Grizzly G0841 Owner's Manual

MODEL G0841
18" DOUBLE-SIDED PLANER
w/SPIRAL CUTTERHEADS
OWNER'S MANUAL
(For models manufactured since 06/18)
COPYRIGHT © JULY, 2018 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
V1. 0 7.18
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Table of Contents
INTRODUCTION ............................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification (Front) ....................................... 3
Identification (Rear)........................................ 4
Identification (Right) ....................................... 5
Controls & Components ................................. 6
Internal Components.................................... 10
Machine Data Sheet .................................... 11
SECTION 1: SAFETY ..................................... 14
Safety Instructions for Machinery ................ 14
Additional Safety for Double-Sided Planers 16
SECTION 2: POWER SUPPLY ...................... 17
SECTION 3: SETUP ....................................... 19
Needed for Setup ......................................... 19
Unpacking .................................................... 19
Inventory ...................................................... 20
Cleanup ........................................................ 21
Site Considerations ...................................... 22
Lifting & Placing ........................................... 23
Leveling ........................................................ 24
Assembly ..................................................... 25
Lubricating Machine ..................................... 26
Dust Collection ............................................. 26
Power Connection........................................ 27
Test Run ...................................................... 28
Tightening Belts ........................................... 31
SECTION 5: ACCESSORIES ......................... 45
SECTION 6: MAINTENANCE ......................... 48
Schedule ...................................................... 48
Cleaning & Protecting .................................. 49
Lubrication ................................................... 49
SECTION 7: SERVICE ................................... 56
Troubleshooting ........................................... 56
Tensioning/Replacing V-Belts ...................... 59
Checking/Adjusting Pulley Alignment .......... 62
Aligning Lower Cutterhead Height ............... 64
Calibrating Lower Cutterhead Depth of Cut 66
Setting Upper Cutterhead at BDC ............... 67
Squaring Headstock..................................... 68
Setting Headstock Height ............................ 70
Adjusting Upper Cutterhead Components ... 70
Tensioning Elevation Chain ......................... 77
Tensioning Feed Track ................................ 78
WARRANTY & RETURNS ............................. 81
SECTION 4: OPERATIONS ........................... 32
Operation Overview ..................................... 32
Planing Tips ................................................. 33
Workpiece Inspection................................... 34
Wood Types ................................................. 35
Cutting Problems ......................................... 35
Setting Depth of Cut (Lower Cutterhead) .... 36
Setting Depth of Cut (Upper Cutterhead) .... 37
Adjusting Infeed Safety Guard ..................... 38
Using Digital Controls .................................. 39
Setting Feed Rate ........................................ 41
Adjusting Feed Track Pressure ................... 41
Rotating/Replacing Cutterhead Inserts ........ 42
We stand behind our machines! If you have ques­tions or need help, contact us with the information below. Before contacting, make sure you get the
serial number
from the
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Email: manuals@grizzly.com
We are proud to provide a high-quality owner’s manual with your new machine!
We
instruc­tions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the
from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta­tion is available for your machine.
INTRODUCTION
Contact Info
and manufacture date
Grizzly Technical Support
1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Manual Accuracy
made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
Manufacture Date and Serial Number
Manufacture Date
Serial Number
-2-
Model G0841 (Mfd. Since 06/18)
Identification (Front)
Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.
Feed Rate
Dial
Feed Track Tension Lever
w/Scale & Lock Lever
Power
Lamp
Control Panel
Infeed Safety Guard
w/Emergency Stop
Plate
Feed Track
Tensioner (1 of 2)
Infeed
Table
One-Shot Oiler
w/Reservoir
Lower
Cutterhead
Lower Cutterhead
Carriage
Headstock Elevation
Chain Tensioner
Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety pre­cautions are overlooked or ignored, seri­ous personal injury may occur.
Upper Cutterhead Depth-
of-Cut Scale (1 of 2)
Infeed Table
Handwheel
Headstock Height
Switch (1 of 2)
Lower Cutterhead
Depth-of-Cut Scale
No list of safety guidelines can be com­plete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equip­ment, or poor work results.
Headstock Height
Handwheel
Model G0841 (Mfd. Since 06/18)
-3-
Identification (Rear)
Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.
Adjustment Rods for
Serrated & Pressure Rollers
Dust Hood w/
5" Dust Port
Pressure Bar
Adjustment Bolts
Emergency
Stop Button
(1 of 2)
Planer
Table
Chip Breaker
Access Cover
Upper Cutterhead
Belt Cover
Automatic
Oiler
Machine
Amp Meter
Headstock Height
Switch (1 of 2)
-4-
Table
Guard
Main Power
Switch
Electrical Panel w/
Lock-Out Handle
Model G0841 (Mfd. Since 06/18)
Identification (Right)
Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.
