Grizzly G1022PRO User Manual

10" TABLE SAW

MODEL G1022SM, G1022Z, G1022ZF, G1022ZFX, G1022PRO

INSTRUCTION MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

PRINTED IN TAIWAN.

G1022ZF

G1022ZFX

G1022PRO

G1022Z

G1022SM

WARNING

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement, and other masonry products.

• Arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table Of Contents

PAGE

1. SAFETY

SAFETY RULES FOR ALL TOOLS..........................................................................................................2-3

ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS ................................................................4-7

2. CIRCUIT REQUIREMENTS

110V OPERATION ......................................................................................................................................8

220V OPERATION ......................................................................................................................................9

GROUNDING ............................................................................................................................................10

EXTENSION CORDS ................................................................................................................................10

3. GENERAL INFORMATION

COMMENTARY ....................................................................................................................................11-12

UNPACKING ..............................................................................................................................................13

PIECE INVENTORY ..................................................................................................................................13

HARDWARE BAG CONTENTS ................................................................................................................14

HARDWARE RECOGNITION CHART ......................................................................................................15

CLEAN UP ................................................................................................................................................16

SITE CONSIDERATIONS..........................................................................................................................16

4. ASSEMBLY

BEGINNING ASSEMBLY ..........................................................................................................................17

STAND ..................................................................................................................................................17-18

HANDWHEELS ..........................................................................................................................................19

MOTOR ................................................................................................................................................19-21

WIRING ......................................................................................................................................................21

EXTENSION WINGS ................................................................................................................................22

FENCE RAILS ......................................................................................................................................22-23

FENCE ......................................................................................................................................................23

BLADE........................................................................................................................................................23

BLADE GUARD ....................................................................................................................................24-25

TABLE INSERT..........................................................................................................................................26

5. ADJUSTMENTS

G1022SM FENCE ................................................................................................................................27-29

G1022Z FENCE....................................................................................................................................29-30

BLADE PARALLELISM ........................................................................................................................31-32

45˚ & 90˚ POSITIVE STOPS ....................................................................................................................33

WORM GEAR ............................................................................................................................................34

MITER GAUGE ..........................................................................................................................................34

6. OPERATIONS

PRE-RUN CHECK ....................................................................................................................................35

TEST RUN ............................................................................................................................................35-36

BLADE SELECTION ............................................................................................................................36-37

CROSSCUTTING ................................................................................................................................37-38

RIPPING ....................................................................................................................................................38

DADO OPERATIONS ..........................................................................................................................39-40

RABBET OPERATIONS ......................................................................................................................40-41

7. MAINTENANCE

GENERAL ..................................................................................................................................................42

LUBRICATION ..........................................................................................................................................42

TABLE ........................................................................................................................................................42

V-BELT ......................................................................................................................................................42

WIRING DIAGRAMS ............................................................................................................................43-44

8. CLOSURE ......................................................................................................................................................45

G1022SM MACHINE DATA ......................................................................................................................46

G1022SM PART BREAKDOWNS AND PART LIST ............................................................................47-51

G1022Z MACHINE DATA ..........................................................................................................................52

G1022Z PART BREAKDOWNS AND PART LIST ..............................................................................53-57

G1022ZF/ZFX/PRO MACHINE DATA ......................................................................................................58

G1022ZF/ZFX/PRO PART BREAKDOWNS AND PART LIST ............................................................59-63

TROUBLESHOOTING GUIDE ..................................................................................................................64

PUSH STICK..............................................................................................................................................65

WARRANTY..........................................................................................................................................67-69

-2- G1022 Series Contractor Saws

SECTION 1: SAFETY

Safety Instructions For Power Tools

5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be

kept a safe distance from work area.

6. MAKE WORKSHOP CHILD PROOF with

padlocks, master switches, or by removing starter keys.

7. DO NOT FORCE TOOL. It will do the job

better and safer at the rate for which it was designed.

8. USE RIGHT TOOL. Do not force tool or

attachment to do a job for which it was not designed.

1. KEEP GUARDS IN PLACE and in working

order.

