Grass Valley Kayenne User Manual
KAYENNE
VIDEO PRODUCTION CENTER
Installation Planning Guide
071869003
AUGUST 2011
CERTIFICATE
Certificate Number: 510040.001
The Quality System of:
Grass Valley USA, LLC and its Grass Valley Affiliates
Headquarters:
400 Providence Mine Road
Nevada City, CA 95945
United States
15655 SW Greystone Ct.
Beaverton, OR 97006
United States
Brunnenweg 9
D-64331 Weiterstadt
Germany
Kapittelweg 10
4827 HG Breda
The Nederlands
2300 So. Decker Lake Blvd.
Salt Lake City, UT 84119
United States
Including its implementation, meets the requirements of the standard:
ISO 9001:2008
Scope:
The design, manufacture and support of video and audio hardware and software products and related
systems.
This Certificate is valid until: June 14, 2012
This Certificate is valid as of: December 23, 2010
Certified for the first time: June 14, 2000
H. Pierre Sallé
President
KEMA-Registered Quality
The method of operation for quality certification is defined in the KEMA General Terms And Conditions For
Quality And Environmental Management Systems Certifications. Integral publication of this certificate is allowed.
KEMA-Registered Quality, Inc.
4377 County Line Road
Chalfont, PA 18914
Ph: (215)997-4519
Fax: (215)997-3809
CRT 001 042108
ccredited By:
ANAB
A
KAYENNE
VIDEO PRODUCTION CENTER
Installation Planning Guide
071869003
AUGUST 2011
Contacting Grass Valley
International
Support Centers
Local Support
Centers
(available
during normal
business hours)
France
24 x 7
Australia and New Zealand: +61 1300 721 495 Central/South America: +55 11 5509 3443
Middle East: +971 4 299 64 40 Near East and Africa: +800 8080 2020 or +33 1 48 25 20 20
Europe
+800 8080 2020 or +33 1 48 25 20 20
Hong Kong, Taiwan, Korea, Macau: +852 2531 3058 Indian Subcontinent: +91 22 24933476
Asia
Southeast Asia/Malaysia: +603 7805 3884 Southeast Asia/Singapore: +65 6379 1313
China: +861 0660 159 450 Japan: +81 3 5484 6868
Belarus, Russia, Tadzikistan, Ukraine, Uzbekistan: +7 095 2580924 225 Switzerland: +41 1 487 80 02
S. Europe/Italy-Roma: +39 06 87 20 35 28 -Milan: +39 02 48 41 46 58 S. Europe/Spain: +34 91 512 03 50
Benelux/Belgium: +32 (0) 2 334 90 30 Benelux/Netherlands: +31 (0) 35 62 38 42 1 N. Europe: +45 45 96 88 70
Germany, Austria, Eastern Europe: +49 6150 104 444 UK, Ireland, Israel: +44 118 923 0499
Copyright © Grass Valley USA, LLC. All rights reserved.
This product may be covered by one or more U.S. and foreign patents.
United States/Canada
24 x 7
+1 800 547 8949 or +1 530 478 4148
Grass Valley Web Site
The www.grassvalley.com web site offers the following:
Online User Documentation — Current versions of product catalogs, brochures,
data sheets, ordering guides, planning guides, manuals, and release notes
in .pdf format can be downloaded.
FAQ Database — Solutions to problems and troubleshooting efforts can be
found by searching our Frequently Asked Questions (FAQ) database.
Software Downloads — Download software updates, drivers, and patches.
