GRASS VALLEY KAYENNE XL PACKAGE 7.0.3 - INSTALLATION AND SERVICE MANUAL REV 8-2010, Kayenne XL Package Installation And Service Manual

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Kayenne XL Package

KAYAK HD DIGITAL PRODUCTION SWITCHER

Installation and Service Manual

Software Version 7.0.3

071870003

AUGUST 2010

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Affiliate with the N.V. KEMA in The Netherlands

CERTIFICATE

Certificate Number: 510040.001 The Quality System of:

Thomson Inc, and it’s wordwide Grass Valley division affiliates DBA GRASS VALLEY

Headquarters

400 Providence Mine Rd Nevada City, CA 95959 United States

15655 SW Greystone Ct. Beaverton, OR 97006 United States

10 Presidential Way Suite 300 Woburn, MA 01801 United States

Kapittelweg 10 4827 HG Breda The Nederlands

7140 Baymeadows Way Ste 101 Jacksonville, FL 32256 United States

2300 So. Decker Lake Blvd. Salt Lake City, UT 84119 United States

Rue du Clos Courtel CS 31719 35517 Cesson-Sevigné Cedex France

1 rue de l’Hautil Z.I. des Boutries BP 150 78702 Conflans-Sainte Honorine Cedex France

Technopole Brest-Iroise Site de la Pointe du Diable CS 73808 29238 Brest Cedex 3 France

40 Rue de Bray 2 Rue des Landelles 35510 Cesson Sevigné France

Spinnereistrasse 5 CH-5300 Turgi Switzerland

Brunnenweg 9 D-64331 Weiterstadt Germany

Carl-Benz-Strasse 6-8 67105 Schifferstadt Germany

Including its implementation, meets the requirements of the standard:

ISO 9001:2008

Scope:

The design, manufacture and support of video and audio hardware and software products and related systems

This Certificate is valid until: June 14, 2012 This Certificate is valid as of: June 14, 2009 Certified for the first time: June 14, 2000

H. Pierre Sallé President KEMA-Registered Quality

The method of operation for quality certification is defined in the KEMA General Terms And Conditions For Quality And Environmental Management Systems Certifications. Integral publication of this certificate is allowed.

KEMA-Registered Quality, Inc.

4377 County Line Road Chalfont, PA 18914 Ph: (215)997-4519 Fax: (215)997-3809

CRT 001 073004

ccredited By:

ANAB

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Kayenne XL Package

KAYAK HD DIGITAL PRODUCTION SWITCHER

Installation and Service Manual

Software Version 7.0.3

071870003

AUGUST 2010

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Contacting Grass Valley

International

Support Centers

Local Support

Centers

(available

during normal

business hours)

France

24 x 7

Australia and New Zealand: +61 1300 721 495 Central/South America: +55 11 5509 3443 Middle East: +971 4 299 64 40 Near East and Africa: +800 8080 2020 or +33 1 48 25 20 20

Europe

+800 8080 2020 or +33 1 48 25 20 20

Hong Kong, Taiwan, Korea, Macau: +852 2531 3058 Indian Subcontinent: +91 22 24933476

Asia

Southeast Asia/Malaysia: +603 7805 3884 Southeast Asia/Singapore: +65 6379 1313 China: +861 0660 159 450 Japan: +81 3 5484 6868

Belarus, Russia, Tadzikistan, Ukraine, Uzbekistan: +7 095 2580924 225 Switzerland: +41 1 487 80 02 S. Europe/Italy-Roma: +39 06 87 20 35 28 -Milan: +39 02 48 41 46 58 S. Europe/Spain: +34 91 512 03 50 Benelux/Belgium: +32 (0) 2 334 90 30 Benelux/Netherlands: +31 (0) 35 62 38 42 1 N. Europe: +45 45 96 88 70 Germany, Austria, Eastern Europe: +49 6150 104 444 UK, Ireland, Israel: +44 118 923 0499

United States/Canada

24 x 7

+1 800 547 8949 or +1 530 478 4148

Grass Valley Web Site

The www.grassvalley.com web site offers the following:

Online User Documentation — Current versions of product catalogs, brochures,

data sheets, ordering guides, planning guides, manuals, and release notes in .pdf format can be downloaded.

FAQ Database — Solutions to problems and troubleshooting efforts can be

found by searching our Frequently Asked Questions (FAQ) database.

Software Downloads — Download software updates, drivers, and patches.

4 Kayenne XL Package — Installation and Service Manual

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Contents

Safety Summary

Section 1 — Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Safety Terms and Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Terms in This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Terms on the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Symbols on the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Using Open Sources Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Copyrights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Kayenne XL Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Kayak HD Video Processor Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Kayenne XL Control Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Flat or Curved Control Panel Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Control Panel Stripes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Control Panel Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Touch Screen Menu Panel and PC Menu Control . . . . . . . . . . . . . . . . . . . . . . 25

Panel Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Satellite Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Redundant Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Supported Control Protocols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Kayenne XL Package. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Section 2 — Control Surfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Control Panel Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Control Panel Cooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

4-ME 35 Control Panel, Curved with Attached Aux . . . . . . . . . . . . . . . . . . . . . . 34

Control Panel Cut Out. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Control Panel Mounting Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

4-ME 35 Control Panel, Flat with Attached Aux. . . . . . . . . . . . . . . . . . . . . . . . . . 38

4-ME 25 Control Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

3-ME 35 Control Panel, Curved with Attached Aux . . . . . . . . . . . . . . . . . . . . . . 40

3-ME 25 Control Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

2-ME 35 Control Panel, Curved with Attached Aux . . . . . . . . . . . . . . . . . . . . . . 42

2-ME 25 Control Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

2-ME 35 Control Panel, Flat without Aux . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

1-ME 15 Control Panel without Local Aux . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Separately Mounted Local Aux Panel (35 & 25 Models). . . . . . . . . . . . . . . . . . . 46

Control Panel Module Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Tray Internal Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Module Insertion and Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Changing the Display-Protecting Glasses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Control Panel Tray-PCU Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Kayenne XL Package — Installation and Service Manual 5

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— Contents

Touch Screen Menu Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Menu Panel Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Menu Panel Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Additional Kayenne XL Menu Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Menu Panel Cooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Menu Panel Articulated Arm Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Satellite Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

One Module Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Two Module Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Cutout Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Section 3 — Kayak HD Frames. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

General Rack Mounting Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Weight Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Cooling Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Power Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Kayak HD 8-RU Video Processor Frame Installation . . . . . . . . . . . . . . . . . . . . . . . 64

8-RU Frame Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

8-RU Frame Rack Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

8-RU Frame Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Internal Redundant Power Supply Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Kayak HD 4-RU Video Processor Frame Installation . . . . . . . . . . . . . . . . . . . . . . . 69

4-RU Frame Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

4-RU Frame Rack Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

4-RU Frame Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Internal Redundant Power Supply Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Panel Control Unit (PCU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

PCU Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

PCU Frame Rack Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

PCU Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Internal Redundant Power Supply Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Section 4 — System Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Network Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Multiple Kayenne XL Workplaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Customer Supplied Ethernet Routers and Switches . . . . . . . . . . . . . . . . . . . . 82

Factory Default Network Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Kayenne XL Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

ME and Local Aux Stripe Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Touch Screen Menu Panels (Used with PCU) . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Satellite Panel Mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Connection Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Video Cabling for all Kayenne XL Switchers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Reference Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Video Timing and Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

6 Kayenne XL Package — Installation and Service Manual

Page 7

Timing Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Time Zones and the Autotiming Window. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Kayenne XL Input Timing Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

GPI / Tally Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Kayenne XL GPI and Tally Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

GPI Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

GPI Input Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

GPI / Tally Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Section 5 — Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Servicing Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Grass Valley Web Site. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Grass Valley Customer Support FAQ Database. . . . . . . . . . . . . . . . . . . . . . . . . 107

Reset Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Video Processor Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Panel Control Unit (PCU). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Setting Up IP Addresses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

Setting IP Address at Panel and Mainframe . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

Setting IP Address at Menu Panel PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

Software Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

Installing the Sidepanel Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

Installing Panel and Mainframe Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

Install a KayenneXL Stand Alone GUI on a Notebook PC . . . . . . . . . . . . . . . . 126

Hardware Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

Windows Drivers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

Driver Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

Install the Touch Screen Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

Calibrate the Touch Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

Sidepanel Registry Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

Verify the Kayenne XL GUI Working Properly . . . . . . . . . . . . . . . . . . . . . . . 139

Main Panel Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

Joystick Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

Fader Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

Touchscreen Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

Control Panel Unit (PCU) Bios Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Panel Processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Menu Processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

Mainframe BIOS Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

Software Option License . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

Available Options and Configuration Licenses . . . . . . . . . . . . . . . . . . . . . . . . . 153

Installing Licenses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

Automatically Installation of Licenses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

Manually Installation of Licenses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

Assign Sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

Reset Button Crossbar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

Rename Sources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

Save and Load Mainframe Installation Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

Driver Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

Intel Chipset Graphics Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

Touchscreen Hampshire Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

Kayenne XL Package — Installation and Service Manual 7

Page 8

— Contents

PLX Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

USB Serial Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176

Assignment of Panel Stripe Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179

Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

Control Panel Module Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

PCU Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

8 Kayenne XL Package — Installation and Service Manual

Page 9

Safety Summary

Read and follow the important safety information below, noting especially those instructions related to risk of fire, electric shock or injury to persons. Additional specific warnings not listed here may be found throughout the manual.

WARNING Any instructions in this manual that require opening the equipment cover

or enclosure are for use by qualified service personnel only. To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.

Safety Terms and Symbols

Terms in This Manual

Safety-related statements may appear in this manual in the following form:

WARNING Warning statements identify conditions or practices that may result in per-

sonal injury or loss of life.

CAUTION Caution statements identify conditions or practices that may result in damage

to equipment or other property, or which may cause equipment crucial to your business environment to become temporarily non-operational.

Terms on the Product

The following terms may appear on the product:

DANGER — A personal injury hazard is immediately accessible as you read

the marking.

WARNING — A personal injury hazard exists but is not immediately acces-

sible as you read the marking.

CAUTION — A hazard to property, product, and other equipment is present.

Kayenne XL Package — Installation and Service Manual 9

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Safety Summary

Symbols on the Product

The following symbols may appear on the product:

Indicates that dangerous high voltage is present within the equipment enclosure that may be of sufficient magnitude to constitute a risk of electric shock.

Indicates that user, operator or service technician should refer to product manual(s) for important operating, maintenance, or service instructions.

This is a prompt to note fuse rating when replacing fuse(s). The fuse referenced in the text must be replaced with one having the ratings indicated.

Identifies a protective grounding terminal which must be connected to earth ground prior to making any connections.

other equipment

Warnings

Identifies an external protective grounding terminal which may be connected to earth ground as a supplement to an internal grounding terminal.

Indicates that static sensitive components are present which may be damaged by electrostatic discharge. Use anti-static procedures, equipment and surfaces during servicing.

The following warning statements identify conditions or practices that can result in personal injury or loss of life:

Dangerous voltage or current may be present — Disconnect power and remove

battery (if applicable) before removing protective panels, soldering, or replacing components.

Do not service alone — Do not internally service this product unless another

person capable of rendering first aid and resuscitation is present.

Remove jewelry — Prior to servicing, remove jewelry such as rings, watches,

and other metallic objects.

Avoid exposed circuitry — Do not touch exposed connections, components or

circuitry when power is present.

10 Kayenne XL Package — Installation and Service Manual

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Safety Summary

Use proper power cord — Use only the power cord supplied or specified for

this product.

Ground product — Connect the grounding conductor of the power cord to

earth ground.

Operate only with covers and enclosure panels in place — Do not operate this

product when covers or enclosure panels are removed.

Use correct fuse — Use only the fuse type and rating specified for this

product.

Use only in dry environment — Do not operate in wet or damp conditions.

Use only in non-explosive environment — Do not operate this product in an

explosive atmosphere.

High leakage current may be present — Earth connection of product is essential

before connecting power.

Dual power supplies may be present — Be certain to plug each power supply

cord into a separate branch circuit employing a separate service ground. Disconnect both power supply cords prior to servicing.

Cautions

Double pole neutral fusing — Disconnect mains power prior to servicing.

Use proper lift points — Do not use door latches to lift or move equipment.

Avoid mechanical hazards — Allow all rotating devices to come to a stop before

servicing.

The following caution statements identify conditions or practices that can result in damage to equipment or other property:

Use correct power source — Do not operate this product from a power source

that applies more than the voltage specified for the product.

Use correct voltage setting — If this product lacks auto-ranging power sup-

plies, before applying power ensure that the each power supply is set to match the power source.

Provide proper ventilation — To prevent product overheating, provide equip-

ment ventilation in accordance with installation instructions.

Use anti-static procedures — Static sensitive components are present which

may be damaged by electrostatic discharge. Use anti-static procedures, equipment and surfaces during servicing.

Kayenne XL Package — Installation and Service Manual 11

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Safety Summary

Do not operate with suspected equipment failure — If you suspect product damage

or equipment failure, have the equipment inspected by qualified service personnel.

Ensure mains disconnect — If mains switch is not provided, the power cord(s)

of this equipment provide the means of disconnection. The socket outlet must be installed near the equipment and must be easily accessible. Verify that all mains power is disconnected before installing or removing power supplies and/or options.

Route cable properly — Route power cords and other cables so that they ar not

likely to be damaged. Properly support heavy cable bundles to avoid con nector damage.

Use correct power supply cords — Power cords for this equipment, if provided,

meet all North American electrical codes. Operation of this equipment at voltages exceeding 130 VAC requires power supply cords which comply with NEMA configurations. International power cords, if provided, have the approval of the country of use.

Use correct replacement battery — This product may contain batteries. To

reduce the risk of explosion, check polarity and replace only with the same or equivalent type recommended by manufacturer. Dispose of used bat teries according to the manufacturer’s instructions.

Troubleshoot only to board level — Circuit boards in this product are densely

populated with surface mount technology (SMT) components and applica tion specific integrated circuits (ASICS). As a result, circuit board repair at the component level is very difficult in the field, if not impossible. For war ranty compliance, do not troubleshoot systems beyond the board level.

12 Kayenne XL Package — Installation and Service Manual

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Sicherheit – Überblick

Lesen und befolgen Sie die wichtigen Sicherheitsinformationen dieses Abschnitts. Beachten Sie insbesondere die Anweisungen bezüglich Brand-, Stromschlag- und Verletzungsgefahren. Weitere spezifische, hier nicht aufgeführte Warnungen finden Sie im gesamten Handbuch.

