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-- 11 --
HUNTER’S MEAT CUTTING SAW
MODEL G1016
INSTRUCTION MANUAL
COPYRIGHT © 1995 BY GRIZZLY IMPORTS, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY IMPORTS, INC.
JULY, 1995. PRINTED IN USA
DISCONTINUED MACHINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE LAST CONFIGURATION OF THE MACHINE BEFORE IT WAS DISCONTINUED.
MACHINE CONFIGURATIONS MAY HAVE CHANGED AS PRODUCT IMPROVEMENTS WERE INCORPORATED. IF YOU OWN AN EARLIER VER-
SION OF THE MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY
QUESTIONS ABOUT DIFFERENCES. PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
IMPORTS, INC.
Table of Contents
PAGE
I. Introduction..........................................................................................................1
II. Safety Rules for all Tools ................................................................................2
III. Electrical Requirements ..................................................................................4
A. Circuit Loading..........................................................................................................4
B. Grounding ................................................................................................................4
C. General Information..................................................................................................4
D. Word of Caution ......................................................................................................4
IV. Site Planning........................................................................................................5
A. Working Clearances ................................................................................................5
B. Lighting and Outlets ................................................................................................5
V. Unpacking ............................................................................................................5
VI. Piece Inventory ..................................................................................................6
VII. Assembly ..............................................................................................................7
A. Stand ........................................................................................................................7
B. Motor ........................................................................................................................8
C. Bandsaw Unit ..........................................................................................................8
D. Pulleys and V-Belt ....................................................................................................9
E. Table ......................................................................................................................10
F. Fence and Guards..................................................................................................10
G. Meat Grinder ..........................................................................................................11
H. Stand Enclosures ..................................................................................................11
- i - Hunters Meat Cutting
Bandsaw
Table of Contents
PAGE
VIII. Adjustments ......................................................................................................12
A. Blade Tension ......................................................................................................12
B. Tracking ..................................................................................................................13
C. Guide Blocks ..........................................................................................................14
D. Support Bearings....................................................................................................15
E. Blade Removal and Replacement ..........................................................................16
F. Blade Guard ..........................................................................................................16
IX. Safety Rules for Bandsaws ..........................................................................17
X. Operations ..........................................................................................................18
A. General ..................................................................................................................18
B. Test Run ................................................................................................................18
C. Cutting Procedures ................................................................................................18
D. Meat Grinder ..........................................................................................................18
XI. Cleaning ..............................................................................................................19
XII. Maintenance ......................................................................................................20
A. Lubrication ..............................................................................................................20
B. Miscellaneous ........................................................................................................20
XIII. Troubleshooting................................................................................................21
XIV. Machine Data ....................................................................................................22
XV. Main Parts Diagram ........................................................................................23
XVI. Meat Grinder Parts Diagram ........................................................................24
XVII. Stand Parts Diagram ......................................................................................25
XVIII.Parts List ............................................................................................................26
XIX. Warranty and Returns ................................................................BACK COVER
- ii - Hunters Meat Cutting
Bandsaw
We are proud to offer the Hunter’s Meat
Cutting Bandsaw. When used according to
the guidelines stated in this manual, you can
expect years of trouble-free, enjoyable operation and experience proof of our commitment
to customer satisfaction.
The saw features a sheet steel body, easy to
clean stainless steel table, and a 10
1
/4" cutting
height. It comes equipped with a 1720 RPM, 1
HP motor.
We are also pleased to provide this manual
with your saw. It was written to guide you
through assembly, review safety considerations, and cover general operating procedures. It represents our latest effort to produce the best documentation possible. If you
have any criticisms that you feel we should
pay attention to in our next printing, please
write to the customer service address listed
on your catalog: attn: Manager, Technical
Documentation.
Most importantly, we stand behind our
machines. If you have any service questions
or parts requests, please call or write us at the
appropriate customer service location listed
on your catalog.
To operate this or any power tool safely and
efficiently, it is essential to become as familiar
with its characteristics as possible. Take as
much time as necessary to become acquainted with your saw. The time you invest before
you begin to use your machine will be time
well spent. Also, read all of the safety procedures. If you do not understand something
about this machine, DO NOT operate it.
The specifications, drawings, and photographs illustrated in this manual represent
the Hunter’s Meat Cutting Bandaw as supplied when the manual was prepared.
However, owing to our policy of continuous
improvement, changes may be made at any
Hunter’s Meat Cutting Bandsaw - 1 -
time with no obligation on our part. Whenever
possible, though, we send manual updates to
all owners of a particular tool or machine.
Should you receive one, we urge you to insert
the new information with the old and keep it
for reference.
The information in this manual has been
obtained from sources we believe to be reliable and as up-to-date as possible. We have
included some important safety measures
which we believe to be essential for safe operation. While most safety measures are generally universal, we remind you that each work
area is different and safety rules should be
considered as they apply to your specific situ-
ation. Also – please read the entire manual
before attempting to operate your saw.
We recommend that you keep a copy of our
current catalog for complete information
regarding our warranty and return policy.
Should you need additional technical information relating to this machine, or if you need
general assistance or parts, please contact
the customer service department.
We also believe additional information
sources are very important for reaping the full
potential of this machine. Consulting with your
local butcher would be a good place to start.
WARNING! This saw is dangerous. Use the
tool with respect and caution to lessen the
possibility of mechanical damage or injury. If
normal safety precautions are overlooked or
ignored, injury to the operator or others in the
area is likely.
This bandsaw was specifically designed for
meat cutting. Modifications or improper use
of this tool will void the warranty. If you are
confused about any aspect of this machine,
DO NOT use it until you have resolved any
questions you have.
I. Introduction
End of Section
II. Safety Rules for all Tools
- 2 - Hunters Meat Cutting Bandsaw
1. KNOW YOUR POWER TOOL. Read
the owner’s manual carefully. Learn the
tool’s applications and limitations, as well
as its hazards.
2. KEEP ALL GUARDS IN PLACE and
in working order.
