Greenlee K425K58, K425BG, K425KO, K425O User Manual

INSTRUCTION MANUAL
K425BG, K425O,
K425K58, and K425KO
Mechanical Crimping Tools
Read and understand all of the instructions and safety information in this manual before operating or servicing this tool.
Register this product at www.greenlee.com
K425BG, K425O, K425K58, and K425KO Mechanical Crimping Tools
Description
The K425BG and K425O Mechanical Crimping Tools are hand-operated tools that use permanent die grooves and/or insertable W-type dies. These tools have two permanent die grooves, either a “BG” or “O”, and a “D3” for distribution tap connectors. The “D3” groove also serves as a seat for W-type die inserts to install additional connector types. The die inserts snap into a permanent “D3” groove easily with one hand and are secured with the spring-loaded, positive lock, die retaining buttons.
The K425K58 and K425KO Mechanical Crimping Tools are hand-operated tools that use permanent die grooves and/or insertable Kearney O-type dies. These tools have two permanent die grooves, either a “5/8” or “O”, and an opening for Kearney O-type dies. When used with the Kearney “D” die, the die groove also serves as a seat for W-type die inserts to install additional connec­tor types. The die inserts snap into the “D” groove easily with one hand and are secured with the spring-loaded, positive lock, die retaining buttons.
All the tools install a full range of connectors including service entrance splices and terminals, stacking lugs, street light, stirrup, and repair sleeves.
The tools incorporate an over center toggle action mechanism, allowing for easy crimping operations and eld adjustability.
For use on:
• Copper taps from #10 solid to #2/0 stranded
• Aluminum/ACSR taps from #14 solid to #4/0 ACSR
• Stirrups from #6 AWG to #4/0 ACSR
• Copper and aluminum code conductor connectors from #6 AWG to #4/0 stranded
• Overhead full tension deadend, full and non-tension splices and terminals from #10 stranded to #4/0 ACSR
• 5/8" and .840" service entrance sleeves
Safety
Safety is essential in the use and maintenance of Greenlee tools and equipment. This manual and any markings on the tool provide information for avoiding hazards and unsafe practices related to the use of this tool. Observe all of the safety information provided.
IMPORTANT SAFETY INFORMATION
Electric shock hazard:
This tool is not insulated. Do not use on live circuits.
Contact with live circuits could result in severe injury or death.
An incomplete crimp can cause a re.
Use proper connector and cable combinations. Improper combinations can result in an incomplete crimp.
Failure to observe this warning could result in severe injury or death.
Wear eye protection when operating or servicing this tool.
Failure to wear eye protection could result in serious eye injury from ying debris.
• This tool is intended for two-handed operation. Maintain a rm grip on both handles when using this tool.
• Inspect tool before use. If any parts are worn or damaged, send the tool to an authorized Greenlee service center.
• Do not perform any service or maintenance other than as described in this manual.
• Do not exceed the rated capacity of this tool.
Failure to observe these precautions may result in injury or property damage.
Purpose of this Manual
This manual is intended to familiarize all personnel with the safe operation and maintenance procedures for the following Greenlee tools:
K425BG, K425O, K425K58, and K425KO
Mechanical Crimping Tools
Keep this manual available to all personnel. Replacement manuals are available upon request at no charge at www.greenlee.com.
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
All specications are nominal and may change as design improvements occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products.
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