2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to

see that keys and adjusting wrenches are removed from tool before turning on.

3. KEEP WORK AREA CLEAN. Cluttered

areas and benches invite accidents.

4. DO NOT USE IN DANGEROUS ENVIRONMENT. Do not use power tools in

damp or wet locations, or where any flammable or noxious fumes may exist. Keep work area well lighted.

For Your Own Safety Read Instruction

Manual Before Operating This Equipment

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

This symbol is used to alert the user to useful information about proper operation of the equipment.

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This

manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.

NOTICE

G1022 Series Contractor Saws -3-

9. USE PROPER EXTENSION CORD. Make

sure your extension cord is in good condition. Conductor size should be in accordance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords if they become damaged.

Minimum Gauge for Extension Cords

10. WEAR PROPER APPAREL. Do not wear

loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair.

11. ALWAYS USE SAFETY GLASSES. Also use

face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.

12. SECURE WORK. Use clamps or a vise to hold

work when practical. It’s safer than using your hand and frees both hands to operate tool.

13. DO NOT OVER-REACH. Keep proper foot-

ing and balance at all times.

14. MAINTAIN TOOLS WITH CARE. Keep

tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.

15. USE RECOMMENDED ACCESSORIES.

Consult the owner’s manual for recommended accessories. The use of improper accessories may cause risk of injury.

LENGTH

AMP RATING 25ft 50ft 100ft

0-6 18 16 16 7-10 18 16 14 11-12 16 16 14 13-16 14 12 12 17-20 12 12 10 21-30 10 10 No

Safety Instructions For Power Tools

16. REDUCE THE RISK OF UNINTENTIONAL STARTING. On machines with mag-

netic contact starting switches there is a risk of starting if the machine is bumped or jarred. Always disconnect from power source before adjusting or servicing. Make sure switch is in OFF position before reconnecting.

17. MANY WOODWORKING TOOLS CAN “KICKBACK” THE WORKPIECE toward

the operator if not handled properly. Know what conditions can create “kickback” and know how to avoid them.

18. CHECK DAMAGED PARTS. Before fur-

ther use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

19. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Do not

leave tool until it comes to a complete stop.

20. NEVER OPERATE A MACHINE WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Full mental alert-

ness is required at all times when running a machine.

21. NEVER ALLOW UNSUPERVISED OR INEXPERIENCED PERSONNEL TO OPERATE THE MACHINE. Make sure

any instructions you give in regards to machine operation are approved, correct, safe, and clearly understood.

22. IF AT ANY TIME YOU ARE EXPERIENCING DIFFICULTIES performing the intend-

ed operation, stop using the machine! Then contact our service department or ask a qualified expert how the operation should be performed.

-4- G1022 Series Contractor Saws

Additional Safety Instructions For Table Saws

1. ALWAYS use blade guard, splitter and

anti-kickback fingers on all ''through-sawing'' operations. Through-sawing operations are those when the blade cuts completely through the workpiece as in ripping or crosscutting.

2. AVOID KICKBACKS. A condition in which

a piece of wood is thrown back towards an operator at a high rate of speed. If you do not have a complete understanding of how

kickback occurs, or how to prevent it, DO

NOT operate this table saw.

3. NEVER reach behind or over the blade

with either hand for any reason.

4. ALWAYS use a push stick for ripping nar-

row stock.

5. NEVER perform any operation ''free-

hand,'' which means using only your hands to support or guide the workpiece. Always use either the fence or the miter gauge to position and guide the work.

6. NEVER stand or have any part of your

body in line with the path of the saw blade.

7. ALWAYS hold the work firmly against the

miter gauge or fence and hold the work firmly against the table.

8. MOVE the rip fence out of the way when

crosscutting.

9. NEVER use the miter gauge and rip fence

at the same time.

10. NEVER attempt to free a stalled saw blade

without first turning the saw OFF.

11. PROVIDE adequate support to the rear

and sides of the saw table for wide or long workpieces.

12. AVOID awkward operations and hand

positions where a sudden slip could cause your hand to move into the blade.

