Great Planes RimFire 50 User Manual

50MM BRUSHLESS OUTRUNNER MOTOR
Congratulations, you have just purchased one of the RimFire 50mm power system components. All the components are sold separately to allow you to customize your power system to your airplane. The components needed to assemble your complete RimFire 50mm power system are: RimFire 50mm motor, propeller, propeller adapter and brushless speed control. This instruction sheet explains how to determine what you will need and how to assemble each component.
MOTOR
1
55mm OR 65mm
50mm
19mm
24mm
8mm
Please note that the kV of a motor does not change with voltage, but if a higher voltage is applied to the motor, it will try to spin the same propeller at a higher rpm. This will cause the motor to draw more current and pos­sibly exceed the maximum rated current of the motor. So, if a battery with lower voltage is replaced with one with a higher voltage, it is recom­mended that a smaller propeller be used to keep the current in check. If a higher voltage battery is replaced by a lower voltage battery, the size of the propeller can be increased to keep the motor at its rated current.
Another possibility to fine tune the power system’s performance is to use another motor with higher kV to increase the current or a lower kV to lower the current.
ELECTRONIC SPEED CONTROL (ESC)
2
An ESC is basically the device that controls your motor through your radio system. Never run any RimFire motors with a brushed ESC. It will not work and you may damage both the motor and the ESC. Always use a brushless ESC. ElectriFly offers the Silver Series SS-60 and SS-80 Brushless ESCs (GPMM1850 and GPMM1860) that work well with the RimFire 50mm motors.
The SS-60 ESC comes with 4mm female bullet connectors that plug directly into the 4mm male connectors installed on the RimFire 50mm motors, so no soldering is required. The SS-80 comes with 6mm female bullet connectors and requires an adapter (GPMM3119). Also, these ESCs come with a Deans that are found on most batteries that it will use.
3
®
Ultra Plug® battery connector that matches the connectors
BRUSHLESS LARGE MOTOR MOUNT
LIPO BATTERIES
6
Number of Cells
Batteries can be connected in series (S) or in parallel (P). A LiPo battery is advertised by voltage and capacity where each cell carries
3.7 volts. A 4S LiPo battery would be 4x 3.7V or 14.8V. The capacity is listed in milli-amp hours or mAh, so a 5300mAh battery can discharge a maximum of 5300 milliamp-hours or 5.3 amp-hours. Please also be aware of the battery’s discharge current delivery capability, or C-rating. A 25C, 5300mAh battery will deliver 132.5A of current regardless of voltage.
For the most up-to-date list of LiPo batteries, check out the ElectriFly web site at: www.electrifly.com
Stock # Voltage Capacity Weight # of Cells Discharge
GPMP0519 7.4V 2200mAh 4.4oz (125g) 2 25C GPMP0520 11.1V 2200mAh 6.3oz (179g) 3 25C GPMP0521 14.8V 2200mAh 8.2oz (233g) 4 25C GPMP0540 7.4V 3350mAh 6.6oz (188g) 2 25C GPMP0541 11.1V 3350mAh 9.7oz (275g) 3 25C GPMP0542 14.8V 3350mAh 12.2oz (347g) 4 25C GPMP0543 18.5V 3350mAh 15.3oz (435g) 5 25C GPMP0560 7.4V 5300mAh 10.3oz (291g) 2 25C GPMP0561 11.1V 5300mAh 15.4oz (436g) 3 25C GPMP0562 14.8V 5300mAh 19.6oz (555g) 4 25C GPMP0563 18.5V 5300mAh 24.6oz (698g) 5 25C
REPLACEMENT PARTS
7
24mm
3mm Mounting Screw
The RimFire motors are labeled to provide the most information at a glance. For example: the RimFire .60 (50-55-650) is 50mm in diameter, 55mm long and has a kV (rpm-per-volt) of 650.
