Grizzly G1021 User Manual
15" PLANER
MODEL G1021
INSTRUCTION MANUAL
COPYRIGHT © 1986 BY GRIZZLY INDUSTRIAL, INC. REG.# TX 3 170 572
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
REVISED FEBRUARY, 1999. PRINTED IN U.S.A
G1021 15" Planer -3-
Table Of Contents
PAGE
1. SAFETY ..........................................................................................................................3
SAFETY SYMBOLS ..................................................................................................3
SAFETY INSTRUCTIONS FOR POWER TOOLS ................................................3-4
ADDITIONAL SAFETY INSTRUCTIONS FOR PLANERS........................................5
2. CIRCUIT REQUIREMENTS .......................................................................................... 6
220V OPERATION ....................................................................................................6
FUSING ....................................................................................................................6
GROUNDING ............................................................................................................6
EXTENSION CORDS ................................................................................................6
3. INTRODUCTION ............................................................................................................ 7
COMMENTARY ........................................................................................................7
UNPACKING..............................................................................................................8
PIECE INVENTORY ..................................................................................................8
CLEAN UP ................................................................................................................9
SITE CONSIDERATIONS ........................................................................................9
4. ASSEMBLY.................................................................................................................. 10
OVERVIEW..............................................................................................................10
OPTIONAL STAND ................................................................................................10
PLANER UNIT ........................................................................................................11
STARTER SWITCH ................................................................................................11
HANDWHEEL ..........................................................................................................12
KNIFE SETTING JIG ..............................................................................................12
EXTENSION ROLLERS ..........................................................................................13
DUST PORT ............................................................................................................13
5. ADJUSTMENTS............................................................................................................14
OVERVIEW..............................................................................................................14
GAUGE BLOCK ......................................................................................................15
TABLE ADJUSTMENT ......................................................................................15-16
KNIFE INSPECTION ..........................................................................................16-17
KNIFE ADJUSTMENT........................................................................................17-18
CHIP BREAKER ................................................................................................18-19
FEED ROLLER HEIGHT ....................................................................................19-20
FEED ROLLER PRESSURE..............................................................................20-21
BED ROLLERS ..................................................................................................21-22
CHIP DEFLECTOR ................................................................................................22
ANTI-KICKBACK ....................................................................................................23
BELTS ................................................................................................................23-24
GEARBOX ..........................................................................................................24-25
THICKNESS SCALE ..............................................................................................26
-4- G1021 15" Planer
Table Of Contents
PAGE
6. OPERATIONS ..............................................................................................................27
OVERVIEW..............................................................................................................27
TABLE LOCKS ........................................................................................................27
POWER FEED ........................................................................................................28
HANDWHEEL ..........................................................................................................28
DEPTH LIMITER ....................................................................................................28
TEST RUN ..............................................................................................................29
WOOD SPECIES ....................................................................................................29
PLANING DIFFICULTIES........................................................................................30
7. MAINTENANCE ............................................................................................................31
GENERAL................................................................................................................31
TABLE......................................................................................................................31
KNIVES....................................................................................................................31
LUBRICATION....................................................................................................32-33
8. CLOSURE ....................................................................................................................34
MACHINE DATA......................................................................................................35
TROUBLESHOOTING ............................................................................................36
PARTS BREAKDOWN AND PARTS LISTS ......................................................37-42
ADJUSTMENT BLOCK PATTERN..........................................................................43
WARRANTY AND RETURNS ................................................................................44
G1021 15" Planer -5-
Safety Instructions For Power Tools
SECTION 1: SAFETY
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
Failure to obey a DANGER symbol and notation WILL
result in
serious personal injury including loss of life or body parts.
Failure to obey a WARNING symbol and notation can
result in
serious injury to yourself and others.
Failure to obey a CAUTION symbol and notation may result in
minor or moderate property damage or personal injury.
This symbol is used to alert the user to useful information about
safe and proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible dangers. This manual uses
a series of symbols which are intended to convey the level of criticality of the safety message.
The progression of symbols is described below. Remember that safety messages by themselves
do not eliminate danger and are not a substitute for proper accident prevention measures.
5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors should be
kept a safe distance from work area.
6. MAKE WORK SHOP CHILD PROOF with
padlocks, master switches, or by removing
starter keys.
7. DON’T FORCE TOOL. It will do the job
better and safer at the rate for which it was
designed.