13. IF AT ANY TIME YOU ARE EXPERIENCING DIFFICULTIES performing the intend-

ed operation, stop using the machine! Then contact our service department or ask a qualified expert how the operation should be performed.

14. ALWAYS LOWER OR REMOVE SAW BLADE WHEN NOT IN USE.

15. NEVER USE A DAMAGED SAW BLADE OR ONE THAT HAS BEEN DROPPED.

16. USE GREAT CARE WHEN CUTTING WITH A DADO BLADE. There is a high

degree of risk involved with any dado operation. Slight movement of the stock away from the fence will cause kickback.

No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to follow guidelines could result in serious personal injury, damage to equipment or poor work results.

G1022 Series Contractor Saws -5-

Push Sticks

The use of push sticks, particularly when cutting small or narrow workpieces, provides a double benefit for saw operators. The push stick provides added leverage, enabling the operator to keep the workpiece firmly supported against the fence and table. At the same time, the push stick keeps the operator’s hand safely away from the

rotation of the saw blade as shown in Figure 1. See the template on Page 62 of the manual for

construction details, or purchase one from the Grizzly catalog.

Zero Clearance Table Inserts

Ideal for use when ripping thin strips or making bevel cuts, these prevent tearout and jammed blades by supporting material close to the blade. Use the standard table insert as a template when creating additional inserts from wood or plywood. Blade slot inserts can be custom cut for specific blade angles by raising the running blade into an uncut insert at the angle you desire. Be sure to make an additional slot for the blade splitter. We also carry a wide selection of table inserts shown

in Figure 2 in the Grizzly catalog. Be sure to hold

the insert firmly in place with a piece of wood when creating slots. Never hold the table insert with your hand while cutting new slots.

Safety Accessories

Statistics prove that most common accidents among table saw users can be linked to kickback. Kickback is typically defined as the high-speed expulsion of stock from the table saw toward its operator. In addition to the danger of the operator or others in the area being struck by the flying stock, it is often the case that the operator’s hands are forced into the blade during the kickback. The following can help minimize kickbacks.

1. Use your blade guard and splitter.

2. Never for any reason place your hand behind the blade. Should kickback occur, your hand will be pulled into the blade.

3. Inspect splitter for alignment between it and your blade.

4. Never use the fence as a guide for crosscutting.

5. Never attempt freehand cuts.

6. Use a push stick or featherboard to maintain control of your workpiece.

7. Feed cuts through to completion.

8. Stand to the side when ripping.

9. Ensure your fence and miter slot are parallel to the blade.

If you do not have a clear understanding of kickback and how it occurs, do not operate this table saw.

Figure 1. Push Stick.

Push Stick

-6- G1022 Series Contractor Saws

Push Paddles

Push paddles provide added leverage and support when ripping or crosscutting wide work-

pieces as shown in Figure 3. We offer a number

of push paddles in the Grizzly catalog.

Featherboards

Easily made from scrap stock, featherboards provide an added degree of protection against

kickback as shown in Figure 4. To make a

featherboard, cut a 30-40° angle at one end of the board and make a number of end cuts at approximately

⁄4" apart and 2" to 3" deep. We also offer a number of featherboards in the Grizzly catalog.

Figure 2. Zero Clearance Table Inserts.

Figure 3. Push Paddles.

Figure 4. Featherboards.

Push Paddles

Featherboards

G1022 Series Contractor Saws -7-

Common Definitions, Terms and Phrases

The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this table saw and woodworking in general. It is important that you read and become familiar with them

before assembling, adjusting or operating this machine. Your safety is VERY important to us at Grizzly! Arbor: Metal shaft extending from the drive

mechanism, to which the cutting blade is attached.

Bevel Edge Cut: Tilting the saw arbor and blade

to an angle between 0° and 45° to perform an angled cutting operation.

Blade Guard: Metal or plastic mechanism that

mounts over the saw blade to prevent accidental contact with the cutting edge.

Crosscut: Table saw operation in which the miter

gauge is used to cut across the grain of a piece of wood.

