Grizzly G1016 User Manual

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HUNTER’S MEAT CUTTING SAW
MODEL G1016
INSTRUCTION MANUAL
COPYRIGHT © 1995 BY GRIZZLY IMPORTS, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY IMPORTS, INC.
DISCONTINUED MACHINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE LAST CONFIGURATION OF THE MACHINE BEFORE IT WAS DISCONTINUED.
MACHINE CONFIGURATIONS MAY HAVE CHANGED AS PRODUCT IMPROVEMENTS WERE INCORPORATED. IF YOU OWN AN EARLIER VER-
SION OF THE MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY
QUESTIONS ABOUT DIFFERENCES. PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
IMPORTS, INC.
Table of Contents
PAGE
I. Introduction..........................................................................................................1
II. Safety Rules for all Tools ................................................................................2
III. Electrical Requirements ..................................................................................4
A. Circuit Loading..........................................................................................................4
B. Grounding ................................................................................................................4
C. General Information..................................................................................................4
D. Word of Caution ......................................................................................................4
IV. Site Planning........................................................................................................5
A. Working Clearances ................................................................................................5
B. Lighting and Outlets ................................................................................................5
V. Unpacking ............................................................................................................5
VI. Piece Inventory ..................................................................................................6
VII. Assembly ..............................................................................................................7
A. Stand ........................................................................................................................7
B. Motor ........................................................................................................................8
C. Bandsaw Unit ..........................................................................................................8
D. Pulleys and V-Belt ....................................................................................................9
E. Table ......................................................................................................................10
F. Fence and Guards..................................................................................................10
G. Meat Grinder ..........................................................................................................11
H. Stand Enclosures ..................................................................................................11
- i - Hunters Meat Cutting
Bandsaw
Table of Contents
PAGE
VIII. Adjustments ......................................................................................................12
A. Blade Tension ......................................................................................................12
B. Tracking ..................................................................................................................13
C. Guide Blocks ..........................................................................................................14
D. Support Bearings....................................................................................................15
E. Blade Removal and Replacement ..........................................................................16
F. Blade Guard ..........................................................................................................16
IX. Safety Rules for Bandsaws ..........................................................................17
X. Operations ..........................................................................................................18
A. General ..................................................................................................................18
B. Test Run ................................................................................................................18
C. Cutting Procedures ................................................................................................18
D. Meat Grinder ..........................................................................................................18
XI. Cleaning ..............................................................................................................19
XII. Maintenance ......................................................................................................20
A. Lubrication ..............................................................................................................20
B. Miscellaneous ........................................................................................................20
XIII. Troubleshooting................................................................................................21
XIV. Machine Data ....................................................................................................22
XV. Main Parts Diagram ........................................................................................23
XVI. Meat Grinder Parts Diagram ........................................................................24
XVII. Stand Parts Diagram ......................................................................................25
XVIII.Parts List ............................................................................................................26
XIX. Warranty and Returns ................................................................BACK COVER
- ii - Hunters Meat Cutting
Bandsaw
We are proud to offer the Hunter’s Meat Cutting Bandsaw. When used according to the guidelines stated in this manual, you can expect years of trouble-free, enjoyable opera­tion and experience proof of our commitment to customer satisfaction.
The saw features a sheet steel body, easy to clean stainless steel table, and a 10
1
/4" cutting height. It comes equipped with a 1720 RPM, 1 HP motor.
We are also pleased to provide this manual with your saw. It was written to guide you through assembly, review safety considera­tions, and cover general operating proce­dures. It represents our latest effort to pro­duce the best documentation possible. If you have any criticisms that you feel we should pay attention to in our next printing, please write to the customer service address listed on your catalog: attn: Manager, Technical Documentation.
Most importantly, we stand behind our machines. If you have any service questions or parts requests, please call or write us at the appropriate customer service location listed on your catalog.
To operate this or any power tool safely and efficiently, it is essential to become as familiar with its characteristics as possible. Take as much time as necessary to become acquaint­ed with your saw. The time you invest before you begin to use your machine will be time well spent. Also, read all of the safety proce­dures. If you do not understand something about this machine, DO NOT operate it.
The specifications, drawings, and pho­tographs illustrated in this manual represent the Hunter’s Meat Cutting Bandaw as sup­plied when the manual was prepared. However, owing to our policy of continuous improvement, changes may be made at any
Hunter’s Meat Cutting Bandsaw - 1 -
time with no obligation on our part. Whenever possible, though, we send manual updates to all owners of a particular tool or machine. Should you receive one, we urge you to insert the new information with the old and keep it for reference.