WARNUNG Alle Anweisungen in diesem Handbuch, die das Abnehmen der

Geräteabdeckung oder des Gerätegehäuses erfordern, dürfen nur von qualifiziertem Servicepersonal ausgeführt werden. Um die Stromschlaggefahr zu verringern, führen Sie keine Wartungsarbeiten außer den in den Bedienungsanleitungen genannten Arbeiten aus, es sei denn, Sie besitzen die entsprechende Qualifikationen für diese Arbeiten.

Sicherheit – Begriffe und Symbole

Safety Summary



In diesem Handbuch verwendete Begriffe

Sicherheitsrelevante Hinweise können in diesem Handbuch in der folgenden Form auftauchen:

WARNUNG Warnungen weisen auf Situationen oder Vorgehensweisen hin, die

Verletzungs- oder Lebensgefahr bergen.

VORSICHT Vorsichtshinweise weisen auf Situationen oder Vorgehensweisen hin, die zu

Schäden an Ausrüstungskomponenten oder anderen Gegenständen oder zum zeitweisen Ausfall wichtiger Komponenten in der Arbeitsumgebung führen können.

Hinweise am Produkt

Die folgenden Hinweise können sich am Produkt befinden:

GEFAHR — Wenn Sie diesen Begriff lesen, besteht ein unmittelbares Verlet-

zungsrisiko.

WARNUNG — Wenn Sie diesen Begriff lesen, besteht ein mittelbares Verlet-

zungsrisiko.

VORSICHT — Es besteht ein Risiko für Objekte in der Umgebung, den Mixer

selbst oder andere Ausrüstungskomponenten.

Kayenne XL Package — Installation and Service Manual 13

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Safety Summary

Symbole am Produkt

Die folgenden Symbole können sich am Produkt befinden:

Weist auf eine gefährliche Hochspannung im Gerätegehäuse hin, die stark genug sein kann, um eine Stromschlaggefahr darzustellen.

Weist darauf hin, dass der Benutzer, Bediener oder Servicetechniker wichtige Bedienungs-, W weisungen in den Produkthandbüchern lesen sollte.

Dies ist eine Aufforderung, beim Wechsel von Sicherungen auf deren Nennwert zu achten. Die im Text angegebene Sicherung muss durch eine Sicherung erse angegebenen Nennwerte besitzt.

Weist auf eine Schutzerdungsklemme hin, die mit dem Erdungskontakt verbunden werden muss, bevor weitere Ausrüstungskomponenten angeschlossen werden.

artungs- oder Servicean-

tzt werden, die die

Warnungen

Weist auf eine externe Schutzerdungsklemme hin, die als Ergänzung zu einem internen Erdungskontakt an die Erde angeschlossen werden kann.

Weist darauf hin, dass es statisch empfindliche Komponenten gibt, die durch eine elektrostatische Entladung beschädigt werden können. Verwenden Sie antistatische Prozeduren, Ausrüstung und Oberflächen während der Wartung.

Die folgenden Warnungen weisen auf Bedingungen oder Vorgehensweisen hin, die Verletzungs- oder Lebensgefahr bergen:

Gefährliche Spannungen oder Ströme — Schalten Sie den Strom ab, und ent-

fernen Sie ggf. die Batterie, bevor sie oder Komponenten austauschen.

Servicearbeiten nicht alleine ausführen — Führen Sie interne Servicearbeiten nur

aus, wenn eine weitere Person anwesend ist, die erste Hilfe leisten und Wiederbelebungsmaßnahmen einleiten kann.

Schutzabdeckungen abnehmen, löten

Schmuck abnehmen — Legen Sie vor Servicearbeiten Schmuck wie Ringe,

Uhren und andere metallische Objekte ab.

14 Kayenne XL Package — Installation and Service Manual

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Safety Summary

Keine offen liegenden Leiter berühren — Berühren Sie bei eingeschalteter Strom-

zufuhr keine offen liegenden Leitungen, Komponenten oder Schaltungen.

Richtiges Netzkabel verwenden — Verwenden Sie nur das mitgelieferte Netzk-

abel oder ein Netzkabel, das den Spezifikationen für dieses Produkt entspricht.

Gerät erden — Schließen Sie den Erdleiter des Netzkabels an den Erdung-

skontakt an.

Gerät nur mit angebrachten Abdeckungen und Gehäuseseiten betreiben — Schalten Sie

dieses Gerät nicht ein, wenn die Abdeckungen oder Gehäuseseiten entfernt wurden.

Richtige Sicherung verwenden — Verwenden Sie nur Sicherungen, deren Typ

und Nennwert den Spezifikationen für dieses Produkt entsprechen.

Gerät nur in trockener Umgebung verwenden — Betreiben Sie das Gerät nicht in

nassen oder feuchten Umgebungen.

Gerät nur verwenden, wenn keine Explosionsgefahr besteht — Verwenden Sie dieses

Produkt nur in Umgebungen, in denen keinerlei Explosionsgefahr besteht.

Hohe Kriechströme — Das Gerät muss vor dem Einschalten unbedingt geerdet

werden.

Doppelte Spannungsversorgung kann vorhanden sein — Schließen Sie die beiden

Anschlußkabel an getrennte Stromkreise an. Vor Servicearbeiten sind beide Anschlußkabel vom Netz zu trennen.

Zweipolige, neutrale Sicherung — Schalten Sie den Netzstrom ab, bevor Sie mit

den Servicearbeiten beginnen.

Fassen Sie das Gerät beim Transport richtig an — Halten Sie das Gerät beim Trans-

port nicht an Türen oder anderen beweglichen Teilen fest.

Gefahr durch mechanische Teile — Warten Sie, bis der Lüfter vollständig zum

Halt gekommen ist, bevor Sie mit den Servicearbeiten beginnen.

Vorsicht

Die folgenden Vorsichtshinweise weisen auf Bedingungen oder Vorgehensweisen hin, die zu Schäden an Ausrüstungskomponenten oder anderen Gegenständen führen können:

Gerät nicht öffnen — Durch das unbefugte Öffnen wird die Garantie ungültig.

Richtige Spannungsquelle verwenden — Betreiben Sie das Gerät nicht an einer

Spannungsquelle, die eine höhere Spannung liefert als in den Spezifika tionen für dieses Produkt angegeben.

Kayenne XL Package — Installation and Service Manual 15

Page 16

Safety Summary

Gerät ausreichend belüften — Um eine Überhitzung des Geräts zu vermeiden,

müssen die Ausrüstungskomponenten entsprechend den Installationsan weisungen belüftet werden. Legen Sie kein Papier unter das Gerät. Es könnte die Belüftung behindern. Platzieren Sie das Gerät auf einer ebenen Oberfläche.

Antistatische Vorkehrungen treffen — Es gibt statisch empfindliche Kompo-

nenten, die durch eine elektrostatische Entladung beschädigt werden können. Verwenden Sie antistatische Prozeduren, Ausrüstung und Oberflächen während der Wartung.

CF-Karte nicht mit einem PC verwenden — Die CF-Karte ist speziell formatiert.

Die auf der CF-Karte gespeicherte Software könnte gelöscht werden.

Gerät nicht bei eventuellem Ausrüstungsfehler betreiben — Wenn Sie einen Produk-

tschaden oder Ausrüstungsfehler vermuten, lassen Sie die Komponente von einem qualifizierten Servicetechniker untersuchen.

Kabel richtig verlegen — Verlegen Sie Netzkabel und andere Kabel so, dass Sie

nicht beschädigt werden. Stützen Sie schwere Kabelbündel ordnungs gemäß ab, damit die Anschlüsse nicht beschädigt werden.

Richtige Netzkabel verwenden — Wenn Netzkabel mitgeliefert wurden, erfüllen

diese alle nationalen elektrischen Normen. Der Betrieb dieses Geräts mit Spannungen über 130 V AC erfordert Netzkabel, die NEMA-Konfigura tionen entsprechen. Wenn internationale Netzkabel mitgeliefert wurden, sind diese für das Verwendungsland zugelassen.

Richtige Ersatzbatterie verwenden — Dieses Gerät enthält eine Batterie. Um die

Explosionsgefahr zu verringern, prüfen Sie die Polarität und tauschen die Batterie nur gegen eine Batterie desselben Typs oder eines gleichwertigen, vom Hersteller empfohlenen Typs aus. Entsorgen Sie gebrauchte Batterien entsprechend den Anweisungen des Batterieherstellers.

Das Gerät enthält keine Teile, die vom Benutzer gewartet werden können. Wenden Sie sich bei Problemen bitte an den nächsten Händler.

16 Kayenne XL Package — Installation and Service Manual

Page 17

Consignes de sécurité

Il est recommandé de lire, de bien comprendre et surtout de respecter les informations relatives à la sécurité qui sont exposées ci-après, notamment les consignes destinées à prévenir les risques d’incendie, les décharges élec triques et les blessures aux personnes. Les avertissements complémentaires, qui ne sont pas nécessairement repris ci-dessous, mais présents dans toutes les sections du manuel, sont également à prendre en considération.

AVERTISSEMENT Toutes les instructions présentes dans ce manuel qui concernent

l’ouverture des capots ou des logements de cet équipement sont destinées exclusivement à des membres qualifiés du personnel de maintenance. Afin de diminuer les risques de décharges électriques, ne procédez à aucune intervention d’entretien autre que celles contenues dans le manuel de l’utilisateur, à moins que vous ne soyez habilité pour le faire.

Safety Summary

Consignes et symboles de sécurité

Termes utilisés dans ce manuel

Les consignes de sécurité présentées dans ce manuel peuvent apparaître sous les formes suivantes:

AVERTISSEMENT Les avertissements signalent des conditions ou des pratiques

susceptibles d’occasionner des blessures graves, voire même fatales.

ATTENTION Les mises en garde signalent des conditions ou des pratiques

susceptibles d’occasionner un endommagement à l’équipement ou aux installations, ou de rendre l’équipement temporairement non opérationnel, ce qui peut porter préjudice à vos activités.

Signalétique apposée sur le produit

La signalétique suivante peut être apposée sur le produit:

DANGER — risque de danger imminent pour l’utilisateur.

AVERTISSEMENT — Risque de danger non imminent pour l’utilisateur.

MISE EN GARDE — Risque d’endommagement du produit, des installations

ou des autres équipements.

Kayenne XL Package — Installation and Service Manual 17

Page 18

Safety Summary

Symboles apposés sur le produit

Les symboles suivants peut être apposés sur le produit:

Signale la présence d’une tension élevée et dangereuse dans le boîtier de l’équipement ; cette tension peut être suffisante pour constituer un r

Signale que l’utilisateur, l’opérateur ou le technicien de maintenance doit faire référence au( naissance des instructions d’uti d’entretien.

Il s’agit d’une invite à prendre note du calibre du fusible lors du remplacement de ce dernier. Le fusible auquel il est fait référence dans le texte doit être remplacé par un fusible du même calibre.

Identifie une borne de protection de mise à la masse qui doit être raccordée correctement avant de procéder au raccordement des autres équipements.

isque de décharge électrique.

x) manuel(s) pour prendre con-

lisation, de maintenance ou

Avertissements

Identifie une borne de protection de mise à la masse qui peut être connectée en tant que borne de mise à la masse supplémentaire.

Signale la présence de composants sensibles à l’électricité statique et qui sont susceptibles d’ê décharge électrostatique. Utilisez des procédures, des équipements et des surfaces antistatique d’entretien.

Les avertissements suivants signalent des conditions ou des pratiques susceptibles d’occasionner des blessures graves, voire même fatales:

Présence possible de tensions ou de courants dangereux — Mettez hors tension,

débranchez et retirez la pile (le cas échéant) avant de déposer les couvercles de protection, de défaire une soudure ou de remplacer des composants.

Ne procédez pas seul à une intervention d’entretien — Ne réalisez pas une interven-

tion d’entretien interne sur ce produit pour fournir les premiers soins en cas d’accident.

si une personne n’est pas présente

tre endommagés par une

s durant les interventions

Retirez tous vos bijoux — Avant de procéder à une intervention d’entretien,

retirez tous vos bijoux, notamment les bagues, la montre ou tout autre objet métallique.

18 Kayenne XL Package — Installation and Service Manual

Page 19

Safety Summary

Évitez tout contact avec les circuits exposés — Évitez tout contact avec les connex-

ions, les composants ou les circuits exposés s’ils sont sous tension.

Utilisez le cordon d’alimentation approprié — Utilisez exclusivement le cordon

d’alimentation fourni avec ce produit ou spécifié pour ce produit.

Raccordez le produit à la masse — Raccordez le conducteur de masse du cordon

d’alimentation à la borne de masse de la prise secteur.

Utilisez le produit lorsque les couvercles et les capots sont en place — N’utilisez pas

ce produit si les couvercles et les capots sont déposés.

Utilisez le bon fusible — Utilisez exclusivement un fusible du type et du

calibre spécifiés pour ce produit.

Utilisez ce produit exclusivement dans un environnement sec — N’utilisez pas ce

produit dans un environnement humide.

Utilisez ce produit exclusivement dans un environnement non explosible — N’utilisez

pas ce produit dans un environnement dont l’atmosphère est explosible.

Présence possible de courants de fuite — Un raccordement à la masse est indis-

pensable avant la mise sous tension.

Mises en garde

Deux alimentations peuvent être présentes dans l’équipement — Assurez vous que

chaque cordon d’alimentation est raccordé à des circuits de terre séparés. Débranchez les deux cordons d’alimentation avant toute intervention.

Fusion neutre bipolaire — Débranchez l’alimentation principale avant de pro-

céder à une intervention d’entretien.

Utilisez les points de levage appropriés — Ne pas utiliser les verrous de la porte

pour lever ou déplacer l’équipement.

Évitez les dangers mécaniques — Laissez le ventilateur s’arrêter avant de pro-

céder à une intervention d’entretien.

Les mises en garde suivantes signalent les conditions et les pratiques susceptibles d’occasionner des endommagements à l’équipement et aux installations:

N’ouvrez pas l’appareil — Toute ouverture prohibée de l’appareil aura pour

effet d’annuler la garantie.

