Grizzly G1022Z User Manual

10" TABLE SAW

INSTRUCTION MANUAL

MODELS G1022SM, G1022Z, G1022ZF, G1022ZFX, G1022PROZ, & G1022PROZX

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

PRINTED IN TAIWAN.

ONLINE MANUAL DISCLAIMER

THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE

MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE

MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS

ABOUT DIFFERENCES. PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.

G1022ZF

G1022ZFX

G1022PROZ

G1022PROZX

(Not Shown)

G1022Z

G1022SM

WARNING

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement, and other masonry products.

• Arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table Of Contents

PAGE

1. SAFETY

SAFETY RULES FOR ALL TOOLS..........................................................................................................2-3

ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS....................................................................4

AVOIDING KICKBACK ................................................................................................................................5

SAFETY ACCESSORIES ........................................................................................................................5-6

2. INTRODUCTION

COMMENTARY ........................................................................................................................................7-8

3. CIRCUIT REQUIREMENTS

110V OPERATION ......................................................................................................................................9

220V OPERATION ....................................................................................................................................10

GROUNDING ............................................................................................................................................11

EXTENSION CORD ..................................................................................................................................11

4. MACHINE FEATURES

TERMS AND DEFINITIONS ................................................................................................................12-13

5. SET UP

UNPACKING ..............................................................................................................................................14

PIECE INVENTORY ............................................................................................................................14-15

HARDWARE CONTENTS..........................................................................................................................16

HARDWARE RECOGNITION CHART ......................................................................................................17

CLEAN UP ................................................................................................................................................18

SITE CONSIDERATIONS..........................................................................................................................18

BEGINNING ASSEMBLY ..........................................................................................................................19

STAND ASSEMBLY..............................................................................................................................19-21

HANDWHEELS ..........................................................................................................................................21

MOTOR ................................................................................................................................................22-24

SWITCH ....................................................................................................................................................24

EXTENSION WINGS ................................................................................................................................25

FENCE RAILS............................................................................................................................................26

FENCE ..................................................................................................................................................26-29

BLADE........................................................................................................................................................30

BLADE GUARD ....................................................................................................................................31-32

TABLE INSERT..........................................................................................................................................33

MITER GAUGE ..........................................................................................................................................34

START UP..................................................................................................................................................35

RECOMMENDED ADJUSTMENTS ..........................................................................................................35

6. OPERATIONS

BLADE SELECTION ............................................................................................................................36-37

CROSSCUTTING ......................................................................................................................................38

RIPPING ....................................................................................................................................................39

DADO CUTTING ..................................................................................................................................40-42

RABBET CUTTING ..............................................................................................................................42-45

7. MAINTENANCE

GENERAL ..................................................................................................................................................46

LUBRICATION ..........................................................................................................................................47

TABLE ........................................................................................................................................................47

V-BELT ......................................................................................................................................................47

MAINTENANCE LOG ................................................................................................................................48

8. SERVICE ADJUSTMENTS

BLADE PARALLELISM ........................................................................................................................49-51

45˚ & 90˚ STOPS ......................................................................................................................................52

9. CLOSURE

WIRING DIAGRAMS ............................................................................................................................54-55

PART DRAWINGS & LISTS ................................................................................................................56-73

TROUBLESHOOTING ..............................................................................................................................74

PUSHSTICK LAYOUT ..............................................................................................................................75

-2- G1022 Series Table Saws

SECTION 1: SAFETY

For Your Own Safety Read Instruction

Manual Before Operating This Equipment

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury, or MAY cause property damage.

This symbol is used to alert the user to useful information about proper operation of the equipment.

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.

NOTICE

Safety Instructions For Power Tools

5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be

kept at a safe distance from work area.

6. MAKE WORKSHOP CHILD PROOF with

padlocks, master switches, or by removing starter keys.

7. DO NOT FORCE TOOL. It will do the job

better and safer at the rate for which it was designed.

8. USE RIGHT TOOL. Do not force tool or

attachment to do a job for which it was not designed.

1. KEEP GUARDS IN PLACE and in working

order.

2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to

see that keys and adjusting wrenches are removed from tool before turning on.

3. KEEP WORK AREA CLEAN. Cluttered

areas and benches invite accidents.

