Grizzly G1022proz User Manual

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10" TABLE SAW

INSTRUCTION MANUAL

MODELS G1022SM, G1022Z, G1022ZF, G1022ZFX, G1022PROZ, & G1022PROZX

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

PRINTED IN TAIWAN.

ONLINE MANUAL DISCLAIMER

THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE

MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE

MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS

ABOUT DIFFERENCES. PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.

G1022ZF

G1022ZFX

G1022PROZ

G1022PROZX

(Not Shown)

G1022Z

G1022SM

WARNING

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement, and other masonry products.

• Arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table Of Contents

PAGE

1. SAFETY

SAFETY RULES FOR ALL TOOLS..........................................................................................................2-3

ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS....................................................................4

AVOIDING KICKBACK ................................................................................................................................5

SAFETY ACCESSORIES ........................................................................................................................5-6

2. INTRODUCTION

COMMENTARY ........................................................................................................................................7-8

3. CIRCUIT REQUIREMENTS

110V OPERATION ......................................................................................................................................9

220V OPERATION ....................................................................................................................................10

GROUNDING ............................................................................................................................................11

EXTENSION CORD ..................................................................................................................................11

4. MACHINE FEATURES

TERMS AND DEFINITIONS ................................................................................................................12-13

5. SET UP

UNPACKING ..............................................................................................................................................14

PIECE INVENTORY ............................................................................................................................14-15

HARDWARE CONTENTS..........................................................................................................................16

HARDWARE RECOGNITION CHART ......................................................................................................17

CLEAN UP ................................................................................................................................................18

SITE CONSIDERATIONS..........................................................................................................................18

BEGINNING ASSEMBLY ..........................................................................................................................19

STAND ASSEMBLY..............................................................................................................................19-21

HANDWHEELS ..........................................................................................................................................21

MOTOR ................................................................................................................................................22-24

SWITCH ....................................................................................................................................................24

EXTENSION WINGS ................................................................................................................................25

FENCE RAILS............................................................................................................................................26

FENCE ..................................................................................................................................................26-29

BLADE........................................................................................................................................................30

BLADE GUARD ....................................................................................................................................31-32

TABLE INSERT..........................................................................................................................................33

MITER GAUGE ..........................................................................................................................................34

START UP..................................................................................................................................................35

RECOMMENDED ADJUSTMENTS ..........................................................................................................35

6. OPERATIONS

BLADE SELECTION ............................................................................................................................36-37

CROSSCUTTING ......................................................................................................................................38

RIPPING ....................................................................................................................................................39

DADO CUTTING ..................................................................................................................................40-42

RABBET CUTTING ..............................................................................................................................42-45

7. MAINTENANCE

GENERAL ..................................................................................................................................................46

LUBRICATION ..........................................................................................................................................47

TABLE ........................................................................................................................................................47

V-BELT ......................................................................................................................................................47

MAINTENANCE LOG ................................................................................................................................48

8. SERVICE ADJUSTMENTS

BLADE PARALLELISM ........................................................................................................................49-51

45˚ & 90˚ STOPS ......................................................................................................................................52

9. CLOSURE

WIRING DIAGRAMS ............................................................................................................................54-55

PART DRAWINGS & LISTS ................................................................................................................56-73

TROUBLESHOOTING ..............................................................................................................................74

PUSHSTICK LAYOUT ..............................................................................................................................75

-2- G1022 Series Table Saws

SECTION 1: SAFETY

For Your Own Safety Read Instruction

Manual Before Operating This Equipment

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury, or MAY cause property damage.

This symbol is used to alert the user to useful information about proper operation of the equipment.

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.

NOTICE

Safety Instructions For Power Tools

5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be

kept at a safe distance from work area.

6. MAKE WORKSHOP CHILD PROOF with

padlocks, master switches, or by removing starter keys.

7. DO NOT FORCE TOOL. It will do the job

better and safer at the rate for which it was designed.

8. USE RIGHT TOOL. Do not force tool or

attachment to do a job for which it was not designed.

1. KEEP GUARDS IN PLACE and in working

order.

2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to

see that keys and adjusting wrenches are removed from tool before turning on.

3. KEEP WORK AREA CLEAN. Cluttered

areas and benches invite accidents.

4. DO NOT USE IN DANGEROUS ENVIRONMENT. Do not use power tools in

damp or wet locations, or where any flammable or noxious fumes may exist. Keep work area well lighted.

G1022 Series Table Saws -3-

9. USE PROPER EXTENSION CORD. Make

sure your extension cord is in good condition. Conductor size must be in accordance with the chart below. The amperage rating is listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace damaged extension cords.

Minimum Gauge for Extension Cords

10. WEAR PROPER APPAREL. Do not wear

loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair.

11. ALWAYS USE ANSI-APPROVED SAFETY GLASSES. Also use face or dust mask

if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.

12. SECURE WORK. Use clamps or a vise to

hold work when practical. It is safer than using your hand and frees both hands to operate tool.

13. NEVER OVERREACH. Keep proper foot-

ing and balance at all times.

LENGTH

AMP RATING 25ft 50ft 100ft

0-6 18 16 16 7-10 18 16 14 11-12 16 16 14 13-16 14 12 12 17-20 12 12 10 21-30 10 10 No

Safety Instructions For Power Tools

14. MAINTAIN TOOLS WITH CARE. Keep

tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.

15. DISCONNECT TOOLS before servicing

and changing accessories, such as blades, bits, cutters, and any other item.

16. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in off

position before plugging in. Also, the magnetic switch on this machine may start if the switch gets bumped hard enough.

17. USE RECOMMENDED ACCESSORIES.

Consult the owner’s manual for recommended accessories. The use of improper accessories may cause risk of injury.

18. CHECK DAMAGED PARTS. Before fur-

ther use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged must be properly repaired or replaced.

19. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Do not

leave tool until it comes to a complete stop.

20. NEVER USE UNDER THE INFLUENCE of

alcohol or drugs, or when tired.

21. IF AT ANY TIME YOU ARE EXPERI-

ENCING DIFFICULTIES performing the

intended operation, stop using the machine! Then contact our service department or ask a qualified expert how the operation should be performed.

-4- G1022 Series Table Saws

Additional Safety Instructions For Table Saws

1. THRU-SAWING: Use blade guard, splitter,

and anti-kickback fingers on all thru-saw-

ing operations. See Page 12 for the defin-

ition of thru-sawing.

2. KICKBACK: Use anti-kickback devices

during ALL cutting operations. If you do not have a complete understanding of how kickback occurs, or how to prevent it, Do

not operate this table saw. See Page 12

for the definition of kickback.

3. DANGEROUS REACHING: Do not reach

behind or over the saw blade with either hand while the saw is running.

4. PUSHSTICK: Use a push stick when rip-

ping narrow stock.

5. FREE-HAND CUTTING: The fence or the

miter gauge must support the workpiece during all cutting operations.

6. BODY POSITION WHEN CUTTING: Do

not stand or have any part of your body inline with the path of the saw blade.

7. WORKPIECE CONTROL: Hold the work-

piece firmly against the miter gauge or fence and hold the workpiece firmly against the table.

8. CROSSCUTTING: Move the rip fence out

of the way when crosscutting.

9. MITER GAUGE/RIP FENCE: Never use

the miter gauge and rip fence at the same time.

10. STALLED BLADE: Never attempt to free a

stalled saw blade without first turning the saw off.

11. CUTOFF TABLES: Use adequate support

to the rear and sides of the saw table for wide or long workpieces.

12. HAND SAFETY: Avoid awkward cutting

operations and hand positions where a sudden slip could cause your hand to move into the saw blade.

13. SAW BLADE: Lower the saw blade below

the table when not in use.

14. DAMAGED SAW BLADE: Never use a

damaged saw blade or one that has been dropped.

15. DADO CUTTING: There is a high degree

of risk involved with any dado operation.

See Page 12 for the definition of dado.

No list of safety guidelines can be complete. Operating this machinery may require additional safety precautions specific to your shop environment. Failure to use reasonable caution while operating this machine could result in serious personal injury.

Unfamiliarity with this manual could result in serious personal injury. Become familiar with the contents of this manual, including all the safety warnings.

G1022 Series Table Saws -5-

Push Sticks

The use of push sticks, particularly when cutting small or narrow workpieces, provides a double benefit for saw operators. The push stick provides added leverage, enabling the operator to keep the workpiece firmly supported against the fence and table. At the same time, the push stick keeps the operator’s hand safely away from the

rotation of the saw blade as shown in Figure 1. See the template on Page 76 of the manual for

construction details, or purchase one from the Grizzly catalog or website.

Safety Accessories

Not using safety accessories could cause serious personal injury. Learn how to correctly use each safety accessory.

Figure 1. Push Stick.

Push Stick

Statistics prove that most common accidents among table saw users can be linked to kickback.

Kickback is typically defined as the high-speed expulsion of stock from the table saw toward its operator.

In addition to the danger of the operator or others in the area being struck by the flying stock, it is often the case that the operator’s hands are forced into the blade during the kickback.

The following can help minimize kickbacks:

• Use your blade guard and splitter.

• Never for any reason place your hand behind the blade. Should kickback occur, your hand will be pulled into the blade.

• Inspect splitter for alignment between it and your blade.

• Never use the fence as a guide for crosscutting.

• Never attempt freehand cuts.

• Use a push stick or featherboard to maintain control of your workpiece.

• Feed cuts through to completion.

• Stand to the side when ripping.

• Ensure your fence and miter slot are parallel to the blade.

If you do not have a clear understanding of kickback and how it occurs, do not operate this table saw.

Failure to understand how and why kickback occurs could cause serious personal injury. DO NOT operate this table saw if you do not have a clear understanding of kickback, and how it occurs.

Avoiding Kickback

-6- G1022 Series Table Saws

Figure 2. Zero Clearance Table Inserts.

Zero Clearance Table Inserts

Ideal for use when ripping thin strips or making bevel cuts, these prevent tearout and jammed blades by supporting material close to the blade.

Use the standard table insert as a template when creating additional inserts from wood or plywood. Slots can be custom cut for specific blade angles by raising the running blade into an uncut insert at the angle you desire. Be sure to make an additional slot for the blade splitter.

We also carry a wide selection of table inserts

(Figure 2) in the Grizzly catalog or website. Be

sure to hold the insert firmly in place with a piece of wood when creating slots. Never hold the table insert with your hand while cutting new slots.

Push Paddles

Push paddles provide added leverage and support when ripping or crosscutting wide work-

pieces as shown in Figure 3. We offer a number

of push paddles in the Grizzly catalog.

Featherboards

Easily made from scrap stock, featherboards provide an added degree of protection against kick-

back as shown in Figure 4. To make a feather-

board, cut a 30-40° angle at one end of the board and make a number of end cuts at approximately

⁄4

" apart and 2" to 3" deep. We also offer a num-

ber of featherboards in the Grizzly catalog.

Figure 3. Push Paddles.

Figure 4. Featherboards.

Push Paddles

Featherboards

G1022 Series Table Saws -7-

SECTION 2: INTRODUCTION

Grizzly is proud to offer the Model G1022 Series Table Saws. The Model G1022 Series Table Saws are part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.

The Model G1022 Series Table Saws come in 6 different versions. The differences are listed on the chart above. They are all 10" heavy-duty table saws designed for a wide variety of cutting applications. They feature ball bearing arbors on a worm gear mechanism, precision-ground cast iron tables (except the Model SM), sturdy steel stands, standard and dado inserts, and a miter gauge.

Grizzly offers many accessories for the table saws including blades, extension rails, outfeed rollers and mobile bases. Please refer to the current Grizzly catalog or website for prices and ordering information.

Grizzly is also pleased to provide this manual with the Model G1022 Series Table Saws. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. If you have any comments regarding this manual, please write to us at the address below:

Grizzly Industrial, Inc.

/O Technical Documentation

P.O. Box 2069

Bellingham, WA 98227-2069

Commentary

Features SM Z ZF ZFX PROZ PROZX

Versions

G1022

Extension

Wings

Rip Fence

Miter Gauge

Motor

Pre-Wired

Switch

Weight

Dust Port

Sheet Metal

Standard

1.5 HP-110/220V

110V

Body Mounted

220 lbs

Solid Cast Iron

SHOP FOX®Classic

Adjustable Slot

2HP-110/220V

220V

Rail Mounted

340 lbs

4" Port

Solid Cast Iron

SHOP FOX®Heavy-Duty

Adjustable Slot

2HP-110/220V

220V

Rail Mounted

340 lbs

4" Port

Slotted Cast Iron

T-Slot Fence

Standard

1.5 HP-110/220V

110V

Body Mounted

250 lbs

Slotted Cast Iron

SHOP FOX®Heavy-Duty

Adjustable Slot

1.5 HP-110/220V

110V

Rail Mounted

290 lbs

4" Port

Slotted Cast Iron

SHOP FOX®Heavy-Duty

Adjustable Slot

2 HP-110/220V

220V

Rail Mounted

290 lbs

4" Port

-8- G1022 Series Table Saws

Most importantly, we stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below:

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Fax: (800) 438-5901

E-Mail: techsupport@grizzly.com

Web Site: http://www.grizzly.com

The specifications, drawings, and photographs illustrated in this manual represent the Model G1022 Series Table Saws as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. Current Grizzly machine manuals can be viewed and printed at: www.grizzly.com.

Lack of familiarity with this manual could cause serious personal injury. Become familiar with the contents of this manual, including all the safety warnings.

G1022 Series Table Saws -9-

SECTION 3: CIRCUIT REQUIREMENTS

110V Operation

The Models SM, Z & ZF motors are prewired to

operate at 110V. See Figure 5 for a typical 110V

plug and outlet.