Utilisez la source d’alimentation adéquate — Ne branchez pas ce produit à une

source d’alimentation qui utilise une tension supérieure à la tension nomi nale spécifiée pour ce produit.

Kayenne XL Package — Installation and Service Manual 19

Page 20

Safety Summary

Assurez une ventilation adéquate — Pour éviter toute surchauffe du produit,

assurez une ventilation de l’équipement conformément aux instructions d’installation. Ne déposez aucun document sous l’appareil — ils peuvent gêner la ventilation. Placez l’appareil sur une surface plane.

Utilisez des procédures antistatiques - Les composants sensibles à l’électricité

statique présents dans l’équipement sont susceptibles d’être endommagés par une décharge électrostatique. Utilisez des procédures, des équipements et des surfaces antistatiques durant les interventions d’entretien.

N’utilisez pas la carte CF avec un PC — La carte CF a été spécialement formatée.

Le logiciel enregistré sur la carte CF risque d’être effacé.

N’utilisez pas l’équipement si un dysfonctionnement est suspecté — Si vous sus-

pectez un dysfonctionnement du produit, faites inspecter celui-ci par un membre qualifié du personnel d’entretien.

Acheminez les câbles correctement — Acheminez les câbles d’alimentation et les

autres câbles de manière à ce qu’ils ne risquent pas d’être endommagés. Supportez correctement les enroulements de câbles afin de ne pas endom mager les connecteurs.

Utilisez les cordons d’alimentation adéquats — Les cordons d’alimentation de cet

équipement, s’ils sont fournis, satisfont aux exigences de toutes les régle mentations régionales. L’utilisation de cet équipement à des tensions dépassant les 130 aux exigences des configurations NEMA. Les cordons internationaux, s’ils sont fournis, ont reçu l’approbation du pays dans lequel l’équipement est utilisé.

Utilisez une pile de remplacement adéquate — Ce produit renferme une pile. Pour

réduire le risque d’explosion, vérifiez la polarité et ne remplacez la pile que par une pile du même type, recommandée par le fabricant. Mettez les piles usagées au rebut conformément aux instructions du fabricant des piles.

Cette unité ne contient aucune partie qui peut faire l’objet d’un entretien par l’utilisateur. Si un problème survient, veuillez contacter votre distribu teur local.

V en c.a. requiert des cordons d’alimentation qui satisfont

20 Kayenne XL Package — Installation and Service Manual

Page 21

Introduction

General

Using Open Sources Software

This product contains free software code released under the GNU General Public License (GPL) Version 2 (available at http://www.gnu.org/licenses/gpl.txt) and free software released under the GNU Lesser General Public License (LGPL) Version 2.1 (available at http://www.gnu.org/licenses/lgpl.txt) and free software released under the GNU Lesser General Public License (LGPL) Version 3 (available at http://www.gnu.org/licenses/lgpl.txt). Anyone may obtain from us a copy of the source code for those free software packages. The full texts of the GPLv2, LGPLv2.1, LGPLv3 and GPLv3 are included on this documen tation/CD-ROM. The source packages for these programs are available for download at http://www.thomson.net/open-software. Those individuals without Internet access may request that a CD-ROM or DVD containing the source code be sent to them by mail. To reimburse the expenses incurred by creation, handling and postage, we will charge a €12 fee. To request a CD ROM or DVD of the source code, send an e-mail to our Open Software Rep resentative jean-pierre.fourche@thomson.net or mail the request, with payment, to Jean-Pierre Fourche, Open Software Representative, Thomson, 46 Quai Alphonse Le Gallo 92100 Boulogne-Billancourt, France.”

Section 1

Copyrights

BusyBox is licensed under the GNU General Public License, version 2

GNU LESSER GENERAL PUBLIC LICENSE Version 2.1, February 1999 Copyright

Kayenne XL Package — Installation and Service Manual 21

Page 22

Section 1 — Introduction

8623266_06

KayakHD-XL 8-RU Video Processing Frame

KayakHD-XL 4-RU Video Processing Frame

Overview

The Grass Valley Kayak HD family of multi-format digital production switchers provides powerful, ground-breaking features designed to meet the widest range of requirements for live studio, mobile, and post-produc tion applications. Available in configurations ranging from 1-ME to

4.5-MEs, Kayenne XL Packages combine features available in the Grass Valley XtenDD, Kalypso and Kayak HD switchers along with additional capabilities previously unavailable in any video production switcher by any manufacturer.

Kayenne XL Package

A wide variety of possible system configurations exist to meet different customer requirements.

The package contains:

• Kayenne XL Control Panel

• Kayak HD Mainframe

• Software Licenses

Kayak HD Video Processor Frames

The Kayak HD Video Processor Frame comes in two sizes. The 8-RU full size frame supports up to 4.5 ME systems. The 4-RU compact frame sup ports 1-ME through 2.5-ME Kayak HD systems (Figure 1). The number of boards present in the Kayak HD frame determines the number of MEs available, as well as the number of video inputs, outputs, GPIs and Tally.

Figure 1. Kayak HD Video Processor Frames

Kayenne XL Control Surfaces

A Kayenne XL control surface consists of a Control Panel, a Menu Panel with an included articulated support arm, a Panel Control Unit frame, and

22 Kayenne XL Package — Installation and Service Manual

optional Satellite panels. This control surface has an innovative modular

Page 23

Kayenne XL Package

Menu Panel

Menu Panel Articulated Arm

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Panel Control Unit (PCU)

3-ME 35 Control Panel

Optional

Module

design, permitting customized operator control layouts. Representative Kayenne XL control surfaces are shown in the following illustrations.

Control panel options are available that do not include the menu panel or the PCU for adding a panel using one PCU. Up to 8 stripes are supported on one PCU.

Figure 2. Kayenne XL 4-ME 35 Control Surface

4-ME 35 Control Panel Menu Panel

Optional

Module

Optional

Module

Panel Control Unit (PCU)

Figure 3. Kayenne XL 3-ME 35 Control Surface

Menu Panel Articulated Arm

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Figure 4. Kayenne XL 2-ME 25 Control Surface

2-ME 25 Control Panel

Figure 5. Kayenne XL 1-ME 15 Control Surface

1-ME 15 Control Panel

Menu Panel

Panel Control Unit (PCU)

Menu Panel Articulated Arm

Panel Control Unit (PCU)

Menu Panel Articulated Arm

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Kayenne XL Package — Installation and Service Manual 23

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Section 1 — Introduction

Flat or Curved Control Panel Orientation

Curved Control Panel Assembly

The main Kayenne XL Control Panel supports different physical orientations. Besides a conventional flat surface, a special support design permits a curved working surface, where the MEs progressively tilt for improved ergonomics (

Figure 6. Flat and Curved Control Surface Installations

Figure 6).

Straight Control Panel Assembly

Control Panel Stripes

The main Kayenne XL Control Panel is organized into from two to five stripes. Each stripe consists of a tray that accepts drop-in modules. An ME stripe has a module for Source Selection, Transition, and individual EMEM control. Additional Master EMEM, Machine Control, Multi-Function, and Local Aux modules are dropped in to complete the control surface func tionality.

Control Panel Modules

The following Kayenne XL Control Panel and Satellite modules are available:

• KAYN-PNL-TRM - Transition Module, used to control ME transitions and keying.

• KAYN-PNL-LEM - Local EMEM Module, used to control EMEM effects on that ME stripe.

• KAYN-PNL-MEM - Master EMEM Module, used for delegated EMEM control of any or all system MEs.

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• KAYN-PNL-MFM - Multi-Function Module, used for delegated control of various functions

• KAYN-PNL-DCM - Device Control Module, used for internal and external device control.

24 Kayenne XL Package — Installation and Service Manual

Page 25

• KAYN-PNL-SRC-35, 25, 15 - Source Module, available in 35, 25, and 15

button widths, used for ME source selection.

• KAYN-PNL-BAR-35, 25, 15 - Panel Bar, available in three sizes to match

various control panel widths, used for device control and macros.

• KAYN-PNL-AUX-35, 25, 15 - Local Aux Module, available in 35, 25, and

15 button widths, used for Aux Bus control.

Touch Screen Menu Panel and PC Menu Control

Each Kayenne XL control surface includes a Menu Panel that features a wide format touch screen display. An articulated arm is also included, offering a wide variety of installation options ( equipped with standard VESA-75 threads, compatible with this and many other mounting devices.

Figure 7. Menu Panel with Articulated Arm

Kayenne XL Package

Figure 7). The Menu panel is

An additional touch screen Kayenne XL Menu Panel is available as an option. It is also possible to run the Kayenne XL menu application on a standard PC, permitting mouse and keyboard control from a laptop, or remote control from any location on the network.

Panel Control Unit

The Kayenne XL Control Panel and Touch Screen Menu panel(s) are powered with a separate rack mount Panel Control Unit (PCU). Control surface processing and communications are handled by this unit, which permits the hot-swapping of individual control surface components, if nec essary, while the rest of the system remains operational. This also allows for the elimination of cooling fans in the Control Panel and Touch Screen Menu Panel, making for quiet system operation.

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Kayenne XL Package — Installation and Service Manual 25

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Section 1 — Introduction

Satellite Panels

Redundant Power Supplies

Two satellite panel options are available for mounting control panel modules outside of the main control panel. One option supports one module and another options supports two modules. Each consumes one PCU port.

Optional built-in redundant power supplies are available for the Kayak HD Frame 4-RU and 8-RU Frames. A second power supply is included, stan dard, in the Kayenne XL Panel Control Unit.

26 Kayenne XL Package — Installation and Service Manual

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Supported Control Protocols

• VTRs (BVW-75)

• AMP (Advanced Media Protocol). For Profile PVS, XP, K2, M Series,

and Turbo DDRs. Available for RS422 Serial or Ethernet.

• Servers (Louth VDCP, Odetics)

• Routers/Routing Control Systems (Trinix™, Venus™, Triton™, and

third party routers; Jupiter™ and Encore™ router control systems)

• Control Systems (Grass Valley Andromeda™ and third-party systems)

• Grass Valley Under Monitor Displays (Serial tally for UMD. Requires

Grass Valley Andromeda™ system or third-part tally box such as Tally Display Corp. or Image Video.)

• Grass Valley external Remote AUX Panels (CP-300 Series)

• ESAM II for audio-follow-video applications

• Edit controllers (native and Grass Valley Model 100 and 200)

Supported Control Protocols

Kayenne XL Package — Installation and Service Manual 27

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Section 1 — Introduction

Specifications

Kayenne XL Package

Table 1. Kayenne XL Mechanical Specifications

Component Depth (Flat) Width Height (Flat) Weight Control Panels

4.5ME-35, w/o Aux Panel

3.5ME-35, w/o Aux Panel

2.5ME-25, w/o Aux Panel

1.5ME-15, w/o Aux Panel

Local Aux Panel-35

Local Aux Panel-25

Menu Panel

Panel Control Unit (PCU)

Kayak HD 4-RU Frame

Kayak HD 8-RU Frame

All weights approximate.

84.3 mm (3.32 in.)

91.7 mm (3.612 in.)

588.52 mm (23.17 in.)

546.10 mm (21.5 in.)

522.73 mm (20.58 in.)

1533.7 mm (60.38 in.)

1341.7 mm (52.82 in.)

813.7 mm

621.7 mm

417.85 mm (16.45 in.)

482.60 mm (19 in.)

651.3 mm (25.6 in.)

270.10 mm (10.63 in.)

132.59 mm (5.22 in.)

177.80 mm (7 in.)

441.96 mm (17.4 in.)

17.69 kg (39 lbs)

30.39 kg (67 lbs)

Rack Units

n/a

Table 2. Environmental

Storage temperature -20 to 70 deg C (-4 to 158 deg F)

Operating temperature 0 to 40 deg C (68 to 104 deg F)

Relative humidity 0-95% (non-condensing)

Electromagnetic environment E2 (according to EN55103-1, -2)

Table 3. Network Connections

Type of connection 10/1000 Base T

Protocol TCP(UDP)/IP, Auto speed detection. Auto crossover cable configuration.

Cable and connectors CAT5 UTP, RJ45 connectors;

Max. Cable Length 100m / 300ft

1 Frame and up to 4 PCUs connect without of external hub/switch. Each Frame and PCU has internal Ethernet switch.

28 Kayenne XL Package — Installation and Service Manual

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Specifications

Table 4. PCU Interconnects

Control Panel - PCU Connections

Cable and connectors Custom 7 Pin D style

Number of connections 1 for each Control Panel Stripe, Local Aux Panel, and Satellite Panel

Max. Interconnect Cable Length 15m / 50ft (7.5m / 25ft cable length also available)

Touch Screen Menu Panel - PCU Connection

Cable and connectors Custom 17 Pin D style

Number of connections 1 for each Touch Screen Menu Panel (2 maximum)

Max. Interconnect Cable Length 15m / 50ft (7.5m / 25ft cable length also available)

Table 5. Power

4-RU Frame

Line voltage

Line frequency 50/60Hz +/- 5%

Power consumption max. 400W

Leakage current < 2.5 mA

8-RU Frame

Line voltage

Line frequency 50/60Hz +/- 5%

Power consumption max. 800W

Leakage current < 2.5 mA

Panel Control Unit (required for Control Panel and Touch Screen Menu Panel Operation)

Line voltage

Line frequency 50/60Hz +/- 5%

Power consumption max. 400W

Leakage current < 2.5 mA

100V-240V AC +/-10% autorange, power factor corrected. Automatic linevoltage sensing for 120V and 240V sources.