4. DO NOT USE IN DANGEROUS ENVIRONMENT. Do not use power tools in

damp or wet locations, or where any flammable or noxious fumes may exist. Keep work area well lighted.

G1022 Series Table Saws -3-

9. USE PROPER EXTENSION CORD. Make

sure your extension cord is in good condition. Conductor size must be in accordance with the chart below. The amperage rating is listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace damaged extension cords.

Minimum Gauge for Extension Cords

10. WEAR PROPER APPAREL. Do not wear

loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair.

11. ALWAYS USE ANSI-APPROVED SAFETY GLASSES. Also use face or dust mask

if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.

12. SECURE WORK. Use clamps or a vise to

hold work when practical. It is safer than using your hand and frees both hands to operate tool.

13. NEVER OVERREACH. Keep proper foot-

ing and balance at all times.

LENGTH

AMP RATING 25ft 50ft 100ft

0-6 18 16 16 7-10 18 16 14 11-12 16 16 14 13-16 14 12 12 17-20 12 12 10 21-30 10 10 No

Safety Instructions For Power Tools

14. MAINTAIN TOOLS WITH CARE. Keep

tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.

15. DISCONNECT TOOLS before servicing

and changing accessories, such as blades, bits, cutters, and any other item.

16. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in off

position before plugging in. Also, the magnetic switch on this machine may start if the switch gets bumped hard enough.

17. USE RECOMMENDED ACCESSORIES.

Consult the owner’s manual for recommended accessories. The use of improper accessories may cause risk of injury.

18. CHECK DAMAGED PARTS. Before fur-

ther use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged must be properly repaired or replaced.

19. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Do not

leave tool until it comes to a complete stop.

20. NEVER USE UNDER THE INFLUENCE of

alcohol or drugs, or when tired.

21. IF AT ANY TIME YOU ARE EXPERI-

ENCING DIFFICULTIES performing the

intended operation, stop using the machine! Then contact our service department or ask a qualified expert how the operation should be performed.

-4- G1022 Series Table Saws

Additional Safety Instructions For Table Saws

1. THRU-SAWING: Use blade guard, splitter,

and anti-kickback fingers on all thru-saw-

ing operations. See Page 12 for the defin-

ition of thru-sawing.

2. KICKBACK: Use anti-kickback devices

during ALL cutting operations. If you do not have a complete understanding of how kickback occurs, or how to prevent it, Do

not operate this table saw. See Page 12

for the definition of kickback.

3. DANGEROUS REACHING: Do not reach

behind or over the saw blade with either hand while the saw is running.

4. PUSHSTICK: Use a push stick when rip-

ping narrow stock.

5. FREE-HAND CUTTING: The fence or the

miter gauge must support the workpiece during all cutting operations.

6. BODY POSITION WHEN CUTTING: Do

not stand or have any part of your body inline with the path of the saw blade.

7. WORKPIECE CONTROL: Hold the work-

piece firmly against the miter gauge or fence and hold the workpiece firmly against the table.

8. CROSSCUTTING: Move the rip fence out

of the way when crosscutting.

9. MITER GAUGE/RIP FENCE: Never use

the miter gauge and rip fence at the same time.

10. STALLED BLADE: Never attempt to free a

stalled saw blade without first turning the saw off.

11. CUTOFF TABLES: Use adequate support

to the rear and sides of the saw table for wide or long workpieces.

12. HAND SAFETY: Avoid awkward cutting

operations and hand positions where a sudden slip could cause your hand to move into the saw blade.

13. SAW BLADE: Lower the saw blade below

the table when not in use.

14. DAMAGED SAW BLADE: Never use a

damaged saw blade or one that has been dropped.

15. DADO CUTTING: There is a high degree

of risk involved with any dado operation.

See Page 12 for the definition of dado.

No list of safety guidelines can be complete. Operating this machinery may require additional safety precautions specific to your shop environment. Failure to use reasonable caution while operating this machine could result in serious personal injury.

Unfamiliarity with this manual could result in serious personal injury. Become familiar with the contents of this manual, including all the safety warnings.