Automatic Oiler
Switch
Chain
Drive
Serrated
Roller
Upper
Cutterhead
Upper
Pressure
Roller
Chain Drive
Access Door
Lower
Pressure
Rollers
6" Dust
Port
Lower Cutterhead Belt
Tension Lever w/Lock Lever
Lower Cutterhead
Belt Cover
Model G0841 (Mfd. Since 06/18)
-5-
Controls &
To reduce your risk of serious injury, read this entire manual BEFORE
Components
using machine.
F. Upper Cutterhead Off Button: Push to stop
upper cutterhead motor. (Upper cutterhead requires 30–40 seconds to come to complete stop.)
G. Upper Cutterhead On Button: Push to start
upper cutterhead motor. (Upper cutterhead requires 5–15 seconds to reach full speed.)
H. Lower Cutterhead Off Button: Push to stop
lower cutterhead motor. (Upper cutterhead requires 30–40 seconds to come to complete stop.)
Refer to Figures 1–7 and the following descrip­tions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and how to properly operate this machine.
Control Panel
B
C D E
A
L K
J
I
Figure 1. Control panel.
GH
F
I. Lower Cutterhead On Button: Push to start
lower cutterhead motor. (Lower cutterhead requires 5–15 seconds to reach full speed.)
J. Feed System Off Button: Push to stop feed
system.
K. Feed System On Button: Push to start feed
system, including: feed track, serrated roller, pressure rollers, and chain drive. Button only functions when cutterheads reach full speed.
L. Emergency Stop Button (1 of 2): Push to
stop all machine functions and disable power button. Remains in depressed position until manually reset. Reset by twisting button clockwise until it springs outward.
Digital Control Pad
N
O
A. Power Button: Push to enable power to all
motors and electrical systems (if Emergency Stop buttons are not in depressed position).
B. Power Lamp: Illuminates when machine is
connected to power.
C. Lower Cutterhead Motor Amp Meter:
Displays lower cutterhead motor amp draw.
D. Upper Cutterhead Motor Amp Meter:
Displays upper cutterhead motor amp draw.
E. Automatic Oiler On/Off Switch: Use to turn
automatic oiler system on and off. Always turn ON before starting feed system.
-6-
M
U
T
Figure 2. Digital control pad.
Note: You use the digital control pad to enter a
value for your final workpiece thickness (i.e., dis­tance from bottom dead center (BDC) of upper cutterhead to planer table).
Model G0841 (Mfd. Since 06/18)
P
Q
R
S
M. Digital Display: Displays current final
+
workpiece thickness (i.e., distance from BDC of upper cutterhead to planer table).
Headstock (Front)
V
W
X
N. Unit/Mode Display: Identifies active unit
of measurement (INCH or MM) and mode (INPUT or RUN) of digital contol pad.
SET
O. SET Key: Press
key to enter Input mode. INPUT is highlighted in the unit/mode display (see Figure 2). Input mode must be active to enter a final workpiece thickness value.
UNIT
P. UNIT Key: Press
key to switch between inches or millimeters as unit of measure­ment for digital control pad. The selected unit (INCH or MM) is highlighted in unit/mode display (see Figure 2).
Q. Plus & Minus Keys: Press
or − keys to quickly raise or lower the headstock, which increases or decreases final workpiece thickness (i.e., distance from BDC of upper cutterhead to planer table). Push and hold buttons to raise or lower headstock steadily, or push and release buttons to raise or lower headstock in 0.01" or 0.1mm increments.
R. Start Key: Press
key to enter Run mode. The headstock will move up or down, depending on the entered final workpiece thickness (i.e., distance from BDC of upper cutterhead to planer table).
i
S. Stop Key: Press
key while in Run mode to immediately stop headstock while it is moving.
C
T. Clear Key: Press
key to clear current final workpiece thickness value while in Input
mode.
U. Numerical Key Pad: Enter specific values
for final workpiece thickness. Press 0–9 and
decimal keys as needed to enter desired final workpiece thickness. The displayed value flashes until you press
key.
Example: To enter a final workpiece thick-
ness of 2 ing keys:
1
2", press
2
• 5 0, and then press key.
SET
key, then press follow-
Y
Z
AA
Figure 3. Headstock (front) controls &
components.
V. Variable Frequency Drive (VFD) Control
Module: Set at factory. DO NOT adjust!
W. Feed Rate Dial: Turn to set machine feed
rate between 0–100% (26–72 FPM). Feed rate is the speed in Feet Per Minute (FPM) that the feed system moves workpieces through the machine.
X. Feed Track Pressure Adjustment w/Scale
& Lock Lever: Adjust to increase or decrease
feed track pressure on workpiece. Set pres­sure to "0" for normal planing operations; if belt slips on workpiece, increase downward pressure by no more than 0.5mm at a time.
Y. Feed Track Tensioner (1 of 2): Tighten or
loosen spring-loaded hex bolt to increase or decrease tension on the feed track.