The information in this manual has been obtained from sources we believe to be reli­able and as up-to-date as possible. We have included some important safety measures which we believe to be essential for safe oper­ation. While most safety measures are gener­ally universal, we remind you that each work area is different and safety rules should be
considered as they apply to your specific situ- ation. Also – please read the entire manual
before attempting to operate your saw.
We recommend that you keep a copy of our current catalog for complete information regarding our warranty and return policy. Should you need additional technical informa­tion relating to this machine, or if you need general assistance or parts, please contact the customer service department.
We also believe additional information sources are very important for reaping the full potential of this machine. Consulting with your local butcher would be a good place to start.
WARNING! This saw is dangerous. Use the tool with respect and caution to lessen the possibility of mechanical damage or injury. If normal safety precautions are overlooked or ignored, injury to the operator or others in the area is likely.
This bandsaw was specifically designed for
meat cutting. Modifications or improper use of this tool will void the warranty. If you are
confused about any aspect of this machine, DO NOT use it until you have resolved any questions you have.
I. Introduction
End of Section
II. Safety Rules for all Tools
- 2 - Hunters Meat Cutting Bandsaw
1. KNOW YOUR POWER TOOL. Read
the owner’s manual carefully. Learn the tool’s applications and limitations, as well as its hazards.
2. KEEP ALL GUARDS IN PLACE and
in working order.
3. GROUND ALL TOOLS. If an adapter
is used to accommodate a two-prong receptacle, the adapter plug must be attached to a known ground. Never remove the grounding prong.
4. REMOVE ADJUSTING KEYS AND WRENCHES. Make it a habit to check
that keys and wrenches are removed from the machine before turning it on.
5. KEEP WORK AREA CLEAN.
Cluttered areas and benches invite acci­dents.
6. AVOID DANGEROUS ENVIRON­MENTS. Keep your work area well
lighted.
7. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should
be kept a safe distance away from your work area.
8. MAKE WORK AREA CHILD­PROOF with padlocks, master switches,
or by removing starter keys.
9. DO NOT FORCE TOOL. Tools work better and more safely when they are allowed to work at their own speed.
10. USE THE RIGHT TOOL. Do not use a
tool or an attachment to do a job that it was not intended to perform.
11. WEAR PROPER APPAREL. Do not
wear loose clothing, gloves, neckties, or jewelry that might get caught in moving parts. Non-slip footwear is also recom­mended. Wear a hat or other protective head wear if your hair is long.
12. USE SAFETY GLASSES AND EAR PROTECTION.
13. DO NOT OVERREACH. Keep proper
footing and balance at all times.
14. MAINTAIN TOOLS IN TOP CONDI­TION. Keep tools sharp and clean for
best and safest performance. Follow instructions for lubricating and changing accessories.
15. DISCONNECT TOOLS FROM POWER before servicing and when
changing accessories.
16. USE ONLY RECOMMENDED ACCESSORIES. Consult the current
catalog for recommended accessories. Using improper accessories may be haz­ardous.
17. AVOID ACCIDENTAL STARTING.
Make sure the switch is in the “OFF” posi­tion before plugging in the cord.
II. Safety Rules for all Tools
Hunter’s Meat Cutting Bandsaw - 3 -
18. NEVER STAND OR LEAN ON TOOL. Serious injury could occur if the
tool is tipped or if the cutting edge is acci­dentally contacted.
19. CHECK DAMAGED PARTS. Before further use of the tool, any part or guard that is damaged should be promptly repaired or replaced. Do not operate the machine until you are certain that it is in perfect running condition. Failure to fol­low this precaution could result in further mechanical damage and operator injury.
20. DO NOT WORK IN HASTE or oper­ate machine if you are mentally or physi­cally fatigued.
21. NEVER LEAVE THE TOOL RUN­NING UNATTENDED - TURN POWER OFF. Do not leave the tool until
it comes to a full stop.
22. DO NOT OPERATE THE TOOL UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR MEDICA­TION. Never operate machinery when
overly fatigued.
23. IF THERE IS SOMETHING YOU DO NOT KNOW OR UNDERSTAND ABOUT THIS MACHINE, DO NOT OPERATE IT! Ask for help first.
Confusion is dangerous.
24. BAD HABITS ARE DANGEROUS.
Review all safety procedures often.
These safety rules, while expansive, may not cover every situation. Please consider your unique conditions when setting up and using your saw.
More safety rules are reviewed in Section
IX.
Remember:
Safety First!
End of Section
- 4 - Hunters Meat Cutting
Bandsaw
If you are unsure about connecting your bandsaw, don’t take chances: consult the service dept or a licensed electrician.