3. GROUND ALL TOOLS. If an adapter
is used to accommodate a two-prong
receptacle, the adapter plug must be
attached to a known ground. Never
remove the grounding prong.
4. REMOVE ADJUSTING KEYS AND
WRENCHES. Make it a habit to check
that keys and wrenches are removed
from the machine before turning it on.
5. KEEP WORK AREA CLEAN.
Cluttered areas and benches invite accidents.
6. AVOID DANGEROUS ENVIRONMENTS. Keep your work area well
lighted.
7. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors should
be kept a safe distance away from your
work area.
8. MAKE WORK AREA CHILDPROOF with padlocks, master switches,
or by removing starter keys.
9. DO NOT FORCE TOOL. Tools work
better and more safely when they are
allowed to work at their own speed.
10. USE THE RIGHT TOOL. Do not use a
tool or an attachment to do a job that it
was not intended to perform.
11. WEAR PROPER APPAREL. Do not
wear loose clothing, gloves, neckties, or
jewelry that might get caught in moving
parts. Non-slip footwear is also recommended. Wear a hat or other protective
head wear if your hair is long.
12. USE SAFETY GLASSES AND EAR
PROTECTION.
13. DO NOT OVERREACH. Keep proper
footing and balance at all times.
14. MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp and clean for
best and safest performance. Follow
instructions for lubricating and changing
accessories.
15. DISCONNECT TOOLS FROM
POWER before servicing and when
changing accessories.
16. USE ONLY RECOMMENDED
ACCESSORIES. Consult the current
catalog for recommended accessories.
Using improper accessories may be hazardous.
17. AVOID ACCIDENTAL STARTING.
Make sure the switch is in the “OFF” position before plugging in the cord.
II. Safety Rules for all Tools
Hunter’s Meat Cutting Bandsaw - 3 -
18. NEVER STAND OR LEAN ON
TOOL. Serious injury could occur if the
tool is tipped or if the cutting edge is accidentally contacted.
19. CHECK DAMAGED PARTS. Before
further use of the tool, any part or guard
that is damaged should be promptly
repaired or replaced. Do not operate the
machine until you are certain that it is in
perfect running condition. Failure to follow this precaution could result in further
mechanical damage and operator injury.
20. DO NOT WORK IN HASTE or operate machine if you are mentally or physically fatigued.
21. NEVER LEAVE THE TOOL RUNNING UNATTENDED - TURN
POWER OFF. Do not leave the tool until
it comes to a full stop.
22. DO NOT OPERATE THE TOOL
UNDER THE INFLUENCE OF
DRUGS, ALCOHOL, OR MEDICATION. Never operate machinery when
overly fatigued.
23. IF THERE IS SOMETHING YOU
DO NOT KNOW OR UNDERSTAND
ABOUT THIS MACHINE, DO NOT
OPERATE IT! Ask for help first.
Confusion is dangerous.
24. BAD HABITS ARE DANGEROUS.
Review all safety procedures often.
These safety rules, while expansive, may not
cover every situation. Please consider your
unique conditions when setting up and using
your saw.
More safety rules are reviewed in Section
IX.
Remember:
Safety First!
End of Section
- 4 - Hunters Meat Cutting
Bandsaw
If you are unsure about connecting your
bandsaw, don’t take chances: consult the
service dept or a licensed electrician.
EXTENSION CORDS: If used, extension
cords must be rated hard service – grade S –
or better. Conductor size must be 12 AWG for
cords up to 50 feet in length. Your extension
cord must also contain a ground wire and plug
pin. Repair or replace extension cords if they
become damaged.
C. Word of Caution
In this section we have covered some basic
electrical requirements for the safe operation
of your bandsaw. As with the safety rules in
the preceding section, these requirements are
not necessarily comprehensive. Further, you
must be sure that your particular electrical
configuration complies with local and state
codes. The best ways to ensure compliance
are to check with your local municipality or
licensed electrician.
A. Circuit Loading
The motor will safely draw about 12 amps at
110V under load. If you operate the bandsaw
on any circuit that is already close to its
capacity, it might blow a fuse or trip a circuit
breaker. However, if an unusual load does not
exist, and power failure still occurs, have the
circuit inspected by a qualified electrician.
CIRCUIT BREAKERS/FUSES: A 15 amp
circuit breaker or fuse should be used for a
110V undedicated circuit. The general rule is
to use the lightest breaker or fuse that will
hold under regular loads. Circuit breakers or
fuses that are rated higher may not adequately protect the motor.
B. Grounding
This machine must be electrically
grounded. We have furnished the bandsaw
with a plug suitable for use with a grounded,
domestic 110V circuit.
Please verify that any circuit you intend to use
is actually grounded. If the circuit is not
grounded, it will be necessary to run a separate 12 AWG copper grounding wire from the
machine frame to a grounding terminal in your
electric service panel. Consult with a licensed
electrician if you are unsure about machine
grounding.
III. Electrical Service Requirements
When placing the bandsaw in your work area,
three considerations should be addressed;
electrical service requirements, working clearances, and lighting and outlets. We’ll look at
the first consideration now and leave the other
two for the next section.
The bandsaw has a 1 HP motor which is ready
for 110V, single phase operation.
You must wire the motor to the switch.
End of Section
V. UnpackingIV. Site Planning
Hunter’s Meat Cutting Bandsaw - 5 -
The bandsaw is shipped from the factory in a
carefully packed carton. If you find the
machine to be damaged after you’ve signed
for delivery and the truck and driver are
already gone, you will need to file a freight
claim with the carrier. Save the containers and
all packing materials for inspection by the carrier or their agent. Without the packing materials, filing a freight claim can be difficult. If you
need advice regarding this situation, please
call us immediately.
Caution: The meat cutting saw is a HEAVY
machine (106 lbs. shipping weight). DO NOT
over-exert yourself while unpacking or moving
your machine – get assistance. In the event
that your bandsaw must be moved up or down
a flight of stairs, be sure that the stairs are
capable of supporting the combined weight of
people and the machine.
When you are completely satisfied with the
condition of your shipment, you should inventory its parts.
