Grass Valley KayakDD-1 Installation
KayakDD-1™
DIGITAL PRODUCTION SWITCHER
Planning and Installation Manual
SOFTWARE VERSION 6.7.1
071826305
JUNE 2005
KayakDD-1 Digital Production Switcher
Contacting Grass Valley
Region Voice Fax Address Web Site
North America (800) 547-8949
Support: 530-478-4148
Pacific Operations +852-2585-6688
Support: +852-2585-6579
U.K., Asia, Middle East +44 1753 218 777 +44 1753 218 757
France +33 1 45 29 73 00
Germany, Europe +49 6150 104 782 +49 6150 104 223
Copyright © Thomson Broadcast and Media Solutions All rights reserved.
Grass Valley Web Site
The www.thomsongrassvalley.com web site offers the following:
Sales: (530) 478-3347
Support: (530) 478-3181
+852-2802-2996
Grass Valley
P.O. Box 599000
Nevada City,
CA 95959-7900
USA
www.thomsongrassvalley.com
Online User Documentation — Current versions of product catalogs, brochures, data sheets, ordering
guides, planning guides, manuals, and release notes in .pdf format can be downloaded.
FAQ Database — Solutions to problems and troubleshooting efforts can be found by searching our
Frequently Asked Questions (FAQ) database.
Software Downloads — Software updates, drivers, and patches can be downloaded.
2 Planning and Installation Manual
Number: 510057.001
The Quality System of:
Thomson Broadcast & Media Solutions
TBMS TBMS
400 Providence Mine Road 17 rue du Petit Albi -BP 8244
Nevada City, CA 95945 95801 Cergy Pontoise
Cergy, France
TBMS
Weiterstadt, Germany TBMS
Brunnenweg 9 10 Presidential Way, 3rd Floor, Suite 300
D-64331 Weiterstadt, Germany Woburn, MA 08101
TBMS TBMS
15655 SW Greystone Ct. 2300 South Decker Lake Blvd.
Beaverton, OR 97006 Salt Lake City, UT 84119
TBMS TBMS - PCB
Nederland B.V. Rennes, France
4800 RP BREDA Rue du Clos Courtel
The Nederlands Cesson-Sevigne, Cedex
France
TBMS/Nextream TBMS/Nextream
Rennes, France Technopole Brest Iroise
Rue du Clos Courtel CS 73808
Cesson-Sevigne, Cedex 29238 Brest Cedex 3
France France
Including its implementation, meets the requirements of the standard:
ISO 9001:2000
Scope: The design, manufacture and support of video hardware and software products
and related systems.
This Certificate is valid until: June 14, 2006
Revision Date: September 9, 2003
Renewal Date: June 14, 2003
Issued for the first time: June 14, 2000
KayakDD-1 Digital Production Switcher
Table of Contents
1 PREFACE .........................................................................................................................................................9
1.1 ABOUT THIS MANUAL....................................................................................................................................9
1.2 STANDARD DOCUMENTATION SET.................................................................................................................9
1.3 OTHER DOCUMENTATION..............................................................................................................................9
2 REGULATORY NOTICES..............................................................................................................................11
2.1 CERTIFICATIONS AND COMPLIANCES ...........................................................................................................11
2.1.1 FCC Emission Control......................................................................................................................11
2.1.2 Canadian EMC Notice of Compliance..............................................................................................11
2.1.3 FCC Emission Limits ........................................................................................................................11
2.1.4 Certification and Compliance............................................................................................................12
3 SAFETY SUMMARY.......................................................................................................................................15
3.1 SAFETY TERMS AND SYMBOLS....................................................................................................................15
3.1.1 Terms in This Manual.......................................................................................................................15
3.1.2 Terms on the Product.......................................................................................................................15
3.1.3 Symbols on the Product....................................................................................................................16
3.2 WARNINGS.................................................................................................................................................17
3.3 CAUTIONS..................................................................................................................................................18
4 TECHNICAL SPECIFICATION.......................................................................................................................19
4.1 POWER SUPPLY FRAME..............................................................................................................................19
4.2 POWER SUPPLY PANEL ..............................................................................................................................19
4.3 ENVIRONMENTAL DATA...............................................................................................................................19
4.4 VIDEO SYSTEM DATA..................................................................................................................................20
4.5 SERIAL DIGITAL VIDEO INPUTS....................................................................................................................20
4.6 SERIAL DIGITAL VIDEO OUTPUTS ................................................................................................................21
4.7 ANALOG REFERENCE INPUT........................................................................................................................21
4.8 CONTROL PANEL CONNECTION...................................................................................................................21
4.9 MECHANICAL DATA.....................................................................................................................................22
5 SYSTEM OVERVIEW.....................................................................................................................................23
5.1 INTRODUCTION...........................................................................................................................................23
5.1.1 Features............................................................................................................................................23