Table 6. Serial Digital Video Inputs

Format

Number of Inputs

Return loss > 15 db, 5 MHz to 1.5 GHz

Type of Connector 75 ohm BNC (SMPTE 259M)

Kayenne XL Package — Installation and Service Manual 29

ITU-R656, SMPTE 259M, 270Mbit/s. SMPTE 292M, 1.5Gbit/s

Frame w/ 1 ME Board: 24

Frame w/ 2 ME Boards: 48

Frame w/ 3 ME Boards: 72

Frame w/ 4 ME Boards: 96

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Section 1 — Introduction

Table 6. Serial Digital Video Inputs

Interface

Nominal Amplitude 800mV peak-to-peak terminated

Autophasing range TBD

Channel Coding conforms to SMPTE 259M, SMPTE 292M

Ancillary Data Blanked or passed (user selectable)

Embedded audio Blanked or passed (user selectable)

EDH Blanked

Input Impedance 75 ohm

Max cable length

HD Video Formats SMPTE 292M-1998

SD Video Formats SMPTE 259M-1997

HD Video 100 meters using Belden 1694A type cable

SD Video 300 meters using Belden 1694A type cable

Table 7. Serial Digital Video Outputs

Format

ITU-R656, SMPTE 259M, 270Mbit/s. SMPTE 292M, 1.5Gbit/s

Frame w/ 1 ME Board: 12

Number of Outputs

Frame w/ 2 ME Boards: 24

Frame w/ 3 ME Boards: 36

Frame w/ 4 ME Boards: 48

Return loss > 15 db, 5 MHz to 1.5 GHz

Type of Connector 75 ohm BNC (SMPTE 259M)

Interface

Nominal Amplitude 800 mv peak-to-peak across 75 ohm

Rise & Fall Times

Jitter ITU R 601/656

Output Impedance 75 ohm

DC Offset < 50mV with 75 ohm termination

HD Video Formats SMPTE 292M-1998

SD Video Formats SMPTE 259M-1997

400 to 1400picoseconds 75 ohm termination between 20% and 80% amplitude

Table 8. Analog Reference Input

Video Standard

Return loss > 40dB, up to 5 MHz

Connectors 2 each BNC loop through for both HD and SD inputs

Impedance 75 ohm external

30 Kayenne XL Package — Installation and Service Manual

For HD Video: Tri-level Sync, Analog equivalent to the standard being used

For SD Video: Color Black, Analog equivalent to the standard being used

Page 31

Table 9. Kayenne XL Video Standards

HD Mode SD Mode

1080i 29.97/30 SMPTE 274M Table 1-4, 5 525i 59.94 SMPTE 259M

1080i 25 SMPTE 274M Table 1-6 625i 50 SMPTE 259M

1080p 24/23.976 SMPTE 274M Table 1-10, 11

1080sF 24/23.976 SMPTE 211 Table 1-15, 16

Specifications

Kayenne XL Package — Installation and Service Manual 31

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Section 1 — Introduction

32 Kayenne XL Package — Installation and Service Manual

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Control Surfaces

Introduction

A Kayenne XL Control Surface has a modular Control Panel, a Local Aux Panel, a Menu Panel, and a Panel Control Unit (PCU) frame. Additional Touch Screen Menu Panels and Satellite Panels are available as options.

A Control Panel consists of system operation modules, which mount into trays, which are in turn held in place by a control panel support structure. One Control Panel tray filled with modules is called a “stripe”. Various numbers and types of modules and trays can be combined to create a wide variety of control surface functionality.

Section 2

The Control Panel and Touch Screen Menu Panel’s processing electronics are located in the Panel Control Unit. These devices cannot operate inde pendently. Multi-pin cables carry power and communications to these units.

Kayenne XL Packages ship to the customer as boxed components which are assembled on site. You will need to know what control panel configura tion(s) you intend to use at your facility in order to plan your installation effectively.

Control Panel Assembly

Seven basic Control Panel assemblies are considered standard: 4-ME 25 or 35 button, 3-ME 25 or 35, 2-ME 25 or 35, and 1-ME 15. Each assembly name identifies the number of MEs present and the number of source selector buttons in each ME. Kayak HD switchers include an additional half ME option that does not have separate dedicated hardware. The half ME func tions are assigned to one of the existing Control Panel MEs.

Kayenne XL Package — Installation and Service Manual 33

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Section 2 — Control Surfaces

1533.7 mm

60.4 in.

8623266_12

813.5 mm

32.0 in.

1501.5 mm

59.1 in.

622.8 mm

24.5 in.

109.2 mm

4.3 in. 14.3 mm

0.6 in.

275.0 mm

10.8 in.

10.3 mm

0.4 in.

74.0 mm

2.9 in.

Control Panel Cooling

Two Control Panel Assembly orientations are possible, flat and curved. The curved panel provides improved operator ergonomics, but raises the Control Panel height which could restrict the visibility of the lower portion of a monitor wall. An assembled Control Panel can be operated from a tabletop (the support structure includes rubber feet), or it can be installed into a cutout.

The Local Aux Panel can be connected to the Control Panel support structure at a 45 degree angle, or it can be mounted separately in its own backsplash cutout.

The following diagrams show some standard Control Panel assemblies. Specific information for non-standard configurations is not included in this document.

The Kayenne XL Control Panel is externally powered and does not have internal cooling fans. The electronics in the panel is convection cooled. If the panel is mounted in a counter-top, do not enclose the lower portion of the cutout. Leave the bottom open to to allow passive air movement.

4-ME 35 Control Panel, Curved with Attached Aux

Figure 8. 4-ME 35 Control Panel Dimensions, Curved Installation

34 Kayenne XL Package — Installation and Service Manual

Page 35

Control Panel Cut Out

Figure 9. 4-ME Control Panel Cutout Dimensions, Curved Installation

Control Panel Assembly

4-ME 35 Panel Cutout

1503.5 +/-1 mm

59.2 +/-.04 in.

625 +/-1 mm

24.6 +/-.04 in.

4-ME Panel Curved Install Cutout

1311.5 +/-1 mm

51.6 +/-.04 in.

4-ME 25 Panel Cutout

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Kayenne XL Package — Installation and Service Manual 35

Page 36

Section 2 — Control Surfaces

Am4 DIN 74

Control Panel Mounting Points

For fastening the control panel in place, please use the six brackets as shown in

Figure 10 on page 36. Depending on the material of the availabe

desk the control panel can be fastened with sheet metal screws 3.9 mm or crosshead screws 4 mm

Figure 10. Mounting Detail 4-ME Control Panel

504.5 mm

Small (25) panel type

696.5 mm

Wide (35) panel type

Cutout

720 mm

42.5 mm

36 Kayenne XL Package — Installation and Service Manual

Page 37

Figure 11. 4-ME Support Structure, Curved Installation

855 7 2700

8557 27 80

8557 2780

8557 27 80

8557 2 710

8557 27 10

855 7 2710

8557 2 710

8557 2710

8557 27 10

855 7 2710

8557 27 10

8557 2710

8620 3 170

862 0 3170

8620 31 70

855 7 2890

8557 2890

855 7 2890

8557 28 90

8557 2890

855 7 2890

DETAIL B

DETAIL A

8557 2830

8557 28 30

8557 2820

8557 2 820

8557 2720

850 0 4420

8620 3200

850 0 442 0

8557 2810

8557 2860

862 0 3180

8620 3180 8500 7620

8500 7620

8620 3180

8500 6460

8620 3180

8500 6460

8620 3 180

8500 6460

850 0 6460

8500 6460

8620 3180

862 0 3180

8557 2860

8620 3180

8620 3180 8500 7620

8500 7620

DE TA IL C

8500 4 420

862 0 3200

8500 44 20

8620 3180

862 0 3180

862 0 3200 850 0 4420

862 0 3200 850 0 442 0

8620 3180

8557 2810

855 7 2800

8500 4420

862 0 3200

8620 3200

8557 2800

8622 5420

8622 5410

Control Panel Assembly

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Section 2 — Control Surfaces

4-ME Panel Flat Install Cutout

625 +/-1 mm

24.6 +/-.04 in.

4-ME 35 Panel Cutout

1503.5 +/-1 mm

59.2 +/-.04 in.

1311.5 +/-1 mm

51.6 +/-.04 in.

4-ME 25 Panel Cutout

720 +0-1 mm

28.3 in. +0-.04 in.

773.5 +/-1 mm

30.5 +/-.04 in.

4-ME 35 Control Panel, Flat with Attached Aux

124.0 mm

4.9 in.

Figure 12. 4-ME 35 Control Panel Dimensions, Flat Installation

10.3 mm

0.4 in.

813.5 mm

32.0 in.

1533.7 mm

60.4 in.

10.4 mm

0.4 in.

771.5 mm

30.4 in.

14.3 mm

0.6 in.

720.0 mm

28.3 in.

Figure 13. 4-ME Control Panel Cutout Dimensions, Flat Installation

74.0 mm

2.9 in.

1501.5 mm

59.1 in.

622.8 mm

24.5 in.

14.1 mm

0.6 in.

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38 Kayenne XL Package — Installation and Service Manual

Page 39

Figure 14. 4-ME Support Structure, Flat Installation

8557 27 80

8557 2710

8557 27 10

8557 28 90

8557 2890

8620 3180

8500 64 60

8622 5420

8622 5410

8557 2890

8620 3180

8500 6 460

8557 28 90

862 0 3180

8500 6 460

8557 2790

855 7 2890

8620 3180

8500 64 60

8557 2 890

8620 3180

850 0 6460

DE TA IL A

855 7 2720

8557 2830

855 7 2830

8557 2820

8557 2 820

8500 4420

862 0 3200

8620 3 200

850 0 442 0

862 0 3180

8620 3 170

862 0 3180

850 0 6460

8620 3170

862 0 3170

8620 3170

8557 2710

DETAIL B

855 7 2710

8557 2720

8557 27 10

8557 2830

855 7 2830

8557 2820

8620 3200

8500 44 20

Control Panel Assembly

Kayenne XL Package — Installation and Service Manual 39

4-ME 25 Control Panels

Control panels with 25 source selection buttons are narrower in width, but otherwise have the same dimensions as 35 source button models.

Figure 15. 4-ME 25 Control Panel Dimensions

124.0 mm

275.0 mm

10.8 in.

4.9 in.

4-ME 25 Curved Installation

621.5 mm

24.5 in.

4-ME 25 Flat Installation

1309.5 mm

51.6 in.

1341.7 mm

52.8 in.

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Page 40

Section 2 — Control Surfaces

8623266_19

1533.7 mm

60.4 in.

813.5 mm

32.0 in.

1501.5 mm

59.1 in.

622.8 mm

24.5 in.

14.8 mm

0.6 in.

14.3 mm

0.6 in.

208.0 mm

8.2 in.

10.3 mm

0.4 in.

74.0 mm

2.9 in.

720.0 mm

28.3 in.

474.1 mm

18.7 in.

13.9 mm

0.5 in.

3-ME 35 Control Panel, Curved with Attached Aux

Figure 16. 3-ME 35 Control Panel Dimensions, Curved Installation

Figure 17. 3-ME Control Panel Cutout Dimensions, Curved Installation

625.0 +/-1 mm

24.6 +/-.04 in.

3-ME 35 Panel Cutout

1503.5 +/-1 mm

59.2 +/-.04 in.

3-ME Panel Curved Install Cutout

720 mm

28.3 in.

32.0 +2 -0 mm

18.7 +.08 in. -0 in.

1311.5 +/- 1 mm

51.6 +/- .04 in.

3-ME 25 Panel Cutout

42.5 +/-1 mm

1.7 +/-.04

491.0 +/-1 mm

19.3 +/-.04 in.

476.0 +/-1 mm

18.7 +/-.04 in.

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40 Kayenne XL Package — Installation and Service Manual

Page 41

Figure 18. 3-ME Support Structure, Curved Installation

855 7 2700

8557 2700

8557 2780

8557 2710

8557 27 10

8557 2710

8557 27 10

8557 2710

8557 27 10

8557 2710

855 7 2710

862 0 3170

8620 31 70

8620 3170

8557 2890

855 7 2890

855 7 2850

8557 2890

8557 28 90

DETAIL B

DE TA IL A

8557 2830

8557 28 20

855 7 2820

855 7 2720

850 0 442 0

8620 3200

8620 31 80

8500 64 60

862 0 3180

8620 31 80

8500 6460

850 0 6460

8500 6460

850 0 6460

8620 3180

862 0 3180

DE TA IL C

8500 4420

8620 3200

862 0 3200

8500 4420

8620 31 80

850 0 442 0

8620 3200 8500 4420

8620 31 80

855 7 2810

8557 2800

8500 4420

862 0 3200

8622 54 20

8622 5410

8557 2770

850 0 442 0

8620 32 00

8557 28 00

855 7 2810

8557 27 80

8620 3180

850 0 7620

8557 28 60

8500 76 20

862 0 3180

8620 31 80

8500 76 20

855 7 2860

8620 3180

8500 7620

Control Panel Assembly

3-ME 25 Control Panels

Control panels with 25 source selection buttons are narrower in width, but otherwise have the same dimensions as 35 source button models.

Figure 19. 4-ME 25 Control Panel Dimensions

208.0 mm

8.2 in.

124.0 mm

4.9 in.

3-ME 25 Curved Installation

621.5 mm

1341.7 mm

52.8 in.

24.5 in.

3-ME 25 Flat Installation

1309.5 mm

51.6 in.

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Kayenne XL Package — Installation and Service Manual 41

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Section 2 — Control Surfaces

2-ME 35 Control Panel, Curved with Attached Aux

158.0 mm

6.2 in.

Figure 20. 2-ME 35 Control Panel Dimensions, Curved Installation

813.5 mm

10.3 mm

0.4 in.

32.0 in.

1533.7 mm

60.4 in.

Figure 21. 2-ME Control Panel Cutout Dimensions, Curved Installation

476.0 +/-1 mm

18.7 +/-.04 in.

474.1 mm

18.7in.

14.3 mm

0.6 in.

2-ME 35 Panel Cutout

1503.5 +/-1 mm

59.2 +/-.04 in.

74.0 mm

2.9 in.

720 mm

28.3 in.

32.0 +2 -0 mm

18.7 +.08 in. -0 in.

2-ME Panel Curved Install Cutout

1501.5 mm

59.1 in.

42.5 +/-1 mm

1.7 +/-.04

476.0 +/-1 mm

18.7 +/-.04 in.

8623266_24

491.0 +/-1 mm

19.3 +/-.04 in.

42 Kayenne XL Package — Installation and Service Manual

1311.5 +/- 1 mm

51.6 +/- .04 in.

