Grass Valley Kayenne XL Package Installation v.7.0.2

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Kayenne XL Package

KAYAK HD DIGITAL PRODUCTION SWITCHER

Installation and Service Manual

Software Version 7.0.2

071870002

NOVEMBER 2009

Affiliate with the N.V. KEMA in The Netherlands

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Kayenne XL Package

KAYAK HD DIGITAL PRODUCTION SWITCHER

Installation and Service Manual

Software Version 7.0.2

071870002

NOVEMBER 2009

Contacting Grass Valley

International

Support Centers

Local Support

Centers

(available

during normal

business hours)

France

24 x 7

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The www.grassvalley.com web site offers the following:

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found by searching our Frequently Asked Questions (FAQ) database.

Software Downloads — Download software updates, drivers, and patches.

4 Kayenne XL Package — Installation and Service Manual

Safety Summary

Section 1 — Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Safety Terms and Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Terms in This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Terms on the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Symbols on the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Using Open Software Sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Copyrights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Kayenne XL Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Kayak HD Video Processor Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Kayenne XL Control Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Flat or Curved Control Panel Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Control Panel Stripes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Control Panel Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Touch Screen Menu Panel and PC Menu Control . . . . . . . . . . . . . . . . . . . . . . 25

Panel Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Satellite Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Redundant Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Supported Control Protocols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Kayenne XL Package. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Section 2 — Kayak HD Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

General Rack Mounting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Weight Distribution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Cooling Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Kayak HD 8-RU Video Processor Frame Installation . . . . . . . . . . . . . . . . . . . . . . . 32

8-RU Frame Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

8-RU Frame Rack Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

8-RU Frame Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Internal Redundant Power Supply Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Kayak HD 4-RU Video Processor Frame Installation . . . . . . . . . . . . . . . . . . . . . . . 37

4-RU Frame Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

4-RU Frame Rack Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

4-RU Frame Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Internal Redundant Power Supply Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Panel Control Unit (PCU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

PCU Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

PCU Frame Rack Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

PCU Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Internal Redundant Power Supply Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Kayenne XL Package — Installation and Service Manual 5

— Contents

Section 3 — Control Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Control Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Control Panel Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

4-ME 35 Control Panel, Curved with Attached Aux. . . . . . . . . . . . . . . . . . . . . . 46

Control Panel Cut Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Control Panel Mounting Points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

4-ME 35 Control Panel, Flat with Attached Aux . . . . . . . . . . . . . . . . . . . . . . . . . 50

4-ME 25 Control Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

3-ME 35 Control Panel, Curved with Attached Aux. . . . . . . . . . . . . . . . . . . . . . 52

3-ME 25 Control Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

2-ME 35 Control Panel, Curved with Attached Aux. . . . . . . . . . . . . . . . . . . . . . 54

2-ME 25 Control Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

2-ME 35 Control Panel, Flat without Aux. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

1-ME 15 Control Panel without Local Aux . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Separately Mounted Local Aux Panel (35 & 25 Models). . . . . . . . . . . . . . . . . . . 58

Control Panel Module Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Tray Internal Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Module Insertion and Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Changing the Display-protecting glasses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Control Panel Tray-PCU Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Touch Screen Menu Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Menu Panel Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Menu Panel Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Additional Kayenne XL Menu Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Menu Panel Cooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Menu Panel Articulated Arm Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Section 4 — System Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Network Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Ethernet Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Factory Network Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Control Surface Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Assignment of Panel Stripe Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Video Cabling for all Kayenne XL Switchers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Reference Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

GPI / Tally Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Kayenne XL GPI and Tally Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

GPI Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

GPI Input Structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

GPI / Tally Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Section 5 — Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Servicing Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Setting Up IP Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Setting IP Address at Panel and Mainframe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Setting IP Address at Menu Panel PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

6 Kayenne XL Package — Installation and Service Manual

Software Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Installing the Sidepanel Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Installing Panel and Mainframe Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Install a KayenneXL Stand Alone GUI on a Notebook PC . . . . . . . . . . . . . . . . 106

Hardware Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Windows Drivers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Driver Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Install the Touch Screen Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Calibrate the Touch Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

Sidepanel Registry Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

Verify the Kayenne XL GUI Working Properly . . . . . . . . . . . . . . . . . . . . . . . 119

Main Panel Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

Joystick Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

Fader Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

Touchscreen Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

Control Panel Unit (PCU) Bios Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

Panel Processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

Menu Processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

Mainframe BIOS Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

Software Option License . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

Available Options and Configuration Licenses . . . . . . . . . . . . . . . . . . . . . . . . . 133

Installing Licenses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

Automatically Installation of Licenses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

Manually Installation of Licenses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

Assign Sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Reset Button Crossbar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

Rename Sources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

Save and Load Mainframe Installation Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Driver Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

Intel Chipset Graphics driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

Touchscreen Hampshire Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

PLX Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

USB Serial Driver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

Assignment of Panel Stripe Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

Kayenne XL Package — Installation and Service Manual 7

— Contents

8 Kayenne XL Package — Installation and Service Manual

Safety Summary

Read and follow the important safety information below, noting especially those instructions related to risk of fire, electric shock or injury to persons. Additional specific warnings not listed here may be found throughout the manual.

WARNING Any instructions in this manual that require opening the equipment cover

or enclosure are for use by qualified service personnel only. To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.

Safety Terms and Symbols

Terms in This Manual

Safety-related statements may appear in this manual in the following form:

WARNING Warning statements identify conditions or practices that may result in per-

sonal injury or loss of life.

CAUTION Caution statements identify conditions or practices that may result in damage

to equipment or other property, or which may cause equipment crucial to your business environment to become temporarily non-operational.

Terms on the Product

The following terms may appear on the product:

DANGER — A personal injury hazard is immediately accessible as you read

the marking.

WARNING — A personal injury hazard exists but is not immediately acces-

sible as you read the marking.

CAUTION — A hazard to property, product, and other equipment is present.

Kayenne XL Package — Installation and Service Manual 9

Safety Summary

Symbols on the Product

The following symbols may appear on the product:

Indicates that dangerous high voltage is present within the equipment enclosure that may be of sufficient magnitude to constitute a risk of electric shock.

Indicates that user, operator or service technician should refer to product manual(s) for important operating, maintenance, or service instructions.

This is a prompt to note fuse rating when replacing fuse(s). The fuse referenced in the text must be replaced with one having the ratings indicated.

Identifies a protective grounding terminal which must be connected to earth ground prior to making any connections.

other equipment

Warnings

Identifies an external protective grounding terminal which may be connected to earth ground as a supplement to an internal grounding terminal.

Indicates that static sensitive components are present which may be damaged by electrostatic discharge. Use anti-static procedures, equipment and surfaces during servicing.

The following warning statements identify conditions or practices that can result in personal injury or loss of life:

Dangerous voltage or current may be present — Disconnect power and remove

battery (if applicable) before removing protective panels, soldering, or replacing components.

Do not service alone — Do not internally service this product unless another

person capable of rendering first aid and resuscitation is present.

Remove jewelry — Prior to servicing, remove jewelry such as rings, watches,

and other metallic objects.

Avoid exposed circuitry — Do not touch exposed connections, components or

circuitry when power is present.

10 Kayenne XL Package — Installation and Service Manual

Safety Summary

Use proper power cord — Use only the power cord supplied or specified for

this product.

Ground product — Connect the grounding conductor of the power cord to

earth ground.

Operate only with covers and enclosure panels in place — Do not operate this

product when covers or enclosure panels are removed.

Use correct fuse — Use only the fuse type and rating specified for this

product.

Use only in dry environment — Do not operate in wet or damp conditions.

Use only in non-explosive environment — Do not operate this product in an

explosive atmosphere.

High leakage current may be present — Earth connection of product is essential

before connecting power.

Dual power supplies may be present — Be certain to plug each power supply

cord into a separate branch circuit employing a separate service ground. Disconnect both power supply cords prior to servicing.

Cautions

Double pole neutral fusing — Disconnect mains power prior to servicing.

Use proper lift points — Do not use door latches to lift or move equipment.

Avoid mechanical hazards — Allow all rotating devices to come to a stop before

servicing.

The following caution statements identify conditions or practices that can result in damage to equipment or other property:

Use correct power source — Do not operate this product from a power source

that applies more than the voltage specified for the product.

Use correct voltage setting — If this product lacks auto-ranging power sup-

plies, before applying power ensure that the each power supply is set to match the power source.

Provide proper ventilation — To prevent product overheating, provide equip-

ment ventilation in accordance with installation instructions.

Use anti-static procedures — Static sensitive components are present which

may be damaged by electrostatic discharge. Use anti-static procedures, equipment and surfaces during servicing.

Kayenne XL Package — Installation and Service Manual 11

Safety Summary

Do not operate with suspected equipment failure — If you suspect product damage

or equipment failure, have the equipment inspected by qualified service personnel.

Ensure mains disconnect — If mains switch is not provided, the power cord(s)

of this equipment provide the means of disconnection. The socket outlet must be installed near the equipment and must be easily accessible. Verify that all mains power is disconnected before installing or removing power supplies and/or options.

Route cable properly — Route power cords and other cables so that they ar not

likely to be damaged. Properly support heavy cable bundles to avoid con nector damage.

Use correct power supply cords — Power cords for this equipment, if provided,

meet all North American electrical codes. Operation of this equipment at voltages exceeding 130 VAC requires power supply cords which comply with NEMA configurations. International power cords, if provided, have the approval of the country of use.

Use correct replacement battery — This product may contain batteries. To

reduce the risk of explosion, check polarity and replace only with the same or equivalent type recommended by manufacturer. Dispose of used bat teries according to the manufacturer’s instructions.

Troubleshoot only to board level — Circuit boards in this product are densely

populated with surface mount technology (SMT) components and applica tion specific integrated circuits (ASICS). As a result, circuit board repair at the component level is very difficult in the field, if not impossible. For war ranty compliance, do not troubleshoot systems beyond the board level.

12 Kayenne XL Package — Installation and Service Manual

Sicherheit – Überblick

Lesen und befolgen Sie die wichtigen Sicherheitsinformationen dieses Abschnitts. Beachten Sie insbesondere die Anweisungen bezüglich Brand-, Stromschlag- und Verletzungsgefahren. Weitere spezifische, hier nicht aufgeführte Warnungen finden Sie im gesamten Handbuch.

WARNUNG Alle Anweisungen in diesem Handbuch, die das Abnehmen der

Geräteabdeckung oder des Gerätegehäuses erfordern, dürfen nur von qualifiziertem Servicepersonal ausgeführt werden. Um die Stromschlaggefahr zu verringern, führen Sie keine Wartungsarbeiten außer den in den Bedienungsanleitungen genannten Arbeiten aus, es sei denn, Sie besitzen die entsprechende Qualifikationen für diese Arbeiten.

Sicherheit – Begriffe und Symbole

Safety Summary

In diesem Handbuch verwendete Begriffe

Sicherheitsrelevante Hinweise können in diesem Handbuch in der folgenden Form auftauchen:

WARNUNG Warnungen weisen auf Situationen oder Vorgehensweisen hin, die

Verletzungs- oder Lebensgefahr bergen.

VORSICHT Vorsichtshinweise weisen auf Situationen oder Vorgehensweisen hin, die zu

Schäden an Ausrüstungskomponenten oder anderen Gegenständen oder zum zeitweisen Ausfall wichtiger Komponenten in der Arbeitsumgebung führen können.

Hinweise am Produkt

Die folgenden Hinweise können sich am Produkt befinden:

GEFAHR — Wenn Sie diesen Begriff lesen, besteht ein unmittelbares Verlet-

zungsrisiko.

WARNUNG — Wenn Sie diesen Begriff lesen, besteht ein mittelbares Verlet-

zungsrisiko.

VORSICHT — Es besteht ein Risiko für Objekte in der Umgebung, den Mixer

selbst oder andere Ausrüstungskomponenten.

Kayenne XL Package — Installation and Service Manual 13

Safety Summary

Symbole am Produkt

Die folgenden Symbole können sich am Produkt befinden:

Weist auf eine gefährliche Hochspannung im Gerätegehäuse hin, die stark genug sein kann, um eine Stromschlaggefahr darzustellen.

Weist darauf hin, dass der Benutzer, Bediener oder Servicetechniker wichtige Bedienungs-, W weisungen in den Produkthandbüchern lesen sollte.

Dies ist eine Aufforderung, beim Wechsel von Sicherungen auf deren Nennwert zu achten. Die im Text angegebene Sicherung muss durch eine Sicherung erse angegebenen Nennwerte besitzt.

Weist auf eine Schutzerdungsklemme hin, die mit dem Erdungskontakt verbunden werden muss, bevor weitere Ausrüstungskomponenten angeschlossen werden.

artungs- oder Servicean-

tzt werden, die die

Warnungen

Weist auf eine externe Schutzerdungsklemme hin, die als Ergänzung zu einem internen Erdungskontakt an die Erde angeschlossen werden kann.

Weist darauf hin, dass es statisch empfindliche Komponenten gibt, die durch eine elektrostatische Entladung beschädigt werden können. Verwenden Sie antistatische Prozeduren, Ausrüstung und Oberflächen während der Wartung.

Die folgenden Warnungen weisen auf Bedingungen oder Vorgehensweisen hin, die Verletzungs- oder Lebensgefahr bergen:

Gefährliche Spannungen oder Ströme — Schalten Sie den Strom ab, und ent-

fernen Sie ggf. die Batterie, bevor sie oder Komponenten austauschen.

Servicearbeiten nicht alleine ausführen — Führen Sie interne Servicearbeiten nur

aus, wenn eine weitere Person anwesend ist, die erste Hilfe leisten und Wiederbelebungsmaßnahmen einleiten kann.

Schutzabdeckungen abnehmen, löten

Schmuck abnehmen — Legen Sie vor Servicearbeiten Schmuck wie Ringe,

Uhren und andere metallische Objekte ab.