A. Working Clearances
Be sure that there is plenty of room around
your saw before cutting. Relocate any items
that risk contamination and cannot be easily
washed. Allow yourself sufficient room to run
your saw IN ANY FORESEEABLE OPER-
ATION.
B. Lighting and Outlets
Lighting should be bright enough to eliminate
shadow and prevent eye strain. Electrical circuits should be dedicated or large enough to
handle combined motor amp loads. Outlets
should be located near the machine so power
or extension cords are not obstructing hightraffic areas. Be sure to observe local electrical codes for proper installation of new lighting, outlets, or circuits.
End of Section
End of Section
VI. Piece Inventory
- 6 - Hunters Meat Cutting
Bandsaw
With all the parts removed from the
container, you should have:
• Bandsaw Unit with Blade
• Motor
• Motor Pulley
• V-Belt
• Table
• Fence
• Column Guard
• Blade Guard
• Table & Guard Knobs (13)
• Stand Parts (5)
• Stand Enclosures (2)
• Motor Mounting Brackets (2)
• Meat Grinder
• Plastic Pestle
• Casing Tube
• Fasteners
If anything is missing, call or write the customer service department. If anything is damaged, please follow the procedures described
in Section V above.
Below is a list of fasteners required to assemble your bandsaw. If any standard hardware is
missing (e.g., a nut or bolt), we will be happy
to replace it, but it would be quicker to buy
replacements from your local hardware store.
However, if an unusual amount of fasteners or
proprietary parts are missing, please let us
know. A full parts list and breakdown can be
found toward the end of this manual.
QTY.
22
30
34
4
4
3
4
DESCRIPTION
5
/16
" - 18 x
5
/8
" Carriage Bolts
5
/16" - 18 Hex Nuts
5
/16" Flat Washers
Foot Assemblies
5
/16" - 18 x 3/4" Hex Bolts
3
/8" - 16 Threaded Studs
90° Brackets
LOCA
TION
Stand
Stand
Stand
Stand
Motor
Stand/Bandsaw Body
Stand
End of Section
Figure 1 shows the bolt bag contents.
A. Stand
Note: All die-cut metal parts have a sharp
edge (called “flashing”) on them after they are
formed. This is removed at the factory.
Sometimes, though, a bit of flashing might
escape inspection. Please examine the edges
of all die-cut metal parts before handling
them.
TOOLS REQUIRED: Common hand tools
are necessary to assemble this machine. You
will need a set of open ended metric and standard wrenches and a Phillips head screwdriver.
VII. Assembly
Hunter’s Meat Cutting Bandsaw - 7 -
1. Flip the top of the stand upside down and
place it on your benchtop.
2. Attach the sides using the carriage bolts,
washers, and nuts provided. Mount the
stand front (the side with the switch) so it
is on the same side as the rectangular
hole in the stand top. Figure 2. Do not
fully tighten the nuts.
3. Mount the braces between the front and
back panels. Use carriage bolts, washers, and nuts provided. Tighten partially.
4. Press the 90° brackets onto the bottom
corners of the stand. These are stiffeners.
Primary Motor
Bracket
Motor
Motor Pulley
Rubber Foot
90° Bracket
Aux. Motor Bracket
Left Brace
Back
Front
Right Brace
Switch
Stand Top Hole
1
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page of 5 page section
Figure 2 shows the stand/motor assembly completed.
- 8 - Hunters Meat Cutting
Bandsaw
7. If the stand is wobbly, check your floor
first. If the floor is level, loosen the bolts
and wiggle the stand until it rests firmly on
the floor. Re-tighten the bolts.
C. Bandsaw Unit
1. Lift the bandsaw onto the stand. The front
of the saw must be on the same side as
the switch.
2. Attach the bandsaw to the stand with the
three (3) threaded studs. Screw them up
through the stand top and into the welded
nuts on the base of the bandsaw. Figure
3. It may be necessary to shift the bandsaw slightly to get the studs lined up right.
3. Feed the short electrical cord through the
plastic wire clamp in the motor junction
box. Connect the wire according to the
wire diagram insert included with this
manual. Tighten the wire clamp. DO
NOT over-tighten – the plastic threads
may strip.
4. The longer cord from the base of the saw
is the power cord. It is prefitted with a
110V grounded plug. NEVER
REMOVE THE GROUNDING
PRONG!
VII. Assembly
Figure 3 shows the stud mounting locations.
Threaded Stud
5. Install the rubber feet. They should go
through the 90° brackets first and then
through the sides. Tighten securely.
B. Motor
1. Secure the auxiliary motor bracket to the
stand top. Use carriage bolts, nuts, and
washers. Figure 2.
2. Fasten the primary motor bracket to the
left brace and the auxiliary motor bracket.
Use carriage bolts, nuts, and washers.
Do not fully tighten.
3. Mount the motor to the primary motor
bracket using the hex bolts, nuts, and
washers provided. Do not fully tighten.
4. Press the motor pulley over the motor
shaft and insert the key in the keyway.
Position the pulley so its V-groove is
roughly centered over the rectangular
slot in the stand top. Tolerances are tight:
you may need to sand the key or the keyways slightly. Tighten the setscrew.
5. Now that the motor is mounted, tighten all
the stand bolts but leave the motor bolts
loose.
6. Flip the stand/motor assembly right side
up on the floor. Hold the motor so it does
not slide when you tip the stand over.
Welded Nuts
2
nd
page of 5 page section
VII. Assembly
Hunter’s Meat Cutting Bandsaw - 9 -
1"
Driven Pulley
Motor Pulley
Figure 4 shows the V-Belt installed correctly.
D. Pulleys and V-Belt
Pulley alignment and proper V-Belt tension
are crucial to increased belt life and optimal
power transmission from motor to blade.
The motor pulley should already be centered
under the slot in the stand top. Shift the driven
pulley so it lines up with the motor pulley.
To align the driven pulley (Figure 4):
1. Loosen the setscrew on the back of the
driven pulley.
2. Grasp the pulley on the top and bottom.
Shift it along its shaft to line up the Vgrooves on both pulleys. Use sight to
judge their vertical alignment.
