Grizzly G1019Z User Manual
14" Z-SERIES BANDSAW
MODEL G1019Z
INSTRUCTION MANUAL
COPYRIGHT © 1992 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
REVISED JULY, 2001 PRINTED IN TAIWAN
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and
other masonry products.
• Arsenic and chromium from chemically treated
lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such
as those dust masks that are specially designed to filter out microscopic particles.
Model G1019Z 14" Bandsaw -1-
Table Of Contents
PAGE
1. SAFETY
SAFETY INSTRUCTIONS FOR ALL POWER TOOLS ........................................2-3
ADDITIONAL SAFETY INSTRUCTIONS FOR BANDSAWS ..................................4
2. CIRCUIT REQUIREMENTS
110V OPERATION ..................................................................................................5
220V OPERATION ..................................................................................................5
EXTENSION CORDS ..............................................................................................6
GROUNDING ..........................................................................................................6
3. INTRODUCTION
COMMENTARY........................................................................................................7
UNPACKING ............................................................................................................8
PIECE INVENTORY ................................................................................................8
CLEAN UP................................................................................................................9
SITE CONSIDERATIONS ........................................................................................9
4. ASSEMBLY
BEGINNING ASSEMBLY ......................................................................................10
STAND....................................................................................................................11
BANDSAW UNIT ....................................................................................................12
MOTOR ............................................................................................................12-13
SWITCH..................................................................................................................13
TABLE AND TABLE SUPPORT BRACKET ..........................................................14
FENCE....................................................................................................................15
BLADES..................................................................................................................15
5. ADJUSTMENTS
GENERAL ........................................................................................................16-17
BLADE TENSION ..................................................................................................17
BLADE TRACKING ................................................................................................18
BLADE GUIDES ................................................................................................18-19
TABLE ADJUSTMENTS....................................................................................20-21
BLADE LEAD..........................................................................................................21
FENCE ADJUSTMENT ..........................................................................................22
SPEED CHANGES ................................................................................................22
TEST RUN ............................................................................................................ 22
6. OPERATIONS
GENERAL ..............................................................................................................23
BLADE INFORMATION..........................................................................................24
CHANGING BLADES ........................................................................................24-25
RIPPING ................................................................................................................25
STACKED CUTS ....................................................................................................26
CUTTING CURVES................................................................................................26
RESAWING ............................................................................................................27
7. MAINTENANCE
GENERAL ..............................................................................................................28
TABLE ....................................................................................................................28
BEARINGS ............................................................................................................28
V-BELT ..................................................................................................................28
WIRING DIAGRAM ................................................................................................29
8. CLOSURE ..................................................................................................................30
MACHINE DATA................................................................................................................31
TROUBLESHOOTING ......................................................................................................32
PARTS BREAKDOWN AND PARTS LISTS....................................................................33-37
WARRANTY AND RETURNS............................................................................................38
-2- Model G1019Z 14" Bandsaw
SECTION 1: SAFETY
Safety Instructions For Power Tools
5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors should be
kept a safe distance from work area.
6. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by removing starter keys.
7. DON’T FORCE TOOL. It will do the job
better and safer at the rate for which it was
designed.
8. USE RIGHT TOOL. Don’t force tool or
attachment to do a job for which it was not
designed.
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use power tools in damp or
wet locations, or where any flammable or
noxious fumes may exist. Keep work area
well lighted.
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
Indicates an imminently hazardous situation which, if not
avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, MAY result in minor or moderate injury. It may also
be used to alert against unsafe practices.
This symbol is used to alert the user to useful information
about proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of
importance of the safety messages. The progression of symbols is described below. Remember
that safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
NOTICE
Model G1019Z 14" Bandsaw -3-
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condition. Conductor size should be in accordance with the chart below. The amperage
rating should be listed on the motor or tool
nameplate. An undersized cord will cause
a drop in line voltage resulting in loss of
power and overheating. Your extension
cord must also contain a ground wire and
plug pin. Always repair or replace extension cords if they become damaged.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings,
bracelets, or other jewelry which may get
caught in moving parts. Non-slip footwear
is recommended. Wear protective hair
covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation
is dusty. Everyday eyeglasses only have
impact resistant lenses, they are NOT
safety glasses.