4 KAYENNE — Installation Planning Guide
Contents
Section 1 — Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Section 2 — Kayenne Control Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Kayenne Video Processor Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Kayenne Control Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Multiple Suites and Control Surfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Flat or Curved Control Panel Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Control Panel Stripes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Control Panel Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Touch Screen Menu Panel and PC Menu Control . . . . . . . . . . . . . . . . . . . . . . . . 13
Panel Control Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Redundant Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Supported Control Protocols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Control Panel Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Support Structure Assembly Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Control Panel Variations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Control Panel Cooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Truck and High Vibration Environment Considerations . . . . . . . . . . . . . . . . . . 16
4-ME 35 Control Panel, Curved Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4-ME 35 Control Panel, Flat Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4-ME 25 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3-ME 35 Control Panel, Curved Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3-ME 35 Control Panel, Flat Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3-ME 25 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2-ME 35 Control Panel, Curved Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2-ME 35 Control Panel, Flat Assembly with Local Aux. . . . . . . . . . . . . . . . . . . . 29
2-ME 35 Control Panel, Flat without Local Aux . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2-ME 25 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
1-ME 15 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Separately Mounted Local Aux Stripe (35 & 25 Models) . . . . . . . . . . . . . . . . . . 34
Control Panel Stripe-PCU Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Touch Screen Menu Panel Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Menu Panel Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Menu Panel Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Menu Panel Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Menu Panel Articulated Arm Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Additional Kayenne Menu Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Touch Screen Menu Panel Using PCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Touch Screen Menu Panel Using PC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Menu Application on PC (Keyboard & Mouse) . . . . . . . . . . . . . . . . . . . . . . . . 38
KAYENNE — Installation Planning Guide 5
Contents
Section 3 — Kayenne Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
General Rack Mounting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Weight Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Cooling Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Power Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Kayenne 8-RU Video Processor Frame Installation . . . . . . . . . . . . . . . . . . . . . . . . 40
8-RU Frame Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8-RU Frame Rack Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Door Removal Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
8-RU Frame Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
8-RU Frame Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Kayenne 4-RU Video Processor Frame Installation . . . . . . . . . . . . . . . . . . . . . . . . 45
4-RU Frame Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4-RU Frame Rack Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Door Removal Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4-RU Frame Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4-RU Frame Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Panel Control Unit (PCU) Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
PCU Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
PCU Frame Rack Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Door Removal Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
PCU Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
PCU Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Section 4 — System Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Network Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Suites and Control Surfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Customer Supplied Ethernet Routers and Switches . . . . . . . . . . . . . . . . . . . . 56
Factory Default Network Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Control Surface Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
ME and Local Aux Stripe Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Satellite Panel Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
PCU Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Internal Cabling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Touch Screen Menu Panels (Used with PCU) . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Video Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
MatchDef and SetDef Format Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Reference Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Video Processor Frame GPI/Tally Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
GPI and Tally Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
GPI Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Tally/GPI Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Pin Assignments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
RS-422/485 Ports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
RS-232 Ports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
4-RU and 8-RU Frame (GPI In 1-8, Tally 1-24, GPI Out 1-8) . . . . . . . . . . . . . . . 67
4-RU and 8-RU Frame (GPI In 9-16, Tally 25 - 48, GPI Out 9-16) . . . . . . . . . . . 68
8-RU Frame (GPI In 17-24, Tally 49 - 72, GPI Out 17-24) . . . . . . . . . . . . . . . . . . 69
8-RU Frame (GPI In 25-32, Tally 73 - 96, GPI Out 25 - 32) . . . . . . . . . . . . . . . . . 70
6 KAYENNE — Installation Planning Guide
Appendix A — Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Contents
KAYENNE — Installation Planning Guide 7
Contents
8 KAYENNE — Installation Planning Guide
Introduction
Kayenne 8-RU
Video Processor Frame
Kayenne 4-RU
Video Processor Frame
Note For reader convenience this identical Section 1 is included at the beginning
Overview
The Grass Valley Kayenne family of multi-format digital production
switchers provides powerful, ground-breaking features designed to meet
the widest range of requirements for live studio, mobile, and post-produc
tion applications. Available in configurations ranging from 1.5-ME to
4.5-MEs, Kayenne systems combine features and functionality available in
the current Grass Valley Kalypso, KayakHD, and XtenDD switchers along
with additional capabilities previously unavailable in any video produc
tion switcher from any manufacturer. A wide variety of possible Kayenne
system configurations exist to meet different customer requirements.
Section 1
of each Kayenne manual. If you are already familiar with this material you can
skip to the next section.
-
-
Kayenne Video Processor Frames
KAYENNE — Installation Planning Guide 9
The Kayenne Video Processor Frame is available in two sizes. The 8-RU full
size frame supports up to 4.5 ME systems. The 4-RU compact frame sup
ports 1.5-ME through 2.5-ME Kayenne systems (Figure 1). The number of
licensed boards present in the Kayenne frame determines the number of
MEs available, as well as the number of video inputs, outputs, GPIOs and
Relay Tallies.