3. Tighten the setscrew on the driven pulley.
To install and properly tension the V-
Belt:
1. Push the motor up to the top of its slots.
2. While holding the motor in place, slip the
V-Belt into the grooves in the pulleys.
3. Slide the motor down until the V-Belt is
properly tensioned. You should be able to
deflect the belt about 1" at the midpoint.
Use moderate finger pressure. Figure 5.
4. Check that the motor pulley is still in line
with the driven pulley. The motor will
have a tendency to twist slightly when it is
moved. This will push the pulleys out of
alignment and twist the V-Belt. Check
and adjust motor position if twisting
occurs.
5. Tighten the motor mounting bolts.
When cleaning (Section XI), you will need
to take off and put on the V-Belt. This can be
done without adjusting the position of either
pulley. UNPLUG THE MACHINE FIRST!
To remove the V-Belt, pull it laterally from
the back of the motor pulley and roll the pulleys forward. The belt will pop off. Figure 4.
To replace the V-Belt, loop it over the
motor pulley and as much of the driven pulley
as possible. Roll the pulleys forward and the
V-belt will slip into the grooves, just like a bicycle chain on its sprockets.
Figure 5 shows proper V-Belt deflection.
Driven Pulley
V-Belt
Pull Here to
Remove
3
rd
page of 5 page section
- 10 - Hunters Meat Cutting
Bandsaw
E. Table
Before installing the table and
guards, peel off the blue, protective
plastic.
Slide the table on at a 45° angle. Figure 6.
Lower the table so the notch goes around the
column. When it is in its final position, secure
it to the bandsaw body using the black knobs
provided.
F. Fence & Guards
Fence:
Install the fence so the vertical portion is facing the blade. Figure 7. Secure it to the table
and bandsaw body with the black knobs.
Column Guard:
Attach the column guard to the vertical column. Use the black knobs. Figure 7.
Upper Wheel Guard:
Attach the upper wheel guard to the vertical
column using a black knob. Figure 7.
Blade Guard:
Using the last 2 black knobs, secure the blade
guard to the upper wheel guard. You may
need to place washers behind the heads of
the knobs so the threaded ends do not touch
the blade. Extra washers are not provided.
Figure 7.
VII. Assembly
Figure 6 shows how to install the table.
Figure 7 shows the fence, guards, and table installed
correctly.
Notch
Blade Slot
Column
Column
Guard
Fence
Upper Wheel Guard
Blade Guard
Table
4
th
page of 5 page section
Hunter’s Meat Cutting Bandsaw - 11 -
G. Meat Grinder
To install the meat grinder (Figure 8):
1. Loosen the mounting bolt at the base of
the meat grinder.
2. Line up the tang on the saw with the slot
on the grinder (similar to a flat head
screwdriver and a screw).
3. Push the meat grinder on the aluminum
holder. Some twisting and turning may be
necessary to slide it on; it is a tight fit.
4. Put the die in place and screw down the
lock. Re-tighten the mounting bolt.
If you don’t intend to grind meat, don’t
leave the grinder on the bandsaw. Meat
juices are its lubrication and running dry
will cause excessive wear.
H. Stand Enclosures
To install the stand enclosures:
1. Attach 6 plastic tabs to each plastic
enclosure using the screws provided.
Tighten them so they can still be turned
by hand, without further adjustment with
a screwdriver. Figure 9.
2. Position each stand enclosure as shown
in Figure 9. Turn the plastic tabs so
they keep the enclosures in place.
VII. Assembly
Figure 8 shows the meat grinder installed with the
casing tube in place.
Figure 9 shows a stand enclosure in place.
Stand Enclosure
Casing Tube
Pestle
Meat Grinder
Plastic Tab
Lock
5
th
page of 5 page section
End of Section
- 12 - Hunters Meat Cutting
Bandsaw
A. Blade Tension
To check blade tension:
1. Turn off the power and unplug the saw.
2. Remove the upper wheel guard by
removing the black plastic knob. The
blade guard will come off with it.
3. Lower the guide post so it is not in the
way when testing the tension. This is
done by loosening the guide post secur-
ing knob. Figure 11. Do not let the
post and attached guide assembly
drop. There is no spring attached.
Damage could occur.
4. Press on the face of the blade with your
thumb. Figure 10.
5. The blade should flex about
1
/2
" with mod-
erate pressure.
If the blade flexes too much or too little, you
will experience problems with blade life and/or
cutting efficiency.
To adjust the blade tension:
1. Turn the tension adjustment bolt until the
blade appears properly tensioned.
Figure 11.
2. Check the blade tension again.
The pressure that the blade puts on the tension bolt acts to keep it in place. The tension
should stay relatively constant. But if you find
that the blade will not keep proper tension,
consider adding a jam nut to the bottom of the
tension bolt. This will act as a supplementary
lock.
If the tension seems correct, make the other
adjustments to the saw and test run it. If the
blade does not cut properly, the tension may
be incorrect. Re-adjust tension.
VIII. Adjustments
Guide Post
Securing Knob
Tension
Adjustment
Bolt
Figure 10 shows how to test the blade tension.
Figure 11 shows the tension adjustment bolt and the
guide post securing knob locations.
1
st
page of 5 page section
Hunter’s Meat Cutting Bandsaw - 13 -
To CHECK tracking:
1. Turn the power off and unplug the saw.
2. Spin the wheels through several com-
plete rotations. Watch the position of the
blade on the wheels.
3. The blade will move back and forth on
the wheels very slightly. It may also ride
closer to the back of the wheels than the
front or vice versa. This is acceptable for
a meat cutting saw. However, if the blade
moves back and forth on the wheels
erratically or falls off completely, you
must adjust the tracking.
To ADJUST tracking:
Tracking is adjusted by altering the position of
the setscrews behind the upper wheel. Adjust
only the upper and lower setscrews. Do
not adjust the setscrews on the sides.
Figure 12.
1. Disconnect the bandsaw from the power
source and adjust the upper guide blocks
away from the blade. See Section
VIII.C.