G1022 Series Table Saws -5-

Push Sticks

The use of push sticks, particularly when cutting small or narrow workpieces, provides a double benefit for saw operators. The push stick provides added leverage, enabling the operator to keep the workpiece firmly supported against the fence and table. At the same time, the push stick keeps the operator’s hand safely away from the

rotation of the saw blade as shown in Figure 1. See the template on Page 76 of the manual for

construction details, or purchase one from the Grizzly catalog or website.

Safety Accessories

Not using safety accessories could cause serious personal injury. Learn how to correctly use each safety accessory.

Figure 1. Push Stick.

Push Stick

Statistics prove that most common accidents among table saw users can be linked to kickback.

Kickback is typically defined as the high-speed expulsion of stock from the table saw toward its operator.

In addition to the danger of the operator or others in the area being struck by the flying stock, it is often the case that the operator’s hands are forced into the blade during the kickback.

The following can help minimize kickbacks:

• Use your blade guard and splitter.

• Never for any reason place your hand behind the blade. Should kickback occur, your hand will be pulled into the blade.

• Inspect splitter for alignment between it and your blade.

• Never use the fence as a guide for crosscutting.

• Never attempt freehand cuts.

• Use a push stick or featherboard to maintain control of your workpiece.

• Feed cuts through to completion.

• Stand to the side when ripping.

• Ensure your fence and miter slot are parallel to the blade.

If you do not have a clear understanding of kickback and how it occurs, do not operate this table saw.

Failure to understand how and why kickback occurs could cause serious personal injury. DO NOT operate this table saw if you do not have a clear understanding of kickback, and how it occurs.

Avoiding Kickback

-6- G1022 Series Table Saws

Figure 2. Zero Clearance Table Inserts.

Zero Clearance Table Inserts

Ideal for use when ripping thin strips or making bevel cuts, these prevent tearout and jammed blades by supporting material close to the blade.

Use the standard table insert as a template when creating additional inserts from wood or plywood. Slots can be custom cut for specific blade angles by raising the running blade into an uncut insert at the angle you desire. Be sure to make an additional slot for the blade splitter.

We also carry a wide selection of table inserts

(Figure 2) in the Grizzly catalog or website. Be

sure to hold the insert firmly in place with a piece of wood when creating slots. Never hold the table insert with your hand while cutting new slots.

Push Paddles

Push paddles provide added leverage and support when ripping or crosscutting wide work-

pieces as shown in Figure 3. We offer a number

of push paddles in the Grizzly catalog.

Featherboards

Easily made from scrap stock, featherboards provide an added degree of protection against kick-

back as shown in Figure 4. To make a feather-

board, cut a 30-40° angle at one end of the board and make a number of end cuts at approximately

⁄4

" apart and 2" to 3" deep. We also offer a num-

ber of featherboards in the Grizzly catalog.

Figure 3. Push Paddles.

Figure 4. Featherboards.

Push Paddles

Featherboards

G1022 Series Table Saws -7-

SECTION 2: INTRODUCTION

Grizzly is proud to offer the Model G1022 Series Table Saws. The Model G1022 Series Table Saws are part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.

The Model G1022 Series Table Saws come in 6 different versions. The differences are listed on the chart above. They are all 10" heavy-duty table saws designed for a wide variety of cutting applications. They feature ball bearing arbors on a worm gear mechanism, precision-ground cast iron tables (except the Model SM), sturdy steel stands, standard and dado inserts, and a miter gauge.

Grizzly offers many accessories for the table saws including blades, extension rails, outfeed rollers and mobile bases. Please refer to the current Grizzly catalog or website for prices and ordering information.

Grizzly is also pleased to provide this manual with the Model G1022 Series Table Saws. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. If you have any comments regarding this manual, please write to us at the address below:

Grizzly Industrial, Inc.

/O Technical Documentation

P.O. Box 2069

Bellingham, WA 98227-2069

Commentary

Features SM Z ZF ZFX PROZ PROZX

Versions

G1022

Extension

Wings

Rip Fence

Miter Gauge

Motor

Pre-Wired

Switch

Weight

Dust Port

Sheet Metal

Standard

1.5 HP-110/220V

110V

Body Mounted

220 lbs

Solid Cast Iron

SHOP FOX®Classic

Adjustable Slot

2HP-110/220V

220V

Rail Mounted

340 lbs

4" Port

Solid Cast Iron

SHOP FOX®Heavy-Duty

Adjustable Slot

2HP-110/220V

220V

Rail Mounted

340 lbs

4" Port

Slotted Cast Iron

T-Slot Fence

Standard

1.5 HP-110/220V

110V

Body Mounted

250 lbs

Slotted Cast Iron

SHOP FOX®Heavy-Duty

Adjustable Slot

1.5 HP-110/220V

110V

Rail Mounted

290 lbs

4" Port

Slotted Cast Iron

SHOP FOX®Heavy-Duty

Adjustable Slot

2 HP-110/220V

220V

Rail Mounted

290 lbs

4" Port

-8- G1022 Series Table Saws

Most importantly, we stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below:

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Fax: (800) 438-5901

E-Mail: techsupport@grizzly.com

Web Site: http://www.grizzly.com

The specifications, drawings, and photographs illustrated in this manual represent the Model G1022 Series Table Saws as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. Current Grizzly machine manuals can be viewed and printed at: www.grizzly.com.

Lack of familiarity with this manual could cause serious personal injury. Become familiar with the contents of this manual, including all the safety warnings.

G1022 Series Table Saws -9-

SECTION 3: CIRCUIT REQUIREMENTS

110V Operation

The Models SM, Z & ZF motors are prewired to

operate at 110V. See Figure 5 for a typical 110V

plug and outlet.

Models SM & Z:

Under normal 110V use, the Models SM & Z motors draw approximately 16 amps. Use a 20 amp circuit breaker or a 20 amp slow-blow fuse.

Model ZF:

Under normal 110V use, the Model ZF motor draws approximately 17 amps. Use a 20 amp circuit breaker or a 20 amp slow-blow fuse.

If the machine is not wired correctly a fire could result. Make sure your wiring, receptacle, plug, and circuit breaker can handle the current draw of the machine. If you are not sure that your electrical circuit can handle the current draw, get a qualified electrician to test your electrical system and do any required upgrades. Do not attempt to modify an existing circuit by only replacing the circuit breaker with one rated for a higher amperage draw than the wiring, receptacle, and plug are rated for.

The circuit you use should be dedicated, (i.e., the machine should provide the only draw from that circuit). If frequent circuit failures occur when using this machine, contact our Service Department or your local electrical contractor.

Figure 5. Typical 110V 3-prong plug and outlet.

-10- G1022 Series Table Saws

220V Operation

The Models ZFX, PROZ, & PROZX do not come with a plug. When operating at 220V, use a NEMA-style 6-15 plug and receptacle as shown in

Figure 6.

The motors supplied with the Models ZFX, PROZ, & PROZX are prewired to operate at 220V.

Models ZFX, PROZ, & PROZX:

Under normal 220V use, the motor draws approximately 13 amps. Use a 15 amp circuit breaker or a 15 amp slow-blow fuse for 220V operation.

Figure 6.

NEMA-style 6-15 plug and receptacle.

G1022 Series Table Saws -11-

Grounding

Extension Cord

In the event of an electrical short, grounding provides electric current a path of least resistance to reduce the risk of electrical shock to the operator. Ground the power cord and this machine in accordance with all local codes and ordinances.

Operating the machine when it is not properly grounded can result in electric shock or electrocution.

Should it be necessary to use an extension make sure the cord is rated Hard Service (grade S) or

better. Refer to the chart in Section 1: Safety Instructions to determine the minimum gauge for

the extension cord. The extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords when they become worn or damaged.

Electrocution or a fire could result if the table saw is not grounded correctly. Make sure all electrical circuits are grounded. DO NOT use the machine if it is not grounded.

NOTICE

The wire on the power cord with green or green and yellow striped insulation is the grounding conductor.

No single list of electrical guidelines can be comprehensive for all shop environments. Operating this machinery may require additional electrical upgrades specific to your machine and shop environment. It is your responsibility to make sure your electrical systems comply with all local electrical codes and ordinances.

-12- G1022 Series Table Saws

SECTION 4: MACHINE FEATURES

The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this table saw and woodworking in general. It is important that you read and become familiar with them before assembling, adjusting or operating this machine. Your safety

is VERY important to us at Grizzly!

Arbor: Metal shaft extending from the drive

mechanism, to which the cutting blade is attached.

Bevel Edge Cut: Tilting the saw arbor and blade

to an angle between 0° and 45° to perform an angled cutting operation.