2-ME 25 Panel Cutout

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Page 43

Figure 22. 2-ME Support Structure, Curved Installation

DE TA IL A

DE TA IL B

DE TA IL C

855 7 2710

862 0 3170

8557 2890

8557 2850

8500 6460

850 0 6460

8620 3180

8557 27 60

8620 31 80

8620 32 00

850 0 442 0

8620 3180

8557 2700

850 0 442 0

862 0 3200

8557 28 00

8557 2810

8557 28 90

8557 2850

8620 31 80

850 0 6460

8500 64 60

8620 31 80

855 7 2770

8620 32 00

8500 4420

8620 3180

8557 2700

8557 2830

855 7 2820

8557 2820

8557 2720

850 0 442 0

8620 3200

8620 3180

850 0 7620

8557 28 60

8500 7620

8620 3180

8557 27 00

8557 27 80

855 7 2710

8557 2720

8620 31 70

8620 3170

8557 28 90

8620 31 80

8620 3180

8620 31 70

8622 5420

8622 5410

8500 7620

8557 28 60

8500 76 20

8620 3180

862366_26

1341.7 mm

52.8 in.

621.5 mm

24.5 in.

2-ME 25 Flat Installation

1309.5 mm

51.6 in.

124.0 mm

4.9 in.

158.0 mm

6.2 in.

2-ME 25 Curved Installation

Control Panel Assembly

Control panels with 25 source selection buttons are narrower in width, but otherwise have the same dimensions as 35 source button models.

2-ME 25 Control Panels

Figure 23. 2-ME 25 Control Panel Dimensions

Kayenne XL Package — Installation and Service Manual 43

Page 44

Section 2 — Control Surfaces

8623266_21

1501.5 mm

59.1 in.

1533.7 mm

60.4 in.

325.4 mm

12.8 in.

10.3 mm

0.4 in.

74.0 mm

2.9 in.

2-ME 35 Control Panel, Flat without Aux

Figure 24. 2-ME 35 Control Panel Dimensions, Flat Installation

Figure 25. 2-ME Control Panel Cutout Dimensions, Flat Installation

2-ME 35 Panel Cutout

1503.5 +/-1 mm

59.2 +/-.04 in.

327.5 +/-1 mm

12.9 +/-.04 in.

2-ME Panel Flat Install Cutout

(Aux Panel Installed Separately)

1311.5 +/-1 mm

51.6 +/-.04 in.

2-ME 25 Panel Cutout

Figure 26. 2-ME Support Structure, Flat Installation, w/o Aux Panel

8620 3180

8557 2850

8557 2760

862 0 3180

8557 28 50

850 0 6460

862 2 5420

8622 5410

8500 64 60

8620 31 80

8557 28 50

8557 2760

8620 3180

8557 28 50

8557 2760

8500 64 60

8557 2850

850 0 6460

8623266_22

850 0 6460

8620 3180

8557 2850

8623266_23

44 Kayenne XL Package — Installation and Service Manual

Page 45

1-ME 15 Control Panel without Local Aux

8623266_27

1501.5 mm

28.6 in.

758.3 mm

29.9 in.

325.4 mm

12.8 in.

10.3 mm

0.4 in.

74.0 mm

2.9 in.

327.5 +/-1 mm

12.9 +/-.04 i

8623266_28

728 +/-1 mm

28.7 +/-.04 in.

1-ME 15 Panel Cutout

850 0 4420

850 0 4960

855 7 1480

855 7 3180

850 06460

862 0 3180

8557 2 850

855 7 2850

855 7 2760

8557 2 760

855 7 3190

855 7 1480

855 7 2550

855 7 2630

8557 3 150

w/ Silkscreen Kayenne Logo

855 7 3120

862 2 5420

8622 5 410

Figure 27. 2-ME 35 Control Panel Dimensions, Flat Installation

Figure 28. 2-ME Control Panel Cutout Dimensions, Flat Installation

Control Panel Assembly

Figure 29. 2-ME Support Structure Flat Installation, w/o Aux Panel

Kayenne XL Package — Installation and Service Manual 45

Page 46

Section 2 — Control Surfaces

850 0 4420

850 0 4960

855 7 1480

855 7 3180

850 06460

862 0 3180

855 7 2850

HOUSING CPL. AUX 855 7 258 0 - 35 AU X B UTT ON 855 7 259 0 - 25 AU X B UTT ON

855 7 2710

855 7 3060 - 3 5 AU X B UT TON 855 7 3070 - 2 5 AU X B UT TON

35 AUX BUTT ON 25 AUX BUTT ON

Silkscreen Kayenne Logo

855 7 3000

855 7 3010

8623266_31

Separately Mounted Local Aux Panel (35 & 25 Models)

Figure 30. Local Aux Panel Separate Installation Dimensions

10.3 mm

0.4 in.

Local Aux 35 Width

813.7 mm

32.0 in.

74.0 mm

15.2 mm

0.60 in.

2.9 in.

15.8 mm

0.62 in.

781.5 mm

30.8 in.

154.7 mm

6.1 in.

156.5 +/-1 mm

6.2+/-.04 in.

8623266_30

Figure 31. Local Aux Support Structure, Tray, and Trim

Local Aux 25 Width

621.7 mm

24.5 in.

589.5 mm

23.2 in.

Local Aux 35 Panel Cutout

783.5 +/-1 mm

30.8 +/-.04 in.

Aux Panel

Installed Separately

591.5 +/-1 mm

23.3 +/-.04 in.

Local Aux 25 Panel Cutout

46 Kayenne XL Package — Installation and Service Manual

Page 47

Control Panel Module Installation

Tray Internal Cabling

Each Kayenne XL Control Panel tray is equipped with a distribution board located at the bottom of the tray. Each Control Panel module connects to a module port on this distribution board inside the tray, using a CAT 6 (shielded) style cable. It is very important to understand this port is NOT used for Ethernet communications. These ports supply power as well as communications and control signals to the modules.

CAUTION Do not plug any Ethernet device into a Kayenne XL Control Panel Tray’s

internal module port. The Ethernet device will be damaged due to the power transmitted by that port.

When connecting these internal cables, be sure any excess cable is routed away from the upper edges of the tray, to prevent pinching the cables when the modules are inserted. Metal clips in the bottom of the tray are available for this purpose.

Control Panel Assembly

Note Kayenne XL Module cables inside the tray can be hot swapped safely. How-

ever, the multi-pin cables outside the tray that connect to the PCU cannot be connected or disconnected while the PCU is powered up.

Module Insertion and Removal

Kayenne XL Control Panel modules are held in place in the trays with spring metal. Once the internal cables are connected and routed properly, the module is inserted by angling the front of the module into place in the front of the tray, and then lowering the rear of the module and pushing until it clicks into place. See details below.

CAUTION Do not push on display menus or buttons to seat a module, as these items

could crack. Instead, push on the top edge of the gray surface above the buttons or displays to seat the modules.

Modules are removed by inserting a plastic card into the top to unseat the springs. Smaller modules have two springs, larger modules have three or more. Notches in the modules identify where the springs are located.

Kayenne XL Package — Installation and Service Manual 47

Page 48

Section 2 — Control Surfaces

Each module can be taken separately from the mixer.

• Insert a card and push down behind the module at the notch.

Underneath the notches are metal springs, which will be unlocked with the

d. After unlocking all springs one after another, the module releases

car easily upwards.

• Lift the module and unplug the Cat 6 style cable at the bottom of the

module before removing completly.

48 Kayenne XL Package — Installation and Service Manual

Page 49

Control Panel Assembly

alignment pin

hole

Insert Modules:

• Connect the Cat 6 style cable at the lower surface of the module before inserting the module. The cable should be looped in order to avoid damage.

At the front edge of the module there are alignment pins, which must insert in respective holes in the module tray. If the pins are in the right place, the module can be tilted easily downwards. A click can be heard when properly engaged.

Note Do not push on display menus or buttons to seat a module, as these items

could crack. Instead, push on the top edge of the gray surface above the buttons or displays to seat the modules.

Kayenne XL Package — Installation and Service Manual 49

Page 50

Section 2 — Control Surfaces

Removal of the System Bar:

The System Bars are part of the PP control panel stripe only. Each System Bar is fixed to the tray with one screw. For removal, a 2.5 mm hexagonal driver (Allen wrench) is required.

• Turn the screws counter clockwise. As the screw is turned the module rises and the connector is disconnected.

The Extended System Bar is mounted on the left. In addition to the inst above, a flat cable located on the left has to be removed.

• Press the plug push clamps in order to connect or disconnect the plug. The dummy panel at the right side can be removed only after removing the module in front. For that, a cross-point screwdriver is required.

uction

50 Kayenne XL Package — Installation and Service Manual

Page 51

Insert the System Bars:

Control Panel Assembly

• For installing the Extended System Bar first connect the flat cable.

• Place the System bar into the appropriate position.

• Tighten it with the screw without pushing down. The module pulls

itself into the plug while tightening the screw.

•

Changing the Display-Protecting Glasses

Next to the Displays are small grooves where you can pry off the Display with a small slot screwdriver.

Control Panel Tray-PCU Connections

Connectors on the outside bottom of the tray connect to the PCU, using a special multi-pin cable that carries both power and communications signals.

Kayenne XL Package — Installation and Service Manual 51

Page 52

Section 2 — Control Surfaces

CAUTION Do not connect or disconnect the multi-pin cables linking a Kayenne XL

Control Panel tray and PCU while the PCU is powered up. Damage to the equipment can result.

See Section 4-System Cabling for more information about Kayenne XL panel cable connections.

52 Kayenne XL Package — Installation and Service Manual

Page 53

Touch Screen Menu Panel Installation

Front View

Rear View

Side View, Right

8623266_07

Bottom View

170.9 mm

6.73 in.

245.9 mm

9.68 in.

171.9 mm

6.77 in.

19.1 mm .79 in.

76.2 mm

3.00 in.

417.8 mm

16.45 in.

270.0 mm

10.63 in.

64.1 mm

2.52 in.

129.4 mm

5.09 in.

8.4 mm .33 in.

17.3 mm .68 in.

12.7 mm

5.0 in.

97.5 mm

3.84 in.

97.5 mm

3.84 in.

128.4 mm

5.06 in.

70.6 mm

2.78 in.

40.6 mm

1.60 in.

Menu Panel Dimensions

Figure 32. Menu Panel Dimensions

Touch Screen Menu Panel Installation

Kayenne XL Package — Installation and Service Manual 53

Page 54

Section 2 — Control Surfaces

Side View, Right

Bottom View

USB (2)

DVI USB Type B

Optional use with PC

PCU Connector

Menu Panel Connectors

The Kayenne XL Touch Screen Menu Panel’s processor is located in the PCU. The Menu panel connects to the PCU with a special multi-pin cable that carries both power and communications signals.

CAUTION Do not connect or disconnect the multi-pin cables linking a Kayenne XL

Touch Screen Menu Panel tray and PCU while the PCU is powered up. Damage to the Kayenne XL panel equipment can result.

Figure 33. Menu Panel Connections

See Section 4-System Cabling for more information about Kayenne XL cable connections.

54 Kayenne XL Package — Installation and Service Manual

Page 55

Additional Kayenne XL Menu Panels

An additional touch screen Kayenne XL Menu Panel is available as an option. An optional Menu Panel processor board is inserted into the PCU for this added panel, and another multi-pin power and signal cable is used for that panel.

It is also possible to run a Kayenne XL Touch Screen Menu Panel with a standard PC, independent from the PCU. An optional power supply is available to power the Menu Panel, and a DVI cable connects the PC to the Menu Panel.

The Kayenne XL menu application can also be run on a standard PC, permitting mouse and keyboard control from a laptop, or remote control from any location on the network.

If a PC is used for Kayenne XL Menu operation, the PC’s IP address must be set to a compatible value to work with the rest of the Kayenne XL system.

Touch Screen Menu Panel Installation

Menu Panel Cooling

The Kayenne XL Touch Screen Menu Panel is externally powered and does not have internal cooling fans. The unit is convection cooled throught per forations in the rear of the chassis. Mounting the panel in a free-standing manner with the articulated Arm allows maximum air movement, and is the preferred installation method. If an alternative method is used, ensure that all vents are unobstructed and adequate airflow is available. Do not install the Menu panel into an enclosed space.

CAUTION Do not install the Menu Panel into an enclosed space. Passive air movement

is required for cooling.

Kayenne XL Package — Installation and Service Manual 55

Page 56

Section 2 — Control Surfaces

157 mm

6.18 in.

225.5 mm

8.88 in.

Max

vertical

range

454.7 mm

17.0 in.

Max

horizontal

range

685.8 mm

27.0 in.

114.3 mm

4.5 in.

438.2 mm

17.25 in.

387.4 mm

15.25 in.

195.3 mm

7.69 in.

79.4 mm

3.125 in.

S IDE VIEW

Vertical Range

TOP VIEW

Horizontal Range

TOP VIEW

Arm Folded

Menu Panel Articulated Arm Installation

The Kayenne XL Touch Screen Menu Panel has VESA 75 threads on the back that can be used to mount the Menu Panel to the supplied articulated arm, or any VESA compliant mounting system.

Figure 34. Articulated Arm Range of Motion Dimensions

The supplied articulated arm is equipped with a flex-mount system, permitting a variety of mounting options (table-top, wall mount, etc.). See the documentation provided with the articulated arm for specific installation instructions.

56 Kayenne XL Package — Installation and Service Manual

Page 57

Satellite Panels

For more details refer sectionsKayenne XL Cabling on page 83 and Satellite

Panel Mapping on page 86

Kayenne XL Package — Installation and Service Manual 57

Page 58

Section 2 — Control Surfaces

One Module Version

Overview

Figure 35. Satellite Panel - Overview One Module Version

58 Kayenne XL Package — Installation and Service Manual

Page 59

Dimensions

326

294

315

41.8

149.9

17.9

63.1

10.4

±1

PA NE L C UT OUT

296

152

Figure 36. Satellite Panel - Dimensions One Module Version

Satellite Panels

Kayenne XL Package — Installation and Service Manual 59

Page 60

Section 2 — Control Surfaces

Two Module Version

Overview

Figure 37. Satellite Panel - Overview Two Module Version

60 Kayenne XL Package — Installation and Service Manual

Page 61

Cutout Dimensions

±1

PA NE L CU T OUT

326

41.8

294

315.4

17.9

298.6

10.463.1

296

301

Figure 38. Satellite Panel - Dimensions Two Module Version

Satellite Panels

Kayenne XL Package — Installation and Service Manual 61

Page 62

Section 2 — Control Surfaces

62 Kayenne XL Package — Installation and Service Manual

Page 63

Kayak HD Frames

General Rack Mounting Instructions

Weight Distribution

Make sure that you mount the unit in the rack so that it is evenly balanced to prevent damage to the frame and to avoid creating a hazardous condi tion.