Dado Blade: Blade or set of blades that attach to

the arbor and are used for cutting grooves and rabbets.

Dado Cut: Table saw operation that uses a dado

blade to cut a flat bottomed groove into the face of wood stock.

Featherboard: Safety device used to keep a

board against the rip fence or table. Allows operator to keep hands away from the saw blade.

Kerf: The resulting cut or gap made by a saw

blade.

Kickback: A condition in which the wood is

thrown back towards an operator at a high rate of speed.

Miter Gauge: A component that controls the

wood stock movement while performing a crosscut. Allows for variation of angle cuts such as miter cuts used on a picture frame.

Moulding Head: A cutterhead attached to the

arbor. Accepts interchangeable moulding knives for profile cutting. We DO NOT recommend the use of a moulding head as they require advanced skills in their operation.

Parallel: Being an equal distance apart at every

point. i.e. the rip fence face is parallel to the side face of the saw blade.

Non-Thru Cut: A sawing operation that requires

the removal of the blade guard and splitter. Dado and rabbet cuts are considered NonThru Cuts because the blade does not protrude above the top face of the wood stock. Always remember to reinstall the blade guard and splitter after performing a non-thru cut.

Perpendicular: Intersecting and forming right

angles; at right angles to the vertical and horizontal planes. i.e. the blade is perpendicular to the table surface.

Push Paddle: Safety aid used to push a piece of

wood stock through a cutting operation.

Push Stick: Safety aid used to push a piece of

wood stock through a cutting operation. Usually used when rip cutting.

Rabbet: Cutting operation that creates an L-

shaped channel along the edge of wood stock.

Splitter: Metal plate attached to the back of the

blade guard that maintains the kerf opening in the wood when performing a cutting operation.

Standard Kerf:

⁄8" gap made with a standard

blade.

Straightedge: A tool used to check the flatness,

parallelness, or consistency of a surface(s).

Thru-Sawing: A sawing operation where the

wood stock thickness is completely sawn through. Proper blade height usually allows

⁄4" of the top of the blade to extend above the wood stock.

Thin Kerf:

⁄32" gap made with a thin kerf blade.

Rip Cut: A cut made along grain of the wood.

Sacrificial Fence: A piece of wood attached to

the face of the rip fence that is designed to extend the fence face away from the metal portion of the fence. Used primarily when making rabbet cuts with a dado blade.

-8- G1022 Series Contractor Saws

SECTION 2: CIRCUIT REQUIREMENTS

110V Operation

The Model G1022SM, Z and ZF motors are

prewired to operate at 110V. See Figure 5 for a

typical 110V installation.

G1022SM and G1022Z:

Under normal 110V use, the Models G1022SM and Z motors draw approximately 16 amps. We recommend a 20 amp circuit breaker or a 20 amp slow-blow fuse.

G1022ZF:

Under normal 110V use, the Model G1022ZF motor draws approximately 17 amps. We recommend a 20 amp circuit breaker or a 20 amp slowblow fuse.

The circuit you use should be dedicated, (i.e., the machine should provide the only draw from that circuit). If frequent circuit failures occur when using this machine, contact our Service Department or your local electrical contractor.

Because of the high amperage draw of the Model G1022 Series when wired for 110V, standard household circuit wiring may not be of a large enough gauge. A qualified electrician may need to install a new circuit with wires capable of handling a 20 amperage draw. Do not attempt to modify an existing circuit by replacing the circuit breaker with one rated for a higher amperage.

Figure 5. Typical 110V 3-prong plug and outlet.

G1022 Series Contractor Saws -9-

220V Operation

G1022ZFX and G1022PRO:

The motors supplied with the Models G1022ZFX and G1022PRO are prewired to operate at 220V.

The Models G1022ZFX and G1022PRO are not supplied with a plug; therefore, a suitable 220V plug must be wired in. When operating at 220V, we recommend using a NEMA-style 6-15 plug

and outlet as shown in Figure 6A. You may also

“hard-wire” the machine directly to your panel, provided you place a disconnect switch near the machine. Check the electrical codes in your area for specifics on wiring requirements.