Figure 1. Kayenne Video Processor Frames
-
Section 1 — Introduction
4-ME 35 Control Panel Menu Panel
Menu Panel
Articulated
Arm
8623266_01
Panel Control Unit (PCU)
Optional Device
Control Module
Optional
Module
Menu Panel
Menu Panel
Articulated
Arm
8623266_02
Panel Control Unit (PCU)
3-ME 35 Control Panel
Optional Device
Control Module
Menu Panel
Menu Panel
Articulated
Arm
8623266_03
Panel Control Unit (PCU)
2-ME 25 Control Panel
Menu Panel
Menu Panel
Articulated
Arm
8623266_04
Panel Control Unit (PCU)
1-ME 15 Control Panel
Kayenne Control Surfaces
A Kayenne control surface typically consists of a Control Panel, a Menu
Panel with an included articulated support arm, a Panel Control Unit
(PCU) frame, and optional Satellite Panels. This control surface has an
innovative modular design. Representative Kayenne control surfaces are
shown in the following illustrations.
Figure 2. Kayenne 4-ME 35 Control Surface
Figure 3. Kayenne 3-ME 35 Control Surface
Figure 4. Kayenne 2-ME 25 Control Surface
Figure 5. Kayenne 1-ME 15 Control Surface
10 KAYENNE — Installation Planning Guide
The modular design and use of a separate PCU supports the hot-replace-
Flat Control Panel AssemblyCurved Control Panel Assembly
ment of individual Control Panel components, if necessary, while the rest
of the system remains operational.
Multiple Suites and Control Surfaces
A Kayenne system can be subdivided into two suites, if desired, each of
which can have two control surfaces. Hardware resources in the Video Pro
cessor Frame can be assigned to an individual suite during configuration,
essentially creating two separate switchers from one Kayenne system. A
Kayenne PCU can support two control surfaces using its eight available
ports.
Flat or Curved Control Panel Orientation
The main Kayenne Control Panel supports different physical orientations.
Besides a conventional flat surface, a special support design permits a
curved working surface, where the MEs progressively tilt for improved
ergonomics (
Figure 6).
Kayenne Control Surfaces
-
Figure 6. Curved and Flat Control Surface Installations
KAYENNE — Installation Planning Guide 11
Section 1 — Introduction
Hold
Hold
A
Hold
BU1U2
Hold
Far
Key
Split
Rules
Hold
EMEM
Sec
Aux
Pri
Key
3
Key
1
Macro
Key
5
Key
4
Key
2
RtrKeKey
6
EMEM
Macroro
Rev
Rwd
Run
Tr
ans
Rate
Auto
Run
Pa
nel
Mem
Menu
Mix
Transns
PVW
Tr
ans
Rate
EMEM
Runun
Ptntn
Limit
Pst
BLK
Key
1
Key
2
Key
3
Key
4
Key
5
Key
6
Key1
Cut
Key2
Cut
Key4
Cut
Key3
Cut
Key6
Cut
Key5
Cut
Key1
Auto
Key2
Auto
Key3
Auto
Key4
Auto
Key6
Auto
Cut
Auto
Key5
Auto
Userer5Userer
6
Userer4W
ipe2W
ipe
1
Userer3Userer2Userer
1
Key
Prior
Control Panel Stripes
The main Kayenne Control Panel is organized into from one to five Stripes.
Each Stripe consists of a tray and its complement of drop-in modules. An
ME Stripe has a module for Source Selection, Transition, and individual
E-MEM control (Figure 7). Additional Master E-MEM, Machine Control,
Multi-Function, and Local Aux modules are populated to complete the
control surface functionality.
Figure 7. Portion of Control Panel ME Stripe
Key
Key
Hold
Key
Spl
Hold
Hold
Hold
Source Module (35, 25, or 15) Local E-MEM ModuleTransition Module
Key
Macro
Far
Key
Key
Rules
Sec
Hold
Key
EMEM
Key
ipe
ipe
Cut
ans
EMEM
Lim
Key
Key
Key
Key
Auto
Ke
Ke
Auto
Cut
Ke
Ke
Auto
Cut
Ke
Ke
Auto
Cut
Ke
Ke
Auto
Cut
Ke
Ke
Auto
Cut
Ke
Ke
Auto
Cut
EMEM
ans
nel
Rate
Mem
Me
Ma
Run
Rev
Rwd
Run
8623266_54
Control Panel Modules
The following Kayenne modules are available:
• KAYN-PNL-TRM - Transition Module
• KAYN-PNL-LEM - Local E-MEM Module
• KAYN-PNL-MEM - Master E-MEM Module
• KAYN-PNL-MFM - Multi-Function Module
• KAYN-PNL-SRC-35, 25, 15 - Source Module, available in 35, 25, and 15
button widths.
Note 15 button widths are only available with 1-ME Control Panels.
• KAYN-PNL-AUX-35, 25 - Local Aux Module, available in 35 and 25
button widths.
• KAYN-PNL-BAR-35, 15 - System Bar, available in two sizes to match
various Control Panel widths.
• KAYN-PNL-DCM - Device Control Module, available as an option for
3 and 4-ME panels and as a satellite panel module.
12 KAYENNE — Installation Planning Guide
Touch Screen Menu Panel and PC Menu Control
Each Kayenne control surface includes a Menu Panel that features a wide
format 15 in. touch screen display. An articulated arm is also included,
offering a wide variety of installation options (Figure 8). The Menu Panel
has a standard VESA-75 hole pattern and M4 threads, compatible with this
and many other mounting devices.
The Menu Panel has four USB ports, two on the right side edge of the panel
and two on the back for keyboard and mouse (wired or wireless are sup
ported).
Figure 8. Menu Panel with Articulated Arm
Kayenne Control Surfaces
-
8623266_05
An additional touch screen Kayenne Menu Panel is available as an option
(additional Menu Controller Board is required in the PCU).
It is also possible to run the Kayenne Menu application on a standard PC,
permitting mouse and keyboard control from a laptop, or remote control
from any location on the network.
Panel Control Unit
The Kayenne Control Panel and Menu Panel(s) are powered from a separate rack mount Panel Control Unit (PCU). Control surface processing and
communications are handled by this unit. The PCU eliminates the need for
cooling fans in the Control Panel and Menu Panels, making for quiet
system operation.
KAYENNE — Installation Planning Guide 13
Section 1 — Introduction
Redundant Power Supplies
Optional built-in redundant power supplies are available for the Kayenne
4-RU and 8-RU Frames. An additional redundant power supply is stan
dard with the Kayenne PCU.
Supported Control Protocols
All Kayenne systems support the following control interfaces and types of
external devices:
• Serial control of VTR/DDR (BVW, AMP, and Odetics protocols),
• Ethernet control of DDR channels (AMP protocol),
• Peripheral Bus II protocol,
• Tally (Contact Closure and Serial),
• GPI Inputs and Outputs,
-
• Routing Control Systems (Jupiter, Encore, SMS-7000, and third party
routers), and
• Grass Valley Editor protocol.
14 KAYENNE — Installation Planning Guide
Section 2
Kayenne Control Surfaces
Overview
A typical Kayenne control surface has a modular Control Panel, a Menu
Panel, and is driven by a Panel Control Unit (PCU) frame. Additional Menu
Panels and Satellite Panels are available as options.
A Control Panel consists of system operation modules, which mount into
trays, which are in turn held in place by a Control Panel support structure.
One Control Panel tray filled with modules is called a Stripe. Various
numbers and types of modules and trays can be combined to create a wide
variety of control surface functionality.
The Control Panel and Menu Panel’s processing electronics are located in
the PCU. The Stripes and Menu Panels are connected to the PCU via multipin cables that carry power and communication signals.
Kayenne Control Panels ship to the customer as boxed Stripes, which are
assembled with the support structure on site. You will need to know what
Control Panel configuration(s) you intend to use at your facility in order to
plan your installation effectively.
The Kayenne Control Panel support kit uses 30mm series components
sourced from Bosch Rexroth.
Control Panel Assembly
Support Structure Assembly Required
CAUTION Assembly of the Control Panel support structure is nontrivial. Do not attempt
assembly without first reading the detailed instructions in the separate
Kayenne Installation & Service Manual.
If you purchased commissioning with your Kayenne system, assembly of
the Control Panel support is included as part of the commissioning.
KAYENNE — Installation Planning Guide 15
Section 2 — Kayenne Control Surfaces
If you did not purchase commissioning, but would like to reconsider the
option, contact Grass Valley Customer Support.
Control Panel Variations
Seven basic Control Panel assemblies are considered standard: 4-ME 35,
4-ME 25, 3-ME 35, 3-ME 25, 2-ME 35, 2-ME 25, and 1-ME 15. Each assembly
name identifies the number of MEs present and the number of source
selector buttons in each ME.
Two Control Panel Assembly orientations are possible, flat and curved. The
curved panel provides improved operator ergonomics. This orientation
raises the Control Panel height, so visibility of a monitor wall should be
considered prior to installation. An assembled Control Panel can be oper
ated from a tabletop, or it can be installed into a cutout.
The Local Aux Stripe can be connected to the Control Panel support structure at a 45 degree angle, or it can be mounted separately in its own backsplash cutout.
-
The following diagrams show some standard Control Panel assemblies. It
is also possible to create different Control Panel assemblies (for example, a
2-ME 35), since the parts are interchangeable. Specific information for nonstandard configurations is not included in this document.
Control Panel Cooling
The Kayenne Control Panel is externally powered and does not have
internal cooling fans. Electronics in the panel are convection cooled and
require free air movement. Do not install the panel into a sealed space.
CAUTION If the panel is mounted in a counter-top, do not enclose the
lower portion of the cutout. Leave the bottom open to allow
passive air movement.
Truck and High Vibration Environment Considerations
The Kayenne Control Panel has several bolt and screw tightened components. In high vibration environments these attachments could loosen over
time. Loctite Blue 242 or equivalent thread locking compound is recom
mended for these environments. This compound is designed to lock
threaded components together during assembly, but permits them to be
loosened if necessary later using hand tools.
-
During Control Panel assembly, apply a drop of the locking compound to
the ends of the threads of the support beam bolts, to the screws connecting
the cutout lip brackets to the support beams, and to the bolts attaching the
16 KAYENNE — Installation Planning Guide
trays to the support beams. Make sure the locking compound is present
1533.7 mm
60.4 in.
8623266_12
813.5 mm
32.0 in.
1501.5 mm
59.1 in.
622.8 mm
24.5 in.
109.2 mm
4.3 in. 14.3 mm
0.6 in.
275.0 mm
10.8 in.
10.3 mm
0.4 in.
74.0 mm
2.9 in.
where the thread interfaces to each bolt or beam.
4-ME 35 Control Panel, Curved Assembly
Figure 9. 4-ME 35 Control Panel Dimensions, Curved Installation
Control Panel Assembly
Figure 10. 4-ME Control Panel Cutout Dimensions, Curved Installation
4-ME 35 Panel Cutout
1503.5 +/-1 mm
59.2 +/-.04 in.
1311.5 +/-1 mm
51.6 +/-.04 in.
4-ME 25 Panel Cutout
625 +/-1 mm
24.6 +/-.04 i
n.
4-ME Panel Curved Install Cutout
8623266_14
KAYENNE — Installation Planning Guide 17
Section 2 — Kayenne Control Surfaces
855 7 2700
855 7 2700
855 7 2700
8557 27 80
8557 2780
8557 27 80
8557 2 710
8557 27 10
8557 27 10
855 7 2710
8557 2 710
8557 2710
8557 27 10
855 7 2710
8557 27 10
8557 2710
855 7 2710
8620 3 170
862 0 3170
8620 31 70
855 7 2890
855 7 2890
855 7 2890
8557 28 90
855 7 2890
855 7 2890
B
DETAIL B
A
DETAIL A
8557 2830
8557 28 30
8557 2820
8557 2 820
855 7 2720
850 0 4420
6x
862 0 3200
6x
850 0 442 0
4x
855 7 2810
855 7 2860
862 0 3180
862 0 3180
850 0 7620
850 0 7620
862 0 3180
4x
8500 6460
4x
8620 3180
4x
8500 6460
4x
8620 3 180
4x
8500 6460
4x
850 0 6460
2x
850 0 6460
2x
850 0 6460
2x
862 0 3180
2x
862 0 3180
2x
855 7 2860
8620 3180
862 0 3180
8500 7620
850 0 7620
C
DETAIL C
8500 4 420
862 0 3200
862 0 3200
8500 44 20
8620 3180
862 0 3180
8620 3200
850 0 4420
862 0 3200
850 0 442 0
862 0 3180
2x
855 7 2810
855 7 2800
8500 4420
4x
862 0 3200
4x
862 0 3200
4x
855 7 2800
8622 5420
5x
862 2 5410
5x
8623266_13_r2
Figure 11. 4-ME Support Structure, Curved Installation
18 KAYENNE — Installation Planning Guide
4-ME 35 Control Panel, Flat Assembly
1501.5 mm
59.1 in.
622.8 mm
24.5 in.
1533.7 mm
60.4 in.
813.5 mm
32.0 in.
771.5 mm
30.4 in.
10.4 mm
0.4 in.
14.1 mm
0.6 in.
124.0 mm
4.9 in.
10.3 mm
0.4 in.
74.0 mm
2.9 in.
720.0 mm
28.3 in.
14.3 mm
0.6 in.
8623266_17
Note Read through the entire procedure before you begin actual assembly.
Figure 12. 4-ME 35 Control Panel Dimensions, Flat Installation
Control Panel Assembly
Figure 13. 4-ME Control Panel Cutout Dimensions, Flat Installation
773.5 +/-1 mm
30.5 +/-.04 in.
4-ME 35 Panel Cutout
4-ME Panel Flat Install Cutout
1503.5 +/-1 mm
59.2 +/-.04 in.
28.3 in. +0-.04 in.
1311.5 +/-1 mm
51.6 +/-.04 in.
4-ME 25 Panel Cutout
720 +0-1 mm
625 +/-1 mm
24.6 +/-.04 in.
8623266_16
KAYENNE — Installation Planning Guide 19
Section 2 — Kayenne Control Surfaces
8557 2780
8557 2710
8557 2710
8557 2890
8557 2890
8620 3180
2x
8500 6460
2x
8622 5410
5x
8622 5420
5x
855 7 2890
8620 3180
2x
8500 6460
2x
8557 2890
862 0 3180
2x
8500 6460
2x
855 7 2790
8557 2790
855 7 2890
862 0 3180
2x
8500 6460
2x
8557 2890
862 0 3180
2x
850 0 6460
2x
A
DE T A IL A
855 7 2720
8557 2830
855 7 2830
855 7 2820
8557 2820
8500 4420
6x
862 0 3200
6x
8620 3200
2x
850 0 442 0
2x
862 0 3180
2x
8620 3170
862 0 3180
2x
850 0 6460
2x
8620 3170
862 0 3170
862 0 3170
862 0 3170
855 7 2710
B
DETAIL B
855 7 2710
855 7 2720
8557 2710
855 7 2830
855 7 2830
855 7 2820
855 7 2820
862 0 3200
6x
8500 4420
6x
Figure 14. 4-ME Support Structure, Flat Installation
20 KAYENNE — Installation Planning Guide
4-ME 25 Control Panel
Control panels with 25 source selection buttons are narrower in width, but
otherwise have the same dimensions as 35 source button models.
Figure 15. 4-ME 25 Control Panel Dimensions
275.0 mm
10.8 in.
124.0 mm
4.9 in.
4-ME 25 Curved Installation
1341.7 mm
621.5 mm
24.5 in.
4-ME 25 Flat Installation
1309.5 mm
52.8 in.
51.6 in.
Control Panel Assembly
8623266_32
KAYENNE — Installation Planning Guide 21
Section 2 — Kayenne Control Surfaces
8623266_19
1533.7 mm
60.4 in.
813.5 mm
32.0 in.
1501.5 mm
59.1 in.
622.8 mm
24.5 in.
14.8 mm
0.6 in.
14.3 mm
0.6 in.
208.0 mm
8.2 in.
10.3 mm
0.4 in.
74.0 mm
2.9 in.
720.0 mm
28.3 in.
474.1 mm
18.7 in.
13.9 mm
0.5 in.
3-ME 35 Control Panel, Curved Assembly
Figure 16. 3-ME 35 Control Panel Dimensions, Curved Installation
Figure 17. 3-ME Control Panel Cutout Dimensions, Curved Installation
3-ME 35 Panel Cutout
625.0 +/-1 mm
24.6 +/-.04 in.
1503.5 +/-1 mm
59.2 +/-.04 in.
3-ME Panel Curved Install Cutout
720 mm
28.3 in.
32.0 +2 -0 mm
1.3 +.08 in. -0 in.
1311.5 +/- 1 mm
51.6 +/- .04 in.
3-ME 25 Panel Cutout
42.5 +/-1 mm
1.7 +/-.04
15 mm
.60 in.
476.0 +/-1 mm
18.7 +/-.04 in.
491.0 +/-1 mm
19.3 +/-.04 in.
8623266_19_r1
22 KAYENNE — Installation Planning Guide
Control Panel Assembly
855 7 2700
855 7 2700
8557 2700
8557 2780
8557 2710
8557 2 710
8557 2710
8557 27 10
8557 2710
8557 27 10
8557 2710
855 7 2710
862 0 3170
8620 3 170
8620 3170
855 7 2890
8557 2890
855 7 2890
855 7 2850
8557 2890
8557 28 90
B
DETAIL B
A
DETAIL A
8557 2830
8557 2830
8557 2 820
855 7 2820
855 7 2720
850 0 442 0
6x
8620 3200
6x
8620 31 80
4x
8500 6 460
4x
862 0 3180
4x
8620 31 80
4x
8500 6460
4x
850 0 6460
2x
8500 6460
2x
850 0 6460
2x
8620 3180
2x
862 0 3180
2x
C
DE T AIL C
8500 4420
8620 3200
862 0 3200
8620 31 80
8620 3 180
850 0 442 0
8620 3200
8500 4420
8620 3 180
2x
855 7 2810
8557 2800
8500 4420
4x
862 0 3200
4x
8622 54 20
4x
862 2 5410
4x
8557 2770
850 0 442 0
8x
8620 32 00
8x
8557 28 00
855 7 2810
85 57 27 80
8620 3180
850 0 7620
8557 28 60
8500 76 20
862 0 3180
862 0 3180
4x
8620 31 80
8500 76 20
855 7 2860
862 0 3180
8500 7620
8623266_20_r2
Figure 18. 3-ME Support Structure, Curved Installation
KAYENNE — Installation Planning Guide 23
Section 2 — Kayenne Control Surfaces
3-ME Panel Flat Install Cutout
476.0 +/-1 mm
18.7 +/-.04 in.
3-ME 35 Panel Cutout
1503.5 +/-1 mm
59.2 +/-.04 in.
1311.5 +/- 1 mm
51.6 +/- .04 in.
3-ME 25 Panel Cutout
720 mm
28.3 in.
625.0 +/-1 mm
24.6 +/-.04 in.
3-ME 35 Control Panel, Flat Assembly
Figure 19. 3-ME 35 Control Panel Dimensions, Flat Installation
124.0 mm
4.9 in.
10.3 mm
0.4 in.
813.5 mm
32.0 in.
1533.7 mm
60.4 in.
10.2 mm
0.4 in.
720.0 mm
622.8 mm
24.5 in.
14.4 mm
0.6 in.
28.3 in.
Figure 20. 3-ME Control Panel Cutout Dimensions, Flat Installation
74.0 mm
2.9 in.
1501.5 mm
59.1 in.
474.1 mm
18.7 in.
13.9 mm
0.55 in.
8623266_55
24 KAYENNE — Installation Planning Guide
Loading...