RimFire .60 (50-55-650) (GPMG4745)
Motor Output Shaft Diameter and Length: 8x19mm [0.32"x0.76"] Weight: 298g [10.5oz] Input Voltage: 18.5 – 22.2V Max Surge Current: 85A Max Surge Power: 2200W
RimFire .80 (50-55-500) (GPMG4740)
Motor Output Shaft Diameter and Length: 8x19mm [0.32"x0.76"] Weight: 298g [10.5oz] Input Voltage: 18.5 – 22.2V Max Surge Current: 65A Max Surge Power: 2200W
RimFire 1.20 (50-55-450) (GPMG4770)
Motor Output Shaft Diameter and Length: 8x19mm [0.32"x0.76"] Weight: 400g [14.1oz] Input Voltage: 18.5 – 22.2V Max Surge Current: 85A Max Surge Power: 2300W
1. Front Plate (1) 5. #6 Flat Washer (8)
2. Back Plate (1) 6. Motor Bracket (1, not used)
3. Screw Plate (4) 7. 6-32 Lock Nut (2, not used)
4. 6-32x1/2” SHC Screw (8)
The ElectriFly Brushless Large Motor Mount combines ease of installation with the adjustability to fit most motor applications. The Large Motor Mount is designed to fit the bolt pattern of the Great Planes .60-1.20 Nylon Engine Mount. This easily allows the conversion of a glow powered plane to electric powered.
PROPELLERS
4
®
.40-.70 and
GPMM3114 4mm Gold Plated Bullet Connectors - Male (3)
GPMM3115 4mm Gold Plated Bullet Connectors - Female (3)
GPMQ4909 RimFire Prop Adapter for 50mm Motors
GPMG1205 RimFire Backplate Motor Mount for 50-63mm Motors
GPMG1436 C-clip (10) for 8mm RimFire Motor Shafts
GPMG1458 Bearings (3) for RimFire 50-xx-xx Motors
GPMG1418 Replacement Shaft Kit for RimFire 50-55-xx Motors
Understanding Motors
kV (rpm/volt): This is a number that gets thrown around quite a bit when talking electrics and it is important to know what it is. kV is the number of rpm a motor will spin per each volt applied (rpm/volt) under no load.
This means that a motor with a kV of 1000 when connected to a 12V battery will try to spin at 12,000rpm (1000x12) under no load. Likewise a 3500kV motor will try to spin at 42,000rpm (3500x12) under no load.
When a propeller is attached to the motor, the motor will try to spin the prop at the rated kV. Depending on the diameter and pitch of the propeller (the larger the diameter or higher the pitch, the harder it is to spin), the motor’s current draw can be increased or decreased. There are meters available from your hobby dealer that measure current and voltage.
Because every motor has a maximum current it can take based on its design and cooling ability, the maximum size of propeller that can be used with each motor can be determined. If the propeller is too large, the motor will spin at a much lower rpm than its rated kV, causing it to draw a lot of current and overheat. If the propeller/fan is too small, it will require little effort (current) to turn the prop at the rated kV.
Ideally the motor should be matched with a propeller that causes the motor to draw 80-100% of its rated maximum constant current. Once a power system is set up, it can be fine-tuned by adjusting the propeller size and measuring the amount of current the motor is drawing.
There is a wide selection of propellers available for electric use. The RimFire 50mm motors use high performance electric props such as the APC E-series props. The larger the propeller used, the more current your motor will draw. The smaller the propeller, the less current the motor will draw.
Shown are a few of the recommended electric props. Due to the large range of propellers and the constant addition of new sizes, visit our web sites at www.electrifly.com and www.greatplanes.com for the most up-to-date listing of electric type props.
APCQ1055 11x5.5 Electric APCQ4129 11x8 Electric APCQ4130 12X6 Electric APCQ4133 12x8 Electric APCQ3065 13x6.5 Electric APCQ3080 13x8 Electric
PROPELLER ADAPTERS
5
The RimFire 50mm motor comes with a prop adapter that mounts directly to the motor case. If the RimFire 50mm motor needs to be mounted so that the prop is mounted on the motor shaft, the motor requires an 8mm prop adapter collet type (GPMQ4971) or set screw type (GPMQ4945).