12. SECURE WORK. Use clamps or a vise to
hold work when practical. It’s safer than
using your hand and frees both hands to
operate tool.
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 18 16 16
7-10 18 16 14
11-12 16 16 14
13-16 14 12 12
17-20 12 12 10
21-30 10 10 No
Safety Instructions For Power Tools
13. DON’T OVERREACH. Keep proper foot-
ing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest
performance. Follow instructions for lubricating and changing accessories.
15. DISCONNECT TOOLS before servicing
and changing accessories, such as blades,
bits, cutters, and the like.
16. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in off
position before plugging in.
17. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recommended accessories. The use of improper
accessories may cause risk of injury.
18. CHECK DAMAGED PARTS. Before fur-
ther use of the tool, a guard or other part
that is damaged should be carefully
checked to determine that it will operate
properly and perform its intended function.
Check for alignment of moving parts, binding of moving parts, breakage of parts,
mounting, and any other conditions that
may affect its operation. A guard or other
part that is damaged should be properly
repaired or replaced.
19. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don’t
leave tool until it comes to a complete stop.
-4- Model G1019Z 14" Bandsaw
Additional Safety Instructions For Bandsaws
No list of safety guidelines can be complete. Every shop environment is different.
Always consider safety first, as it applies to
your individual working conditions. Use
this and other machinery with caution and
respect. Failure to do so could result in
serious personal injury, damage to equipment or poor work results.
7. ALWAYS FEED STOCK EVENLY AND
SMOOTHLY. Do not force or twist blade
while cutting, especially when sawing
small radii.
8. THIS MACHINE IS NOT DESIGNED TO
CUT METAL or other material except
wood.
9. BLADE SHOULD BE RUNNING AT FULL
SPEED before beginning a cut.
10. DO NOT MANUALLY STOP OR SLOW
BLADE after turning the saw off. Allow it to
come to a complete stop before you leave
it unattended.
11. ALL INSPECTIONS, ADJUSTMENTS,
AND MAINTENANCE ARE TO BE DONE
WITH THE POWER OFF and the plug
pulled from the outlet. Wait for all moving
parts to come to a complete stop.
12. HABITS – GOOD AND BAD – ARE HARD
TO BREAK. Develop good habits in your
shop and safety will become second
nature to you.
1. DO NOT OPERATE WITH DULL OR
BADLY WORN BLADES. Dull blades
require more effort to use and are difficult
to control. Inspect blades before each use.
2. NEVER POSITION FINGERS OR
THUMBS IN LINE WITH THE CUT.
Serious personal injury could occur.
3. DO NOT OPERATE THIS BANDSAW
WITHOUT WHEEL, PULLEY, AND
BLADE GUARDS IN PLACE.
4. WHEN REPLACING BLADES, make sure
teeth face down toward the table. The
force of the cut is always down. Make sure
the blade is properly tensioned.
5. CUTS SHOULD ALWAYS BE FULLY
SUPPORTED by the table or some type of
support fixture. Always support round stock
in a V-block.
6. DO NOT BACK WORKPIECE AWAY from
the blade while the saw is running. Plan
your cuts so you always cut out of the
wood. If you need to back the work out,
turn the bandsaw off and wait for the blade
to come to a complete stop. Do not twist or
put excessive stress on the blade while
backing work away.
Like all power tools, there is danger associated with bandsaws. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this tool with
respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious
personal injury may occur.
Model G1019Z 14" Bandsaw -5-
220V Operation
The motor supplied with the G1019Z can be operated at either 110V or 220V. The motor comes
prewired for 110V.
If converting to operate at 220V, a suitable 220V
plug must be wired in. Refer to the wiring diagram
insert supplied with this manual. When operating
at 220V, we recommend using a NEMA-style 6L-
15 plug and outlet. See Figure 2. Check the elec-
trical codes in your area for specifics on wiring
requirements.
Under normal use, the motor draws approximately 6 amps @ 220V. We recommend a 10 amp circuit breaker. This should be satisfactory for normal use while providing enough protection
against damage caused by power surges.
SECTION 2: CIRCUIT REQUIREMENTS
110V Operation
The G1019Z Bandsaw motor is prewired to oper-
ate at 110V. See Figure 1. Under normal 110V
use, the motor draws approximately 12 amps. We
recommend a 15 amp circuit breaker or a 15 amp
slow-blow fuse.
We also recommend that the circuit you use
should be dedicated, (i.e., the G1019Z should
provide the only draw from that circuit). If frequent
circuit failures occur when using the bandsaw,
contact our Service Department or your local
electrical contractor.
Figure 1. Typical 110V 3-prong plug and outlet.
Figure 2. Typical 220V 3-prong plug and outlet.
Grounding
In the event of an electrical short, grounding provides a path of least resistance for electric current
to reduce the risk of electric shock. This tool is
equipped with an electric cord having an equipment-grounding conductor. The plug must be
plugged into a matching outlet that is properly
installed and grounded in accordance with all
local codes and ordinances.
Improper connections of the electrical-grounding
conductor can result in risk of electric shock. The
conductor with green or green and yellow striped
insulation is the electrical grounding conductor. If
repair or replacement of the electric cord or plug
is necessary, do not connect the equipment
grounding conductor to a live terminal.
-6- Model G1019Z 14" Bandsaw
Should it be necessary to use an extension cord,
make sure the cord is rated Hard Service (grade
S) or better. Refer to chart in the Safety
Instructions section to determine the minimum
gauge for the extension cord. The extension cord
must also contain a ground wire and plug pin.
Always repair or replace extension cords when
they become worn or damaged.
We do not recommend the use of extension cords
on 220V equipment. It is much better to arrange
the placement of your equipment and the installed
wiring to eliminate the need for extension cords.
Extension Cords
We have covered some basic electrical
requirements for the safe operation of your
Bandsaw. These requirements are not necessarily comprehensive. You must be sure
that your particular electrical configuration
complies with local and state codes. Ensure
compliance by checking with your local
municipality or a licensed electrician.
This equipment must be
grounded. Verify that any
existing electrical outlet
and circuit you intend to
plug into is actually
grounded. Under no circumstances should the
grounding pin from any
three-pronged plug be
removed. Serious injury
may occur.
Model G1019Z 14" Bandsaw -7-
Grizzly Industrial, Inc. is proud to offer the Model
G1019Z 14" Bandsaw. The G1019Z is part of
Grizzly’s growing family of fine woodworking and
metalworking machinery. When used according
to the guidelines stated in this manual, you can
expect years of trouble-free, enjoyable operation,
and proof of Grizzly’s commitment to customer
satisfaction.
The Model G1019Z is intended for home and
medium-duty professional use. The G1019Z features cast iron construction for rigidity and
strength, a solid cast iron table, an open steel
stand, fence and miter gauge. A 2" dust port and
1
⁄2" blade are also included. The electrical package consists of a 3450 R.P.M., 1 H.P. capacitor
start motor, locking toggle switch and cord set. All
running parts utilize shielded ball bearings, which
require no lubrication for the life of the bearings.
We are also pleased to provide this manual with
the Model G1019Z. It was written to guide you
through assembly, review safety considerations,
and cover general operating procedures. It represents our effort to produce the best documentation possible. If you have any comments regarding this manual, please write to us at the address
below.
Grizzly Industrial, Inc.
C
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
SECTION 3: INFORMATION
Above all else, we stand behind our machines.
We have an excellent service department at your
disposal should the need arise. If you have any
service questions or parts requests, please call or
write to us at the location listed below.
Grizzly Industrial, Inc.
2406 Reach Road
Williamsport, PA 17701
Phone:(570) 546-9663
Fax:(800) 438-5901
E-Mail: techsupport@grizzly.com
Web Site: www.grizzly.com
Address after fall 2001:
Grizzly Industrial, Inc.
1203 Lycoming Circle
Pennsdale, PA 17756
Commentary
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G1019Z as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at
any time with no obligation on the part of Grizzly.
Whenever possible, though, we send manual
updates to all owners of a particular tool or
machine. Should you receive one, we urge you to
insert the new information with the old and keep it
for reference.
Read the manual before
assembly and operation.
Become familiar with
the machine and its
operation before beginning any work. Serious
personal injury may
result if safety or operational information is not
understood or followed.
-8- Model G1019Z 14" Bandsaw
Unpacking
The Model G1019Z Bandsaw is shipped from the
manufacturer in a carefully packed carton. If you
discover the machine is damaged after you’ve
signed for delivery, please call Customer Service
immediately for advice.
Save the containers and all packing materials for
possible inspection by the carrier or their agent.
Otherwise filing a freight claim can be difficult.
Piece Inventory
Hardware Bag #1 Qty
Rubber Feet 4
Table Insert 1
Table Trunnion Knobs 2
Fender Washers
1
⁄4"3
Lock Washers
5
⁄16"3
Cap Screws
1
⁄4" - 20 x 1" 3
Key 5 x 5 x 25mm 1
Nut
3
⁄8" - 16 1
Bolt
3
⁄8" - 16 x 21⁄2"1
Setscrew
1
⁄4" - 20 x 1⁄4"1
Roll Pin 3 x 10mm 1
Allen
®
Wrench 3mm 1
Allen
®
Wrench 5mm 1
Hardware Bag #2 Qty
Cap Screws
1
⁄4" - 28 x 11⁄8"2
Fence Spacers 2
Carriage Bolts
5
⁄16" - 18 x 3⁄4"32
Nuts
5
⁄16" - 18 32
Nuts
3
⁄8" - 16 4
Flat Washers
3
⁄8"8
Flat Washers
5
⁄16"32
Bolts
3
⁄8" - 16 x 1" 4
In the event that any parts are missing, we will be
happy to replace them. Contact our Customer
Service number for assistance. If any non-proprietary parts such as nuts, bolts or washers are
missing, we will be happy to replace these too, but
for the sake of expediency, these items can be
obtained at your local hardware store.
After all the parts have been removed from the
carton, you should have:
• Stand Assembly
4 Stand Legs
1 Stand Top
2 Upper Stand Braces
2 Lower Stand Braces (Short)
2 Lower Stand Braces (Long)
• Motor
• Motor Pulley
• Bandsaw Unit
• Table
• Table Bracket
• Fence
• Fence Rail
• Fence Lock Knob
• Miter Gauge
When you are completely satisfied with the condition of your shipment, you should inventory its
parts.
The Model G1019Z is a
heavy machine (165
lbs. shipping weight).
DO NOT over-exert
yourself while unpacking or moving your
machine—get assistance.
Model G1019Z 14" Bandsaw -9-
Clean up Site Considerations
The unpainted surfaces are coated with a waxy oil
to protect them from corrosion during shipment.
Remove this protective coating with a solvent
cleaner or citrus-based degreaser such as
Grizzly’s G7895 Degreaser. Avoid chlorine-based
solvents as they may damage painted surfaces
should they come in contact. Always follow the
usage instructions on the product you choose for
clean up.
FLOOR LOAD
Your G1019Z Bandsaw represents a moderately
large weight load in a small footprint. Most commercial or home shop floors should be sufficient
to carry the weight of the G1019Z. If you question
the strength of your floor, you can opt to reinforce
it.
WORKING CLEARANCES
Working clearances can be thought of as the distances between machines and obstacles that
allow safe operation of every machine without limitation. Consider existing and anticipated machine
needs, size of material to be processed through
each machine, and space for auxiliary stands
and/or work tables. Also consider the relative
position of each machine to one another for efficient material handling. Be sure to allow yourself
sufficient room to safely run your machines in any
foreseeable operation.
LIGHTING AND OUTLETS
Lighting should be bright enough to eliminate
shadow and prevent eye strain. Electrical circuits
should be dedicated or large enough to handle
combined motor amp loads. Outlets should be
located near each machine so power or extension
cords are not obstructing high-traffic areas. Be
sure to observe local electrical codes for proper
installation of new lighting, outlets, or circuits.
Do not use gasoline or
other petroleum-based
solvents to clean with.
They have low flash
points which makes
them extremely flammable. A risk of explosion
and burning exists if
these products are
used. Serious personal
injury may occur.
Do not smoke while using
solvents. A risk of explosion or fire exists and may
result in serious personal
injury.
Many of the solvents
commonly used to clean
machinery can be toxic
when inhaled or ingested. Always work in wellventilated areas far from
potential ignition sources
when dealing with solvents. Use care when disposing of waste rags and
towels to be sure they do
not create fire or environmental hazards.
Make your shop “child safe.”
Ensure that your workplace
is inaccessible to children by
closing and locking all
entrances when you are
away. Never allow visitors in
your shop when assembling,
adjusting or operating equipment.
-10- Model G1019Z 14" Bandsaw
SECTION 4: ASSEMBLY
Beginning Assembly
Most of your G1019Z Bandsaw has been assembled at the factory, but some parts must be
assembled or installed after delivery. We have
organized the assembly process into steps.
Please follow along in the order presented here.
TOOLS REQUIRED: You will need an adjustable
square, 10mm, 12mm and 14mm open end
wrenches and a Phillips
®
and regular screwdriver.
Keep clothing rolled up
and out of the way of
machinery and keep
hair pulled back.
Wear safety glasses during the entire assembly
process. Failure to comply may result in serious
personal injury.
Some metal parts may
have sharp edges on
them after they are
formed. Please examine
the edges of all metal
parts before handling
them. Failure to do so
could result in injury.
Disconnect power to the
machine when performing any maintenance or
assembly. Failure to do
this may result in serious
personal injury.
Model G1019Z 14" Bandsaw -11-
Stand
To begin stand assembly, keep all the stand parts
within easy reach. To ease assembly, build the
stand upside down on a bench and then place it
upright on the floor.
1. Place the stand top upside down on your
bench.
2. Attach each of the four legs to the stand top
with carriage bolts, washers and nuts provided. Do not over tighten. The legs attach
to the outside of the stand top. See Figure
3.
3. Position the two upper stand braces and fin-
ish installing the carriage bolts. Do not over
tighten.
4. Attach each of the four braces to the stand
legs with carriage bolts, washers and nuts
provided. Do not over tighten. The braces
attach to the inside of the legs. See Figure 3.
Figure 3. Completed stand assembly.
5. Press one
5
⁄16"-18 x 1⁄2" hex bolt into each
rubber foot. Use the washers and nuts supplied to attach a rubber foot onto each of the
stand legs.
6. Flip the stand right side up and place on the
floor. Check to see if the stand is symmetrical from two adjacent sides. Adjust if necessary and tighten all nuts.
-12- Model G1019Z 14" Bandsaw
Motor
The motor attaches to the back of the lower bandsaw unit. To install the motor:
1. Slide the motor pulley onto the motor shaft
so the larger diameter pulley is closest to
the motor. Line up the keyways and slide
the key into the keyway. Insert the setscrew
and tighten. Pulley alignment will be done in
Step 5.
2. Support the motor and insert the motor pul-
ley through the hole in the back of the bandsaw unit.
3. Align the mounting holes and attach each of
three cap screws, lock washers and fender
washers through the bandsaw unit and into
the motor. Leave the cap screws loose for
motor adjustment. See Figure 5.
4. Slip the V-belt onto the grooves of the wheel
and motor pulleys. Remember, this is a two
speed bandsaw. Be sure that the pulleys
you choose are aligned. Do not try to force
the V-belt onto non-aligned grooves. See
“Changing Speeds” in the Operations section to select the proper speed.
Figure 5. Cap screws securing motor.
Cap Screws
1. Place the bandsaw on the stand and align
the four holes in the base over the four
mounting holes in the stand.
2. Secure the bandsaw base to the stand with
the four hex bolts, nuts and washers provid-
ed. See Figure 4.
Figure 4. Bandsaw mounted to stand.
Bandsaw Unit
This bandsaw is relatively heavy and awkward to handle. We strongly recommend
that you get assistance. The bandsaw unit
is also very unstable until it is permanently
mounted to the stand. Use care so the
bandsaw unit does not tip.
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