Models SM & Z:

Under normal 110V use, the Models SM & Z motors draw approximately 16 amps. Use a 20 amp circuit breaker or a 20 amp slow-blow fuse.

Model ZF:

Under normal 110V use, the Model ZF motor draws approximately 17 amps. Use a 20 amp circuit breaker or a 20 amp slow-blow fuse.

If the machine is not wired correctly a fire could result. Make sure your wiring, receptacle, plug, and circuit breaker can handle the current draw of the machine. If you are not sure that your electrical circuit can handle the current draw, get a qualified electrician to test your electrical system and do any required upgrades. Do not attempt to modify an existing circuit by only replacing the circuit breaker with one rated for a higher amperage draw than the wiring, receptacle, and plug are rated for.

The circuit you use should be dedicated, (i.e., the machine should provide the only draw from that circuit). If frequent circuit failures occur when using this machine, contact our Service Department or your local electrical contractor.

Figure 5. Typical 110V 3-prong plug and outlet.

-10- G1022 Series Table Saws

220V Operation

The Models ZFX, PROZ, & PROZX do not come with a plug. When operating at 220V, use a NEMA-style 6-15 plug and receptacle as shown in

Figure 6.

The motors supplied with the Models ZFX, PROZ, & PROZX are prewired to operate at 220V.

Models ZFX, PROZ, & PROZX:

Under normal 220V use, the motor draws approximately 13 amps. Use a 15 amp circuit breaker or a 15 amp slow-blow fuse for 220V operation.

Figure 6.

NEMA-style 6-15 plug and receptacle.

G1022 Series Table Saws -11-

Grounding

Extension Cord

In the event of an electrical short, grounding provides electric current a path of least resistance to reduce the risk of electrical shock to the operator. Ground the power cord and this machine in accordance with all local codes and ordinances.

Operating the machine when it is not properly grounded can result in electric shock or electrocution.

Should it be necessary to use an extension make sure the cord is rated Hard Service (grade S) or

better. Refer to the chart in Section 1: Safety Instructions to determine the minimum gauge for

the extension cord. The extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords when they become worn or damaged.

Electrocution or a fire could result if the table saw is not grounded correctly. Make sure all electrical circuits are grounded. DO NOT use the machine if it is not grounded.

NOTICE

The wire on the power cord with green or green and yellow striped insulation is the grounding conductor.

No single list of electrical guidelines can be comprehensive for all shop environments. Operating this machinery may require additional electrical upgrades specific to your machine and shop environment. It is your responsibility to make sure your electrical systems comply with all local electrical codes and ordinances.

-12- G1022 Series Table Saws

SECTION 4: MACHINE FEATURES

The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this table saw and woodworking in general. It is important that you read and become familiar with them before assembling, adjusting or operating this machine. Your safety

is VERY important to us at Grizzly!

Arbor: Metal shaft extending from the drive

mechanism, to which the cutting blade is attached.

Bevel Edge Cut: Tilting the saw arbor and blade

to an angle between 0° and 45° to perform an angled cutting operation.

Blade Guard: Metal or plastic mechanism that

mounts over the saw blade to prevent accidental contact with the cutting edge.

Crosscut: Table saw operation in which the miter

gauge is used to cut across the grain of a piece of wood.

Dado Blade: Blade or set of blades that attach to

the arbor and are used for cutting grooves and rabbets.

Dado Cut: Table saw operation that uses a dado

blade to cut a flat bottomed groove into the face of wood stock.

Featherboard: Safety device used to keep the

workpiece against the rip fence or table during a cutting operation. The featherboard also allows the operator to keep his/her hands at a safe distance away from the saw blade while cutting the workpiece.

Terms and Definitions

Kerf: The resulting cut or gap made by a saw

blade.

Kickback: A condition in which the wood is

thrown back towards an operator at a high rate of speed.

Miter Gauge: A component that controls the

wood stock movement while performing a crosscut. Allows for variation of angle cuts such as miter cuts used on a picture frame.

Moulding Head: A cutterhead attached to the

arbor that accepts interchangeable moulding

knives for profile cutting. We DO NOT recom-

mend the use of moulding head cutters.

Parallel: Being an equal distance apart at every

point. i.e. the rip fence face is parallel to the side face of the saw blade.

Non-Thru Cut: A sawing operation that requires

the removal of the blade guard and splitter. Dado and rabbet cuts are considered NonThru Cuts because the blade does not protrude above the top face of the wood stock. Always remember to reinstall the blade guard and splitter after performing a non-thru cut.

Perpendicular: Intersecting and forming right

angles; at right angles to the vertical and horizontal planes. i.e. the blade is perpendicular to the table surface.

Push Paddle: Safety aid used to push a piece of

wood stock through a cutting operation.

Push Stick: Safety aid used to push a piece of

wood stock through a cutting operation. Usually used when rip cutting.

Rabbet: Cutting operation that creates an L-

G1022 Series Table Saws -13-

shaped channel along the edge of wood stock.

Splitter: Metal plate attached to the back of the

blade guard that maintains the kerf opening in the wood when performing a cutting operation.

Standard Kerf:

⁄8" gap made with a standard

blade.

Straightedge: A tool used to check the flatness,

parallelness, or consistency of a surface(s).

Thru-Sawing: A sawing operation where the

wood stock thickness is completely sawn through. Proper blade height usually allows

⁄4" of the top of the blade to extend above the wood stock.

Thin Kerf:

⁄32" gap made with a thin kerf blade.

Rip Cut: A cut made along the grain of the wood.

Sacrificial Fence: A piece of wood attached to

the face of the rip fence that is designed to extend the fence face away from the metal portion of the fence. Used primarily when making rabbet cuts with a dado blade.

Main Features

Figure 7. The front of the table saw.

(Model SM Shown)

A. Extension Wing B. On/Off Switch C. Blade Angle Handwheel D. Stand E. Blade Height Handwheel F. Rip Fence Rails G.Rip Fence H. Blade Guard/Splitter Assembly I. Miter Gauge

Set up and operation instructions will be easier to understand if you become familiar with the location and names of the basic features.

Match up the feature list below with the letters in

Figure 7 to identify the table saw feature loca-

tions.

-14- G1022 Series Table Saws

Unpacking

The Model G1022 Series Table Saws are shipped from the manufacturer in carefully packed cartons. If you discover the machine is damaged after you have signed for delivery, immediately call our Customer Service for advice.

When you are completely satisfied with the condition of your shipment, you should inventory its parts.

Piece Inventory

The Model G1022 Series is a heavy machine, weighing up to 340 lbs. Personal injury could occur if the machine is moved without additional assistance. Seek the assistance of other people when moving or lifting the machine.

SECTION 5: SET UP

Sharp edges on metal parts may cause personal injury. Examine the edges of all metal parts before handling.

G1022 Series Table Saws -15-

Figure 8. Rip fence, rails and extension wings will vary depending on the model.

9. Motor with Pulley

10. Miter Gauge

11. Dado Insert

12. Standard Insert

13. Arbor Wrench

14. Blade Guard Bracket

15. Table Saw Unit

16. Stand Components

17. Handwheels (2)

18. Motor Mount Plate

19. V-Belt

1. Fence Unit (Separate Box with Models ZF, ZFX,

PROZ, & PROZX)

2. Extension Wings (2)

- Model SM: Sheet Metal

- Models Z, ZF, & ZFX: Slotted Cast Iron

- Models PROZ & PROZX: Solid Cast Iron

3. Fence Rails

(Separate Box)

4. Hardware Bags (5)

5. Blade Guard

6. V-Belt Guard and Mounting Hardware

7. Motor Bracket

8. V-Belt Guard Bracket

After all the parts have been removed from the carton, you should have:

-16- G1022 Series Table Saws

Qty Description

8 Special Rail Bolt (SM & Z) 8 Fence Rail Spacer (SM & Z) 4 Flat Washer M10 (SM & Z) 4Hex Nut M10-1.5 (SM & Z) 4 Fence Rail Plug (SM & Z) 6 Flat Washer M10 x M4 Thick 6 Hex Bolt M10-1.5 x 25 2 Hand Wheel Knob

Guide Rail & Extension Wing Hardware Bag

Qty Description

40 Carriage Bolt M8-1.25 x 16 4 Hex Bolt M8-1.25 x 19 48 Flat Washer M8 44 Hex Nut M8-1.25 4 Hex Bolt M10-1.5 x 20 4 Hex Nut M10-1.5 4 Flat Washer M10 4 Plastic Foot 4 Hex Bolt #10-24 x

⁄8" (ZX, ZFX, PROZ, PROZX) 4 Hex Nut #10-24 (ZX, ZFX, PROZ, PROZX) 4 Lock Washer #10 (ZX, ZFX, PROZ, PROZX)

Floor Stand Hardware Bag

Hardware Contents

Qty Description

1 Hex Bolt

⁄4"-20 x 2"

1 Flat Washer

⁄4" 1Sleeve 1Wing Nut

⁄4"-20

1 Plastic Belt Guard

Plastic Belt Guard Hardware Bag

Qty Description

4 Hex Bolt M8-1.25 x 25 8 Flat Washer M8 4 Hex Nut M8-1.25

Motor Mount Hardware Bag

G1022 Series Table Saws -17-

Hardware Recognition Chart

Use this chart to match up hardware pieces during the assembly process!

Lock Nut

Wing Nut

⁄8''

⁄4''

⁄16''

⁄8''

⁄16''

⁄2''

⁄8''

MEASURE BOLT DIAMETER BY PLACING INSIDE CIRCLE

4mm

6mm

8mm

10mm

12mm

LINES ARE 1MM APART

16mm

Thumb Screw

Cap Screw

Setscrew

Washer

5mm 10mm 15mm 20mm 25mm 30mm 35mm 40mm 45mm 50mm 55mm 60mm 65mm 70mm 75mm

Carriage Bolt

Lock Washer

⁄4''

⁄8''

⁄2''

⁄8''

Phillips Head Screw

Hex Head Bolt

⁄16'' INCH APART

LINES ARE

Countersunk Phillips Head Screw

Flange Bolt

Phillips Head Hex Bolt

Hex Nut

⁄16''

⁄4''

⁄8''

1'' 11⁄4''

⁄2''

⁄4''

1 2

⁄4''

⁄2''

⁄4''

2 3

Slotted Screw

Button Head Screw

Phillips

Head Sheet Metal Screw

12mm

10mm

8mm

4mm

6mm

WASHERS ARE MEASURED BY THE INSIDE DIAMETER

⁄16''

⁄2''

⁄16''

⁄8''

⁄16''

⁄4''

-18G1022 Series Contractor Saws

Clean Up Site Considerations

Unsupervised children and visitors entering a shop could receive serious personal injury. Ensure child and visitors safety by keeping all entrances to the shop locked at all times. DO NOT allow unsupervised children or visitors in the shop at any time.

The unpainted surfaces are coated with a waxy oil to protect them from corrosion during shipment. Remove this waxy oil with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some

parts may need to be removed. The machine

will operate best when the waxy oil is removed from all moving and sliding parts.

Chlorine-based cleaners and solvents will damage the painted surfaces of the machine. Follow the manufacturer’s instructions when using any type of cleaning product.

Gasoline or petroleum products used to clean the machinery could explode causing serious personal injury. DO NOT use gasoline or petroleum products to clean the machinery.

Smoking near solvents could ignite an explosion or fire causing serious personal injury. Do not smoke while using solvents.

Lack of ventilation while using solvents could cause serious personal health risks, fire, or environmental hazards. Always work in a well ventilated areas to prevent the accumulation of dangerous fumes. Supply the work area with a constant supply of fresh air using a fan.

Floor Load

The Model G1022 Series Table Saws are a heavy load with a medium footprint. Most commercial or home shop floors should be sufficient to carry the weight of the machine. Reinforce the floor if you question its ability to support the weight.

Working Clearance

Working clearances can be thought of as the distances between machines and obstacles that allow safe operation of every machine without limitation. Consider existing and anticipated machine needs, size of material to be processed through each machine, and space for auxiliary stands or work tables. Also, consider the relative position of each machine to one another for efficient material handling. Be sure to allow yourself sufficient room to safely run your machines in any foreseeable operation and keep dust collection hoses off the floor and out of the way.

Lighting

Lighting should be bright enough to eliminate shadows and prevent eye strain. Electrical circuits should be dedicated or large enough to handle combined motor amp loads. Be sure to follow local electrical codes for proper installation of new lighting or circuits.

G1022 Series Table Saws -19-

Beginning Assembly Stand Assembly

TOOLS REQUIRED: High quality square and

straightedge, metric Allen wrench set, flat screwdriver, Phillips screwdriver, dead blow hammer and a 6" or 8" adjustable wrench.

Loose hair and clothing could get caught in machinery causing serious personal injury. Keep loose clothing rolled up and long hair tied up and away from machinery.

Projectiles thrown from the machine could cause serious eye injury. Wear safety glasses during assembly.

Figure 9. Installing the rubber feet.

To assemble the stand:

1. Fasten the rubber feet to the leg bottoms

using M10-1.5 x 25 hex bolts, 10MM flat washers and M10-1.5 hex nuts as shown in

Figure 9.

2. Bolt the long upper and lower side braces (2

each) to the legs using M8-1.25 x 16 carriage bolts, 8MM flat washers and M8-1.25

hex nuts as shown in Figure 10. Do not com-

pletely tighten the hex bolts at this time.

Examine the edges of all metal parts before handling. Sharp edges on metal parts may cause personal injury.