GPMQ4971 8mm Collet Type
APCQ4145 14x7 Electric APCQ4013 15x8 Electric APCQ1606 16x6 Glow APCQ4018 17x8 Electric APCQ4024 19x8 Electric
GPMQ4945 8mm Set Screw Type
DETERMINE WHAT YOU NEED TO BUILD YOUR POWER SYSTEM
8
Now that you have one component for your power system, there are several different ways to select the rest. In time, experience will help you to determine what works best for you, but an easy way to determine what you need now is the following.
Procedure #1: If you know the size of the propeller you want to turn and the rpm, then:
1. Find the combination that delivers the closest performance to what
you want (refer to the ElectriFly web site for typical combinations), or refer to the airplane manufacturer’s recommendations.
2. Note the recommended battery voltage.
3. Determine the battery capacity needed based on the current draw
of your system and your desired fl ight time.
4. Determine the ESC you need based on the system current draw.
See the ESC section.
Procedure #2: If you know the approximate weight of your airplane, including the motor and battery, and the performance you want from it, answer the questions below to determine the correct power system for your plane. You may need to make more than one calculation using different motors and battery combinations. See the battery section for some of the battery weights for the suggested batteries.
1. Perform the following calculation to determine the wattage required:
• If you expect trainer-like performance, then multiply
75 × Airplane Weight (lbs)
• If you expect aerobatic or high speed-like performance, then
multiply 100 × Airplane Weight (lbs)
• If you expect 3D or extreme performance, multiply
150 × Airplane Weight (lbs)
2. The number you get is the minimum wattage you will need for
your plane to perform as you wish. Watts = current (A) × voltage (V). Using suggested power system combinations as reference, determine what combination gives you the performance you want based on wattage and maximum propeller size that will fi t on the plane.
3. Note the recommended battery voltage.
4. Determine the battery capacity needed based on the current draw
of your system and your desired fl ight time.
5. Determine the ESC you need based on the system current draw.
In addition to these two procedures, you can also visit the Great Planes ElectriFly web site for descriptions of the power systems recommended for our line of electric and glow airplanes as well as more detailed explanation on the subject.
Recommended Setups:
RimFire .60: 6S Battery, 12x6 Electric Prop RimFire .80: 6S Battery, 15x8 Electric Prop RimFire 1.20: 6S Battery, 17x8 Electric Prop
ASSEMBLE YOUR POWER SYSTEM
9
Once the required RimFire motor has been determined, it needs to be installed on the plane. To determine the best mounting system, the distance from the firewall to the front of the prop adapter first needs to be determined.
It can be mounted directly to the firewall using the RimFire aluminum mounting plate (included with the motor) which replaces the Great Planes® .60-1.20 nylon engine mount; or, an ElectriFly 36mm Motor Mount (GPMG1260) which replaces the Great Planes .40-.70 and .60-1.20 nylon engine mounts.
Motor Mount Template
Check the airplane instruction manual for the correct distance. These pictures show the distances from the firewall to the front of the prop adapter using the different mounting systems.
If you are replacing a glow engine with an electric motor system, remove the nylon engine mount and replace it with the Large Motor Mount or RimFire mounting plate, using the same bolts to attach it to the firewall. If the firewall has not been drilled for an engine mount and blind nuts, use the mounting template on the header card to locate the mounting holes. Drill the four mounting holes and install 8-32 blind nuts from the back of the firewall.
MOUNTING PLATE INSTALLATION
If attaching the motor to the firewall using the adjustable motor mount, skip to the Large Motor Mount Installation.
Note: Apply a drop of Threadlocker (GPMR6060) to all bolts and screws used to install the motor on the plane.
Attach the backplate to the motor using four 3x8mm flat head machine screws.
Attach the Backplate of the motor mount to the firewall using four 8-32 machine screws and four #8 flat washers. Apply a drop of Great Planes Threadlocker to the screws before installing them. Mount the aluminum prop adapter to the motor case using four 3x7mm SHC screws. Use a drop of Threadlocker to the threads of each bolt.
LARGE MOTOR MOUNT INSTALLATION
Note: Apply a drop of Threadlocker (GPMR6060) to all bolts and screws used to install the motor on the plane.
