Grizzly G1022Z, G1022ZFX, G1022ZF User Manual

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Page 1

10" TABLE SAW

MODEL G1022SM, G1022Z, G1022ZF, G1022ZFX, G1022PRO

INSTRUCTION MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

PRINTED IN TAIWAN.

DISCONTINUED MACHINE MANUAL DISCLAIMER

THE INFORMATION IN THIS MANUAL REPRESENTS THE LAST CONFIGURATION OF THE MACHINE BEFORE IT WAS DISCONTINUED. MACHINE CONFIG-

URATIONS MAY HAVE CHANGED AS PRODUCT IMPROVEMENTS WERE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS

MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PREVI-

OUS VERSIONS ARE NOT AVAILABLE ONLINE.

G1022ZF

G1022ZFX

G1022PRO

G1022Z

G1022SM

Page 2

WARNING

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement, and other masonry products.

• Arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

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Table Of Contents

PAGE

1. SAFETY

SAFETY RULES FOR ALL TOOLS..........................................................................................................2-3

ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS ................................................................4-7

2. CIRCUIT REQUIREMENTS

110V OPERATION ......................................................................................................................................8

220V OPERATION ......................................................................................................................................9

GROUNDING ............................................................................................................................................10

EXTENSION CORDS ................................................................................................................................10

3. GENERAL INFORMATION

COMMENTARY ....................................................................................................................................11-12

UNPACKING ..............................................................................................................................................13

PIECE INVENTORY ..................................................................................................................................13

HARDWARE BAG CONTENTS ................................................................................................................14

HARDWARE RECOGNITION CHART ......................................................................................................15

CLEAN UP ................................................................................................................................................16

SITE CONSIDERATIONS..........................................................................................................................16

4. ASSEMBLY

BEGINNING ASSEMBLY ..........................................................................................................................17

STAND ..................................................................................................................................................17-18

HANDWHEELS ..........................................................................................................................................19

MOTOR ................................................................................................................................................19-21

WIRING ......................................................................................................................................................21

EXTENSION WINGS ................................................................................................................................22

FENCE RAILS ......................................................................................................................................22-23

FENCE ......................................................................................................................................................23

BLADE........................................................................................................................................................23

BLADE GUARD ....................................................................................................................................24-25

TABLE INSERT..........................................................................................................................................26

5. ADJUSTMENTS

G1022SM FENCE ................................................................................................................................27-29

G1022Z FENCE....................................................................................................................................29-30

BLADE PARALLELISM ........................................................................................................................31-32

45˚ & 90˚ POSITIVE STOPS ....................................................................................................................33

WORM GEAR ............................................................................................................................................34

MITER GAUGE ..........................................................................................................................................34

6. OPERATIONS

PRE-RUN CHECK ....................................................................................................................................35

TEST RUN ............................................................................................................................................35-36

BLADE SELECTION ............................................................................................................................36-37

CROSSCUTTING ................................................................................................................................37-38

RIPPING ....................................................................................................................................................38

DADO OPERATIONS ..........................................................................................................................39-40

RABBET OPERATIONS ......................................................................................................................40-41

7. MAINTENANCE

GENERAL ..................................................................................................................................................42

LUBRICATION ..........................................................................................................................................42

TABLE ........................................................................................................................................................42

V-BELT ......................................................................................................................................................42

WIRING DIAGRAMS ............................................................................................................................43-44

8. CLOSURE ......................................................................................................................................................45

G1022SM MACHINE DATA ......................................................................................................................46

G1022SM PART BREAKDOWNS AND PART LIST ............................................................................47-51

G1022Z MACHINE DATA ..........................................................................................................................52

G1022Z PART BREAKDOWNS AND PART LIST ..............................................................................53-57

G1022ZF/ZFX/PRO MACHINE DATA ......................................................................................................58

G1022ZF/ZFX/PRO PART BREAKDOWNS AND PART LIST ............................................................59-63

TROUBLESHOOTING GUIDE ..................................................................................................................64

PUSH STICK..............................................................................................................................................65

WARRANTY..........................................................................................................................................67-69

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-2- G1022 Series Contractor Saws

SECTION 1: SAFETY

Safety Instructions For Power Tools

5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be

kept a safe distance from work area.

6. MAKE WORKSHOP CHILD PROOF with

padlocks, master switches, or by removing starter keys.

7. DO NOT FORCE TOOL. It will do the job

better and safer at the rate for which it was designed.

8. USE RIGHT TOOL. Do not force tool or

attachment to do a job for which it was not designed.

1. KEEP GUARDS IN PLACE and in working

order.

2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to

see that keys and adjusting wrenches are removed from tool before turning on.

3. KEEP WORK AREA CLEAN. Cluttered

areas and benches invite accidents.

4. DO NOT USE IN DANGEROUS ENVIRONMENT. Do not use power tools in

damp or wet locations, or where any flammable or noxious fumes may exist. Keep work area well lighted.

For Your Own Safety Read Instruction

Manual Before Operating This Equipment

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

This symbol is used to alert the user to useful information about proper operation of the equipment.

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This

manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.

NOTICE

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G1022 Series Contractor Saws -3-

9. USE PROPER EXTENSION CORD. Make

sure your extension cord is in good condition. Conductor size should be in accordance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords if they become damaged.

Minimum Gauge for Extension Cords

10. WEAR PROPER APPAREL. Do not wear

loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair.

11. ALWAYS USE SAFETY GLASSES. Also use

face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.

12. SECURE WORK. Use clamps or a vise to hold

work when practical. It’s safer than using your hand and frees both hands to operate tool.

13. DO NOT OVER-REACH. Keep proper foot-

ing and balance at all times.

14. MAINTAIN TOOLS WITH CARE. Keep

tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.

15. USE RECOMMENDED ACCESSORIES.

Consult the owner’s manual for recommended accessories. The use of improper accessories may cause risk of injury.

LENGTH

AMP RATING 25ft 50ft 100ft

0-6 18 16 16 7-10 18 16 14 11-12 16 16 14 13-16 14 12 12 17-20 12 12 10 21-30 10 10 No

Safety Instructions For Power Tools

16. REDUCE THE RISK OF UNINTENTIONAL STARTING. On machines with mag-

netic contact starting switches there is a risk of starting if the machine is bumped or jarred. Always disconnect from power source before adjusting or servicing. Make sure switch is in OFF position before reconnecting.

17. MANY WOODWORKING TOOLS CAN “KICKBACK” THE WORKPIECE toward

the operator if not handled properly. Know what conditions can create “kickback” and know how to avoid them.

18. CHECK DAMAGED PARTS. Before fur-

ther use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

19. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Do not

leave tool until it comes to a complete stop.

20. NEVER OPERATE A MACHINE WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Full mental alert-

ness is required at all times when running a machine.

21. NEVER ALLOW UNSUPERVISED OR INEXPERIENCED PERSONNEL TO OPERATE THE MACHINE. Make sure

any instructions you give in regards to machine operation are approved, correct, safe, and clearly understood.

22. IF AT ANY TIME YOU ARE EXPERIENCING DIFFICULTIES performing the intend-

ed operation, stop using the machine! Then contact our service department or ask a qualified expert how the operation should be performed.

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Additional Safety Instructions For Table Saws

1. ALWAYS use blade guard, splitter and

anti-kickback fingers on all ''through-sawing'' operations. Through-sawing operations are those when the blade cuts completely through the workpiece as in ripping or crosscutting.

2. AVOID KICKBACKS. A condition in which

a piece of wood is thrown back towards an operator at a high rate of speed. If you do not have a complete understanding of how

kickback occurs, or how to prevent it, DO

NOT operate this table saw.

3. NEVER reach behind or over the blade

with either hand for any reason.

4. ALWAYS use a push stick for ripping nar-

row stock.

5. NEVER perform any operation ''free-

hand,'' which means using only your hands to support or guide the workpiece. Always use either the fence or the miter gauge to position and guide the work.

6. NEVER stand or have any part of your

body in line with the path of the saw blade.

7. ALWAYS hold the work firmly against the

miter gauge or fence and hold the work firmly against the table.

8. MOVE the rip fence out of the way when

crosscutting.

9. NEVER use the miter gauge and rip fence

at the same time.

10. NEVER attempt to free a stalled saw blade

without first turning the saw OFF.

11. PROVIDE adequate support to the rear

and sides of the saw table for wide or long workpieces.

12. AVOID awkward operations and hand

positions where a sudden slip could cause your hand to move into the blade.

13. IF AT ANY TIME YOU ARE EXPERIENCING DIFFICULTIES performing the intend-

ed operation, stop using the machine! Then contact our service department or ask a qualified expert how the operation should be performed.

14. ALWAYS LOWER OR REMOVE SAW BLADE WHEN NOT IN USE.

15. NEVER USE A DAMAGED SAW BLADE OR ONE THAT HAS BEEN DROPPED.

16. USE GREAT CARE WHEN CUTTING WITH A DADO BLADE. There is a high

degree of risk involved with any dado operation. Slight movement of the stock away from the fence will cause kickback.

No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to follow guidelines could result in serious personal injury, damage to equipment or poor work results.

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G1022 Series Contractor Saws -5-

Push Sticks

The use of push sticks, particularly when cutting small or narrow workpieces, provides a double benefit for saw operators. The push stick provides added leverage, enabling the operator to keep the workpiece firmly supported against the fence and table. At the same time, the push stick keeps the operator’s hand safely away from the

rotation of the saw blade as shown in Figure 1. See the template on Page 62 of the manual for

construction details, or purchase one from the Grizzly catalog.

Zero Clearance Table Inserts

Ideal for use when ripping thin strips or making bevel cuts, these prevent tearout and jammed blades by supporting material close to the blade. Use the standard table insert as a template when creating additional inserts from wood or plywood. Blade slot inserts can be custom cut for specific blade angles by raising the running blade into an uncut insert at the angle you desire. Be sure to make an additional slot for the blade splitter. We also carry a wide selection of table inserts shown

in Figure 2 in the Grizzly catalog. Be sure to hold

the insert firmly in place with a piece of wood when creating slots. Never hold the table insert with your hand while cutting new slots.

Safety Accessories

Statistics prove that most common accidents among table saw users can be linked to kickback. Kickback is typically defined as the high-speed expulsion of stock from the table saw toward its operator. In addition to the danger of the operator or others in the area being struck by the flying stock, it is often the case that the operator’s hands are forced into the blade during the kickback. The following can help minimize kickbacks.

1. Use your blade guard and splitter.

2. Never for any reason place your hand behind the blade. Should kickback occur, your hand will be pulled into the blade.

3. Inspect splitter for alignment between it and your blade.

4. Never use the fence as a guide for crosscutting.

5. Never attempt freehand cuts.

6. Use a push stick or featherboard to maintain control of your workpiece.

7. Feed cuts through to completion.

8. Stand to the side when ripping.

9. Ensure your fence and miter slot are parallel to the blade.

If you do not have a clear understanding of kickback and how it occurs, do not operate this table saw.

Figure 1. Push Stick.

Push Stick

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Push Paddles

Push paddles provide added leverage and support when ripping or crosscutting wide work-

pieces as shown in Figure 3. We offer a number

of push paddles in the Grizzly catalog.

Featherboards

Easily made from scrap stock, featherboards provide an added degree of protection against

kickback as shown in Figure 4. To make a

featherboard, cut a 30-40° angle at one end of the board and make a number of end cuts at approximately

⁄4" apart and 2" to 3" deep. We also offer a number of featherboards in the Grizzly catalog.

Figure 2. Zero Clearance Table Inserts.

Figure 3. Push Paddles.

Figure 4. Featherboards.

Push Paddles

Featherboards

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G1022 Series Contractor Saws -7-

Common Definitions, Terms and Phrases

The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this table saw and woodworking in general. It is important that you read and become familiar with them

before assembling, adjusting or operating this machine. Your safety is VERY important to us at Grizzly! Arbor: Metal shaft extending from the drive

mechanism, to which the cutting blade is attached.

Bevel Edge Cut: Tilting the saw arbor and blade

to an angle between 0° and 45° to perform an angled cutting operation.

Blade Guard: Metal or plastic mechanism that

mounts over the saw blade to prevent accidental contact with the cutting edge.

Crosscut: Table saw operation in which the miter

gauge is used to cut across the grain of a piece of wood.

Dado Blade: Blade or set of blades that attach to

the arbor and are used for cutting grooves and rabbets.

Dado Cut: Table saw operation that uses a dado

blade to cut a flat bottomed groove into the face of wood stock.

Featherboard: Safety device used to keep a

board against the rip fence or table. Allows operator to keep hands away from the saw blade.

Kerf: The resulting cut or gap made by a saw

blade.

Kickback: A condition in which the wood is

thrown back towards an operator at a high rate of speed.

Miter Gauge: A component that controls the

wood stock movement while performing a crosscut. Allows for variation of angle cuts such as miter cuts used on a picture frame.

Moulding Head: A cutterhead attached to the

arbor. Accepts interchangeable moulding knives for profile cutting. We DO NOT recommend the use of a moulding head as they require advanced skills in their operation.

Parallel: Being an equal distance apart at every

point. i.e. the rip fence face is parallel to the side face of the saw blade.

Non-Thru Cut: A sawing operation that requires

the removal of the blade guard and splitter. Dado and rabbet cuts are considered NonThru Cuts because the blade does not protrude above the top face of the wood stock. Always remember to reinstall the blade guard and splitter after performing a non-thru cut.

Perpendicular: Intersecting and forming right

angles; at right angles to the vertical and horizontal planes. i.e. the blade is perpendicular to the table surface.