8. USE RIGHT TOOL. Don’t force tool or
attachment to do a job for which it was not
designed.
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use power tools in damp or
wet locations, or where any flammable or
noxious fumes may exist. Keep work area
well lighted.
WARNING
NOTE
CAUTION
WARNING
DANGER
WARNING
-6- G1021 15" Planer
Safety Instructions For Power Tools
WARNING
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest
performance. Follow instructions for lubricating and changing accessories.
15. DISCONNECT TOOLS before servicing
and changing accessories, such as blades,
bits, cutters, and the like.
16. REDUCE THE RISK OF UNINTENTIONAL
STARTING. Make sure switch is in off posi-
tion before plugging in.
17. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recommended accessories. The use of improper
accessories may cause risk of injury.
18. CHECK DAMAGED PARTS. Before further
use of the tool, a guard or other part that is
damaged should be carefully checked to
determine that it will operate properly and
perform its intended function. Check for
alignment of moving parts, binding of moving parts, breakage of parts, mounting, and
any other conditions that may affect its operation. A guard or other part that is damaged
should be properly repaired or replaced.
19. DIRECTION OF FEED. Feed work into a
blade or cutter against the direction of rotation of the blade or cutter only.
20. NEVER LEAVE TOOL RUNNING UNAT-
TENDED. TURN POWER OFF. Don’t leave
tool until it comes to a complete stop.
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condition. When using an extension cord, be
sure it is rated Hard Service (grade S) or
better. Conductor size must be 16 A.W.G.
for cords up to 100 feet in length. An undersized cord will cause a drop in line voltage
resulting in loss of power and overheating.
Your extension cord must also contain a
ground wire and plug pin. Always repair or
replace extension cords if they become
damaged. Minimum Gage for extension
cord:
12 A.W.G. 50ft
10 A.W.G. 100ft
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings,
bracelets, or other jewelry which may get
caught in moving parts. Non-slip footwear
is recommended. Wear protective hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is
dusty. Everyday eyeglasses only have
impact resistant lenses, they are NOT safety glasses.
12. SECURE WORK. Use clamps or a vise to
hold work when practical. It’s safer than
using your hand and frees both hands to
operate tool.
13. DON’T OVERREACH. Keep proper footing
and balance at all times.
G1021 15" Planer -7-
Additional Safety Instructions For Planers
WARNING
No list of safety guidelines can be complete. Every shop environment is different.
Always consider safety first, as it applies to
your individual working conditions. Use
this and other machinery with caution and
respect. Failure to do so could result in
serious person injury, damage to equipment or poor work results.
Like all power tools, there is danger associated with the Model G1021 15" Planer.
Use the tool with respect and caution to
lessen the possibility of mechanical damage or operator injury. If normal safety precautions are overlooked or ignored.
Serious personal injury may occur.
Always wear ANSI-approved safety glasses
or goggles and hearing protection when
operating equipment. Do not allow visitors
into your workshop when testing or operating equipment unless similarly equipped.
Serious personal injury may occur.
1. Ensure that the machine sits firmly on the
floor before use. Any “wobbles” must be
corrected by shimming or blocking before
operation.
2. This machine is not designed to process
any other material except wood.
3. Never position fingers or thumbs near the
infeed roller.
4. Long stock should always be fully support-
ed by some type of support fixture.
5. Do not operate planer with dull or damaged
knives.
6. Ensure that the planer is properly adjusted
before using.
7. Do not remove excessive amounts of
wood in a single pass.
8. Inspect your stock before planing. Reject
stock with defects and foreign material.
9. Do not attempt to remove jams until power
is disconnected and all moving parts have
come to a complete stop.
10. Provide adequate infeed and outfeed
space for operating the planer.
11. Do not plane wood less than 12" long and
1
⁄
4" thick.
12. Do not plane lumber with loose knots or
knots that may become loose during
planing.
WARNING
CAUTION
WARNING
-8- G1021 15" Planer
220V Operation
SECTION 2: CIRCUIT REQUIREMENTS
The G1021 Planer motor is wired to operate at
220V only. A cordset without a 220V plug is
included with the Model G1021. Plugs and receptacles can be purchased at your local hardware
store or home center. When connecting to 220V,
ensure that the electrical circuit is in fact a 220V
circuit. Contact your local electrical contractor if
uncertain about converting to 220V operation.