Blade Guard: Metal or plastic mechanism that

mounts over the saw blade to prevent accidental contact with the cutting edge.

Crosscut: Table saw operation in which the miter

gauge is used to cut across the grain of a piece of wood.

Dado Blade: Blade or set of blades that attach to

the arbor and are used for cutting grooves and rabbets.

Dado Cut: Table saw operation that uses a dado

blade to cut a flat bottomed groove into the face of wood stock.

Featherboard: Safety device used to keep the

workpiece against the rip fence or table during a cutting operation. The featherboard also allows the operator to keep his/her hands at a safe distance away from the saw blade while cutting the workpiece.

Terms and Definitions

Kerf: The resulting cut or gap made by a saw

blade.

Kickback: A condition in which the wood is

thrown back towards an operator at a high rate of speed.

Miter Gauge: A component that controls the

wood stock movement while performing a crosscut. Allows for variation of angle cuts such as miter cuts used on a picture frame.

Moulding Head: A cutterhead attached to the

arbor that accepts interchangeable moulding

knives for profile cutting. We DO NOT recom-

mend the use of moulding head cutters.

Parallel: Being an equal distance apart at every

point. i.e. the rip fence face is parallel to the side face of the saw blade.

Non-Thru Cut: A sawing operation that requires

the removal of the blade guard and splitter. Dado and rabbet cuts are considered NonThru Cuts because the blade does not protrude above the top face of the wood stock. Always remember to reinstall the blade guard and splitter after performing a non-thru cut.

Perpendicular: Intersecting and forming right

angles; at right angles to the vertical and horizontal planes. i.e. the blade is perpendicular to the table surface.

Push Paddle: Safety aid used to push a piece of

wood stock through a cutting operation.

Push Stick: Safety aid used to push a piece of

wood stock through a cutting operation. Usually used when rip cutting.

Rabbet: Cutting operation that creates an L-

G1022 Series Table Saws -13-

shaped channel along the edge of wood stock.

Splitter: Metal plate attached to the back of the

blade guard that maintains the kerf opening in the wood when performing a cutting operation.

Standard Kerf:

⁄8" gap made with a standard

blade.

Straightedge: A tool used to check the flatness,

parallelness, or consistency of a surface(s).

Thru-Sawing: A sawing operation where the

wood stock thickness is completely sawn through. Proper blade height usually allows

⁄4" of the top of the blade to extend above the wood stock.

Thin Kerf:

⁄32" gap made with a thin kerf blade.

Rip Cut: A cut made along the grain of the wood.

Sacrificial Fence: A piece of wood attached to

the face of the rip fence that is designed to extend the fence face away from the metal portion of the fence. Used primarily when making rabbet cuts with a dado blade.

Main Features

Figure 7. The front of the table saw.

(Model SM Shown)

A. Extension Wing B. On/Off Switch C. Blade Angle Handwheel D. Stand E. Blade Height Handwheel F. Rip Fence Rails G.Rip Fence H. Blade Guard/Splitter Assembly I. Miter Gauge

Set up and operation instructions will be easier to understand if you become familiar with the location and names of the basic features.

Match up the feature list below with the letters in

Figure 7 to identify the table saw feature loca-

tions.

-14- G1022 Series Table Saws

Unpacking

The Model G1022 Series Table Saws are shipped from the manufacturer in carefully packed cartons. If you discover the machine is damaged after you have signed for delivery, immediately call our Customer Service for advice.

When you are completely satisfied with the condition of your shipment, you should inventory its parts.

Piece Inventory

The Model G1022 Series is a heavy machine, weighing up to 340 lbs. Personal injury could occur if the machine is moved without additional assistance. Seek the assistance of other people when moving or lifting the machine.

SECTION 5: SET UP

Sharp edges on metal parts may cause personal injury. Examine the edges of all metal parts before handling.

G1022 Series Table Saws -15-

Figure 8. Rip fence, rails and extension wings will vary depending on the model.

