Grass Valley Kayenne User Manual

KAYENNE

VIDEO PRODUCTION CENTER

Installation Planning Guide

071869003

AUGUST 2011

CERTIFICATE

Certificate Number: 510040.001

The Quality System of:

Grass Valley USA, LLC and its Grass Valley Affiliates

Headquarters:
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United States

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The Nederlands

2300 So. Decker Lake Blvd.
Salt Lake City, UT 84119
United States

Including its implementation, meets the requirements of the standard:

ISO 9001:2008

Scope:
The design, manufacture and support of video and audio hardware and software products and related
systems.

This Certificate is valid until: June 14, 2012
This Certificate is valid as of: December 23, 2010
Certified for the first time: June 14, 2000

H. Pierre Sallé
President
KEMA-Registered Quality

The method of operation for quality certification is defined in the KEMA General Terms And Conditions For
Quality And Environmental Management Systems Certifications. Integral publication of this certificate is allowed.

KEMA-Registered Quality, Inc.

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Ph: [phone]
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ccredited By:

ANAB

A

KAYENNE

VIDEO PRODUCTION CENTER

Installation Planning Guide

071869003

AUGUST 2011

Contacting Grass Valley

International

Support Centers

Local Support

Centers

(available

during normal

business hours)

France

24 x 7

Australia and New Zealand: [phone] Central/South America: [phone]

Middle East: [phone] Near East and Africa: [phone] or [phone]

Europe

[phone] or [phone]

Hong Kong, Taiwan, Korea, Macau: [phone] Indian Subcontinent: [phone]

Asia

Southeast Asia/Malaysia: [phone] Southeast Asia/Singapore: [phone]
China: [phone] Japan: [phone]

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Germany, Austria, Eastern Europe: [phone] UK, Ireland, Israel: [phone]

Copyright © Grass Valley USA, LLC. All rights reserved.
This product may be covered by one or more U.S. and foreign patents.

United States/Canada

24 x 7

[phone] or [phone]

Grass Valley Web Site

The www.grassvalley.com web site offers the following:

Online User Documentation — Current versions of product catalogs, brochures,

data sheets, ordering guides, planning guides, manuals, and release notes
in .pdf format can be downloaded.

FAQ Database — Solutions to problems and troubleshooting efforts can be

found by searching our Frequently Asked Questions (FAQ) database.

Software Downloads — Download software updates, drivers, and patches.

4 KAYENNE — Installation Planning Guide

Contents

Section 1 — Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Section 2 — Kayenne Control Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Kayenne Video Processor Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Kayenne Control Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Multiple Suites and Control Surfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Flat or Curved Control Panel Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Control Panel Stripes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Control Panel Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Touch Screen Menu Panel and PC Menu Control . . . . . . . . . . . . . . . . . . . . . . . . 13

Panel Control Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Redundant Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Supported Control Protocols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Control Panel Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Support Structure Assembly Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Control Panel Variations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Control Panel Cooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Truck and High Vibration Environment Considerations . . . . . . . . . . . . . . . . . . 16

4-ME 35 Control Panel, Curved Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4-ME 35 Control Panel, Flat Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4-ME 25 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

3-ME 35 Control Panel, Curved Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3-ME 35 Control Panel, Flat Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3-ME 25 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

2-ME 35 Control Panel, Curved Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

2-ME 35 Control Panel, Flat Assembly with Local Aux. . . . . . . . . . . . . . . . . . . . 29

2-ME 35 Control Panel, Flat without Local Aux . . . . . . . . . . . . . . . . . . . . . . . . . . 31

2-ME 25 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

1-ME 15 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Separately Mounted Local Aux Stripe (35 & 25 Models) . . . . . . . . . . . . . . . . . . 34

Control Panel Stripe-PCU Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Touch Screen Menu Panel Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Menu Panel Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Menu Panel Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Menu Panel Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Menu Panel Articulated Arm Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Additional Kayenne Menu Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Touch Screen Menu Panel Using PCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Touch Screen Menu Panel Using PC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Menu Application on PC (Keyboard & Mouse) . . . . . . . . . . . . . . . . . . . . . . . . 38

KAYENNE — Installation Planning Guide 5

Contents

Section 3 — Kayenne Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

General Rack Mounting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Weight Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Cooling Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Power Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Kayenne 8-RU Video Processor Frame Installation . . . . . . . . . . . . . . . . . . . . . . . . 40

8-RU Frame Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

8-RU Frame Rack Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Door Removal Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

8-RU Frame Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

8-RU Frame Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Kayenne 4-RU Video Processor Frame Installation . . . . . . . . . . . . . . . . . . . . . . . . 45

4-RU Frame Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

4-RU Frame Rack Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Door Removal Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

4-RU Frame Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

4-RU Frame Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Panel Control Unit (PCU) Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

PCU Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

PCU Frame Rack Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Door Removal Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

PCU Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

PCU Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Section 4 — System Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Network Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Suites and Control Surfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Customer Supplied Ethernet Routers and Switches . . . . . . . . . . . . . . . . . . . . 56

Factory Default Network Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Control Surface Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

ME and Local Aux Stripe Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Satellite Panel Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

PCU Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Internal Cabling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Touch Screen Menu Panels (Used with PCU) . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Video Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

MatchDef and SetDef Format Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Reference Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Video Processor Frame GPI/Tally Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

GPI and Tally Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

GPI Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Tally/GPI Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Pin Assignments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

RS-422/485 Ports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

RS-232 Ports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

4-RU and 8-RU Frame (GPI In 1-8, Tally 1-24, GPI Out 1-8) . . . . . . . . . . . . . . . 67

4-RU and 8-RU Frame (GPI In 9-16, Tally 25 - 48, GPI Out 9-16) . . . . . . . . . . . 68

8-RU Frame (GPI In 17-24, Tally 49 - 72, GPI Out 17-24) . . . . . . . . . . . . . . . . . . 69

8-RU Frame (GPI In 25-32, Tally 73 - 96, GPI Out 25 - 32) . . . . . . . . . . . . . . . . . 70

6 KAYENNE — Installation Planning Guide

Appendix A — Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Contents

KAYENNE — Installation Planning Guide 7

Contents

8 KAYENNE — Installation Planning Guide

Introduction

Kayenne 8-RU
Video Processor Frame

Kayenne 4-RU
Video Processor Frame

Note For reader convenience this identical Section 1 is included at the beginning

Overview

The Grass Valley Kayenne family of multi-format digital production
switchers provides powerful, ground-breaking features designed to meet
the widest range of requirements for live studio, mobile, and post-produc
tion applications. Available in configurations ranging from 1.5-ME to

4.5-MEs, Kayenne systems combine features and functionality available in
the current Grass Valley Kalypso, KayakHD, and XtenDD switchers along
with additional capabilities previously unavailable in any video produc
tion switcher from any manufacturer. A wide variety of possible Kayenne
system configurations exist to meet different customer requirements.

Section 1

of each Kayenne manual. If you are already familiar with this material you can
skip to the next section.

-

-

Kayenne Video Processor Frames

KAYENNE — Installation Planning Guide 9

The Kayenne Video Processor Frame is available in two sizes. The 8-RU full
size frame supports up to 4.5 ME systems. The 4-RU compact frame sup
ports 1.5-ME through 2.5-ME Kayenne systems (Figure 1). The number of
licensed boards present in the Kayenne frame determines the number of
MEs available, as well as the number of video inputs, outputs, GPIOs and
Relay Tallies.

Figure 1. Kayenne Video Processor Frames

-

Section 1 — Introduction

4-ME 35 Control Panel Menu Panel

Menu Panel
Articulated
Arm

8623266_01

Panel Control Unit (PCU)

Optional Device
Control Module

Optional

Module

Menu Panel

Menu Panel
Articulated
Arm

8623266_02

Panel Control Unit (PCU)

3-ME 35 Control Panel

Optional Device
Control Module

Menu Panel

Menu Panel
Articulated
Arm

8623266_03

Panel Control Unit (PCU)

2-ME 25 Control Panel

Menu Panel

Menu Panel
Articulated
Arm

8623266_04

Panel Control Unit (PCU)

1-ME 15 Control Panel

Kayenne Control Surfaces

A Kayenne control surface typically consists of a Control Panel, a Menu
Panel with an included articulated support arm, a Panel Control Unit
(PCU) frame, and optional Satellite Panels. This control surface has an
innovative modular design. Representative Kayenne control surfaces are
shown in the following illustrations.

Figure 2. Kayenne 4-ME 35 Control Surface

Figure 3. Kayenne 3-ME 35 Control Surface

Figure 4. Kayenne 2-ME 25 Control Surface

Figure 5. Kayenne 1-ME 15 Control Surface

10 KAYENNE — Installation Planning Guide

The modular design and use of a separate PCU supports the hot-replace-

Flat Control Panel AssemblyCurved Control Panel Assembly

ment of individual Control Panel components, if necessary, while the rest
of the system remains operational.

Multiple Suites and Control Surfaces

A Kayenne system can be subdivided into two suites, if desired, each of
which can have two control surfaces. Hardware resources in the Video Pro
cessor Frame can be assigned to an individual suite during configuration,
essentially creating two separate switchers from one Kayenne system. A
Kayenne PCU can support two control surfaces using its eight available
ports.

Flat or Curved Control Panel Orientation

The main Kayenne Control Panel supports different physical orientations.
Besides a conventional flat surface, a special support design permits a
curved working surface, where the MEs progressively tilt for improved
ergonomics (

Figure 6).

Kayenne Control Surfaces

-

Figure 6. Curved and Flat Control Surface Installations

KAYENNE — Installation Planning Guide 11

Section 1 — Introduction

Hold

Hold

A

Hold

BU1U2

Hold

Far

Key

Split

Rules
Hold

EMEM

Sec

Aux

Pri

Key

3

Key

1

Macro

Key

5

Key

4

Key

2

RtrKeKey

6

EMEM

Macroro

Rev

Rwd

Run

Tr

ans

Rate

Auto

Run

Pa

nel

Mem

Menu

Mix

Transns

PVW

Tr

ans

Rate

EMEM

Runun

Ptntn

Limit

Pst

BLK

Key

1

Key

2

Key

3

Key

4

Key

5

Key

6

Key1

Cut

Key2

Cut

Key4

Cut

Key3

Cut

Key6

Cut

Key5

Cut

Key1
Auto

Key2
Auto

Key3
Auto

Key4
Auto

Key6
Auto

Cut

Auto

Key5
Auto

Userer5Userer

6

Userer4W

ipe2W

ipe

1

Userer3Userer2Userer

1

Key
Prior

Control Panel Stripes

The main Kayenne Control Panel is organized into from one to five Stripes.
Each Stripe consists of a tray and its complement of drop-in modules. An
ME Stripe has a module for Source Selection, Transition, and individual
E-MEM control (Figure 7). Additional Master E-MEM, Machine Control,
Multi-Function, and Local Aux modules are populated to complete the
control surface functionality.

Figure 7. Portion of Control Panel ME Stripe

Key

Key

Hold

Key
Spl

Hold

Hold

Hold

Source Module (35, 25, or 15) Local E-MEM ModuleTransition Module

Key

Macro

Far

Key

Key

Rules

Sec

Hold

Key

EMEM

Key

ipe

ipe

Cut

ans

EMEM

Lim

Key

Key

Key

Key

Auto

Ke

Ke

Auto

Cut

Ke

Ke

Auto

Cut

Ke

Ke

Auto

Cut

Ke

Ke

Auto

Cut

Ke

Ke

Auto

Cut

Ke

Ke

Auto

Cut

EMEM

ans

nel

Rate

Mem

Me

Ma

Run

Rev

Rwd

Run

8623266_54

Control Panel Modules

The following Kayenne modules are available:

• KAYN-PNL-TRM - Transition Module

• KAYN-PNL-LEM - Local E-MEM Module

• KAYN-PNL-MEM - Master E-MEM Module

• KAYN-PNL-MFM - Multi-Function Module

• KAYN-PNL-SRC-35, 25, 15 - Source Module, available in 35, 25, and 15
button widths.

Note 15 button widths are only available with 1-ME Control Panels.

• KAYN-PNL-AUX-35, 25 - Local Aux Module, available in 35 and 25
button widths.

• KAYN-PNL-BAR-35, 15 - System Bar, available in two sizes to match
various Control Panel widths.

• KAYN-PNL-DCM - Device Control Module, available as an option for
3 and 4-ME panels and as a satellite panel module.

12 KAYENNE — Installation Planning Guide

Touch Screen Menu Panel and PC Menu Control

Each Kayenne control surface includes a Menu Panel that features a wide
format 15 in. touch screen display. An articulated arm is also included,
offering a wide variety of installation options (Figure 8). The Menu Panel
has a standard VESA-75 hole pattern and M4 threads, compatible with this
and many other mounting devices.

The Menu Panel has four USB ports, two on the right side edge of the panel
and two on the back for keyboard and mouse (wired or wireless are sup
ported).

Figure 8. Menu Panel with Articulated Arm

Kayenne Control Surfaces

-

8623266_05

An additional touch screen Kayenne Menu Panel is available as an option
(additional Menu Controller Board is required in the PCU).

It is also possible to run the Kayenne Menu application on a standard PC,
permitting mouse and keyboard control from a laptop, or remote control
from any location on the network.

Panel Control Unit

The Kayenne Control Panel and Menu Panel(s) are powered from a sepa­rate rack mount Panel Control Unit (PCU). Control surface processing and
communications are handled by this unit. The PCU eliminates the need for
cooling fans in the Control Panel and Menu Panels, making for quiet
system operation.

KAYENNE — Installation Planning Guide 13

Section 1 — Introduction

Redundant Power Supplies

Optional built-in redundant power supplies are available for the Kayenne
4-RU and 8-RU Frames. An additional redundant power supply is stan
dard with the Kayenne PCU.

Supported Control Protocols

All Kayenne systems support the following control interfaces and types of
external devices:

• Serial control of VTR/DDR (BVW, AMP, and Odetics protocols),

• Ethernet control of DDR channels (AMP protocol),

• Peripheral Bus II protocol,

• Tally (Contact Closure and Serial),

• GPI Inputs and Outputs,

-

• Routing Control Systems (Jupiter, Encore, SMS-7000, and third party
routers), and

• Grass Valley Editor protocol.

14 KAYENNE — Installation Planning Guide

Section 2

Kayenne Control Surfaces

Overview

A typical Kayenne control surface has a modular Control Panel, a Menu
Panel, and is driven by a Panel Control Unit (PCU) frame. Additional Menu
Panels and Satellite Panels are available as options.

A Control Panel consists of system operation modules, which mount into
trays, which are in turn held in place by a Control Panel support structure.
One Control Panel tray filled with modules is called a Stripe. Various
numbers and types of modules and trays can be combined to create a wide
variety of control surface functionality.

The Control Panel and Menu Panel’s processing electronics are located in
the PCU. The Stripes and Menu Panels are connected to the PCU via multi­pin cables that carry power and communication signals.

Kayenne Control Panels ship to the customer as boxed Stripes, which are
assembled with the support structure on site. You will need to know what
Control Panel configuration(s) you intend to use at your facility in order to
plan your installation effectively.

The Kayenne Control Panel support kit uses 30mm series components
sourced from Bosch Rexroth.

Control Panel Assembly

Support Structure Assembly Required

CAUTION Assembly of the Control Panel support structure is nontrivial. Do not attempt

assembly without first reading the detailed instructions in the separate
Kayenne Installation & Service Manual.

If you purchased commissioning with your Kayenne system, assembly of
the Control Panel support is included as part of the commissioning.

KAYENNE — Installation Planning Guide 15

Section 2 — Kayenne Control Surfaces

If you did not purchase commissioning, but would like to reconsider the
option, contact Grass Valley Customer Support.

Control Panel Variations

Seven basic Control Panel assemblies are considered standard: 4-ME 35,
4-ME 25, 3-ME 35, 3-ME 25, 2-ME 35, 2-ME 25, and 1-ME 15. Each assembly
name identifies the number of MEs present and the number of source
selector buttons in each ME.

Two Control Panel Assembly orientations are possible, flat and curved. The
curved panel provides improved operator ergonomics. This orientation
raises the Control Panel height, so visibility of a monitor wall should be
considered prior to installation. An assembled Control Panel can be oper
ated from a tabletop, or it can be installed into a cutout.

The Local Aux Stripe can be connected to the Control Panel support struc­ture at a 45 degree angle, or it can be mounted separately in its own back­splash cutout.

-

The following diagrams show some standard Control Panel assemblies. It
is also possible to create different Control Panel assemblies (for example, a
2-ME 35), since the parts are interchangeable. Specific information for non­standard configurations is not included in this document.

Control Panel Cooling

The Kayenne Control Panel is externally powered and does not have
internal cooling fans. Electronics in the panel are convection cooled and
require free air movement. Do not install the panel into a sealed space.

CAUTION If the panel is mounted in a counter-top, do not enclose the

lower portion of the cutout. Leave the bottom open to allow
passive air movement.

Truck and High Vibration Environment Considerations

The Kayenne Control Panel has several bolt and screw tightened compo­nents. In high vibration environments these attachments could loosen over
time. Loctite Blue 242 or equivalent thread locking compound is recom
mended for these environments. This compound is designed to lock
threaded components together during assembly, but permits them to be
loosened if necessary later using hand tools.

-

During Control Panel assembly, apply a drop of the locking compound to
the ends of the threads of the support beam bolts, to the screws connecting
the cutout lip brackets to the support beams, and to the bolts attaching the

16 KAYENNE — Installation Planning Guide

trays to the support beams. Make sure the locking compound is present

1533.7 mm

60.4 in.

8623266_12

813.5 mm

32.0 in.

1501.5 mm

59.1 in.

622.8 mm

24.5 in.

109.2 mm

4.3 in. 14.3 mm

0.6 in.

275.0 mm

10.8 in.

10.3 mm

0.4 in.

74.0 mm

2.9 in.

where the thread interfaces to each bolt or beam.

4-ME 35 Control Panel, Curved Assembly

Figure 9. 4-ME 35 Control Panel Dimensions, Curved Installation

Control Panel Assembly

Figure 10. 4-ME Control Panel Cutout Dimensions, Curved Installation

4-ME 35 Panel Cutout

1503.5 +/-1 mm

59.2 +/-.04 in.

1311.5 +/-1 mm

51.6 +/-.04 in.

4-ME 25 Panel Cutout

625 +/-1 mm

24.6 +/-.04 i

n.

4-ME Panel Curved Install Cutout

8623266_14

KAYENNE — Installation Planning Guide 17

Section 2 — Kayenne Control Surfaces

855 7 2700

855 7 2700

855 7 2700

8557 27 80

8557 2780

8557 27 80

8557 2 710

8557 27 10

8557 27 10

855 7 2710

8557 2 710

8557 2710

8557 27 10

855 7 2710

8557 27 10

8557 2710

855 7 2710

8620 3 170

862 0 3170

8620 31 70

855 7 2890

855 7 2890

855 7 2890

8557 28 90

855 7 2890

855 7 2890

B

DETAIL B

A

DETAIL A

8557 2830

8557 28 30

8557 2820

8557 2 820

855 7 2720

850 0 4420

6x

862 0 3200

6x

850 0 442 0

4x

855 7 2810

855 7 2860

862 0 3180

862 0 3180

850 0 7620

850 0 7620

862 0 3180

4x

8500 6460

4x

8620 3180

4x

8500 6460

4x

8620 3 180

4x

8500 6460

4x

850 0 6460

2x

850 0 6460

2x

850 0 6460

2x

862 0 3180

2x

862 0 3180

2x

855 7 2860

8620 3180

862 0 3180

8500 7620

850 0 7620

C

DETAIL C

8500 4 420

862 0 3200

862 0 3200

8500 44 20

8620 3180

862 0 3180

8620 3200

850 0 4420

862 0 3200

850 0 442 0

862 0 3180

2x

855 7 2810

855 7 2800

8500 4420

4x

862 0 3200

4x

862 0 3200

4x

855 7 2800

8622 5420

5x

862 2 5410

5x

8623266_13_r2

Figure 11. 4-ME Support Structure, Curved Installation

18 KAYENNE — Installation Planning Guide

4-ME 35 Control Panel, Flat Assembly

1501.5 mm

59.1 in.

622.8 mm

24.5 in.

1533.7 mm

60.4 in.

813.5 mm

32.0 in.

771.5 mm

30.4 in.

10.4 mm

0.4 in.

14.1 mm

0.6 in.

124.0 mm

4.9 in.

10.3 mm

0.4 in.

74.0 mm

2.9 in.

720.0 mm

28.3 in.

14.3 mm

0.6 in.

8623266_17

Note Read through the entire procedure before you begin actual assembly.

Figure 12. 4-ME 35 Control Panel Dimensions, Flat Installation

Control Panel Assembly

Figure 13. 4-ME Control Panel Cutout Dimensions, Flat Installation

773.5 +/-1 mm

30.5 +/-.04 in.

4-ME 35 Panel Cutout

4-ME Panel Flat Install Cutout

1503.5 +/-1 mm

59.2 +/-.04 in.

28.3 in. +0-.04 in.

1311.5 +/-1 mm

51.6 +/-.04 in.

4-ME 25 Panel Cutout

720 +0-1 mm

625 +/-1 mm

24.6 +/-.04 in.

8623266_16

KAYENNE — Installation Planning Guide 19

Section 2 — Kayenne Control Surfaces

8557 2780

8557 2710

8557 2710

8557 2890

8557 2890

8620 3180

2x

8500 6460

2x

8622 5410

5x

8622 5420

5x

855 7 2890

8620 3180

2x

8500 6460

2x

8557 2890

862 0 3180

2x

8500 6460

2x

855 7 2790

8557 2790

855 7 2890

862 0 3180

2x

8500 6460

2x

8557 2890

862 0 3180

2x

850 0 6460

2x

A

DE T A IL A

855 7 2720

8557 2830

855 7 2830

855 7 2820

8557 2820

8500 4420

6x

862 0 3200

6x

8620 3200

2x

850 0 442 0

2x

862 0 3180

2x

8620 3170

862 0 3180

2x

850 0 6460

2x

8620 3170

862 0 3170

862 0 3170

862 0 3170

855 7 2710

B

DETAIL B

855 7 2710

855 7 2720

8557 2710

855 7 2830

855 7 2830

855 7 2820

855 7 2820

862 0 3200

6x

8500 4420

6x

Figure 14. 4-ME Support Structure, Flat Installation

20 KAYENNE — Installation Planning Guide

4-ME 25 Control Panel

Control panels with 25 source selection buttons are narrower in width, but
otherwise have the same dimensions as 35 source button models.

Figure 15. 4-ME 25 Control Panel Dimensions

275.0 mm

10.8 in.

124.0 mm

4.9 in.

4-ME 25 Curved Installation

1341.7 mm

621.5 mm

24.5 in.

4-ME 25 Flat Installation

1309.5 mm

52.8 in.

51.6 in.

Control Panel Assembly

8623266_32

KAYENNE — Installation Planning Guide 21

Section 2 — Kayenne Control Surfaces

8623266_19

1533.7 mm

60.4 in.

813.5 mm

32.0 in.

1501.5 mm

59.1 in.

622.8 mm

24.5 in.

14.8 mm

0.6 in.

14.3 mm

0.6 in.

208.0 mm

8.2 in.

10.3 mm

0.4 in.

74.0 mm

2.9 in.

720.0 mm

28.3 in.

474.1 mm

18.7 in.

13.9 mm

0.5 in.

3-ME 35 Control Panel, Curved Assembly

Figure 16. 3-ME 35 Control Panel Dimensions, Curved Installation

Figure 17. 3-ME Control Panel Cutout Dimensions, Curved Installation

3-ME 35 Panel Cutout

625.0 +/-1 mm

24.6 +/-.04 in.

1503.5 +/-1 mm

59.2 +/-.04 in.

3-ME Panel Curved Install Cutout

720 mm

28.3 in.

32.0 +2 -0 mm

1.3 +.08 in. -0 in.

1311.5 +/- 1 mm

51.6 +/- .04 in.

3-ME 25 Panel Cutout

42.5 +/-1 mm

1.7 +/-.04

15 mm

.60 in.

476.0 +/-1 mm

18.7 +/-.04 in.

491.0 +/-1 mm

19.3 +/-.04 in.

8623266_19_r1

22 KAYENNE — Installation Planning Guide

Control Panel Assembly

855 7 2700

855 7 2700

8557 2700

8557 2780

8557 2710

8557 2 710

8557 2710

8557 27 10

8557 2710

8557 27 10

8557 2710

855 7 2710

862 0 3170

8620 3 170

8620 3170

855 7 2890

8557 2890

855 7 2890

855 7 2850

8557 2890

8557 28 90

B

DETAIL B

A

DETAIL A

8557 2830

8557 2830

8557 2 820

855 7 2820

855 7 2720

850 0 442 0

6x

8620 3200

6x

8620 31 80

4x

8500 6 460

4x

862 0 3180

4x

8620 31 80

4x

8500 6460

4x

850 0 6460

2x

8500 6460

2x

850 0 6460

2x

8620 3180

2x

862 0 3180

2x

C

DE T AIL C

8500 4420

8620 3200

862 0 3200

8620 31 80

8620 3 180

850 0 442 0

8620 3200

8500 4420

8620 3 180

2x

855 7 2810

8557 2800

8500 4420

4x

862 0 3200

4x

8622 54 20

4x

862 2 5410

4x

8557 2770

850 0 442 0

8x

8620 32 00

8x

8557 28 00

855 7 2810

85 57 27 80

8620 3180

850 0 7620

8557 28 60

8500 76 20

862 0 3180

862 0 3180

4x

8620 31 80

8500 76 20

855 7 2860

862 0 3180

8500 7620

8623266_20_r2

Figure 18. 3-ME Support Structure, Curved Installation

KAYENNE — Installation Planning Guide 23

Section 2 — Kayenne Control Surfaces

3-ME Panel Flat Install Cutout

476.0 +/-1 mm

18.7 +/-.04 in.

3-ME 35 Panel Cutout

1503.5 +/-1 mm

59.2 +/-.04 in.

1311.5 +/- 1 mm

51.6 +/- .04 in.

3-ME 25 Panel Cutout

720 mm

28.3 in.

625.0 +/-1 mm

24.6 +/-.04 in.

3-ME 35 Control Panel, Flat Assembly

Figure 19. 3-ME 35 Control Panel Dimensions, Flat Installation

124.0 mm

4.9 in.

10.3 mm

0.4 in.

813.5 mm

32.0 in.

1533.7 mm

60.4 in.

10.2 mm

0.4 in.

720.0 mm

622.8 mm

24.5 in.

14.4 mm

0.6 in.

28.3 in.

Figure 20. 3-ME Control Panel Cutout Dimensions, Flat Installation

74.0 mm

2.9 in.

1501.5 mm

59.1 in.

474.1 mm

18.7 in.

13.9 mm

0.55 in.

8623266_55

24 KAYENNE — Installation Planning Guide