Z. Infeed Safety Guard w/Emergency Stop
Plate: Provides additional safety for operator
when feeding workpieces into machine. Guard is adjustable for varying pre-cut workpiece thicknesses. If contact is made with emer­gency stop plate, cutterhead motors and feed system immediately stop.
AA. Feed Track: Feeds workpieces into lower
cutterhead and toward serrated roller (refer to Feed Track on Page 10 for more informa­tion).
Model G0841 (Mfd. Since 06/18)
-7-
Base (Front)
AJ
AI
AB
AC
AD
AF
AG
AH
AE
AH. Headstock Height Handwheel: Rotate
handwheel clockwise or counterclockwise to precisely raise or lower the headstock in
0.1mm (0.004 in.) increments. Handwheel is located at back of elevation motor.
AI. Lower Cutterhead Carriage w/Handle:
Provides access to lower cutterhead for service/maintenance.
AJ. Elevation Chain Tensioner: Adjust to
increase or decrease tension on the eleva­tion chain.
Figure 4. Base (front) controls & components.
AB. Upper Cutterhead Depth-of-Cut Scale
(1 of 2): Indicates final workpiece thickness
(i.e., distance from BDC of upper cutterhead to planer table) in inches and millimeters.
AC. Lower Cutterhead Depth-of-Cut Scale:
Indicates amount of material to be removed from bottom of workpiece (i.e., table offset) in millimeters.
AD. One-Shot Oiler w/Reservoir: Pull lever
down to dispense oil onto infeed table sur­face. Oiling table surface reduces friction between workpieces and table surface. Use oiler sparingly to avoid saturating workpieces.
AE. Infeed Table: Provides a smooth and
level surface to feed workpieces into lower cutterhead (refer to Infeed Table on Page 10 for more information).
AF. Infeed Table Handwheel: Rotate to raise or
lower infeed table (refer to Infeed Table on
Page 10 for more information).
AG. Headstock Height Switch (1 of 2): Push UP
or DOWN buttons to quickly raise or lower the headstock. Sets final workpiece thickness (i.e., distance from BDC of upper cutterhead to planer table).
Headstock (Rear)
AM
AN
AL
Figure 5. Headstock (rear) controls &
AK. Emergency Stop Button (1 of 2): Push to
stop all machine functions and disable power button. Remains in depressed position until manually reset. Reset by twisting button clockwise until it springs outward.
AL. Pressure Bar Adjustment Bolts: Adjust
bolts to set pressure bar height. Jam nuts lock adjustment bolts in position.
AM. Dust Hood w/5" Dust Port: Covers upper
cutterhead to extract wood particles. 5" dust port provides connection to dust­collection system. Remove hood to access upper cutterhead, pressure bar, and pressure rollers for service/maintenance.
AP
AO
AK
components.
AQ
-8-
AN. Serrated & Upper Pressure Roller
Adjustment Rods (2 of 4): Adjust rods to
set serrated and upper pressure roller height. Jam nuts lock adjustment rods in position.
Model G0841 (Mfd. Since 06/18)
AO. Chipbreaker Access Cover: Remove cover
to access chipbreaker segments for service/ maintenance.
AP. Upper Cutterhead Belt Guard: Protects
operator from spinning upper cutterhead belts and pulleys during operation. Remove cover to access belts and pulleys for service/ maintenance.
AQ. Automatic Oiler w/Reservoir: Slowly oils
feed track gear and chain.
Base (Rear)
AV. Machine Amp Meter: Displays total machine
amperage draw.
Machine (Right)
AW
AX
AR
AS
Figure 6. Base (rear) controls & components.
AR. Headstock Height Switch (1 of 2): Push UP
or DOWN buttons to quickly raise or lower the headstock. Sets final workpiece thickness (i.e., distance from BDC of upper cutterhead to planer table).
AS. Upper Cutterhead Depth-of-Cut Scale
(1 of 2): Indicates final workpiece thick-
ness (i.e., distance from BDC of upper cutterhead to planer table) in inches and millimeters.
AT. Main Power Switch w/Integrated Lock-
out: Trips when amperage draw exceeds
set threshold. Turn switch to reset tripped breaker. Switch has lock-out feature to dis­able machine start up.
AT
AVAU
BB
Figure 7. Machine (right) controls &
components.
AW. Planer Table: Provides a smooth and
level surface to feed workpieces into upper cutterhead (refer to Planer Table on Page 10 for more information).
AX. Chain Drive: Transfers power to feed track,
serrated roller, and pressure rollers.
AY. Chain Drive Access Door: Protects
operator from moving gears and chain dur­ing operation. Open door to access upper cutterhead, serrated roller, pressure rollers, and drive chain for service/maintenance.
AZ. Lower Cutterhead Belt Tensioner w/Lock
Knob: Adjust to increase or decrease belt
tension on lower cutterhead.