When operating at 220V, we recommend using a
NEMA-style 6-15 plug and outlet as depicted in
Figure 1. You may also “hard-wire” the planer
directly to your panel, provided you place a disconnect switch near the machine. Check the
electrical codes in your area for specifics on
wiring requirements.
Under normal load, the Model G1021 draws
about 12 amps. We recommend a 15-amp circuit
or a 20-amp slow-blow fuse. A circuit rated any
higher will not adequately protect the motor.
Equipment returned to us for service that shows
evidence of being over-fused will be repaired or
replaced totally at the customer’s expense,
regardless of the present warranty status.
Fusing
If used, extension cords must be rated hard service – grade S – or better. Conductor size must
be 12 AWG for cords up to 50 feet in length. Your
extension cord must also contain a ground wire
and plug pin. To ensure safe and dependable
machine performance, inspect cords frequently
for wear or damage. Replace or repair the cord
immediately if evidence of damage is apparent.
Extension Cords
Grounding
This equipment must be grounded. Please
ensure that this machine is continuously
grounded from the motor to the machine frame
and then to a known ground. Verify that any
existing electrical outlet and circuit you intend
to plug into is actually grounded. If it is not, it
will be necessary to run a separate 12 A.W.G.
copper grounding wire from the outlet to a
known ground. Under no circumstances should
the grounding pin from any three-pronged plug
be removed. Serious injury may occur.
Figure 1. NEMA 6-15 220V/15A connector.
In the event of an electrical short, grounding
reduces the risk of electric shock by providing a
path of least resistance to disperse electric current. This tool is equipped with a power cord having an equipment-grounding conductor. The outlet must be properly installed and grounded in
accordance with all local codes and ordinances.
WARNING
G1021 15" Planer -9-
SECTION 3: INTRODUCTION
Commentary
Grizzly Industrial, Inc. is proud to offer the Model
G1021 15" Planer. The G1021 is part of Grizzly’s
growing family of fine woodworking and metalworking machinery. When used according to the
guidelines stated in this manual, you can expect
years of trouble-free, enjoyable operation.
The Model G1021 is intended for home and professional use. The G1021 features a 2 HP, 220V
single-phase motor with magnetic power switch,
precision ground cast iron table, bed rollers,
extension rollers and dual feed capability for
maximum versatility.
Optional accessories are available through
Grizzly Industrial and include a stand, mobile
base, knife setting jigs and replacement knives.
We are also pleased to provide this manual with
the Model G1021. It was written to guide you
through assembly, review safety considerations,
and cover general operating procedures. It represents our effort to produce the best documentation possible. If you have any comments regarding this manual, please write to us at the address
below:
Grizzly Industrial, Inc.
C
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
To operate this, or any power tool, safely and efficiently, it is essential to become as familiar with
its characteristics as possible. Take as much time
as necessary to become acquainted with the
Model G1021. The time you invest before you
begin to use your machine will be time well spent.
Also, read all of the safety procedures. If you do
not understand something, DO NOT operate the
machine.
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G1021 as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at
any time with no obligation on the part of Grizzly.
Whenever possible, though, we send manual
updates to all owners of a particular tool or
machine. Should you receive one, we urge you to
insert the new information with the old and keep
it for reference.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
Web Site: http://www.grizzly.com
The information in this manual has been
obtained from sources we believe to be reliable and as up-to-date as possible. We have
included some important safety measures
we believe to be essential for safe operation. While most safety measures are generally universal, Grizzly reminds you that
each workshop is different and safety rules
should be considered as they apply to your
specific situation.
Above all else, we stand behind our machines.
We have an excellent service department at your
disposal should the need arise. If you have any
service questions or parts requests, please call or
write to us at the location listed below.
NOTE
-10- G1021 15" Planer
Unpacking
The bandsaw is shipped from the factory in a
carefully packed carton. If you find the machine to
be damaged after you’ve signed for delivery and
the truck and driver are already gone, you will
need to file a freight claim with the carrier. Save
the containers and all packing materials for
inspection by the carrier or their agent. Without
the packing materials, filing a freight claim can be
difficult. If you need advice regarding this situation, please call us immediately.
The G1021 is a heavy machine with a 475 lb.
shipping weight. DO NOT over-exert yourself while unpacking or moving your
machine – get assistance. In the event that
your planer must be moved up or down a
flight of stairs, be sure that the stairs are
capable of supporting the combined weight
of people and the machine. Failure to use
care while assembling or moving could
result in serious personal injury.