Under normal use, the motor draws approximately 13 amps at 220V. We recommend a 15 amp circuit breaker for 220V operation. This should be satisfactory for normal use while providing enough protection against circuit damage caused by power surges. Always check to see if your current wires are capable of handling a 15 amp load. If you are unsure, consult the advice of a qualified electrician. Do not attempt to modify an existing circuit by replacing the circuit breaker with one rated for a higher amperage.

Figure 6A. Typical 220V 3-prong plug and outlet.

-10- G1022 Series Contractor Saws

We do not recommend the use of extension cords with 220V equipment. It is much better to arrange the placement of your equipment and the installed wiring to eliminate the need for extension cords. Should it be necessary to use an extension, make sure the cord is rated Hard Service (grade S) or

better. Refer to the chart in Section 1: Safety Instructions to determine the minimum gauge for

the extension cord when using either 110V or 220V. The extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords when they become worn or damaged.

We have covered some basic electrical requirements for the safe operation of your machine. These requirements are not necessarily comprehensive. You must be sure that your particular electrical configuration complies with local and state codes. Ensure compliance by checking with your local municipality or a licensed electrician.

Grounding Extension Cords

In the event of an electrical short, grounding provides electric current a path of least resistance to reduce the risk of electrical shock. This tool is equipped with an electric cord having an equipment-grounding conductor which must be properly connected to a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Improper connections of the electrical-grounding conductor can result in risk of electric shock. The conductor with green or green and yellow striped insulation is the electrical-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment grounding conductor to a live terminal.

This equipment must be

grounded. Verify that any existing electrical outlet and circuit you intend to plug into is actually grounded. Under no circumstances should the grounding pin from any three-pronged plug be removed. Serious injury may occur.

G1022 Series Contractor Saws -11-

SECTION 3: INTRODUCTION

We are proud to offer the Model G1022 Series Table Saws. The Model G1022 Series is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.

The Model G1022 Series comes in 5 different versions. The differences are listed on the chart at the beginning of this manual. The SM, Z, ZF, ZFX and PRO are all 10" heavy-duty table saws designed for a wide variety of cutting applications. They feature ball bearing arbors on a worm gear mechanism, precision-ground cast iron tables (except the Model G1022SM), sturdy steel stands, standard and dado inserts and a miter gauge.

We also offer many accessories for the table saws including blades, extension rails, outfeed rollers and a mobile base. Please refer to our current catalog for prices and ordering information.

We are also pleased to provide this manual with the Model G1022 Series. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It represents our effort to produce the best documentation possible. If you have any comments regarding this manual, please write to us at the address below:

Grizzly Industrial, Inc.

O Technical Documentation

P.O. Box 2069

Bellingham, WA 98227-2069

Commentary

Item G1022SM G1022Z G1022ZF G1022ZFX G1022PRO

Extension

Wings

Rip Fence

Miter Gauge

Motor

Pre-Wired

Switch

Weight

Dust Port

Sheet Metal

Standard

1.5 H.P.-110/220V

110V

Body Mounted

220 lbs

Cast Iron

Shop Fox

Classic

Adjustable Slot

2H.P.-110/220V

220V

Rail Mounted

340 lbs

4" Port

Cast Iron

T-Slot Fence

Standard Orange

1.5 H.P.-110/220V

110V

Body Mounted

250 lbs

Cast Iron

Shop Fox

Adjustable Slot

1.5 H.P.-110/220V

110V

Rail Mounted

290 lbs

4" Port

Cast Iron

Shop Fox

Adjustable Slot

2 H.P.-110/220V

220V

Rail Mounted

290 lbs

4" Port

-12- G1022 Series Contractor Saws

Most importantly, we stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below:

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Fax: (800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com

The specifications, drawings, and photographs illustrated in this manual represent the Model G1022 Series as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. Whenever possible, though, we send manual updates to all owners of a particular tool or machine. Should you receive one, we urge you to insert the new information with the old and keep it for reference.