Push Paddle: Safety aid used to push a piece of

wood stock through a cutting operation.

Push Stick: Safety aid used to push a piece of

wood stock through a cutting operation. Usually used when rip cutting.

Rabbet: Cutting operation that creates an L-

shaped channel along the edge of wood stock.

Splitter: Metal plate attached to the back of the

blade guard that maintains the kerf opening in the wood when performing a cutting operation.

Standard Kerf:

⁄8" gap made with a standard

blade.

Straightedge: A tool used to check the flatness,

parallelness, or consistency of a surface(s).

Thru-Sawing: A sawing operation where the

wood stock thickness is completely sawn through. Proper blade height usually allows

⁄4" of the top of the blade to extend above the wood stock.

Thin Kerf:

⁄32" gap made with a thin kerf blade.

Rip Cut: A cut made along grain of the wood.

Sacrificial Fence: A piece of wood attached to

the face of the rip fence that is designed to extend the fence face away from the metal portion of the fence. Used primarily when making rabbet cuts with a dado blade.

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SECTION 2: CIRCUIT REQUIREMENTS

110V Operation

The Model G1022SM, Z and ZF motors are

prewired to operate at 110V. See Figure 5 for a

typical 110V installation.

G1022SM and G1022Z:

Under normal 110V use, the Models G1022SM and Z motors draw approximately 16 amps. We recommend a 20 amp circuit breaker or a 20 amp slow-blow fuse.

G1022ZF:

Under normal 110V use, the Model G1022ZF motor draws approximately 17 amps. We recommend a 20 amp circuit breaker or a 20 amp slowblow fuse.

The circuit you use should be dedicated, (i.e., the machine should provide the only draw from that circuit). If frequent circuit failures occur when using this machine, contact our Service Department or your local electrical contractor.

Because of the high amperage draw of the Model G1022 Series when wired for 110V, standard household circuit wiring may not be of a large enough gauge. A qualified electrician may need to install a new circuit with wires capable of handling a 20 amperage draw. Do not attempt to modify an existing circuit by replacing the circuit breaker with one rated for a higher amperage.

Figure 5. Typical 110V 3-prong plug and outlet.

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G1022 Series Contractor Saws -9-

220V Operation

G1022ZFX and G1022PRO:

The motors supplied with the Models G1022ZFX and G1022PRO are prewired to operate at 220V.

The Models G1022ZFX and G1022PRO are not supplied with a plug; therefore, a suitable 220V plug must be wired in. When operating at 220V, we recommend using a NEMA-style 6-15 plug

and outlet as shown in Figure 6A. You may also

“hard-wire” the machine directly to your panel, provided you place a disconnect switch near the machine. Check the electrical codes in your area for specifics on wiring requirements.

Under normal use, the motor draws approximately 13 amps at 220V. We recommend a 15 amp circuit breaker for 220V operation. This should be satisfactory for normal use while providing enough protection against circuit damage caused by power surges. Always check to see if your current wires are capable of handling a 15 amp load. If you are unsure, consult the advice of a qualified electrician. Do not attempt to modify an existing circuit by replacing the circuit breaker with one rated for a higher amperage.

Figure 6A. Typical 220V 3-prong plug and outlet.

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-10- G1022 Series Contractor Saws

We do not recommend the use of extension cords with 220V equipment. It is much better to arrange the placement of your equipment and the installed wiring to eliminate the need for extension cords. Should it be necessary to use an extension, make sure the cord is rated Hard Service (grade S) or

better. Refer to the chart in Section 1: Safety Instructions to determine the minimum gauge for

the extension cord when using either 110V or 220V. The extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords when they become worn or damaged.

We have covered some basic electrical requirements for the safe operation of your machine. These requirements are not necessarily comprehensive. You must be sure that your particular electrical configuration complies with local and state codes. Ensure compliance by checking with your local municipality or a licensed electrician.

Grounding Extension Cords

In the event of an electrical short, grounding provides electric current a path of least resistance to reduce the risk of electrical shock. This tool is equipped with an electric cord having an equipment-grounding conductor which must be properly connected to a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Improper connections of the electrical-grounding conductor can result in risk of electric shock. The conductor with green or green and yellow striped insulation is the electrical-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment grounding conductor to a live terminal.

This equipment must be grounded. Verify that any existing electrical outlet and circuit you intend to plug into is actually grounded. Under no circumstances should the grounding pin from any three-pronged plug be removed. Serious injury may occur.

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G1022 Series Contractor Saws -11-

SECTION 3: INTRODUCTION

We are proud to offer the Model G1022 Series Table Saws. The Model G1022 Series is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.

The Model G1022 Series comes in 5 different versions. The differences are listed on the chart at the beginning of this manual. The SM, Z, ZF, ZFX and PRO are all 10" heavy-duty table saws designed for a wide variety of cutting applications. They feature ball bearing arbors on a worm gear mechanism, precision-ground cast iron tables (except the Model G1022SM), sturdy steel stands, standard and dado inserts and a miter gauge.

We also offer many accessories for the table saws including blades, extension rails, outfeed rollers and a mobile base. Please refer to our current catalog for prices and ordering information.

We are also pleased to provide this manual with the Model G1022 Series. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It represents our effort to produce the best documentation possible. If you have any comments regarding this manual, please write to us at the address below:

Grizzly Industrial, Inc.

O Technical Documentation

P.O. Box 2069

Bellingham, WA 98227-2069

Commentary

Item G1022SM G1022Z G1022ZF G1022ZFX G1022PRO

Extension

Wings

Rip Fence

Miter Gauge

Motor

Pre-Wired

Switch

Weight

Dust Port

Sheet Metal

Standard

1.5 H.P.-110/220V

110V

Body Mounted

220 lbs

Cast Iron

Shop Fox

Classic

Adjustable Slot

2H.P.-110/220V

220V

Rail Mounted

340 lbs

4" Port

Cast Iron

T-Slot Fence

Standard Orange

1.5 H.P.-110/220V

110V

Body Mounted

250 lbs

Cast Iron

Shop Fox

Adjustable Slot

1.5 H.P.-110/220V

110V

Rail Mounted

290 lbs

4" Port

Cast Iron

Shop Fox

Adjustable Slot

2 H.P.-110/220V

220V

Rail Mounted

290 lbs

4" Port

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-12- G1022 Series Contractor Saws

Most importantly, we stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below:

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Fax: (800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com

The specifications, drawings, and photographs illustrated in this manual represent the Model G1022 Series as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. Whenever possible, though, we send manual updates to all owners of a particular tool or machine. Should you receive one, we urge you to insert the new information with the old and keep it for reference.

Read the manual before assembly and operation. Become familiar with the machine and its operation before beginning any work. Serious personal injury may result if safety or operational information is not understood or followed.

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G1022 Series Contractor Saws -13-

Unpacking

If moving this machine up or down stairs, the machine must be dismantled and moved in smaller pieces. Make sure floor and stair structures are capable of supporting the combined weight of the machine parts and the people moving them.

The Model G1022 Series is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you have signed for delivery, immediately call Customer Service for advice.

When you are completely satisfied with the condition of your shipment, you should inventory its parts.

The Model G1022 Series represents a heavy load. Seek assistance before beginning assembly.

Some metal parts may have sharp edges on them after they are formed. Please examine the edges of all metal parts before handling them. Failure to do so could result in injury.

Piece Inventory

After all the parts have been removed from the carton, you should have:

1. Stand Components

2. Extension Wings (2)

3. V-Belt

4. Motor with Pulley

5. Motor Bracket

6. Motor Mount Plate

7. Table Saw Unit

8. Handwheels (2)

9. Arbor Wrench

10. Dado Insert

11. Standard Insert

12. Miter Gauge

14. Blade Guard

15. Blade Guard Bracket

16. Hardware Bags (5)

17. V-Belt Guard and Mounting Hardware

18. V-Belt Guard Bracket

19. Fence Unit (Separate Box W/ZF, ZFX and Pro)

20. Fence Rails (Separate Box)

Figure 6B. (G1022 Layout) Rip fence, rails and

extension wings will vary depending on model.

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Hardware Contents

Qty Description

8 Special Rail Bolt (SM & Z) 8 Fence Rail Spacer (SM & Z) 4Flat Washer M10 (SM & Z) 4Hex Nut M10-1.5 (SM & Z) 4 Fence Rail Plug (SM & Z) 6 Flat Washer M10 x M4 Thick 6 Hex Bolt M10-1.5 x 25 2 Hand Wheel Knob

Guide Rail & Extension Wing Hardware Bag

Qty Description

1 Hex Bolt

⁄4"-20 x 2"

1 Flat Washer

⁄

1Sleeve 1Wing Nut

⁄4"-20

1 Plastic Belt Guard

Plastic Belt Guard Hardware Bag

Qty Description

4 Hex Bolt M8-1.25 x 25 8 Flat Washer M8 4 Hex Nut M8-1.25

Motor Mount Hardware Bag

Qty Description

40 Carriage Bolt M8-1.25 x 16 4 Hex Bolt M8-1.25 x 19 48 Flat Washer M8 44 Hex Nut M8-1.25 4 Hex Bolt M10-1.5 x 20 4 Hex Nut M10-1.5 4 Flat Washer M10 4 Plastic Foot 4 Hex Bolt #10-24 x

⁄8" (ZX, ZFX, PRO) 4 Hex Nut #10-24 (ZX, ZFX, PRO) 4 Lock Washer #10 (ZX, ZFX, PRO)

Floor Stand Hardware Bag

In the event that any nonproprietary parts are missing (e.g. a nut or a washer), we would be glad to replace them, or for the sake of expediency, replacements can be obtained at your local hardware store.

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G1022 Series Contractor Saws -15-

Hardware Recognition Chart

Use this chart to match up hardware pieces during the assembly process!

Lock Nut

Wing Nut

⁄8''

⁄4''

⁄16''

⁄8''

⁄16''

⁄2''

⁄8''

MEASURE BOLT DIAMETER BY PLACING INSIDE CIRCLE

4mm

6mm

8mm

10mm

12mm

LINES ARE 1MM APART

16mm

Thumb Screw

Cap Screw

Setscrew

Washer

5mm 10mm 15mm 20mm 25mm 30mm 35mm 40mm 45mm 50mm 55mm 60mm 65mm 70mm 75mm

Phillips Head Screw

Carriage Bolt

Hex Head Bolt

Lock Washer

⁄4''

⁄8''

⁄2''

⁄8''

⁄16'' INCH APART

LINES ARE

Countersunk Phillips Head Screw

Flange Bolt

Phillips Head Hex Bolt

Hex Nut

⁄16''

⁄4''

⁄8''

1'' 11⁄4''

⁄2''

⁄4''

1 2

⁄4''

⁄2''

⁄4''

2 3

Slotted Screw

Button Head Screw

Phillips

Head Sheet Metal Screw

12mm

10mm

8mm

4mm

6mm

WASHERS ARE MEASURED BY THE INSIDE DIAMETER

⁄16''

⁄2''

⁄16''

⁄8''

⁄16''

⁄4''

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-16G1022 Series Contractor Saws

Clean Up

The unpainted surfaces are coated with a waxy oil to protect them from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. Avoid chlorine-based solvents as they may damage painted surfaces should they come in contact. Always follow the usage instructions on the product you choose for clean up.

Do not smoke while using solvents. A risk of explosion or fire exists and may result in serious personal injury.

Do not use gasoline or other petroleum-based solvents. They have low flash points which make them extremely flammable. A risk of explosion and burning exists if these products are used. Serious personal injury may occur if this warning is ignored.

Many of the solvents commonly used to clean machinery can be toxic when inhaled or ingested. Always work in wellventilated areas far from potential ignition sources when dealing with solvents. Use care when disposing of waste rags and towels to be sure they do not create fire or environmental hazards.

Site Considerations

FLOOR LOAD

Your Model G1022 Series represents a medium load in a small footprint. Most commercial or home shop floors should be sufficient to carry the weight of the Model G1022 Series. If you question the strength of your floor, you can opt to reinforce it.

WORKING CLEARANCES

Working clearances can be thought of as the distances between machines and obstacles that allow safe operation of every machine without limitation. Consider existing and anticipated machine needs, size of material to be processed through each machine, and space for auxiliary stands and/or work tables. Also, consider the relative position of each machine to one another for efficient material handling. Be sure to allow yourself sufficient room to safely run your machines in any foreseeable operation and keep dust collection hoses off the floor and out of the way.

LIGHTING AND OUTLETS

Lighting should be bright enough to eliminate shadows and prevent eye strain. Electrical circuits should be dedicated or large enough to handle combined motor amp loads. Outlets should be located near each machine so power or extension cords are not obstructing high-traffic areas. Be sure to observe local electrical codes for proper installation of new lighting, outlets, or circuits.

Make your shop “child safe.” Ensure that your workplace is inaccessible to youngsters by closing and locking all entrances when you are away. Never allow visitors in your shop when assembling, adjusting or operating equipment.

Page 19

G1022 Series Contractor Saws

-17-

SECTION 4: ASSEMBLY

Beginning Assembly

Stand Assembly

Most of your Model G1022 Series has been assembled at the factory, but some parts must be assembled or installed after delivery. We have organized the assembly process into steps. Please follow along in the order presented here.

TOOLS REQUIRED: High quality square and

straightedge, metric Allen

wrench set, flat screw-

driver, Phillips

screwdriver, dead blow hammer

and a 6" or 8" adjustable wrench.

Disconnect power to the machine when performing any maintenance, assembly or adjustments. Failure to do this may result in serious personal injury.

Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back.

Wear safety glasses during the entire assembly process. Failure to comply may result in serious personal injury.

Some metal parts may have sharp edges on them after they are formed. Please examine the edges of all metal parts before handling them. Failure to do so could result in injury.

Figure 7. Installing the rubber feet.

The Model G1022 Series is supplied with a heavy-duty stand. To assemble the stand:

1. Fasten the plastic feet to all four legs using

the M10-1.5 x 25 hex bolts, 10MM flat washers and M10-1.5 hex nuts as shown in

Figure 7.

2. Locate the long upper and lower side braces

(2 each) and bolt to the legs using the M8-

1.25 x 16 carriage bolts, 8MM flat washers

and M8-1.25 hex nuts as shown in Figure 8.

Do not tighten any stand bolts at this time.

Figure 8. Assembled side panel.

Page 20

-18- G1022 Series Contractor Saws

Figure 9. Assembled stand section.

3. Attach the short upper and lower side braces

to one of the assembled side panels. Use the M8 - 1.25 x 16 carriage bolts, 8MM flat washers and M8-1.25 hex nuts as shown in

Figure 9.

6. Note the location of the mounting holes on

the top of the stand. Turn the table saw body upside-down and place the dust hood and adapter assembly over the bottom of the table saw body with the dust port flange pointed up.

All Models:

7. Align the holes at the four corners. Place the

assembled stand upside down on the table saw body, and line up its mounting holes. Make certain the side of the stand with the “Z Series” label, if applicable, is on the front side of the machine (the side with the Grizzly label and angle scale). Secure with M8-1.25 x 19 hex bolts, 8MM flat washers and M8-1.25 hex nuts, with the dust port sandwiched

between as shown in Figure 11.

4. Bolt the other side panel to the upper and

lower braces using the M8-1.25 x 16 carriage bolts, 8MM flat washers and M8-1.25

hex nuts as shown in Figure 10.

G1022ZF and ZFX:

5. Take the black plastic dust hood with the 4"

port and align it with the opening in the adapter. The bolt holes on each of the four corners should line up. Using 10-24 x

⁄

bolts, 10-24 nuts and 3⁄16" lock washers to secure the hood to the adapter.

Figure 10. Stand completely assembled.

Figure 11. Attaching the stand to the saw base.

8. With the help of a second person, flip the

entire table saw unit right side-up and move it into its working position. Level the stand by checking all sides for symmetry. Measure diagonally from top to bottom and adjust the stand so both diagonals are equal. Tighten all of the stand bolts.

Stand

Dust Hood

Saw Body

Dust Hood

Adapter

Page 21

G1022 Series Contractor Saws -19-

Figure 13. Attaching the motor plate.

The following pictures show the motor and V-belt included with the Model G1022SM and Z. The motor and belt included with the Model G1022ZF, ZFX and PRO will look slightly different but will assemble in the same manner as shown.

To mount the motor:

1. Turn the motor upside down and attach the

motor plate using M8-1.25 x 25 hex bolts, 8MM flat washers and M8-1.25 hex nuts as

shown in Figure 13. Finger-tighten only.

Motor

Figure 12. Mounting the handwheels.

To mount the handwheels:

1. Position a handwheel over the arbor raising

shaft on the front of the saw. Be sure it fits completely over the shaft. The slots in the handwheel hole will engage with the roll pin

on the shaft as shown in Figure 12.

2. Position the other handwheel similarly on the

blade tilting shaft located at the side of the saw.

3. Screw the black plastic lock knobs onto the

ends of the shafts to lock the handwheels in place.

Handwheels

Roll Pin

Figure 14. Attaching pulley guard bracket.

2. Insert the

⁄4''-20 x 2'' hex bolt through the

hole in the pulley guard bracket as shown in

Figure 14.

Body mounted switch on

G1022SM and Z only

Note: Motor comes

pre-wired.

Page 22

-20- G1022 Series Contractor Saws

3. Set the motor on end and slip the pulley

guard bracket between the base of the motor and the motor plate. Tighten one of the four mounting bolts. Leave the other three loose

as shown in Figure 15.

Figure 15. Installing pulley guard.

Figure 16. Installing the motor mount bracket.

4. Locate the motor mount bracket. Loosen the

setscrew that holds the motor pivot rod in place and remove the rod. Line up the hole in the motor bracket with the hole in the motor plate and insert the motor pivot rod making sure the groove in the rod lines up with the setscrew in the mount bracket as

shown in Figure 16. Tighten the setscrew.

Figure 17. Attaching motor to linking bars.

5. Turn the arbor tilting handwheel until the

arbor is set to 0°. Slide the motor assembly onto the linking bars through the holes in the motor bracket. Line up the setscrews with the grooves on the linking bars and tighten

as shown in Figure 17.

Figure 18. Attaching the V-belt to the motor.

6. Lift the motor up and slip the V-belt over the

grooves in the pulleys. Slowly release the motor, allowing its weight to add tension to

the V-Belt as shown in Figure 18.

Page 23

G1022 Series Contractor Saws -21-

Figure 19. Checking V-belt alignment.

7. Place a straightedge across the arbor pulley

and the motor pulley. The straightedge should run across both pulleys evenly as

shown in Figure 19. Adjust the motor on its

mount until pulleys are aligned, then tighten all the mounting bolts.

Figure 20. Attaching the pulley guard.

8. Slip the pulley cover spacer over the pulley

cover mounting bolt and fit the plastic pulley cover in place. Secure it with the wing nut

provided as shown in Figure 20.

Wiring

G1022SM and G1022Z:

The ON/OFF switch, with attached power cord and plug, is already mounted to the saw enclosure. Simply connect the quick disconnect on the cord between the switch and motor.

G1022ZF, G1022ZFX and G1022PRO:

The ON/OFF switch on the ZF, ZFX and PRO models mounts directly below the front fence rail.

1. Take the L-shaped bracket supplied and

position it below the front fence rail at the left hand side of the machine. The shorter side of the L has two holes which will align with two holes in the fence rail. Use two Philip

head screws to attach the bracket. Thread them in from underneath the rail so the heads are not in the way of the fence travel.

2. Now attach the switch, using two Philips

head screws inserted through the back of the bracket and into threaded inserts in the back side of the switch box. Tighten these so the switch box is secure.

3. Connect the quick disconnect on the cord

between the switch and motor.

Page 24

-22- G1022 Series Contractor Saws

Figure 21. Checking table to wing alignment.

4. Raise or lower the rear of the wing until the

wing and table are flush. Tighten the bolt.

5. Repeat Steps 2-4 for the other extension

wing.

6. Now, check the alignment of the table vs.

both wings. Your straightedge should run flat across both wings and the table top. If the straightedge contacts both the wings and the table evenly, you may skip to the next sec-

tion. If it does not, continue to Step 7.

7. If the wings tilt down, apply layers of mask-

ing tape under each bolt near the bottom edge of the wing.

8. If the wing tilts up, apply layers of masking

tape above each bolt near the top edge of the wing.

9. Tighten bolts and adjust again as described in Steps 2-4.

Fence Rails

The rails should extend to the right of the saw and are attached to the table top with special bolts and dished spacers. The rails come packed in a separate box. To mount the rails:

1. The two center bolts for each rail thread

directly into the table top, and the outer two bolts secure from the back side of the exten-

sion wing with hex nuts as shown in Figure

22. Be sure that the rail with the built-in mea-

suring rule is mounted on the front side of the machine, with the markings facing up.

2. Insert the round, plastic plugs into the ends

of each rail.

The Model G1022SM and Z are supplied with round rails, the Model G1022ZF and ZFX are supplied with flat angular bar sections and the Model G1022PRO is supplied with square tube rails. This accommodates the standard fence for the SM and Z models, the Shop Fox

fence for

the ZF and ZFX models and the Shop Fox

Classic fence for the PRO model. Please refer to the Shop Fox

manuals for complete information regarding the installation of the front and back fence rails on the ZX, ZXF and PRO models.

Extension Wings

The Model G1022SM is supplied with sheet metal extension wings, and the Models G1022Z, ZF, ZFX and PRO include cast iron extension wings. Installation and adjustment are the same for all the models. To install the extension wings:

1. Attach each wing to the table using the

M10

- 1.50 x 25 hex bolts and 10MM flat washers

provided. Thread the center bolt in first, then the front and back bolts. Get the wings reasonably flush with the table. Do not completely tighten the bolts.

2. Working front to back, align the front edge of

the extension wing with the edge of the table, so they are flush, and tighten the front bolt.

3. Raise or lower the rear of the extension wing

until the middle of the wing is flush with the table top and tighten the middle bolt as

shown in Figure 21.

G1022SM and G1022Z

Page 25

G1022 Series Contractor Saws -23-

Fence

1. Thread the plastic knob onto the lock handle.

2. Set the lock handle in the up position and

slide the fence over the front and rear rails as

shown in Figure 23.

3. The fence will require further adjustments, all of which are covered in Adjustments

Section.

Figure 23. G1022SM fence shown.

Figure 24. Changing saw blade.

Blade

Please refer to our current catalog for a complete selection of saw blades. To install the saw blade:

1. Unthread the arbor nut clockwise and

remove the outside flange from the arbor. Note that there is a

⁄4'' diameter spacer on the arbor shaft. Remove and discard it. Remember the arbor nut is a left-handed thread.

2. Install the saw blade onto the arbor. Ensure

that the blade teeth point toward you as you stand at the front of the saw. Slide on the flange and thread the arbor nut back on.

3. Use the arbor wrench provided with the saw

to tighten the arbor nut. Wedge a block of wood in the teeth of the blade to keep it from turning when tightening the nut as shown in

Figure 24.

Figure 22. Attaching fence rails.

G1022SM and G1022Z

Lock Handle

Disconnect power to the machine when performing any maintenance, assembly or adjustments. Failure to do this may result in serious personal injury.

Page 26

-24- G1022 Series Contractor Saws

Blade Guard

1. Screw the threaded end of the support shaft

into the hole in the back of the rear trunnion. The check nut on the shaft will be used to

tighten the shaft in place as shown in Figure

25. Leave it loose for now.

2. Loosen the blade-guard mounting bolt locat-

ed just inside the table cut-out and the blade guard mounting bolt on the end of the support shaft.

Figure 25. Installing blade guard.

3. Slip the slots at the bottom of the guard over the two mounting bolts as shown in Figure

26. The washers should be between the bolt

head and the slots. Rotate the support shaft to align the mounting bolts to the mounting slots on the guard.

Figure 26. Blade guard components.

4. Tighten the mounting bolts to secure the

blade guard.

5. Using a machinist's or a combination square,

align the face of the splitter perpendicular to the surface of the saw table as shown in

Figure 27. Rotate the support shaft slightly.

This will normally correct any minor misalignment.

Figure 27. Adjusting blade guard.

6. Next, set a straightedge against the face of

the saw blade and the blade guard/splitter as

shown in Figure 28. If the blade guard/split-

ter is properly aligned, please skip ahead to the next section; otherwise, continue with the next step.

The saw blade is extremely sharp. Use extra care when handling the blade or working near it. Serious injury is possible.

Blade Guard Mounting Bolts

Blade Guard

Support Shaft

Page 27

G1022 Series Contractor Saws -25-

7. If the blade guard/splitter is to the right of the

blade as shown in Figure 29. simply add

washers between the splitter and front mounting bracket, and adjust the rear splitter

support as shown in Figure 29.

Figure 29. Improper splitter/blade alignment.

Figure 30. Proper splitter/blade alignment.

8. Recheck guard alignment to the blade and to

the table top. Adjust as necessary and tighten all the bolts before use. If the blade guard is properly aligned, please skip ahead to the next section; otherwise, continue with the next step.

9. If the splitter is positioned to the left of the

blade, alignment cannot be achieved by washer placement. Adjustment of the front support bracket is required as shown in

Figure 30. Loosen the adjustment screws

and move to the right.

10. Recheck guard alignment to the blade and to

the table top. Adjust as necessary and tighten down all the bolts before use.

11. Adjust the blade to 45° and raise and lower it

through the full range. Readjust blade to 90° and raise and lower it through the full range. There should be no contact between the base and the table insert or any other part of

the saw. If there is, repeat Steps 1-10.

Figure 28. Checking alignment of blade guard.

Page 28

-26- G1022 Series Contractor Saws

Table Insert

The table insert provides access to the blade and arbor when removed. When in place, the insert provides support for materials being cut.

1. Disconnect the power cord from the outlet.

2. Ensure that all four setscrews are firmly in

contact with the table casting.

3. Using a 6mm hex wrench, raise or lower

each of the four setscrews until the insert is flush with the table top as shown in

Figure

4. Now make sure the blade will not come into

contact with table insert. Position the blade at 90°, then raise and lower the blade through its full range of motion. Also rotate the blade while doing this, making sure that the blade never contacts any part of the table insert. Do the same with the blade in the 45° position. Wear leather gloves while rotating the blade to prevent being cut.

5. Be sure to review Section 5: Adjustments, “Blade Parallelism,” before operating the

saw.

Disconnect power to the machine when performing any maintenance, assembly or adjustments. Failure to do this may result in serious personal injury.

Figure 31. Adjusting table insert height.

Setscrew

Allen

Wrench

Table Insert

Page 29

G1022 Series Contractor Saws -27-

SECTION 5: ADJUSTMENTS

Disconnect power to the machine when performing any maintenance, assembly or adjustments. Failure to do this may result in serious personal injury.

Wear safety glasses during the entire adjustment process. Failure to comply may result in serious personal injury.

Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back.