BA. Lower Cutterhead Belt Cover: Protects
operator from spinning belts and pulleys dur­ing operation. Open cover to access lower cutterhead for service/maintenance; remove cover to access belts and pulleys for service/ maintenance.
BA
AZ
AY
AU. Electrical Panel w/Lock-out Handle:
Provides access to machine wiring for initial setup. Lock-out handle is easily removable to prevent unauthorized access.
Model G0841 (Mfd. Since 06/18)
BB. 6" Dust Port: Provides connection to dust-
collection system.
-9-
Internal Components
A
B
A. Feed Track: Chain-driven conveyor track that
securely grabs, holds, and feeds workpieces into the lower cutterhead and toward the upper cutterhead. Feed track has spring­loaded fingers to grip workpieces.
B. Infeed Table: Provides a smooth and level
path for workpieces as they are fed into the lower cutterhead. Table height is adjustable. Infeed table can be set 0–15mm (0.0"–0.60") lower than planer table (D), depending on how much material needs to be removed from bottom of the workpieces.
C. Lower Cutterhead: Belt-driven cutterhead
that holds 114 indexable carbide inserts in a longitudinal spiral pattern. Spins at 4000 RPM to remove material from bottom of the workpieces.
D. Planer Table: Provides a smooth and level
path for workpieces as they are fed into and through the upper cutterhead. Table height is not adjustable.
E. Table Roller: Provides a rolling surface
to help feed workpieces toward the upper cutterhead.
F. Idler Roller: Spring-loaded idler roller that
holds workpieces down as they are fed toward serrated roller.
C
Figure 8. Major planing components (side cutaway view).
D
E
Workpiece
G. Serrated Roller: Chain-driven roller that
H. Chip Breaker: Breaks off chips created by
I. Lower Pressure Roller: Chain-driven
J. Upper Cutterhead: Belt-driven cutterhead
K. Pressure Bar: Stabilizes workpieces as they
L. Upper Pressure Roller: Chain-driven roll-
M. Lower Pressure Roller: Chain-driven roll-
H
K
G
F
D
I
grabs and pulls workpieces into the upper cutterhead.
the upper cutterhead to reduce tearout and assists in deflecting wood particles toward the dust hood.
roller that pulls workpieces into the upper cutterhead.
that holds 114 indexable carbide inserts in a longitudinal spiral pattern. Spins at 4000 RPM to remove material from top of the workpiece.
leave the upper cutterhead and assists in deflecting wood particles toward the dust hood.
er that pulls workpieces through the upper cutterhead.
er that pulls workpieces through the upper cutterhead.
J
L
D
M
D
-10 -
Model G0841 (Mfd. Since 06/18)
Belt Drive
Belt Drive
Machine Data Sheet
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0841
18" DOUBLE-SIDED PLANER w/SPIRAL CUTTERHEADS
Product Dimensions:
Weight ......................................................................................................................................................................... 5512 lbs.
Width (side-to-side) x Depth (front-to-back) x Height .....................................................................................39 x 106 x 67 in.
Footprint (Length/Width) ......................................................................................................................................74-1/2 x 27 in.
Shipping Dimensions:
Type ........................................................................................................................................................................ Wood Crate
Content .......................................................................................................................................................................... Machine
Weight .......................................................................................................................................................................... 6614 lbs.
Length x Width x Height ................................................................................................................................... 110 x 47 x 70 in.
Must Ship Upright .................................................................................................................................................................Yes
Electrical:
Power Requirement ................................................................................................................................ 240V, 3-Phase, 60 Hz
Full-Load Current Rating ................................................................................................................................................... 69.2A
Minimum Circuit Size ......................................................................................................................................................... 100A
Connection Type ....................................................................................................... Permanent (Hardwired to Shutoff Switch)
Switch Type .............................................................................................................................Magnetic w/Overload Protection
Motor:
Upper Cutterhead
Horsepower .............................................................................................................................................................15 HP
Phase .................................................................................................................................................................. 3-Phase
Amps ....................................................................................................................................................................... 38.5A
Speed ...............................................................................................................................................................1760 RPM
Type ..........................................................................................................................................................TEFC Induction
Power Transfer ..................................................................................................................................................
Bearings ......................................................................................................................Sealed & Permanently Lubricated
Lower Cutterhead
Horsepower .............................................................................................................................................................10 HP
Phase .................................................................................................................................................................. 3-Phase
Amps .......................................................................................................................................................................... 23A
Speed ...............................................................................................................................................................1760 RPM
Type ..........................................................................................................................................................TEFC Induction
Power Transfer ..................................................................................................................................................