Read the manual before assembly and operation. Become familiar with the machine and its operation before beginning any work. Serious personal injury may result if safety or operational information is not understood or followed.

G1022 Series Contractor Saws -13-

Unpacking

If moving this machine up or down stairs, the machine must be dismantled and moved in smaller pieces. Make sure floor and stair structures are capable of supporting the combined weight of the machine parts and the people moving them.

The Model G1022 Series is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you have signed for delivery, immediately call Customer Service for advice.

When you are completely satisfied with the condition of your shipment, you should inventory its parts.

The Model G1022 Series represents a heavy load. Seek assistance before beginning assembly.

Some metal parts may have sharp edges on them after they are formed. Please examine the edges of all metal parts before handling them. Failure to do so could result in injury.

Piece Inventory

After all the parts have been removed from the carton, you should have:

1. Stand Components

2. Extension Wings (2)

3. V-Belt

4. Motor with Pulley

5. Motor Bracket

6. Motor Mount Plate

7. Table Saw Unit

8. Handwheels (2)

9. Arbor Wrench

10. Dado Insert

11. Standard Insert

12. Miter Gauge

14. Blade Guard

15. Blade Guard Bracket

16. Hardware Bags (5)

17. V-Belt Guard and Mounting Hardware

18. V-Belt Guard Bracket

19. Fence Unit (Separate Box W/ZF, ZFX and Pro)

20. Fence Rails (Separate Box)

Figure 6B. (G1022 Layout) Rip fence, rails and

extension wings will vary depending on model.

-14- G1022 Series Contractor Saws

Hardware Contents

Qty Description

8 Special Rail Bolt (SM & Z) 8 Fence Rail Spacer (SM & Z) 4 Flat Washer M10 (SM & Z) 4 Hex Nut M10-1.5 (SM & Z) 4 Fence Rail Plug (SM & Z) 6 Flat Washer M10 x M4 Thick 6 Hex Bolt M10-1.5 x 25 2 Hand Wheel Knob

Guide Rail & Extension Wing Hardware Bag

Qty Description

1 Hex Bolt

⁄4"-20 x 2"

1 Flat Washer

⁄

1 Sleeve 1 Wing Nut

⁄4"-20

1 Plastic Belt Guard

Plastic Belt Guard Hardware Bag

Qty Description

4 Hex Bolt M8-1.25 x 25 8 Flat Washer M8 4 Hex Nut M8-1.25

Motor Mount Hardware Bag

Qty Description

40 Carriage Bolt M8-1.25 x 16 4 Hex Bolt M8-1.25 x 19 48 Flat Washer M8 44 Hex Nut M8-1.25 4 Hex Bolt M10-1.5 x 20 4 Hex Nut M10-1.5 4 Flat Washer M10 4 Plastic Foot 4 Hex Bolt #10-24 x

⁄8" (ZX, ZFX, PRO) 4 Hex Nut #10-24 (ZX, ZFX, PRO) 4 Lock Washer #10 (ZX, ZFX, PRO)

Floor Stand Hardware Bag

In the event that any nonproprietary parts are missing (e.g. a nut or a washer), we would be glad to replace them, or for the sake of expediency, replacements can be obtained at your local hardware store.

G1022 Series Contractor Saws -15-

Hardware Recognition Chart

Use this chart to match up hardware pieces during the assembly process!

Lock Nut

Wing Nut

⁄8''

⁄4''

⁄16''

⁄8''

⁄16''

⁄2''

⁄8''

MEASURE BOLT DIAMETER BY PLACING INSIDE CIRCLE

4mm

6mm

8mm

10mm

12mm

LINES ARE 1MM APART

16mm

Thumb Screw

Cap Screw

Setscrew

Washer

5mm 10mm 15mm 20mm 25mm 30mm 35mm 40mm 45mm 50mm 55mm 60mm 65mm 70mm 75mm

Phillips Head Screw

Carriage Bolt

Hex Head Bolt

Lock Washer

⁄4''

⁄8''

⁄2''