5.1.2 Supported Control Protocols.............................................................................................................24
5.1.3 KayakDD-1 Ordering Information.....................................................................................................25
5.2 SYSTEM COMPONENTS...............................................................................................................................26
5.3 CONTROL SURFACE ...................................................................................................................................27
5.4 VIDEO PROCESSOR FRAME.........................................................................................................................28
5.4.1 System Components ........................................................................................................................29
5.4.2 Video Processor Frame Options.......................................................................................................29
5.5 FUNCTIONAL OVERVIEW .............................................................................................................................30
5.5.1 Video Signal Flow.............................................................................................................................30
5.5.2 System Control.................................................................................................................................31
Planning and Installation Manual 3
KayakDD-1 Digital Production Switcher
6 INSTALLATION ............................................................................................................................................. 33
6.1 PRE-INSTALLATION PROCEDURES .............................................................................................................. 33
6.1.1 System Survey................................................................................................................................. 33
6.1.2 Line Voltage..................................................................................................................................... 33
6.1.3 Safety Requirements........................................................................................................................ 33
6.1.4 Installation Tasks ............................................................................................................................. 34
6.2 MOUNTING THE PROCESSOR FRAME .......................................................................................................... 35
6.2.1 Video Processor Frame Measurements.......................................................................................... 35
6.2.2 General Rack Mounting Instructions................................................................................................ 36
6.2.3 Rack Mounting Procedure ............................................................................................................... 37
6.3 MOUNTING THE CONTROL PANEL ............................................................................................................... 38
6.3.1 Control Panel Measurements .......................................................................................................... 38
6.3.2 Table Top Mounting......................................................................................................................... 40
6.3.3 Cut Out Dimensions for Surface Mounting...................................................................................... 40
6.3.4 Mounting Holes for Panel Fastening................................................................................................ 40
6.4 CONTROL PANEL CONNECTORS ................................................................................................................. 42
6.5 PROCESSOR FRAME CONNECTORS ............................................................................................................ 44
6.6 PIN ASSIGNMENTS..................................................................................................................................... 46
6.6.1 RS 485 Port...................................................................................................................................... 46
6.6.2 RS 232 Port...................................................................................................................................... 46
6.6.3 Panel DC Power In........................................................................................................................... 47
6.6.4 Frame DC Power In......................................................................................................................... 47
6.6.5 Frame DC Power Out.......................................................................................................................47
6.6.6 Frame GPI/O – Tally........................................................................................................................ 48
6.7 CABLING AND CONTROL............................................................................................................................. 49
6.7.1 Cabling............................................................................................................................................. 49
6.7.2 Control Cabling ................................................................................................................................50
6.7.3 Video................................................................................................................................................52
6.7.4 Video Timing and Delay................................................................................................................... 53
6.7.5 GPI / Tally Outputs........................................................................................................................... 54
6.7.6 GPI Inputs........................................................................................................................................ 54
6.7.7 Tally Adapter.................................................................................................................................... 54
7 SERVICE INSTRUCTIONS............................................................................................................................ 55
7.1 RUNNING PANEL TESTS............................................................................................................................. 55
7.1.1 Local Panel Test Mode 1 (Button Test)........................................................................................... 56
7.1.2 Local Panel Test Mode 2 (LED Test)............................................................................................... 56
7.1.3 Local Panel Test Mode 3 (Group Test / On Air Highlight Test):...................................................... 56
7.1.4 Local Panel Test Mode 4 (Connect Mode)...................................................................................... 56
7.1.5 Local Panel Test Mode 5 (Colour Test)........................................................................................... 57
7.2 SOFTWARE-UPDATE ..................................................................................................................................58
7.2.1 Recommended Memory Sticks........................................................................................................ 58
7.2.2 Preparing the USB Memory Stick.................................................................................................... 58
7.2.3 Software Loading/Update ................................................................................................................ 62
7.2.4 Installation Procedure...................................................................................................................... 63
7.2.5 Updating the CPLD Firmware.......................................................................................................... 66
7.3 DEVICE CONFIGURATION............................................................................................................................ 67
7.3.1 Configure Device Menu ................................................................................................................... 67
7.3.2 Reset / Check / Clear Device Menu................................................................................................ 68
4 Planning and Installation Manual
KayakDD-1 Digital Production Switcher
7.4 T
ROUBLE SHOOTING ..................................................................................................................................69
7.4.1 How to Calibrate the TouchScreen...................................................................................................69
7.4.2 Lost LAN Connection........................................................................................................................69
7.4.3 Problems with Network Configuration ..............................................................................................69
7.4.4 How to Connect a PC / Laptop to the KayakDD...............................................................................71
7.4.5 CPLD Update Trouble Shooting.......................................................................................................73
7.4.6 How to Install the Sidepanel Software to a PC / Laptop...................................................................74
7.4.7 Network Problems with Sidepanel....................................................................................................77
7.4.8 Lifetime of the Internal Battery..........................................................................................................79
7.4.9 Exchange the Battery .......................................................................................................................79
7.4.10 iButton Exchange for Spare Part Mainframe....................................................................................84
7.5 CONTROL INTERFACES ...............................................................................................................................85
7.5.1 Supported GVG100 Commands.......................................................................................................85
7.5.2 Supported GVG200 Commands.......................................................................................................87
Planning and Installation Manual 5
KayakDD-1 Digital Production Switcher
Table of Figures
Figure 1 Video Processor Frame and Control Panel..................................................................................... 26
Figure 2 Control Panel ................................................................................................................................... 26
Figure 3 KayakDD-1 Control Panel Surface .................................................................................................. 27
Figure 4 KayakDD-1 Video Processor Frame................................................................................................ 28
Figure 5 KayakDD Simplified Video Flow Diagram........................................................................................ 31
Figure 6 KayakDD-1 Video Processor Frame Dimensions............................................................................ 35
Figure 7 KayakDD-1 Video Processor Frame Rack Mounting....................................................................... 37
Figure 8 KayakDD-1 Control Panel Measurements 1 of 2............................................................................. 38
Figure 9 KayakDD-1 Control Panel Measurements 2 of 2............................................................................. 39
Figure 10 Bottom View, Position of the Mounting Points................................................................................. 40
Figure 11 Bottom View, Measurements of the Mounting Points...................................................................... 41
Figure 12 Panel Fastening Procedure ............................................................................................................. 41
Figure 13 Control Panel Connectors................................................................................................................ 42
Figure 14 Video Processor Frame Connectors................................................................................................ 44
Figure 15 KayakDD-1 Standard Cabling.......................................................................................................... 49
Figure 16 Timing and Delay............................................................................................................................. 53
Figure 17 Tally Adapter Cable.......................................................................................................................... 54
Figure 18 KayakDD Control Panel Detail – Transition Panel........................................................................... 55
Figure 19 Device Control Menu........................................................................................................................61
Figure 20 Device Control Menu with Software Update Dialog......................................................................... 62
Figure 21 Start Installation Procedure..............................................................................................................63
Figure 22 Installation Procedure...................................................................................................................... 63
Figure 23 Cancel Installation Procedure.......................................................................................................... 64
Figure 24 Device Control Installation Status.................................................................................................... 64
Figure 25 Finish Installation............................................................................................................................. 65
Figure 26 CPLD Update................................................................................................................................... 66
Figure 27 Configure Devices............................................................................................................................ 67
Figure 28 Reset/Clear/Check Devices Menu................................................................................................... 68
Figure 29 PC Connection................................................................................................................................. 71
Figure 30 Error Message during CPLD update................................................................................................ 73
Figure 31 Path to the NetCheck Software........................................................................................................ 77
Figure 32 NetCheck Window............................................................................................................................ 78
Figure 33 KayakDD-1 Frame Front.................................................................................................................. 79
Figure 34 KayakDD1-Frame Without Front Plate ............................................................................................ 79
Figure 35 KayakDD-1 Control Panel................................................................................................................ 80
Figure 36 Battery on the Board of the Control Panel....................................................................................... 80
Figure 37 PS2 and VGA sockets on the KayakDD-1 Frame ........................................................................... 81
Figure 38 PS2 and VGA sockets on the KayakDD-1 Panel............................................................................. 82
Figure 39 Install – Config Device Menu........................................................................................................... 83
Figure 40 KayakDD-1 Frame Front View......................................................................................................... 84
Figure 41 Position of the iButton...................................................................................................................... 84
6 Planning and Installation Manual
KayakDD-1 Digital Production Switcher
Planning and Installation Manual 7
KayakDD-1 Digital Production Switcher
8 Planning and Installation Manual
1 Preface
1.1 About This Manual
This KayakDD Planning and Installation Manual provides installation, configuration,
and service information for the Thomson Grass Valley KayakDD-1 Digital Production
Switcher. This manual is designed for technical personnel responsible for installing and
maintaining KayakDD systems.
1.2 Standard Documentation Set
The standard KayakDD-1 documentation set consists of a:
• Operating Instructions,
• Planning and Installation Manual, and
• Release Notes.
The Operating Instructions contains background information about the KayakDD
Digital Production switcher family and describes operating procedures. This manual
can be used while learning about KayakDD and for enhancing your basic knowledge of
the system.
The Planning and Installation Manual contains information about installing, configuring,
and maintaining the system. The service part in this current manual is in preparation.
The Release Notes contain information about new features and system enhancements
for a specific software version, and also includes software installation procedures.
Always check the release notes for your current system software before you begin
operating your system.
KayakDD-1 Digital Production Switcher
1.3 Other Documentation
Communication protocols of KayakDD are available upon request for developers and
software engineers to use to design editor and other external interfaces to the
KayakDD system.
Planning and Installation Manual 9
KayakDD-1 Digital Production Switcher
10 Planning and Installation Manual
KayakDD-1 Digital Production Switcher
2 Regulatory Notices
2.1 Certifications and Compliances
2.1.1 FCC Emission Control
This equipment has been tested and found to comply with the limits for a Class A
(Control Panel) and Class B (Mainframe) digital device, pursuant to Part 15 of the FCC
Rules. These limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial environment. This
equipment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a residential area
is likely to cause harmful interference in which case the user will be required to correct
the interference at his own expense.
Changes or modifications not expressly approved by Thomson Grass Valley can affect
emission compliance and could void the user’s authority to operate this equipment.
2.1.2 Canadian EMC Notice of Compliance
This digital apparatus does not exceed the Class A (Control Panel) and Class B
(Mainframe) limits for radio noise emissions from digital apparatus set out in the Radio
Interference Regulations of the Canadian Department of Communications.
Le présent appareil numérique n’emet pas de bruits radioélectriques dépassant hors
des limites applicables aux appareils numériques de la classe A pour des pupitre de
control et classe B pour le rack préscrites dans le Règlement sur le brouillage
radioélectrique édicte par le ministère des Communications du Canada.
2.1.3 FCC Emission Limits
This device complies with Part 15 of the FCC 47 Rules. Operation is subject to the
following two conditions: (1) This device may no cause harmful interference, and (2)
this device must accept any interference received, including interference that may
cause undesirable operation.
Planning and Installation Manual 11
KayakDD-1 Digital Production Switcher
2.1.4 Certification and Compliance
This product has been evaluated for Electromagnetic Compatibility under the EN
55103-1/2 standards for Emissions and Immunity and meets the requirements for
E1/E2 environment.
This product complies with Class A (Control Panel) and Class B (Mainframe). In a
domestic environment this product may cause radio interference in which case the
user may be required to take adequate measures.
This product has been evaluated and meets the following Safety Certification
Standards:
Category Standard Designed/tested for compliance with
Safety ANSI / UL60950
IEC 60950
73/23/EEC Low Voltage Directive
CAN/CSA C22.2,
No. 60950-00
Europe:
EN 60950
Safety of Information Technology Equipment,
including Electrical Business Equipment.
Safety of Information Technology Equipment,
including Electrical Business Equipment
Safety of Information Technology Equipment,
including Electrical Business Equipment.
Safety of Information Technology Equipment,
including Electrical Business Equipment.
12 Planning and Installation Manual
KayakDD-1 Digital Production Switcher
Category Standard Designed/tested for compliance with
EMI
EMC Directive
89/336/EEC via
Audio, Video and Entertainment Lighting
Control for the European Community.
EN 55103-1 and 2
EN 55103-1
standards
Electromagnetic compatibility.
Product family standard for audio, video, audiovisual and entertainment lighting control
apparatus for professional use.
Part 1 Emissions, Environment E1/E2
EN 55022: Class A (Control Panel) and Class B
(Mainframe) Radiated and Conducted
Emissions
EN 61000-3-2: Power Line Harmonic
Emissions, Radiated Magnetic Field Emissions,
Peak Inrush Current
EN55103-2
standards
Electromagnetic compatibility--Product family
standard for audio, video, audio-visual and
entertainment lighting control apparatus for
professional use.
Part 2 Immunity, Environment E1/E2
EN 50082-1: Immunity
EN 61000-4-2:
Electrostatic Discharge “ESD” Immunity
EN 61000-4-3:
Radiated RF Electromagnetic Field Immunity
EN 61000-4-4:
Electrical Fast Transient/Burst “EFT” Immunity
EN 61000-4-5: Surge Immunity
EN 61000-4-6: Conducted RF Immunity
EN 61000-4-11: Voltage Dips, Short
Interruptions and Voltage Variations
Annex A - Radiated Magnetic Field Immunity
Note: This only applies to assemblies sensitive
to magnetic fields
US FCC Class A CISPR Pub. 22 (1985)
Canada FCC
Industry Canada
Australia &
New Zealand:
AS/NZS 3548
Planning and Installation Manual 13
KayakDD-1 Digital Production Switcher
14 Planning and Installation Manual
KayakDD-1 Digital Production Switcher
3 Safety Summary
Read and follow the important safety information below, noting especially those
instructions related to risk of fire, electric shock or injury to persons. Additional specific
warnings not listed here may be found throughout the manual.
WARNING!
Any instructions in this manual that require opening the equipment cover or
enclosure are for use by qualified service personnel only. To reduce the
risk of electric shock, do not perform any servicing other than that contained in
the operating instructions unless you are qualified to do so.
3.1 Safety Terms and Symbols
3.1.1 Terms in This Manual
Safety-related statements may appear in this manual in the following form:
WARNING!
Warning statements identify conditions or practices that may result in personal injury or
loss of life.
CAUTION!
Caution statements identify conditions or practices that may result in damage to
equipment or other property, or which may cause equipment crucial to your business
environment to become temporarily non-operational.
3.1.2 Terms on the Product
The following terms may appear on the product:
DANGER!
A personal injury hazard is immediately accessible as you read
the marking.
WARNING!
A personal injury hazard exists but is not immediately accessible
as you read the marking.
CAUTION!
A hazard to property, product, and other equipment is present.
Planning and Installation Manual 15
KayakDD-1 Digital Production Switcher
3.1.3 Symbols on the Product
The following symbols may appear on the product:
Indicates that dangerous high voltage is present within the equipment enclosure that
may be of sufficient magnitude to
constitute a risk of electric shock.
Indicates that user, operator or service technician should
refer to product manual(s) for important operating, maintenance,
or service instructions.
This is a prompt to note fuse rating when replacing fuse(s).
The fuse referenced in the text must be replaced with one
having the ratings indicated.
Identifies a protective grounding terminal which must be
connected to earth ground prior to making any other equipment
connections.
Identifies an external protective grounding terminal which
may be connected to earth ground as a supplement to an
internal grounding terminal.
Indicates that static sensitive components are present which
may be damaged by electrostatic discharge. Use anti-static
procedures, equipment and surfaces during servicing.
16 Planning and Installation Manual
3.2 Warnings
The following warning statements identify conditions or practices that can result in
personal injury or loss of life.
WARNING — To reduce the risk of electrical shock, do not remove cover or back. No
user-serviceable parts inside. Refer to qualified service personnel.
• Dangerous voltage or current may be present — Disconnect power and remove
battery (if applicable) before removing protective panels, soldering, or replacing
components.
• Do not service alone — Do not internally service this product unless another
person capable of rendering first aid and resuscitation is present.
• Remove jewelry — Prior to servicing, remove jewelry such as rings, watches, and
other metallic objects.
• Avoid exposed circuitry — Do not touch exposed connections, components or
circuitry when power is present.
• Use proper power cord — Use only the power cord supplied or specified for this
product.
• Ground product — Connect the grounding conductor of the power cord to earth
ground.
• Operate only with covers and enclosure panels in place — Do not operate this
product when covers or enclosure panels are removed.
• Use correct fuse — Use only the fuse type and rating specified for this product.
• Use only in dry environment — Do not operate in wet or damp conditions.
• Use only in non-explosive environment — Do not operate this product in an
explosive atmosphere.
• High leakage current may be present — Earth connection of product is essential
before connecting power.
• Dual power supplies may be present — Be certain to plug each power supply
cord into a separate branch circuit employing a separate service ground.
Disconnect both power supply cords prior to servicing.
• Double pole neutral fusing — Disconnect mains power prior to servicing.
• Use proper lift points — Do not use door latches to lift or move equipment.
• Avoid mechanical hazards — Allow all rotating devices to come to a stop before
servicing.
KayakDD-1 Digital Production Switcher
Planning and Installation Manual 17
KayakDD-1 Digital Production Switcher
3.3 Cautions
The following caution statements identify conditions or practices that can result in
damage to equipment or other property:
• Use correct power source — Do not operate this product from a power source
that applies more than the voltage specified for the product.
• Use correct voltage setting — If this product lacks auto-ranging power supplies,
before applying power ensure that each power supply is set to match the power
source.
• Provide proper ventilation — To prevent product overheating, provide equipment
ventilation in accordance with installation instructions.
• Use anti-static procedures — Static sensitive components are present which
may be damaged by electrostatic discharge. Use anti-static procedures, equipment
and surfaces during servicing.
• Do not operate with suspected equipment failure — If you suspect product
damage or equipment failure, have the equipment inspected by qualified service
personnel.
• Ensure mains disconnect — If mains switch is not provided, the power cord(s) of
this equipment provide the means of disconnection. The socket outlet must be
installed near the equipment and must be easily accessible. Verify that all mains
power is disconnected before installing or removing power supplies and/or options.
• Route cable properly — Route power cords and other cables so that they are not
likely to be damaged. Properly support heavy cable bundles to avoid connector
damage.
• Use correct power supply cords — Power cords for this equipment, if provided,
meet all North American electrical codes. Operation of this equipment at voltages
exceeding 130 VAC requires power supply cords which comply with NEMA
configurations. International power cords, if provided, have the approval of the
country of use.
• Use correct replacement battery — This product may contain batteries. To
reduce the risk of explosion, check polarity and replace only with the same or
equivalent type recommended by manufacturer. Dispose of used batteries
according to the manufacturer’s instructions.
• Troubleshoot only to board level — Circuit boards in this product are densely
populated with surface mount technology (SMT) components and application
specific integrated circuits (ASICs). As a result, circuit board repair at the
component level is very difficult in the field, if not impossible. For warranty
compliance, do not troubleshoot systems beyond the board level.
18 Planning and Installation Manual
KayakDD-1 Digital Production Switcher
4 Technical Specification
4.1 Power Supply Frame
Line voltage 100V-240V AC +/-10% autorange,
power factor corrected
(48V / 5A DC Input for ext. redundancy)
Line frequency 50/60Hz +/- 5%
Power consumption max. 150W (max. 200W with 48V DC supply for panel)
Leakage current < 2.5 mA
RAMRecorder buffer voltage: 6..8V DC approx. 150 mA.
DC-OUT for control panel 48V DC, max 1.6A
4.2 Power Supply Panel
DC-IN 48V DC In, max 1.3A
Power consumption max. 50W
4.3 Environmental Data
Storage temperature -20°C to +70°C (-4°F to 158°F)
Operating temperature +5°C to +40°C (41°F to 104°F)
Relative humidity ≤ 95% non-condensing
Electromagnetic
environment E2 (according to EN55103-1, -2)
Planning and Installation Manual 19
KayakDD-1 Digital Production Switcher
4.4 Video System Data
Standards Interlaced 525 lines (59.94/60Hz)
or 625 lines (50Hz) switchable or autosensing
Data rate 270Mbit
Aspect Ratio 4:3 or 16:9 switchable
Signal Processing 4:2:2 in conformity with ITU-R 601
Minimum Delay 10 µsec
Blanking horizontal Transparent for background signal
Blanking vertical Transparent for background signal,
except for lines 6 and 319 (625/50Hz)
Number Bits 10
4.5 Serial Digital Video Inputs
Number & format 16 inputs according to ITU-R656, 270Mbit/s
Return loss > 15dB, 5-270MHz
Type of Connector 75 ohm BNC (SMPTE 259M)
Nominal Amplitude 800mV peak-to-peak terminated
Autophasing range 53 µsec
Channel Coding conforms to SMPTE RP-259M
Ancillary Data Blanked or passed (user selectable)
Embedded audio Blanked or passed (user selectable)
EDH Blanked
Input Impedance 75 ohm
Max cable length 225 meters (738ft)
20 Planning and Installation Manual
4.6 Serial Digital Video Outputs
Number & format 15 outputs according to ITU-R656, 270Mbit/s
Return loss > 15dB, 5-270MHz
Type of Connector 75 ohm BNC (SMPTE 259M)
Nominal Amplitude 800mV peak-to-peak +/-10% (SMPTE 259M)
Rise & Fall Times 400 to 1400picoseconds 75 ohm termination
between 20% and 80% amplitude
Jitter ITU R 601/656
Output Impedance 75 ohm
DC Offset < 50mV with 75 ohm termination
KayakDD-1 Digital Production Switcher
4.7 Analog Reference Input
Video Standard 525 line (59.94Hz/60Hz) or 625 line (50Hz)
BNC, 0.3V sync, black-burst or CCVS
Return loss > 40dB, up to 5MHz
Connectors 2 BNC loop through
Impedance 75 ohm external
4.8 Control Panel Connection
Type of connection 10/100 Base T
Protocol TCP(UDP)/IP as in XtenDD
Cable and connectors CAT5 UTP, RJ45 connectors;
1 Frame and 1 Panel connect without use of external hub/switch.
max. Cable length 100m / 300ft
Planning and Installation Manual 21
KayakDD-1 Digital Production Switcher
4.9 Mechanical Data
KayakDD Control Panel
Width 448 mm (17.6 inch)
Depth 418 mm (16.5 inch)
Mounting Depth 33 – 81 mm (1.3 - 3.2 inch)
Weight 7 kg (15.4 lbs)
KayakDD Mainframe
Height 2RU 89 mm (3.5 inch)
Width 482 mm (19 inch)
Depth 430 mm (17 inch)
Weight 6.5 kg (14.3 lbs)
22 Planning and Installation Manual
KayakDD-1 Digital Production Switcher
5 System Overview
5.1 Introduction
The Grass Valley KayakDD™ digital production switcher is an affordable, compact, and
flexible system that offers an array of high-end features for everything from live studio
and mobile production to small corporate studios and editing applications.
The KayakDD switcher leverages many of the features found in the Thomson Grass
Valley XtenDD
image quality and features not found in any other product.
Switchable between 525-line and 625-line formats, the KayakDD system includes four
high-quality keyers and complete machine control functionality. It features 16 inputs,
five fixed outputs, and 10 timed auxiliary buses. And it accommodates such options as
Chromatte
Manipulators (iDPM) for sophisticated digital video effects.
For ease of operation, the KayakDD system features an intuitive menu using an
integrated touch-screen color display. It also offers a networking capability that enables
different frames to be delegated to a single panel as well as multiple panels to share a
single frame.
Only 2 RU high, the lightweight KayakDD-1 switcher is designed to be highly portable.
Its control panel is less than 19 inches wide, but has the largest number of direct
crosspoints of any 1 M/E switcher available.
™ and Zodiak™ switchers. The result is a compact system with superior
™ chroma keying, RGB color correction, and up to four Digital Picture
5.1.1 Features
• Switchable between 525-line and 625-line formats
• Fully digital 10-bit, 4:2:2 inputs, outputs, and video processing
• Compact, lightweight 2 RU frame
• Low power consumption
• Intuitive menu with touch screen
• 16 inputs
• 5 fixed fixed M/E outputs (2x PGM, 1x Preview, 1xClean, 1xCleanPVW)
• 10 timed auxiliary buses
• Internal frame optional RAMRecorder holds short clips and stills and works as
frame synchronizer
• Remote monitoring support via optional NetCentral software
• Four keyers, each with linear, luminance and optional Chromatte
functionality
• Optional RGB color correction
• Four channels of high-end digital effects (Option)
Planning and Installation Manual 23
™ chroma key
KayakDD-1 Digital Production Switcher
5.1.2 Supported Control Protocols
• Supports extensive list of control protocols, including those for:
• VTRs (BVW-75)
• Servers (Louth VDCP, Odetics BVS)
• Routers/Routing Control Systems (Trinix
Jupiter
• Control Systems (Grass Valley Andromeda
• Grass Valley under monitor displays
• Grass Valley external auxiliary panels
• ESAM II for audio-follow-video applications
• Edit controllers (native and Grass Valley Model 100 and 200)
™ and Encore™ {future} router control systems)
™, Venus™, Triton™, and thirdparty routers;
™ and third-party systems)
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5.1.3 KayakDD-1 Ordering Information
Type Description
KAYAK-DD-1
KDD1-DPM
KDD1-RGB
KDD1-CHROMA
KDD1-RAMREC
KDD-PSU
KDD1-NETCEN
KDD-DC-CABLE-10
KDD-DC-CABLE-50
KDD-DC-CABLE-
100
KDD-PSU-CABLE-5
KDD-PSU-CABLE-
20
KDD1-WHITEKEYS
KDD1-COLORKEYS
KDD-SW-OPT
KDD1-BUNDLE Bundle of KDD1-RAMREC, KDD1-RGB, KDD1-DPM and
For later order of any combination of KDD1-DPM, KDD1-RAMREC, KDD1-RGB,
KDD1-CHROMA and KDD1-NETCEN order KDD1-SW-OPT once per switcher and
include iButton ID and serial number in the order.
KayakDD 1M/E switcher frame plus control panel,
incl. 1 Channel iDPM for 3D-planar Effects, Wipes, 10 Aux-
busses, MakeMemo™, 4Key/Fill Stores,
2 Chromatte™ chroma keyers
Standard length DC-CABLE (20m),
Crossover LAN cable (20m)
KayakDD 3 Channels iDPM for 3D-planar Effects
(for a total of 4) + Kurl Effects (for all 4 Channels)
KayakDD 7 RGB color correctors (offset, gain, gamma)
Additional 2 Chromatte™ chroma keyers
KayakDD Four-Channel RAM-Recorder incl. FileTransfer.
RAM-Recorder can also be used to synchronize incoming nonsynchronous signals.
KayakDD external Power Supply for Redundancy
Net-Central Agent
DC connection cable (panel – mainframe) 10m
DC connection cable (panel – mainframe) 50m
DC connection cable (panel – mainframe) 100m
DC connection cable 5m (for KDD-PSU)
DC connection cable 20m (for KDD-PSU)
White key caps
Color key caps (GV style)
Later order software flat-rate fee
KDD1-CHROMA
KayakDD-1 Digital Production Switcher
Planning and Installation Manual 25
KayakDD-1 Digital Production Switcher
5.2 System Components
A KayakDD-1 Production Switcher system consists of a control panel with integrated
menu display (color TFT with touch-screen) and a Video Processor Frame with two
rack units (2RU) height.
Figure 1 Video Processor Fram e and Control Panel
Figure 2 Control Panel
26 Planning and Installation Manual
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