P1022044-1 PINION W/ KNOB
616 P1022Z050 KNOB
617 P1023617 LOCK LEVER
618 P1022038 FENCE ADJUSTER
619 P1022040 ECCENTRIC
620 P1023620 SHAFT FOR ECCENTRIC
623 P1022023 PLUG
624 PSB26 CAP SCREW
3
⁄8''-16 X 11⁄2''
625 P1022025 FENCE RAIL SPACER
626 P1022163 SCREW
627 P1023627 FRONT RAIL
628 P1023628 REAR RAIL
629 P1022062 LOCK LINK
630 P1022060 CLAMP HOOK
631 P1022061 LEVER
632 P1022059 SPRING
633 P1022058 PIN
634 P1022057 BLOCK
635 P1023635 FACE BOARD
636 P1023636 FORMICA FACE
637 P1022Z186 SCALE
638 PFB08M FLAT HEAD SCREW
639 P1023639 SPACER
640 PSB30 CAP SCREW
5
⁄16''-18 X 1⁄2''
REF# PART# DESCRIPTION
-34- G1023 Heavy-Duty Table Saw
MACHINE DATA
GRIZZLY MODEL G1023 TABLE SAW
Design Type......................................................................................................................10" Tilting Arbor
Maximum Diameter of Saw Blade ......................................................................................................10"
Diameter of Arbor..................................................................................................................................
5
⁄8"
Capacities:
Maximum Depth of Cut at 90° ........................................................................................................3
1
⁄8"
Maximum Depth of Cut at 45° ........................................................................................................2
1
⁄8"
Maximum Rip to Right of Blade (Standard)......................................................................................26"
Maximum Rip to Right of Blade (Optional) ......................................................................................46"
Maximum Rip to Left of Blade ..........................................................................................................11"
Distance Front of Table to Center of Blade......................................................................................17"
Table in Front of Blade at Maximum Cut..........................................................................................12"
Maximum Width of Dado ................................................................................................................
13
⁄16"
Overall Dimensions:
With Wings and Guide Bars ......................................................................................50" W x 31
5
⁄16" D
Weight (Shipping)......................................................................................................................425 lbs.
Construction:
Table ........................................................................................................................Ground Cast Iron
Stand ..........................................................................................................................Pre-formed Steel
Miter Gauge ............................................................................................................Cast Iron/Steel Bar
Trunnions ................................................................................................................................Cast Iron
Table:
Height ..............................................................................................................................................34"
Size................................................................................................................27
1
⁄8
" deep x 20
1
⁄8
" wide
Size w/Extension Wings ................................................................................27
1
⁄8" deep x 36 1⁄4" wide
Miter Gauge Groove Type ............................................................................................................T-slot
Spindle Bearings ........................................................................Shielded and Lubricated-For-Life/Ball
Motor:
Type ....................................................................................................TEFC Capacitor Start Induction
Horsepower....................................................................................................................................3 HP
Power Transfer ............................................................................................................Triple Belt Drive
Phase / Cycle ......................................................................................................Single Phase / 60 HZ
Voltage ..........................................................................................................................................220V
Amps ..............................................................................................................................................18 A
Motor RPM............................................................................................................................3450 RPM
Blade RPM............................................................................................................................4140 RPM
Bearings ..................................................................................Shielded and Lubricated-For-Life / Ball
Switch ................................................................................Magnetic with Thermal Overload Protector
Specifications, while deemed accurate, are not guaranteed.
G1023 Heavy-Duty Table Saw -35-
SYMPTOM
Motor will not start.
Motor will not start; fuses or
circuit breakers blow.
Motor overheats.
Motor stalls (resulting in
blown fuses or tripped circuit).
Machine slows when operating.
Loud, repetitious noise coming from machine.
Blade is not square w/miter
slot or fence is not square to
blade.
Fence hits table top when
sliding on to the table.
Blade does not reach 90°.
Blade hits insert at 45°.
Blade won’t go beneath
table surface.
Hand wheels won’t turn.
POSSIBLE CAUSE
1. Low voltage.
2. Open circuit in motor or loose connections.
1. Short circuit in line cord or plug.
2. Short circuit in motor or loose connections.
3. Incorrect fuses or circuit breakers in
power line.
1. Motor overloaded.
2. Air circulation through the motor
restricted.
1. Short circuit in motor or loose connections.
2. Low voltage.
3. Incorrect fuses or circuit breakers in
power line.
4. Motor overloaded.
Applying too much pressure to workpiece.
1. Pulley setscrews or keys are missing
or loose.
2. Motor fan is hitting the cover.
3. V-belts are defective
1. Blade is warped.
2. Table top is not parallel to blade.
3. Fence is not parallel to blade.
1. Front rail is bolted too low on the
table.
2. Rear rail is bolted too low on the
table.
1. 90° stop bolt is out of adjustment.
2. Pointer bracket is hitting before the
blade reaches 90°.
1. Hole in insert is inadequate.
2. Table out of alignment.
3. Blade position is incorrect.
Table top too low.
1. Hand wheel key is inserted too far.
2. Bullets are wedged.
3. Roll pin or setscrew in worm gear is
contacting geared trunnion.
CORRECTIVE ACTION
1. Check power line for proper voltage.
2. Inspect all lead connections on motor for loose or open connections.
1. Inspect cord or plug for damaged insulation and shorted wires.
2. Inspect all connections on motor for loose or shorted terminals
or worn insulation.
3. Install correct fuses or circuit breakers.
1. Reduce load on motor.
2. Clean out motor to provide normal air circulation.
1. Inspect connections on motor for loose or shorted terminals or
worn insulation.
2 Correct the low voltage conditions.
3. Install correct fuses or circuit breakers.
4. Reduce load on motor.
Feed workpiece slower.
1. Inspect keys and setscrews. Replace or tighten if necessary.
2. Tighten fan or shim cover.
3. Replace V-belts. See Maintenance.
1. Replace blade.
2. Make table parallel to blade. See Adjustments.
3. Make fence parallel to blade. See Adjustments.
1. Raise front rail.
2. Raise rear rail.
1. Adjust 90° stop bolt. See Adjustments.
2. File down the right side of the pointer bracket until the blade
can reach 90°.
1. File or mill the hole in the insert.
2. Align table. See Adjustments.
3. Adjust blade position. See Adjustments.
Raise table top w/washers.
1. Remove hand wheel and adjust key.
2. Remove hand wheel and adjust bullets.
3. Inspect roll pins and setscrews in the worm gear. Tighten if
necessary.
TROUBLE SHOOTING GUIDE
-36- G1023 Heavy-Duty Table Saw
Grizzly Imports, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the
date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and
any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that
the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In
no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any
legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number’’, which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
WARRANTY AND RETURNS
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