9. Motor with Pulley

10. Miter Gauge

11. Dado Insert

12. Standard Insert

13. Arbor Wrench

14. Blade Guard Bracket

15. Table Saw Unit

16. Stand Components

17. Handwheels (2)

18. Motor Mount Plate

19. V-Belt

1. Fence Unit (Separate Box with Models ZF, ZFX,

PROZ, & PROZX)

2. Extension Wings (2)

- Model SM: Sheet Metal

- Models Z, ZF, & ZFX: Slotted Cast Iron

- Models PROZ & PROZX: Solid Cast Iron

3. Fence Rails

(Separate Box)

4. Hardware Bags (5)

5. Blade Guard

6. V-Belt Guard and Mounting Hardware

7. Motor Bracket

8. V-Belt Guard Bracket

After all the parts have been removed from the carton, you should have:

-16- G1022 Series Table Saws

Qty Description

8 Special Rail Bolt (SM & Z) 8 Fence Rail Spacer (SM & Z) 4 Flat Washer M10 (SM & Z) 4Hex Nut M10-1.5 (SM & Z) 4 Fence Rail Plug (SM & Z) 6 Flat Washer M10 x M4 Thick 6 Hex Bolt M10-1.5 x 25 2 Hand Wheel Knob

Guide Rail & Extension Wing Hardware Bag

Qty Description

40 Carriage Bolt M8-1.25 x 16 4 Hex Bolt M8-1.25 x 19 48 Flat Washer M8 44 Hex Nut M8-1.25 4 Hex Bolt M10-1.5 x 20 4 Hex Nut M10-1.5 4 Flat Washer M10 4 Plastic Foot 4 Hex Bolt #10-24 x

⁄8" (ZX, ZFX, PROZ, PROZX) 4 Hex Nut #10-24 (ZX, ZFX, PROZ, PROZX) 4 Lock Washer #10 (ZX, ZFX, PROZ, PROZX)

Floor Stand Hardware Bag

Hardware Contents

Qty Description

1 Hex Bolt

⁄4"-20 x 2"

1 Flat Washer

⁄4" 1Sleeve 1Wing Nut

⁄4"-20

1 Plastic Belt Guard

Plastic Belt Guard Hardware Bag

Qty Description

4 Hex Bolt M8-1.25 x 25 8 Flat Washer M8 4 Hex Nut M8-1.25

Motor Mount Hardware Bag

G1022 Series Table Saws -17-

Hardware Recognition Chart

Use this chart to match up hardware pieces during the assembly process!

Lock Nut

Wing Nut

⁄8''

⁄4''

⁄16''

⁄8''

⁄16''

⁄2''

⁄8''

MEASURE BOLT DIAMETER BY PLACING INSIDE CIRCLE

4mm

6mm

8mm

10mm

12mm

LINES ARE 1MM APART

16mm

Thumb Screw

Cap Screw

Setscrew

Washer

5mm 10mm 15mm 20mm 25mm 30mm 35mm 40mm 45mm 50mm 55mm 60mm 65mm 70mm 75mm

Carriage Bolt

Lock Washer

⁄4''

⁄8''

⁄2''

⁄8''

Phillips Head Screw

Hex Head Bolt

⁄16'' INCH APART

LINES ARE

Countersunk Phillips Head Screw

Flange Bolt

Phillips Head Hex Bolt

Hex Nut

⁄16''

⁄4''

⁄8''

1'' 11⁄4''

⁄2''

⁄4''

1 2

⁄4''

⁄2''

⁄4''

2 3

Slotted Screw

Button Head Screw

Phillips

Head Sheet Metal Screw

12mm

10mm

8mm

4mm

6mm

WASHERS ARE MEASURED BY THE INSIDE DIAMETER

⁄16''

⁄2''

⁄16''

⁄8''

⁄16''

⁄4''

-18G1022 Series Contractor Saws

Clean Up Site Considerations

Unsupervised children and visitors entering a shop could receive serious personal injury. Ensure child and visitors safety by keeping all entrances to the shop locked at all times. DO NOT allow unsupervised children or visitors in the shop at any time.

The unpainted surfaces are coated with a waxy oil to protect them from corrosion during shipment. Remove this waxy oil with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some

parts may need to be removed. The machine

will operate best when the waxy oil is removed from all moving and sliding parts.

Chlorine-based cleaners and solvents will damage the painted surfaces of the machine. Follow the manufacturer’s instructions when using any type of cleaning product.