Disconnect the machine power cord during assembly. Failure to follow this warning could result in serious personal injury or death.

-20- G1022 Series Table Saws

Figure 11. Short upper and lower braces

attached to one of the stand assemblies.

3. Attach the short upper and lower side braces

(2 each) to one of the assembled side panels using M8 - 1.25 x 16 carriage bolts, 8MM flat washers and M8-1.25 hex nuts as shown

in Figure 11.

4. Bolt the stand assemblies together using

M8-1.25 x 16 carriage bolts, 8MM flat washers and M8-1.25 hex nuts as shown in

Figure 12.

Models ZF, ZFX, PRO, & PROZX only:

5. Align the bolt holes on the dust hood with the

bolt holes on the dust hood adapter.

6. Secure the dust hood and the dust adapter

together using 10-24 x

⁄8" bolts, 10-24 nuts

and

⁄16" lock washers.

7. Turn the table saw body upside-down.

8. Place the dust hood assembly over the bot-

tom of the table saw body with the dust hood flange pointed up.

Figure 12. Stand completely assembled.

Figure 10. Long upper and lower braces

attached to the stand legs.

G1022 Series Table Saws -21-

All Models:

8. Place the assembled stand upside down on

the table saw body and align all the mounting

holes. Make certain the side of the stand with

the “Z Series” label, if applicable, is on the front side of the machine (the side with the Grizzly label and angle scale).

9. Secure the stand to the body using M8-1.25

x 19 hex bolts, 8MM flat washers and M8-

1.25 hex nuts, with the dust port sandwiched between on the Models ZF, ZFX, PROZ, &

PROZX, as shown in Figure 13.

Figure 13. Attaching the stand to the saw base.

10. With the help of a second person, flip the

entire table saw unit right side-up and move it into its working position.

11. Tighten all of the stand bolts.

Saw Body

Stand

Dust Hood

(ZF, ZFX, PROZ,

& PROZX Only)

Dust Hood Adapter

(ZF, ZFX, PROZ, &

PROZX Only)

Figure 14. Mounting the handwheels.

To mount the handwheels:

1. Position one of the handwheels over the

arbor lifting shaft on the front of the saw.

2. The slots in the handwheel hole will engage

with the roll pin on the shaft as shown in

Figure 14.

3. Position the other handwheel on the blade

tilting shaft located on the side of the saw.

4. Screw the black plastic lock knobs onto the

ends of the shafts to lock the handwheels in place.

Handwheels

Roll Pin

Body mounted switch on

Models SM & Z only

-22- G1022 Series Table Saws

3. Set the motor on end and slip the pulley

guard bracket between the base of the motor

and the motor plate as shown in Figure 17.

Figure 17. Installing pulley guard.

4. Tighten 1 of the 4 mounting bolts. Leave the

other 3 loose.

5. Locate the motor mount bracket shown in Figure 18. Loosen the setscrew that holds

the motor pivot rod in place and remove the rod.

Figure 15. Attaching the motor plate.

To mount the motor:

1. Turn the motor upside down and attach the

motor plate using M8-1.25 x 25 hex bolts, 8MM flat washers and M8-1.25 hex nuts as

shown in Figure 15. Finger-tighten only.

Motor

Figure 16. Pulley guard bracket.

2. Insert the

⁄4''-20 x 2'' hex bolt through the

hole in the pulley guard bracket as shown in

Figure 16.

The motor comes

pre-wired.

Motor Mount Plate

⁄4''-20 x 2'' Hex Bolt

Pulley Guard Bracket

Motor pictures shown are specific to the Models SM & Z. The Models ZF, ZFX, PROZ, & PROZX will look different but will assemble in the same way.

NOTICE

G1022 Series Table Saws -23-

Figure 18. Installing the motor mount bracket.

Figure 19. Attaching motor to linking bars.

6. Line up the hole in the motor bracket with the

hole in the motor mount plate and insert the

motor pivot rod. Make sure the groove in the

rod lines up with the setscrew in the mount bracket.

7. Tighten the setscrew.

8. Turn the arbor tilting handwheel until the

arbor is set to 0°.

9. Slide the motor assembly onto the linking

bars through the holes in the motor bracket

as shown in Figure 19.

10. Line up the setscrews with the grooves on

the linking bars and tighten them.

Figure 20. Attaching the V-belt to the motor.

11. Lift the motor up and slip the V-belt over the

grooves in the pulleys. Slowly release the motor, allowing its weight to add tension to

the V-Belt as shown in Figure 20.

Motor Mount Plate

Linking Bars

Motor Mount Bracket

Figure 21. Checking V-belt alignment.

12. Place a straightedge across the arbor pulley

and the motor pulley. The straightedge should run across both pulleys evenly as

shown in Figure 21.

13. If the motor needs to be adjusted, loosen the mounting bolt tightened in Step 4.

14. Adjust the motor on its mount until the pul-

leys are aligned, then tighten all the mounting bolts.

-24- G1022 Series Table Saws

Figure 22. Attached pulley cover.

15. Using the supplied wing nut and mounting

bolt, secure the pulley cover over the pulley

and V-belt as shown in Figure 22.

Switch

Models SM & Z:

The ON/OFF switch, with attached power cord and plug, is already mounted to the saw enclosure. Connect the quick disconnect on the cord between the switch and motor.

Models ZF, ZFX, PROZ, & PROZX:

The ON/OFF switch on the Models ZF, ZFX, PROZ, & PROZX mounts directly below the front fence rail.

To install the switch:

1. Disconnect the machine from the power source!!

2. Position the L-shaped mounting bracket

below the left-hand side of the front fence rail. The shorter side of the L has two holes which will align with two holes in the fence rail.

3. Secure the bracket to the rail using M8-1.25

x 9 hex bolts and M8 flat washers (Model PROZ: M8-1.25 x 15 countersunk phillips head screws, M8-1.25 hex nuts, and M8 flat washers).

4. Secure the switch to the bracket using M4-

0.7 x 14 phillips head screws and M4 flat washers. The screws thread through the back of the bracket and into threaded inserts in the back side of the switch box.

5. Connect the plug on the cord between the

switch and motor.

G1022 Series Table Saws -25-

Figure 23. Checking table to wing alignment.

5. Raise or lower the rear of the wing until the

wing and table are flush. Tighten the bolt.

6. Repeat Steps 2-5 for the other extension

wing.

7. Check the alignment of the table against

both wings. Your straightedge should run flat across both wings and the table top. If the straightedge contacts both the wings and the table evenly, you may skip to the next sec-

tion. If it does not, continue to Step 8.

8. If either wing tilts down, remove it and apply

layers of masking tape along the entire edge of the wing under the bolt holes.

9. If the wing tilts up, apply layers of masking

tape along the entire edge of the wing above the bolt holes.

10. Tighten bolts and adjust again as described in Steps 2-5.

11. Trim off the excess masking tape with a

razor blade.

To install the extension wings:

1. Attach the extension wings to the table using

M10 - 1.5 x 25 hex bolts and M10 flat wash-

ers.

2. Thread the center bolt in first, then the front

and back bolts. DO NOT completely tighten the bolts at this time.

3. Working front to back, align the front edge of

the extension wing with the edge of the table, so they are flush, and tighten the front bolt.

4. Raise or lower the rear of the extension wing

until the middle of the wing is flush with the table top and tighten the middle bolt as

shown in Figure 23.

The Model SM has sheet metal wings; the Models Z, ZF, and ZFX uses slotted cast iron wings; and the Models PROZ & PROZX use solid cast iron wings. Installation is identical with all styles.

NOTICE

Extension Wings

-26- G1022 Series Table Saws

The fence must engage and square up on the front rail before the rear clamp engages the back rail. In essence, the rear clamp should act as a secondary mechanism for maintaining fence position. When adjusted correctly, the lever lock should only begin to apply pressure on the back rail over the last one-third of its stroke.

To install and adjust the Model SM fence:

1. Thread the plastic knob onto the lock handle.

2. Slide the fence onto the rails.

3. Make sure the front clamp engages the front

rail with the lock handle at one-half of its throw.

4. If the front clamp requires adjustment, loosen the check nut shown in Figure 25.

Turn the adjusting bolt clockwise if the front clamp is too far from the rail, or counterclockwise if it is too close.

Figure 24. Attaching fence rails.

Fence Rails

To mount the rails (Models SM & Z):

The two center bolts for each rail thread directly into the table top, and the outer two bolts secure from the back side of the extension wing with hex nuts.

Place a spacer on each bolt between the rail and

the table/wing edge as shown in Figure 24.Be

sure that the rail with the built-in measuring rule is mounted on the front side of the machine, with the markings facing up. Insert the round, plastic plugs into the ends of each rail.

Fence

The Models SM & Z are supplied with

round rails, the Models ZF, ZFX, & PROZX are supplied with flat angular bar sections and the Model PROZ is supplied with square tube rails. This accommodates the standard fence for the Models SM & Z, the SHOP FOX

Heavy-Duty fence for the Models ZF, ZFX, & PROZX, and the SHOP FOX

Classic fence for the Model PROZ.

Please refer to the SHOP FOX

manuals for complete information regarding the installation of the front and back fence rails on the Models ZX, ZXF, PROZ, & PROZX.

NOTICE

The Models ZX, ZXF, PROZ, & PROZX use a SHOP FOX

brand fence. Please refer to the

manual included with the SHOP FOX

fence

for adjusting instructions.

NOTICE

Figure 25. Adjusting clamp mechanism.

Check Nut

Adjusting Bolt

G1022 Series Table Saws -27-

Figure 26. Rear lock adjustment screw.

5. Slide the fence along the rail until it is

aligned with the edge of the miter slot.

6. Lock the fence down.

7. Loosen the rear lock adjustment, the slotted

screw on the front of the fence shown in

Figure 26, until the rear locking clamp ceas-

es to engage the rear rail with the fence in the locked position.

Rear Lock Adjustment

6. Loosen the adjustment bolts at the top of the fence shown in Figure 27.

8. Move the straight portion of the fence until it

is parallel with the miter slot from front to back. Retighten the bolts.

9. Loosen the locking handle until it is approxi-

mately two-thirds engaged.

10. Tighten the rear adjusting screw until the

rear clamp barely touches the back rail.

11. Loosen the locking handle and slide the

fence along the rail. Return the fence to its position at the edge of the miter slot and slowly apply pressure to the lever.

If adjustments are correct, the fence should square itself before the rear clamp engages. If the rear clamp engages before the fence is squared, loosen the screw one-quarter turn and retest.

12. Once the fence is adjusted, check the measurement pointer shown in Figure 28 and

adjust if necessary.

Figure 27. Adjustment bolts for

fence parallelism.

Adjustment Bolts

Figure 28. Adjust measurement pointer.

Measurement Pointer

-28- G1022 Series Table Saws

Figure 29. Attaching a sacrificial fence.

Tip: Attach a piece of

⁄4" thick hardwood to

the blade side of the fence as shown in

Figure 29. This will keep thin materials from

wedging between the fence and table and will also protect the fence from coming in contact with the blade when dadoing or ripping thin stock. Remember to flip and adjust the measurement scale on the rail to compensate for the thickness of the sacrificial fence.

To install and adjust the Model Z fence:

1. First, make sure the front clamp is engaging

the front rail with the lock handle at one-half of its throw.

2. If the front clamp requires adjustment, loosen the check nut shown in Figure 30.

Turn the adjusting bolt clockwise if the front clamp is too far from the rail, counter-clockwise if it is too close.

Figure 30. Adjusting clamp mechanism.

Check Nut

Adjusting Bolt

Figure 31. Rear lock adjustment screw.

3. Slide the fence along the rail until it is

aligned with the edge of the miter slot.

4. Lock the fence down.

5. Loosen the rear lock adjustment (the slotted

screw on the front of the fence shown in

Figure 31) until the rear locking clamp

ceases to engage the rear rail with the fence in the locked position.

Rear Lock Adjustment

Wood Screws

Rip Fence

Sacrificial Fence

G1022 Series Table Saws -29-

7. Make note of its position and lift it up all the

way. Tighten the rear adjustment screw until the rear clamp is approximately

⁄16'' from the

rail.

8. Move the lock handle back to its two-thirds

position. The rear clamp should just be touching the rail. If it is too loose or too tight, lift the handle and turn the adjusting screw in small increments until the clamp is in its proper location.

9. Loosen the locking handle and slide the

fence along the rail. Return the fence to its position at the edge of the miter slot and slowly apply pressure to the handle.

10. If adjustments are correct, the fence should

square itself before the rear clamp engages. If the rear clamp engages before the fence is squared, loosen the screw one-quarter turn and retest.

Figure 32. Adjustment bolts for

fence parallelism.

Front Adjustment Screws

Locking Handle

6. Loosen the locking handle (Figure 32) until it

is approximately two-thirds engaged.

Do not turn the adjustment screw unless the lock handle is in the up position. Damage to the clamp shoe will result if this step is not observed.

Figure 33. Adjust measurement pointer.

11. Once the fence is adjusted, check the mea-

surement pointer shown in Figure 33, and

adjust if necessary.

Measurement Pointer

Figure 34. Attaching a sacrificial fence.

Tip: Attach a piece of

⁄4" thick hardwood to

the blade side of the fence as shown in

Figure 34. This will keep thin materials from

Wood Screws

Rip Fence

Sacrificial Fence

NOTICE

-30- G1022 Series Table Saws

To install a saw blade:

1. Disconnect the machine from the power source!!

2. The arbor nut has left-hand threads.

Unthread the arbor nut clockwise and remove the outside flange from the arbor. Remove and discard the

⁄4'' diameter spacer

on the arbor shaft.