2. Decrease the tension slightly before
adjusting tracking. Tracking adjustment
will automatically increase the tension.
See Section VIII.A.
3. If you need to push the top of the upper
wheel toward the front of the saw, loosen
the lower setscrew first and then tighten
the upper setscrew.
4. If you need to push the bottom of the
upper wheel toward the front of the saw,
loosen the upper setscrew first and then
tighten the lower setscrew.
Pushing the top or bottom of the upper wheel
toward the front of the saw will correct any
tracking irregularities. You must loosen the
opposing setscrew before tightening the
setscrew that pushes the wheel the way
you want. Otherwise, you’ll put tremendous pressure on the threads and may
strip them out.
VIII. Adjustments
Figure 12 shows the tracking adjustment screws. Do
not attempt to adjust the horizontally opposed
screws.
DO NOT
ADJUST!
DO NOT
ADJUST!
Adjustment Screw
Adjustment Screw
B. Tracking
Alignment of the blade on the wheels, or
tracking, is important for cutting efficiency.
Also, blade life will be extended and your cuts
will be more predictable.
2
nd
page of 5 page section
- 14 - Hunters Meat Cutting
Bandsaw
VIII. Adjustments
Figure 13 shows a closeup of the upper guide
assembly.
To adjust the lower guide tabs
(Figure 14):
1. Remove the table.
2. Note whether the blade touches the fixed
plate: it should not. If it does, loosen the
nuts that hold the fixed plate in place and
position it so the blade is centered in the
slot in the fixed plate. Re-tighten the nuts.
3. Loosen the screws that hold the guide
tabs in place.
4. Adjust the guide tabs so they are about
1
/64" behind the gullet line (the low points)
of the blade and 0.004" from the sides of
the blade. This is about the same thickness as a piece of typing paper.
5. Re-tighten the screws to secure the tabs.
To adjust the upper guide blocks
(Figure 13):
1. Check the position of the guide blocks in
relation to the blade. They should be
approximately
1
/64" behind the gullet line
(the low points) of the blade.
2. If the guide blocks are in the correct position, go on to step 3. If the guide blocks
are out of alignment, you can alter the
position of the guide post and guide
blocks.
a. Loosen the guide post securing knob
and remove the entire upper guide
post assembly.
b. Remove the bolts that anchor the
guide post bracket to the frame.
c. Add or remove washers between the
bracket and the frame to adjust the
position of the guide post and the
guide blocks. This will correct the position of the guide blocks.
3. Now, loosen the thumbscrews holding
the guide blocks in place.
4. Adjust the blocks to about 0.004" from
the blade. This is about the same thickness as a piece of typing paper.
5. Re-tighten the thumbscrews.
C. Guide Blocks
The guide blocks ensure that the blade is not
pushed too far laterally. The upper guide
blocks are similar to those found on wood cutting bandsaws. The lower guides are steel
tabs that can be adjusted to a specific distance from the blade.
Thumbscrews
Guide Post
Guide Block
Blade
Support Bearing
Support
Bearing Shaft
3
rd
page of 5 page section
Hunter’s Meat Cutting Bandsaw - 15 -
VIII. Adjustments
To adjust the lower support bearing
(Figure 14):
1. Loosen the nut that holds the lower sup-
port bearing in place.
2. Position the bearing to approximately
1
/64"
behind the blade.
3. Re-tighten the nut that holds the bearing
in place.
To adjust the upper support bearing
(Figure 13):
1. Loosen the thumbscrew securing the
upper support bearing shaft.
2. Position the bearing to approximately
1
/64"
behind the blade.
3. Re-tighten the thumbscrew.
D. Support Bearings
The support bearings back-up the blade during sawing. The upper support bearing is
located just above the guide blocks. Figure
13. The lower support bearing is perpendicular (90°) to the upper bearing, but it should be
adjusted similarly.
Figure 14 shows a closeup of the lower guide assembly.
Guide Tab
Fixed Plate
Support Bearing
Guide Tab
Support Bearing Nut
4
th
page of 5 page section
- 16 - Hunters Meat Cutting Bandsaw
VIII. Adjustments
F. Blade Guard
Warning: The blade guard must cover all of
the blade above the upper blade guide
assembly. It is very dangerous to leave
unused portions of the blade exposed.
To adjust the blade guard:
1. Loosen the two black knobs that secure
the blade guard to the upper wheel
guard. Figure 15.
2. Slide the blade guard so it almost touch-
es the blade guide assembly.
3. Re-tighten the mounting knobs.
E. Blade Removal and
Replacement
To remove a blade:
1. Turn off the power and unplug the
machine.
2. Remove the table and V-Belt. See
Section VII.D.
3. Loosen and remove the tension adjust-
ment bolt. Lower the upper wheel mounting arm.
4. Slip the blade off the wheels and pull it
out.
To install a blade:
1. Turn off the power and unplug the
machine. Remove the table and V-Belt.
2. Unscrew the tension adjustment bolt.
3. Lower the upper wheel mounting arm.
4. Slip the blade over both the lower and
upper wheels.
5. Carefully lift the upper wheel mounting
arm and engage the tension adjustment
bolt into the welded nut.
6. Tighten the tension adjustment bolt until
the blade is correctly tensioned. Check
according to Section VIII.A. Check
tracking as well. See Section VIII.B.
The teeth must point toward the front of
the saw and downward. If you cannot orient the blade so the teeth are in the cutting
position, the blade is inside out. Remove
the blade, twist it inside out, and replace it.
Be sure to check for correct tension and
tracking.
Blade
Guard
Figure 15 shows the blade guard in proper position.
Blade Guide
Assembly
Upper Wheel
Guard
Blade
Guard
Knobs
End of Section
5
th
page of 5 page section
Hunter’s Meat Cutting Bandsaw - 17 -
1. Ensure that the machine sits firmly on the
floor before use. Any “wobbles” must be
corrected before operation.
2. ALWAYS wear eye protection while
operating this bandsaw. All safety equipment must be ANSI approved.
3. NEVER attempt to operate your band-
saw with dull or badly worn blades. Dull
blades require more effort to use and are
difficult to control. Cracked blades will
snap and flail dangerously in the saw during operation. Inspect blades before each
use.