Bearings ......................................................................................................................Sealed & Permanently Lubricated
Model G0841 (Mfd. Since 06/18)
-11-
Feed System
Horsepower ...............................................................................................................................................................2 HP
Phase .................................................................................................................................................................. 3-Phase
Amps ......................................................................................................................................................................... 6.1A
Speed ...............................................................................................................................................................1720 RPM
Type ..........................................................................................................................................................TEFC Induction
Power Transfer .................................................................................................................................................... Gearbox
Bearings ......................................................................................................................Sealed & Permanently Lubricated
Feed System Power Inverter (VFD)
Type .................................................................................................................... Fuji Electric Frenic-Ace FRN2.2E2S-2J
Power Requirement .......................................................................................................... 200–240V, 3-Phase, 50/60 Hz
Headstock Elevation
Horsepower ............................................................................................................................................................1/2 HP
Phase .................................................................................................................................................................. 3-Phase
Amps ......................................................................................................................................................................... 1.6A
Speed ...............................................................................................................................................................1700 RPM
Type ..........................................................................................................................................................TEFC Induction
Power Transfer .................................................................................................................................................... Gearbox
Bearings ......................................................................................................................Sealed & Permanently Lubricated
Main Specifications:
Operation Information
Planer Table Size .....................................................................................................................................................18 in.
Max. Cut Width ......................................................................................................................................................... 18 in.
Max. Stock Thickness ................................................................................................................................................8 in.
Max. Cut Height ....................................................................................................................................................7-3/4 in.
Min. Stock Length ..................................................................................................................................................... 12 in.
Min. Stock Width ..................................................................................................................................................2-1/2 in.
Min. Stock Thickness ..............................................................................................................................................1/2 in.
Number of Cuts Per Inch ........................................................................................................................... 77–28 Cuts/in.
Number of Cuts Per Minute ................................................................................................................... 24,000 (effective)
Cutterhead Speed ............................................................................................................................................4000 RPM
Planing Feed Rate .......................................................................................................................................... 26–72 FPM
Max. Cut Depth Upper Cutterhead Full Width ......................................................................................................3/16 in.
Max. Cut Depth Upper Cutterhead 6-Inch Wide Board ........................................................................................5/16 in.
Max. Cut Depth Lower Cutterhead Full Width ......................................................................................................3/16 in.
Max. Cut Depth Lower Cutterhead 6-Inch Wide Board ........................................................................................5/16 in.
Cutterhead Information (Upper)
Cutterhead Type .......................................................................................................................................................Spiral
Cutterhead Diameter ............................................................................................................................................5-1/8 in.
Number of Cutter Rows ...................................................................................................................................................6
Number of Indexable Cutters ......................................................................................................................................114
Cutter Insert Type ................................................................................................................................ Indexable Carbide
Cutter Insert Size Length .......................................................................................................................................15 mm
Cutter Insert Size Width .........................................................................................................................................15 mm
Cutter Insert Size Thickness .................................................................................................................................2.5 mm
Cutterhead Information (Lower)
Cutterhead Type .......................................................................................................................................................Spiral
Cutterhead Diameter ............................................................................................................................................5-1/8 in.
Number of Cutter Rows ...................................................................................................................................................6
Number of Indexable Cutters ......................................................................................................................................114
Cutter Insert Type ................................................................................................................................ Indexable Carbide
Cutter Insert Size Length .......................................................................................................................................15 mm
Cutter Insert Size Width .........................................................................................................................................15 mm
Cutter Insert Size Thickness .................................................................................................................................2.5 mm
-12-
Model G0841 (Mfd. Since 06/18)
Table Information
Table Bed Size Length ...........................................................................................................................................102 in.
Table Bed Size Width ............................................................................................................................................... 18 in.
Table Bed Size Thickness ....................................................................................................................................2-1/2 in.
Floor-to-Table Height ............................................................................................................................ 31-1/2–39-1/2 in.
Construction
Table .......................................................................................................................................... Ground & Polished Steel
Body ...................................................................................................................................................................Cast Iron
Cutterhead Assembly ................................................................................................................................................Steel
Infeed Roller ..............................................................................................................................................................Steel
Outfeed Roller ...........................................................................................................................................................Steel
Paint Type/Finish ................................................................................................................................................ Urethane
Other
Measurement Scale .....................................................................................................................................Inch & Metric
Number of Dust Ports ......................................................................................................................................................2
Dust Port Size ..................................................................................................................................................... 5 & 6 in.