4. Slide on the flange and thread the arbor nut

back on.

5. Use the arbor wrench provided with the saw

to tighten the arbor nut. Wedge a block of wood in the teeth of the blade to keep it from turning when tightening the nut as shown in

Figure 35.

3. Install the saw blade onto the arbor. Ensure

that the blade teeth point toward you as you stand at the front of the saw.

Use caution and remain alert when working with the saw blade. Failure to follow this warning could result in serious personal injury or death.

Blade

Figure 35. Changing saw blade.

G1022 Series Table Saws -31-

Figure 37. Blade guard components.

5. Rotate the support shaft to align the mount-

ing bolts to the mounting slots on the guard.

6. Tighten the mounting bolts to secure the

blade guard.

7. Using a machinist's or a combination square,

align the face of the splitter perpendicular to the surface of the saw table as shown in

Figure 38.

8. Rotate the support shaft slightly. This will

normally correct any minor misalignment.

Figure 38. Adjusting blade guard.

Support Shaft

Blade Guard Mounting Bolts

Blade Guard

Support Shaft

Blade Guard

To install the blade guard:

1. Disconnect the machine from the power source!!

2. Screw the threaded end of the support shaft

into the hole in the back of the rear trunnion. The check nut on the shaft will be used to

tighten the shaft in place as shown in Figure

36. Leave it loose for now.

Figure 36. Installing blade guard.

3. Loosen the blade-guard mounting bolt locat-

ed just inside the table cut-out and the blade guard mounting bolt on the end of the support shaft.

4. Slip the slots at the bottom of the guard over the two mounting bolts as shown in Figure

37. The washers should be between the bolt

head and the slots.

Use caution and remain alert when working around the saw blade. Failure to follow this warning could result in serious personal injury or death.

-32- G1022 Series Table Saws

Figure 41. Proper splitter/blade alignment.

13. Recheck guard alignment to the blade and to

the table top. Adjust as necessary and tighten down all the bolts before use.

14. Adjust the blade to 45° and raise and lower

it through the full range. Re-adjust blade to 90° and raise and lower it through the full range. There should be no contact between the base and the table insert or any other

part of the saw. If there is, repeat Steps 1-

13.

10. If the blade guard/splitter is to the right of the

blade as shown in Figure 40, add washers

between the splitter and front mounting bracket and adjust the rear splitter support as

shown in Figure 40.

Figure 40. Improper splitter/blade alignment.

Figure 39. Checking alignment of blade guard.

9. Next, set a straightedge against the face of

the saw blade and the blade guard/splitter as

shown in Figure 39. If the blade guard/split-

ter is properly aligned, please skip ahead to the next section; otherwise, continue with the next step.

11. Recheck guard alignment to the blade and to

the table top. Adjust as necessary and tighten all the bolts before use. If the blade guard is properly aligned, please skip ahead to the next section; otherwise, continue with the next step.

12. If the splitter is positioned to the left of the

blade, alignment cannot be achieved by washer placement. Adjustment of the front support bracket is required as shown in

Figure 41. Loosen the adjustment screws

and move the front support bracket to the right.

Splitter

Added Washers

Front Support

Bracket

Adjustment

Screw

Adjusted

Rear Splitter

Adjust here

to move back

of splitter left

or right.

Add washers here to move

front of split-

ter to the left.

Blade

Proper Alignment

G1022 Series Table Saws -33-

Table Insert

The table insert provides support for the material being cut. It must be installed flush with the cast iron table surface.

To install the table insert:

1. Disconnect the machine from the power source!

2. Using the front handwheel, move the blade

to its lowest position.

3. Set the table insert into the recessed area on

the table surface.

4. Ensure that all four table insert setscrews are

firmly in contact with the table casting.

5. Using an allen wrench, raise or lower each of

the four setscrews until the insert is flush with the table top as shown in

Figure 42

6. Using the side handwheel, position the blade

90° to the table surface.

7. Wearing leather gloves, rotate the blade while

raising and lowering it through its full range of motion. Make sure it never contacts any part of the table insert.

8. Repeat Step 6 with the blade in the 45° posi-

tion.

Figure 42. Adjusting table insert components.

Setscrew

Allen Wrench

Table Insert

Wear leather gloves when rotating the saw blade. Failure to follow this warning could result in serious personal injury or death.

-34G1022 Series Contractor Saws

Miter Gauge

Initial Step Models ZF, ZFX, PROZ, & PROZX:

The miter gauge for the Models ZF, ZFX, PROZ, & PROZX has two setscrews in the miter bar which can be set to remove any loose movement between the miter bar and the T-slot.

Loosen or tighten the two setscrews until the miter gauge slides freely in the slot, but has no loose movement.

Next steps for all models:

1. Loosen the lock knob on the miter gauge and

place a square against the face of the miter body and the miter bar.

2. Adjust the miter body until there is no space

between the square and the miter bar.

3. Tighten the lock knob.

4. With the stop link (

Figure 43

) in the up position, loosen the jam nut and adjust the stop screw until it is seated against the stop link.

5. Loosen the setscrew on the left front side of

the miter bar, adjust the pointer to 90˚ and retighten the setscrew.

6. To adjust to 45˚, follow Steps 1-5 while using

an adjustable square.

7. After rotating the miter body from 45˚ to 90˚

and back a few times, double check your adjustments at both angles to ensure that you have accurately set your miter gauge.

Figure 43. Miter gauge adjustment points.

Stop Link

Jam Nut

Stop Screw

G1022 Series Table Saws -35-

Before starting the machine:

1. Read this manual and make sure you take all

safety precautions before operating this machine.

2. Make sure the blade guard and splitter have

been correctly installed and are adjusted

properly as shown on Pages 30-31.

3. Make sure that any tools or foreign objects

have been removed from the machine.

4. Review Section 3: Circuit Requirements

beginning on Page 9 and make sure all

wiring is correct.

5. Keep your finger on the STOP button during

the entire test run of the machine.

Starting the machine:

Turn the machine on and make sure your hand is on the STOP button in case you need to shut the machine off immediately. The machine should run smoothly with little or no vibration.

Start Up Recommended

Adjustments

For your convenience, the adjustments listed below have been performed at the factory and no further setup is required to operate your machine.

However, because of the many variables involved with shipping, we recommend that you at least check the following adjustments to ensure the best possible results from your new machine.

All of these adjustments are covered in step-by-

step detail in Section 8: Service Adjustments.

Recommended adjustment checklist:

• Blade Parallelism (Page 49)

• 45˚ Blade Stop (Page 52)

• 90˚ Blade Stop (Page 52)

Loose hair and clothing could get caught in machinery causing serious personal injury. Keep loose clothing rolled up and long hair tied up and away from machinery.

Projectiles thrown from the machine could cause serious eye injury. Wear safety glasses during assembly.

-36- G1022 Series Table Saws

Blade Selection

Choosing the correct blade for the job is essential for the safe and efficient use of your table saw.

Rip Blade: Used for cutting with the grain. 10" rip blades have between 20-40 teeth (Figure 44), flat-top ground tooth profile (Figure 49) and large

gullets to allow for large chip removal.

Figure 44. Ripping blade.

Combination Blade: Used for cutting with and

across the grain. A compromise between a rip blade and a cross-cut blade, a 10" combination blade will typically have between 40-50 teeth

(Figure 46), an alternate top bevel and flat or alternate top bevel (Figure 49) and raker tooth

profile. The teeth are arranged in groups of five. The gullets are small and shallow within the groups of five teeth, similar to a cross-cut blade; then large and deep between the groups, like a ripping blade.

Figure 46. Combination blade.

Cross-cut Blade: Used for cutting across the

grain. 10" cross-cut blades have between 60-80

teeth (Figure 45), alternate top bevel or steep alternate top bevel tooth profiles (Figure 49),

small hook angle and a shallow gullet.

Figure 45. Crosscutting blade.

SECTION 6: OPERATIONS

Wear safety glasses. a dust mask, and hearing protection while the machine is running. Failure to do this could result in serious personal injury.

G1022 Series Table Saws -37-

Figure 47. Plywood blade.

Plywood Blade: Used for cutting plywood or

veneers. 10" plywood blades have 40-80 teeth

(Figure 47), a steep alternate top bevel tooth pro- file (Figure 49) and very shallow gullet.

Thin-kerf: Designed for saws with smaller

motors and for reducing material waste, thin-kerf blades are thinner than standard blades. Performance and accuracy can be maintained by the use of blade stabilizers.

Dado Blades: There are two types of dado

blades: stacked and wobble.

• Stacked Dado Blade—These dedicated dado cutting blades consist of a set of up to 8 individual blades. Multiple cutters are "stacked" between two outside blades. The width of the dado is determined by the combination of cutters that are “stacked” together. The dado is cut in a single pass leaving a smooth and square channel in the face of the workpiece as shown

on Page 40. Stacked dado blades are the most

expensive option but are worth considering if your projects require a lot of visible dado cuts. A typical stacked dado blade is shown in

Figure 48.

• Wobble Dado Blade—Also a dedicated dado blade, a wobble blade usually consists of a single blade that is tilted on the arbor shaft while it is spinning. The channel is cut in the face of the workpiece as the blade passes through its preadjusted width of travel. Wobble blades are an inexpensive option when visibly pleasing channels are not a concern.

Moulding Heads: A moulding head is a cutter-

head that attaches to the arbor and holds individual moulding knives. They should only be used by professional woodworkers with training beyond the scope of this manual.

This section on blade selection is by no means comprehensive. Always follow the saw blade manufacturer's recommendations to ensure safe and efficient operation of your table saw.

Some blade guards/splitters are thicker than thin-kerf blades. DO NOT use the thinkerf blade if this is the case or serious personal injury could result.

Figure 48. Optional dado blade.

Figure 49. Various saw tooth cutting profiles.

-38- G1022 Series Table Saws

Crosscutting

To make a 90˚ crosscut using the miter gauge:

1. Adjust the miter gauge to the 90˚ position.

2. Adjust the fence completely away from the

cutting operation.

3. Position the miter gauge in one of the two

miter slots.

4. Adjust the blade height so the highest saw

tooth protrudes approximately

⁄4" above the

workpiece.

5. Hold the workpiece against the miter gauge

and line up the cut with the blade.

A crosscut is a cut against the grain direction of the workpiece. Crosscutting man-made wood products like plywood is performed by cutting parallel to the shortest side.

6. Turn on the saw and allow it to come to full

speed.

7. Hold the workpiece firmly against the face of

the miter gauge and ease it into the blade as

shown in Figure 50.

Figure 50. Cross-cut operation.

Keep the blade guard in the down position at all times. Failure to do this could result in serious personal injury or death.

Turn off the saw and allow the blade to come to a complete stop before removing the cut-off piece. Failure to follow this warning could result in serious personal injury

G1022 Series Table Saws -39-

Ripping

To make a rip cut:

1. Set the fence to the desired width of cut on

the fence rail scale.

2. Adjust the blade height so the highest saw

tooth protrudes approximately

⁄4" above the

workpiece.

3. Joint one long edge of the workpiece on a

jointer.

4. Set up any safety devices such as feather-

boards or other anti-kickback devices.

5. With the saw unplugged from the power source, rotate the blade to make sure it

does not come into contact with any of the safety devices.

6. Plug the saw into the power source, and turn

on the saw and allow it to come to full speed.

7. The jointed edge of the workpiece must be

slide against the fence during the cutting operation.

A rip cut is a cut with the grain direction of the workpiece. Ripping man-made wood products like plywood is performed by cutting parallel to the longest side.

8. Using a push stick, feed the workpiece through the saw blade as shown in Figure 51, until the workpiece is completely past the saw blade. When a small width is to be

ripped and a push stick cannot be safely put between the blade and rip fence, rip a larger piece to obtain the desired piece.

Stand to the left of the blade line-of-cut when ripping a board. Serious personal injury could occur if kickback results.

Keep the blade guard in the down position at all times. Failure to do this could result in serious personal injury or death.

Figure 51. Ripping operation.

Turn off the saw and allow the blade to come to a complete stop before removing the cut-off piece. Failure to follow this warning could result in serious personal injury

-40- G1022 Series Table Saws

Dado Cutting

Commonly used in furniture joinery, a dado is a straight channel cut in the face of the workpiece. Dadoes can be cut using either a dado blade

(Figure 57) or a standard saw blade.

To use a stacked or wobble dado blade:

1. Disconnect the machine from the power source!

2. Remove the table insert, splitter guard, and

regular saw blade.

3. Attach and adjust the dado blade system as

recommended in the dado blade manufacturer’s instructions.

4. Install the dado table insert.

5. Raise the dado blade up to the desired depth

of cut (depth of dado channel desired).

Never perform a through cut operation with a dado blade. A dado blade was designed to make non-through cuts only. Failure to follow this warning could result in serious personal injury.

Dado operations present very real hazards requiring proper procedures to avoid serious injury. The chance of kickback is always greater when dado blades are used so extra care must be taken. Any movement of the stock away from the fence will cause kickback. Be certain that stock is flat and straight. Failure to follow these warnings could result in serious personal injury.

6. If dadoing along the long length of your work-

piece, adjust the distance between the fence and the inside edge of the blade to suit your

needs as shown in Figure 52.

Always use push sticks, featherboards, push paddles and other safety accessories whenever possible to increase safety and control during operations which require the blade guard and splitter to be removed from the saw. Failure to follow this warning could result in serious personal injury.

Never allow hands or arms to be above or behind the saw blade. Should kickback occur, the hands and arms could be pulled into the saw blade causing serious personal injury.

Figure 52. Single-blade dado cut.