4. This machine is not designed to cut any
material other than meat and bone.
5. All inspections, adjustments, and mainte-
nance are to be done with the power off
and the plug pulled from the outlet. Wait
for all moving parts to come to a complete stop.
6. DO NOT operate this bandsaw without
wheel and blade guards in place.
7. DO NOT stick your fingers into the meat
grinder
8. NEVER position body parts in line with
the cut.
9. ALWAYS stand in front (the meat
grinder is at the back and the blade teeth
point toward the front) of the bandsaw
when feeding meat.
10. Cuts should always be fully supported by
the table or some type of support fixture.
11. Blade should run at full speed before
beginning a cut.
12. When replacing blades, make sure teeth
face down toward the table. The force of
the cut is always down.
13. Make sure the blade has proper tension.
See Section VIII.A.
14. DO NOT manually stop or slow blade
after turning the saw off.
15. DO NOT operate the bandsaw at excessively low temperatures. Blades can
break easier if operated at cold temperatures.
16. NEVER leave the bandsaw running
unattended.
IX. Safety Rules for Bandsaws
This tool will injure you if you use it in a reckless manner. If you are unfamiliar with the
operating and safety procedures for this
machine, DO NOT use it. Injury prevention
begins before the machine is turned on.
Please read and observe all safety items
addressed in this manual.
We have already discussed general safety
rules for all power tools. At this point we wish
to review some additional safety items relating
specifically to bandsaw operation.
End of Section
- 18 - Hunters Meat Cutting Bandsaw
A. General
1. Use a sharp, high-quality blade.
2. Use the right blade for the job.
Your saw comes equipped with a “bonein” blade - which means it can cut both
meat and bone. Do not use a “boneless”
blade if planning to cut through bone.
3. Partially frozen meat is easier to cut than
meat at room temperature. At room temp,
the meat is so soft that it will tend to plug
the grinder and blade.
4. Allow the saw to cut. Don’t force
the meat into the blade. Feed the
blade with even pressure at a moderate
speed.
5. Maintain your bandsaw in top
condition. See Section XII of this
manual for maintenance procedures.
B. Test Run
1. Completely assemble the bandsaw and
perform all adjustment procedures.
2. Check that all fasteners are tight.
3. Make sure that the saw is properly wired
for the voltage you intend to use.
4. Turn on the machine. Be ready to turn it
off immediately if there is any sign of malfunction.
5. If everything is normal, proceed to Part
C and begin cutting.
X. Operations
This bandsaw will make home butchering a
simple process. Below is a discussion of possible applications for this saw. Consult your
local butcher shop if you are interested in cutting specific types of steaks or chops.
C. Cutting Procedures
1. Determine the steak thickness you want.
2. Position the fence according to steak
thickness. If not using the fence, remove
it completely. Removing the fence means
one less item to clean.
3. Adjust the upper blade guide assembly
so it is
1
/4" from the top of your meat.
Adjust the blade guard so it covers any
unused portion of the blade.
4. Set up a large bowl or container to place
your steaks as they are cut. Package
them when you are finished cutting.
5. Power up and let the saw reach full
speed.
6. Feed your meat into the blade slowly and
evenly. Do not allow your fingers to
come close to the blade. Retrieve your
steaks and put them in your bowl or container.
D. Meat Grinder
The meat grinder operates simultaneously
with the blade. As you are cutting steaks, any
extra pieces can be put into the meat grinder.
If you are using the grinder only, remove the
blade to decrease the hazards.
Optional dies (parts #33A and #33B) are available for a small fee. Consult the parts list and
service department for more information.
You can also make sausages by putting
sausage casing over the casing tube and forcing the meat into it. Consult your butcher for
further instructions about making sausage.
End of Section
Your meat cutting band-
saw MUST be thoroughly
cleaned after each use!
Bacterial infection is a major concern when
working with raw meat. Your meat cutting
bandsaw must be thoroughly cleaned with
antibacterial soap and water or bleach and
water after each use.
Fortunately, your saw was designed with
these requirements in mind. A thorough cleaning can be performed relatively easily.
To clean your bandsaw:
1. Turn the power off and unplug the saw.
2. Remove the table, fence, upper wheel
guard with blade guard, and column
guard. Wash them thoroughly.
3. Pull the V-Belt off the pulleys (Section
VII.D.) and clean it. Use soap and
water only.
4. Unscrew the threaded studs that anchor
the saw to the stand and remove the saw.
The motor is not sealed. Do not allow
water to contact it. Take the saw to a
place where you can thoroughly hose off
any meat remnants and do so.
5. Thoroughly wash the saw with antibacterial soap or bleach. Do not forget to clean
the blade. Soap is cheap, lather it up.
6. Rinse the saw off with the hose and dry it.
Some parts, such as the blade, will rust if
not dried completely. Wiping the blade
with vegetable oil will help to retard rust.
Hunter’s Meat Cutting Bandsaw - 19 -
7. Remove the enclosures from the sides of
the stand. Clean out any spots that have
been contacted by meat. Pay particular
attention to the motor pulley. Be careful
not to let water get down into the motor.
8. Re-assemble the bandsaw in the oppo-
site order it was taken apart.
Do not neglect to clean your saw immediately
after use. By cleaning it immediately, you will
avoid bacteria, rust, stinky, rotten meat
chunks, and a host of other problems.
To clean the meat grinder:
Remove the meat grinder from the saw by
loosening the mounting bolt and pulling the
grinder off. Completely disassemble the
grinder and clean it with antibacterial soap
and water or bleach and water. When reassembling, be sure to orient the blade correctly. The grinder will not grind effectively if
the grinder blade is fitted backward. When the
meat exits the auger, it should contact the flat,
sharp side of the grinder blade – not the
round, blunt side. Figure 16.
XI. Cleaning
Figure 16 shows the meat grinder disassembled for
cleaning.