Parts Inventory
Now is a good time to inventory the fasteners
required for assembly:
Hardware Qty
Cap Screw 6mm - 1.0 x 12 3
Lock Washer 6mm 3
Hex Bolts 6mm - 1.0 x 12 3
Hex Nuts 6mm - 1.0 3
Washers 6mm 6
Knife Setting Jig Rod 1
Knife Setting Jig Brackets 2
E-clips 2
Allen
®
Wrench 3mm 1
Allen
®
Wrench 4mm 1
Allen
®
Wrench 5mm 1
Allen
®
Wrench 6mm 1
Open End Wrench 8-10mm 1
Open End Wrench 12-14mm 1
Handle 1
Hex Nut 10mm - 1.25 1
Flat Washer 10mm 1
Scale 1
Hex Bolts 8mm -1.25 x 20 6
Flat Washers 8mm 6
Setscrews 8mm - 1.25 x 12 6
Stand Hardware (Optional) Qty
Carriage Bolts
5
⁄
16" - 18 x
5
⁄
8"24
Hex Nuts
5
⁄
16" - 18 28
Flat Washers
5
⁄16"24
Hex Bolts
5
⁄16" - 18 x 2" 4
Fender Washers 8
In the event that any parts are missing, we will be
happy to replace them. Contact our Customer
Service number for assistance. If any non-proprietary parts such as nuts, bolts or washers are
missing, we will be happy to replace these too,
but for the sake of expediency, these items can
be obtained at your local hardware store.
Take a quick inventory of the parts and put them
aside for assembly later. After all the parts have
been removed from the container, you should
have:
• Planer Unit
• Dust Port
• Roller Extensions
• Hand Wheel
• Stand Top (Optional)
• Stand Legs (Optional)
• Stand Braces (Optional)
Some die-cut metal parts may have sharp
edges (called “flashing”) on them after they
are formed. Please examine the edges of
all die-cut metal parts before handling
them. Failure to do so could result in injury.
WARNING
CAUTION
G1021 15" Planer -11-
Clean Up
The unpainted surfaces are coated with a waxy
oil to protect it from corrosion during shipment.
Remove the protective coating with common
paint thinner (mineral spirits) and paper towels.
Do not use gasoline or other petroleum based
solvents because of their extremely low flash
points. Do not use chlorine-based solvents – if
you happen to splash some onto a painted surface, you’ll ruin the finish.
Follow the safety rules listed below when
working with solvents.
1. Read and follow all directions and
warnings on the solvent label.
2. Work only in a well ventilated area.
3. Do not work near any type of open
flame (e.g., pilot lights, kerosene
heaters, and so on).
4. DO NOT smoke while working with
flammable material.
5. Paper towels from the cleaning process
are extremely combustible. Dispose of
waste towels so they do not create a
fire hazard.
Site Considerations
FLOOR LOAD
Your G1021 Planer represents a relatively large
weight load in a small footprint. Most commercial
floors are suitable for the Model G1021. Some
residential floors may require additional support
to accommodate both machine and operator.
WORKING CLEARANCES
Working clearances can be thought of as the distances between machines and obstacles that
allow safe operation of every machine without
limitation. Consider existing and anticipated
machine needs, size of material to be processed
through each machine, and space for auxiliary
stands and/or work tables. Also consider the relative position of each machine to one another for
efficient material handling. Be sure to allow yourself sufficient room to safely run your machines in
any foreseeable operation.
LIGHTING AND OUTLETS
Lighting should be bright enough to eliminate
shadow and prevent eye strain. Electrical circuits
should be dedicated or large enough to handle
combined motor amp loads. Outlets should be
located near each machine so power or extension cords are not obstructing high-traffic areas.
Be sure to observe local electrical codes for proper installation of new lighting, outlets, or circuits.
Make your shop “child safe”. Ensure that
your workplace is inaccessible to youngsters by closing and locking all entrances
when you are away. Never allow visitors in
your shop when assembling, adjusting or
operating equipment.
Many of the solvents commonly used to
clean machinery can be highly flammable,
and toxic when inhaled or ingested. Always
work in well-ventilated areas far from potential ignition sources when dealing with solvents. Use care when disposing of waste
rags and towels to be sure they do not create fire or environmental hazards. Keep children and animals safely away when cleaning and assembling this machine.
WARNING
CAUTION
CAUTION
-12- G1021 15" Planer
SECTION 4: ASSEMBLY
Overview
Most of your G1021 Planer has been assembled
at the factory, but some parts must be assembled
or installed after delivery. We have organized the
assembly process into steps. Please follow along
in the order presented here.
TOOLS REQUIRED: Most of the tools required
for assembly are included with the planer.
However, you will also need a Phillips
®
and regular screwdriver as well as feeler gauge for adjustments later on.
Optional Stand
To begin stand assembly, keep all the stand parts
within easy reach. To ease assembly, build the
stand upside down on a bench and then place it
upright on the floor.
1. Place the stand top upside down on your
bench.
2. Attach each of the four legs to the stand top
with carriage bolts, washers and nuts provided. Do not over tighten. The legs attach to the
outside of the stand top. See Figure 3.
3. Attach each of the four braces to the stand
legs with carriage bolts, washers and nuts
provided. Do not over tighten. The braces
attach to the inside of the legs. See Figure 2.
4. Flip the stand right side up and place on the
floor. Check to see if the stand is symmetrical
from two adjacent sides. Adjust if necessary
and securely tighten all nuts.
Figure 2. Stand crossbracing in place.
Figure 3. Fully assembled stand.
G1021 15" Planer
-13-
Planer Unit
TO MOUNT THE PLANER:
1. Using the lifting handles shown in Figure 4,
place the planer on the stand and align the
four holes in the base over the four mounting
holes in the stand.
2. Secure the planer base to the stand with the
four hex bolts, nuts, washer and fender washers provided.
Starter Switch
The thermally protected, magnetic switch protects the motor from overload and the operator in
case power is interrupted. If power is interrupted,
the planer will not turn on when power resumes
without first pressing the ON button.
The switch must be secured to the planer unit.
The cap screws used for this purpose are already
partially screwed in.
1. Unscrew the cap screws from the planer body
for mounting the switch. See Figure 5.
2. Support the switch and screw the cap screws
back in.
To connect the switch power leads to the motor:
1. Remove the motor junction box cover and slip
the power cord through the cable clamp.
Secure the cable clamp with a screwdriver.
2. Attach the two power leads to the motor terminals according to the wiring diagram supplied with this manual.
3. Attach the grounding terminal (green wire) to
the motor frame via the ground screw located
inside the junction box.
4. Re-attach the motor junction box cover.
Lifting Handles
This planer is relatively heavy and awkward
to handle. We strongly recommend that you
get assistance. It will require at least two
people to lift the planer onto the stand.
Lifting without ample assistance could
result in serious injury and/or damage to
your machine. The planer unit may also be
unstable until it is permanently mounted to
the stand. Use care so the planer unit does
not slide or tip. If placing the planer on a
shop-built stand, ensure that the stand is
stable and designed to carry the weight of
the planer. Always bolt the planer to any
stand including a shop-built stand.
Figure 4. Location of lifting handles.
Figure 5. Starter switch attachment.
Cap Screws
CAUTION
-14- G1021 15" Planer
Handwheel
Planer knives are dangerously sharp. Use
extreme caution when working near cutting
surfaces. Failure to exercise care while
working near knives could result in severe
injury.
The handwheel is used to raise and lower the
planer table. Each complete revolution raises the
table
5
⁄
32" (4mm).
TO MOUNT THE HANDWHEEL:
1. Place the handwheel over the keyed shaft on
the planer body. Make sure the key on the
shaft and the keyway on the handwheel line
up. The handwheel shaft is at the front right of
the planer. See Figure 6.
2. Press the direction scale over the keyed shaft
so it fits into the depression in the top of the
handwheel.
3. Secure the handwheel with the 10mm - 1.25
hex nut and washer provided.
Figure 6. Handwheel attachment.
Knife Setting Jig
The knife setting jig has been provided to make
knife setting quick and easy. See Figure 7.
TO ASSEMBLE THE KNIFE SETTING JIG:
1. Snap one of the E-clips over the notch on one
end of the knife setting rod.
2. Slide the cast aluminum knife setting jig
brackets onto the rod.
3. Snap the other E-clip onto the notch at the
other end of the knife setting jig rod.
Figure 7. Knife setting jig components.
E-clip
Jig Rod
Jig Bracket
CAUTION
Loading...