Figure 32. Adjusting clamp mechanism.

G1022SM Fence

(The Model G1022ZF, ZFX and PRO use a Shop Fox

fences. Please refer to the instruction man-

ual included with the Shop Fox

fences for com-

plete directions on adjusting.)

The fence must engage and square up on the front rail before the rear clamp engages the back rail. In essence, the rear clamp should act as a secondary mechanism for maintaining fence position. When adjusted correctly, the lever lock should only begin to apply pressure on the back rail over the last one-third of its stroke. To adjust the fence:

1. First, make sure the front clamp is engaging

the front rail with the lock handle at one-half of its throw. If the front clamp requires adjust-

ment, loosen the check nut shown in Figure

32. Turn the adjusting bolt clockwise if the

front clamp is too far from the rail, or counterclockwise if it is too close.

2. Now slide the fence along the rail until it is

aligned with the edge of the miter slot. Lock the fence down.

Check Nut

Adjusting Bolt

Page 30

-28- G1022 Series Contractor Saws

Figure 33. Rear lock adjustment screw.

3. Loosen the rear lock adjustment, the slotted

screw on the front of the fence shown in

Figure 33, until the rear locking lever ceases

to engage the rear rail with the fence in the locked position.

Rear Lock Adjustment

4. Loosen the adjustment bolts at the top of the fence shown in Figure 34.Move the straight

portion of the fence until it is parallel with the miter slot from front to back. Retighten the bolts.

5. Loosen the locking lever until it is approxi-

mately two-thirds engaged. Tighten the rear adjusting screw until the rear clamp barely touches the back rail.

6. Loosen the locking lever and slide the fence

along the rail. Return the fence to its position at the edge of the miter slot and slowly apply pressure to the lever. If adjustments are correct, the fence should square itself before the rear clamp engages. If the rear clamp engages before the fence is squared, loosen the screw one-quarter turn and retest.

Figure 34. Adjustment bolts for fence parallelism.

Adjustment Bolts

Figure 35. Attaching a sacrificial fence.

Tip: Attach a piece of

⁄4" thick hardwood to the

blade side of the fence as shown in Figure 35.

This will keep thin materials from wedging between the fence and table, and will also protect the fence from coming in contact with the blade when dadoing or ripping thin stock. Remember to adjust measurement scale on rail to compensate for the thickness of the sacrificial fence.

Page 31

G1022 Series Contractor Saws -29-

Figure 36. Adjust measurement pointer.

7. Once the fence is adjusted, check the mea-

surement pointer shown in Figure 36 and

adjust if necessary.

Figure 36B. Adjusting clamp mechanism.

G1022Z Fence

(The Model G1022ZF, ZFX and PRO use a Shop Fox

fence. Please refer to the instruction manu-

al included with the Shop Fox

fence for complete

directions on adjusting the fence.)

1. First, make sure the front clamp is engaging

the front rail with the lock handle at one-half of its throw. If the front clamp requires adjust-

ment, loosen the check nut shown in Figure 36B. Turn the adjusting bolt clockwise if the

front clamp is too far from the rail, counterclockwise if it is too close.

2. Now slide the fence along the rail until it is

aligned with the edge of the miter slot. Lock the fence down.

Check Nut

Adjusting Bolt

Figure 37. Rear lock adjustment screw.

3. Loosen the rear lock adjustment, the slotted

screw on the front of the fence shown in

Figure 37, until the rear locking lever ceases

to engage the rear rail with the fence in the locked position.

Rear Lock Adjustment

Measurement Pointer

Page 32

-30- G1022 Series Contractor Saws

4. Loosen the locking lever (Figure 38) until it

is approximately two-thirds engaged. Make note of its position and lift it up all the way. Tighten the rear adjustment screw until the rear clamp is approximately

⁄16'' from the rail. Move the lock handle back to its two-thirds position. The rear clamp should just be touching the rail. If it is too loose or too tight, lift the handle and turn the adjusting screw in small increments until the clamp is in its

proper location. NOTE: Do not turn the

adjustment screw unless the lock handle is in the up position. Damage to the clamp shoe will result if this step is not observed.

5. Loosen the locking lever and slide the fence

Figure 38. Adjustment bolts for fence parallelism.

Figure 39. Attaching a sacrificial fence.

Figure 40. Adjust measurement pointer.

Tip – Attach a piece of

⁄4" thick hardwood to the

blade side of the fence shown in Figure 39. This

will keep thin materials from wedging between the fence and table, and will also protect the fence from coming in contact with the blade when dadoing or ripping thin stock.

6. Once the fence is adjusted, check the measurement pointer shown in Figure 40, and

adjust if necessary.

Front Adjustment Screws

Measurement Pointer

Locking Lever

Page 33

G1022 Series Contractor Saws -31-

Blade Parallelism

Your table saw will give the best results if the miter slot is parallel to the blade. If they are not exactly parallel, your cuts and finished work will be lower in quality. To check and adjust blade parallelism:

1. Using an adjustable square, measure the

distance between the miter slot and the front

of your blade as shown in Figures 41 and

42.

Figure 42. 90° blade parallelism measurement.

Figure 41. 90° blade parallelism measurement.

Figure 43. Table/trunnion assembly.

2. Note the first measurement. Rotate the

blade 180° and move the square to the rear of the blade. You may find it helpful to mark your blade with a felt-tip pen (as a rotation guide) at the point where the straightedge and blade meet.

3. Compare the measurements. If the differ-

ence in measurements is less than 0.004", your blade and table are in acceptable align-

ment move to Step 7. If the difference is

greater, you will need to adjust the trunnion and table.

4. To adjust blade alignment, remove the

motor, wings and the upper half of the saw from the stand. Place it upside down on 4 x 4 blocks to allow the saw blade to rotate freely.

5. Remove the handwheels and the sheet

metal body. To maintain the trunnion assembly as one unit, place a bar clamp across the entire trunnion assembly. The four trunnion

bolts (Figure 43) can now be loosened. This

will allow the trunnion assembly to be shifted in order to change the alignment between the blade and the miter slot.

6. Now measure the miter slot to the blade as in Steps 1 and 2. Move the trunnion assem-

bly until proper alignment has been obtained. Tighten the trunnion bolts and remove the bar clamp.

Clamp Here

Trunnion

Bolts

Trunnion

Bolts

#1 Shim Location

#3 Shim Location

#4 Shim Location

#2 Shim Location

Page 34

-32- G1022 Series Contractor Saws

7. Now check to see if the blade remains paral-

lel to the miter slot when tilted to 45°.

8. Tilt the blade to 45° and repeat Steps 1-5. If

the blade is still parallel to the miter slot, continue with the next section. Otherwise, continue with the next step.

9. If the blade was parallel to the miter slot at

90° but not at 45°, the trunnion will need to be shimmed with metal shim stock. The shims are placed between the trunnion corners and the table.

Figure 44A. 45°

blade parallelism measurement.

10. Refer to Figures 43, 44A, 44B and 45, for

shim placement. If the distance of A is shorter than B, shim(s) will need to be placed under corners #1 and #2. If the distance of B is shorter than A, shim(s) will need to be placed under corners #3 and #4. Very thin shim stock works well, just make sure they are all the same thickness, and you put an equal number under each of the two corners.

11. Tighten down one trunnion bolt a small

amount and then move on to each of the others, tightening each down the same amount. Continue to rotate through the bolts, tightening them a little each time until they are all secure.

12. Now recheck the blade to miter slot at 90° and 45° by repeating Steps 1-3 and 8. If the

distance of A and B are equal to or less than

0.004" at both 90° and 45°, continue to the next section. If the distances are still off by

more than 0.004", repeat Steps 4-12.

13. Once you feel you have the miter slot adjust-

ed to the blade, recheck all measurements and be sure the table mounting bolts are

secure. Repeat Step 10 in “Blade

Guard/Splitter” instructions. Also, if you ever loosen the trunnion in the future, be sure to make note of shim placements and reassemble exactly how it came apart.

Figure 45. 45°

blade parallelism measurement.

#1 Shim

#3 Shim

#4 Shim

#2 Shim

#1 Shim

#3 Shim

#4 Shim

#2 Shim

Figure 44B. Shim placement.

Page 35

G1022 Series Contractor Saws -33-

45° and 90° Stops

The Model G1022 Series is equipped with positive stops at 45° and 90°. When properly adjusted, they provide precise and dependable guides for bevel adjustment. To set these stops:

1. Unplug the machine! Raise the saw blade

to its maximum height by turning the front handwheel clockwise.

2. Set the saw blade at 90° to the table by turn-

ing the handwheel at the side of the machine

as far as it will go. Important: Do not force

the handwheels when setting the blade height or bevel. If the handwheels offer resistance, do not continue turning until you determine the source of the resistance.

3. Once your blade is set at 90° to the table,

place a machinist's square or speed square against the blade and table surface, as

shown in Figure 46.

4. With the square in place, inspect for variation

between the blade and square.

5. If a gap exists at either the top or the bottom

of the square, loosen lock nut (A) and adjust-

ment bolt (B) indicated in Figure 47.

Figure 46. Checking blade angle to table.

6. Turn the handwheel until the blade and

square are flush from top to bottom.

7. Snug the adjustment screw and tighten the

lock nut. Recheck the blade with the square to ensure that you have not over tightened the screw.

8. Using the side handwheel, adjust the blade

bevel until you hit the 45° positive stop. Check the bevel with your speed square or an adjustable square set to 45°.

9. If variations exist, loosen the lock nut (C) and adjust the stop bolt (D) (Figure 47) until your

blade and square match.

10. Tighten the lock nut and recheck the bevel

by adjusting the blade back to 90°, then back to 45°. Correct again, if necessary.

Figure 47. 90° and 45° stop bolt adjustments.

Disconnect power to the machine when performing any maintenance, assembly or adjustments. Failure to do this may result in serious personal injury.

Page 36

-34G1022 Series Contractor Saws

Figure 48. Handwheel resistance adjustment.

Worm Gear

2. As you watch from below, twist the pointer

assembly at the front of the saw. As you turn the pointer, you’ll see the worm gear move toward and away from the teeth on the front trunnion. Ideally, the worm gear should mesh with the teeth without slop or excess tightness. This process requires a bit of trial and error.

3. Once you have found a degree of tightness

that you prefer, tighten the lock nut.

4. Loosen the setscrew (B) and pivot the point-

er back to zero. Retighten the setscrew. Replace the handwheel.

The degree of resistance at the blade height handwheel can be adjusted to compensate for wear or for personal preference. To adjust:

1. Loosen the lock nut (A) shown in Figure 48.

This will allow the eccentric sleeve that surrounds the worm gear to turn. Although this process can be done with the handwheel in place, you may find it easier to remove it first.

Miter Gauge

Initial Step, Model G1022ZF and ZFX:

The ZF/ZFX miter gauge has two setscrews in the miter slot bar which can be set to remove any free play from the miter gauge when inserted in the T-slot. Loosen or tighten the two setscrews until the miter gauge slides freely back and forth, but has no side-to-side movement.

Next step for all models:

1. Loosen the lock knob on the miter gauge and

place a square against the face of the miter body and the blade.

2. Adjust the miter body until there is no space

between the square and the blade. Tighten the lock knob.

3. With the stop link in the up position, loosen

the jam nut and adjust the stop screw shown

in Figure 49 until it is seated against the stop

link.

4. Now loosen the setscrew on the left front

side of the miter bar, adjust the pointer to 90˚ and retighten the setscrew.

5. To adjust to 45˚, follow Steps 1-4 using an

adjustable square set to 45˚.

6. After rotating the miter body from 45˚ to 90˚

and back a few times, double check your adjustments at both angles to assure that you have accurately set your miter gauge.

Figure 49. Miter gauge adjustment points.

Stop Link

Jam Nut

Stop Screw

Page 37

G1022 Series Contractor Saws

-35-

Pre-Run Check

Test Run

1. Face the table saw and stand to the left of

the blade path.

2. With one finger on the START button and

one finger on the STOP button, turn the saw on. Be ready to turn it off in case of mishap.

3. Watch and listen to the saw. Note whether

there are any unusual sounds or excessive vibrations.

SECTION 6: OPERATIONS

Before you begin to use your Model G1022 Series, you should give it a thorough inspection. While making your inspection, ask yourself the following questions:

1. Are all the fasteners tight?

2. Is the blade mounted correctly?

3. Is the saw stable?

4. Is it wired properly?

5. Is your electrical system properly config-

ured?

6. Have you checked your work piece for obvi-

ous defects?

7. Are the V-belts properly tensioned and the

pulleys properly aligned?

8. Is the guard assembly installed and func-

tional?

9. Have you checked the saw blade clearance

when it is adjusted to varying angles and depths?

10. Have you read all warnings and directions

regarding the operation of this machine?

Disconnect power to the machine when performing any maintenance, assembly or adjustments. Failure to do this may result in serious personal injury.

Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back.

Wear safety glasses during the entire operations process. Failure to comply may result in serious personal injury.

Always wear a dust mask when operating the G1022. Using this machine produces sawdust which may cause allergic reactions or respiratory problems.

Page 38

-36- G1022 Series Contractor Saws

4. If anything appears abnormal, immediately

turn off the saw and fix the problem. If a problem exists that is beyond the scope of this manual, call our service department.

5. If the saw is behaving normally, turn it off and

prepare to make a cut according to the instructions outlined in the following sections.

Blade Selection

Choosing the correct blade for the job is essential for the safe and efficient use of your table saw. Ignoring this important step could result in damage to the saw and serious injury to the operator. Documented below are the most common saw blades and their uses.