Auger
Blade
Die
Casing
Tube
Lock
Mounting Bolt
Meat Pusher
Grinder Body
End of Section
- 20 - Hunters Meat Cutting
Bandsaw
Since the moving parts on this machine run
on shielded ball bearings, you will find that
there is very little in the line of routine maintenance outside of cleaning (See Section XI).
However, “little maintenance” does not imply
“no maintenance." This section will cover a
few simple but crucial steps for the proper
maintenance of your bandsaw.
A. Lubrication
Shielded and pre-lubricated ball bearings
require no extra lubrication for the life of the
bearings. All bearings are standard sizes. If
they wear out, replacements can be easily
purchased from our parts department or bearing supply stores.
As for other items on this machine, such as
adjustment controls, an occasional “shot” of
light oil is just about all that is necessary.
Before applying, however, wipe off any debris
with a clean cloth or towel and spray on the
lubricant. Ensure that oil does not get on the
pulleys or V-Belts because it could cause belt
deterioration and slipping. Wipe off any spray
that gets on the blade, meat grinder, or any
stainless steel cutting surfaces.
XII. Maintenance
B. Miscellaneous
Always be aware of the condition of your
bandsaw before using it. Routinely check the
condition of the following items and repair or
replace as necessary.
1. Loose mounting bolts.
2. Worn switch.
3. Worn or damaged blade.
4. Worn or damaged support bearings or
guide blocks.
5. Worn or damaged V-Belt.
6. Any other condition that may affect safe
operation of this machine.
End of Section
Hunter’s Meat Cutting Bandsaw - 21 -
XIII. Troubleshooting
SYMPTOM
Motor will not start.
Motor will not start; fuses or
circuit breakers blow.
Motor fails to develop full
power (power output of
motor decreases rapidly
with decrease in voltage at
motor terminals).
Motor overheats.
Motor stalls (resulting in
blown fuses or tripped circuit).
Machine slows when using.
Blade does not run evenly
on wheels or runs off.
Blade slows when cutting.
Blade makes a squealing
noise, especially on start up.
CORRECTIVE ACTION
1. Check power line for proper voltage.
2. Inspect all lead connections on motor for loose or open
connections.
3. Check voltage at motor junction box.
4. Replace capacitor.
5. Contact customer service for further instructions.
1. Inspect cord or plug for damaged insulation and shorted
wires.
2. Inspect all connections on motor for loose or shorted terminals or worn insulation.
3. Install correct fuses or circuit breakers.
1. Reduce load on power line.
2. Increase wire sizes or reduce length of wire.
3. Request a power check from the power company.
1. Reduce load on motor.
2. Clean out motor to provide normal air circulation.
1. Inspect connections on motor for loose or shorted terminals or worn insulation.
2 Correct the low voltage conditions.
3. Install correct fuses or circuit breakers.
4. Reduce load on motor.
Feed slower.
Adjust tracking.
1. Tighten V-Belt.
2. Replace V-Belt.
POSSIBLE CAUSE
1. Low voltage.
2. Open circuit in motor or loose
connections.
3. Worn or defective switch.
4. Faulty starting capacitor.
5. Centrifugal switch out of adjustment.
1. Short circuit in line cord or plug.
2. Short circuit in motor or loose
connections.
3. Incorrect fuses or circuit breakers in power line.
1. Power line overloaded with
lights, appliances, and other
motors.
2. Undersized wires or circuits too
long.
3. General overloading of power
company facilities.
1. Motor overloaded.
2. Air circulation through the motor
restricted.
1. Short circuit in motor or loose
connections.
2. Low voltage.
3. Incorrect fuses or circuit breakers in power line.
4. Motor overloaded.
Applying too much pressure.
Tracking is not adjusted properly.
1. V-Belt loose.
2. V-Belt worn out.
- 22 - Hunter’s Meat Cutting Bandsaw
XIV. Main Parts Diagram
38
72
39
43
44
71
39
79
42
57
40
35
36
57
79
53
70
64-1
60
63
53
64
49
51
55
59
65
66
60
61
63
62
2
3
50
3
52
3
13
75
11
12
77
48
78
73
58
1
4
57
56
24
21
81
46
3
11
57
17
3
13
8
8
18
5
12
68
19
19
6
13
3
3
25
26
6
46
23
3
80
46
A
Hunter’s Meat Cutting Bandsaw - 23 -
XV. Meat Grinder Parts Diagram
34
74
33
76
22
20
32
14
A
29
21
33A
3
31
28
30
33B
OPTIONAL
- 24 - Hunter’s Meat Cutting Bandsaw
XVI. Stand Parts Diagram
101
104
118
117
113
125
118
114
112
117
117
118
118
115
109
117
117
122
121
120
105
110
116
132
116
104
107
108
118
117
117
118
102
116
106
118
128
117
127
126
116
118
117
116
119
116
111
103
130
116
129
118
131
117
124
123
125
Hunter’s Meat Cutting Bandsaw - 25 -
061 P1016061 BEARING GUIDE SHAFT
062 P6000 BEARING 6000-2RS
063 PR01M SNAP RING 10mm
064 P1016064 GUIDE BLOCK
64-1 P1016064-1 GUIDE BLOCK
065 PSS01M SETSCREW M6 - 1.0 x 10
066 P1016066 BLADE GUIDE COVER
068 P1016068 LOWER SHAFT MOUNT
070 P1016070 BLADE GUARD
071 PR21M SNAP RING 35mm
072 P1016072 FENCE
073 PN06 HEX NUT
1
/2" - 12
074 P1016074 CASING TUBE
075 P1016075 NAME PLATE
076 P1016076 PESTLE
077 PSS05M SETSCREW M5 - 0.8 x 10
078 PLW07 LOCK WASHER
1
/2"
079 PW02 FLAT WASHER
3
/8"
080 PLW01 LOCK WASHER
5
/16"
081 P1016081 DOOR LATCH ASSEMBLY
101 P1016101 TOP PANEL
102 P1016102 REAR PANEL
103 P1016103 FRONT PANEL
104 P1016104 BRACE
105 P1016105 MOTOR MOUNT PLATE
106 P1016106 AUXILIARY MOTOR BRACKET
107 P1016107 MOTOR 1HP
108 P1016108 CORD, MOTOR TO SWITCH
109 PSS02M SETSCREW M6 - 1.0 x 6
110 P1016110 STRAIN RELIEF
111 P1016111 POWER CORD
112 P1016112 SWITCH
113 PS03 PHLP HD SCREW 10 - 24 x 1"
114 PS06 PHLP HD SCREW 10 - 24 x
3
/8"
115 P1016115 MOTOR PULLEY
116 PCB02 CARRIAGE BOLT
5
/16" - 18 x1/2"
117 PW07 FLAT WASHER
5
/16"
118 PN02 HEX NUT
5
/16" - 18
119 PB03 HEX BOLT
5
/
16" - 18 x 1"
120 P1016120 SPECIAL BOLT
121 PB07 HEX BOLT
5
/16" - 18 x3/4"
122 PK23M KEY 5 x 5 x 25mm
123 P1016123 SCREW
125 P1016125 PLASTIC SIDE PANEL
126 P1016126 RUBBER FOOT
127 P1016127 KEEPER
128 P1016128 MOUNT BRACKET
129 P1016129 WIRE CLAMP
130 PN07 HEX NUT 10 - 24
131 PS01 PHLP HD SCREW 10 - 24 x
1
/2"
132 P1016132 SWITCH COVER
REF# PART# DESCRIPTION
XVII. Parts List