Other Specifications:
Country of Origin ............................................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time .............................................................................................................................1 Hour
Serial Number Location ................................................................................................................................................ ID Label
ISO 9001 Factory ................................................................................................................................................................... No
Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................................................................... No
Features:
Dual Spiral Cutterheads with 114 Indexable Cutters/each Variable Feed Speed from 26–72 FPM Feed Belt with Spring-Loaded Fingers Automatic Oiler for Easy Feed System Lubrication One-Shot Table Oiler Programmable Height Adjustment with DRO 5" & 6" Dust Ports Maximum 8" Workpiece Thickness Capacity 3/8" Maximum Cutting Depth (Full Width) Emergency Stop Button on Outfeed End of Table
Included Accessories:
Toolbox Adjustable Wrench 10" 1/4" Ratchet Drive w/T-20 Torx Bits (5) Pneumatic Screwdriver w/Hose Adapter and Phillips Bits (2) Open-Ended Wrenches: 19/21mm, 12/14mm Hex Wrench Set: 1.5, 2, 2.5, 3, 4. 5, 5.5, 6, 8, 10mm T-Handle Hex Wrench 4mm Replacement Carbide Inserts 15 x15 x 2.5mm (10) Torx Head Screws M6-1 x 12 (20) Block Gauge
Model G0841 (Mfd. Since 06/18)
-13-
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
Always discon-
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Model G0841 (Mfd. Since 06/18)
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece mate­rial. Always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica­tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!
MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend­ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
Model G0841 (Mfd. Since 06/18)
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Additional Safety for Double-Sided Planers
To reduce risk of kick-
Amputation, serious cuts, entanglement, or death can occur from contact with rotating cutterheads, feed track, or other moving parts! Flying chips can cause blindness or eye injuries. Inserts or workpieces thrown by cutterheads can strike nearby operator or bystanders with deadly force. To reduce the risk of these hazards, operator and bystanders MUST completely heed hazards and warnings below.
AVOID CONTACT WITH FEED TRACK. The feed
track grabs, holds, and pulls material with great force into spinning cutterheads. To reduce risk of being pulled into machine and spinning cutter­heads, keep hands, loose clothing, jewelry, and long hair away from feed track during operation.
FEED WORKPIECES PROPERLY. To reduce risk of contacting feed track and being pulled into machine, stand at arms-length away from infeed table when feeding workpieces into machine. To reduce risk of kickback and jams, only feed work­pieces into machine when feed system is ON, and DO NOT change feed rate speed during cutting operation.
CLEARING JAMMED WORKPIECES. Feeding too much material into machine at one time or improper feed techniques will likely cause workpieces to become jammed. If workpieces get jammed in machine, turn machine OFF and disconnect power before clearing jam. NEVER reach inside machine or use a piece of wood to clear a jam during operation or while machine is connected to power. Otherwise, you could be seri­ously injured if you accidentally touch the spinning cutterheads or get entangled in moving parts.
KICKBACK. Kickback occurs when workpieces are ejected from the machine at a high rate of speed. To reduce risk of kickback and serious impact injuries, only use proper workpieces and feed techniques, and NEVER start cutterhead motors with workpieces touching cutterheads.
CUTTING LIMITATIONS. To reduce risk of kick­back and jams, DO NOT exceed maximum depth of cut or minimum board size dimensions found in Machine Data Sheet. DO NOT cut multiple boards of thicknesses varying more than by-side at same time.
3
16" side-
INSPECTING STOCK.
back, jams, and machine damage, thoroughly inspect and prepare stock before cutting. Verify workpieces are free of nails, staples, loose knots, debris, and foreign objects.
PLANING CORRECT MATERIAL. Only plane natural wood stock with this machine. DO NOT plane MDF, OSB, plywood, laminates or other synthetic materials that can break up inside machine and be ejected towards operator or bystanders.
AVOID CONTACT WITH MOVING PARTS. NEVER reach inside planer or open chain drive access door or belt covers during operation or while machine is connected to power. Serious injury or death can occur if you contact cutterhead or get entangled in moving chain drive or belts.
LOOKING INSIDE MACHINE. Wood chips fly around inside machine at a high rate of speed during operation. To avoid injury from flying wood chips, DO NOT look inside planer during operation.
SECURE INSERTS. Improperly secured inserts can break apart or come loose and become dangerous projectiles. Always verify inserts are secure and properly adjusted before operation.
DULL/DAMAGED INSERTS. Dull or damaged inserts increase risk of kickback and jams and cause poor workpiece finish. Only use sharp, undamaged inserts.
WORKPIECE SUPPORT. To reduce risk of kick­back and jams, always make sure workpieces can move completely across tables without rocking or tipping. For long stock, use auxiliary support stands on infeed and outfeed ends of machine.
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Model G0841 (Mfd. Since 06/18)
Before installing the machine, consider the avail­ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.
or equipment damage may occur if machine is not properly grounded and connected to power
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid over­loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
Note: Circuit requirements in this manual apply to a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, con­sult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.
For your own safety and protection of
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power sup­ply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
power supply
SECTION 2: POWER SUPPLY
Availability
Electrocution, fire, shock,
supply.
Full-Load Current Rating
Circuit Information
property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.