1. Rip Blade: Used for cutting with the grain.

Typically, 10" rip blades have between 20-40

teeth (Figure 50), flat-top ground tooth pro-

file and large gullets to allow for large chip removal.

Figure 50. Ripping blade.

3. Combination Blade: Used for cutting with

and across the grain. A compromise between a rip blade and a cross-cut blade, a 10" combination blade will typically have

between 40-50 teeth (Figure 52), an alter-

nate top bevel and flat or alternate top bevel and raker tooth profile. The teeth are arranged in groups of five. The gullets are small and shallow within the groups of five teeth, similar to a cross-cut blade; then large and deep between the groups, like a ripping blade.

Figure 52. Combination blade.

2. Cross-cut Blade: Used for cutting across

the grain. 10" cross-cut blades have

between 60-80 teeth (Figure 51), alternate

top bevel or steep alternate top bevel tooth profiles, small hook angle and a shallow gullet.

Figure 51. Crosscutting blade.

Page 39

G1022 Series Contractor Saws -37-

Figure 53. Plywood blade.

4. Plywood Blade: Used for cutting plywood or

veneers. A 10" plywood blade will have 40-

80 teeth (Figure 53), a steep alternate top

bevel tooth profile and very shallow gullet.

5. Thin-kerf: Most types of saw blades are

available in a thin-kerf style. Used primarily to minimize stock wastage. It is recommended thin-kerf blades be used in conjunction with a blade stabilizer to reduce blade wob-

ble. Note: Most blade guards/splitters are

thicker than most thin-kerf blades. Make sure the stock will pass by the guard/splitter before beginning a cut.

6. Dado Blades: There are two types of dado

blades: stack and wobble. Stack dadoes are expensive and time consuming to set up but leave a clean and smooth finish. Stack dadoes are used for fine furniture and cabinet making. Wobble dadoes are inexpensive and easy to set up, but leave a rough finish.

7. Moulding Heads: A moulding head is a cut-

terhead that attaches to the arbor and holds individual moulding knives. We do not recommend their use. They are very dangerous and required training beyond the scope of this manual.

This section on blade selection is by no means comprehensive. Always follow the saw blade manufacturer's recommendations to assure safe and efficient operation of your table saw.

Figure 54. Various saw tooth cutting profiles.

Crosscutting

Crosscutting means cutting across the grain of the wood. In wood products without grain (i.e. MDF, particleboard) it simply means cutting across the width of the stock.

Crosscuts are made with the miter gauge. There are two miter gauge slots in the table top. Use the one that works best for the piece being crosscut. To make a crosscut using the miter gauge:

1. Inspect the board for soundness. You do not

necessarily need a square edge to crosscut with accuracy.

2. Inspect the miter gauge. Is it properly set and

tight? Move the rip fence completely out of the way.

3. Turn on the saw and allow it to come to full

speed.

4. Hold the workpiece firmly against the face of

the miter gauge and ease it into the blade as

shown in Figure 55.

5. Turn off the saw and allow the blade to come

to a full stop.

Page 40

-38- G1022 Series Contractor Saws

Ripping

Ripping means to cut with the grain of the wood. In other materials such as MDF or plywood, ripping simply means to cut lengthwise. To rip a board:

1. Inspect the board for soundness. You will

need a straight edge to rip with accuracy and safety. Your workpiece may need to be jointed flat before attempting to cut on the table saw.

2. Set the rip fence to the desired distance from

the blade. IF YOU ARE MAKING NARROW CUTS, USE A PUSH STICK. It is unsafe to

put your hands close to the blade. A push stick pattern has been included in this man-

ual on Page 62, or you can purchase the

G3445 or G1411 push stick from the Grizzly catalog. Use them to hold the workpiece against the table and fence, and push the

workpiece fully past the blade. When a small width is to be ripped and a push stick cannot be safely put between the blade and rip fence, rip a larger piece to obtain the desired piece.

3. Turn on the saw and allow it to reach full

speed. Place the trued edge of the board against the rip fence. Feed the workpiece slowly and evenly into the blade. Do not

stand behind the board as shown in Figure

56.

Figure 56. Do not stand directly behind wood.

Stand out of the line of potential kickback. Hold the workpiece firmly against the fence and table. Do not allow your fingers to get close to the blade! Do not reach over the blade to off-load the workpiece.

Never attempt to rip a board that does not have one perfectly straight edge on it. Always run the straight edge of the board against the rip fence. Failure to do this could result in kickback and serious personal injury.

Figure 55. Cross-cut operation.

Page 41

G1022 Series Contractor Saws -39-

Dado Operations

In addition to its ability to rip and crosscut lumber, the table saw is also an invaluable tool for creating a variety of dadoes. These non-through cuts can be created with a regular saw blade or with a

specially-designed dado blades shown in Figure

57.

Figure 57. Optional dado blade system.

Always use push sticks, featherboards, push paddles and other safety accessories whenever possible to increase safety and control during operations which require the blade guard and splitter to be removed from the saw. ALWAYS replace the blade guard after dadoing is complete.

Proper dado operations will differ depending on the blade system you choose. Consult the instructions included with your dado blades for directions regarding attachment and adjustment. To use a dado blade:

1. Ensure that the saw is switched off and dis-

connected from its power source.

2. Remove the table insert, splitter guard, regu-

lar saw blade.

3. Attach and adjust the dado blade system as

recommended in the dado blade’s instructions.

4. Install the dado table insert.

5. Raise the blade system up to the desired

depth of the dado. Make sure the dado blade will not cut through the work piece.

6. If dadoing along the length of your work-

piece, adjust the distance between the fence and the inside edge of the blade to suit your needs. When cutting across the wood grain, use the miter gauge as a guide while dado-

ing. Remember: Never use the fence as a

stop in conjunction with your miter gauge.

7. Reconnect the saw to the power source.

8. Using a scrap as a test piece, switch on the

saw and take a pass over the dado blade.

9. If the cut is satisfactory, repeat with your fin-

ish stock.

10. Re-install the blade guard.

Never allow hands or arms to be above or behind the saw blade. Should kickback occur, the hands and arms can be pulled into the saw blade. Serious injury will result.

Dado operations present very real hazards requiring proper procedures to avoid serious injury. The chance of kickback is always greater when dado blades are used so extra precautions must be used. Any movement of the stock away from the fence will cause kickback. Be certain that stock is flat and straight. Failure to follow these warnings could result in serious personal injury.

Never perform a through cut operation with a dado blade. A dado blade was designed to make non-through cuts only. Failure to follow these directions could result in serious injury will result.

Page 42

-40- G1022 Series Contractor Saws

Dadoing operations can also be accomplished using a conventional saw blade. To create a single-blade dado:

1. Clearly mark the width of the dado cut on

your workpiece. Include marks on the edge of your workpiece so you can clearly identify your intended cut while the material is laying flat on the saw table.

2. Set the blade height to the depth of cut you

wish to create.

3. If the dado runs the length of the material,

adjust the fence so the blade is aligned with the inside of your dado channel as shown in

Figure 57B.

4. Turn on your saw and make the first cut.

Figure 57B. Single-blade dado cut.

Figure 58. Sacrificial fence.

5. Turn off the saw and readjust the fence so

the blade is aligned with the other edge of the intended dado channel. Be sure to keep the cuts within your marks; otherwise, your dado will be too large.

6. Turn on the saw and make a second cut.

7. Move toward the center of the dado with your

subsequent cuts until the dado is complete.

8. Re-install the blade guard.

In addition to its ability to create a variety of dadoes, this table saw can be used to cut Lshaped rabbets. These cuts can be created with a regular saw blade or with specially-designed

stacking or wobbling dado blades (Figure 57).

Proper rabbet operation will differ depending on the blade system you choose. Consult the instructions included with your dado blades for directions regarding attachment and adjustment. To use a dado blade for rabbeting operations:

1. Rabbet cutting on the edge of a piece of

stock requires the use of a sacrificial fence

attachment as shown in Figure 58. The

sacrificial fence can be made from a piece of wood that is as long as the metal fence and

⁄4" thick. Once the sacrificial fence has been cut, attach it to the metal fence with screws or clamps, making sure they are all secure and tight.

Rabbet Operations

Rip Fence

Sacrificial Fence

Dado Insert

Blade Cut-Out

Page 43

G1022 Series Contractor Saws -41-

2. Ensure that the saw is switched off and dis-

connected from its power source.

3. Remove the table insert, splitter guard and

the regular saw blade from the arbor.

4. Attach and adjust the dado blade system as

recommended in the dado blade instructions. Raise the blade system according two your needs. Make sure it will not cut through the workpiece.

5. If rabbeting along the length of your work-

piece, adjust the distance between the fence and the outside edge of the blade to suit your

needs as shown in Figure 59. When cutting

across the wood grain, use the miter gauge

as a guide while rabbeting. Remember:

never use the fence as a stop in conjunction with your miter gauge.

6. Using a scrap as a test piece, switch on the

saw and take a pass over the dado blade.

7. If the cut is satisfactory, repeat with your fin-

ish stock.

8. Reinstall the blade guard.

Always use push sticks, featherboards, push paddles and other safety accessories whenever possible to increase safety and control during operations which require that the blade guard and splitter must be removed from the saw. ALWAYS replace the blade guard after dadoing is complete.

Instructions on using moulding heads have been intentionally left out. They are very dangerous when not used properly. Considerable skill and training beyond the scope of this manual are required to safely operate a moulding head. Serious personal injury could result if this warning is not followed.

Figure 59. Rabbet cutting.

Rabbeting operations can also be accomplished using a conventional saw blade. To create a single-blade rabbet:

1. Clearly mark the width of the rabbet cut on

your workpiece. Include marks on the edge of your workpiece so you can clearly identify your intended cut while the material is laying flat on the saw table.

2. Set the blade height to the depth of cut you

wish to create.

3. If the rabbet runs the length of the material,

adjust the fence so the blade is aligned with the inside of your rabbet channel.

4. Turn on your saw and make the first cut.

5. Turn off the saw and readjust the fence so

that the next cut will remove another portion of the wood stock between the inside edge of the rabbet and the edge of the wood.

6. Turn on the saw and make a second cut.

7. Continue to readjust the blade and cut until

the entire rabbet is made.

8. Reinstall the blade guard.

Page 44

-42- G1022 Series Contractor Saws

SECTION 7: MAINTENANCE

Disconnect power to the machine when performing any maintenance or repairs. Failure to do this may result in serious personal injury.

The sealed ball bearings in the motor and throughout the Model G1022 Series require no further lubrication during their lifetime. When they do wear out, replacements can be obtained through the Grizzly Parts Department. Lubricate the areas indicated below every 12 months.

1. Blade angling trunnions. These should be

lubricated with 6 or 7 drops of light machine oil.

2. Blade height trunnion. This should also be

lubricated with 6 or 7 drops of light machine oil.

3. The two (2) worm gears should be lubricat-

ed with an automotive wheel bearing grease.

Lubrication

General

Tables

Keep clothing rolled up and out of the way of machinery and keep hair pulled back.

Wear safety glasses during the entire maintenance process. Failure to comply may result in serious personal injury.

V-Belt

Inspect regularly for tension and wear. Check pulleys to ensure that they are properly aligned. See pulley/V-belt sections for proper tension and pulley alignment procedures.

Regular periodic maintenance on your Model G1022 Series will ensure its optimum performance. Make a habit of inspecting your machine each time you use it. Check for the following conditions and repair or replace when necessary:

1. Loose mounting bolts.

2. Worn switch.

3. Worn or damaged cords and plugs.

4. Damaged V-belt.

5. Any other condition that could hamper the

safe operation of this machine.

6. Inspect blades for damage.

7. Guard alignment and operation.

Tables can be kept rust-free with regular applications of products like Boeshield

T-9. For long term storage you may want to consider products like Kleen Bore's Rust Guardit™.

Page 45

G1022 Series Contractor Saws -43-

G1022SM AND Z WIRING DIAGRAM

Page 46

-44- G1022 Series Contractor Saws

G1022ZF, ZFX AND PRO WIRING DIAGRAM

Page 47

G1022 Series Contractor Saws -45-

The following pages contain general machine data, parts diagrams/lists, a troubleshooting guide and Warranty/Return information for your Model G1022 Series.

If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call our Service Department. Our trained service technicians will be glad to help you.

If you have comments dealing specifically with this manual, please write to our Bellingham,

Washington location using the address in Section

3 Introduction.

We have included some important safety measures that are essential to this machine’s operation. While most safety measures are generally universal, each workshop is different and safety rules should be considered as they apply to your specific situation.

We recommend you keep a copy of our current catalog for complete information regarding warranty and return policy. If you need additional technical information relating to this machine, or if you need general assistance or replacement parts, please contact the Service Department list-

ed in Section 3 Introduction.

Additional information sources are necessary to realize the full potential of this machine. Trade journals, woodworking magazines, and your local library are good places to start.

SECTION 8: CLOSURE

The Model G1022 Series was specifically designed for wood cutting operations. DO NOT MODIFY AND/OR USE THIS MACHINE FOR ANY OTHER PURPOSE. Modifications or improper use of this tool will void the warranty. If you are confused about any aspect of this machine, DO NOT use it until all your questions have been answered or serious personal injury may occur.

Like all power tools, there is danger associated with the Model G1022 Series. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this tool with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

Operating this equipment creates the potential for flying debris to cause eye injury. Always wear safety glasses or goggles when operating equipment. Everyday glasses or reading glasses only have impact resistant lenses, they are not safety glasses. Be certain the safety glasses you wear meet the appropriate standards of the American National Standards Institute (ANSI).