001 P1016001 CABINET BODY
002 PB09 HEX BOLT
5
/16" - 18 x1/2"
003 PW07 FLAT WASHER
5
/16"
004 P1016004 COVER
005 P1016005 LOWER WHEEL
006 P1016006 BEARING MOUNT
008 PSS04M SETSCREW M6 - 1.0 x 12
011 PB08M HEX BOLT M6 - 1.0 x 20
012 PN01M HEX NUT M6 - 1.0
013 PN02 HEX NUT
5
/16" - 18
014 PN01M HEX NUT M6 - 1.0
017 PVA53 V-BELT A-53
018 P1016018 PULLEY
019 P6204 BEARING 6204-2RS
020 PB08M HEX BOLT M6 - 1.0 x 20
021 P1016021 BRACKET
022 P1016022 GRINDER BODY
023 P6203 BEARING 6203-2RS
024 PR18M SNAP RING 17mm
025 PK01M KEY 5 x 5 x 22mm
026 P1016026 SHAFT
028 P1016028 CARR BOLT
5
/16" - 18 x 1 3/4"
029 P1016029 LOCK KNOB
030 P1016030 AUGER
031 P1016031 BUSHING
032 P1016032 BLADE
033 P1016033 DIE (8mm)
33A P1016033A DIE
33B P1016033B DIE
034 P1016034 LOCK
035 P1016035 TOP WHEEL COVER
036 PW06 FLAT WASHER
1
/4"
038 PR02M SNAP RING 14mm
039 P6202 BEARING 6202-2RS
040 PB08 HEX BOLT
3
/8"- 16 x 5
042 P1016042 UPPER WHEEL SHAFT
043 P1016043 TOP BLADE WHEEL
044 G1098 SEE CATALOG
046 PB07 HEX BOLT
5
/
16" - 18 x
3
/
4"
048 P1016048 GUIDE POST BRACKET
049 PS07 PHLP HD SCRW
1
/4" - 20 x 3/8"
050 P1016048 GUIDE POST BRACKET
051 PW06 FLAT WASHER
1
/4"
052 P608 BEARING 608-2RS
053 PB07 HEX BOLT
5
/16" - 18 x3/4"
055 P1016055 LOWER GUIDE
056 P1016056 TABLE
057 P1016057 KNOB
058 P1016058 LOCK KNOB
059 P1016059 GUIDE POST
060 P1016060 THUMB SCREW
REF# PART# DESCRIPTION
- 26 - Hunters Meat Cutting Bandsaw
XVIII. Machine Data
HUNTER’S MEAT CUTTING SAW
Design Type ......................................................................................................2 Wheel Floor Model
Overall Dimensions:
Table ........................................................................................................................16" W x 13
3
/8" D
Stand............................................................................................................23
1
/2" H x 16" W x 18" D
Height ............................................................................................................................................58"
Height from Floor to Table ........................................................................................................34
1
/2"
Width of Unit..................................................................................................................................16"
Shipping Weight ....................................................................................................................106 lbs.
Cutting Capacity:
Left of Blade ................................................................................................................................9
3
/4"
Height ........................................................................................................................................10
1
/4"
Blade Speed ......................................................................................................................1125 FPM
Grinder Speed ......................................................................................................................45 RPM
Construction:
Table ..........................................................................................................................Stainless Steel
Wheels ................................................................................................................................Aluminum
Fence ............................................................................................................................Die Stamped
Wheel Covers ........................................................................................................Pre-Formed Steel
Guides....................................................................................Fiber Blocks with Thrust Ball Bearings
Motor:
Type..................................................................................................TEFC Capacitor Start Induction
Horsepower ................................................................................................................................1 HP
Phase/Cycle ........................................................................................................Single Phase/60 Hz
Voltage ......................................................................................................................................110V
Amps ............................................................................................................................................16A
RPM ............................................................................................................................................1720
Bearings ..........................................................................Shielded and Permanently Lubricated Ball
Switch ..................................................................................................................On/Off Mechanical
Features:
Includes Blade, Meat Grinder, and Casing Tube
Specifications, while deemed accurate, are not guaranteed.
HHuunntteerr’’ss MMeeaatt CCuuttttiinngg BBaannddssaaww
-- 2277 --
Limited Warranty & Returns Policy
Grizzly Imports, Inc. warrants every product it sells for a period of 1 year to the original purchaser
from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s
sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written
warranty. We do not warrant or represent that the merchandise complies with the provisions of any
law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly
shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent,
special, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will
then issue you a “Return Number” which must be clearly posted on the outside as well as the inside
of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly
strive to achieve better quality equipment. We make every effort to ensure that our products meet
high quality and durability standards and we hope you never need to use this warranty.
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