Section 3

Cooling Requirements

The maximum ambient temperature for this unit is 40-degrees C (104degrees F). Installing the frame in a closed or multi-unit rack assembly together with other units could increase the maximum ambient tempera ture for this unit. If the unit is installed in a rack, no ventilation openings should be blocked or otherwise covered. Make sure you install the frame so that you allow for cooling airflow.

Power Connections

When connecting the unit to the supply circuit be sure that the supply circuit of the rack is not overloaded. The unit must be well-grounded using the ground connector on the rear. When connecting the unit in a closed or multi-unit rack assembly together with other units be sure that the sum of the touch (leakage) currents for all power supplies does not exceed 3.5 mA.

Kayenne XL Package — Installation and Service Manual 63

Page 64

Section 3 — Kayak HD Frames

483 mm

19.0 in.

465 mm

18.31 in.

166 mm

6.5 in.

178 mm

7.0 in.

355 mm

13.97 in.

8451_16_r0

Front view

Kayak HD 8-RU Video Processor Frame Installation

8-RU Frame Dimensions

Figure 39. Kayak HD 8-RU Frame Dimensions 1 of 2

64 Kayenne XL Package — Installation and Service Manual

Page 65

Kayak HD 8-RU Video Processor Frame Installation

523 mm

20.58 in.

541 mm

21.29 in.

Cable Support Wires

442 mm

17.4 in.

8451_13_r1

Top view

37 mm

1.43 in.

Figure 40. Kayak HD 8-RU Frame Dimensions 2 of 2

Kayenne XL Package — Installation and Service Manual 65

Page 66

Section 3 — Kayak HD Frames

Air

Intake

Rear Rack

Support

Air

Exhaust

8451_14_r1

8-RU Frame Rack Mounting

Figure 41. Kayak HD 8-RU Frame Dimensions

CAUTION Mounting using only the front rack ears is sufficient for fixed installations.

Additional support, like the rear rack support or slide rails, is required for mobile applications.

The Rear Rack support provides additional support and stability for the Kayak HD frame to ensure that it remains horizontal.

66 Kayenne XL Package — Installation and Service Manual

Page 67

Make sure to provide adequate ventilation for the Kayak HD Frame. When

OFF

M/E 0

(PP)

M/E 1

M/E 2

M/E 3

Expansion

Slot

Controller

(and 0.5 M/E)

Fan Assembly Flash

Memory

Power Switch

Reset

Button

2 USB

(unused)

Air Filter

Power Supply Unit 1 Power Supply Unit 2 Power Supply Unit 3 (Optional)

RS-232 PS2

Keyboard

VGA

8448 11 r1

installing the frame in the rack, take care that no ventilation holes are blocked. This can prevent cooling air from reaching the frame and cause it to overheat.

There are air intake holes on the right side of the frame (as you face the frame front) and air exhaust holes on the left.

CAUTION A minimum vertical clearance of 7.62 mm (0.3-in.) above the Kayak HD 8-RU

frame door is required to remove the door. When installing the Kayak HD 8RU frame in the rack, take care to leave room for removal of the front door. The front door lifts off vertically and must have sufficient clearance room in order to remove it. If you have equipment mounted too close to the Kayak HD 8-RU Frame, you may not be able to remove the door.

8-RU Frame Connectors

Figure 42. Kayak HD 8RU Frame, Front View with Door Removed

Kayak HD 8-RU Video Processor Frame Installation

Kayenne XL Package — Installation and Service Manual 67

Page 68

Section 3 — Kayak HD Frames

Figure 43. Kayak HD 8RU Frame, Backplane View

Video In 1 M/E: 1-24 2 M/E: 1-48 3 M/E: 1-72 4 M/E: 1-96

Video Out 1 M/E: 1-12 2 M/E: 1-24 3 M/E: 1-36 4 M/E: 1-48

GPI In/Out 1-8

Tallly 1-24

SD Reference In

HD Reference In

Tri Level Sync

GPI In/Out 9-16

Tallly 25-48

(2 M/E only)

LAN

(Internal Switch

with 4 Ports)

RS422/485 Serial Ports

(8)

Grounding Lug

(Not used with Kayenne) 100-240V AC

Redundant AC

Power Supply 3

(option)

100-240V AC

Power Supply 2

Internal Redundant Power Supply Option

This option provides redundant power for the Kayak HD video processor. It slides into an extra power supply slot in the video processor chassis. On 8-RU systems two power supplies are required for the frame. One addi tional power supply can be used for redundancy.

Power Supply 1

GPI In/Out 17-24

Tallly 49-72

(3 M/E only)

GPI In/Out 25-32

Tallly 73-96

(4 M/E only)

8623266_35

68 Kayenne XL Package — Installation and Service Manual

Page 69

Kayak HD 4-RU Video Processor Frame Installation

4-RU Frame Dimensions

Figure 44. Kayak HD 4-RU Frame Dimensions

482 mm

19.0 in. 465 mm

18.31 in.

165 mm

6.5 in.

541 mm

21.29 in.

Figure 45. Kayak HD 4-RU Frame Dimensions

442 mm

17.4 in.

Cable Support Wires

177 mm

6.97 in.

8451_15.1_r1

Front view

523 mm

20.58 in.

7.5 mm

0.3 in.

37 mm

1.43 in.

Kayenne XL Package — Installation and Service Manual 69

Top view

8451_15.2_r1

Page 70

Section 3 — Kayak HD Frames

Air

Intake

Rear Rack

Support

Air

Exhaust

8451_05_r3

4-RU Frame Rack Mounting

Figure 46. Kayak HD 4-RU Frame Rack Installation and Cooling Airflowg

Mounting using only the front rack ears is sufficient for fixed installations. Additional support, like the rear rack support or slide rails, is required for mobile applications.

The Rear Rack support provides additional support and stability for the Kayak HD frame to ensure that it remains horizontal.

Make sure to provide adequate ventilation for the Kayak HD Frame. When installing the frame in the rack, take care that no ventilation holes are blocked. This can prevent cooling air from reaching the frame and cause it to overheat.

There are air intake holes on the right side of the frame (as you face the frame front) and air exhaust holes on the left.

CAUTION A minimum vertical clearance of 7.62 mm (0.3-in.) above the Kayak HD 4-RU

Compact frame door is required to remove the door. When installing the Kayak HD 4-RU Compact frame in the rack, take care to leave room for removal of the front door. The front door lifts off vertically and must have sufficient clearance room in order to remove it. If you have equipment mounted too close to the Kayak HD 4-RU Compact Frame, you may not be able to remove the door.

70 Kayenne XL Package — Installation and Service Manual

Page 71

4-RU Frame Connectors

OFF

Top M/E Slot

M/E 0 (PP)

Bottom M/E Slot

(M/E 1)

Controller

(and 0.5 M/E)

2 USB

(unused)

Air Filter

Fan Assembly

Flash

Memory

Power

Switch

Reset

Button

RS-232

Power Supply Unit 1 Redundant Power Supply Unit 2 (option)

8448_01_r1

PS2

Keyboard

VGA

OFF-10 AMBER-100 GREEN-1000

LINK/ACTIVITY

8623266_38

(Not used with Kayenne) 100-240V AC

Power Supply 1

Redundant AC

Power Supply 2

(option)

Grounding Lug

GPI In/Out 9-16

Tally 25-48

(2 M/E only)

GPI In/Out 1-8

Tally 1-24

HD Reference In

Tri Level Sync

Video Out 1 M/E: 1-12 2 M/E: 1-24

Video In 1 M/E: 1-24 2 M/E: 1-48

SD Reference In

LAN

(Internal Switch

with 4 Ports)

RS422/485

Serial Ports

(8)

Figure 47. Kayak HD 4RU Frame, Front View with Door Removed

Kayak HD 4-RU Video Processor Frame Installation

Internal Redundant Power Supply Option

Figure 48. Kayak HD 4RU Frame, Backplane View

This option provides redundant power for the Kayak HD video processor. It slides into an extra power supply slot in the video processor chassis. On 4-RU systems a single power supply is adequate for the frame. One addi

tional power supply provides redundancy.

Kayenne XL Package — Installation and Service Manual 71

Page 72

Section 3 — Kayak HD Frames

483 mm

19.0 in.

132.6 mm

5.22 in.

8623266_09

Panel Control Unit (PCU)

PCU Dimensions

Figure 49. Panel Control Unit, Front View Dimensions

72 Kayenne XL Package — Installation and Service Manual

Page 73

18.0 mm

0.71 in.

Panel Control Unit (PCU)

Figure 50. Panel Control Unit, Top View Dimensions

442.0 mm

17.4 in.

530.9 mm

20.90 in.

39.6 mm

1.56 in.

8623266_10

Kayenne XL Package — Installation and Service Manual 73

Page 74

Section 3 — Kayak HD Frames

Air

Intake

Rear Rack

Support

Air

Exhaust

8621266_37

PCU Frame Rack Mounting

Figure 51. Panel Control Unit Rack Installation and Cooling Airflow

74 Kayenne XL Package — Installation and Service Manual

Page 75

PCU Connectors

OFF

100-240V AC

Power Supply 1

Redundant AC

Power Supply 2 (option)

USB (2)

Chassis

Fan

Panel Processor Menu Processor

Second Menu

Processor (Option)

Keyboard

Compact

Flash

Panel Reset

Menu Reset

Status

Display &

Boot Switch

Serial Port

Com 1

VGA

Display

Power

Switch

Status

Display &

Boot Switch

Air

Filter

USB (2)

Keyboard

Serial Port

Com 1

VGA

Display

8362_01r0

RS 422/485

AC 1AC 2

PANELS

GPI

USB

2123456781

ETHERNET SWITCH

PANEL MAIN

PANEL

AUX

564

USB

(Panel Processor)

GPI

Grounding Lug

LAN

(Internal Switch

with 6 Ports)

Panel

Main LAN

Panel

Aux LAN

Panel 1

Panel Stripe

Connectors (8)

Panel 2

RS422/485

Serial Port

(Panel

Processor)

8362_02r0

100-240V

AC Power 1

Redundant

AC Power 2 (option)

Figure 52. Panel Control Unit, Front View

Panel Control Unit (PCU)

Figure 53. Panel Control Unit, Rear View

CAUTION Do not connect or disconnect the multi-pin cables linking a PCU to a Menu

The Kayenne XL Package uses a Panel Control Unit (PCU). This 3RU rack-

Panel or Control Panel Stripe while the PCU is powered up. Damage to the Kayenne XL equipment can result.

mount frame powers the Control Panel and Touch Screen Menu Panel(s), and houses the processors for these devices. The PCU has one processor for the Control Panel, and another processor for the standard Touch Screen Menu Panel. An additional Menu Panel processor is available as an option.

Kayenne XL Package — Installation and Service Manual 75

Page 76

Section 3 — Kayak HD Frames

The PCU has an internal Ethernet switch, used for Menu Panel processor communications. Six Ethernet ports are available on the back. Two ports used internally for the Menu Panels. An additional Ethernet port is used for Control Panel processor communications.

See Section 4-System Cabling for more information about Kayenne XL cable connections.

Internal Redundant Power Supply Option

This option provides redundant power for the Kayenne XL PCU chassis. It slides into an extra power supply slot in the video processor chassis. A single power supply is adequate for the PCU frame. One additional power supply provides redundancy.

76 Kayenne XL Package — Installation and Service Manual

Page 77

System Cabling

8623266_39_r1_ws

Technical Director’s Laptop

CD-ROM Drive

Disable Internet or Wireless Connections

Isolate Kayenne System from External Network

Ethernet Serial Control Custom Multi-Pin (Menu, 15m / 50ft max length) Custom Multi-Pin (Panel, 15m / 50ft max length) Maintenance Only (board front edge)

Internal Control

Kayak HD Video Processor Frame

Video Processor CPU

Compact

Flash

Image Store CPU

RAM Only

Ehternet Switch

Panel Main LAN

Panel Aux LAN

(not used)

Ehternet Switch

Kayenne XL PCU

Menu CPU

Hard

Disk

Menu CPU

(option)

Hard

Disk

Panel CPU

Compact

Flash

Menu Panel

Kayenne XL ContrPanel

Remote Aux Panel

Local Aux Stripe

ME Stripe ME Stripe ME Stripe

(Up to 8 Stripe Connections)

USB

RS-422/485

Facility LAN

Switch

Ethernet

Router

USB (2)* Keyboard, VGA* RS-232*

RS-422/485 (8) GPI In/Out Tally

Keyboard, VGA*

RS-232*

USB (2)*

USB (4)

RS-232*

USB (2)*

Keyboard, VGA*

Overview

The Kayenne XL system uses Ethernet, serial, and USB connections. Custom multi-pin cabling is also used to connect the Kayenne XL Panel Control Unit (PCU) to Kayenne XL control surface and Menu Panel compo nents. The Kayak HD Video Processor Frame and PCU each have built-in Ethernet switches. Tally outputs and GPI I/O (General Purpose Interface Input/Output) control is also available (

Figure 54. Kayenne XL System Communications Overview

Section 4

Figure 54).

CAUTION The facility network used for your Kayenne XL/Kayak HD system (and other

Kayenne XL Package — Installation and Service Manual 77

video production equipment) should be kept separate from any external network, to prevent network traffic from adversely affecting Kayenne XL system operation.

Page 78

Section 4 — System Cabling

8623266_40_r1_ws

Internal Control

Kayak HD Video Processor Frame

Video Processor CPU

Image Store CPU

Ehternet Switch

Panel Main LAN

Panel Aux LAN

(reserved)

Ehternet Switch

Kayenne XL PCU

Menu CPU

(option)

Panel CPU

Two Cable PCU Frame Connection

Kayenne XL system power is provided by power supplies built into the Kayak HD Video Processor Frame and Kayenne XL PCU. Power is routed to control surface components and Menu Panels from the PCU through the custom multi-pin cabling. Additional Frame and PCU power supplies are available for redundancy.

Serial digital video and key input and output signals are connected to the Kayak HD Video Processor Frame. Specified MatchDef Input pair and SetDef Output pair connectors on the Frame can be used for internal format conversion (an optional feature). Separate Video Reference inputs are avail able for HD and SD formats.