Page 48

-46- G1022 Series Contractor Saws

Design Type ......................................................................................................Floor Model

Overall Dimensions:

Table Height ............................................................................................................37"

Table Size ........................................................................................27

⁄8" D x 201⁄8" W

Size With Extension Wings ..............................................................27

⁄8" D x 405⁄8" W

With Wings and Fence Rails ..................................................................48" W x 44" D

Miter Gauge T-Slot ............................................................................................

⁄8" x 3⁄4"

Weight (Net) ......................................................................................................240 lbs.

Weight (Shipping)..............................................................................................250 lbs.

Box # 1 Size..........................................................................37

⁄2" L x 23" W x 181⁄2" H

Box # 2 Size ................................................................................46" L x 3" W x 1

⁄2" H

Footprint ........................................................................................................21" x 25"

Construction:

Table ................................................................................................Ground Cast Iron

Stand ..................................................................................................Pre-formed Steel

Miter Gauge ........................................................................................Aluminum ⁄ Steel

Trunnions ........................................................................................................Cast Iron

Bearings............................................................Shielded and Lubricated Ball Bearings

Fence .............................. Single Lever, Front & Rear Locking w/ Micro Adjust Knob

Rails ..........................................................................44" x 1

⁄8

" Chrome Plated Tubing

Guard ........................................................................................Steel and Clear Plastic

Wings ............................................................................................Formed Sheet Steel

Cutting Capacity:

Maximum Blade Diameter ........................................................................................10"

Maximum Depth of Cut at 90° ................................................................................3

⁄8"

Blade Tilt ....................................................................................................0°-45° Right

Maximum Depth of Cut at 45° ................................................................................2

⁄8"

Maximum Rip to Right of Blade (Standard)..............................................................24"

Maximum Rip to Right of Blade (Optional Extension Rails) ....................................48"

Maximum Rip to Left of Blade ..................................................................................11"

Distance from Front of Table to Center of Blade ....................................................17"

Distance from Front of Table to Front of Blade........................................................12"

Maximum Width of Dado Cut ..................................................................................

⁄16"

Motor:

Type ............................................................................TEFC Capacitor Start Induction

Horsepower .................................................................................................... 1

⁄2 H.P.

Phase / Cycle ..............................................................................Single Phase ⁄ 60 HZ

Voltage..........................................................................................................110 ⁄ 220V

Prewired ................................................................................................................110V

Amps ..................................................................................................................16 ⁄ 8A

Hertz and R.P.M.............................................................................60Hz ⁄ 3450 R.P.M.

Power Transfer ..............................................................................................Belt Drive

Switch ..........................................................................................ON/OFF Push Button

Arbor:

Dimensions......................................................................................................

⁄8" x 11⁄4"

Speed ......................................................................................................4,700 R.P.M.

Features:

........................................Includes Table Inserts for Standard Blade and Dado Blade

Specifications, while deemed accurate, are not guaranteed.

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

MACHINE DATA

SHEET

GRIZZLY MODEL G1022SM 10'' TABLE SAW

Page 49

G1022SM

Page 50

G1022SM

Page 51

G1022SM

Page 52

-50- G1022 Series Contractor Saws

REF PART # DESCRIPTION

1 P1022001 TABLE INSERT 1A

P1022001-A

DADO INSERT 2 PSS04M SETSCREW M6-1.0 x 12 3 P1022Z003A STAND LEG 3-1 P1022003-1 FOOT 3-2 PB32M HEX BOLT M10-1.5 x 25 3-3 PN02M HEX NUT M10-1.5 4 P1022004 TABLE 5 P1022SM005 SHEET METAL WING 6 PW04M FLAT WASHER 10MM 7 PB01M HEX BOLT M10-1.5 x 30 8 P1022008 FRONT GUIDE RAIL 9 P1022009 REAR GUIDE RAIL 10 P1022010 SPECIAL RAIL BOLT 10-1 PW04M FLAT WASHER 10MM 10-2 PN02M HEX NUT M10-1.5 11 P1022011 RAIL SPACER 12 P1022012 GUIDE RAIL PLUG 13 P1022013 CABINET 14 P1022014 GEAR BRACKET 15 PB03M HEX BOLT M8-1.25 x 16 16 PW01M FLAT WASHER 8MM 17 PN03M HEX NUT M8-1.25 18 P1022018 TILTING SCALE 19 P1022SM019 LOGO PLATE 20 PB03M HEX BOLT M8-1.25 x 16 21 PW01M FLAT WASHER 8MM 22 P1022022 MITER BODY 24 PN04M HEX NUT M4-0.7 25 PS01M PHLP HD SCR M4-0.7 x 18 26 P1022026 HAND KNOB 27 P1022SM027 FIBER WASHER 29 P1022029 MITER BAR 29-1

P1022029-1

T-SLOT WASHER 29-2 PFH04M FLAT HD SCR M6-1.0 x 8 30 P1022030 ANGLE POINTER 31 PSS02M SETSCREW M6-1.0 x 6 33 P1022033 STOP LINK 35 PCB01M CARR BOLT M8-1.25x20 35-1 PN03M HEX NUT M8-1.25 35-2 PW01M FLAT WASHER 8MM 37 P1022037 WIDTH POINTER 38 P1022038 FENCE ADJUSTER 39 P1022Z039 FRONT CLAMP

40 P1022040 ECCENTRIC 41 P1022041 SHAFT FOR ECCENTRIC 42 P1022042 SHAFT FOR CLAMP 43 P1022043 LOCK LEVER 44-1 P1022044-1 PINION W/ KNOB 45 P1022045 CLAMP SHOE 46 P1022046 ADJUSTING BOLT 47 P1022047 SHAFT BUSHING 48 PSS02M SET SCREW M6-1.0 x 6 49 P1022049 SPRING 50 P1022050 HAND KNOB 51 P1022051 SPRING 52 PB03M HEX BOLT M8-1.25 x 16 53 PW01M FLAT WASHER 8MM 54 PN03M HEX NUT M8-1.25 55 PB06M HEX BOLT M8-1.25 x 12 56 PW01M FLAT WASHER 8MM 57 P1022057 BLOCK 58 P1022058 PIN 59 P1022059 SPRING 60 P1022060 CLAMP HOOK 61 P1022061 LEVER 62 P1022062 LOCK LINK 63 PS05M PHLP HD SCR M5-0.8 x 8 64 P1022064 FENCE 73C P1022073C SPLITTER 74 PRP20M ROLL PIN 4 x 22 75 P1022075 BRACKET 77 PB03M HEX BOLT M8-1.25 x 16 78 PW01M FLAT WASHER 8MM 79 PB02M HEX BOLT M6-1.0 x 12 80 PW03M FLAT WASHER 6MM 83 P1022083 HANDLE 85 P1022085 KNOB 87 P1022087 HANDWHEEL 88-1 P1022088-1 POINTER ASSEMBLY 89 PSS03M SETSCREW M6-1.0 x 8 90 P1022090 FRONT BRACKET 91 PW01M FLAT WASHER 8MM 92 PSB13M CAP SCREW M8-1.25x30 93 P1022093 ANGLE WORM SHAFT 95 P1022095 COLLAR 96 PSS02M SETSCREW M6-1.0 x 6

G1022SM PARTS LIST

Page 53

G1022 Series Contractor Saws -51-

REF PART # DESCRIPTION REF PART # DESCRIPTION

97 PRP02M ROLL PIN 3 x 16 98 PN05M HEX NUT M16-1.5 99 P1022090 FRONT TRUNNION 100 PRP06M ROLL PIN 5 X 24 101 PSS04M SET SCR M6 - 1.0 x 12 102 P1022102 WAVY WASHER 103 PW03M FLAT WASHER 6MM 104 PB08M HEX BOLT M6-1.0 x 20 105 PB10M HEX BOLT M6-1.0 x 25 106 PN01M HEX NUT M6-1.0 107 P1022107 SET PLATE 108 P1022108 LINKING BAR 109 P1022109 SPACER 110 P1022110 ECCENTRIC SLEEVE 111 P1022111 WORM SHAFT 112 P1022112 SPACER 113 P1022113 ARBOR BRACKET 114 P1022114 ARBOR BRACKET PIN 115 P1022115 ARBOR NUT 116 P1022116 FLANGE 118 P1022118 BLADE ARBOR 120 P6203 BEARING 6203-2RS 122 PK01M KEY 5 x 5 x 22MM 123 P1022123 WORM 124 P1022124 HEX NUT M17 125 P1022125 SPINDLE PULLEY

125-1 P1022125-1

MOTOR PULLEY 126 PSS03M SETSCREW M6-1.0 x 12 127 P1022127 REAR TRUNNION 128 P1022128 REAR BRACKET 129 P1022129 MOTOR BRACKET 130 PSS04M SETSCREW M6-1.0 x 12 131 P1022131 MOTOR PLATE ROD 132 P1022132 MOTOR PLATE 133 PB07M HEX BOLT M8-1.25 x 25 134 PW01M FLAT WASHER 8MM 135 PLW06 LOCK WASHER

⁄8" 136 PN03M HEX NUT M8-1.25 137 PN05M HEX NUT M16-1.5 138 P1022138 SHAFT 139 P1022139 BRACKET 140 PB26M HEX BOLT M8-1.25 x 30

141 PB03M HEX BOLT M8-1.25 x 16 142 P1022142 CONNECTING PLATE 143 PN03M HEX NUT M8-1.25 144 PW01M FLAT WASHER 8MM 145 P1022145A SWITCH BRACKET 146 P1022146 SWITCH 147

PWRCRD110S

POWER CORD

147-1 PWRCRD110L

MOTOR CORD 148 P1022148 SPANNER WRENCH 149 P1022149 PULLEY GUARD BRACKET 150 PB10 HEX BOLT

⁄4"-20 x 2" 152 P1022152 SLEEVE 153 P1022153 PULLEY COVER 154 PWN02 WING NUT

⁄4"-20

155 P1022Z155 UPPER BRACKET - LONG

155-1 P1022Z155-1

UPPER BRACKET - SHORT

155-2 P1022Z155-2

LOWER BRACKET - SHORT

155-3 P1022Z155-3

LOWER BRACKET - LONG 156 P1022156 WIRE CLAMP 157 PS08M PHLP HD SCR M5-0.8 x 12 158 PN06M HEX NUT M5-0.8 159 PVA43 V-BELT A-43 160 G2535 MOTOR 1

⁄2 H.P.

161 P1022161 STRAIN RELIEF

(Not Shown)

162 P1022162 SUPPORTING ARM 163 P1022163 RETAINER 164 P1022164 PAWL 166 P1022Z166 PIN 167 P1022167 SPACER 171 PB47M HEX BOLT M6-1.0 x 40 173 P1022Z173 PIVOT PIN 174 P1022Z174 GUARD 175 P1022Z175 RETAINER 176 P1022068 SPRING 179 PLN03M LOCK NUT M6-1.0 180 PN02M HEX NUT M10-1.5 181 P1022181 SWITCH GUARD 182 PS02M PHLP HD SCR M4-0.7 X 12 183 PB39M HEX BOLT M6-1.0 x 50 250 P1022Z250 CLAMP 251 PS05M PHLIP HD SCR M5-0.8 X 8 252 P1022Z252 SPRING 325 P1022SM325 WARNING LABEL 326 P1022SM326 ELECTRICITY LABEL 327 P1022SM327 SAFETY GLASSES LABEL 328 P1022SM328 MACHINE ID LABEL 329 P1022SM329 BLADE GUARD LABEL

G1022SM PARTS LIST

Page 54

-52- G1022 Series Contractor Saws

Design Type ......................................................................................................Floor Model

Overall Dimensions:

Table Height ............................................................................................................37"

Table Size ........................................................................................27

⁄8" D x 201⁄8" W

Table Size With Extension Wings ....................................................27

⁄8" D x 405⁄8" W

Table With Wings and Fence Rails ........................................................48" W x 44" D

Miter Gauge T-Slot ............................................................................................

⁄8" x 3⁄4"

Weight (Net) ......................................................................................................240 lbs.

Weight (Shipping)..............................................................................................250 lbs.

Box # 1 Size ............................................................................36" L x 18

⁄2" W x 25" H

Box # 2 Size ..................................................................................46" L x 3" W x 2" H

Box # 3 Size ................................................................................12" L x 12" W x 5" H

Footprint ........................................................................................................21" x 25"

Construction:

Table ................................................................................................Ground Cast Iron

Stand ..................................................................................................Pre-formed Steel

Miter Gauge ........................................................................................Aluminum ⁄ Steel

Trunnions ........................................................................................................Cast Iron

Bearings............................................................Shielded and Lubricated Ball Bearings

Fence ..............................Single Lever ; Front & Rear Locking w/ Micro Adjust Knob;

..............................................................Heavy Extruded Aluminum with Tee Slot Top

Rails ..........................................................................44" x 1

⁄8" Chrome Plated Tubing

Guard ........................................................................................Steel and Clear Plastic

Wings..............................................................Ground Cast Iron, Open Ribbed Design

Cutting Capacity:

Maximum Blade Diameter ........................................................................................10"

Maximum Depth of Cut at 90° ................................................................................3

⁄8"

Blade Tilt ....................................................................................................0°-45° Right

Maximum Depth of Cut at 45° ................................................................................2

⁄8"

Maximum Rip to Right of Blade (Standard)..............................................................24"

Maximum Rip to Right of Blade (Optional Extension Rails) ....................................48"

Maximum Rip to Left of Blade ..................................................................................11"

Distance from Front of Table to Center of Blade ....................................................17"

Distance from Front of Table to Front of Blade........................................................12"

Maximum Width of Dado Cut ..................................................................................

⁄16"

Motor:

Type ............................................................................TEFC Capacitor Start Induction

Horsepower .................................................................................................... 1

⁄2 H.P.

Phase / Cycle ..............................................................................Single Phase ⁄ 60 HZ

Voltage..........................................................................................................110 ⁄ 220V

Prewired ................................................................................................................110V

Amps ..................................................................................................................16 ⁄ 8A

Hertz and R.P.M.............................................................................60Hz ⁄ 3450 R.P.M.

Power Transfer ..............................................................................................Belt Drive

Switch ..........................................................................................ON/OFF Push Button

Arbor:

Dimension........................................................................................................

⁄8" x 11⁄4"

Speed ......................................................................................................4,700 R.P.M.

Features:

........................................Includes Table Inserts for Standard Blade and Dado Blade

Specifications, while deemed accurate, are not guaranteed.

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

GRIZZLY MODEL G1022Z TABLE SAW

MACHINE DATA

SHEET

Page 55

G1022Z

Page 56

G1022Z

Page 57

G1022Z

Page 58

-56- G1022 Series Contractor Saws

REF PART # DESCRIPTION

41 P1022041 SHAFT FOR ECCENTRIC 42 P1022042 SHAFT FOR CLAMP 43 P1022Z043 LOCK LEVER 44-1

P1022044-1

PINION W/ KNOB 45 P1022045 CLAMP SHOE 46 P1022046 ADJUSTING BOLT 47 P1022047 SHAFT BUSHING 48 PSS02M SET SCR M6-1.0 x 6 49 P1022049 SPRING 51 P1022051 SPRING 52 PB03M HEX BOLT M8-1.25 x 16 53 PW01M FLAT WASHER 8MM 54 PN03M HEX NUT M8-1.25 55 PSB52M CAP SCR M8-1.25 x 10 56 PW01M FLAT WASHER 8MM 57 P1022057 BLOCK 58 P1022058 PIN 59 P1022059 SPRING 60 P1022060 CLAMP HOOK 61 P1022061 LEVER 62 P1022062 LOCK LINK 63 PS05M PHLP HD SCR M5-0.8 x 8 64 P1022Z064 FENCE 73C P1022073C SPLITTER 74 PRP20M ROLL PIN 4 x 22 75 P1022075 BRACKET 77 PB03M HEX BOLT M8-1.25 x 16 78 PW01M FLAT WASHER 8MM 79 PB02M HEX BOLT M6-1.0 x 12 80 PW03M FLAT WASHER 6MM 83 P1022083 HANDLE 85

P1022085

KNOB 87 P1022087 HANDWHEEL 88-1

P1022088-1

REF PART # DESCRIPTION

1 P1022001 TABLE INSERT 1A

P1022001-A

DADO INSERT 2 PSS04M SETSCREW M6-1.0 x 12 3A P1022Z003A STAND LEG 3-1

P1022003-1

FOOT 3-2

PB32M

HEX BOLT M10-1.5 x 25 3-3 PN02M HEX NUT M10-1.5 4 P1022004 TABLE 5 G1193 EXTENSION WING 6 PW04M FLAT WASHER 10MM 7 PB01M HEX BOLT M10-1.5 x 30 8 P1022Z008 FRONT GUIDE RAIL 9 P1022009 REAR GUIDE RAIL 10 P1022010 SPECIAL RAIL BOLT 10-1 PW04M FLAT WASHER 10MM 10-2 PN02M HEX NUT M10-1.5 11 P1022011 RAIL SPACER 12 P1022012 GUIDE RAIL PLUG 13 P1022013 CABINET 14 P1022014 GEAR BRACKET 15 PB03M HEX BOLT M8-1.25 x 16 16 PW01M FLAT WASHER 8MM 17 PN03M HEX NUT M8-1.25 18 P1022018 TILTING SCALE 19 P1022SM019 LOGO PLATE 20 PB03M HEX BOLT M8-1.25 x 16 21 PW01M FLAT WASHER 8MM 22 P1022Z022 MITER BODY 24 PN04M HEX NUT M4-0.7 25 PS01M PHLP HD SCR M4 - 0.7 x 18 26 P1022026 HAND KNOB 27

P1022SM027

FIBER WASHER 29 P1022029 MITER BAR 29-1

P1022029-1

T-SLOT WASHER 29-2 PFH04M FLAT HD SCR M6-1.0 x 8 30 P1022030 ANGLE POINTER 31 PSS02M SETSCREW M6-1.0 x 6 33 P1022033 STOP LINK 35 PCB01M CARR. BOLT M8-1.25 x 20 35-1 PN03M HEX NUT M8-1.25 35-2 PW01M FLAT WASHER 8MM 37 P1022Z037 WIDTH POINTER 38 P1022038 FENCE ADJUSTER 39 P1022Z039 FRONT CLAMP 40 P1022040 ECCENTRIC

G1022Z PARTS LIST

Page 59

G1022 Series Contractor Saws -57-

REF PART # DESCRIPTION

100 PRP06M ROLL PIN 5 X 24 101 PSS04M SET SCR M6 - 1.0 x 12 102 P1022102 WAVY WASHER 103 PW03M FLAT WASHER 6MM 104 PB08M HEX BOLT M6-1.0 x 20 105 PB10M HEX BOLT M6-1.0 x 25 106 PN01M HEX NUT M6-1.0 107 P1022107 SET PLATE 108 P1022108 LINKING BAR 109 P1022109 SPACER 110 P1022110 ECCENTRIC SLEEVE 111 P1022111 WORM SHAFT 112 P1022112 SPACER 113 P1022113 ARBOR BRACKET 114 P1022114 ARBOR BRACKET PIN 115 P1022115 ARBOR NUT 116 P1022116 FLANGE 118 P1022118 BLADE ARBOR 120 P6203 BEARING 6203-2RS 122 PK01M KEY 5 x 5 x 22M 123 P1022123 WORM 124 P1022124 HEX NUT M17 125 P1022125 SPINDLE PULLEY 125-1

P1022125-1

⁄8" 136 PN03M HEX NUT M8-1.25 137 PN05M HEX NUT M16-1.5 138 P1022138 SHAFT 139 P1022139 BRACKET 140 PB26M HEX BOLT M8-1.25 x 30 141 PB03M HEX BOLT M8-1.25 x 16 142 P1022142 CONNECTING PLATE 143 PN03M HEX NUT M8-1.25 144 PW01M FLAT WASHER 8MM

145 P1022145A SWITCH BRACKET 146 P1022146 SWITCH 147

PWRCRD110S

POWER CORD

147-1

PWRCRD110L

MOTOR CORD 148 P1022148 SPANNER WRENCH 149 P1022149 PULLEY GUARD BRACKET 150 PB10 HEX BOLT

⁄4"-20 x 2" 152 P1022152 SLEEVE 153 P1022153 PULLEY COVER 154 PWN02 WING NUT

⁄4"-20 155 P1022Z155 UPPER BRACKET - LONG 155-1 P1022Z155-1 UPPER BRACKET - SHORT 155-2 P1022Z155-2 LOWER BRACKET - SHORT 155-3 P1022Z155-3 LOWER BRACKET - LONG 156 P1022156 WIRE CLAMP 157 PS08M PHLP HD SCR M5-0.8 x 12 158 PN06M HEX NUT M5-0.8 159 PVA43 V-BELT A-43 160 G2535 MOTOR 1

⁄2 H.P. 161 P1022Z161 STRAIN RELIEF (Not Shown) 162 P1022Z162 SUPPORTING ARM 163 P1022Z163 RETAINER 164 P1022069 PRAWL 166 P1022Z166 PIN 167 P1022164 SPACER 171 PB47M HEX BOLT M6-1.0 x 40 173 P1022Z173 PIVOT PIN 174 P1022Z174 GUARD 175 P1022Z175 RETAINER 176 P1022068 SPRING 179 PLN03M LOCK NUT M6-1.0 180 PN02M HEX NUT M10-1.5 181 P1022Z181 SWITCH GUARD 182 PS02M PHLP HD SCR M4-0.7 X 12 183 PB39M HEX BOLT M6-1.0 x 50 185 PN01M HEX NUT M6-1.0 186 G3121 SCALE 187 P1022Z187 SPACER 188 PFH08M FLAT HD SCR M8-1.25 x 12 250 P1022Z250 CLAMP 251 PS05M PHLIP HD SCR M5-0.8 X 8 252 P1022Z252 SPRING W/ CLIP 325

P1022SM325

WARNING LABEL

326

P1022SM326

ELECTRICITY LABEL

327

P1022SM327

SAFETY GLASSES LABEL

328

P1022Z328

MACHINE ID LABEL

329

P1022SM329

BLADE GUARD LABEL

G1022Z PARTS LIST

Page 60

-58- G1022 Series Contractor Saws

Design Type ......................................................................................................Floor Model

Overall Dimensions:

Table Height ............................................................................................................37"

Table Size ........................................................................................27

⁄8" D x 201⁄8" W

Table Size With Extension Wings ....................................................27

⁄8" D x 405⁄8" W

Overall Dimensions – With Wings and Fence Rails ............................50" D x 52

⁄2" W

Miter Gauge T-Slot ............................................................................................

⁄8" x 3⁄4"

Blade Tilt ....................................................................................................0°-45° Right

Weight (Net) ......................................................................................................325 lbs.

Weight (Shipping)..............................................................................................340 lbs.

Box # 1 Size (Base)..............................................................37

⁄2" L x 22" W x 221⁄2" H

Box # 2 Size (Fence) ................................................................49" L x 15

⁄2" W x 9" H

Box # 3 Size (Accessories) ..........................................................14" L x 14" W x 6" H

Box # 4 Size (Motor) ..............................................................10

⁄4" L x 16" W x 93⁄4" H

Footprint ........................................................................................................21" x 25"

Construction:

Table ................................................................................................Ground Cast Iron

Stand ..................................................................................................Pre-formed Steel

Miter Gauge ......................................................Cast Iron ⁄ Steel; Adjusts for Side Play

Trunnions ........................................................................................................Cast Iron

Bearings............................................................Shielded and Lubricated Ball Bearings

Fence ................................................................................................Shop Fox

Fence

Guard ........................................................................................Steel and Clear Plastic

Wings..............................................................Ground Cast Iron; Open Ribbed Design

Cutting Capacity:

Maximum Blade Diameter ........................................................................................10"

Maximum Depth of Cut at 90° ................................................................................3

⁄8"

Maximum Depth of Cut at 45° ................................................................................2

⁄8"

Maximum Rip to Right of Blade (Standard)..............................................................25"

Maximum Rip to Right of Blade (Optional Extension Rails) ....................................48"

Maximum Rip to Left of Blade ..................................................................................11"

Distance from Front of Table to Center of Blade ..................................................17

⁄4"

Distance from Front of Table to Front of Blade ....................................................12

⁄2"

Maximum Width of Dado Cut ..................................................................................

⁄16"

Motor: ZF ZFX PRO

Type...................................................TEFC Capacitor Start Induction............................

Horsepower..............................1

⁄2 H.P....................2 H.P....................2 H.P..................

Phase / Cycle................................................Single Phase ⁄ 60 HZ.................................

Voltage................................................................110 ⁄ 220V...........................................

Prewired.....................................110V......................220V.....................220V.................

Amps........................................17 ⁄ 8.5A..................26 / 13A..............26 / 13A...............

R.P.M....................................................................3450 R.P.M........................................

Power Transfer.......................................Power Twist

Link Belt Drive...........................

Switch...........................................................ON/OFF Push Button.................................

Arbor:

Dimension........................................................................................................

⁄8" x 11⁄4"

Speed ......................................................................................................4,700 R.P.M.

Features:

........................................Includes Table Inserts for Standard Blade and Dado Blade

......................................U.S.A. Motor, 4" Ported Dust Hood, Link Belt, Rail Mounted Switch

Specifications, while deemed accurate, are not guaranteed.