7. Reconnect the saw to the power source.

8. With one finger ready to push the OFF but-

ton, turn the saw on. The blade should run smooth with no vibrations or wobbling.

9. When the blade has reached full speed, per-

form a test cut with a scrap piece of wood.

G1022 Series Table Saws -41-

Using a standard saw blade:

1. Clearly mark the width of the dado cut on

your workpiece. Include marks on the edge of your workpiece so you can clearly identify your intended cut while the material is laying flat on the saw table.

2. Raise the blade up to the desired depth of

cut (depth of dado channel desired).

3. If dadoing along the long length of your work-

piece, adjust the fence so the blade is aligned with the inside of your dado channel

as shown in Figure 53.

Figure 53. Single-blade dado cut.

Never allow hands or arms to be above or behind the saw blade. Should kickback occur, the hands and arms could be pulled into the saw blade causing serious personal injury.

10. If the cut is satisfactory, repeat with your fin-

ish stock.

ALWAYS replace the blade guard after dadoing is complete. Failure to follow this warning could result in serious personal injury.

4. Turn on the saw and allow the blade to reach

full speed.

5. Perform a test cut on a scrap piece of wood.

Determine if the depth of cut is correct.

6. If the cut is satisfactory, repeat with your fin-

ish stock.

Always turn the saw off and wait until the blade has come to a complete stop before adjusting the fence. Failure to follow this warning could result in serious personal injury.

-42- G1022 Series Table Saws

7. Re-adjust the fence so the blade is aligned

with the other edge of the intended dado

channel. Be sure to keep the cuts within your

marks; otherwise, the dado will be too big.

8. Continue making cuts toward the center of

the dado with your subsequent cuts until the dado is complete.

Rabbet Cutting

Always replace the blade guard after dadoing is complete. Failure to follow this warning could result in serious personal injury.

To attach a sacrificial fence:

Rabbet cutting with a dado blade requires the use of a sacrificial fence attachment as shown in

Figure 54.

Commonly used in furniture joinery, a rabbet is a straight groove cut in the edge of the workpiece. Rabbets can be cut using either a dado blade

(Figure 49) or a standard saw blade.

Rabbet operations present very real hazards requiring proper procedures to avoid serious injury. The chance of kickback is always greater when dado blades are used so extra care must be taken. Any movement of the stock away from the fence will cause kickback. Be certain that stock is flat and straight. Failure to follow these warnings could result in serious personal injury.

Figure 54. Sacrificial fence.

Dado Insert

Rip Fence

Wood Screws

Sacrificial Fence

G1022 Series Table Saws -43-

1. Disconnect the machine from the power!

2. Cut a piece of wood that is as long and tall as

the metal fence and

⁄4" thick. This will be the sacrificial fence. Make sure the wood is a uniform thickness and free of knots and defects.

3. Attach the sacrificial fence to the metal fence

with screws or clamps.

4. Remove the blade guard/splitter assembly,

the table insert, and the regular saw blade from the arbor.

5. Install and adjust the dado blade system as

recommended in the dado blade instructions.

6. Adjust the saw blade to maximum height

needed for the rabbeting operation.

7. Raise the blade an additional

⁄4".

8. Slide the metal fence with the attached sac-

rificial fence along side the blade.

9. Using a felt pen, draw the blade profile onto

the sacrificial fence.

10. Remove the sacrificial fence from the metal

fence.

11. Using a bandsaw or jig saw, cut the marked

blade profile from the sacrificial fence.

12. Re-attach the sacrificial fence to the metal

fence with screws or clamps.

13. Slide the fence assembly over the saw blade. The blade should NOT touch the sacrificial

fence.

Cutting rabbets with the dado blade:

1. Adjust the saw blade to the maximum height

needed for the rabbeting operation.

Never perform a through cut operation with a dado blade. A dado blade was designed to make non-through cuts only. Failure to follow this warning could result in serious personal injury.

2. If rabbeting along the long length of your

workpiece, adjust the distance between the fence and the workpiece to suit your needs

as shown in Figure 55.

Figure 55. Rabbet cutting.

-44- G1022 Series Table Saws

Never allow hands or arms to be above or behind the saw blade. Should kickback occur, the hands and arms can be pulled into the saw blade. Serious personal injury could result.

3. Reconnect the saw to the power source and

turn the saw on.

4. When the blade has reached full speed, per-

form a test cut with a scrap piece of wood.

5. If the cut is satisfactory, repeat with your fin-

ish stock.

Always replace the blade guard after rabbet cutting is complete. Failure to follow this warning could result in serious personal injury.

Cutting rabbets with the standard blade:

Cutting rabbets with a standard saw blade DOES NOT require the use of a sacrificial fence.

1. Clearly mark the width of the rabbet cut on

your workpiece. Include marks on the edge

of your workpiece so you can clearly identify your intended cut while the material is laying flat on the saw table.

2. Raise the blade up to the desired depth of

cut (depth of rabbet channel desired).

3. If the rabbet runs the length of the material,

adjust the fence so the blade is aligned with the inside of your rabbet channel as shown

in Figure 56.

Figure 56. Rabbet cutting.

G1022 Series Table Saws -45-

4. Turn the saw on.

5. When the blade has reached full speed, per-

form a test cut with a scrap piece of wood.

6. If the cut is satisfactory, repeat with your fin-

ish stock.

7. Rotate the workpiece as shown in

Figure 57

8. Perform the second cut to complete the rab-

bet cut.

Figure 57. Rabbet cutting.

Always replace the blade guard after dadoing is complete. Failure to follow this warning could result in serious personal injury.

Never allow hands or arms to be above or behind the saw blade. Should kickback occur, the hands and arms can be pulled into the saw blade. Serious personal injury could result.

Always turn the saw off and wait until the blade has come to a complete stop before adjusting the fence. Failure to follow this warning could result in serious personal injury.

-46- G1022 Series Table Saws

SECTION 7: MAINTENANCE

General

Regular periodic maintenance on your Model G1022 Series Table Saw will ensure its optimum performance. Make a habit of inspecting your machine each time you use it.

Check for the following conditions and repair or replace when necessary:

1. Loose mounting bolts.

2. Worn switch.

3. Worn or damaged cords and plugs.

4. Damaged V-belt.

5. Any other condition that could hamper the

safe operation of this machine.

6. Inspect blades for damage.

7. Guard alignment and operation.

Disconnect power to the machine when performing any maintenance on the table saw. Failure to do this could result in serious personal injury.

Loose hair and clothing could get caught in machinery causing serious personal injury. Keep loose clothing rolled up and long hair tied up and away from machinery.

Projectiles thrown from the machine could cause serious eye injury. Wear safety glasses during assembly.

G1022 Series Table Saws -47-

V-Belt

The sealed ball bearings in the motor and throughout the Model G1022 require no maintenance during their lifetime. When they do wear out, replacements can be obtained through the Grizzly Parts Department.

Lubricate the areas indicated below every 12 months:

BLADE ANGLING TRUNNION—The front and back trunnions each have a semi-circle groove that needs to be lubricated with an automotive wheel bearing grease.

BLADE HEIGHT TRUNNION—The blade height trunnion pivots on a steel rod. This should be lubricated with 6 or 7 drops of light machine oil.

WORM GEARS (

Figure 58)—

These should be lubricated with an automotive wheel bearing grease.

Lubrication Table

The table is made from cast iron. If preventative measures are not taken, the table surface will rust. Regularly wipe sawdust from the table to prevent rust causing moisture from becoming trapped against the table. Regular applications of products like SLIPIT

will prevent rust as the saw is used on a daily basis. For long term storage, use products such as Boeshield T-9

. Both of these products

are available in the Grizzly catalog.

Inspect the V-belt regularly for tension and wear. Check the pulleys to ensure they are correctly

aligned. Refer to Section 5: Set Up beginning on

Page 23 for instructions on adjusting the V-belt.

Figure 58. Worn gear lubrication points.

Lubrication Points

-48- G1022 Series Table Saws

Maintenance Performed

Approximate Hours Of Use

Maintenance Log

Date

G1022 Series Table Saws -49-

Blade Parallelism

To check and adjust blade parallelism:

1. Disconnect the machine from the power source!!

2. Tilt the blade to 90˚. Using an adjustable

square, measure the distance (A) between the miter slot and the front of the blade as

shown in Figure 59.

The Model G1022 Series Table Saws will perform best when the miter slot is parallel to the blade.

Figure 59. 90° blade parallelism measurement.

Figure 60. 90° blade parallelism measurement.

3. Rotate the blade 180° and measure the dis-

tance (B) between the miter slot and the

back of the blade as shown in Figure 60.

Use caution and remain alert when working around the saw blade. Failure to follow this warning could result in serious personal injury or death.

SECTION 8: SERVICE ADJUSTMENTS

-50- G1022 Series Table Saws

Figure 61. Underside view of

table/trunnion assembly.

4. Make note of the difference between the two

measurements on a piece of paper.

5. Tilt the blade to 45° and repeat Steps 2-4.

6. If the difference was less than 0.004" when

the blade was positioned at 90˚ and 45˚, skip to the next section. Otherwise, continue on.

7. If the difference was greater than 0.004"

when the blade was positioned at 90˚ or 45˚, the trunnion assembly below the table needs to be adjusted.

8. Remove the saw assembly from the stand.

9. Remove the motor, the fence, the extension

wings, and the saw blade.

10. Place the saw assembly upside down on 4x4

blocks to allow the saw blade to rotate freely.

11. Remove the handwheels and the sheet

metal body.

12. To maintain the trunnion assembly as one

unit, place a bar clamp across the entire

trunnion assembly as shown in Figure 61.

If the blade was not parallel in the 90˚ position, the correction can be made by loosening the trunnion bolts and shifting the internal components accordingly.

To shift the trunnion:

1. Loosen the trunnion bolts.

2. Move the trunnion assembly according to the

difference measured when the blade was in the 90˚ position.

3. Tighten the trunnion bolts.

If the blade was not parallel in the 45˚ position, the correction can be made by shimming between the trunnion and the bottom of the table

surface as shown in Figure 62.

Clamp Here

Trunnion

Bolts

Trunnion

Bolts

#1 Shim

#3 Shim

#4 Shim

#2 Shim

Figure 62. Shim placement.

Shim

Trunnion

Table Bottom

G1022 Series Table Saws -51-

3. Tighten down one trunnion bolt a small

amount and then move on to each of the others, tightening each down the same amount.

4. Continue to rotate through the bolts, tight-

ening them a little each time until they are all secure.

5. Re-assemble the saw assembly onto the

stand.

6. Recheck the blade to miter slot distance at

90° and 45°. If the distance of A and B are equal to or less than 0.004" at both 90° and 45°, continue to the next section. If the distances are still off by more than 0.004", repeat the previous procedures.

7. Once you feel you have the miter slot

adjusted parallel to the blade, recheck all measurements and be sure the table mounting bolts are secure.

8. Repeat Step 10 on Page 31.

To shim the trunnion:

1. Loosen the trunnion bolts.

2. Using Figures 63 & 64, shim the trunnion

assembly according to the difference measured when the blade was in the 45˚ position.

If the distance of A is shorter than B, shim(s) will need to be placed under corners #1 and #2.

If the distance of B is shorter than A, shim(s) will need to be placed under corners #3 and #4.

Figure 64. 45°

blade parallelism measurement.

#1 Shim

#3 Shim

#2 Shim

Figure 63. 45°

blade parallelism measurement.

#1 Shim

45˚ Bevel

#3 Shim

#4 Shim

#2 Shim

If the trunnion assembly is loosened in the future, make note of the shim locations and re-assemble accordingly.

NOTICE

-52- G1022 Series Table Saws

45˚ & 90˚ Stops

The Model G1022 Series Table Saws are equipped with positive stops at 45° and 90°. When properly adjusted, they provide precise and dependable guides for bevel adjustment.

To set the 45˚ & 90˚ stops:

1. Disconnect the machine from the power source!!

2. Raise the saw blade to its maximum height

by turning the front handwheel clockwise.

3. Adjust the blade to the 90˚ position.

Figure 65. Checking blade angle to table.

5. With the square in place, inspect for gaps

along the blade and square.

6. If a gap exists at either the top or the bottom

of the square, loosen lock nut (A) and adjust-

ment bolt (B) shown in Figure 66.

Figure 66. 90° and 45° stop bolt adjustments.

Use caution and remain alert when working around the saw blade. Failure to follow this warning could result in serious personal injury or death.

7. Turn the handwheel until the blade and

square are flush from top to bottom.

8. Snug the adjustment screw and tighten the

lock nut.

9. Recheck the blade with the square to ensure

the screw has not been over-tightened.

10. Using the side handwheel, adjust the blade

bevel until you hit the 45° positive stop. Check the bevel with an adjustable square set to 45˚.

11. If variations exist, loosen the lock nut (C) and adjust the stop bolt (D) (Figure 66) until your

blade and square match.

12. Tighten the lock nut and recheck the bevel

by adjusting the blade back to 90°, then back to 45°.

G1022 Series Table Saws -53-

SECTION 9: CLOSURE

The following pages contain general machine data, parts diagrams/lists, a troubleshooting guide and Warranty/Return information.

If you need parts or help in assembling your machine, or if you need operational information, call the Grizzly Service Department. Trained service technicians will be glad to help you.

If you have any comments regarding this manual, please write to Grizzly at the address below:

Grizzly Industrial, Inc.

/O Technical Documentation

P.O. Box 2069

Bellingham, WA 98227-2069

Important safety measures that are essential to the operation of this machine have been

explained in Section 1: Safety. While most safety

measures are generally universal, Grizzly reminds you that each workshop is different and safety rules should be considered as they apply to your specific situation.