Attach the backplate of the motor mount to the firewall using four 8-32 machine screws and four #8 flat washers.
Remove the c-clip from the motor shaft. Mount the RimFire motor to the motor mount front plate (front or back) using four 3mm machine screws.
Slide the 8mm spacer, included with the motor, and the brass collar on the motor shaft. Tighten the set screw in the brass collar, making sure the collar does not rub on the motor mount.
Install the collet or set screw prop adapter on the motor shaft or the aluminum prop adapter on the motor case. Great Planes carries a full line of collet type prop adapters to fit shafts from 1.5mm to 8mm in diameter. The RimFire 50mm motors use the 8mm prop adapter (GPMQ4971 Collet
Type or GPMQ4945 Set Screw Type).
COLLET TYPE PROP ADAPTER INSTALLATION
Slide the prop shaft over the output shaft of the gear drive or motor. Next slide the prop shaft retainer over the prop shaft. Note that the hole through the retainer is tapered. Make sure that the side with the larger diameter hole is installed first. Install the spinner backplate (if used, not included), the prop, prop washer and then the prop nut. Tighten the prop nut against the prop. This will cause the tapered hole in the prop shaft retainer to squeeze the prop shaft around the output shaft. Carefully pull on the prop to make sure it is securely attached to the output shaft of the gear drive.
SET SCREW TYPE PROP ADAPTER INSTALLATION
Slide the prop adapter over the output shaft of the gear drive or motor. Apply a drop of Great Planes Threadlocker (GPMR6060) to the set screws and install them in the prop adapter, tightening them against the motor shaft.
Position the motor/front plate assembly between the backplate. Measure the distance from the firewall to the front of the prop adapter. Attach the front plate of the motor mount to the back plate using the eight 6-32x1/2” SHC screws, eight #6 flat washers and four aluminum screw plates, spaced out as far as possible.
Note: Once the motor is mounted in position, the collet type prop adapter can be removed to allow the cowl to be mounted. This adapter is easily installed with the cowl already installed.
INSTALL THE BRUSHLESS ESC
10
Mount your ESC in the desired location. Always make sure that the ESC is positioned so that it gets some cooling air flowing over it. Use the instructions included with the ESC to correctly connect the ESC.
RIMFIRE MOTOR MAINTENANCE
11
RimFire brushless motors require virtually no maintenance. There are no brushes to wear out and replace. The precision bearings have a very long service life and should last a very long time. The internal parts of the motor should not require any cleaning. The only thing that needs to be checked is to make sure all the screws and set screws remain tight.
IMPORTANT PRECAUTIONS
12
Once the battery is connected to the ESC, stay clear of the motor and
prop.
DO NOT apply an input voltage that exceeds the maximum
specification of each motor.
DO NOT apply currents to the motor that exceed the maximum
specifications of each motor.
DO NOT allow the input connectors to accidentally touch each other
while power is applied to the motor. Make sure all input connections are insulated electrically.
DO NOT allow water or moisture to enter the motor, as it can cause
permanent damage to the motor and possibly short out the attached ESC.
DO NOT cut the coated wires from the motor. If you must remove
the bullet connectors, unsolder them.
Allow the motor to cool after each flight.
The motor shaft of the motor will rotate at very high rpm. DO NOT
attempt to touch the shaft while it is rotating. If setting up the motor/ ESC on the workbench, make sure the motor is securely attached and that nothing is attached to the motor shaft BEFORE applying power.
Never attempt to use a damaged motor (having mechanical or
electrical defects).
69.72mm
ALUMINUM PROP ADAPTER INCLUDED WITH MOTOR
Mount the aluminum prop adapter to the motor case using four 3x9mm SHC screws and threadlocking compound.
ElectriFly carries a complete line of Ammo (inrunner style) and RimFire (outrunner style) brushless motors, gear drives, motor mounts, prop adapters and speed controls. For a complete list of these products, check out our web site at:
www.greatplanes.com
www.electrifly.com
or visit your nearest hobby shop that carries the full line of Great Planes and ElectriFly products.
Entire Contents © 2009 GPMZ0030Instr
Loading...