Full-Load Current Rating at 220V .. 67.6 Amps
Model G0841 (Mfd. Since 06/18)
Circuit Requirements for 240V
Nominal Voltage ................... 220V, 230V, 240V
Cycle .......................................................... 60 Hz
Phase .................................................... 3-Phase
Power Supply Circuit ....................... 100 Amps
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Since this machine must be permanently con­nected to the power supply, an extension cord cannot be used.
Connection Type
A permanently connected (hardwired) power sup­ply is typically installed with wires running through mounted and secured conduit. A disconnecting means, such as a locking switch (see following figure), must be provided to allow the machine to be disconnected (isolated) from the power supply when required. This installation must be performed by an electrician in accordance with all applicable electrical codes and ordinances.
process. DO NOT connect to power until
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electrical current to reduce the risk of electric shock. A permanently connected machine must be connected to a grounded metal permanent wir­ing system; or to a system having an equipment­grounding conductor. All grounds must be verified and rated for the electrical requirements of the machine. Improper grounding can increase the risk of electric shock!
Locking
Disconnect Switch
Power
Source
Ground
Grounding Instructions
Machine
ConduitConduit
Ground
Serious injury could occur if you connect machine to power before completing setup
instructed later in this manual.
Extension Cords
Figure 9. Typical setup of a permanently
connected machine.
DO NOT use a phase converter to sup­ply 3-Phase power, as it could damage or decrease life of electrical components. Damage caused by running this machine with a phase converter will not be covered under warranty.
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Model G0841 (Mfd. Since 06/18)
SECTION 3: SETUP
This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.
,
please
IMPORTANT:
you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-
aging to file a freight claim. It is also extremely helpful if you need to return your machine later.
Keep children and pets away from plastic bags or packing materials shipped with this
Needed for Setup
This machine presents serious injury hazards to untrained users. Read through this entire manu­al to become familiar with the controls and opera­tions before starting the machine!
Wear safety glasses during the entire setup process!
The following are needed to complete the setup process:
For Lifting and Moving: — Two additional people — A forklift or other power lifting equipment
rated for at least 7000 lbs.
— Four lifting straps rated for at least
7000 lbs. each
— A lifting safety hook rated for at least
7000 lbs.
For Power Connection: — A power source that meets minimum
circuit requirements for machine (review Power Supply on Page 17 for details)
— An electrician or qualified service person-
nel to ensure a safe and code-compliant connection to power source
This is an extremely heavy machine! Serious personal injury or death may occur if safe lifting and moving methods are not fol­lowed. To be safe, you will need assistance and power equipment when moving the shipping crate and removing the machine from the crate. Seek assistance from a professional rigger if you are unsure about your abilities or maximum load ratings of your lifting equipment.
SUFFOCATION HAZARD!
For Assembly: — Safety glasses for each person — Leather gloves for each person — Disposable Shop Rags — Cleaner/degreaser (see Page 21) — Quality metal protectant lubricant — Precision level at least 12" long — Phillips Screwdriver #2
Unpacking
If items are damaged
call us immediately at (570) 546-9663.
Save all packaging materials until
Model G0841 (Mfd. Since 06/18)
machine. Discard immediately.
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Inventory
The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
Inventory (Figures 10–11) Qty
A. Double-Sided Planer .................................. 1
B. Toolbox ....................................................... 1
C. Adjustable Wrench 10" ............................... 1
D. Ratcheting Drive
w/T-20 Torx Bits (5) .................................... 1
E. Pneumatic Screwdriver
w/Hose Adapter & Phillips Bits (2) .............. 1
F. Open-End Wrench 19/21mm ...................... 1
G. Open-End Wrench 12/14mm ...................... 1
H. Hex Wrench Set (1.5, 2, 2.5, 3, 4, 5, 5.5,
6, 8, 10mm) ................................................ 1
I. T-Handle Hex Wrench 4mm ....................... 1
J. Replacement Carbide Inserts (10-Pk)
w/Torx Head Screws M6-1 x 12 (20) .......... 1
K. T-Handle Drive
L. Electrical Panel Lock-out Handle ............... 1
M. Block Gauge ............................................... 1
N. Hex Bolts M16-1.5 x 75
w/Hex Nuts M16 -1.5 ................................... 4
O. Leveling Pads ............................................. 4
1
4"
1
4" w/T-20 Torx Bits (10) .... 1
A
Figure 10. Inventory—machine.
B
E
J K L
M
N
C
F
G
D
H I
O
NOTICE
If you cannot find an item on this list, care­fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack­ing or they are pre-installed at the factory.
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Figure 11. Inventory—tools.
Model G0841 (Mfd. Since 06/18)
Cleanup
The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.
Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.
There are many ways to remove this rust preven­tative, but the following steps work well in a wide variety of situations. Always follow the manufac­turer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.
Before cleaning, gather the following:
Disposable rags
Cleaner/degreaser (WD•40 works well)
Safety glasses & disposable gloves
Plastic paint scraper (optional)
Basic steps for removing rust preventative:
Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avoi d using these products to clean machinery.