We recommend you keep a copy of our current catalog for complete information regarding Grizzly's warranty and return policy. If you need additional technical information relating to this machine, or if you need general assistance or replacement parts, please contact the Service Department at the location listed below.

Grizzly Industrial, Inc.

1203 Lycoming Circle

Muncy, PA 17756

Phone: (570) 546-9663

Fax: (800) 438-5901

E-Mail: techsupport@grizzly.com

Web Site: http://www.grizzly.com.

Additional information sources are necessary to realize the full potential of this machine. Trade journals, woodworking magazines, and your local library are good places to start.

-54- G1022 Series Table Saws

SM AND Z WIRING DIAGRAM

G1022 Series Table Saws -55-

ZF, ZFX, PROZ & PROZX WIRING DIAGRAM

-56- G1022 Series Table Saws

Design Type ......................................................................................................Floor Model

Overall Dimensions:

Table Height ............................................................................................................37"

Table Size ........................................................................................27

⁄8" D x 201⁄8" W

Size With Extension Wings ..............................................................27

⁄8" D x 405⁄8" W

With Wings and Fence Rails ..................................................................48" W x 44" D

Miter Gauge T-Slot ............................................................................................

⁄8" x 3⁄4"

Weight (Net) ......................................................................................................240 lbs.

Weight (Shipping)..............................................................................................250 lbs.

Box # 1 Size..........................................................................37

⁄2" L x 23" W x 181⁄2" H

Box # 2 Size ................................................................................46" L x 3" W x 1

⁄2" H

Footprint ........................................................................................................21" x 25"

Construction:

Table ................................................................................................Ground Cast Iron

Stand ..................................................................................................Pre-formed Steel

Miter Gauge ........................................................................................Aluminum ⁄ Steel

Trunnions ........................................................................................................Cast Iron

Bearings............................................................Shielded and Lubricated Ball Bearings

Fence .............................. Single Lever, Front & Rear Locking w/ Micro Adjust Knob

Rails ..........................................................................44" x 1

⁄8" Chrome Plated Tubing

Guard ........................................................................................Steel and Clear Plastic

Wings ............................................................................................Formed Sheet Steel

Cutting Capacity:

Maximum Blade Diameter ........................................................................................10"

Maximum Depth of Cut at 90° ................................................................................3

⁄8

Blade Tilt ....................................................................................................0°-45° Right

Maximum Depth of Cut at 45° ................................................................................2

⁄8"

Maximum Rip to Right of Blade (Standard)..............................................................24"

Maximum Rip to Right of Blade (Optional Extension Rails) ....................................48"

Maximum Rip to Left of Blade ..................................................................................11"

Distance from Front of Table to Center of Blade ....................................................17"

Distance from Front of Table to Front of Blade........................................................12"

Maximum Width of Dado Cut ..................................................................................

⁄16"

Motor:

Type ............................................................................TEFC Capacitor Start Induction

Horsepower ...................................................................................................... 1

⁄2 HP

Phase / Cycle ..............................................................................Single Phase ⁄ 60 HZ

Voltage..........................................................................................................110 ⁄ 220V

Prewired ................................................................................................................110V

Amps ..................................................................................................................16 ⁄ 8A

Hertz and RPM..................................................................................60Hz ⁄ 3450 RPM

Power Transfer ..............................................................................................Belt Drive

Switch ..........................................................................................ON/OFF Push Button

Arbor:

Dimensions......................................................................................................

⁄8" x 11⁄4"

Speed ..........................................................................................................4,700 RPM

Features:

........................................Includes Table Inserts for Standard Blade and Dado Blade

Specifications, while deemed accurate, are not guaranteed.

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

MACHINE DATA

SHEET

GRIZZLY MODEL G1022SM 10'' TABLE SAW

G1022SM

-60- G1022 Series Table Saws

REF PART # DESCRIPTION

1 P1022001 TABLE INSERT 1A

P1022001-A

DADO INSERT 2 PSS04M SETSCREW M6-1.0 x 12 3 P1022Z003A STAND LEG 3-1 P1022003-1 FOOT 3-2 PB32M HEX BOLT M10-1.5 x 25 3-3 PN02M HEX NUT M10-1.5 4 P1022004 TABLE 5 P1022SM005 SHEET METAL WING 6 PW04M FLAT WASHER 10MM 7 PB01M HEX BOLT M10-1.5 x 30 8 P1022008 FRONT GUIDE RAIL 9 P1022009 REAR GUIDE RAIL 10 P1022010 SPECIAL RAIL BOLT 10-1 PW04M FLAT WASHER 10MM 10-2 PN02M HEX NUT M10-1.5 11 P1022011 RAIL SPACER 12 P1022012 GUIDE RAIL PLUG 13 P1022013 CABINET 14 P1022014 GEAR BRACKET 15 PB03M HEX BOLT M8-1.25 x 16 16 PW01M FLAT WASHER 8MM 17 PN03M HEX NUT M8-1.25 18 P1022018 TILTING SCALE 19 P1022SM019 LOGO PLATE 20 PB03M HEX BOLT M8-1.25 x 16 21 PW01M FLAT WASHER 8MM 22 P1022022 MITER BODY 24 PN04M HEX NUT M4-0.7 25 PS01M PHLP HD SCR M4-0.7 x 18 26 P1022026 HAND KNOB 27 P1022SM027 FIBER WASHER 29 P1022029 MITER BAR 29-1

P1022029-1

T-SLOT WASHER 29-2 PFH04M FLAT HD SCR M6-1.0 x 8 30 P1022030 ANGLE POINTER 31 PSS02M SETSCREW M6-1.0 x 6 33 P1022033 STOP LINK 35 PCB01M CARR BOLT M8-1.25x20 35-1 PN03M HEX NUT M8-1.25 35-2 PW01M FLAT WASHER 8MM 37 P1022037 WIDTH POINTER 38 P1022038 FENCE ADJUSTER 39 P1022Z039 FRONT CLAMP

40 P1022040 ECCENTRIC 41 P1022041 SHAFT FOR ECCENTRIC 42 P1022042 SHAFT FOR CLAMP 43 P1022043 LOCK LEVER 44-1 P1022044-1 PINION W/ KNOB 45 P1022045 CLAMP SHOE 46 P1022046 ADJUSTING BOLT 47 P1022047 SHAFT BUSHING 48 PSS02M SET SCREW M6-1.0 x 6 49 P1022049 SPRING 50 P1022050 HAND KNOB 51 P1022051 SPRING 52 PB03M HEX BOLT M8-1.25 x 16 53 PW01M FLAT WASHER 8MM 54 PN03M HEX NUT M8-1.25 55 PB06M HEX BOLT M8-1.25 x 12 56 PW01M FLAT WASHER 8MM 57 P1022057 BLOCK 58 P1022058 PIN 59 P1022059 SPRING 60 P1022060 CLAMP HOOK 61 P1022061 LEVER 62 P1022062 LOCK LINK 63 PS05M PHLP HD SCR M5-0.8 x 8 64 P1022064 FENCE 73C P1022073C SPLITTER 74 PRP20M ROLL PIN 4 x 22 75 P1022075 BRACKET 77 PB03M HEX BOLT M8-1.25 x 16 78 PW01M FLAT WASHER 8MM 79 PB02M HEX BOLT M6-1.0 x 12 80 PW03M FLAT WASHER 6MM 83 P1022083 HANDLE 85 P1022085 KNOB 87 P1022087 HANDWHEEL 88-1 P1022088-1 POINTER ASSEMBLY 89 PSS03M SETSCREW M6-1.0 x 8 90 P1022090 FRONT BRACKET 91 PW01M FLAT WASHER 8MM 92 PSB13M CAP SCREW M8-1.25x30 93 P1022093 ANGLE WORM SHAFT 95 P1022095 COLLAR 96 PSS02M SETSCREW M6-1.0 x 6

G1022SM PARTS LIST

G1022 Series Table Saws -61-

REF PART # DESCRIPTION REF PART # DESCRIPTION

97 PRP02M ROLL PIN 3 x 16 98 PN05M HEX NUT M16-1.5 99 P1022090 FRONT TRUNNION 100 PRP06M ROLL PIN 5 X 24 101 PSS04M SET SCR M6 - 1.0 x 12 102 P1022102 WAVY WASHER 103 PW03M FLAT WASHER 6MM 104 PB08M HEX BOLT M6-1.0 x 20 105 PB10M HEX BOLT M6-1.0 x 25 106 PN01M HEX NUT M6-1.0 107 P1022107 SET PLATE 108 P1022108 LINKING BAR 109 P1022109 SPACER 110 P1022110 ECCENTRIC SLEEVE 111 P1022111 WORM SHAFT 112 P1022112 SPACER 113 P1022113 ARBOR BRACKET 114 P1022114 ARBOR BRACKET PIN 115 P1022115 ARBOR NUT 116 P1022116 FLANGE 118 P1022118 BLADE ARBOR 120 P6203 BEARING 6203-2RS 122 PK01M KEY 5 x 5 x 22MM 123 P1022123 WORM 124 P1022124 HEX NUT M17 125 P1022125 SPINDLE PULLEY

125-1 P1022125-1

MOTOR PULLEY 126 PSS03M SETSCREW M6-1.0 x 12 127 P1022127 REAR TRUNNION 128 P1022128 REAR BRACKET 129 P1022129 MOTOR BRACKET 130 PSS04M SETSCREW M6-1.0 x 12 131 P1022131 MOTOR PLATE ROD 132 P1022132 MOTOR PLATE 133 PB07M HEX BOLT M8-1.25 x 25 134 PW01M FLAT WASHER 8MM 135 PLW06 LOCK WASHER

⁄8" 136 PN03M HEX NUT M8-1.25 137 PN05M HEX NUT M16-1.5 138 P1022138 SHAFT 139 P1022139 BRACKET 140 PB26M HEX BOLT M8-1.25 x 30

141 PB03M HEX BOLT M8-1.25 x 16 142 P1022142 CONNECTING PLATE 143 PN03M HEX NUT M8-1.25 144 PW01M FLAT WASHER 8MM 145 P1022145A SWITCH BRACKET 146 P1022146 SWITCH 147

PWRCRD110S

POWER CORD

147-1 PWRCRD110L

MOTOR CORD 148 P1022148 SPANNER WRENCH 149 P1022149 PULLEY GUARD BRACKET 150 PB10 HEX BOLT

⁄4"-20 x 2" 152 P1022152 SLEEVE 153 P1022153 PULLEY COVER 154 PWN02 WING NUT

⁄4"-20

155 P1022Z155 UPPER BRACKET - LONG

155-1 P1022Z155-1

UPPER BRACKET - SHORT

155-2 P1022Z155-2

LOWER BRACKET - SHORT

155-3 P1022Z155-3

LOWER BRACKET - LONG 156 P1022156 WIRE CLAMP 157 PS08M PHLP HD SCR M5-0.8 x 12 158 PN06M HEX NUT M5-0.8 159 PVA43 V-BELT A-43 160 G2535 MOTOR 1

⁄2 HP

161 P1022161 STRAIN RELIEF

(Not Shown)

162 P1022162 SUPPORTING ARM 163 P1022163 RETAINER 164 P1022164 PAWL 166 P1022Z166 PIN 167 P1022167 SPACER 171 PB47M HEX BOLT M6-1.0 x 40 173 P1022Z173 PIVOT PIN 174 P1022Z174 GUARD 175 P1022Z175 RETAINER 176 P1022068 SPRING 179 PLN03M LOCK NUT M6-1.0 180 PN02M HEX NUT M10-1.5 181 P1022181 SWITCH GUARD 182 PS02M PHLP HD SCR M4-0.7 X 12 183 PB39M HEX BOLT M6-1.0 x 50 250 P1022Z250 CLAMP 251 PS05M PHLP HD SCR M5-0.8 X 8 252 P1022Z252 SPRING 325 P1022SM325 WARNING LABEL 326 P1022SM326 ELECTRICITY LABEL 327 P1022SM327 SAFETY GLASSES LABEL 328 P1022SM328 MACHINE ID LABEL 329 P1022SM329 BLADE GUARD LABEL

G1022SM PARTS LIST

-62- G1022 Series Table Saws

Design Type ......................................................................................................Floor Model

Overall Dimensions:

Table Height ............................................................................................................37"

Table Size ........................................................................................27

⁄8" D x 201⁄8" W

Table Size With Extension Wings ....................................................27

⁄8" D x 405⁄8" W

Table With Wings and Fence Rails ........................................................48" W x 44" D

Miter Gauge T-Slot ............................................................................................

⁄8" x 3⁄4"

Weight (Net) ......................................................................................................240 lbs.

Weight (Shipping)..............................................................................................250 lbs.

Box # 1 Size ............................................................................36" L x 18

⁄2" W x 25" H

Box # 2 Size ..................................................................................46" L x 3" W x 2" H

Box # 3 Size ................................................................................12" L x 12" W x 5" H

Footprint ........................................................................................................21" x 25"

Construction:

Table ................................................................................................Ground Cast Iron

Stand ..................................................................................................Pre-formed Steel

Miter Gauge ........................................................................................Aluminum ⁄ Steel

Trunnions ........................................................................................................Cast Iron

Bearings............................................................Shielded and Lubricated Ball Bearings

Fence ..............................Single Lever; Front & Rear Locking w/ Micro Adjust Knob;

..............................................................Heavy Extruded Aluminum with Tee Slot Top

Rails ..........................................................................44" x 1

⁄8" Chrome Plated Tubing

Guard ........................................................................................Steel and Clear Plastic

Wings..............................................................Ground Cast Iron, Open Ribbed Design

Cutting Capacity:

Maximum Blade Diameter ........................................................................................10"

Maximum Depth of Cut at 90° ................................................................................3

⁄8"

Blade Tilt ....................................................................................................0°-45° Right

Maximum Depth of Cut at 45° ................................................................................2

⁄8"

Maximum Rip to Right of Blade (Standard)..............................................................24"

Maximum Rip to Right of Blade (Optional Extension Rails) ....................................48"

Maximum Rip to Left of Blade ..................................................................................11"

Distance from Front of Table to Center of Blade ....................................................17"

Distance from Front of Table to Front of Blade........................................................12"

Maximum Width of Dado Cut ..................................................................................

⁄16"

Motor:

Type ............................................................................TEFC Capacitor Start Induction

Horsepower ...................................................................................................... 1

⁄2 HP

Phase / Cycle ..............................................................................Single Phase ⁄ 60 HZ

Voltage..........................................................................................................110 ⁄ 220V

Prewired ................................................................................................................110V

Amps ..................................................................................................................16 ⁄ 8A

Hertz and RPM..................................................................................60Hz ⁄ 3450 RPM

Power Transfer ..............................................................................................Belt Drive

Switch ..........................................................................................ON/OFF Push Button

Arbor:

Dimension........................................................................................................

⁄8" x 11⁄4"

Speed ..........................................................................................................4,700 RPM

Features:

........................................Includes Table Inserts for Standard Blade and Dado Blade

Specifications, while deemed accurate, are not guaranteed.

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

GRIZZLY MODEL G1022Z TABLE SAW

MACHINE DATA

SHEET

G1022Z

-66- G1022 Series Table Saws

REF PART # DESCRIPTION

41 P1022041 SHAFT FOR ECCENTRIC 42 P1022042 SHAFT FOR CLAMP 43 P1022Z043 LOCK LEVER 44-1

P1022044-1

PINION W/ KNOB 45 P1022045 CLAMP SHOE 46 P1022046 ADJUSTING BOLT 47 P1022047 SHAFT BUSHING 48 PSS02M SET SCR M6-1.0 x 6 49 P1022049 SPRING 51 P1022051 SPRING 52 PB03M HEX BOLT M8-1.25 x 16 53 PW01M FLAT WASHER 8MM 54 PN03M HEX NUT M8-1.25 55 PSB52M CAP SCR M8-1.25 x 10 56 PW01M FLAT WASHER 8MM 57 P1022057 BLOCK 58 P1022058 PIN 59 P1022059 SPRING 60 P1022060 CLAMP HOOK 61 P1022061 LEVER 62 P1022062 LOCK LINK 63 PS05M PHLP HD SCR M5-0.8 x 8 64 P1022Z064 FENCE 73C P1022073C SPLITTER 74 PRP20M ROLL PIN 4 x 22 75 P1022075 BRACKET 77 PB03M HEX BOLT M8-1.25 x 16 78 PW01M FLAT WASHER 8MM 79 PB02M HEX BOLT M6-1.0 x 12 80 PW03M FLAT WASHER 6MM 83 P1022083 HANDLE 85

P1022085

KNOB 87 P1022087 HANDWHEEL 88-1

P1022088-1

REF PART # DESCRIPTION

1 P1022001 TABLE INSERT 1A

P1022001-A

DADO INSERT 2 PSS04M SETSCREW M6-1.0 x 12 3A P1022Z003A STAND LEG 3-1

P1022003-1

FOOT 3-2

PB32M

HEX BOLT M10-1.5 x 25 3-3 PN02M HEX NUT M10-1.5 4 P1022004 TABLE 5 G1193 EXTENSION WING 6 PW04M FLAT WASHER 10MM 7 PB01M HEX BOLT M10-1.5 x 30 8 P1022Z008 FRONT GUIDE RAIL 9 P1022009 REAR GUIDE RAIL 10 P1022010 SPECIAL RAIL BOLT 10-1 PW04M FLAT WASHER 10MM 10-2 PN02M HEX NUT M10-1.5 11 P1022011 RAIL SPACER 12 P1022012 GUIDE RAIL PLUG 13 P1022013 CABINET 14 P1022014 GEAR BRACKET 15 PB03M HEX BOLT M8-1.25 x 16 16 PW01M FLAT WASHER 8MM 17 PN03M HEX NUT M8-1.25 18 P1022018 TILTING SCALE 19 P1022SM019 LOGO PLATE 20 PB03M HEX BOLT M8-1.25 x 16 21 PW01M FLAT WASHER 8MM 22 P1022Z022 MITER BODY 24 PN04M HEX NUT M4-0.7 25 PS01M PHLP HD SCR M4 - 0.7 x 18 26 P1022026 HAND KNOB 27

P1022SM027

FIBER WASHER 29 P1022029 MITER BAR 29-1

P1022029-1

T-SLOT WASHER 29-2 PFH04M FLAT HD SCR M6-1.0 x 8 30 P1022030 ANGLE POINTER 31 PSS02M SETSCREW M6-1.0 x 6 33 P1022033 STOP LINK 35 PCB01M CARR. BOLT M8-1.25 x 20 35-1 PN03M HEX NUT M8-1.25 35-2 PW01M FLAT WASHER 8MM 37 P1022Z037 WIDTH POINTER 38 P1022038 FENCE ADJUSTER 39 P1022Z039 FRONT CLAMP 40 P1022040 ECCENTRIC

G1022Z PARTS LIST

G1022 Series Table Saws -67-

REF PART # DESCRIPTION

100 PRP06M ROLL PIN 5 X 24 101 PSS04M SET SCR M6 - 1.0 x 12 102 P1022102 WAVY WASHER 103 PW03M FLAT WASHER 6MM 104 PB08M HEX BOLT M6-1.0 x 20 105 PB10M HEX BOLT M6-1.0 x 25 106 PN01M HEX NUT M6-1.0 107 P1022107 SET PLATE 108 P1022108 LINKING BAR 109 P1022109 SPACER 110 P1022110 ECCENTRIC SLEEVE 111 P1022111 WORM SHAFT 112 P1022112 SPACER 113 P1022113 ARBOR BRACKET 114 P1022114 ARBOR BRACKET PIN 115 P1022115 ARBOR NUT 116 P1022116 FLANGE 118 P1022118 BLADE ARBOR 120 P6203 BEARING 6203-2RS 122 PK01M KEY 5 x 5 x 22M 123 P1022123 WORM 124 P1022124 HEX NUT M17 125 P1022125 SPINDLE PULLEY 125-1

P1022125-1

⁄8" 136 PN03M HEX NUT M8-1.25 137 PN05M HEX NUT M16-1.5 138 P1022138 SHAFT 139 P1022139 BRACKET 140 PB26M HEX BOLT M8-1.25 x 30 141 PB03M HEX BOLT M8-1.25 x 16 142 P1022142 CONNECTING PLATE 143 PN03M HEX NUT M8-1.25 144 PW01M FLAT WASHER 8MM

145 P1022145A SWITCH BRACKET 146 P1022146 SWITCH 147

PWRCRD110S

POWER CORD

147-1

PWRCRD110L

MOTOR CORD 148 P1022148 SPANNER WRENCH 149 P1022149 PULLEY GUARD BRACKET 150 PB10 HEX BOLT

⁄4"-20 x 2" 152 P1022152 SLEEVE 153 P1022153 PULLEY COVER 154 PWN02 WING NUT

⁄4"-20 155 P1022Z155 UPPER BRACKET - LONG 155-1 P1022Z155-1 UPPER BRACKET - SHORT 155-2 P1022Z155-2 LOWER BRACKET - SHORT 155-3 P1022Z155-3 LOWER BRACKET - LONG 156 P1022156 WIRE CLAMP 157 PS08M PHLP HD SCR M5-0.8 x 12 158 PN06M HEX NUT M5-0.8 159 PVA43 V-BELT A-43 160 G2535 MOTOR 1

⁄2 HP 161 P1022Z161 STRAIN RELIEF (Not Shown) 162 P1022Z162 SUPPORTING ARM 163 P1022Z163 RETAINER 164 P1022069 PRAWL 166 P1022Z166 PIN 167 P1022164 SPACER 171 PB47M HEX BOLT M6-1.0 x 40 173 P1022Z173 PIVOT PIN 174 P1022Z174 GUARD 175 P1022Z175 RETAINER 176 P1022068 SPRING 179 PLN03M LOCK NUT M6-1.0 180 PN02M HEX NUT M10-1.5 181 P1022Z181 SWITCH GUARD 182 PS02M PHLP HD SCR M4-0.7 X 12 183 PB39M HEX BOLT M6-1.0 x 50 185 PN01M HEX NUT M6-1.0 186 G3121 SCALE 187 P1022Z187 SPACER 188 PFH08M FLAT HD SCR M8-1.25 x 12 250 P1022Z250 CLAMP 251 PS05M PHLP HD SCR M5-0.8 X 8 252 P1022Z252 SPRING W/ CLIP 325

P1022SM325

WARNING LABEL

326

P1022SM326

ELECTRICITY LABEL

327

P1022SM327

SAFETY GLASSES LABEL

328

P1022Z328

MACHINE ID LABEL

329

P1022SM329

BLADE GUARD LABEL

G1022Z PARTS LIST

-68- G1022 Series Table Saws

Design Type ......................................................................................................Floor Model

Overall Dimensions:

Table Height ............................................................................................................37"

Table Size ........................................................................................27

⁄8" D x 201⁄8" W

Table Size With Extension Wings ....................................................27

⁄8" D x 405⁄8" W

Overall Dimensions – With Wings and Fence Rails ............................50" D x 52

⁄2" W

Miter Gauge T-Slot ............................................................................................

⁄8" x 3⁄4"

Blade Tilt ....................................................................................................0°-45° Right

Weight (Net) ......................................................................................................325 lbs.

Weight (Shipping)..............................................................................................340 lbs.

Box # 1 Size (Base)..............................................................37

⁄2" L x 22" W x 221⁄2" H

Box # 2 Size (Fence) ................................................................49" L x 15

⁄2" W x 9" H

Box # 3 Size (Accessories) ..........................................................14" L x 14" W x 6" H

Box # 4 Size (Motor) ..............................................................10

⁄4" L x 16" W x 93⁄4" H

Footprint ........................................................................................................21" x 25"

Construction:

Table ................................................................................................Ground Cast Iron

Stand ..................................................................................................Pre-formed Steel

Miter Gauge ......................................................Cast Iron ⁄ Steel; Adjusts for Side Play

Trunnions ........................................................................................................Cast Iron

Bearings............................................................Shielded and Lubricated Ball Bearings

Fence ....................................SHOP FOX

Heavy-Duty (PROZ: SHOP FOX®Classic

Guard ........................................................................................Steel and Clear Plastic

Wings..................................................................................Precision-Ground Cast Iron

Cutting Capacity:

Maximum Blade Diameter ........................................................................................10"

Maximum Depth of Cut at 90° ................................................................................3

⁄8"

Maximum Depth of Cut at 45° ................................................................................2

⁄8"

Maximum Rip to Right of Blade (Standard)..............................................................25"

Maximum Rip to Right of Blade (Optional Extension Rails) ....................................48"

Maximum Rip to Left of Blade ..................................................................................11"

Distance from Front of Table to Center of Blade ..................................................17

⁄4"

Distance from Front of Table to Front of Blade ....................................................12

⁄2"

Maximum Width of Dado Cut ..................................................................................

⁄16"

Motor: ZF ZFX PROZ PROZX

Type...................................................TEFC Capacitor Start Induction............................

Horsepower.......1

⁄2 HP....................2 HP......................2 HP.........................2 HP........

Phase / Cycle................................................Single Phase ⁄ 60 HZ.................................

Voltage................................................................110 ⁄ 220V............................................

Prewired.............110V.......................220V......................220V........................220V.......

Amps................17 ⁄ 8.5A.................26 / 13A...............26 / 13A................... .26 / 13A....

RPM...................................................................3450 RPM.............................................

Power Transfer.......................................Power Twist

Link Belt Drive...........................

Switch...........................................................ON/OFF Push Button.................................

Arbor:

Dimension........................................................................................................

⁄8" x 11⁄4"

Speed ..........................................................................................................4,700 RPM

Features:

........................................Includes Table Inserts for Standard Blade and Dado Blade

......................................U.S.A. Motor, 4" Ported Dust Hood, Link Belt, Rail Mounted Switch

Specifications, while deemed accurate, are not guaranteed.

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

GRIZZLY MODELS G1022ZF, ZFX, PROZ, & PROZX

MACHINE DATA

SHEET

G1022ZF, ZFX, PROZ, & PROZX



G1022ZF, ZFX, PROZ, & PROZX

-72- G1022 Series Table Saws

REF PART # DESCRIPTION

77 PB03M HEX BOLT M8-1.25 x 1678 PW01M FLAT WASHER 8MM 79 PB02M HEX BOLT M6-1.0 x 12 80 PW03M FLAT WASHER 6MM 83 P1022083 HANDLE 85

P1022085

KNOB 87 P1022087 HANDWHEEL 88-1

P1022088-1

POINTER ASSEMBLY 89 PSS03M SETSCREW M6-1.0 x 8 90 P1022090 FRONT BRACKET 91 PW01M FLAT WASHER 8MM 92 PSB13M CAP SCR M8-1.25 x 30 93 P1022093 ANGLE WORM SHAFT 95 P1022095 COLLAR 96 PSS02M SETSCREW M6-1.0 x 6 97 PRP02M ROLL PIN 3 x 16 98 PN05M HEX NUT M16-1.5 99 P1022099 FRONT TRUNNION 100 PRP06M ROLL PIN 5 X 24 101 PSS04M SET SCR M6 - 1.0 x 12 102 P1022102 WAVY WASHER 103 PW03M FLAT WASHER 6MM 104 PB08M HEX BOLT M6-1.0 x 20 105 PB10M HEX BOLT M6-1.0 x 25 106 PN01M HEX NUT M6-1.0 107 P1022107 SET PLATE 108 P1022108 LINKING BAR 109 P1022109 SPACER 110 P1022110 ECCENTRIC SLEEVE 111 P1022111 WORM SHAFT 112 P1022112 SPACER 113 P1022113 ARBOR BRACKET 114 P1022114 ARBOR BRACKET PIN 115 P1022115 ARBOR NUT 116 P1022116 FLANGE 118 P1022118 BLADE ARBOR 120 P6203 BEARING 6203-2RS 122 PK01M KEY 5 x 5 x 22M 123 P1022123 WORM 124 P1022124 HEX NUT M17 125 P1022125 SPINDLE PULLEY

125-1

P1022125-1 MOTOR PULLEY 126 PSS03M SETSCREW M6-1.0 x 12 127 P1022127 REAR TRUNNION 128 P1022128 REAR BRACKET 129 P1022129 MOTOR BRACKET 130 PSS04M SETSCREW M6-1.0 x 12 131 P1022131 MOTOR PLATE ROD 132 P1022132 MOTOR PLATE

REF PART # DESCRIPTION

1 P1022ZF001 TABLE INSERT 1A P1022001-A DADO INSERT 2 PSS04M SETSCREW M6-1.0 x 12 3A P1022Z003A STAND LEG 3-1 P1022003-1 FOOT 3-2 PB32M HEX BOLT M10-1.5 x 25 3-3 PN02M HEX NUT M10-1.5 4 P1022ZF004 TABLE 5* G1193

EXTENSION WING (*G1022ZF/ZFX)

P1022PROZ005

EXTENSION WING (*G1022PROZ)

P1022PROZX005

EXTENSION WING (*G1022PROZX)

6 PW04M FLAT WASHER 10MM 7 PB01M HEX BOLT M10-1.5 x 30 9 P1022ZF009 SPECIAL SCR 10 P1022ZF010 SPECIAL SCR 11 P1022ZF011 RUBBER GROMMET 12 P1022ZF012 SWITCH CORD PLATE 13 P1022013 CABINET 14 P1022014 GEAR BRACKET 15 PB03M HEX BOLT M8-1.25 x 16 16 PW01M FLAT WASHER 8MM 17 PN03M HEX NUT M8-1.25 18 P1022018 TILTING SCALE 19

P1022SM019

PLATE LOGO 20 PB03M HEX BOLT M8-1.25 x 16 21 PW01M FLAT WASHER 8MM 22 P1022022 MITER BODY 24 PN04M HEX NUT M4-0.7 25 PS01M PHLP HD SCR M4 - 0.7 x 18 26 P1022026 HAND KNOB 27

P1022SM027

FIBER WASHER 29

P1022ZF029

ADJUSTABLE MITER BAR 29-1

P1022029-1

⁄8" 37 PW03 LOCK WASHER #10 38 PN25 HEX NUT 10-24 52 PB03M HEX BOLT M8-1.25 x 16 53 PW01M FLAT WASHER 8MM 54 PN03M HEX NUT M8-1.25 73C P1022073C SPLITTER 74 PRP20M ROLL PIN 4 x 22 75 P1022075 BRACKET

G1022ZF, ZFX, PROZ, & PROZX PARTS LIST

G1022 Series Table Saws -73-

REF PART # DESCRIPTION

250 P1022Z250 CLAMP 251 PS05M PHLP HD SCR M5-0.8 X 8 252 P1022Z252 SPRING

325

P1022SM325

WARNING LABEL

326

P1022SM326

ELECTRICITY LABEL

327

P1022SM327

SAFETY GLASSES LABEL

328*

P1022ZF328 MACHINE ID LABEL (*G1022ZF)

328*

P1022ZFX328

MACHINE ID LABEL (*G1022ZFX)

328*

P1022PROZ328

MACHINE ID LABEL (*G1022PROZ)

328*

P1022PROZX328 MACHINE ID LABEL (*G1022PROZX)

329

P1022SM329

BLADE GUARD LABEL

REF PART # DESCRIPTION

133 PB07M HEX BOLT M8-1.25 x 25 134 PW01M FLAT WASHER 8MM 135 PLW06 LOCK WASHER

P1022ZF145

SWITCH L-BRACKET

146

P1022ZF146

SWITCH

147

PWRCRD110S

POWER CORD

147-1

PWRCRD110L

MOTOR CORD 148 P1022148 SPANNER WRENCH 149 P1022149 PULLEY GUARD BRACKET 150 PB10 HEX BOLT

⁄4"-20 x 2" 152 P1022152 SLEEVE 153 P1022153 PULLEY COVER 154 PWN02 WING NUT

⁄4"-20 155 P1022Z155 UPPER BRACKET - LONG 155-1

P1022Z155-1

UPPER BRACKET - SHORT

155-2

P1022Z155-2

LOWER BRACKET - SHORT

155-3

P1022Z155-3

LOWER BRACKET - LONG 156 P1022156 WIRE CLAMP 157 PS08M PHLP HD SCR M5-0.8 x 12 158 PN06M HEX NUT M5-0.8 159

P1022ZF159

POWER TWIST BELT 160A G5009 1.5 HP USA MOTOR 160B G4192 2.0 HP USA MOTOR 161 P1022161 STRAIN RELIEF (Not Shown) 162 P1022Z162 SUPPORTING ARM 163 P1022Z163 RETAINER 164 P1022069 PRAWL 166 P1022Z166 PIN 167 P1022164 SPACER 171 PB47M HEX BOLT M6-1.0 x 40 173 P1022Z173 PIVOT PIN 174 P1022Z174 GUARD 175 P1022Z175 RETAINER 176 P1022068 SPRING 179 PLN03M LOCK NUT M6-1.0 180 PN02M HEX NUT M10-1.5 182 PS02M PHLP HD SCR M4-0.7 X 12 183 PB39M HEX BOLT M6-1.0 x 50 189 P1022ZF189 DUST PORT ADAPTER 190 P1022ZF190 DUST PORT

G1022ZF, ZFX, PROZ, & PROZX PARTS LIST

-74- G1022 Series Table Saws

SYMPTOM

Motor will not start.

Motor will not start; fuses or circuit breakers blow.

Motor overheats.

Motor stalls (resulting in blown fuses or tripped circuit).

Machine slows when operating.

Loud, repetitious noise coming from machine.

Blade is not square w/miter slot or fence is not square to blade.

Fence hits table top when sliding on to the table.

Blade does not reach 90°.

Blade hits insert at 45°.

Blade won’t go beneath table surface.

Hand wheels won’t turn.

POSSIBLE CAUSE

1. Low voltage.

2. Open circuit in motor or loose connections.

1. Short circuit in line cord or plug.

2. Short circuit in motor or loose connections.

3. Incorrect fuses or circuit breakers in power line.

1. Motor overloaded.

2. Air circulation through the motor restricted.

1. Short circuit in motor or loose connections.

2. Low voltage.

3. Incorrect fuses or circuit breakers in power line.

4. Motor overloaded.

Applying too much pressure to workpiece.

1. Pulley setscrews or keys are missing or loose.

2. Motor fan is hitting the cover.

3. V-belts are defective

1. Blade is warped.

2. Table top is not parallel to blade.

3. Fence is not parallel to blade.

1. Front rail is bolted too low on the table.

2. Rear rail is bolted too low on the table.

1. 90° stop bolt is out of adjustment.

2. Pointer bracket is hitting before the blade reaches 90°.

1. Hole in insert is inadequate.

2. Table out of alignment.

3. Blade position is incorrect.

Table top too low.

1. Hand wheel key is inserted too far.

2. Bullets are wedged.

3. Roll pin or setscrew in worm gear is contacting geared trunnion.

CORRECTIVE ACTION

1. Check power line for proper voltage.

2. Inspect all lead connections on motor for loose or open connections.

1. Inspect cord or plug for damaged insulation and shorted wires.

2. Inspect all connections on motor for loose or shorted terminals or worn insulation.

3. Install correct fuses or circuit breakers.

1. Reduce load on motor.

2. Clean out motor to provide normal air circulation.

1. Inspect connections on motor for loose or shorted terminals or worn insulation.

2 Correct the low voltage conditions.

3. Install correct fuses or circuit breakers.

4. Reduce load on motor.

Feed workpiece slower.

1. Inspect keys and setscrews. Replace or tighten if necessary.

2. Tighten fan or shim cover.

3. Replace V-belts. See Maintenance.

1. Replace blade.

2. Make table parallel to blade. See Adjustments.

3. Make fence parallel to blade. See Adjustments.

1. Raise front rail.

2. Raise rear rail.

1. Adjust 90° stop bolt. See Adjustments.

2. File down the right side of the pointer bracket until the blade can reach 90°.

1. File or mill the hole in the insert.

2. Align table. See Adjustments.

3. Adjust blade position. See Adjustments.

Raise table top w/washers.

1. Remove hand wheel and adjust key.

2. Remove hand wheel and adjust bullets.

3. Inspect roll pins and setscrews in the worm gear. Tighten if necessary.

TROUBLESHOOTING GUIDE

Disconnect the machine power cord during adjustments. Failure to follow this warning could result in serious personal injury or death.

G1022 Series Table Saws -75-

CUT HERE TO

PUSH

⁄2'' GRID

⁄2'' WOOD

⁄4'' WOOD

NOTCH TO HELP

PREVENT HAND

FROM SLIPPING

CUT HERE TO

LESS THAN WIDTH OF

MAT'L TO BE CUT

CAUTION

USE ONLY GOOD

STRONG WOOD OR

PLYWOOD

PUSH STICK

MAKE FROM

WOOD OR THICKNESS

⁄2'' OR

⁄4''

-76- G1022 Series Table Saws

Notes

G1022 Series Table Saws -77-

Notes

-78- G1022 Series Table Saws

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from

the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

WARRANTY AND RETURNS

10. Which benchtop tools do you own? Check all that apply.

___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw ___Disc/Belt Sander ___Spindle/Belt Sander ___Mini Jointer

___Other__________________________________________________

11. How many of the machines checked above are Grizzly? ____________

12. Which portable/hand held power tools do you own? Check all that apply.

___Belt Sander ___Orbital Sander ___Biscuit Joiner ___Palm Sander ___Circular Saw ___Portable Planer ___Detail Sander ___Saber Saw ___Drill/Driver ___Reciprocating Saw ___Miter Saw ___Router

___Other__________________________________________________

13. What machines/supplies would you like Grizzly Industrial to carry?

__________________________________________________________

14. What new accessories would you like Grizzly Industrial to carry?

__________________________________________________________

15. What other companies do you purchase your tools and supplies from?

__________________________________________________________

16. Do you think your purchase represents good value?

___Yes ___No

17. Would you recommend Grizzly Industrial to a friend?

___Yes ___No

18. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than three times.

___Yes ___No

19. Comments:_________________________________________________

__________________________________________________________

1. How did you learn about us?

___Advertisement ___Friend ___Catalog ___Card Deck ___World Wide Web

___Other__________________________________________________

2. Which of the following magazines do you subscribe to.

___American Woodworker ___Practical Homeowner ___Cabinetmaker ___Shop Notes ___Family Handyman ___Today’s Homeowner ___Fine Homebuilding ___WOOD ___Fine Woodworking ___Wooden Boat ___Home Handyman ___Woodshop News ___Journal of Light Construction ___Woodsmith ___Old House Journal ___Woodwork ___Popular Mechanics ___Woodworker ___Popular Science ___Woodworker’s Journal ___Popular Woodworking ___Workbench

___Other__________________________________________________

3. Which of the following woodworking/remodeling shows do you watch?

___Backyard America ___The New Yankee Workshop ___Home Time ___This Old House ___The American Woodworker ___Woodwright’s Shop

___Other__________________________________________________

4. What is your annual household income?

___$20,000-$29,999 ___$60,000-$69,999 ___$30,000-$39,999 ___$70,000-$79,999 ___$40,000-$49,999 ___$80,000-$89,999 ___$50,000-$59,999 ___$90,000 +

5. What is your age group?

___20-29 ___50-59 ___30-39 ___60-69 ___40-49 ___70 +

6. How long have you been a woodworker?

___0 - 2 Years ___8 - 20 Years ___2 - 8 Years ___20+ Years

7. How would you rank your woodworking skills?

___Simple ___Advanced ___Intermediate ___Master Craftsman

8. What stationary woodworking tools do you own? Check all that apply.

___Air Compressor ___Panel Saw ___Band Saw ___Planer ___Drill Press ___Power Feeder ___Drum Sander ___Radial Arm Saw ___Dust Collector ___Shaper ___Horizontal Boring Machine ___Spindle Sander ___Jointer ___Table Saw ___Lathe ___Vacuum Veneer Press ___Mortiser ___Wide Belt Sander

___Other__________________________________________________

9. How many of your woodworking machines are Grizzly? _____________

Name ____________________________________________________________________________________ Street ____________________________________________________________________________________ City ______________________________________________________________State________Zip_________ Phone Number_______________________E-Mail_______________________FAX________________________

MODEL # __________________________Order #______________________________________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.

WARRANTY CARD

FOLD ALONG DOTTED LINE

GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

Name_______________________________

Street_______________________________

City______________State______Zip______

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Grizzly G1022proz User Manual

Specifications and Main Features

Frequently Asked Questions

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