14 Kayenne XL Package — Installation and Service Manual

Safety Summary

Keine offen liegenden Leiter berühren — Berühren Sie bei eingeschalteter Strom-

zufuhr keine offen liegenden Leitungen, Komponenten oder Schaltungen.

Richtiges Netzkabel verwenden — Verwenden Sie nur das mitgelieferte Netzk-

abel oder ein Netzkabel, das den Spezifikationen für dieses Produkt entspricht.

Gerät erden — Schließen Sie den Erdleiter des Netzkabels an den Erdung-

skontakt an.

Gerät nur mit angebrachten Abdeckungen und Gehäuseseiten betreiben — Schalten Sie

dieses Gerät nicht ein, wenn die Abdeckungen oder Gehäuseseiten entfernt wurden.

Richtige Sicherung verwenden — Verwenden Sie nur Sicherungen, deren Typ

und Nennwert den Spezifikationen für dieses Produkt entsprechen.

Gerät nur in trockener Umgebung verwenden — Betreiben Sie das Gerät nicht in

nassen oder feuchten Umgebungen.

Gerät nur verwenden, wenn keine Explosionsgefahr besteht — Verwenden Sie dieses

Produkt nur in Umgebungen, in denen keinerlei Explosionsgefahr besteht.

Hohe Kriechströme — Das Gerät muss vor dem Einschalten unbedingt geerdet

werden.

Doppelte Spannungsversorgung kann vorhanden sein — Schließen Sie die beiden

Anschlußkabel an getrennte Stromkreise an. Vor Servicearbeiten sind beide Anschlußkabel vom Netz zu trennen.

Zweipolige, neutrale Sicherung — Schalten Sie den Netzstrom ab, bevor Sie mit

den Servicearbeiten beginnen.

Fassen Sie das Gerät beim Transport richtig an — Halten Sie das Gerät beim Trans-

port nicht an Türen oder anderen beweglichen Teilen fest.

Gefahr durch mechanische Teile — Warten Sie, bis der Lüfter vollständig zum

Halt gekommen ist, bevor Sie mit den Servicearbeiten beginnen.

Vorsicht

Die folgenden Vorsichtshinweise weisen auf Bedingungen oder Vorgehensweisen hin, die zu Schäden an Ausrüstungskomponenten oder anderen Gegenständen führen können:

Gerät nicht öffnen — Durch das unbefugte Öffnen wird die Garantie ungültig.

Richtige Spannungsquelle verwenden — Betreiben Sie das Gerät nicht an einer

Spannungsquelle, die eine höhere Spannung liefert als in den Spezifika tionen für dieses Produkt angegeben.

Kayenne XL Package — Installation and Service Manual 15

Safety Summary

Gerät ausreichend belüften — Um eine Überhitzung des Geräts zu vermeiden,

müssen die Ausrüstungskomponenten entsprechend den Installationsan weisungen belüftet werden. Legen Sie kein Papier unter das Gerät. Es könnte die Belüftung behindern. Platzieren Sie das Gerät auf einer ebenen Oberfläche.

Antistatische Vorkehrungen treffen — Es gibt statisch empfindliche Kompo-

nenten, die durch eine elektrostatische Entladung beschädigt werden können. Verwenden Sie antistatische Prozeduren, Ausrüstung und Oberflächen während der Wartung.

CF-Karte nicht mit einem PC verwenden — Die CF-Karte ist speziell formatiert.

Die auf der CF-Karte gespeicherte Software könnte gelöscht werden.

Gerät nicht bei eventuellem Ausrüstungsfehler betreiben — Wenn Sie einen Produk-

tschaden oder Ausrüstungsfehler vermuten, lassen Sie die Komponente von einem qualifizierten Servicetechniker untersuchen.

Kabel richtig verlegen — Verlegen Sie Netzkabel und andere Kabel so, dass Sie

nicht beschädigt werden. Stützen Sie schwere Kabelbündel ordnungs gemäß ab, damit die Anschlüsse nicht beschädigt werden.

Richtige Netzkabel verwenden — Wenn Netzkabel mitgeliefert wurden, erfüllen

diese alle nationalen elektrischen Normen. Der Betrieb dieses Geräts mit Spannungen über 130 V AC erfordert Netzkabel, die NEMA-Konfigura tionen entsprechen. Wenn internationale Netzkabel mitgeliefert wurden, sind diese für das Verwendungsland zugelassen.

Richtige Ersatzbatterie verwenden — Dieses Gerät enthält eine Batterie. Um die

Explosionsgefahr zu verringern, prüfen Sie die Polarität und tauschen die Batterie nur gegen eine Batterie desselben Typs oder eines gleichwertigen, vom Hersteller empfohlenen Typs aus. Entsorgen Sie gebrauchte Batterien entsprechend den Anweisungen des Batterieherstellers.

Das Gerät enthält keine Teile, die vom Benutzer gewartet werden können. Wenden Sie sich bei Problemen bitte an den nächsten Händler.

16 Kayenne XL Package — Installation and Service Manual

Consignes de sécurité

Il est recommandé de lire, de bien comprendre et surtout de respecter les informations relatives à la sécurité qui sont exposées ci-après, notamment les consignes destinées à prévenir les risques d’incendie, les décharges élec triques et les blessures aux personnes. Les avertissements complémentaires, qui ne sont pas nécessairement repris ci-dessous, mais présents dans toutes les sections du manuel, sont également à prendre en considération.

AVERTISSEMENT Toutes les instructions présentes dans ce manuel qui concernent

l’ouverture des capots ou des logements de cet équipement sont destinées exclusivement à des membres qualifiés du personnel de maintenance. Afin de diminuer les risques de décharges électriques, ne procédez à aucune intervention d’entretien autre que celles contenues dans le manuel de l’utilisateur, à moins que vous ne soyez habilité pour le faire.

Safety Summary

Consignes et symboles de sécurité

Termes utilisés dans ce manuel

Les consignes de sécurité présentées dans ce manuel peuvent apparaître sous les formes suivantes:

AVERTISSEMENT Les avertissements signalent des conditions ou des pratiques

susceptibles d’occasionner des blessures graves, voire même fatales.

ATTENTION Les mises en garde signalent des conditions ou des pratiques

susceptibles d’occasionner un endommagement à l’équipement ou aux installations, ou de rendre l’équipement temporairement non opérationnel, ce qui peut porter préjudice à vos activités.

Signalétique apposée sur le produit

La signalétique suivante peut être apposée sur le produit:

DANGER — risque de danger imminent pour l’utilisateur.

AVERTISSEMENT — Risque de danger non imminent pour l’utilisateur.

MISE EN GARDE — Risque d’endommagement du produit, des installations

ou des autres équipements.

Kayenne XL Package — Installation and Service Manual 17

Safety Summary

Symboles apposés sur le produit

Les symboles suivants peut être apposés sur le produit:

Signale la présence d’une tension élevée et dangereuse dans le boîtier de l’équipement ; cette tension peut être suffisante pour constituer un r

Signale que l’utilisateur, l’opérateur ou le technicien de maintenance doit faire référence au( naissance des instructions d’uti d’entretien.

Il s’agit d’une invite à prendre note du calibre du fusible lors du remplacement de ce dernier. Le fusible auquel il est fait référence dans le texte doit être remplacé par un fusible du même calibre.

Identifie une borne de protection de mise à la masse qui doit être raccordée correctement avant de procéder au raccordement des autres équipements.

isque de décharge électrique.

x) manuel(s) pour prendre con-

lisation, de maintenance ou

Avertissements

Identifie une borne de protection de mise à la masse qui peut être connectée en tant que borne de mise à la masse supplémentaire.

Signale la présence de composants sensibles à l’électricité statique et qui sont susceptibles d’ê décharge électrostatique. Utilisez des procédures, des équipements et des surfaces antistatique d’entretien.

Les avertissements suivants signalent des conditions ou des pratiques susceptibles d’occasionner des blessures graves, voire même fatales:

Présence possible de tensions ou de courants dangereux — Mettez hors tension,

débranchez et retirez la pile (le cas échéant) avant de déposer les couvercles de protection, de défaire une soudure ou de remplacer des composants.

Ne procédez pas seul à une intervention d’entretien — Ne réalisez pas une interven-

tion d’entretien interne sur ce produit pour fournir les premiers soins en cas d’accident.

si une personne n’est pas présente

tre endommagés par une

s durant les interventions

Retirez tous vos bijoux — Avant de procéder à une intervention d’entretien,

retirez tous vos bijoux, notamment les bagues, la montre ou tout autre objet métallique.

18 Kayenne XL Package — Installation and Service Manual

Safety Summary

Évitez tout contact avec les circuits exposés — Évitez tout contact avec les connex-

ions, les composants ou les circuits exposés s’ils sont sous tension.

Utilisez le cordon d’alimentation approprié — Utilisez exclusivement le cordon

d’alimentation fourni avec ce produit ou spécifié pour ce produit.

Raccordez le produit à la masse — Raccordez le conducteur de masse du cordon

d’alimentation à la borne de masse de la prise secteur.

Utilisez le produit lorsque les couvercles et les capots sont en place — N’utilisez pas

ce produit si les couvercles et les capots sont déposés.

Utilisez le bon fusible — Utilisez exclusivement un fusible du type et du

calibre spécifiés pour ce produit.

Utilisez ce produit exclusivement dans un environnement sec — N’utilisez pas ce

produit dans un environnement humide.

Utilisez ce produit exclusivement dans un environnement non explosible — N’utilisez

pas ce produit dans un environnement dont l’atmosphère est explosible.

Présence possible de courants de fuite — Un raccordement à la masse est indis-

pensable avant la mise sous tension.

Mises en garde

Deux alimentations peuvent être présentes dans l’équipement — Assurez vous que

chaque cordon d’alimentation est raccordé à des circuits de terre séparés. Débranchez les deux cordons d’alimentation avant toute intervention.

Fusion neutre bipolaire — Débranchez l’alimentation principale avant de pro-

céder à une intervention d’entretien.

Utilisez les points de levage appropriés — Ne pas utiliser les verrous de la porte

pour lever ou déplacer l’équipement.

Évitez les dangers mécaniques — Laissez le ventilateur s’arrêter avant de pro-

céder à une intervention d’entretien.

Les mises en garde suivantes signalent les conditions et les pratiques susceptibles d’occasionner des endommagements à l’équipement et aux installations:

N’ouvrez pas l’appareil — Toute ouverture prohibée de l’appareil aura pour

effet d’annuler la garantie.

Utilisez la source d’alimentation adéquate — Ne branchez pas ce produit à une

source d’alimentation qui utilise une tension supérieure à la tension nomi nale spécifiée pour ce produit.

Kayenne XL Package — Installation and Service Manual 19

Safety Summary

Assurez une ventilation adéquate — Pour éviter toute surchauffe du produit,

assurez une ventilation de l’équipement conformément aux instructions d’installation. Ne déposez aucun document sous l’appareil — ils peuvent gêner la ventilation. Placez l’appareil sur une surface plane.

Utilisez des procédures antistatiques - Les composants sensibles à l’électricité

statique présents dans l’équipement sont susceptibles d’être endommagés par une décharge électrostatique. Utilisez des procédures, des équipements et des surfaces antistatiques durant les interventions d’entretien.

N’utilisez pas la carte CF avec un PC — La carte CF a été spécialement formatée.

Le logiciel enregistré sur la carte CF risque d’être effacé.

N’utilisez pas l’équipement si un dysfonctionnement est suspecté — Si vous sus-

pectez un dysfonctionnement du produit, faites inspecter celui-ci par un membre qualifié du personnel d’entretien.

Acheminez les câbles correctement — Acheminez les câbles d’alimentation et les

autres câbles de manière à ce qu’ils ne risquent pas d’être endommagés. Supportez correctement les enroulements de câbles afin de ne pas endom mager les connecteurs.

Utilisez les cordons d’alimentation adéquats — Les cordons d’alimentation de cet

équipement, s’ils sont fournis, satisfont aux exigences de toutes les régle mentations régionales. L’utilisation de cet équipement à des tensions dépassant les 130 aux exigences des configurations NEMA. Les cordons internationaux, s’ils sont fournis, ont reçu l’approbation du pays dans lequel l’équipement est utilisé.

Utilisez une pile de remplacement adéquate — Ce produit renferme une pile. Pour

réduire le risque d’explosion, vérifiez la polarité et ne remplacez la pile que par une pile du même type, recommandée par le fabricant. Mettez les piles usagées au rebut conformément aux instructions du fabricant des piles.

Cette unité ne contient aucune partie qui peut faire l’objet d’un entretien par l’utilisateur. Si un problème survient, veuillez contacter votre distribu teur local.

V en c.a. requiert des cordons d’alimentation qui satisfont

20 Kayenne XL Package — Installation and Service Manual

Introduction

General

Using Open Software Sources

This product contains free software code released under the GNU General Public License (GPL) Version 2 (available at http://www.gnu.org/licenses/gpl.txt) and free software released under the GNU Lesser General Public License (LGPL) Version 2.1 (available at http://www.gnu.org/licenses/lgpl.txt) and free software released under the GNU Lesser General Public License (LGPL) Version 3 (available at http://www.gnu.org/licenses/lgpl.txt). Anyone may obtain from us a copy of the source code for those free software packages. The full texts of the GPLv2, LGPLv2.1, LGPLv3 and GPLv3 are included on this documen tation/CD-ROM. The source packages for these programs are available for download at http://www.thomson.net/open-software. Those individuals without Internet access may request that a CD-ROM or DVD containing the source code be sent to them by mail. To reimburse the expenses incurred by creation, handling and postage, we will charge a €12 fee. To request a CD ROM or DVD of the source code, send an e-mail to our Open Software Rep resentative jean-pierre.fourche@thomson.net or mail the request, with payment, to Jean-Pierre Fourche, Open Software Representative, Thomson, 46 Quai Alphonse Le Gallo 92100 Boulogne-Billancourt, France.”