⁄8''

⁄16'' INCH APART

LINES ARE

Countersunk Phillips Head Screw

Flange Bolt

Phillips Head Hex Bolt

Hex Nut

⁄16''

⁄4''

⁄8''

1'' 11⁄4''

⁄2''

⁄4''

1 2

⁄4''

⁄2''

⁄4''

2 3

Slotted Screw

Button Head Screw

Phillips

Head Sheet Metal Screw

12mm

10mm

8mm

4mm

6mm

WASHERS ARE MEASURED BY THE INSIDE DIAMETER

⁄16''

⁄2''

⁄16''

⁄8''

⁄16''

⁄4''

-16G1022 Series Contractor Saws

Clean Up

The unpainted surfaces are coated with a waxy oil to protect them from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. Avoid chlorine-based solvents as they may damage painted surfaces should they come in contact. Always follow the usage instructions on the product you choose for clean up.

Do not smoke while using solvents. A risk of explosion or fire exists and may result in serious personal injury.

Do not use gasoline or other petroleum-based solvents. They have low flash points which make them extremely flammable. A risk of explosion and burning exists if these products are used. Serious personal injury may occur if this warning is ignored.

Many of the solvents commonly used to clean machinery can be toxic when inhaled or ingested. Always work in wellventilated areas far from potential ignition sources when dealing with solvents. Use care when disposing of waste rags and towels to be sure they do not create fire or environmental hazards.

Site Considerations

FLOOR LOAD

Your Model G1022 Series represents a medium load in a small footprint. Most commercial or home shop floors should be sufficient to carry the weight of the Model G1022 Series. If you question the strength of your floor, you can opt to reinforce it.

WORKING CLEARANCES

Working clearances can be thought of as the distances between machines and obstacles that allow safe operation of every machine without limitation. Consider existing and anticipated machine needs, size of material to be processed through each machine, and space for auxiliary stands and/or work tables. Also, consider the relative position of each machine to one another for efficient material handling. Be sure to allow yourself sufficient room to safely run your machines in any foreseeable operation and keep dust collection hoses off the floor and out of the way.

LIGHTING AND OUTLETS

Lighting should be bright enough to eliminate shadows and prevent eye strain. Electrical circuits should be dedicated or large enough to handle combined motor amp loads. Outlets should be located near each machine so power or extension cords are not obstructing high-traffic areas. Be sure to observe local electrical codes for proper installation of new lighting, outlets, or circuits.

Make your shop “child safe.” Ensure that your workplace is inaccessible to youngsters by closing and locking all entrances when you are away. Never allow visitors in your shop when assembling, adjusting or operating equipment.

G1022 Series Contractor Saws

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SECTION 4: ASSEMBLY

Beginning Assembly

Stand Assembly

Most of your Model G1022 Series has been assembled at the factory, but some parts must be assembled or installed after delivery. We have organized the assembly process into steps. Please follow along in the order presented here.

TOOLS REQUIRED: High quality square and

straightedge, metric Allen

wrench set, flat screw-

driver, Phillips

screwdriver, dead blow hammer

and a 6" or 8" adjustable wrench.

Disconnect power to the machine when performing any maintenance, assembly or adjustments. Failure to do this may result in serious personal injury.

Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back.

Wear safety glasses during the entire assembly process. Failure to comply may result in serious personal injury.

Some metal parts may have sharp edges on them after they are formed. Please examine the edges of all metal parts before handling them. Failure to do so could result in injury.

Figure 7. Installing the rubber feet.

The Model G1022 Series is supplied with a heavy-duty stand. To assemble the stand:

1. Fasten the plastic feet to all four legs using

the M10-1.5 x 25 hex bolts, 10MM flat washers and M10-1.5 hex nuts as shown in

Figure 7.

2. Locate the long upper and lower side braces

(2 each) and bolt to the legs using the M8-

1.25 x 16 carriage bolts, 8MM flat washers

and M8-1.25 hex nuts as shown in Figure 8.

Do not tighten any stand bolts at this time.

Figure 8. Assembled side panel.