EXTENSION CORDS: If used, extension cords must be rated hard service – grade S – or better. Conductor size must be 12 AWG for cords up to 50 feet in length. Your extension cord must also contain a ground wire and plug pin. Repair or replace extension cords if they become damaged.
C. Word of Caution
In this section we have covered some basic electrical requirements for the safe operation of your bandsaw. As with the safety rules in the preceding section, these requirements are not necessarily comprehensive. Further, you must be sure that your particular electrical configuration complies with local and state codes. The best ways to ensure compliance are to check with your local municipality or licensed electrician.
A. Circuit Loading
The motor will safely draw about 12 amps at 110V under load. If you operate the bandsaw on any circuit that is already close to its capacity, it might blow a fuse or trip a circuit breaker. However, if an unusual load does not exist, and power failure still occurs, have the circuit inspected by a qualified electrician.
CIRCUIT BREAKERS/FUSES: A 15 amp circuit breaker or fuse should be used for a 110V undedicated circuit. The general rule is to use the lightest breaker or fuse that will hold under regular loads. Circuit breakers or fuses that are rated higher may not adequate­ly protect the motor.
B. Grounding
This machine must be electrically grounded. We have furnished the bandsaw
with a plug suitable for use with a grounded, domestic 110V circuit.
Please verify that any circuit you intend to use is actually grounded. If the circuit is not grounded, it will be necessary to run a sepa­rate 12 AWG copper grounding wire from the machine frame to a grounding terminal in your electric service panel. Consult with a licensed electrician if you are unsure about machine grounding.
III. Electrical Service Requirements
When placing the bandsaw in your work area, three considerations should be addressed; electrical service requirements, working clear­ances, and lighting and outlets. We’ll look at the first consideration now and leave the other two for the next section.
The bandsaw has a 1 HP motor which is ready for 110V, single phase operation.
You must wire the motor to the switch.
End of Section
V. UnpackingIV. Site Planning
Hunter’s Meat Cutting Bandsaw - 5 -
The bandsaw is shipped from the factory in a carefully packed carton. If you find the machine to be damaged after you’ve signed for delivery and the truck and driver are already gone, you will need to file a freight claim with the carrier. Save the containers and all packing materials for inspection by the car­rier or their agent. Without the packing materi­als, filing a freight claim can be difficult. If you need advice regarding this situation, please call us immediately.
Caution: The meat cutting saw is a HEAVY machine (106 lbs. shipping weight). DO NOT over-exert yourself while unpacking or moving your machine – get assistance. In the event that your bandsaw must be moved up or down a flight of stairs, be sure that the stairs are capable of supporting the combined weight of people and the machine.
When you are completely satisfied with the condition of your shipment, you should inven­tory its parts.
A. Working Clearances
Be sure that there is plenty of room around your saw before cutting. Relocate any items that risk contamination and cannot be easily washed. Allow yourself sufficient room to run your saw IN ANY FORESEEABLE OPER-
ATION.
B. Lighting and Outlets
Lighting should be bright enough to eliminate shadow and prevent eye strain. Electrical cir­cuits should be dedicated or large enough to handle combined motor amp loads. Outlets should be located near the machine so power or extension cords are not obstructing high­traffic areas. Be sure to observe local electri­cal codes for proper installation of new light­ing, outlets, or circuits.
End of Section
End of Section
VI. Piece Inventory
- 6 - Hunters Meat Cutting
Bandsaw
With all the parts removed from the container, you should have:
• Bandsaw Unit with Blade
• Motor
• Motor Pulley
• V-Belt
• Table
• Fence
• Column Guard
• Blade Guard
• Table & Guard Knobs (13)
• Stand Parts (5)
• Stand Enclosures (2)
• Motor Mounting Brackets (2)
• Meat Grinder
• Plastic Pestle
• Casing Tube
• Fasteners
If anything is missing, call or write the cus­tomer service department. If anything is dam­aged, please follow the procedures described in Section V above.
Below is a list of fasteners required to assem­ble your bandsaw. If any standard hardware is missing (e.g., a nut or bolt), we will be happy to replace it, but it would be quicker to buy replacements from your local hardware store. However, if an unusual amount of fasteners or proprietary parts are missing, please let us know. A full parts list and breakdown can be found toward the end of this manual.
QTY.
22
30
34
4
4
3
4
DESCRIPTION
5
/16
" - 18 x
5
/8
" Carriage Bolts
5
/16" - 18 Hex Nuts
5
/16" Flat Washers
Foot Assemblies
5
/16" - 18 x 3/4" Hex Bolts
3
/8" - 16 Threaded Studs
90° Brackets
LOCA
TION
Stand
Stand
Stand
Stand
Motor
Stand/Bandsaw Body
Stand
End of Section
Figure 1 shows the bolt bag contents.
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