Section 1

Copyrights

BusyBox is licensed under the GNU General Public License, version 2

GNU LESSER GENERAL PUBLIC LICENSE Version 2.1, February 1999 Copyright

Kayenne XL Package — Installation and Service Manual 21

Section 1 — Introduction

Overview

The Grass Valley Kayak HD family of multi-format digital production switchers provides powerful, ground-breaking features designed to meet the widest range of requirements for live studio, mobile, and post-produc tion applications. Available in configurations ranging from 1-ME to

4.5-MEs, Kayenne XL Packages combine features available in the Grass Valley XtenDD, Kalypso and Kayak HD switchers along with additional capabilities previously unavailable in any video production switcher by any manufacturer.

Kayenne XL Package

A wide variety of possible system configurations exist to meet different customer requirements.

The package contains:

• Kayenne XL Control Panel

• Kayak HD Mainframe

• Software Licenses

Kayak HD Video Processor Frames

The Kayak HD Video Processor Frame comes in two sizes. The 8-RU full size frame supports up to 4.5 ME systems. The 4-RU compact frame sup ports 1-ME through 2.5-ME Kayak HD systems (Figure 1). The number of boards present in the Kayak HD frame determines the number of MEs available, as well as the number of video inputs, outputs, GPIs and Tally.

Figure 1. Kayak HD Video Processor Frames

KayakHD-XL 8-RU Video Processing Frame

KayakHD-XL 4-RU Video Processing Frame

8623266_06

Kayenne XL Control Surfaces

A Kayenne XL control surface consists of a Control Panel, a Menu Panel with an included articulated support arm, a Panel Control Unit frame, and optional Satellite panels. This control surface has an innovative modular

22 Kayenne XL Package — Installation and Service Manual

Kayenne XL Package

design, permitting customized operator control layouts. Representative Kayenne XL control surfaces are shown in the following illustrations.

Control panel options are available that do not include the menu panel or the PCU for adding a panel using one PCU. Up to 8 stripes are supported on one PCU.

Figure 2. Kayenne XL 4-ME 35 Control Surface

4-ME 35 Control Panel Menu Panel

Optional

Module

Optional

Module

Panel Control Unit (PCU)

Figure 3. Kayenne XL 3-ME 35 Control Surface

3-ME 35 Control Panel

Optional

Module

Menu Panel

Panel Control Unit (PCU)

Menu Panel Articulated Arm

8623266_01

Menu Panel Articulated Arm

Figure 4. Kayenne XL 2-ME 25 Control Surface

2-ME 25 Control Panel

Figure 5. Kayenne XL 1-ME 15 Control Surface

1-ME 15 Control Panel

Menu Panel

Panel Control Unit (PCU)

Menu Panel Articulated Arm

Panel Control Unit (PCU)

8623266_02

Menu Panel Articulated Arm

8623266_03

8623266_04

Kayenne XL Package — Installation and Service Manual 23

Section 1 — Introduction

Flat or Curved Control Panel Orientation

Curved Control Panel Assembly

The main Kayenne XL Control Panel supports different physical orientations. Besides a conventional flat surface, a special support design permits a curved working surface, where the MEs progressively tilt for improved ergonomics (

Figure 6. Flat and Curved Control Surface Installations

Figure 6).

Straight Control Panel Assembly

Control Panel Stripes

The main Kayenne XL Control Panel is organized into from two to five stripes. Each stripe consists of a tray that accepts drop-in modules. An ME stripe has a module for Source Selection, Transition, and individual EMEM control. Additional Master EMEM, Machine Control, Multi-Function, and Local Aux modules are dropped in to complete the control surface func tionality.

Control Panel Modules

The following Kayenne XL Control Panel and Satellite modules are available:

• KAYN-PNL-TRM - Transition Module, used to control ME transitions and keying.

• KAYN-PNL-LEM - Local EMEM Module, used to control EMEM effects on that ME stripe.

• KAYN-PNL-MEM - Master EMEM Module, used for delegated EMEM control of any or all system MEs.

8623266_36

• KAYN-PNL-MFM - Multi-Function Module, used for delegated control of various functions

• KAYN-PNL-DCM - Device Control Module, used for internal and external device control.

24 Kayenne XL Package — Installation and Service Manual

• KAYN-PNL-SRC-35, 25, 15 - Source Module, available in 35, 25, and 15

button widths, used for ME source selection.

• KAYN-PNL-BAR-35, 25, 15 - Panel Bar, available in three sizes to match

various control panel widths, used for device control and macros.

• KAYN-PNL-AUX-35, 25, 15 - Local Aux Module, available in 35, 25, and

15 button widths, used for Aux Bus control.

Touch Screen Menu Panel and PC Menu Control

Each Kayenne XL control surface includes a Menu Panel that features a wide format touch screen display. An articulated arm is also included, offering a wide variety of installation options ( equipped with standard VESA-75 threads, compatible with this and many other mounting devices.

Figure 7. Menu Panel with Articulated Arm

Kayenne XL Package

Figure 7). The Menu panel is

An additional touch screen Kayenne XL Menu Panel is available as an option. It is also possible to run the Kayenne XL menu application on a standard PC, permitting mouse and keyboard control from a laptop, or remote control from any location on the network.

Panel Control Unit

The Kayenne XL Control Panel and Touch Screen Menu panel(s) are powered with a separate rack mount Panel Control Unit (PCU). Control surface processing and communications are handled by this unit, which permits the hot-swapping of individual control surface components, if nec essary, while the rest of the system remains operational. This also allows for the elimination of cooling fans in the Control Panel and Touch Screen Menu Panel, making for quiet system operation.

8623266_05

Kayenne XL Package — Installation and Service Manual 25

Section 1 — Introduction

Satellite Panels

Two satellite panel options are available for mounting control panel modules outside of the main control panel. One option supports one module and another options supports two modules. Each consumes one PCU port.

Redundant Power Supplies

Optional built-in redundant power supplies are available for the Kayak HD Frame 4-RU and 8-RU Frames. A second power supply is included, stan dard, in the Kayenne XL Panel Control Unit.

Supported Control Protocols

• VTRs (BVW-75)

• AMP (Advanced Media Protocol). For Profile PVS, XP, K2, M Series, and Turbo DDRs. Available for RS422 Serial or Ethernet.

• Servers (Louth VDCP, Odetics)

• Routers/Routing Control Systems (Trinix™, Venus™, Triton™, and third party routers; Jupiter™ and Encore™ router control systems)

• Control Systems (Grass Valley Andromeda™ and third-party systems)

• Grass Valley Under Monitor Displays (Serial tally for UMD. Requires Grass Valley Andromeda™ system or third-part tally box such as Tally Display Corp. or Image Video.)

• Grass Valley external Remote AUX Panels (CP-300 Series)

• ESAM II for audio-follow-video applications

• Edit controllers (native and Grass Valley Model 100 and 200)

26 Kayenne XL Package — Installation and Service Manual

Specifications

Kayenne XL Package

Table 1. Kayenne XL Mechanical Specific ations

Component Depth (Flat) Width Height (Flat) Weight Control Panels

4.5ME-35, w/o Aux Panel

3.5ME-35, w/o Aux Panel

2.5ME-25, w/o Aux Panel

1.5ME-15, w/o Aux Panel

Local Aux Panel-35

Local Aux Panel-25

Menu Panel

Panel Control Unit (PCU)

Kayak HD 4-RU Frame

Kayak HD 8-RU Frame

All weights approximate.

84.3 mm (3.32 in.)

91.7 mm (3.612 in.)

588.52 mm (23.17 in.)

546.10 mm (21.5 in.)

522.73 mm (20.58 in.)

1533.7 mm (60.38 in.)

1341.7 mm (52.82 in.)

813.7 mm

621.7 mm

417.85 mm (16.45 in.)

482.60 mm (19 in.)

651.3 mm (25.6 in.)

270.10 mm (10.63 in.)

132.59 mm (5.22 in.)

177.80 mm (7 in.)

441.96 mm (17.4 in.)

17.69 kg (39 lbs)

30.39 kg (67 lbs)

Specifications

Rack Units

n/a

Table 2. Environmental

Storage temperature -20 to 70 deg C (-4 to 158 deg F)

Operating temperature 0 to 40 deg C (68 to 104 deg F)

Relative humidity 0-95% (non-condensing)

Electromagnetic environment E2 (according to EN55103-1, -2)

Table 3. Network Connections

Type of connection 10/1000 Base T

Protocol TCP(UDP)/IP, Auto speed detection. Auto crossover cable configuration.

Cable and connectors CAT5 UTP, RJ45 connectors;

Max. Cable Length 100m / 300ft

1 Frame and up to 4 PCUs connect without of external hub/switch. Each Frame and PCU has internal Ethernet switch.

Kayenne XL Package — Installation and Service Manual 27

Section 1 — Introduction

Table 4. PCU Interconnects

Control Panel - PCU Connections

Cable and connectors Custom 7 Pin D style

Number of connections 1 for each Control Panel Stripe, Local Aux Panel, and Satellite Panel

Max. Interconnect Cable Length 15m / 50ft (7.5m / 25ft cable length also available)

Touch Screen Menu Panel - PCU Connection

Cable and connectors Custom 17 Pin D style

Number of connections 1 for each Touch Screen Menu Panel (2 maximum)

Max. Interconnect Cable Length 15m / 50ft (7.5m / 25ft cable length also available)

Table 5. Power

4-RU Frame

Line voltage

Line frequency 50/60Hz +/- 5%

Power consumption max. 400W

Leakage current < 2.5 mA

8-RU Frame

Line voltage

Line frequency 50/60Hz +/- 5%

Power consumption max. 800W

Leakage current < 2.5 mA

Panel Control Unit (required for Control Panel and Touch Screen Menu Panel Operation)

Line voltage

Line frequency 50/60Hz +/- 5%

Power consumption max. 400W

Leakage current < 2.5 mA

100V-240V AC +/-10% autorange, power factor corrected. Automatic linevoltage sensing for 120V and 240V sources.

Table 6. Serial Digital Video Inputs

Format

Number of Inputs

Return loss > 15 db, 5 MHz to 1.5 GHz

Type of Connector 75 ohm BNC (SMPTE 259M)

ITU-R656, SMPTE 259M, 270Mbit/s. SMPTE 292M, 1.5Gbit/s

Frame w/ 1 ME Board: 24

Frame w/ 2 ME Boards: 48

Frame w/ 3 ME Boards: 72

Frame w/ 4 ME Boards: 96

28 Kayenne XL Package — Installation and Service Manual

Table 6. Serial Digital Video Inputs

Interface

Nominal Amplitude 800mV peak-to-peak terminated

Autophasing range TBD

Channel Coding conforms to SMPTE 259M, SMPTE 292M

Ancillary Data Blanked or passed (user selectable)

Embedded audio Blanked or passed (user selectable)

EDH Blanked

Input Impedance 75 ohm

Max cable length

Table 7. Serial Digital Video Outputs

Format

Number of Outputs

Return loss > 15 db, 5 MHz to 1.5 GHz

Type of Connector 75 ohm BNC (SMPTE 259M)

Interface

Nominal Amplitude 800 mv peak-to-peak across 75 ohm

Rise & Fall Times

Jitter ITU R 601/656

Output Impedance 75 ohm

DC Offset < 50mV with 75 ohm termination

HD Video Formats SMPTE 292M-1998

SD Video Formats SMPTE 259M-1997

HD Video 100 meters using Belden 1694A type cable

SD Video 300 meters using Belden 1694A type cable

ITU-R656, SMPTE 259M, 270Mbit/s. SMPTE 292M, 1.5Gbit/s

Frame w/ 1 ME Board: 12

Frame w/ 2 ME Boards: 24

Frame w/ 3 ME Boards: 36

Frame w/ 4 ME Boards: 48

HD Video Formats SMPTE 292M-1998

SD Video Formats SMPTE 259M-1997

400 to 1400picoseconds 75 ohm termination between 20% and 80% amplitude

Specifications

Table 8. Analog Reference Input

Video Standard

Return loss > 40dB, up to 5 MHz

Connectors 2 each BNC loop through for both HD and SD inputs

Impedance 75 ohm external

For HD Video: Tri-level Sync, Analog equivalent to the standard being used

For SD Video: Color Black, Analog equivalent to the standard being used

Kayenne XL Package — Installation and Service Manual 29

Section 1 — Introduction

Table 9. Kayenne XL Video Standards

HD Mode SD Mode

1080i 29.97/30 SMPTE 274M Table 1-4, 5 525i 59.94 SMPTE 259M

1080i 25 SMPTE 274M Table 1-6 625i 50 SMPTE 259M

1080p 24/23.976 SMPTE 274M Table 1-10, 11

1080sF 24/23.976 SMPTE 211 Table 1-15, 16

30 Kayenne XL Package — Installation and Service Manual

Kayak HD Frames

General Rack Mounting Instructions

Weight Distribution

Make sure that you mount the unit in the rack so that it is evenly balanced to prevent damage to the frame and to avoid creating a hazardous condi tion.

Section 2

Cooling Requirements

The maximum ambient temperature for this unit is 40-degrees C (104degrees F). Installing the frame in a closed or multi-unit rack assembly together with other units could increase the maximum ambient tempera ture for this unit. If the unit is installed in a rack, no ventilation openings should be blocked or otherwise covered. Make sure you install the frame so that you allow for cooling airflow.

Power Connections

When connecting the unit to the supply circuit be sure that the supply circuit of the rack is not overloaded. The unit must be well-grounded using the ground connector on the rear. When connecting the unit in a closed or multi-unit rack assembly together with other units be sure that the sum of the touch (leakage) currents for all power supplies does not exceed 3.5 mA.

Kayenne XL Package — Installation and Service Manual 31

Section 2 — Kayak HD Frames

Kayak HD 8-RU Video Processor Frame Installation

8-RU Frame Dimensions

Figure 8. Kayak HD 8-RU Frame Dimensions 1 of 2

483 mm

465 mm

18.31 in.

166 mm

6.5 in.

19.0 in.

178 mm

7.0 in.

355 mm

13.97 in.

8451_16_r0

Front view

32 Kayenne XL Package — Installation and Service Manual

541 mm

21.29 in.

Kayak HD 8-RU Video Processor Frame Installation

Figure 9. Kayak HD 8-RU Frame Dimensions 2 of 2

Cable Support Wires

Top vie

523 mm

20.58 in.

37 mm

1.43 in.

442 mm

17.4 in.

8451_13_r1

Kayenne XL Package — Installation and Service Manual 33

Section 2 — Kayak HD Frames

8-RU Frame Rack Mounting

Figure 10. Kayak HD 8-RU Frame Dimensions

Exhaust

Air

Intake

Rear Rack

Support

8451_14_r1

CAUTION Mounting using only the front rack ears is sufficient for fixed installations.

Additional support, like the rear rack support or slide rails, is required for mobile applications.

The Rear Rack support provides additional support and stability for the Kayak HD frame to ensure that it remains horizontal.

34 Kayenne XL Package — Installation and Service Manual

Make sure to provide adequate ventilation for the Kayak HD Frame. When

8448 11 r1

installing the frame in the rack, take care that no ventilation holes are blocked. This can prevent cooling air from reaching the frame and cause it to overheat.

There are air intake holes on the right side of the frame (as you face the frame front) and air exhaust holes on the left.

CAUTION A minimum vertical clearance of 7.62 mm (0.3-in.) above the Kayak HD 8-RU

frame door is required to remove the door. When installing the Kayak HD 8RU frame in the rack, take care to leave room for removal of the front door. The front door lifts off vertically and must have sufficient clearance room in order to remove it. If you have equipment mounted too close to the Kayak HD 8-RU Frame, you may not be able to remove the door.

8-RU Frame Connectors

Figure 11. Kayak HD 8RU Frame, Front View with Door Removed

Fan Assembly Flash

Memory

Kayak HD 8-RU Video Processor Frame Installation

Power

Switch

RS-232 PS2

Reset

Button

VGA

Keyboard

2 USB

(unused)

Air Filter

M/E 0

(PP)

M/E 1

Controller

(and 0.5 M/E)

M/E 2

M/E 3

Expansion

Slot

OFF

Power Supply Unit 1 Power Supply Unit 2 Power Supply Unit 3 (Optional)

Kayenne XL Package — Installation and Service Manual 35

Section 2 — Kayak HD Frames

Figure 12. Kayak HD 8RU Frame, Backplane View

Video In 1 M/E: 1-24 2 M/E: 1-48 3 M/E: 1-72 4 M/E: 1-96

Video Out 1 M/E: 1-12 2 M/E: 1-24 3 M/E: 1-36 4 M/E: 1-48

GPI In/Out 1-8

Tallly 1-24

SD Reference In

HD Reference In

Tri Level Sync

GPI In/Out 9-16

Tallly 25-48

(2 M/E only)

LAN

(Internal Switch

with 4 Ports)

RS422/485 Serial Ports

(8)

Grounding Lug

(Not used with Kayenne) 100-240V AC

Redundant AC

Power Supply 3

(option)

100-240V AC

Power Supply 2

Internal Redundant Power Supply Option

This option provides redundant power for the Kayak HD video processor. It slides into an extra power supply slot in the video processor chassis. On 8-RU systems two power supplies are required for the frame. One addi tional power supply can be used for redundancy.

Power Supply 1

GPI In/Out 17-24

Tallly 49-72

(3 M/E only)

GPI In/Out 25-32

Tallly 73-96

(4 M/E only)

8623266_35

36 Kayenne XL Package — Installation and Service Manual

Kayak HD 4-RU Video Processor Frame Installation

4-RU Frame Dimensions

Figure 13. Kayak HD 4-RU Frame Dimensions

482 mm

19.0 in. 465 mm

18.31 in.

165 mm

6.5 in.

541 mm

21.29 in.

Figure 14. Kayak HD 4-RU Frame Dimensions

442 mm

17.4 in.

Cable Support Wires

177 mm

6.97 in.

8451_15.1_r1

Front view

523 mm

20.58 in.

7.5 mm

0.3 in.

37 mm

1.43 in.

Top view

8451_15.2_r1

Kayenne XL Package — Installation and Service Manual 37

Section 2 — Kayak HD Frames

4-RU Frame Rack Mounting

Figure 15. Kayak HD 4-RU Frame Rack Installation and Cooling Airflowg

Air

Exhaust

Rear Rack

Support

Air

Intake

8451_05_r3

Mounting using only the front rack ears is sufficient for fixed installations. Additional support, like the rear rack support or slide rails, is required for mobile applications.

The Rear Rack support provides additional support and stability for the Kayak HD frame to ensure that it remains horizontal.

Make sure to provide adequate ventilation for the Kayak HD Frame. When installing the frame in the rack, take care that no ventilation holes are blocked. This can prevent cooling air from reaching the frame and cause it to overheat.

There are air intake holes on the right side of the frame (as you face the frame front) and air exhaust holes on the left.

CAUTION A minimum vertical clearance of 7.62 mm (0.3-in.) above the Kayak HD 4-RU

Compact frame door is required to remove the door. When installing the Kayak HD 4-RU Compact frame in the rack, take care to leave room for removal of the front door. The front door lifts off vertically and must have sufficient clearance room in order to remove it. If you have equipment mounted too close to the Kayak HD 4-RU Compact Frame, you may not be able to remove the door.

38 Kayenne XL Package — Installation and Service Manual

4-RU Frame Connectors

Figure 16. Kayak HD 4RU Frame, Front View with Door Removed

Fan Assembly

Top M/E Slot

M/E 0 (PP)

Controller

(and 0.5 M/E)

Kayak HD 4-RU Video Processor Frame Installation

Flash

Memory

Power Supply Unit 1 Redundant Power Supply Unit 2 (option)

Power Switch

OFF

Reset

Button

RS-232

VGA

PS2

Keyboard

2 USB

(unused)

Bottom M/E Slot

(M/E 1)

Air Filter

8448_01_r1

Grounding Lug

Internal Redundant Power Supply Option

Figure 17. Kayak HD 4RU Frame, Backplane View

Video In 1 M/E: 1-24 2 M/E: 1-48

Video Out

1 M/E: 1-12

GPI In/Out 1-8

Tally 1-24

2 M/E: 1-24

SD Reference In

HD Reference In

Tri Level Sync

(Not used with Kayenne) 100-240V AC

Redundant AC

Power Supply 2

Power Supply 1

(option)

LAN

(Internal Switch

with 4 Ports)

LINK/ACTIVITY

OFF-10 AMBER-100 GREEN-1000

GPI In/Out 9-16

Tally 25-48

(2 M/E only)

RS422/485 Serial Ports

(8)

8623266_38

This option provides redundant power for the Kayak HD video processor. It slides into an extra power supply slot in the video processor chassis. On 4-RU systems a single power supply is adequate for the frame. One addi

tional power supply provides redundancy.

Kayenne XL Package — Installation and Service Manual 39

Section 2 — Kayak HD Frames

Panel Control Unit (PCU)

PCU Dimensions

Figure 18. Panel Control Unit, Front View Dimensions

132.6 mm

5.22 in.

483 mm

19.0 in.

8623266_09

40 Kayenne XL Package — Installation and Service Manual

18.0 mm

0.71 in.

Panel Control Unit (PCU)

Figure 19. Panel Control Unit, Top View Dimensions

442.0 mm

17.4 in.

530.9 mm

20.90 in.

39.6 mm

1.56 in.

8623266_10

Kayenne XL Package — Installation and Service Manual 41

Section 2 — Kayak HD Frames

PCU Frame Rack Mounting

Figure 20. Panel Control Unit Rack Installation and Cooling Airflow

Air

Exhaust

Rear Rack

Support

8621266_37

Air

Intake

42 Kayenne XL Package — Installation and Service Manual

PCU Connectors

Figure 21. Panel Control Unit, Front View

Panel Control Unit (PCU)

Panel Processor Menu Processor

Chassis

Fan

Status

Display &

Boot Switch

100-240V AC

Power Supply 1

Figure 22. Panel Control Unit, Rear View

LAN

(Internal Switch

with 6 Ports)

Panel Reset

Keyboard

USB (2)

Redundant AC

Power Supply 2 (option)

Panel

Main LAN

Aux LAN

Serial Port

VGA

Display

Panel

Com 1

Panel 1

Compact

Flash

Panel 2

Power

Switch

OFF

Serial Port

Com 1

VGA

Display

Second Menu

Processor (Option)

Panel Stripe

Connectors (8)

Keyboard

USB (2)

Menu Reset

Boot Switch

Air

Filter

Status

Display &

8362_01r0

Grounding Lug

ETHERNET SWITCH

PANEL MAIN

2123456781

PANELS

RS422/485

Serial Port

(Panel

Processor)

PANEL

564

AUX

GPI

USB

(Panel Processor)

USB

Redundant

AC Power 2 (option)

RS 422/485

AC 1AC 2

100-240V

AC Power 1

CAUTION Do not connect or disconnect the multi-pin cables linking a PCU to a Menu

Panel or Control Panel Stripe while the PCU is powered up. Damage to the Kayenne XL equipment can result.

The Kayenne XL Package uses a Panel Control Unit (PCU). This 3RU rackmount frame powers the Control Panel and Touch Screen Menu Panel(s), and houses the processors for these devices. The PCU has one processor for the Control Panel, and another processor for the standard Touch Screen Menu Panel. An additional Menu Panel processor is available as an option.

8362_02r0

Kayenne XL Package — Installation and Service Manual 43

Section 2 — Kayak HD Frames

The PCU has an internal Ethernet switch, used for Menu Panel processor communications. Six Ethernet ports are available on the back. Two ports used internally for the Menu Panels. An additional Ethernet port is used for Control Panel processor communications.

See Section 4-System Cabling for more information about Kayenne XL cable connections.

Internal Redundant Power Supply Option

This option provides redundant power for the Kayenne XL PCU chassis. It slides into an extra power supply slot in the video processor chassis. A single power supply is adequate for the PCU frame. One additional power supply provides redundancy.

44 Kayenne XL Package — Installation and Service Manual

Control Surfaces

Introduction

A Kayenne XL Control Surface has a modular Control Panel, a Local Aux Panel, a Menu Panel, and a Panel Control Unit (PCU) frame. Additional Touch Screen Menu Panels and Satellite Panels are available as options.

A Control Panel consists of system operation modules, which mount into trays, which are in turn held in place by a control panel support structure. One Control Panel tray filled with modules is called a “stripe”. Various numbers and types of modules and trays can be combined to create a wide variety of control surface functionality.

Section 3

The Control Panel and Touch Screen Menu Panel’s processing electronics are located in the Panel Control Unit. These devices cannot operate inde pendently. Multi-pin cables carry power and communications to these units.

Kayenne XL Packages ship to the customer as boxed components which are assembled on site. You will need to know what control panel configura tion(s) you intend to use at your facility in order to plan your installation effectively.

Control Panel Assembly

Seven basic Control Panel assemblies are considered standard: 4-ME 25 or 35 button, 3-ME 25 or 35, 2-ME 25 or 35, and 1-ME 15. Each assembly name identifies the number of MEs present and the number of source selector buttons in each ME. Kayak HD switchers include an additional half ME option that does not have separate dedicated hardware. The half ME func tions are assigned to one of the existing Control Panel MEs.

Kayenne XL Package — Installation and Service Manual 45

Section 3 — Control Surfaces

Control Panel Cooling

Two Control Panel Assembly orientations are possible, flat and curved. The curved panel provides improved operator ergonomics, but raises the Control Panel height which could restrict the visibility of the lower portion of a monitor wall. An assembled Control Panel can be operated from a tabletop (the support structure includes rubber feet), or it can be installed into a cutout.

The Local Aux Panel can be connected to the Control Panel support structure at a 45 degree angle, or it can be mounted separately in its own backsplash cutout.

The following diagrams show some standard Control Panel assemblies. Specific information for non-standard configurations is not included in this document.

The Kayenne XL Control Panel is externally powered and does not have internal cooling fans. The electronics in the panel is convection cooled. If the panel is mounted in a counter-top, do not enclose the lower portion of the cutout. Leave the bottom open to to allow passive air movement.

4-ME 35 Control Panel, Curved with Attached Aux

Figure 23. 4-ME 35 Control Panel Dimensions, Curved Installation

275.0 mm

10.8 in.

622.8 mm

109.2 mm

4.3 in. 14.3 mm

24.5 in.

0.6 in.

10.3 mm

0.4 in.

74.0 mm

2.9 in.

813.5 mm

32.0 in.

1533.7 mm

60.4 in.

1501.5 mm

59.1 in.

46 Kayenne XL Package — Installation and Service Manual

8623266_12

Control Panel Cut Out

Figure 24. 4-ME Control Panel Cutout Dimensions, Curved Installation

Control Panel Assembly

4-ME 35 Panel Cutout

1503.5 +/-1 mm

59.2 +/-.04 in.

625 +/-1 mm

24.6 +/-.04 in.

4-ME Panel Curved Install Cutout

1311.5 +/-1 mm

51.6 +/-.04 in.

4-ME 25 Panel Cutout

8623266_14

Kayenne XL Package — Installation and Service Manual 47

Section 3 — Control Surfaces

Control Panel Mounting Points

For fastening the control panel in place, please use the six brackets as shown in

Figure 25 on page 48. Depending on the material of the availabe

desk the control panel can be fastened with sheet metal screws 3.9 mm or crosshead screws 4 mm

Figure 25. Mounting Detail 4-ME Control Panel

Cutout

Am4 DIN 74

504.5 mm

Small (25) panel type

696.5 mm

Wide (35) panel type

720 mm

42.5 mm

48 Kayenne XL Package — Installation and Service Manual

DE TA IL C

8557 2810

8500 4 420

862 0 3200

8557 27 80

8620 3180

862 0 3180

855 7 2700

8620 3180

855 7 2890

8500 6460

Figure 26. 4-ME Support Structure, Curved Installation

8620 3200

8620 3 170

8557 2710

8500 6460

850 0 4420

8557 2820

8557 2 710

855 7 2800

8500 4420

862 0 3200

8500 44 20

862 0 3200

8622 5420

8622 5410

8557 27 10

855 7 2710

8557 27 10

8500 6460

862 0 3200 850 0 442 0

862 0 3200 850 0 4420

855 7 2700

8620 3180

8557 2710

8620 3180

8557 2 710

855 7 2890

855 7 2710

862 0 3170

862 0 3180

8557 2890

8557 27 10

8620 3180 8500 7620 8557 2860 8500 7620 862 0 3180

Control Panel Assembly

8557 2 820

DETAIL B

8557 28 30

8557 2720

8557 2830

850 0 442 0

8620 3200

8620 31 70

8557 27 10

8620 3180 8500 7620 8557 2860 8500 7620 8620 3180

8620 3180

8557 2800

DETAIL A

8557 2810

855 7 2890

8500 6460

8557 2780

855 7 2700

8620 3 180

8557 2890

8500 6460

8557 27 80

8557 28 90

850 0 6460

8623266_13

Kayenne XL Package — Installation and Service Manual 49

Section 3 — Control Surfaces

4-ME 35 Control Panel, Flat with Attached Aux

124.0 mm

4.9 in.

Figure 27. 4-ME 35 Control Panel Dimensions, Flat Installation

10.3 mm

0.4 in.

813.5 mm

32.0 in.

1533.7 mm

60.4 in.

10.4 mm

0.4 in.

771.5 mm

30.4 in.

14.3 mm

0.6 in.

720.0 mm

28.3 in.

Figure 28. 4-ME Control Panel Cutout Dimensions, Flat Installation

74.0 mm

2.9 in.

4-ME 35 Panel Cutout

1503.5 +/-1 mm

59.2 +/-.04 in.

28.3 in. +0-.04 in.

1501.5 mm

59.1 in.

720 +0-1 mm

622.8 mm

24.5 in.

14.1 mm

0.6 in.

8623266_17

773.5 +/-1 mm

30.5 +/-.04 in.

4-ME Panel Flat Install Cutout

1311.5 +/-1 mm

51.6 +/-.04 in.

4-ME 25 Panel Cutout

625 +/-1 mm

24.6 +/-.04 in.

8623266_16

50 Kayenne XL Package — Installation and Service Manual

8557 2830

855 7 2830

DETAIL B

8557 2790

8620 3180

8557 28 90

8500 64 60

Control Panel Assembly

Figure 29. 4-ME Support Structure, Flat Installation

8557 27 10

8557 2820

8500 44 20

862 0 3180

8620 3200

8557 2720

8557 2820

855 7 2710

8622 5410

8622 5420

8557 2790

8620 3180

8557 2890

8500 6 460

850 0 6460

862 0 3170

8557 2890

862 0 3170

8620 3170

8557 2710

8557 27 80

862 0 3180

8620 3170

8500 4420

8620 3 200

8557 2710

850 0 442 0

8620 3 170

862 0 3200

8557 2820

8557 2 820

8620 3180

8557 2 890

850 0 6460

8557 27 10

855 7 2830

855 7 2720

8557 2830

DE TA IL A

862 0 3180

8620 3180

855 7 2890

8500 64 60

4-ME 25 Control Panels

Control panels with 25 source selection buttons are narrower in width, but otherwise have the same dimensions as 35 source button models.

Figure 30. 4-ME 25 Control Panel Dimensions

275.0 mm

10.8 in.

124.0 mm

4.9 in.

8557 28 90

8500 6 460

4-ME 25 Curved Installation

1341.7 mm

621.5 mm

52.8 in.

24.5 in.

4-ME 25 Flat Installation

8623266_15

1309.5 mm

51.6 in.

8623266_32

Kayenne XL Package — Installation and Service Manual 51

Section 3 — Control Surfaces

3-ME 35 Control Panel, Curved with Attached Aux

208.0 mm

8.2 in.

14.8 mm

0.6 in.

Figure 31. 3-ME 35 Control Panel Dimensions, Curved Installation

813.5 mm

32.0 in.

10.3 mm

0.4 in.

1533.7 mm

60.4 in.

622.8 mm

24.5 in.

14.3 mm

0.6 in.

720.0 mm

28.3 in.

74.0 mm

2.9 in.

1501.5 mm

59.1 in.

474.1 mm

18.7 in.

13.9 mm

0.5 in.

8623266_19

Figure 32. 3-ME Control Panel Cutout Dimensions, Curved Installation

3-ME 35 Panel Cutout

1503.5 +/-1 mm

625.0 +/-1 mm

24.6 +/-.04 in.

59.2 +/-.04 in.

3-ME Panel Curved Install Cutout

1311.5 +/- 1 mm

51.6 +/- .04 in.

3-ME 25 Panel Cutout

720 mm

28.3 in.

32.0 +2 -0 mm

18.7 +.08 in. -0 in.

42.5 +/-1 mm

1.7 +/-.04

491.0 +/-1 mm

19.3 +/-.04 in.

476.0 +/-1 mm

18.7 +/-.04 in.

52 Kayenne XL Package — Installation and Service Manual

8623266_19

DE TA IL C

855 7 2810

8500 4420

8620 3200

8557 2780

8620 31 80

862 0 3180

8557 2890

862 0 3180

Figure 33. 3-ME Support Structure, Curved Installation

8620 3200

850 0 442 0

855 7 2700

8622 5410

8622 54 20

8557 2710

8620 3200 8500 4420

850 0 442 0

855 7 2700 8620 31 80

8557 2800

8500 4420

862 0 3200

8500 4420

862 0 3200

8557 27 10

855 7 2890

850 0 6460

8557 27 10

8620 31 80

8500 76 20 855 7 2860

8620 3180

8500 7620

8557 2710

862 0 3170

8557 2710

855 7 2710

8620 31 80

8557 28 90

8557 27 80

8500 6460

8557 28 20

8620 31 70

8557 2710

8620 3180

850 0 7620

8500 76 20

862 0 3180

8557 2890

8557 27 10

8557 28 60

862 0 3180

Control Panel Assembly

855 7 2820

DETAIL B

8620 32 00

8557 2830

855 7 2720

8557 2830

8620 3170

8620 3180

850 0 442 0

8557 28 00

855 7 2810

DE TA IL A

8500 64 60

3-ME 25 Control Panels

Control panels with 25 source selection buttons are narrower in width, but otherwise have the same dimensions as 35 source button models.

Figure 34. 4-ME 25 Control Panel Dimensions

208.0 mm

8.2 in.

8557 2700

3-ME 25 Curved Installation

621.5 mm

24.5 in.

8557 2890

8500 6460

1341.7 mm

52.8 in.

8620 31 80

8557 2770

855 7 2850

850 0 6460

8623266_20

3-ME 25 Flat Installation

124.0 mm

4.9 in.

1309.5 mm

51.6 in.

8623266_33

Kayenne XL Package — Installation and Service Manual 53

Section 3 — Control Surfaces

2-ME 35 Control Panel, Curved with Attached Aux

158.0 mm

6.2 in.

Figure 35. 2-ME 35 Control Panel Dimensions, Curved Installation

813.5 mm

10.3 mm

0.4 in.

32.0 in.

1533.7 mm

60.4 in.

Figure 36. 2-ME Control Panel Cutout Dimensions, Curved Installation

476.0 +/-1 mm

18.7 +/-.04 in.

474.1 mm

18.7in.

14.3 mm

0.6 in.

2-ME 35 Panel Cutout

1503.5 +/-1 mm

59.2 +/-.04 in.

74.0 mm

2.9 in.

720 mm

28.3 in.

32.0 +2 -0 mm

18.7 +.08 in. -0 in.

2-ME Panel Curved Install Cutout

1501.5 mm

59.1 in.

42.5 +/-1 mm

1.7 +/-.04

476.0 +/-1 mm

18.7 +/-.04 in.

8623266_24

491.0 +/-1 mm

19.3 +/-.04 in.

1311.5 +/- 1 mm

51.6 +/- .04 in.

2-ME 25 Panel Cutout

54 Kayenne XL Package — Installation and Service Manual

8623266_25

8557 27 80

8500 76 20

8620 3180

8620 31 80

8620 3180

8557 28 90

8500 7620

8620 31 80

Figure 37. 2-ME Support Structure, Curved Installation

8557 2820

8620 3200

850 0 442 0

8557 28 90

850 0 6460

8620 31 70

855 7 2820

855 7 2770

8500 64 60

8557 2700

8620 32 00

850 0 442 0

8620 3180

8620 3170

8620 31 70

8557 2890

8500 6460

8557 2720

8557 28 60

8620 3180

8557 27 00

855 7 2710

8557 2700 8620 32 00

8500 4420

8620 3180

8620 31 80

DE TA IL B

8620 31 80

8557 2850

855 7 2710

Control Panel Assembly

8620 3180

8557 2830

8500 7620

850 0 7620

8557 28 60

8620 3180

8557 2720

8557 2830

DE TA IL A

862 0 3170

8620 3180

8557 2850

850 0 6460

8620 31 80

8557 27 60

862 0 3200

850 0 442 0

8557 28 00

8557 2810

DE TA IL C

8622 5410

2-ME 25 Control Panels

Control panels with 25 source selection buttons are narrower in width, but otherwise have the same dimensions as 35 source button models.

Figure 38. 2-ME 25 Control Panel Dimensions

158.0 mm

6.2 in.

124.0 mm

4.9 in.

8622 5420

2-ME 25 Curved Installation

621.5 mm

24.5 in.

2-ME 25 Flat Installation

1309.5 mm

51.6 in.

862366_26

1341.7 mm

52.8 in.

8623266_34

Kayenne XL Package — Installation and Service Manual 55

Section 3 — Control Surfaces

2-ME 35 Control Panel, Flat without Aux

Figure 39. 2-ME 35 Control Panel Dimensions, Flat Installation

10.3 mm

0.4 in.

1533.7 mm

60.4 in.

325.4 mm

12.8 in.

74.0 mm

2.9 in.

1501.5 mm

59.1 in.

Figure 40. 2-ME Control Panel Cutout Dimensions, Flat Installation

2-ME 35 Panel Cutout

1503.5 +/-1 mm

59.2 +/-.04 in.

327.5 +/-1 mm

12.9 +/-.04 in.

2-ME Panel Flat Install Cutout

(Aux Panel Installed Separately)

1311.5 +/-1 mm

51.6 +/-.04 in.

2-ME 25 Panel Cutout

8623266_21

8623266_22

Figure 41. 2-ME Support Structure, Flat Installation, w/o Aux Panel

8620 3180

862 0 3180

8557 28 50

8557 2850

8557 2760

850 0 6460

862 2 5420

8622 5410

8500 64 60

8620 3180

8557 2850

8620 31 80

8557 28 50

8557 2760

850 0 6460

8620 3180

8557 2850

8623266_23

8620 3180

8557 28 50

8557 2760

8500 64 60

56 Kayenne XL Package — Installation and Service Manual

1-ME 15 Control Panel without Local Aux

Figure 42. 2-ME 35 Control Panel Dimensions, Flat Installation

10.3 mm

0.4 in.

758.3 mm

29.9 in.

Control Panel Assembly

325.4 mm

12.8 in.

74.0 mm

2.9 in.

1501.5 mm

28.6 in.

8623266_27

Figure 43. 2-ME Control Panel Cutout Dimensions, Flat Installation

728 +/-1 mm

28.7 +/-.04 in.

327.5 +/-1 mm

12.9 +/-.04 i

1-ME 15 Panel Cutout

8623266_28

Figure 44. 2-ME Support Structure Flat Installation, w/o Aux Panel

850 0 4420

855 7 1480

855 7 3180

855 7 3190

855 7 1480

8557 2 760

850 0 4960

855 7 3120

w/ Silkscreen Kayenne Logo

855 7 2550

862 0 3180

855 7 2850

850 06460

8622 5 410

862 2 5420

8557 3 150

855 7 2630

862 0 3180

8557 2 850

850 06460

855 7 2850

850 06460

855 7 1480

855 7 3180

855 7 3190

855 7 2760

862 0 3180

855 7 1480

8623266_29

Kayenne XL Package — Installation and Service Manual 57

Section 3 — Control Surfaces

Separately Mounted Local Aux Panel (35 & 25 Models)

Figure 45. Local Aux Panel Separate Installation Dimensions

10.3 mm

0.4 in.

Local Aux 35 Width

813.7 mm

32.0 in.

74.0 mm

15.2 mm

0.60 in.

2.9 in.

15.8 mm

0.62 in.

781.5 mm

30.8 in.

154.7 mm

6.1 in.

156.5 +/-1 mm

6.2+/-.04 in.

8623266_30

Figure 46. Local Aux Support Structure, Tray, and Trim

850 0 4420

862 0 3180

855 7 2850

850 06460

850 0 4960

35 AUX BUTT ON 25 AUX BUTT ON

855 7 3000

Silkscreen Kayenne Logo

HOUSING CPL. AUX 855 7 258 0 - 35 AU X B UTT ON 855 7 259 0 - 25 AU X B UTT ON

855 7 1480

855 7 3180

855 7 1480

855 7 3060 - 3 5 AU X B UT TON 855 7 3070 - 2 5 AU X B UT TON

855 7 2710

862 0 3180

855 7 2850

850 06460

Local Aux 25 Width

Local Aux 35 Panel Cutout

783.5 +/-1 mm

30.8 +/-.04 in.

Installed Separately

591.5 +/-1 mm

23.3 +/-.04 in.

Local Aux 25 Panel Cutout

855 7 3010

855 7 2710

855 7 1480

855 7 3180

855 7 1480

862 0 3180

855 7 2850

850 06460

8623266_31

621.7 mm

24.5 in.

589.5 mm

23.2 in.

Aux Panel

58 Kayenne XL Package — Installation and Service Manual

Control Panel Module Installation

Tray Internal Cabling

Each Kayenne XL Control Panel tray is equipped with a distribution board located at the bottom of the tray. Each Control Panel module connects to a module port on this distribution board inside the tray, using a CAT 6 (shielded) style cable. It is very important to understand this port is NOT used for Ethernet communications. These ports supply power as well as communications and control signals to the modules.

CAUTION Do not plug any Ethernet device into a Kayenne XL Control Panel Tray’s

internal module port. The Ethernet device will be damaged due to the power transmitted by that port.

When connecting these internal cables, be sure any excess cable is routed away from the upper edges of the tray, to prevent pinching the cables when the modules are inserted. Metal clips in the bottom of the tray are available for this purpose.

Control Panel Assembly

Note Kayenne XL Module cables inside the tray can be hot swapped safely. How-

ever, the multi-pin cables outside the tray that connect to the PCU cannot be connected or disconnected while the PCU is powered up.

Module Insertion and Removal

Kayenne XL Control Panel modules are held in place in the trays with spring metal. Once the internal cables are connected and routed properly, the module is inserted by angling the front of the module into place in the front of the tray, and then lowering the rear of the module and pushing until it clicks into place. See details below.

CAUTION Do not push on display menus or buttons to seat a module, as these items

could crack. Instead, push on the top edge of the gray surface above the buttons or displays to seat the modules.

Modules are removed by inserting a plastic card into the top to unseat the springs. Smaller modules have two springs, larger modules have three or more. Notches in the modules identify where the springs are located.

Kayenne XL Package — Installation and Service Manual 59

Section 3 — Control Surfaces

Each module can be taken separately from the mixer.

• Insert a card and push down behind the module at the notch.

Underneath the notches are metal springs, which will be unlocked with the

d. After unlocking all springs one after another, the module releases

car easily upwards.

• Lift the module and unplug the Cat 6 style cable at the bottom of the

module before removing completly.

60 Kayenne XL Package — Installation and Service Manual

Control Panel Assembly

Insert Modules:

• Connect the Cat 6 style cable at the lower surface of the module before inserting the module. The cable should be looped in order to avoid damage.

At the front edge of the module there are alignment pins, which must insert in respective holes in the module tray. If the pins are in the right place, the module can be tilted easily downwards. A click can be heard when properly engaged.

Note Do not push on display menus or buttons to seat a module, as these items

could crack. Instead, push on the top edge of the gray surface above the buttons or displays to seat the modules.

alignment pin

hole

Kayenne XL Package — Installation and Service Manual 61

Section 3 — Control Surfaces

Removal of the System Bar:

The System Bars are part of the PP control panel stripe only. Each System Bar is fixed to the tray with one screw. For removal, a 2.5 mm hexagonal driver (Allen wrench) is required.

• Turn the screws counter clockwise. As the screw is turned the module rises and the connector is disconnected.

The Extended System Bar is mounted on the left. In addition to the inst above, a flat cable located on the left has to be removed.

• Press the plug push clamps in order to connect or disconnect the plug. The dummy panel at the right side can be removed only after removing the module in front. For that, a cross-point screwdriver is required.

uction

62 Kayenne XL Package — Installation and Service Manual

Insert the System Bars:

Control Panel Assembly

• For installing the Extended System Bar first connect the flat cable.

• Place the System bar into the appropriate position.

• Tighten it with the screw without pushing down. The module pulls

itself into the plug while tightening the screw.

Changing the Display-protecting glasses

Next to the Displays are small grooves where you can pry off the Display with a small slot screwdriver.

Control Panel Tray-PCU Connections

Connectors on the outside bottom of the tray connect to the PCU, using a special multi-pin cable that carries both power and communications signals.

CAUTION Do not connect or disconnect the multi-pin cables linking a Kayenne XL

Control Panel tray and PCU while the PCU is powered up. Damage to the equipment can result.

Kayenne XL Package — Installation and Service Manual 63

Section 3 — Control Surfaces

See Section 4-System Cabling for more information about Kayenne XL panel cable connections.

Touch Screen Menu Panel Installation

Menu Panel Dimensions

Figure 47. Menu Panel Dimensions

Front View

417.8 mm

16.45 in.

64.1 mm

2.52 in.

Side View, Right

270.0 mm

10.63 in.

170.9 mm

6.73 in.

Rear View

245.9 mm

9.68 in.

171.9 mm

6.77 in.

19.1 mm .79 in.

97.5 mm

3.84 in.

97.5 mm

3.84 in.

76.2 mm

3.00 in.

70.6 mm

2.78 in.

128.4 mm

5.06 in.

12.7 mm

5.0 in.

17.3 mm .68 in.

Bottom View

8.4 mm .33 in.

129.4 mm

5.09 in.

40.6 mm

1.60 in.

8623266_07

Menu Panel Connectors

The Kayenne XL Touch Screen Menu Panel’s processor is located in the PCU. The Menu panel connects to the PCU with a special multi-pin cable that carries both power and communications signals.

64 Kayenne XL Package — Installation and Service Manual

Touch Screen Menu Panel Installation

CAUTION Do not connect or disconnect the multi-pin cables linking a Kayenne XL

Touch Screen Menu Panel tray and PCU while the PCU is powered up. Damage to the Kayenne XL panel equipment can result.

Figure 48. Menu Panel Connections

Bottom View

DVI USB Type B

Optional use with PC

USB (2)

PCU Connector

Side View, Right

USB (2)

8623266_11

See Section 4-System Cabling for more information about Kayenne XL cable connections.

Additional Kayenne XL Menu Panels

An additional touch screen Kayenne XL Menu Panel is available as an option. An optional Menu Panel processor board is inserted into the PCU for this added panel, and another multi-pin power and signal cable is used for that panel.

It is also possible to run a Kayenne XL Touch Screen Menu Panel with a standard PC, independent from the PCU. An optional power supply is available to power the Menu Panel, and a DVI cable connects the PC to the Menu Panel.

The Kayenne XL menu application can also be run on a standard PC, permitting mouse and keyboard control from a laptop, or remote control from any location on the network.

Kayenne XL Package — Installation and Service Manual 65

Section 3 — Control Surfaces

Menu Panel Cooling

Menu Panel Articulated Arm Installation

If a PC is used for Kayenne XL Menu operation, the PC’s IP address must be set to a compatible value to work with the rest of the Kayenne XL system.

The Kayenne XL Touch Screen Menu Panel is externally powered and does not have internal cooling fans. The unit is convection cooled throught per forations in the rear of the chassis. Mounting the panel in a free-standing manner with the articulated Arm allows maximum air movement, and is the preferred installation method. If an alternative method is used, ensure that all vents are unobstructed and adequate airflow is available. Do not install the Menu panel into an enclosed space.

CAUTION Do not install the Menu Panel into an enclosed space. Passive air movement

is required for cooling.

157 mm

6.18 in.

The Kayenne XL Touch Screen Menu Panel has VESA 75 threads on the back that can be used to mount the Menu Panel to the supplied articulated arm, or any VESA compliant mounting system.

Figure 49. Articulated Arm Range of Motion Dimensions

79.4 mm

3.125 in.

195.3 mm

7.69 in.

Max

horizontal

range

685.8 mm

27.0 in.

438.2 mm

17.25 in.

TOP VIEW

Arm Folded

S IDE VIEW

Vertical Range

225.5 mm

8.88 in.

Max

vertical

range

454.7 mm

17.0 in.

387.4 mm

15.25 in.

TOP VIEW

Horizontal Range

114.3 mm

4.5 in.

8623266_08

The supplied articulated arm is equipped with a flex-mount system, permitting a variety of mounting options (table-top, wall mount, etc.). See the documentation provided with the articulated arm for specific installation instructions.

66 Kayenne XL Package — Installation and Service Manual

System Cabling

Overview

The Kayenne XL system uses Ethernet, serial, and USB connections. Tally and GPI I/O (General Purpose Interface Input/Output) control are also available. A simple Kayenne XL system consisting of a Control Panel and Video Processor frame does not require connection to an external Ethernet Local Area Network (LAN). The video processor frame incorporates an Ethernet switch for this purpose.

There are two AC power supply inputs to the frame. If the redundant power supply option is installed, power can be provided by one or both line cords to two different AC circuits.

Section 4

Network Cabling

Ethernet Switches

Network communications is required between the Kayak HD Video Processor Frame and the Kayenne XL Panel Control Unit PCU. The PCU acts as an intermediary for network communications between (see

page 71) the Kayenne XL Control Panel Stripes (including the Local Aux

panel), and the Kayenne XL Menu Panels.

A Kayenne XL system requires a LAN when components other than a Control Panel and Video Processor frame are connected, or when external network access to a file system is desired. An appropriately-sized Ethernet switch may be required. An existing facility Ethernet switch (not hub) can support Kayenne XL if an adequate number of ports are available.

Ta bl e 10 details Ethernet specifications. All Ethernet components are to be

supplied by the customer.

Figure 50 on

Kayenne XL Package — Installation and Service Manual 67

Section 4 — System Cabling

Note The supplied crossover cable works with the Kayenne XL switcher because

the frame has an auto-sensing Ethernet switch.

Table 10. Ethernet Specifications

100BaseT and 1000BaseT compatible.

Typ e

Cables

Connectors

Length

Speed

Ports

Switch

Unmanaged

Managed

Category 5 cable, 8 conductor twisted pair. The system will work at 10BaseT with reduced performance. 100BaseT components are highly recommended.

RJ-45 male connector at each end of cable.

100BaseT: 328 ft. (100 m) maximum. Use switch to exceed maximum cable runs.

100/1000 Mbps

RJ-45 auto-negotiating 100/1000 Mbps; number of ports required is dependent upon system size. Frame ports are capable of 1000 Mbps. Using a 1000 Mbps Ethernet switch enhances RAM Recorder transfer speeds.

Recommended. Configuration not required, but does not provide remote monitoring capability.

May be used. Requires configuration, but offers remote monitoring capability.

CAUTION An existing facility Ethernet switch (not hub) can support Kayenne XL if an

adequate number of ports are available. Keep your facility network and technical network separate in order to avoid network traffic negatively affecting Kayenne XL system operation.

The Kayak HD mainframe backplane has four RJ45 Ethernet connectors for its built-in Ethernet switch, each capable of 100/1000 Mbps. All Ethernet connectors share the same speed- and direction-sensing features.

One Ethernet connector must connect to the built-in Ethernet switch of the Panel Control Unit PCU. It may go through a switch to make the Control Panel connection, but at least one connector must be connected from the Frame to the PCU somehow.

One Ethernet connector may be connected to the Facility LAN if desired. The other two Ethernet connectors may be connected to other devices if needed.

Note If you do connect these extra Ethernet connectors to other devices, please

note that these other devices will not communicate if the switcher frame is turned off for any reason. For that reason, it is preferable to connect Ethernet ports coming from the switcher only to other devices that are switcherrelated.

68 Kayenne XL Package — Installation and Service Manual

Factory Network Settings

The default factory setting for the IP address is

• 192.168.0.70 for the video processor frame

• 192.168.0.71 for the RAMRecorder

• 192.168.0.176 for Panel Processor PC

• 192.168.0.177 for Menu Processor PC

Note In order to integrate Kayenne XL devices into an existing network, ask the

local network administrator for the subnet mask of the network. Before changing IP addresses always set the subnet masks of the Kayenne XL devices to the mask of the local network. If all changes are made and a frame is not visible to the panel, press 'Rescan' in the “Device Control” menu of the panel.

Network Cabling

Kayenne XL Package — Installation and Service Manual 69

Section 4 — System Cabling

Control Surface Cabling

The cabling between Panel Control Unit PCU and Control Panel has to be made as shown in

Special proprietary cables are required.

• The cable to the Control Panel Stripes contains one power pair and two serial communication pairs.

• The cable to the Menu Panel (first and second) contains one power pair and four serial communication pairs.

The cables are available with a lenghs of 7.5 m or 15 m.

Assignment of Panel Stripe Connectors

During installation the assignment of the panel stripe connectors (Port 0 ...

8) to the Control panel Sripes has to be observed. Ths assignment is shown

Figure 51 on page 72.

Figure 50 on page 71.

70 Kayenne XL Package — Installation and Service Manual

Figure 50. Example 4-ME Control Panel

Second

(Optional)

Display Panel

Control Surface Cabling

LAN

Please note the port assignment!

Bridge

Port 8 Port 7

Port 6 Port 5 Port 4 Port 3 Port 2 Port 1

RS 422/485

AC 1AC 2

PANELS

USB

21 2345678

GPI

AUX

MAIN

PANEL

231

564

ETHERNET SWITCH

Kayenne Panel Control Unit PCU

(Optional)

Satellite Panel

Module

Optional

Module

Optional

Proprietary Cables

Cable Set with 7.5 m or 15 m available

Display Panel

(max. 328 ft / 100 m)

LAN Connection Mainframe - PCU

4-ME 35 Control Panel

Port 4

Kayenne 8 RU Mainframe

Local AUX

Port 5

ME1

Port 1

ME2

Port 2

ME3

Port 3

Kayenne XL Package — Installation and Service Manual 71

Section 4 — System Cabling

Figure 51. Assignment of the Panel Stripe Connectors

1-ME 15 Control Panel

PCU Port 2

PCU Port 1

2-ME 25 Control Panel

PCU Port 3

PCU Port 1

PCU Port 2

3-ME 35 Control Panel

PCU Port 4

PCU Port 1

PCU Port 2

Optional

Module

PCU Port 3

PCU Port 5

PCU Port 1

PCU Port 2

PCU Port 3

PCU Port 4

4-ME 35 Control Panel

Optional Module

72 Kayenne XL Package — Installation and Service Manual

Video Cabling for all Kayenne XL Switchers

All Kayenne XL system video inputs and outputs are configurable. For cabling configuration flexibility, each external primary input can be mapped to any Kayenne XL panel source select button, as can each internal video system source. Any Kayenne XL system video signal, such as M/E program, preview, clean feed, or PGM/PST, can be mapped to any output bus to be accessed on a specific connector, or an output bus can act as an auxiliary bus.

Inputs

Non-looping video inputs on the back of the Video Processor frame are numbered 1 through 24 and 25 through 48 on the 4-RU frame. Each accepts a 270 MHz serial digital video signal, or 1.485 Gb. The number of inputs that are active depends on the number of full mix/effects or I/O Expansion modules that are installed in the chassis. There are 24 inputs active for every mix/effects module and expansion module installed.

Outputs

The outputs on the back of the Video Processor frame are numbered 1 through 12 and 13 through 24 on the 4RU frame. All of the outputs carry the same video format, as determined by standard selected and by the ref erence signals connected. The number of outputs that are active depends on the number of full mix/effects or I/O Expansion modules installed in the chassis. There are 12 outputs active for every mix/effects and expansion module installed.

Reference Input

There are two separate, looping reference input pairs. The upper pair accepts analog 525 or 625 composite video. Burst is not required, but typi cally facility reference color black is used. Kayenne XL can auto-sense whether the reference is 525 or 625 and can change the internal standard accordingly.

The lower looping reference input pair is for HD production and uses analog tri-level sync.

75-ohm termination of one of each of these looping inputs is required, either directly on the adjacent connector or at the end of a daisy chain looping to other equipment.

Any one of the SDI inputs can also be used as reference in the respective standard.

Kayenne XL Package — Installation and Service Manual 73

Section 4 — System Cabling

Pin Assignments

RS 422/485 Port (Rear Panel)

Tab l e 11 .

The RS485 port that can be used for Machine Control of various devices, or for switcher control by an external controller.

Socket Pin Bus Controller Tributary

1 Chassis Ground Chassis Ground

D-9 Female

Pin 1Pin 5

Pin 6Pin 9

2 RxA (-) TxA (-)

3 TxB (+) RxB (+)

4 Signal Ground Signal Ground

5 Not used Not used

6 Signal Ground Signal Ground

7 RxB (+) TxB (+)

8 TxA (-) RxA (-)

9 Chassis Ground Chassis Ground

RS 232 Port (Front Side PC Boards)

Table 12.

Socket Pin Signal

1 Chassis Ground

D-9 Female

Pin 1Pin 5

Pin 6Pin 9

There is an RS232 serial port, xxx located on front of the Controller Board. There are in each case one on the Menu Processor, on the Panel Processor and on the optional second Menu Processor. These ports are used for diag nostics. If you need to use these ports to diagnose problems with the Kayenne XL switcher, please contact your Grass Valley Customer Service Representative.

2Transmit Data

3 Receive Data

4 Not used

5 Signal Ground

6 Not used

7 Clear to Send

8 Request to Send

9 Not used

74 Kayenne XL Package — Installation and Service Manual

Pin Assignments

Panel Stripe Connector (8x Rear Panel)

Table 13.

Socket Pin Signal

1 Ground 1

D-Sub Female

Pin 1Pin 2

Coaxial A2

Coaxial A1

Pin 3

The panel Stripe Connector is used for connecting the Control Panel.

GPI Connector (Rear Panel)

Socket Pin Signal

D-25 Female

Pin 14

Pin 1

Pin 25

Pin 13

48V POS

3 Ground 1

48V POS

5 Ground 1

A1 Data OUT

A2 DATA IN

1 GPI Out 1

2 GPI Out 2

3 GPI Out 3

4 GPI Out 4

5 GPI Out 5

6 GPI Out 6

7 GPI Out 7

8 GPI Out 8

9 GPI Out 9

10 GPI Out 10

11 ---

12 Ground

13 Ground

14 GPI In 1

15 GPI In 2

16 GPI In 3

17 GPI In 4

18 GPI In 5

19 GPI In 6

20 GPI In 7

21 GPI In 8

22 ---

23 ---

24 Ground

25 Ground

Kayenne XL Package — Installation and Service Manual 75

Section 4 — System Cabling

VGA (Front Side PC Boards)

Socket Pin Signal

VGA

11 15

Menu Panel (2x Rear Panel)

Socket Pin Signal

D-Sub Female

Coaxial A1

Pin 1

Pin 7

Pin 8

Pin 15

Coaxial A2

1 Red Video IN

2 Green Video IN

3 Blue Video IN

4---

5Ground

6Ground

7 Ground

8Ground

9---

10 Ground

11 ---

12 ---

13 Horizontal Sync IN

14 Vertical Sync IN

15 ---

1 Ground 1

2 Ground 1

3 Ground 1

4 Ground 1

5 Ground 1

6 Ground 1

7 Ground 1

8 Ground 1

9 DIFF OUT P

10 DIFF OUT N

11 48V POS

12 Ground 1

13 DIFF OUT P

14 DIFF OUT N

15 Ground 1

A1 DATA OUT

A2 DATA IN

This Connector is for connecting the Menu panel with the Display Panel. There is also a Connector for the additionaly Display Panel, a Secondary Menu processor is required.

76 Kayenne XL Package — Installation and Service Manual

GPI / Tally Connections

The Kayenne XL GPI / Tally system has universal relays that interface source tally and GPI Output information to an external system through the Tally Port connectors. The channels can be assigned in the Setup menu.

Tallies are a source attribute and relays can be assigned to a source when source definitions are defined in the Setup menu during initial system con figuration. The nominal rating specification for each relay is 1A, 60 V.

The GPI (General Purpose Interface) and Tally Interface provides a means to transfer commands to and from the switcher to external customer pro vided equipment. A “one wire per function” parallel hardware connection is used.

Connectors and pins are provided to create a mating connector.

Kayenne XL GPI and Tally Interface

The Kayenne XL is highly modular and configurable. This document describes various possibilities for tally interconnections.

Pin Assignments

There are two 50 pin female subminiature 'D' connectors on the rear of the 4-RU Kayak HD frame and four connectors on the rear of the 8-RU KayalHD-XL frame. Each connector is activated by the presence of a Mix/ Effects module installed in the frame. A one M/E switcher (4-RU or 8-RU frame) activates only the first connector. Two M/Es activate two connec tors, and so forth, up to four connectors activated by a four M/E system.

GPI inputs and outputs are assigned as follows:

• GPI in 1 - 8 and GPI/Tally out 1 - 32 routed to the first connector.

• GPI in 9 - 16 and GPI/Tally out 33 - 64 routed to the second connector.

• GPI in 17 - 24 and GPI/Tally out 65 - 96 routed to the third connector

(8-RU frame only).

• GPI in 25 - 32 and GPI/Tally out 97 - 128 routed to the fourth connector

(8-RU frame only).

For pinouts of these connectors refer to the listings in:

• 4 RU and 8RU Frame Tally (GPI In 1-8, GPI Out 1-32) on page 83

• 4 RU and 8RU Frame Tally (GPI In 9-16, GPI Out 33-64) on page 84

• 8 RU Frame Tally (GPI In 17-24, GPI Out 65-96) on page 85

• 8 RU Frame Tally (GPI In 25-32, GPI Out 97-128) on page 86

These four connectors do not share any signals in common other than ground reference and chassis ground. Because of this, some GPI / Tally interconnects may require external common connections between connec tors, as explained below.

Kayenne XL Package — Installation and Service Manual 77

Section 4 — System Cabling

GPI Inputs

The purpose of the GPI In pins is to provide a stimulus from the customer's equipment to the switcher.

A simple connection to the two connectors (or four in the case of the 8-RU frame) activates the corresponding input. This kind of control is suitable for a connection to a relay contact or to an open-collector output.

WARNING When connecting to an open-collector output, there is no ground potential

isolation between the Video Processor frame and controlling devices.

Since the circuit ground is led out of the device, the cabling has to be shielded for this kind of control. Non-shielded cables may cause EMC and/ or ESD problems.

To activate a GPI In you must provide switch closure between a particular GPI In pin and one of the two GPI In Com pins (Pins 1 and 34).

78 Kayenne XL Package — Installation and Service Manual

GPI Input Structure

Figure 52. GPI Input Connections (Typical 2 of 8 connections)

Pin Assignments

+ 3.3 V

GPI 1

GPI 5

Open Collector

50-pin Connector

Pin Numbers

Opto Isolator

(1 of 8)

150 ohm

+ 3.3 V

Opto Isolator

(5 of 8)

150 ohm

Ground and

Kayak HD FrameUser Equipment

Chassis

Pins 1 and 34 of each of the two (four) connectors are connected to ground. For applications that span across more than one connector, only one ground (common) connection is required.

The function of each GPI input is user assignable. The activation of the function can be programmed to occur on the leading edge or the trailing edge of the closure, or both edges. The switch must be closed for at least one field.

Kayenne XL Package — Installation and Service Manual 79

8448_08r0

Section 4 — System Cabling

GPI / Tally Outputs

Refer to the Install Menus section of the Kayenne XL User Manual for details on setting the input signal activating edge.

Refer to the Configuration Menu section of the Kayenne XL User Manual for details on setting the function of a GPI input.

There is a great deal of flexibility in the hardware and programmability of the GPI / Tally outputs.

Outputs are arranged in groups of four. Each group has its own common connection. These are labeled GPI_OUT_COM_A through GPI_OUT_COM_H for the first connector (corresponding to GPI /Tally OUTs 1 - 32). These commons can all be tied together, forming one common bus for all 32 outputs. Alternatively, multiple smaller commons can be con structed to interface with systems that need isolated common connections. This common or isolated bus scheme can extend across multiple connec tors. For example, a 4 M/E system could have all commons of all connectors tied together. All 128 relay closures will connect to one common bus. Another case may require two isolated common busses - half of the commons form the first common bus and the other half form the second common bus.

The example in Figure 53 on page 81 shows two common busses. The first four outputs (COMMON A) have the common bus tied to ground. This drives a logic system. The last outputs (COMMON G & COMMON H) have the common bus tied to +12 volts. This drives a tally lamp system.

80 Kayenne XL Package — Installation and Service Manual

Figure 53. GPO Tally Connections

50-pin Connector

Pin Numbers

Pin Assignments

1A of 32

2A of 32

3A of 32

4A of 32

5B of 32

6B of 32

Common A

Common B

Logic

27G of 32

28G of 32

29H of 32

30H of 32

31H of 32

32H of 32

Common G

Common H

Kayak HD Frame User Equipment

12V Lamp

+ 12V DC

8448_09r0

Kayenne XL Package — Installation and Service Manual 81

Section 4 — System Cabling

Although the diagram above implies mechanical relays, the actual outputs are implemented with solid state relays.

Interface specifications are:

• Maximum current for any one output: 1 amp AC/DC

• Maximum current for any one common: 2 amp AC/DC.

• Maximum off (open circuit) voltage between output and common: 60 Vol ts peak.

• Maximum voltage between any point and ground (chassis): 60 Volts peak.

The solid state relays are bidirectional; either polarity voltage can be applied. If the switcher GPI / Tally outputs are used to drive downstream DC relays, be sure to install diodes across the relay coils to clamp inductive spikes. Shielded cable is recommended for the connection from the switcher to the user tally system.

Each output can be programmed for function, steady state or pulse, output polarity, and pulse duration.

Refer to the Install Menus section of the Kayenne XL User Manual for details on setting the characteristics of the output signal (steady state, polarity, pulse duration, etc.).

Refer to the Configuration Menu section of the Kayenne XL User Manual for details on setting the function of a GPO / Tally output (tally, auto trans, recall register, and so forth).

82 Kayenne XL Package — Installation and Service Manual

4 RU and 8RU Frame Tally (GPI In 1-8, GPI Out 1-32)

Socket Ribbon Cable 50-Pin D-Sub Signal

1 1 GPIInCom

D-50 Female

Pin 18

Pin 1

Pin 34

Pin 33

Pin 17

Pin 50

2 34 GPIInCom

3 18 GPIIn1

4 2 GPIIn2

5 35 GPIIn3

6 19 GPIIn4

7 3 GPIIn5

8 36 GPIIn6

9 20 GPIIn7

10 4 GPIIn8

11 37 GPIOutComA

12 21 GPIOut1A

13 5 GPIOut2A

14 38 GPIOut3A

15 22 GPIOut4A

16 6 GPIOutComB

17 39 GPIOut5B

18 23 GPIOut6B

19 7 GPIOut7B

20 40 GPIOut8B

21 24 GPIOutComC

22 8 GPIOut9C

23 41 GPIOut10C

24 25 GPIOut11C

25 9 GPIOut12C

26 42 GPIOutComD

27 26 GPIOut13D

28 10 GPIOut14D

29 43 GPIOut15D

30 27 GPIOut16D

31 11 GPIOutComE

32 44 GPIOut17E

33 28 GPIOut18E

34 12 GPIOut19E

35 45 GPIOut20E

36 29 GPIOutComF

37 13 GPIOut21F

38 46 GPIOut22F

39 30 GPIOut23F

40 14 GPIOut24F

41 47 GPIOutComG

42 31 GPIOut25G

43 15 GPIOut26G

44 48 GPIOut27G

45 32 GPIOut28G

46 16 GPIOutComH

47 49 GPIOut29H

48 33 GPIOut30H

49 17 GPIOut31H

50 50 GPIOut32H

Pin Assignments

Kayenne XL Package — Installation and Service Manual 83

Section 4 — System Cabling

4 RU and 8RU Frame Tally (GPI In 9-16, GPI Out 33-64)

Socket Ribbon Cable 50-Pin D-Sub Signal

1 1 GPIInCom

D-50 Female

Pin 18

Pin 1

Pin 34

Pin 33

Pin 17

Pin 50

2 34 GPIInCom

3 18 GPIIn9

4 2 GPIIn10

5 35 GPIIn11

6 19 GPIIn12

7 3 GPIIn13

8 36 GPIIn14

9 20 GPIIn15

10 4 GPIIn16

11 37 GPIOutComJ

12 21 GPIOut33J

13 5 GPIOut34J

14 38 GPIOut35J

15 22 GPIOut36J

16 6 GPIOutComK

17 39 GPIOut37K

18 23 GPIOut38K

19 7 GPIOut39K

20 40 GPIOut40K

21 24 GPIOutComL

22 8 GPIOut41L

23 41 GPIOut42L

24 25 GPIOut43L

25 9 GPIOut44L

26 42 GPIOutComM

27 26 GPIOut45M

28 10 GPIOut46M

29 43 GPIOut47M

30 27 GPIOut48M

31 11 GPIOutComN

32 44 GPIOut49N

33 28 GPIOut50N

34 12 GPIOut51N

35 45 GPIOut52N

36 29 GPIOutComP

37 13 GPIOut53P

38 46 GPIOut54P

39 30 GPIOut55P

40 14 GPIOut56P

41 47 GPIOutComQ

42 31 GPIOut57Q

43 15 GPIOut58Q

44 48 GPIOut59Q

45 32 GPIOut60Q

46 16 GPIOutComR

47 49 GPIOut61R

48 33 GPIOut62R

49 17 GPIOut63R

50 50 GPIOut64R

84 Kayenne XL Package — Installation and Service Manual

8RU Frame Tally (GPI In 17-24, GPI Out 65-96)

Socket Ribbon Cable 50-Pin D-Sub Signal

1 1 GPIInCom

D-50 Female

Pin 18

Pin 1

Pin 34

Pin 33

Pin 17

Pin 50

2 34 GPIInCom

3 18 GPIIn17

4 2 GPIIn18

5 35 GPIIn19

6 19 GPIIn20

7 3 GPIIn21

8 36 GPIIn22

9 20 GPIIn23

10 4 GPIIn24

11 37 GPIOutComS

12 21 GPIOut65S

13 5 GPIOut6S

14 38 GPIOut67S

15 22 GPIOut68S

16 6 GPIOutComT

17 39 GPIOut69T

18 23 GPIOut70T

19 7 GPIOut71T

20 40 GPIOut72T

21 24 GPIOutComU

22 8 GPIOut73U

23 41 GPIOut74U

24 25 GPIOut75U

25 9 GPIOut76U

26 42 GPIOutComV

27 26 GPIOut77V

28 10 GPIOut78V

29 43 GPIOut79V

30 27 GPIOut80V

31 11 GPIOutComW

32 44 GPIOut81W

33 28 GPIOut82W

34 12 GPIOut83W

35 45 GPIOut84W

36 29 GPIOutComX

37 13 GPIOut85X

38 46 GPIOut86X

39 30 GPIOut87X

40 14 GPIOut88X

41 47 GPIOutComY

42 31 GPIOut89Y

43 15 GPIOut90Y

44 48 GPIOut91Y

45 32 GPIOut92Y

46 16 GPIOutComZ

47 49 GPIOut93Z

48 33 GPIOut94Z

49 17 GPIOut95Z

50 50 GPIOut96Z

Pin Assignments

Kayenne XL Package — Installation and Service Manual 85

Section 4 — System Cabling

8RU Frame Tally (GPI In 25-32, GPI Out 97-128)

Socket Ribbon Cable 50-Pin D-Sub Signal

1 1 GPIInCom

D-50 Female

Pin 18

Pin 1

Pin 34

Pin 33

Pin 17

Pin 50

2 34 GPIInCom

3 18 GPIIn25

4 2 GPIIn26

5 35 GPIIn27

6 19 GPIIn28

7 3 GPIIn29

8 36 GPIIn30

9 20 GPIIn31

10 4 GPIIn32

11 37 GPIOutComAA

12 21 GPIOut97AA

13 5 GPIOut98AA

14 38 GPIOut99AA

15 22 GPIOut100AA

16 6 GPIOutComAB

17 39 GPIOut101AB

18 23 GPIOut102AB

19 7 GPIOut103AB

20 40 GPIOut104AB

21 24 GPIOutComAC

22 8 GPIOut105AC

23 41 GPIOut106AC

24 25 GPIOut107AC

25 9 GPIOut108AC

26 42 GPIOutComAD

27 26 GPIOut109AD

28 10 GPIOut110AD

29 43 GPIOut111AD

30 27 GPIOut112AD

31 11 GPIOutComAE

32 44 GPIOut113AE

33 28 GPIOut114AE

34 12 GPIOut115AE

35 45 GPIOut116AE

36 29 GPIOutComAF

37 13 GPIOut117AF

38 46 GPIOut118AF

39 30 GPIOut119AF

40 14 GPIOut120AF

41 47 GPIOutComAG

42 31 GPIOut121AG

43 15 GPIOut122AG

44 48 GPIOut123AG

45 32 GPIOut124AG

46 16 GPIOutComAH

47 49 GPIOut125AH

48 33 GPIOut126AH

49 17 GPIOut127AH

50 50 GPIOut128AH

86 Kayenne XL Package — Installation and Service Manual

Pin Assignments

Kayenne XL Package — Installation and Service Manual 87

Section 4 — System Cabling

88 Kayenne XL Package — Installation and Service Manual

Maintenance

Introduction

This section provides routine maintenance information for servicing the switcher. Refer to the latest Kayenne XL Package Release Notes for informa tion specific to your current software version.

Servicing Precautions

Before performing any type of maintenance or troubleshooting of the switcher, read the complete Safety Summary at the front of this manual. The Safety Summary describes all of the pertinent safety issues and recommend precautions.

Section 5

Kayenne XL Package — Installation and Service Manual 89

Section 5 — Maintenance

Setting Up IP Addresses

The default factory setting for the IP address is

• 192.168.0.70 for the video processor frame

• 192.168.0.71 for the RAMRecorder

• 192.168.0.176 for Panel Processor PC

• 192.168.0.177 for Menu Processor PC

Setting IP Address at Panel and Mainframe

An IP address is a 32-bit number that uniquely identifies each device sending or receiving information in packets across the network. It is used that two devices can communicate with each other, as well as with other devices connected to the same network.

The Kayenne XL / Kayak Installation Wizard can be used to change the IP address of a Kayenne XL system.

From the CD Installer Welcome screen click on the Install new software button (third from the top on the left as shown in Figure below.):

Note If auto run is disabled on your CD Drive or the software is located on a USB

device, do a double click on the directory to start the Software Installation Wizard.

Figure 54. Install new Software on Kayak devices

Autorun.exe file located in the Autorun

700.02

• Click the Kayenne XL / Kayak Network devices button to start the Network based software installation Wizard

90 Kayenne XL Package — Installation and Service Manual

Figure 55. Select Network devices

Setting Up IP Addresses

700.02

Figure 56. Software Installation Wizard

• Click Next. The Device Control menu displays every Kayenne XL or

Kayak device connected to the Switcher Network.

Kayenne XL Package — Installation and Service Manual 91

Section 5 — Maintenance

Figure 57. Select a displayed device

• Select the device whose IP address you want to configure from the device list by touching the name.

• Press the Config Device button at the bottom of the Device menu. The Configure Device menu appears.

Figure 58. Config Device menu

•Press the Set IP Addr button. A data pad appears to allow you to type in the IP address you want to use for the selected device.

92 Kayenne XL Package — Installation and Service Manual

Figure 59. Enter new IP Address

Setting Up IP Addresses

•Confirm Do you really want to change the IP address with Yes. A reboot of

the system is required.

Figure 60. Confirm

Kayenne XL Package — Installation and Service Manual 93

Section 5 — Maintenance

Setting IP Address at Menu Panel PC

•Open the Windows Start menu and select Settings / Control Panel / Network Connections and choose Local Area Connection.

• Click on Properties. This opens the Local Area Connection Properties window.

•In the General tab, highlight the Internet Protocol (TCP/IP) item, and click Properties.

Figure 61. Internet Protocol properties

• Enter the static IP address you want to use for the Menu Panel PC.

94 Kayenne XL Package — Installation and Service Manual

Figure 62. IP Address

• Click OK to close each window.

Setting IP Address at Menu Panel PC

Kayenne XL Package — Installation and Service Manual 95

Section 5 — Maintenance

Software Update

Note Before performing a software update be sure that your application data are

Installing the Sidepanel Software

• Insert the Kayenne XL Package Software CD into your computer's CD-

• Connect the USB device at the right side of the Menu Panel.

• Kayenne XL Package Software uses an autorun application to help

• Select 'Installation of graphical user interface' at the Kayenne XL Package

saved. For details refer your User Manual, section

ROM drive. Or download the software from www.thomsongrassvalley.com. Copy the software to a USB device (flash memory or hard disk).

installing the software. Navigate to the following directory:

\ds0206\Autorun\Autorun.exe

/ Kayak Installation wizard:

Save Application Data.

Figure 63. Side Panel Installation

• Click on Install Kayenne XL Sidepanel to launch the installation.

96 Kayenne XL Package — Installation and Service Manual

Figure 64. Kayenne Side Panel Installation

Software Update

• The Sidepanel Software Installation Welcome screen displays. Click

Next.

Figure 65. Confirm

• Choose the type of installation you wish to perform:

• Demo: Demo version, no connection to a panel or a frame.

• GUI PC: Connection only to a frame, not to a panel.

• MultiPanel: Connection to frame and panel.

• SinglePanel: Connection to a specified panel during installation.

Kayenne XL Package — Installation and Service Manual 97

Section 5 — Maintenance

Figure 66. Installation type

• Select the network which is used for the switcher network and click Next:

Figure 67. Select component

• Click to select or deselect the check box for Desktop Picture, Full Screen Mode, Autostart Sidepanel on boot and Autostart TFTP Server on boot.

98 Kayenne XL Package — Installation and Service Manual

Software Update

Figure 68. Select options

• Click to select the check box for Yes, I want to restart my computer now and

click Finish.

Figure 69. Confirm restart

Kayenne XL Package — Installation and Service Manual 99

Section 5 — Maintenance

To complete the computer connection to the panel and frame after the computer has rebooted.

• Launch the Sidepanel software application.

• Click to select the box for E-Box at the top of the screen. A blue line displays in the bottom of the box to indicate that it has been selected.

• Click to select the box for Panel at the top of the screen.

• Click to select the name and IP address for the frame and the panel from the scrolling list at the bottom of the screen.

• Click the Connect button to connect the frame to the panel and to the computer Sidepanel software for this session.

• Click Attach to make the connection from the frame to the panel and to the computer Sidepanel software persistent so that it will remain after the computer reboots.

100 Kayenne XL Package — Installation and Service Manual

Grass Valley Kayenne XL Package Installation v.7.0.2

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

Safety Summary

Safety Terms and Symbols

Terms in This Manual

Terms on the Product

Symbols on the Product

Warnings

Cautions

Introduction

General

Using Open Software Sources

Copyrights

Overview

Kayenne XL Package

Kayak HD Video Processor Frames

Kayenne XL Control Surfaces

Flat or Curved Control Panel Orientation

Control Panel Stripes

Control Panel Modules

Touch Screen Menu Panel and PC Menu Control

Panel Control Unit

Satellite Panels

Redundant Power Supplies

Supported Control Protocols

Specifications

Kayenne XL Package

Kayak HD Frames

General Rack Mounting Instructions

Weight Distribution

Cooling Requirements

Power Connections

Kayak HD 8-RU Video Processor Frame Installation

8-RU Frame Dimensions

8-RU Frame Rack Mounting

8-RU Frame Connectors

Internal Redundant Power Supply Option

Kayak HD 4-RU Video Processor Frame Installation

4-RU Frame Dimensions

4-RU Frame Rack Mounting

4-RU Frame Connectors

Internal Redundant Power Supply Option

Panel Control Unit (PCU)

PCU Dimensions

PCU Frame Rack Mounting

PCU Connectors

Internal Redundant Power Supply Option

Control Surfaces

Introduction

Control Panel Assembly

Control Panel Cooling

4-ME 35 Control Panel, Curved with Attached Aux

Control Panel Cut Out

Control Panel Mounting Points

4-ME 35 Control Panel, Flat with Attached Aux

4-ME 25 Control Panels

3-ME 35 Control Panel, Curved with Attached Aux

3-ME 25 Control Panels

2-ME 35 Control Panel, Curved with Attached Aux

2-ME 25 Control Panels

2-ME 35 Control Panel, Flat without Aux

1-ME 15 Control Panel without Local Aux

Separately Mounted Local Aux Panel (35 & 25 Models)

Control Panel Module Installation

Tray Internal Cabling

Module Insertion and Removal

Each module can be taken separately from the mixer.

Changing the Display-protecting glasses

Control Panel Tray-PCU Connections

Touch Screen Menu Panel Installation

Menu Panel Dimensions

Menu Panel Connectors

Additional Kayenne XL Menu Panels

Menu Panel Cooling

Menu Panel Articulated Arm Installation

System Cabling

Overview