Gasoline or petroleum products used to clean the machinery could explode causing serious personal injury. DO NOT use gasoline or petroleum products to clean the machinery.

Smoking near solvents could ignite an explosion or fire causing serious personal injury. Do not smoke while using solvents.

Lack of ventilation while using solvents could cause serious personal health risks, fire, or environmental hazards. Always work in a well ventilated areas to prevent the accumulation of dangerous fumes. Supply the work area with a constant supply of fresh air using a fan.

Floor Load

The Model G1022 Series Table Saws are a heavy load with a medium footprint. Most commercial or home shop floors should be sufficient to carry the weight of the machine. Reinforce the floor if you question its ability to support the weight.

Working Clearance

Working clearances can be thought of as the distances between machines and obstacles that allow safe operation of every machine without limitation. Consider existing and anticipated machine needs, size of material to be processed through each machine, and space for auxiliary stands or work tables. Also, consider the relative position of each machine to one another for efficient material handling. Be sure to allow yourself sufficient room to safely run your machines in any foreseeable operation and keep dust collection hoses off the floor and out of the way.

Lighting

Lighting should be bright enough to eliminate shadows and prevent eye strain. Electrical circuits should be dedicated or large enough to handle combined motor amp loads. Be sure to follow local electrical codes for proper installation of new lighting or circuits.

G1022 Series Table Saws -19-

Beginning Assembly Stand Assembly

TOOLS REQUIRED: High quality square and

straightedge, metric Allen wrench set, flat screwdriver, Phillips screwdriver, dead blow hammer and a 6" or 8" adjustable wrench.

Loose hair and clothing could get caught in machinery causing serious personal injury. Keep loose clothing rolled up and long hair tied up and away from machinery.

Projectiles thrown from the machine could cause serious eye injury. Wear safety glasses during assembly.

Figure 9. Installing the rubber feet.

To assemble the stand:

1. Fasten the rubber feet to the leg bottoms

using M10-1.5 x 25 hex bolts, 10MM flat washers and M10-1.5 hex nuts as shown in

Figure 9.

2. Bolt the long upper and lower side braces (2

each) to the legs using M8-1.25 x 16 carriage bolts, 8MM flat washers and M8-1.25

hex nuts as shown in Figure 10. Do not com-

pletely tighten the hex bolts at this time.

Examine the edges of all metal parts before handling. Sharp edges on metal parts may cause personal injury.

Disconnect the machine power cord during assembly. Failure to follow this warning could result in serious personal injury or death.

-20- G1022 Series Table Saws

Figure 11. Short upper and lower braces

attached to one of the stand assemblies.

3. Attach the short upper and lower side braces

(2 each) to one of the assembled side panels using M8 - 1.25 x 16 carriage bolts, 8MM flat washers and M8-1.25 hex nuts as shown

in Figure 11.

4. Bolt the stand assemblies together using

M8-1.25 x 16 carriage bolts, 8MM flat washers and M8-1.25 hex nuts as shown in

Figure 12.

Models ZF, ZFX, PRO, & PROZX only:

5. Align the bolt holes on the dust hood with the

bolt holes on the dust hood adapter.

6. Secure the dust hood and the dust adapter

together using 10-24 x

⁄8" bolts, 10-24 nuts

and

⁄16" lock washers.

7. Turn the table saw body upside-down.

8. Place the dust hood assembly over the bot-

tom of the table saw body with the dust hood flange pointed up.

Figure 12. Stand completely assembled.

Figure 10. Long upper and lower braces

attached to the stand legs.

G1022 Series Table Saws -21-

All Models:

8. Place the assembled stand upside down on

the table saw body and align all the mounting

holes. Make certain the side of the stand with

the “Z Series” label, if applicable, is on the front side of the machine (the side with the Grizzly label and angle scale).

9. Secure the stand to the body using M8-1.25

x 19 hex bolts, 8MM flat washers and M8-

1.25 hex nuts, with the dust port sandwiched between on the Models ZF, ZFX, PROZ, &

PROZX, as shown in Figure 13.

Figure 13. Attaching the stand to the saw base.

10. With the help of a second person, flip the

entire table saw unit right side-up and move it into its working position.

11. Tighten all of the stand bolts.

Saw Body

Stand

Dust Hood

(ZF, ZFX, PROZ,

& PROZX Only)

Dust Hood Adapter

(ZF, ZFX, PROZ, &

PROZX Only)

Figure 14. Mounting the handwheels.

To mount the handwheels:

1. Position one of the handwheels over the

arbor lifting shaft on the front of the saw.

2. The slots in the handwheel hole will engage

with the roll pin on the shaft as shown in

Figure 14.

3. Position the other handwheel on the blade

tilting shaft located on the side of the saw.

4. Screw the black plastic lock knobs onto the

ends of the shafts to lock the handwheels in place.

Handwheels

Roll Pin

Body mounted switch on

Models SM & Z only

-22- G1022 Series Table Saws

3. Set the motor on end and slip the pulley

guard bracket between the base of the motor

and the motor plate as shown in Figure 17.

Figure 17. Installing pulley guard.

4. Tighten 1 of the 4 mounting bolts. Leave the

other 3 loose.

5. Locate the motor mount bracket shown in Figure 18. Loosen the setscrew that holds

the motor pivot rod in place and remove the rod.

Figure 15. Attaching the motor plate.

To mount the motor:

1. Turn the motor upside down and attach the

motor plate using M8-1.25 x 25 hex bolts, 8MM flat washers and M8-1.25 hex nuts as

shown in Figure 15. Finger-tighten only.

Motor

Figure 16. Pulley guard bracket.

2. Insert the

⁄4''-20 x 2'' hex bolt through the

hole in the pulley guard bracket as shown in

Figure 16.

The motor comes

pre-wired.

Motor Mount Plate

⁄4''-20 x 2'' Hex Bolt

Pulley Guard Bracket

Motor pictures shown are specific to the Models SM & Z. The Models ZF, ZFX, PROZ, & PROZX will look different but will assemble in the same way.

NOTICE

G1022 Series Table Saws -23-

Figure 18. Installing the motor mount bracket.

Figure 19. Attaching motor to linking bars.

6. Line up the hole in the motor bracket with the

hole in the motor mount plate and insert the

motor pivot rod. Make sure the groove in the

rod lines up with the setscrew in the mount bracket.

7. Tighten the setscrew.

8. Turn the arbor tilting handwheel until the

arbor is set to 0°.

9. Slide the motor assembly onto the linking

bars through the holes in the motor bracket

as shown in Figure 19.

10. Line up the setscrews with the grooves on

the linking bars and tighten them.

Figure 20. Attaching the V-belt to the motor.

11. Lift the motor up and slip the V-belt over the

grooves in the pulleys. Slowly release the motor, allowing its weight to add tension to

the V-Belt as shown in Figure 20.

Motor Mount Plate

Linking Bars

Motor Mount Bracket

Figure 21. Checking V-belt alignment.

12. Place a straightedge across the arbor pulley

and the motor pulley. The straightedge should run across both pulleys evenly as

shown in Figure 21.

13. If the motor needs to be adjusted, loosen the mounting bolt tightened in Step 4.

14. Adjust the motor on its mount until the pul-

leys are aligned, then tighten all the mounting bolts.

-24- G1022 Series Table Saws

Figure 22. Attached pulley cover.

15. Using the supplied wing nut and mounting

bolt, secure the pulley cover over the pulley

and V-belt as shown in Figure 22.

Switch

Models SM & Z:

The ON/OFF switch, with attached power cord and plug, is already mounted to the saw enclosure. Connect the quick disconnect on the cord between the switch and motor.

Models ZF, ZFX, PROZ, & PROZX:

The ON/OFF switch on the Models ZF, ZFX, PROZ, & PROZX mounts directly below the front fence rail.

To install the switch:

1. Disconnect the machine from the power source!!

2. Position the L-shaped mounting bracket

below the left-hand side of the front fence rail. The shorter side of the L has two holes which will align with two holes in the fence rail.

3. Secure the bracket to the rail using M8-1.25

x 9 hex bolts and M8 flat washers (Model PROZ: M8-1.25 x 15 countersunk phillips head screws, M8-1.25 hex nuts, and M8 flat washers).

4. Secure the switch to the bracket using M4-

0.7 x 14 phillips head screws and M4 flat washers. The screws thread through the back of the bracket and into threaded inserts in the back side of the switch box.

5. Connect the plug on the cord between the

switch and motor.

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