Many cleaning solvents are toxic if inhaled. Only work in a well-ventilated area.
NOTICE
Avoid chlorine-based solvents, such as brake parts cleaner, that may damage painted surfaces.
T23692—Orange Power Degreaser
A great product for removing the waxy shipping grease from your machine during clean up.
1. Put on safety glasses.
2. Coat the rust preventative with a liberal
amount of cleaner/degreaser, then let it soak for 5–10 minutes.
3. Wipe off the surfaces. If your cleaner/ degreaser is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.
4. Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. Aluminum
Figure 12. T23692 Orange Power Degreaser.
Model G0841 (Mfd. Since 06/18)
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Site Considerations
Weight Load
Refer to the of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest work­piece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the main­tenance and service described in this manual.
See below for required space allocation.
Physical Environment
Extreme conditions for this type of machinery are
Place this machine near an existing power source.
other hazards. Make sure to leave enough space
Shadows, glare, or strobe effects that may distract
Machine Data Sheet for the weight
Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.
The physical environment where the machine is operated is important for safe operation and lon­gevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemi­cals, airborne abrasives, or extreme conditions.
generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.
Electrical Installation
Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or
around machine to disconnect power supply or apply a lockout/tagout device, if required.
Lighting
Lighting around the machine must be adequate enough that operations can be performed safely.
or impede the operator must be eliminated.
108"
= Electrical Connection
79"
Keep Outfeed
Area Unobstructed
Figure 13. Minimum working clearances.
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Feed
Direction
Min. 48" for Maintenance
Wall
Keep Infeed
Unobstructed
Area
Model G0841 (Mfd. Since 06/18)
39"
Lifting & Placing
3. Remove (4) lag screws and flat wash-
ers that secure machine to shipping pallet (see Figure 14).
IMPORTANT: Take care not to damage
threaded holes in machine footings when removing lag screws.
Lag Screw and Flat
Washer (1 of 4)
This is an extremely heavy machine! Serious personal injury or death may occur if safe lifting and moving methods are not fol­lowed. To be safe, you will need assistance and power equipment when moving the shipping crate and removing the machine from the crate. Seek assistance from a professional rigger if you are unsure about your abilities or maximum load ratings of your lifting equipment.
DO NOT attempt to lift or move machine without using proper lifting equipment (such as forklift or crane) and assistance from other people. Each piece of lifting equipment must be rated for at least 7000 lbs. to support dynamic loads that may be applied while lifting.
Review the Power Supply section beginning on Page 17, then prepare a permanent location for the machine.
Machine Footing
(1 of 4)
Figure 14. Machine secured to shipping pallet.
4. Carefully lift machine off shipping crate.
Below are two methods for performing this operation. Use best method for your situation.
— Secure lifting straps around (4) cleats
on machine (see Figure 15) and attach straps to lifting equipment with heavy­duty shackles or other rigging equipment. Cleats are positioned on machine to bal­ance weight of machine when using four lifting straps of equal length.
IMPORTANT: Eye bolts on top of motors
are for lifting the motors only. DO NOT lift machine by eye bolts.
IMPORTANT: Make sure prepared location is clean and level.
To lift and place machine:
1. Move machine near its prepared location
while still inside shipping crate.
2. Remove top and sides of shipping crate, then place small items aside in safe location.
Model G0841 (Mfd. Since 06/18)
Front Rear
Cleats
Figure 15. Location of lifting cleats.
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— Insert forklift forks through slots on bottom
of machine (see Figure 16). Slots are 36" on center and accept forks up to 6" wide.
Figure 16. Example of lifting machine with
forklift.
5. Raise machine a couple of inches and check balance of load. If using straps, have two other people carefully steady machine to help prevent it from swinging.
6. Raise machine enough to clear shipping pal­let and carefully remove pallet.
7. Slowly lower machine into position.
Leveling
Leveling
For accurate planing results and to prevent warping or twisting of cast iron base, machine MUST be leveled from side to side and from front to back on both ends.
Re-check the machine 24 hours after installation, two weeks after that, and then annually to make sure it remains level.
Leveling machinery helps precision components remain straight and flat during the lifespan of the machine. Components on an improperly leveled machine may slowly twist due to the dynamic loads placed on the machine during operation.
To level machine:
1. Slide (4) leveling pads under (4) footings at
corners of machine, as shown in Figure 17. Make sure center of threaded hole in footing aligns with center of leveling pad.
2. Insert (4) M16-1.5 x 75 hex bolts with (4) M16-
1.5 jam nuts into (4) threaded holes in foot­ings, as shown in Figure 17.
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Hex Bolt
Jam Nut
Footing
Leveling Pad
Figure 17. Leveling hardware orientation
(1 of 4).
Model G0841 (Mfd. Since 06/18)
Threaded
Hole
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