Network Cabling

Network connections are required between the Kayak HD Video Processor Frame and the PCU. The PCU routes network communications to and from the Control Panel Stripes and Menu Panels, using custom multi-pin cables.

The Ethernet switches built into the Kayak HD Frame and PCU auto-detect speed and polarity, and are 10/100/1000 Mbps capable. Either straightthrough or crossover Ethernet cabling can be used. Available Ethernet con nectors may be connected to the Facility LAN or other devices, as needed. However, should the Kayak HD Frame or PCU power down, the internal Ethernet switches will also power down, interrupting communication to devices connected to that Frame’s or PCU’s internal Ethernet switches. Only connect devices that are Kayenne XL/ Kayak HD system related.

The use of two Ethernet cables to connect the PCU to the Frame is recommended (Figure 55).

Figure 55. PCU to Frame Network Connection Methods

78 Kayenne XL Package — Installation and Service Manual

Page 79

Network Cabling

The PCU Ethernet switch to Frame Ethernet switch cable connection is used for Menu Panel communications. The second cable connects the Panel PCU directly to the Frame’s Ethernet switch. Using two cables provides additional Ethernet communications throughput (to support Image Store file operations) and also offers redundancy. Because the Menu Panel and the Control Panel have independent cable connections, failure of one of these cables will not completely disable the Kayenne system. Either the Menu Panel or the Control Panel will remain operational after a single network cable failure.

Kayenne XL Package — Installation and Service Manual 79

Page 80

Section 4 — System Cabling

8623266_41_r2_ws

Panel Main LAN

Ehternet Switch

Kayenne XL PCU

Menu CPU

Hard Disk

Menu CPU

(option)

Hard Disk

Panel CPU

Compact

Flash

Menu Panel

Kayenne XL ContrPanel

Local Aux Stripe

ME Stripe ME Stripe ME Stripe

Menu Panel

Kayenne XL ContrPanel

ME Stripe ME Stripe

Kayenne XL SatPanel

Satellite Stripe

Site Boundary Control Surface Boundary Ethernet Custom Multi-Pin (Menu, 15m / 50ft max length) Custom Multi-Pin (Panel, 15m / 50ft max length)

Kayenne XL Sat Panel

Satellite Stripe

Internal Control

Kayak HD Video Processor Frame

Video Processor CPU

Image Store CPU

Ehternet Switch

Option Slot

Kayenne XL Site 2

Control Surface A

Control Surface B

Kayenne XL Site 1

Control Surface A

Control Surface B

Kayak Control Panel

Site 3

(Up to 8 Stripe Connections)

Multiple Kayenne XL Workplaces

A Kayenne XL / Kayak HD system can be divided into two or more workplaces. The system resources (MEs, eDPMs, external devices, etc.) can be assigned to each workplace, creating two or more switchers with one Kayenne XL / Kayak HD system.

The Kayenne XL Control Panel system flexibility permits locating these control surfaces in physically separate locations.

Custom multi-pin cable runs are limited to 15 meters (50 ft.) If this length is sufficient, a single PCU can be used for an entire multi-suite Kayenne system (

Figure 56. Worplace Example

Figure 56).

80 Kayenne XL Package — Installation and Service Manual

Page 81

Network Cabling

Using a second PCU, Kayenne XL Panels can be located anywhere on the network, permitting system control from different rooms, floors, or even different buildings (

Figure 57. Two Suites Using Two PCUs

Figure 57).

Kayenne XL Site 1

Menu Panel

Kayenne XL ContrPanel

Local Aux Stripe

ME Stripe ME Stripe ME Stripe

Kayenne XL Site 2

Menu Panel

Kayenne XL ContrPanel

Local Aux Stripe

ME Stripe ME Stripe ME Stripe

8623266_42_r2_ws

Kayenne XL PCU 1

Menu CPU

(option)

Panel Main LAN

Panel CPU

Kayenne XL PCU 2

Menu CPU

(option)

Panel Main LAN

Panel CPU

Kayak HD Video Processor

Ehternet Switch

Ethernet (100m / 300ft max single hop length, unlimited distance using switches)

Frame

Ehternet Switch

Option Slot

Suite Boundary

Ethernet Custom Multi-Pin (Menu, 15m / 50ft max length) Custom Multi-Pin (Panel, 15m / 50ft max length)

Video Processor CPU

Internal Control

Image Store CPU

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Section 4 — System Cabling

Customer Supplied Ethernet Routers and Switches

Existing facility Ethernet switches can be used in conjunction with a Kayenne XL/Kayak HD system. If connecting to a network area outside that used by the Kayenne XL/Kayak HD system, use of an appropriately configured Ethernet Router is strongly advised. This reduces network traffic on the switcher network and keeps it isolated. Any Ethernet switches added specifically for use with the Kayenne XL/Kayak HD system should be 1000 Mbps capable for the most efficient operation (see

Table 10. Ethernet Specifications

10BaseT, 100BaseT, 1000BaseT compatible.

Typ e

Cables

Connectors

Length

Speed

Ports

Switch

Unmanaged

Managed

Category 5 cable, 8 conductor twisted pair. The system will work at lower ratings with reduced performance. 1000BaseT components are highly recommended.

RJ-45 male connector at each end of cable.

100BaseT, 1000BaseT: 328 ft. (100 m) maximum. 10BaseT: 984 ft. (300 m) maximum. Use additional switches to exceed maximum cable runs.

10/100/1000 Mbps

RJ-45 auto-negotiating 10/100/1000 Mbps; number of ports required is dependent upon system size. Frame and PCU ports are capable of 1000 Mbps. Using a 1000 Mbps Ethernet switch enhances Image Store transfer speeds.

Recommended. Configuration not required, but does not provide remote monitoring capability.

May be used. Requires configuration, but offers remote monitoring capability.

Tab le 10).

Factory Default Network Settings

Table 11. Kayenne XL/Kayak HD System Default IP Addresses

Device IP Address

Video Processor Frame CPU 192.168.0.170

Image Store CPU 192.168.0.171

Control Panel Surface 1A 192.168.0.173

Touch Screen Menu Panel 1 192.168.0.175

Touch Screen Menu Panel 2 192.168.0.176

All Subnet Masks) 255.255.255.0

All Gateways (except V1.6.5 software Remote Aux panel)

To integrate Kayenne XL/Kayak HD devices into an existing network, ask the local network administrator for that network’s subnet mask. Before changing IP addresses always set the subnet masks of the devices to the mask of the local network.

192.168.0.1

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Kayenne XL Cabling

Connectors on the outside bottom of the Control Panel tray connect to numbered ports on the PCU, using special multi-pin cables that carry both power and communications signals. Special cables are also used to connect the Menu Panels to the PCU.

CAUTION Do not connect or disconnect the multi-pin cables linking a Kayenne XL

ME and Local Aux Stripe Connections

It is recommended that the PCU numbered ports be connected to Control Panel Stripes in ascending ME order, followed by the Local Aux Stripe. PCU port connections can be re-mapped, but this order matches the default configuration. The table below shows the connections for various Kayenne Control Panel models used in one workplace.

Kayenne XL Cabling

Control Panel tray or Menu Panel to the PCU while the PCU is powered up. Damage to the Kayenne XL equipment can result.

Table 12. PCU Port to Control Panel Stripe Connections

Control Panel Model PCU Port Panel Stripe

1 ME 1 (top ME)

2 ME 2 (second ME)

4-ME with Local Aux

3-ME with Local Aux

2-ME with Local Aux

1-ME (no Local Aux)

3 ME 3 (third ME)

4 ME 4 (bottom ME)

5 Local Aux Stripe

1 ME 1 (top ME)

2 ME 2 (second ME)

3 ME 3 (bottom ME)

4 Local Aux Stripe

1 ME 1 (top ME)

2 ME 2 (bottom ME)

3 Local Aux Stripe

2 Master EMEM, MFM (top tray)

1 ME (bottom tray)

Touch Screen Menu Panels (Used with PCU)

Connect a single or primary Menu Panel to the PUC Menu 1 connector, using the supplied custom multi-pin cable. Connect an optional second Menu Panel to the Kayenne system configuration.

Menu 2 connector. Menu Panels are assigned to suites during

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Section 4 — System Cabling

RS 422/485

AC 1AC 2

PANELS

GPI

USB

21 2345678

ETHERNET SWITCH

PANEL

MAIN

PANEL

AUX

231

564

LAN Connection Mainframe - PCU

(max. 328 ft / 100 m)

Kayenne 8 RU Mainframe

Kayenne Panel Control Unit PCU

Display Panel

Satellite Panel

(Optional)

4-ME 35 Control Panel

Optional

Module

Optional

Module

Local AUX

ME3

ME2

ME1

Second

Display Panel

(Optional)

Proprietary Cables

Cable Set with 7.5 m or 15 m available

Please note the port assignment!

Port 1

Port 8 Port 7

Port 6 Port 5 Port 4 Port 3 Port 2

Port 1

Port 5

Port 4

Port 3

Port 2

LAN

Bridge

Figure 58. Example 4-ME Control Panel

84 Kayenne XL Package — Installation and Service Manual

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Figure 59. Assignment of the Panel Stripe Connectors

1-ME 15 Control Panel

PCU Port 2

PCU Port 1

2-ME 25 Control Panel

PCU Port 3

PCU Port 1

PCU Port 2

3-ME 35 Control Panel

PCU Port 4

PCU Port 1

PCU Port 2

Kayenne XL Cabling

Optional

Module

PCU Port 3

PCU Port 5

PCU Port 1

PCU Port 2

PCU Port 3

PCU Port 4

4-ME 35 Control Panel

Optional

Module

Optional

Module

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Section 4 — System Cabling

Satellite Panel Mapping

Rules

If you connect a Satellite Panel the right mapping to an existing M/M stripe has to be observed.

Please note the following simple rules.

• An M/E stripe is determined by the existence of a crossbar module  (Rool: No crossbar module, no M/E stripe).

• Local EMEM and Transi Modules are M/E stripe extension modules.

• One Local EMEM within an M/E stripe is necessary to be able to assign M/Es.

• A Local EMEM (or Transi) Module which is in a stripe without a crossbar module are mapped to an M/E stripe in the neighbourhood to supply 1M/E panel layout .

Connection Example

The right mapping will be made by connecting the Satellite Panel to the proper PCU Port. If a Satellite Panel should be assigned to a special M/E stripe, identify the port number of this M/E first and use the next higher port number to connect the Satellite Panel.

Table 13. PCU Port to Control Panel Stripe Connections - Without Satellite Panel

Control Panel Model PCU Port Panel Stripe

4-ME with Local Aux

Table 14. PCU Port to Control Panel Stripe Connections - With Satellite Panel Mapped to ME2

Control Panel Model PCU Port Panel Stripe

4-ME with Local Aux and Satellite Panel mapped to ME 2

1 ME 1 (top ME)

2 ME 2 (second ME)

3 ME 3 (third ME)

4 ME 4 (bottom ME)

5 Local Aux Stripe

1 ME 1 (top ME)

2 ME 2 (second ME)

3 Satellite Panel

4 ME 3 (third ME)

5 ME 4 (bottom ME)

6 Local Aux Stripe

Note Satellite Panels equipped with Aux, Master EMEM, Multi Function Control and

86 Kayenne XL Package — Installation and Service Manual

Machine Control Modules no special port mapping is neccessary!

Page 87

Video Cabling for all Kayenne XL Switchers

All Kayenne XL system video inputs and outputs are configurable. For cabling configuration flexibility, each external primary input can be mapped to any Kayenne XL panel source select button, as can each internal video system source. Any Kayenne XL system video signal, such as M/E program, preview, clean feed, or PGM/PST, can be mapped to any output bus to be accessed on a specific connector, or an output bus can act as an auxiliary bus.

Inputs

Non-looping video inputs on the back of the Video Processor frame are numbered 1 through 24 and 25 through 48 on the 4-RU frame. Each accepts a 270 MHz serial digital video signal, or 1.485 Gb. The number of inputs that are active depends on the number of full mix/effects or I/O Expansion modules that are installed in the chassis. There are 24 inputs active for every mix/effects module and expansion module installed.

Outputs

The outputs on the back of the Video Processor frame are numbered 1 through 12 and 13 through 24 on the 4RU frame. All of the outputs carry the same video format, as determined by standard selected and by the ref erence signals connected. The number of outputs that are active depends on the number of full mix/effects or I/O Expansion modules installed in the chassis. There are 12 outputs active for every mix/effects and expansion module installed.

Reference Input

There are two separate, looping reference input pairs. The upper pair accepts analog 525 or 625 composite video. Burst is not required, but typi cally facility reference color black is used. Kayenne XL can auto-sense whether the reference is 525 or 625 and can change the internal standard accordingly.

The lower looping reference input pair is for HD production and uses analog tri-level sync.

75-ohm termination of one of each of these looping inputs is required, either directly on the adjacent connector or at the end of a daisy chain looping to other equipment.

Any one of the SDI inputs can also be used as reference in the respective standard.

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Section 4 — System Cabling

Video Timing and Delay

The total delay of a video input to the switcher output can vary according to the relationship of the input to the switcher reference. The switcher will automatically autotime inputs that fall within an autotiming window. Inputs must be within this range to be properly timed at the output. The calculation of the actual video delay of a specific input is the Nominal Switcher Delay minus the input time location within the autotiming window (the time location value can be zero, positive, or negative). A timing diagram of the input autotiming window and various switcher delay values is provided in

Figure 60. Switcher Timing Diagram

Figure 60.

Serial Input

Autotiming

Window +/- B µs

Nominal Reference

Timing

Nominal Switcher Delay

A µs

- B µs + B µs0 µs

Minimum Switcher Delay

C µs

Maximum Switcher Delay

D µs

Nominal Output

Timing

8096_03_05_r1

• For inputs entering the switcher in zero time with the reference, the total delay through the switcher is the Nominal Switcher Delay (A μs).

• Inputs that reach the switcher at the latest point in the autotiming window (+B μs) will have a total delay that equals the time required for switcher processing. This value is the Minimum Switcher Delay (C μs).

• Inputs that reach the switcher at the earliest point in the autotiming window (-B μs) will have a total delay equal to the Nominal Switcher Delay (A μs) plus the autotiming window range. This value is the Maximum Switcher Delay value (D μs).

Note The maximum switcher delay is approximately one line of video.

On Kayak HD/Kayenne XL systems the autotiming window varies depending on the operating mode. The Timing Analyzer in the Video Set tings Menu displays this autotiming information (Figure 61 on page 90). Also see Tab le 15 on page 89 for more detailed information.

88 Kayenne XL Package — Installation and Service Manual

Page 89

System Timing

Nominal Switcher Delay

Serial Input Autotiming

Minimum Switcher Delay

~ Maximum Switcher Delay

Video Timing and Delay

Table 15. Kayak HD System Timing, 4.5 ME System

HD Mode SD Mode

720p/

21.96 µs 19.79 µs 26.46 µs 23.50 µs 27.20 µs 61.46 µs 61.68 µs

+/- 4.71 µs +/- 2.45 µs +/- 9.12 µs +/- 6.16 µs +/- 9.86 µs +/- 2.10 µs +/- 2.32 µs

17.34 µs 17.34 µs 17.34 µs 17.34 µs 17.34 µs 59.36 µs 59.36 µs

26.67 µs 22.24 µs 35.56 µs 29.66 µs 37.04 µs 63.56 µs 64.00 µs

720p/

59.94/60

1080i & sf/251080i & sf/

29.97/30

1080sf/

23.97/24

525i/

29.97

625i/

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Section 4 — System Cabling

Timing Analyzer

The Timing menu on switcher systems (accessed via Install – E-Box – Tining) has a Timing Analyzer pane, which can help when timing the system.

Figure 61. Install - E-Box - Timing Pane

This analyzer reports the timing position of a selected source relative to the Kayak HD internal sync generator. The source is selected with AUX Bus 1. The relative position of that source is reported in lines and μs. Positive values indicate the source is later in time than the internal sync generator, and negative values indicate the source is earlier.

Kayak HD/Kayenne XL systems have an autotiming window. Sources that fall within that window will be properly timed throughout the system, even if the signal is cascaded through multiple MEs.

The Genlock Phase soft knobs adjust the timing of the switcher system relative to the incoming reference.

90 Kayenne XL Package — Installation and Service Manual

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Time Zones and the Autotiming Window

Autotiming Range

M/E

Processing

Delay

Time Zone

Autotiming Range

M/E

Processing

Delay

Time Zone

Autotiming Range

M/E

Processing

Delay

Time Zone

Autotiming Range

M/E

Processing

Delay

Time Zone

Autotiming Range

M/E

Processing

Delay

Time Zone

Autotiming Range

Aux

Output

Delay

Time Zone

Autotiming

Window

Center of

Autotiming Window

Center of Time Zone 5

Autotiming Range

Too Late for Time Zone 1

Center of Time Zone 1

Autotiming Range

Too Early for Time Zones 5 and 6

8623266_75

Each ME has a fixed amount of delay from its input to output. To allow reentries to remain in time, ME timings are staggered such that the up stream ME outputs are in time (or earlier) than down stream ME inputs. A 4-1/2 ME production switcher has six time zones to accommodate reentry through all the MEs to any output ( into each other, the most up stream ME is in the earliest time zone. Aux buses and other outputs are always in the latest time zone. The overlapping range of all the autotimers is the published autotiming window for the switcher.

Figure 62. Production Switcher Time Zones

Video Timing and Delay

Figure 61). When all MEs are cascaded

Any source fed to the switcher must be within the autotiming range of all six time zones. If not, the source will be in time on some MEs but not on others. As illustrated in the figure, a source centered in one time zone’s autotiming range can be too early or late for other switcher time zones.

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Section 4 — System Cabling

Kayak HD/Kayenne XL Input Timing Range

Table 16.

Kayak HD input timing range guide values (Software Verstion V703 with AUX-Transition)

Video

Standard

625/50 864 616 536 448 368 360 200 112 112

525/60 858 690 530 442 362 354 194 106

720p50 1980 1692 1532 1324 1244 1116 956 748 668

720p59 1650 1362 1202 994 914 786 626 418 338

720p60 1650 1362 1202 994 914 786 626 418 338

1080i50 2640 2352 2192 1984 1904 1776 1616 1408 1328

1080i59 2200 1912 1752 1544 1464 1336 1176 968 888

1080i60 2200 1912 1752 1544 1464 1336 1176 968 888

1080 23sF 2750 2462 2302 2094 2014 1886 1726 1518 1438

1080 24sF 2750 2462 2302 2094 2014 1886 1726 1518 1438

1080 25sF 2640 2352 2192 1984 1904 1776 1616 1408 1328

1080 29sF 2200 1912 1752 1544 1464 1336 1176 968 888

1080 30sF 2200 1912 1752 1544 1464 1336 1176 968 888

Pixel/Line

1 M/E

input

timing

Range[Pix]

1.5 M/E input

timing

Range[Pix]

2 M/E

input

timing

Range[Pix]

2.5 M/E input

timing

Range[Pix]

3 M/E

input

timing

Range[Pix]

3.5 M/E input

timing

Range[Pix]

4 M/E

input

timing

Range[Pix]

Note Please note, that Aux Transition is not available in 4.5 M/E configuration with

SD video standards 625/50 and 525/60.

4.5 M/E input

timing

106

92 Kayenne XL Package — Installation and Service Manual

Page 93

Pin Assignments

Pin 1Pin 5

Pin 6Pin 9

D-9 Female

Pin 1Pin 5

Pin 6Pin 9

D-9 Female

RS 422/485 Port (Rear Panel)

Table 17.

The RS485 port that can be used for Machine Control of various devices, or for switcher control by an external controller.

Pin Assignments

Socket Pin Bus Controller Tributary

1 Chassis Ground Chassis Ground

2 RxA (-) TxA (-)

3 TxB (+) RxB (+)

4 Signal Ground Signal Ground

5 Not used Not used

6 Signal Ground Signal Ground

7 RxB (+) TxB (+)

8 TxA (-) RxA (-)

9 Chassis Ground Chassis Ground

RS 232 Port (Front Side PC Boards)

Table 18.

Socket Pin Signal

1 Chassis Ground

2 Transmit Data

3 Receive Data

4 Not used

5 Signal Ground

6 Not used

7 Clear to Send

8 Request to Send

9 Not used

There is an RS232 serial port, xxx located on front of the Controller Board. There are in each case one on the Menu Processor, on the Panel Processor and on the optional second Menu Processor. These ports are used for diag nostics. If you need to use these ports to diagnose problems with the Kayenne XL switcher, please contact your Grass Valley Customer Service Representative.

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Section 4 — System Cabling

Coaxial A1

Pin 1Pin 2

Coaxial A2

Pin 3

D-Sub Female

D-25 Female

Pin 1

Pin 13

Pin 25

Pin 14

Panel Stripe Connector (8x Rear Panel)

Table 19.

Socket Pin Signal

1 Ground 1

48V POS

3 Ground 1

48V POS

5 Ground 1

A1 Data OUT

A2 DATA IN

The panel Stripe Connector is used for connecting the Control Panel.

GPI Connector (Rear Panel)

Socket Pin Signal

1 GPI Out 1

2 GPI Out 2

3 GPI Out 3

4 GPI Out 4

5 GPI Out 5

6 GPI Out 6

7 GPI Out 7

8 GPI Out 8

9 GPI Out 9

10 GPI Out 10

11 ---

12 Ground

13 Ground

14 GPI In 1

15 GPI In 2

16 GPI In 3

17 GPI In 4

18 GPI In 5

19 GPI In 6

20 GPI In 7

21 GPI In 8

22 ---

23 ---

24 Ground

25 Ground

94 Kayenne XL Package — Installation and Service Manual

Page 95

11 15

VGA

Coaxial A1

Pin 1

Pin 7

Coaxial A2

Pin 8

Pin 15

D-Sub Female

Pin Assignments

VGA (Front Side PC Boards)

Socket Pin Signal

1 Red Video IN

2 Green Video IN

3 Blue Video IN

4 ---

5 Ground

6 Ground

7 Ground

8 Ground

9 ---

10 Ground

11 ---

12 ---

13 Horizontal Sync IN

14 Vertical Sync IN

15 ---

Menu Panel (2x Rear Panel)

Socket Pin Signal

1 Ground 1

2 Ground 1

3 Ground 1

4 Ground 1

5 Ground 1

6 Ground 1

7 Ground 1

8 Ground 1

9 DIFF OUT P

10 DIFF OUT N

11 48V POS

12 Ground 1

13 DIFF OUT P

14 DIFF OUT N

15 Ground 1

A1 DATA OUT

A2 DATA IN

This Connector is for connecting the Menu panel with the Display Panel. There is also a Connector for the additionaly Display Panel, a Secondary Menu processor is required.

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Section 4 — System Cabling

GPI / Tally Connections

Kayenne XL GPI and Tally Interface

The Kayenne XL GPI / Tally system has universal relays that interface source tally and GPI Output information to an external system through the Tally Port connectors. The channels can be assigned in the Setup menu.

Tallies are a source attribute and relays can be assigned to a source when source definitions are defined in the Setup menu during initial system con figuration. The nominal rating specification for each relay is 1A, 60 V.

The GPI (General Purpose Interface) and Tally Interface provides a means to transfer commands to and from the switcher to external customer pro vided equipment. A “one wire per function” parallel hardware connection is used.

Connectors and pins are provided to create a mating connector.

The Kayenne XL is highly modular and configurable. This document describes various possibilities for tally interconnections.

There are two 50 pin female subminiature 'D' connectors on the rear of the 4-RU Kayak HD frame and four connectors on the rear of the 8-RU KayalHD-XL frame. Each connector is activated by the presence of a Mix/ Effects module installed in the frame. A one M/E switcher (4-RU or 8-RU frame) activates only the first connector. Two M/Es activate two connec tors, and so forth, up to four connectors activated by a four M/E system.

GPI inputs and outputs are assigned as follows:

• GPI in 1 - 8 and GPI/Tally out 1 - 32 routed to the first connector.

• GPI in 9 - 16 and GPI/Tally out 33 - 64 routed to the second connector.

• GPI in 17 - 24 and GPI/Tally out 65 - 96 routed to the third connector (8-RU frame only).

• GPI in 25 - 32 and GPI/Tally out 97 - 128 routed to the fourth connector (8-RU frame only).

For pinouts of these connectors refer to the listings in:

• 4 RU and 8RU Frame Tally (GPI In 1-8, GPI Out 1-32) on page 102

• 4 RU and 8RU Frame Tally (GPI In 9-16, GPI Out 33-64) on page 103

• 8 RU Frame Tally (GPI In 17-24, GPI Out 65-96) on page 104

• 8 RU Frame Tally (GPI In 25-32, GPI Out 97-128) on page 105

These four connectors do not share any signals in common other than ground reference and chassis ground. Because of this, some GPI / Tally interconnects may require external common connections between connec tors, as explained below.

96 Kayenne XL Package — Installation and Service Manual

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GPI Inputs

Pin Assignments

The purpose of the GPI In pins is to provide a stimulus from the customer's equipment to the switcher.

A simple connection to the two connectors (or four in the case of the 8-RU frame) activates the corresponding input. This kind of control is suitable for a connection to a relay contact or to an open-collector output.

WARNING When connecting to an open-collector output, there is no ground potential

isolation between the Video Processor frame and controlling devices.

Since the circuit ground is led out of the device, the cabling has to be shielded for this kind of control. Non-shielded cables may cause EMC and/ or ESD problems.

To activate a GPI In you must provide switch closure between a particular GPI In pin and one of the two GPI In Com pins (Pins 1 and 34).

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Section 4 — System Cabling

GPI Input Structure

Figure 63. GPI Input Connections (Typical 2 of 8 connections)

+ 3.3 V

GPI 1

GPI 5

Open Collector

50-pin Connector

Pin Numbers

Opto Isolator

(1 of 8)

150 ohm

+ 3.3 V

Opto Isolator

(5 of 8)

150 ohm

Ground and

Kayak HD FrameUser Equipment

Chassis

Pins 1 and 34 of each of the two (four) connectors are connected to ground. For applications that span across more than one connector, only one ground (common) connection is required.

The function of each GPI input is user assignable. The activation of the function can be programmed to occur on the leading edge or the trailing edge of the closure, or both edges. The switch must be closed for at least one field.

98 Kayenne XL Package — Installation and Service Manual

8448_08r0

Page 99

Refer to the Install Menus section of the Kayenne XL User Manual for details on setting the input signal activating edge.

Refer to the Configuration Menu section of the Kayenne XL User Manual for details on setting the function of a GPI input.

GPI / Tally Outputs

There is a great deal of flexibility in the hardware and programmability of the GPI / Tally outputs.

Outputs are arranged in groups of four. Each group has its own common connection. These are labeled GPI_OUT_COM_A through GPI_OUT_COM_H for the first connector (corresponding to GPI /Tally OUTs 1 - 32). These commons can all be tied together, forming one common bus for all 32 outputs. Alternatively, multiple smaller commons can be con structed to interface with systems that need isolated common connections. This common or isolated bus scheme can extend across multiple connec tors. For example, a 4 M/E system could have all commons of all connectors tied together. All 128 relay closures will connect to one common bus. Another case may require two isolated common busses - half of the commons form the first common bus and the other half form the second common bus.

Pin Assignments

The example in Figure 64 on page 100 shows two common busses. The first four outputs (COMMON A) have the common bus tied to ground. This drives a logic system. The last outputs (COMMON G & COMMON H) have the common bus tied to +12 volts. This drives a tally lamp system.

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Section 4 — System Cabling

Figure 64. GPO Tally Connections

50-pin Connector

Pin Numbers

1A of 32

2A of 32

3A of 32

4A of 32

5B of 32

6B of 32

Common A

Common B

Logic

27G of 32

28G of 32

29H of 32

30H of 32

31H of 32

32H of 32

Common G

Common H

Kayak HD Frame User Equipment

12V Lamp

+ 12V DC

8448_09r0

100 Kayenne XL Package — Installation and Service Manual

GRASS VALLEY KAYENNE XL PACKAGE 7.0.3 - INSTALLATION AND SERVICE MANUAL REV 8-2010, Kayenne XL Package Installation And Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual