Grass Valley KayakDD-2 User Manual

KayakDD-2™

DIGITAL PRODUCTION SWITCHER

Planning and Installation Manual

SOFTWARE VERSION 6.7.1

071829903

JUNE 2005

KayakDD-2 Digital Production Switcher

Contacting Grass Valley

Region Voice Fax Address Web Site
North America [phone]

Support: 530-478-4148

Pacific Operations [phone]

Support: [phone]
U.K., Asia, Middle East [phone] [phone]
France [phone]
Germany, Europe [phone] [phone]

Copyright © Thomson Broadcast and Media Solutions All rights reserved.

Grass Valley Web Site

The www.thomsongrassvalley.com web site offers the following:

Sales: [phone]
Support: [phone]

[phone]

Grass Valley
P.O. Box 599000
Nevada City,
CA 95959-7900
USA

www.thomsongrassvalley.com

Online User Documentation — Current versions of product catalogs, brochures, data sheets, ordering

guides, planning guides, manuals, and release notes in .pdf format can be downloaded.

FAQ Database — Solutions to problems and troubleshooting efforts can be found by searching our

Frequently Asked Questions (FAQ) database.

Software Downloads — Software updates, drivers, and patches can be downloaded.

2 Planning and Installation Manual

Number: 510057.001
The Quality System of:

Thomson Broadcast & Media Solutions

TBMS TBMS
400 Providence Mine Road 17 rue du Petit Albi -BP 8244
Nevada City, CA 95945 95801 Cergy Pontoise
Cergy, France
TBMS
Weiterstadt, Germany TBMS
Brunnenweg 9 10 Presidential Way, 3rd Floor, Suite 300
D-64331 Weiterstadt, Germany Woburn, MA 08101

TBMS TBMS
15655 SW Greystone Ct. 2300 South Decker Lake Blvd.
Beaverton, OR 97006 Salt Lake City, UT 84119

TBMS TBMS - PCB
Nederland B.V. Rennes, France
4800 RP BREDA Rue du Clos Courtel
The Nederlands Cesson-Sevigne, Cedex
France

TBMS/Nextream TBMS/Nextream
Rennes, France Technopole Brest Iroise
Rue du Clos Courtel CS 73808
Cesson-Sevigne, Cedex 29238 Brest Cedex 3
France France

Including its implementation, meets the requirements of the standard:

ISO 9001:2000

Scope: The design, manufacture and support of video hardware and software products
and related systems.

This Certificate is valid until: June 14, 2006
Revision Date: September 9, 2003
Renewal Date: June 14, 2003
Issued for the first time: June 14, 2000

KayakDD-2 Digital Production Switcher

Table of Contents

1 Preface .............................................................................................................................................................9

1.1 About This Manual.....................................................................................................................................9

1.2 Standard Documentation Set.....................................................................................................................9

1.3 Other Documentation.................................................................................................................................9

2 Regulatory Notices........................................................................................................................................11

2.1 Certifications and Compliances ...............................................................................................................11

2.1.1 FCC Emission Control......................................................................................................................11

2.1.2 Canadian EMC Notice of Compliance..............................................................................................11

2.1.3 FCC Emission Limits ........................................................................................................................11

2.1.4 Certification and Compliance............................................................................................................12

3 Safety Summary............................................................................................................................................15

3.1 Safety Terms and Symbols......................................................................................................................15

3.1.1 Terms in This Manual.......................................................................................................................15

3.1.2 Terms on the Product.......................................................................................................................15

3.1.3 Symbols on the Product....................................................................................................................16

3.2 Warnings..................................................................................................................................................17

3.3 Cautions...................................................................................................................................................18

4 Technical Specification ................................................................................................................................19

4.1 Power Supply Frame ...............................................................................................................................19

4.2 Power Supply Panel.................................................................................................................................19

4.3 Environmental Data .................................................................................................................................19

4.4 Video System Data ..................................................................................................................................20

4.5 Serial Digital Video Inputs........................................................................................................................20

4.6 Serial Digital Video Outputs.....................................................................................................................21

4.7 Analog Reference Input...........................................................................................................................21

4.8 Control Panel Connection........................................................................................................................21

4.9 Mechanical Data......................................................................................................................................22

5 System Overview...........................................................................................................................................23

5.1 Introduction ..............................................................................................................................................23

5.1.1 Features............................................................................................................................................23

5.1.2 Supported Control Protocols.............................................................................................................24

5.1.3 KayakDD-2 Ordering Information.....................................................................................................25

5.2 System Components................................................................................................................................27

5.3 Control Surface........................................................................................................................................28

5.4 Video Processor Frame...........................................................................................................................29

5.4.1 System Components ........................................................................................................................29

5.4.2 Video Processor Frame Options.......................................................................................................31

5.5 Functional Overview ................................................................................................................................32

5.5.1 Video Signal Flow.............................................................................................................................32

5.5.2 System Control.................................................................................................................................34

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KayakDD-2 Digital Production Switcher

6 Installation..................................................................................................................................................... 35

6.1 Pre-Installation Procedures..................................................................................................................... 35

6.1.1 System Survey................................................................................................................................. 35

6.1.2 Line Voltage..................................................................................................................................... 35

6.1.3 Safety Requirements........................................................................................................................ 35

6.1.4 Installation Tasks ............................................................................................................................. 36

6.2 Mounting the Processor Frame............................................................................................................... 37

6.2.1 Video Processor Frame Measurements.......................................................................................... 37

6.2.2 General Rack Mounting Instructions................................................................................................ 38

6.2.3 Rack Mounting Procedure ............................................................................................................... 39

6.3 Mounting the Control Panel..................................................................................................................... 40

6.3.1 Control Panel Measurements .......................................................................................................... 40

6.3.2 Table Top Mounting......................................................................................................................... 42

6.3.3 Cut Out Dimensions for Surface Mounting...................................................................................... 42

6.3.4 Mounting Holes for Panel Fastening................................................................................................ 42

6.4 Control Panel Connectors....................................................................................................................... 45

6.5 Processor Frame Connectors................................................................................................................. 47

6.6 Pin Assignments...................................................................................................................................... 50

6.6.1 RS 485 Port...................................................................................................................................... 50

6.6.2 RS 232 Port...................................................................................................................................... 50

6.6.3 Panel DC Power In........................................................................................................................... 51

6.6.4 Frame DC Power In......................................................................................................................... 51

6.6.5 Frame DC Power Out.......................................................................................................................51

6.6.6 Frame GPI/O – Tally........................................................................................................................ 52

6.7 Cabling and Control.................................................................................................................................53

6.7.1 Cabling............................................................................................................................................. 53

6.7.2 Control Cabling ................................................................................................................................54

6.7.3 Video................................................................................................................................................56

6.7.4 Video Timing and Delay................................................................................................................... 57

6.7.5 GPI / Tally Outputs........................................................................................................................... 58

6.7.6 GPI Inputs........................................................................................................................................ 58

6.7.7 Tally Adapter.................................................................................................................................... 58

7 Service Instructions..................................................................................................................................... 59

7.1 Running Panel Tests............................................................................................................................... 59

7.1.1 Local Panel Test Mode 1 (Button Test):.......................................................................................... 60

7.1.2 Local Panel Test Mode 2 (LED Test):.............................................................................................. 60

7.1.3 Local Panel Test Mode 3 (Group Test / On Air Highlight Test):...................................................... 60

7.1.4 Local Panel Test Mode 4 (Connect Mode):..................................................................................... 60

7.1.5 Local Panel Test Mode 5 (Colour Test):.......................................................................................... 61

7.2 Software-Update ..................................................................................................................................... 62

7.2.1 Recommended Memory Sticks........................................................................................................ 62

7.2.2 Preparing the USB Memory Stick.................................................................................................... 62

7.2.3 Software Loading/Update ................................................................................................................ 66

7.2.4 Installation Procedure...................................................................................................................... 67

7.2.5 Updating the CPLD Firmware.......................................................................................................... 70

7.3 Device Configuration............................................................................................................................... 71

7.3.1 Configure Device Menu ................................................................................................................... 71

7.3.2 Reset / Check / Clear Device Menu................................................................................................ 72

4 Planning and Installation Manual

KayakDD-2 Digital Production Switcher

7.4 Trouble Shooting......................................................................................................................................73

7.4.1 How to Calibrate the TouchScreen...................................................................................................73

7.4.2 Lost LAN Connection........................................................................................................................73

7.4.3 Problems with Network Configuration ..............................................................................................73

7.4.4 How to Connect a PC / Laptop to the KayakDD...............................................................................75

7.4.5 CPLD Update Trouble Shooting.......................................................................................................77

7.4.6 How to Install the Sidepanel Software to a PC / Laptop...................................................................78

7.4.7 Network Problems with Sidepanel....................................................................................................81

7.4.8 Lifetime of the Internal Battery..........................................................................................................83

7.4.9 Exchange the Battery .......................................................................................................................84

7.4.10 iButton Exchange for Spare Part Mainframe....................................................................................89

7.5 Control Interfaces.....................................................................................................................................90

7.5.1 Supported GVG100 Commands.......................................................................................................90

7.5.2 Supported GVG200 Commands.......................................................................................................92

Planning and Installation Manual 5

KayakDD-2 Digital Production Switcher

Table of Figures

Figure 1 Video Processor Frame................................................................................................................... 27

Figure 2 Control Panel ................................................................................................................................... 27

Figure 3 KayakDD-2 Control Panel Surface .................................................................................................. 28

Figure 4 KayakDD-2 Video Processor Frame................................................................................................ 30

Figure 5 KayakDD-2 Simplified Video Flow Diagram .................................................................................... 33

Figure 6 KayakDD-2 Video Processor Frame Dimensions............................................................................ 37

Figure 7 KayakDD-2 Video Processor Frame Rack Mounting....................................................................... 39

Figure 8 KayakDD-2 Control Panel Measurements 1 of 2............................................................................. 40

Figure 9 KayakDD-2 Control Panel Measurements 2 of 2............................................................................. 41

Figure 10 Bottom View, Position of the Mounting Points................................................................................. 43

Figure 11 Bottom View, Measurements of the Mounting Points...................................................................... 44

Figure 12 Panel Fastening Procedure ............................................................................................................. 44

Figure 13 Control Panel Connectors................................................................................................................ 45

Figure 14 Video Processor Frame Connectors................................................................................................ 47

Figure 15 KayakDD-2 Standard Cabling.......................................................................................................... 53

Figure 16 Timing and Delay............................................................................................................................. 57

Figure 17 Tally Adapter Cable.......................................................................................................................... 58

Figure 17 KayakDD Control Panel Detail – Transition Panel........................................................................... 59

Figure 18 Device Control Menu........................................................................................................................65

Figure 19 Device Control Menu with Software Update Dialog......................................................................... 66

Figure 20 Start Installation Procedure..............................................................................................................67

Figure 21 Installation Procedure...................................................................................................................... 67

Figure 22 Cancel Installation Procedure.......................................................................................................... 68

Figure 23 Device Control Installation Status.................................................................................................... 68

Figure 24 Finish Installation............................................................................................................................. 69

Figure 25 CPLD Update................................................................................................................................... 70

Figure 26 Configure Devices............................................................................................................................ 71

Figure 27 Reset/Clear/Check Devices Menu................................................................................................... 72

Figure 28 PC Connection................................................................................................................................. 75

Figure 29 Error Message during CPLD update................................................................................................ 77

Figure 30 Path to the NetCheck Software........................................................................................................ 81

Figure 31 NetCheck Window............................................................................................................................82

Figure 32 KayakDD-2 Frame Front.................................................................................................................. 84

Figure 33 KayakDD-2-Frame Without Front Plate........................................................................................... 84

Figure 34 KayakDD-2 Control Panel................................................................................................................ 85

Figure 35 Battery on the Board of the Control Panel....................................................................................... 85

Figure 36 PS2 and VGA sockets on the KayakDD-2 Frame ........................................................................... 86

Figure 37 PS2 and VGA sockets on the KayakDD-2 Panel............................................................................. 87

Figure 38 Config Device Menu......................................................................................................................... 88

Figure 39 KayakDD-1 Frame Front View......................................................................................................... 89

Figure 40 Position of the iButton...................................................................................................................... 89

6 Planning and Installation Manual

KayakDD-2 Digital Production Switcher

Planning and Installation Manual 7

KayakDD-2 Digital Production Switcher

8 Planning and Installation Manual

1 Preface

1.1 About This Manual

This KayakDD-2 Planning and Installation Manual provides installation, configuration,
and service information for the Thomson Grass Valley KayakDD Digital Production
Switcher. This manual is designed for technical personnel responsible for installing and
maintaining KayakDD-2 systems.

1.2 Standard Documentation Set

The standard KayakDD-2 documentation set consists of a:

• Operating Instructions,

• Planning and Installation Manual, and

• Release Notes.

The Operating Instructions contains background information about the KayakDD-2
Digital Production switcher and describes operating procedures. This manual can be
used while learning about KayakDD-2 and for enhancing your basic knowledge of the
system.

The Planning and Installation Manual contains information about installing, configuring,
and maintaining the system. The service part in this current manual is in preparation.

The Release Notes contain information about new features and system enhancements
for a specific software version, and also includes software installation procedures.
Always check the release notes for your current system software before you begin
operating your system.

KayakDD-2 Digital Production Switcher

1.3 Other Documentation

Communication protocols of KayakDD-2 are available upon request for developers and
software engineers to use to design editor and other external interfaces to the
KayakDD-2 system.

Planning and Installation Manual 9

KayakDD-2 Digital Production Switcher

10 Planning and Installation Manual

KayakDD-2 Digital Production Switcher

2 Regulatory Notices

2.1 Certifications and Compliances

2.1.1 FCC Emission Control

This equipment has been tested and found to comply with the limits for a Class A
(Control Panel) and Class B (Mainframe) digital device, pursuant to Part 15 of the FCC
Rules. These limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial environment. This
equipment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a residential area
is likely to cause harmful interference in which case the user will be required to correct
the interference at his own expense.

Changes or modifications not expressly approved by Thomson Grass Valley can affect
emission compliance and could void the user’s authority to operate this equipment.

2.1.2 Canadian EMC Notice of Compliance

This digital apparatus does not exceed the Class A (Control Panel) and Class B
(Mainframe) limits for radio noise emissions from digital apparatus set out in the Radio
Interference Regulations of the Canadian Department of Communications.

Le présent appareil numérique n’emet pas de bruits radioélectriques dépassant hors
des limites applicables aux appareils numériques de la classe A pour des pupitre de
control et classe B pour le rack préscrites dans le Règlement sur le brouillage
radioélectrique édicte par le ministère des Communications du Canada.

2.1.3 FCC Emission Limits

This device complies with Part 15 of the FCC 47 Rules. Operation is subject to the
following two conditions: (1) This device may no cause harmful interference, and (2)
this device must accept any interference received, including interference that may
cause undesirable operation.

Planning and Installation Manual 11

KayakDD-2 Digital Production Switcher

2.1.4 Certification and Compliance

This product has been evaluated for Electromagnetic Compatibility under the EN
55103-1/2 standards for Emissions and Immunity and meets the requirements for
E1/E2 environment.

This product complies with Class A (Control Panel) and Class B (Mainframe). In a
domestic environment this product may cause radio interference in which case the
user may be required to take adequate measures.

This product has been evaluated and meets the following Safety Certification
Standards:

Category Standard Designed/tested for compliance with

Safety ANSI / UL60950

IEC 60950

73/23/EEC Low Voltage Directive

CAN/CSA C22.2,
No. 60950-00

Europe:
EN 60950

Safety of Information Technology Equipment,
including Electrical Business Equipment.

Safety of Information Technology Equipment,
including Electrical Business Equipment

Safety of Information Technology Equipment,
including Electrical Business Equipment.

Safety of Information Technology Equipment,
including Electrical Business Equipment.

12 Planning and Installation Manual

KayakDD-2 Digital Production Switcher

Category Standard Designed/tested for compliance with

EMI

EMC Directive
89/336/EEC via

Audio, Video and Entertainment Lighting
Control for the European Community.

EN 55103-1 and 2
EN 55103-1

standards

Electromagnetic compatibility.
Product family standard for audio, video, audio­visual and entertainment lighting control
apparatus for professional use.

Part 1 Emissions, Environment E1/E2
EN 55022: Class A (Control Panel) and Class B

(Mainframe) Radiated and Conducted
Emissions

EN 61000-3-2: Power Line Harmonic
Emissions, Radiated Magnetic Field Emissions,
Peak Inrush Current

EN55103-2
standards

Electromagnetic compatibility--Product family
standard for audio, video, audio-visual and
entertainment lighting control apparatus for
professional use.

Part 2 Immunity, Environment E1/E2
EN 50082-1: Immunity
EN 61000-4-2:

Electrostatic Discharge “ESD” Immunity
EN 61000-4-3:

Radiated RF Electromagnetic Field Immunity
EN 61000-4-4:

Electrical Fast Transient/Burst “EFT” Immunity
EN 61000-4-5: Surge Immunity
EN 61000-4-6: Conducted RF Immunity
EN 61000-4-11: Voltage Dips, Short

Interruptions and Voltage Variations
Annex A - Radiated Magnetic Field Immunity

Note: This only applies to assemblies sensitive
to magnetic fields

US FCC Class A CISPR Pub. 22 (1985)

Canada FCC
Industry Canada

Australia &
New Zealand:

AS/NZS 3548

Planning and Installation Manual 13

KayakDD-2 Digital Production Switcher

14 Planning and Installation Manual

KayakDD-2 Digital Production Switcher

3 Safety Summary

Read and follow the important safety information below, noting especially those
instructions related to risk of fire, electric shock or injury to persons. Additional specific
warnings not listed here may be found throughout the manual.

WARNING!
Any instructions in this manual that require opening the equipment cover or
enclosure are for use by qualified service personnel only. To reduce the risk of
electric shock, do not perform any servicing other than that contained in the
operating instructions unless you are qualified to do so.

3.1 Safety Terms and Symbols

3.1.1 Terms in This Manual

Safety-related statements may appear in this manual in the following form:

WARNING!

Warning statements identify conditions or practices that may result in personal
injury or loss of life.

CAUTION!

Caution statements identify conditions or practices that may result in damage
to equipment or other property, or which may cause equipment crucial to
your business environment to become temporarily non-operational.

3.1.2 Terms on the Product

The following terms may appear on the product:

DANGER!
A personal injury hazard is immediately accessible as you read
the marking.

WARNING!
A personal injury hazard exists but is not immediately accessible
as you read the marking.

CAUTION!
A hazard to property, product, and other equipment is present.

Planning and Installation Manual 15

KayakDD-2 Digital Production Switcher

3.1.3 Symbols on the Product

The following symbols may appear on the product:
Indicates that dangerous high voltage is present within the equipment enclosure that

may be of sufficient magnitude to constitute a risk of electric shock.

Indicates that user, operator or service technician should refer to product manual(s) for
important operating, maintenance, or service instructions.

This is a prompt to note fuse rating when replacing fuse(s). The fuse referenced in the
text must be replaced with one having the ratings indicated.

Identifies a protective grounding terminal which must be connected to earth ground
prior to making any other equipment connections.

Identifies an internal Protective Bounding Conductor (PBC) terminal proper earthing of
metal parts auf the unit (EN 60950 / 1.1.13.9).

Indicates that static sensitive components are present which may be damaged by
electrostatic discharge. Use anti-static procedures, equipment and surfaces during
servicing.

16 Planning and Installation Manual

3.2 Warnings

The following warning statements identify conditions or practices that can result in
personal injury or loss of life.

WARNING — To reduce the risk of electrical shock, do not remove cover or back. No
user-serviceable parts inside. Refer to qualified service personnel.

• Dangerous voltage or current may be present — Disconnect power and remove
battery (if applicable) before removing protective panels, soldering, or replacing
components.

• Do not service alone — Do not internally service this product unless another
person capable of rendering first aid and resuscitation is present.

• Remove jewelry — Prior to servicing, remove jewelry such as rings, watches, and
other metallic objects.

• Avoid exposed circuitry — Do not touch exposed connections, components or
circuitry when power is present.

• Use proper power cord — Use only the power cord supplied or specified for this
product.

• Ground product — Connect the protective conductor of the power cord to earth
ground.

• Operate only with covers and enclosure panels in place — Do not operate this
product when covers or enclosure panels are removed.

• Use correct fuse — Use only the fuse type and rating specified for this product.

• Use only in dry environment — Do not operate in wet or damp conditions.

• Use only in non-explosive environment — Do not operate this product in an

explosive atmosphere.

• High leakage current may be present — Earth connection of product is essential
before connecting power.

• Dual power supplies may be present — Be certain to plug each power supply
cord into a separate branch circuit employing a separate service ground.
Disconnect both power supply cords prior to servicing.

• Double pole neutral fusing — Disconnect mains power prior to servicing.

• Use proper lift points — Do not use door latches to lift or move equipment.

• Avoid mechanical hazards — Allow all rotating devices to come to a stop before

servicing.

KayakDD-2 Digital Production Switcher

Planning and Installation Manual 17

KayakDD-2 Digital Production Switcher

3.3 Cautions

The following caution statements identify conditions or practices that can
result in damage to equipment or other property:

• Use correct power source — Do not operate this product from a power source
that applies more than the voltage specified for the product.

• Use correct voltage setting — If this product lacks auto-ranging power supplies,
before applying power ensure that each power supply is set to match the power
source.

• Provide proper ventilation — To prevent product overheating, provide equipment
ventilation in accordance with installation instructions.

• Use anti-static procedures — Static sensitive components are present which
may be damaged by electrostatic discharge. Use anti-static procedures, equipment
and surfaces during servicing.

• Do not operate with suspected equipment failure — If you suspect product
damage or equipment failure, have the equipment inspected by qualified service
personnel.

• Ensure mains disconnect — If mains switch is not provided, the power cord(s) of
this equipment provide the means of disconnection. The socket outlet must be
installed near the equipment and must be easily accessible. Verify that all mains
power is disconnected before installing or removing power supplies and/or options.

• Route cable properly — Route power cords and other cables so that they are not
likely to be damaged. Properly support heavy cable bundles to avoid connector
damage.

• Use correct power supply cords — Power cords for this equipment, if provided,
meet all North American electrical codes. Operation of this equipment at voltages
exceeding 130 VAC requires power supply cords which comply with NEMA
configurations. International power cords, if provided, have the approval of the
country of use.

• Use correct replacement battery — This product may contain batteries. To
reduce the risk of explosion, check polarity and replace only with the same or
equivalent type recommended by manufacturer. Dispose of used batteries
according to the manufacturer’s instructions.

• Troubleshoot only to board level — Circuit boards in this product are densely
populated with surface mount technology (SMT) components and application
specific integrated circuits (ASICs). As a result, circuit board repair at the
component level is very difficult in the field, if not impossible. For warranty
compliance, do not troubleshoot systems beyond the board level.

18 Planning and Installation Manual

KayakDD-2 Digital Production Switcher

4 Technical Specification

4.1 Power Supply Frame

Line voltage 100V-240V AC +/-10% autorange,
power factor corrected
(48V / 5A DC Input for ext. redundancy)

Line frequency 50/60Hz +/- 5%
Power consumption max. 250W (max. 310W with 48V DC supply for panel)
Leakage current < 2 mA
RAMRecorder buffer voltage: 6…8V DC approx. 150 mA.
DC-OUT for control panel 48V DC, max 1.6A

4.2 Power Supply Panel

DC-IN 48V DC In, max 1.3A
Power consumption max. 60W

4.3 Environmental Data

Storage temperature -20°C to +70°C (-4°F to 158°F)
Operating temperature +5°C to +40°C (41°F to 104°F)
Relative humidity ≤ 95% non-condensing
Electromagnetic

environment E2 (according to EN55103-1, -2)

Planning and Installation Manual 19

KayakDD-2 Digital Production Switcher

4.4 Video System Data

Standards Interlaced 525 lines (59.94/60Hz)
or 625 lines (50Hz) switchable or autosensing

Data rate 270Mbit
Aspect Ratio 4:3 or 16:9 switchable
Signal Processing 4:2:2 in conformity with ITU-R 601
Minimum Delay 20 µsec
Blanking horizontal Transparent for background signal
Blanking vertical Transparent for background signal,

except for lines 6 and 319 (625/50Hz)
Number Bits 10

4.5 Serial Digital Video Inputs

Number & format 32 inputs according to ITU-R656, 270Mbit/s
Return loss > 15dB, 5-270MHz
Type of Connector 75 ohm BNC (SMPTE 259M)
Nominal Amplitude 800mV peak-to-peak terminated
Autophasing range 43 µsec
Channel Coding conforms to SMPTE RP-259M
Ancillary Data Blanked or passed (user selectable)
Embedded audio Blanked or passed (user selectable)
EDH Blanked
Input Impedance 75 ohm
Max cable length 225 meters (738ft) (inputs 1..24)

Inputs 25..32 150m.

20 Planning and Installation Manual

4.6 Serial Digital Video Outputs

Number & format 20 outputs according to ITU-R656, 270Mbit/s
Return loss > 15dB, 5-270MHz
Type of Connector 75 ohm BNC (SMPTE 259M)
Nominal Amplitude 800mV peak-to-peak +/-10% (SMPTE 259M)
Rise & Fall Times 400 to 1400picoseconds 75 ohm termination

between 20% and 80% amplitude
Jitter ITU R 601/656
Output Impedance 75 ohm
DC Offset < 50mV with 75 ohm termination

KayakDD-2 Digital Production Switcher

4.7 Analog Reference Input

Video Standard 525 line (59.94Hz/60Hz) or 625 line (50Hz)
BNC, 0.3V sync, black-burst or CCVS

Return loss > 40dB, up to 5MHz
Connectors 2 BNC loop through
Impedance 75 ohm external

4.8 Control Panel Connection

Type of connection 10/100 Base T
Protocol TCP(UDP)/IP as in XtenDD
Cable and connectors CAT5 UTP, RJ45 connectors;
1 Frame and 1 Panel connect without use of external hub/switch.
max. Cable length 100m / 300ft

Planning and Installation Manual 21

KayakDD-2 Digital Production Switcher

4.9 Mechanical Data

KayakDD-2 Control Panel

Width 809 mm (31.8 inch)
Depth 418 mm (16.5 inch)
Mounting Depth 33 – 81 mm (1.3 - 3.2 inch)
Weight 10 kg (22 lb)

KayakDD-2 Mainframe

Height 3 RU 134 mm (5.3 inch)
Width 482 mm (19 inch)
Depth 430 mm (17 inch)
Weight 8.3 kg (18.3 lb)

22 Planning and Installation Manual

5 System Overview

5.1 Introduction

The Grass Valley KayakDD™ digital production switcher is an affordable, compact, and
flexible system that offers an array of high-end features for everything from live studio
and mobile production to small corporate studios and editing applications.
The KayakDD switcher leverages many of the features found in the Thomson Grass
Valley XtenDD
image quality and features not found in any other product.

Switchable between 525-line and 625-line formats, the KayakDD system includes four
high-quality keyers and complete machine control functionality. It features 32 inputs,
10 fixed outputs, and 10 timed auxiliary buses. And it accommodates such options as
Chromatte
Manipulators for sophisticated digital video effects.

For ease of operation, the KayakDD system features an intuitive menu using an
integrated touch-screen color display. It also offers a networking capability that enables
different frames to be delegated to a single panel as well as multiple panels to share a
single frame.

Only 3 RU high, the lightweight KayakDD-2 switcher is designed to be highly portable.

™ and Zodiak™ switchers. The result is a compact system with superior

™ Chroma Keying, RGB color correction, and up to eight Digital Picture

KayakDD-2 Digital Production Switcher

5.1.1 Features

• Switchable between 525-line and 625-line formats

• Fully digital 10-bit, 4:2:2 inputs, outputs, and video processing

• Compact, lightweight 3 RU frame

• Low power consumption

• Intuitive menu with touch screen

• 32 inputs

• 10 fixed M/E outputs (2x PGM, 1x Preview, 1x Clean, 1x CleanPVW per M/E)

• 10 timed auxiliary buses

• Internal frame optional RAMRecorder holds short clips and stills and works as

frame synchronizer

• Remote monitoring support via optional NetCentral software

• Four keyers, each with linear, luminance and optional Chromatte

functionality per M/E

• Optional RGB color correction

• Four channels of high-end digital effects (Option) per M/E

™ chroma key

Planning and Installation Manual 23

KayakDD-2 Digital Production Switcher

5.1.2 Supported Control Protocols

• Supports extensive list of control protocols, including those for:

• VTRs (BVW-75)

• Servers (Louth VDCP, Odetics BVS)

• Routers/Routing Control Systems (Trinix

routers; Jupiter

• Control Systems (Grass Valley Andromeda

• Grass Valley under monitor displays

• Grass Valley external auxiliary panels

• ESAM II for audio-follow-video applications

• Edit controllers (native and Grass Valley Model 100 and 200)

™, Venus™, Triton™, and third-party

™ and Encore™ {future} router control systems)

™ and third-party systems)

24 Planning and Installation Manual

5.1.3 KayakDD-2 Ordering Information

Type Description
KAYAK-DD-2

KDD2-DPM-1

KDD2-DPM-P

KDD2-RAMREC

KDD2-RGB

KDD2-CHROMA

KDD2-NETCEN
KDD2-MNEMO-KIT

KDD2-WHITEKEYS

KDD2-COLORKEYS

KDD-DC-CABLE-100
KDD-DC-CABLE-50
KDD-PSU
KDD-PSU-CABLE-5
KDD-PSU-CABLE-20

Frame: 2 M/Es, all inputs and outputs, 8 keyers
(2 ChromaKeyers ME1 Key1 and ME1 Key2),
2V/K Channels TE (DVE) = 1 per bank),
YUV color corrector,
Frame store (fill and key) per keyer,
Serial ports, all protocols, GPI/Tally.
Control Panel: 2ME, 24Source buttons.
Source mnemonics
TFT menu display with touchscreen;
standard length DC-CABLE (20m),
crossover LAN cable (20m)

License to operate additional 3 DVE (iDPM) channels
plus non-linear effects in ME1

License to operate additional 3 DVE (iDPM) channels
plus non-linear effects in PP

KayakDD Four-Channel RAM-Recorder incl.
FileTransfer. RAM-Recorder can also be used to

synchronize incoming non-synchronous signals
License for RGB color correction for all ME and PP

buses = 14 Color correctors
License for two additional flexible ChromaKeyers six

additional ChromaKeyers
License for NetCentral agent

Source Mnemonics upgrade kit. Material only.
Installation only by Authorized Service Provider (addtl.
Expense for labor time)

White keycaps for multicolor illumination
This option is initial order only and not field upgradeable
GV style colorkeys
This option is initial order only and not field upgradeable
100m DC power cable
50m DC power cable
Same external power supply as for KayakDD-1
5m cable PSU to mainframe
20m cable PSU to mainframe

KayakDD-2 Digital Production Switcher

Planning and Installation Manual 25

KayakDD-2 Digital Production Switcher

Type Description
KDD2-FRAME

KDD2-PANEL

For later order of any combination of KDD2-DPM, KDD2-DPM-P, KDD2-RAMREC,
KDD2-RGB, KDD2-CHROMA and KDD2-NETCEN order KDD2-SW-OPT once per
switcher and include iButton ID and serial number in the order.

Frame: 2 M/Es, all inputs and outputs, 8 keyers
(2 ChromaKeyers), 2V/K Channels iDPM (DVE) = 1 per
bank), YUV color corrector, frame store (fill and key) per
keyer, serial ports, all protocols, GPI/Tally.

Control Panel: 2ME, 24Source buttons.
Source mnemonics
TFT menu display with touchscreen

26 Planning and Installation Manual

5.2 System Components

A KayakDD-2 Production Switcher system consists of a control panel with integrated
menu display (color TFT with touch-screen) and a Video Processor Frame with three
rack units (3 RU) height.

Figure 1 Video Processor Fram e

KayakDD-2 Digital Production Switcher

Figure 2 Control Panel

Planning and Installation Manual 27

KayakDD-2 Digital Production Switcher

5.3 Control Surface

Figure 3 KayakDD-2 Control Panel Surface

The panel is organized into subpanels that contain groups of related controls. The
panel provides real time button, knob, and lever arm control of one full function
mix/effects (PGM/PST with full M/E capability).

Connectors to the KayakDD Video Processor frame and to other components of the
KayakDD Control Surface are located on the rear of the panel.

28 Planning and Installation Manual