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Figure 9. Assembled stand section.

3. Attach the short upper and lower side braces

to one of the assembled side panels. Use the M8 - 1.25 x 16 carriage bolts, 8MM flat washers and M8-1.25 hex nuts as shown in

Figure 9.

6. Note the location of the mounting holes on

the top of the stand. Turn the table saw body upside-down and place the dust hood and adapter assembly over the bottom of the table saw body with the dust port flange pointed up.

All Models:

7. Align the holes at the four corners. Place the

assembled stand upside down on the table saw body, and line up its mounting holes. Make certain the side of the stand with the “Z Series” label, if applicable, is on the front side of the machine (the side with the Grizzly label and angle scale). Secure with M8-1.25 x 19 hex bolts, 8MM flat washers and M8-1.25 hex nuts, with the dust port sandwiched

between as shown in Figure 11.

4. Bolt the other side panel to the upper and

lower braces using the M8-1.25 x 16 carriage bolts, 8MM flat washers and M8-1.25

hex nuts as shown in Figure 10.

G1022ZF and ZFX:

5. Take the black plastic dust hood with the 4"

port and align it with the opening in the adapter. The bolt holes on each of the four corners should line up. Using 10-24 x

⁄

bolts, 10-24 nuts and 3⁄16" lock washers to secure the hood to the adapter.

Figure 10. Stand completely assembled.

Figure 11. Attaching the stand to the saw base.

8. With the help of a second person, flip the

entire table saw unit right side-up and move it into its working position. Level the stand by checking all sides for symmetry. Measure diagonally from top to bottom and adjust the stand so both diagonals are equal. Tighten all of the stand bolts.

Stand

Dust Hood

Saw Body

Dust Hood

Adapter

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Figure 13. Attaching the motor plate.

The following pictures show the motor and V-belt included with the Model G1022SM and Z. The motor and belt included with the Model G1022ZF, ZFX and PRO will look slightly different but will assemble in the same manner as shown.

To mount the motor:

1. Turn the motor upside down and attach the

motor plate using M8-1.25 x 25 hex bolts, 8MM flat washers and M8-1.25 hex nuts as

shown in Figure 13. Finger-tighten only.

Motor

Figure 12. Mounting the handwheels.

To mount the handwheels:

1. Position a handwheel over the arbor raising

shaft on the front of the saw. Be sure it fits completely over the shaft. The slots in the handwheel hole will engage with the roll pin

on the shaft as shown in Figure 12.

2. Position the other handwheel similarly on the

blade tilting shaft located at the side of the saw.

3. Screw the black plastic lock knobs onto the

ends of the shafts to lock the handwheels in place.

Handwheels

Roll Pin

Figure 14. Attaching pulley guard bracket.

2. Insert the

⁄4''-20 x 2'' hex bolt through the

hole in the pulley guard bracket as shown in

Figure 14.

Body mounted switch on

G1022SM and Z only

Note: Motor comes

pre-wired.

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3. Set the motor on end and slip the pulley

guard bracket between the base of the motor and the motor plate. Tighten one of the four mounting bolts. Leave the other three loose

as shown in Figure 15.

Figure 15. Installing pulley guard.

Figure 16. Installing the motor mount bracket.

4. Locate the motor mount bracket. Loosen the

setscrew that holds the motor pivot rod in place and remove the rod. Line up the hole in the motor bracket with the hole in the motor plate and insert the motor pivot rod making sure the groove in the rod lines up with the setscrew in the mount bracket as

shown in Figure 16. Tighten the setscrew.

Figure 17. Attaching motor to linking bars.

5. Turn the arbor tilting handwheel until the

arbor is set to 0°. Slide the motor assembly onto the linking bars through the holes in the motor bracket. Line up the setscrews with the grooves on the linking bars and tighten

as shown in Figure 17.

Figure 18. Attaching the V-belt to the motor.

6. Lift the motor up and slip the V-belt over the

grooves in the pulleys. Slowly release the motor, allowing its weight to add tension to

the V-Belt as shown in Figure 18.

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