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

GRIZZLY MODEL G1022ZF/ZFX/PRO TABLE SAW

MACHINE DATA

SHEET

Page 61

G1022ZF/ZFX/PRO



Page 62

G1022ZF/ZFX/PRO

Page 63

G1022ZF/ZFX/PRO

Page 64

-62- G1022 Series Contractor Saws

REF PART # DESCRIPTION

79 PB02M HEX BOLT M6-1.0 x 12 80 PW03M FLAT WASHER 6MM 83 P1022083 HANDLE 85

P1022085

KNOB 87 P1022087 HANDWHEEL 88-1

P1022088-1

POINTER ASSEMBLY 89 PSS03M SETSCREW M6-1.0 x 8 90 P1022090 FRONT BRACKET 91 PW01M FLAT WASHER 8MM 92 PSB13M CAP SCR M8-1.25 x 30 93 P1022093 ANGLE WORM SHAFT 95 P1022095 COLLAR 96 PSS02M SETSCREW M6-1.0 x 6 97 PRP02M ROLL PIN 3 x 16 98 PN05M HEX NUT M16-1.5 99 P1022099 FRONT TRUNNION 100 PRP06M ROLL PIN 5 X 24 101 PSS04M SET SCR M6 - 1.0 x 12 102 P1022102 WAVY WASHER 103 PW03M FLAT WASHER 6MM 104 PB08M HEX BOLT M6-1.0 x 20 105 PB10M HEX BOLT M6-1.0 x 25 106 PN01M HEX NUT M6-1.0 107 P1022107 SET PLATE 108 P1022108 LINKING BAR 109 P1022109 SPACER 110 P1022110 ECCENTRIC SLEEVE 111 P1022111 WORM SHAFT 112 P1022112 SPACER 113 P1022113 ARBOR BRACKET 114 P1022114 ARBOR BRACKET PIN 115 P1022115 ARBOR NUT 116 P1022116 FLANGE 118 P1022118 BLADE ARBOR 120 P6203 BEARING 6203-2RS 122 PK01M KEY 5 x 5 x 22M 123 P1022123 WORM 124 P1022124 HEX NUT M17 125 P1022125 SPINDLE PULLEY

125-1

P1022125-1 MOTOR PULLEY 126 PSS03M SETSCREW M6-1.0 x 12 127 P1022127 REAR TRUNNION 128 P1022128 REAR BRACKET 129 P1022129 MOTOR BRACKET 130 PSS04M SETSCREW M6-1.0 x 12 131 P1022131 MOTOR PLATE ROD 132 P1022132 MOTOR PLATE 133 PB07M HEX BOLT M8-1.25 x 25 134 PW01M FLAT WASHER 8MM

REF PART # DESCRIPTION

1 P1022ZF001 TABLE INSERT 1A P1022001-A DADO INSERT 2 PSS04M SETSCREW M6-1.0 x 12 3A P1022Z003A STAND LEG 3-1 P1022003-1 FOOT 3-2 PB32M HEX BOLT M10-1.5 x 25 3-3 PN02M HEX NUT M10-1.5 4 P1022ZF004 TABLE 5 G1193 EXTENSION WING 6 PW04M FLAT WASHER 10MM 7 PB01M HEX BOLT M10-1.5 x 30 9 P1022ZF009 SPECIAL SCR 10 P1022ZF010 SPECIAL SCR 11 P1022ZF011 RUBBER GROMMET 12 P1022ZF012 SWITCH CORD PLATE 13 P1022013 CABINET 14 P1022014 GEAR BRACKET 15 PB03M HEX BOLT M8-1.25 x 16 16 PW01M FLAT WASHER 8MM 17 PN03M HEX NUT M8-1.25 18 P1022018 TILTING SCALE 19

P1022SM019

PLATE LOGO 20 PB03M HEX BOLT M8-1.25 x 16 21 PW01M FLAT WASHER 8MM 22 P1022022 MITER BODY 24 PN04M HEX NUT M4-0.7 25 PS01M PHLP HD SCR M4 - 0.7 x 18 26 P1022026 HAND KNOB 27

P1022SM027

FIBER WASHER 29

P1022ZF029

ADJUSTABLE MITER BAR 29-1

P1022029-1

⁄8" 37 PW03 LOCK WASHER #10 38 PN25 HEX NUT 10-24 52 PB03M HEX BOLT M8-1.25 x 16 53 PW01M FLAT WASHER 8MM 54 PN03M HEX NUT M8-1.25 73C P1022073C SPLITTER 74 PRP20M ROLL PIN 4 x 22 75 P1022075 BRACKET 77 PB03M HEX BOLT M8-1.25 x 16 78 PW01M FLAT WASHER 8MM

G1022ZF/ZFX/PRO PARTS LIST

Page 65

G1022 Series Contractor Saws -63-

REF PART # DESCRIPTION

252 P1022Z252 SPRING 325

P1022SM325

WARNING LABEL

326

P1022SM326

ELECTRICITY LABEL

327

P1022SM327

SAFETY GLASSES LABEL

328

P1022ZF328 MACHINE ID LABEL G1022ZF

328

P1022ZFX328 MACHINE ID LABEL G1022ZFX

328

P1022PRO328

MACHINE ID LABEL G1022PRO

329

P1022SM329

BLADE GUARD LABEL

REF PART # DESCRIPTION

135 PLW06 LOCK WASHER 5⁄8" 136 PN03M HEX NUT M8-1.25 137 PN05M HEX NUT M16-1.5 138 P1022138 SHAFT 139 P1022139 BRACKET 140 PB26M HEX BOLT M8-1.25 x 30 141 PB03M HEX BOLT M8-1.25 x 16 142 P1022142 CONNECTING PLATE 143 PN03M HEX NUT M8-1.25 144 PW01M FLAT WASHER 8MM 145

P1022ZF145

SWITCH L-BRACKET

146

P1022ZF146

SWITCH

147

PWRCRD110S

POWER CORD

147-1

PWRCRD110L

MOTOR CORD 148 P1022148 SPANNER WRENCH 149 P1022149 PULLEY GUARD BRACKET 150 PB10 HEX BOLT

⁄4"-20 x 2" 152 P1022152 SLEEVE 153 P1022153 PULLEY COVER 154 PWN02 WING NUT

⁄4"-20 155 P1022Z155 UPPER BRACKET - LONG 155-1

P1022Z155-1

UPPER BRACKET - SHORT

155-2

P1022Z155-2

LOWER BRACKET - SHORT

155-3

P1022Z155-3

LOWER BRACKET - LONG 156 P1022156 WIRE CLAMP 157 PS08M PHLP HD SCR M5-0.8 x 12 158 PN06M HEX NUT M5-0.8 159

P1022ZF159

POWER TWIST BELT 160A G5009 1.5 HP USA MOTOR 160B G4192 2.0 HP USA MOTOR 161 P1022161 STRAIN RELIEF (Not Shown) 162 P1022Z162 SUPPORTING ARM 163 P1022Z163 RETAINER 164 P1022069 PRAWL 166 P1022Z166 PIN 167 P1022164 SPACER 171 PB47M HEX BOLT M6-1.0 x 40 173 P1022Z173 PIVOT PIN 174 P1022Z174 GUARD 175 P1022Z175 RETAINER 176 P1022068 SPRING 179 PLN03M LOCK NUT M6-1.0 180 PN02M HEX NUT M10-1.5 182 PS02M PHLP HD SCR M4-0.7 X 12 183 PB39M HEX BOLT M6-1.0 x 50 189 P1022ZF189 DUST PORT ADAPTER 190 P1022ZF190 DUST PORT 250 P1022Z250 CLAMP 251 PS05M PHLIP HD SCR M5-0.8 X 8

G1022ZF/ZFX/PRO PARTS LIST

Page 66

-64- G1022 Series Contractor Saws

SYMPTOM

Motor will not start.

Motor will not start; fuses or circuit breakers blow.

Motor overheats.

Motor stalls (resulting in blown fuses or tripped circuit).

Machine slows when operating.

Loud, repetitious noise coming from machine.

Blade is not square w/miter slot or fence is not square to blade.

Fence hits table top when sliding on to the table.

Blade does not reach 90°.

Blade hits insert at 45°.

Blade won’t go beneath table surface.

Hand wheels won’t turn.

POSSIBLE CAUSE

1. Low voltage.

2. Open circuit in motor or loose connections.

1. Short circuit in line cord or plug.

2. Short circuit in motor or loose connections.

3. Incorrect fuses or circuit breakers in power line.

1. Motor overloaded.

2. Air circulation through the motor restricted.

1. Short circuit in motor or loose connections.

2. Low voltage.

3. Incorrect fuses or circuit breakers in power line.

4. Motor overloaded.

Applying too much pressure to workpiece.

1. Pulley setscrews or keys are missing or loose.

2. Motor fan is hitting the cover.

3. V-belts are defective

1. Blade is warped.

2. Table top is not parallel to blade.

3. Fence is not parallel to blade.

1. Front rail is bolted too low on the table.

2. Rear rail is bolted too low on the table.

1. 90° stop bolt is out of adjustment.

2. Pointer bracket is hitting before the blade reaches 90°.

1. Hole in insert is inadequate.

2. Table out of alignment.

3. Blade position is incorrect.

Table top too low.

1. Hand wheel key is inserted too far.

2. Bullets are wedged.

3. Roll pin or setscrew in worm gear is contacting geared trunnion.

CORRECTIVE ACTION

1. Check power line for proper voltage.

2. Inspect all lead connections on motor for loose or open connections.

1. Inspect cord or plug for damaged insulation and shorted wires.

2. Inspect all connections on motor for loose or shorted terminals or worn insulation.

3. Install correct fuses or circuit breakers.

1. Reduce load on motor.

2. Clean out motor to provide normal air circulation.

1. Inspect connections on motor for loose or shorted terminals or worn insulation.

2 Correct the low voltage conditions.

3. Install correct fuses or circuit breakers.

4. Reduce load on motor.

Feed workpiece slower.

1. Inspect keys and setscrews. Replace or tighten if necessary.

2. Tighten fan or shim cover.

3. Replace V-belts. See Maintenance.

1. Replace blade.

2. Make table parallel to blade. See Adjustments.

3. Make fence parallel to blade. See Adjustments.

1. Raise front rail.

2. Raise rear rail.

1. Adjust 90° stop bolt. See Adjustments.

2. File down the right side of the pointer bracket until the blade can reach 90°.

1. File or mill the hole in the insert.

2. Align table. See Adjustments.

3. Adjust blade position. See Adjustments.

Raise table top w/washers.

1. Remove hand wheel and adjust key.

2. Remove hand wheel and adjust bullets.

3. Inspect roll pins and setscrews in the worm gear. Tighten if necessary.

TROUBLESHOOTING GUIDE

Disconnect power to the machine when performing any maintenance or repairs. Failure to do this may result in serious personal injury.

Page 67

G1022 Series Contractor Saws -65-

CUT HERE TO

PUSH

⁄2'' GRID

⁄2'' WOOD

⁄4'' WOOD

NOTCH TO HELP

PREVENT HAND

FROM SLIPPING

CUT HERE TO

LESS THAN WIDTH OF

MAT'L TO BE CUT

CAUTION

USE ONLY GOOD

STRONG WOOD OR

PLYWOOD

PUSH STICK

MAKE FROM

WOOD OR THICKNESS

⁄2'' OR

⁄4''

Page 68

-66- G1022 Series Contractor Saws

10. Which benchtop tools do you own? Check all that apply.

___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw ___Disc/Belt Sander ___Spindle/Belt Sander ___Mini Jointer

___Other__________________________________________________

11. How many of the machines checked above are Grizzly? ____________

12. Which portable/hand held power tools do you own? Check all that apply.

___Belt Sander ___Orbital Sander ___Biscuit Joiner ___Palm Sander ___Circular Saw ___Portable Planer ___Detail Sander ___Saber Saw ___Drill/Driver ___Reciprocating Saw ___Miter Saw ___Router

___Other__________________________________________________

13. What machines/supplies would you like Grizzly Industrial to carry?

__________________________________________________________

14. What new accessories would you like Grizzly Industrial to carry?

__________________________________________________________

15. What other companies do you purchase your tools and supplies from?

__________________________________________________________

16. Do you think your purchase represents good value?

___Yes ___No

17. Would you recommend Grizzly Industrial to a friend?

___Yes ___No

18. Would you allow us to use your name as a reference for Grizzly customers

in your area? Note: We never use names more than three times.

___Yes ___No

19. Comments:_________________________________________________

__________________________________________________________

1. How did you learn about us?

___Advertisement ___Friend ___Catalog ___Card Deck ___World Wide Web

___Other__________________________________________________

2. Which of the following magazines do you subscribe to.

___American Woodworker ___Practical Homeowner ___Cabinetmaker ___Shop Notes ___Family Handyman ___Today’s Homeowner ___Fine Homebuilding ___WOOD ___Fine Woodworking ___Wooden Boat ___Home Handyman ___Woodshop News ___Journal of Light Construction ___Woodsmith ___Old House Journal ___Woodwork ___Popular Mechanics ___Woodworker ___Popular Science ___Woodworker’s Journal ___Popular Woodworking ___Workbench

___Other__________________________________________________

3. Which of the following woodworking/remodeling shows do you watch?

___Backyard America ___The New Yankee Workshop ___Home Time ___This Old House ___The American Woodworker ___Woodwright’s Shop

___Other__________________________________________________

4. What is your annual household income?

___$20,000-$29,999 ___$60,000-$69,999 ___$30,000-$39,999 ___$70,000-$79,999 ___$40,000-$49,999 ___$80,000-$89,999 ___$50,000-$59,999 ___$90,000 +

5. What is your age group?

___20-29 ___50-59 ___30-39 ___60-69 ___40-49 ___70 +

6. How long have you been a woodworker?

___0 - 2 Years ___8 - 20 Years ___2 - 8 Years ___20+ Years

7. How would you rank your woodworking skills?

___Simple ___Advanced ___Intermediate ___Master Craftsman

8. What stationary woodworking tools do you own? Check all that apply.

___Air Compressor ___Panel Saw ___Band Saw ___Planer ___Drill Press ___Power Feeder ___Drum Sander ___Radial Arm Saw ___Dust Collector ___Shaper ___Horizontal Boring Machine ___Spindle Sander ___Jointer ___Table Saw ___Lathe ___Vacuum Veneer Press ___Mortiser ___Wide Belt Sander

___Other__________________________________________________

9. How many of your woodworking machines are Grizzly? _____________

Name ____________________________________________________________________________________ Street ____________________________________________________________________________________ City ______________________________________________________________State________Zip_________ Phone Number_______________________E-Mail_______________________FAX________________________

MODEL # __________________________Order #______________________________________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.

WARRANTY CARD

Page 69

G1022 Series Contractor Saws -67-

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from

the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

WARRANTY AND RETURNS

Page 70

FOLD ALONG DOTTED LINE

GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

Name_______________________________

Street_______________________________

City______________State______Zip______

Send a Grizzly Catalog to a friend: