Grass Valley
P.O. Box 599000
Nevada City, CA 959597900 USA
www.thomsongrassvalley.com
The www
Online User Documentation
.thomsongrassvalley.com web site offers the following:
— Current versions of product catalogs, brochures,
data sheets, ordering guides, planning guides, manuals, and release notes
in .pdf format can be downloaded.
FAQ Database
— Solutions to problems and troubleshooting efforts can be
found by searching our Frequently Asked Questions (FAQ) database.
Software Downloads
— Software updates, drivers, and patches can be down-
The Grass Valley KayakDD™ digital production switcher is an affordable,
compact, and flexible system that offers an array of high-end features for
everything from live studio and mobile production to small corporate
studios and editing applications. The KayakDD switcher leverages many
of the features found in the Thomson Grass Valley XtenDD™ and Zodiak™
switchers. The result is a compact system with superior image quality and
features not found in any other product.
Two basic models are available, the KayakDD-1 (one Mix Effects) switcher
and the KayakDD-2 (two M/E) switcher.
Features
•Switchable between 525-line and 625-line formats
•Fully digital 10-bit, 4:2:2 inputs, outputs, and video processing
•Compact, lightweight frame (KayakDD-1 frame is 2 RU high, the
KayakDD-2 frame is 3 RU high)
•Low power consumption
•Intuitive menu with touch screen
•Number of inputs: 16 for KayakDD-1, 32 for KayakDD-2
•Five fixed outputs per M/E (2x PGM, 1x Preview, 1x Clean, 1x Clean
PVW), 5 outputs for Kayak DD-1, 10 outputs for KayakDD 2
•Ten timed auxiliary buses
•Four keyers per M/E, each with linear and luminance keying
•Two standard Chroma Keyers
•One Transform Engine
•White or Colored keys (factory installed, choose when ordered)
KayakDD Installation Planning Guide5
Page 6
Introduction
Options
•Internal frame RAM Recorder holds short clips and stills and works as
frame synchronizer
•Additional Transform Engines (3)
•Kurl effects package with Page Turn, Page Roll, Splits, Mirrors, and
Slits
•RGB color correction (7)
•Chromatte™ chroma keyers (2)
•Remote monitoring support via NetCentral software
•KDD-PSU redundant power supply unit
Supported Control Protocols
•VTRs (BVW-75)
•Servers (Louth VDCP, Odetics BVS)
•Routers/Routing Control Systems (Trinix™, Venus™, Triton™, and
third party routers; Jupiter™ and Encore™ {future} router control systems)
•Control Systems (Grass Valley Andromeda™ and third-party systems)
•Grass Valley under monitor displays
•Grass Valley external auxiliary panels
•ESAM II for audio-follow-video applications
•Edit controllers (native and Grass Valley Model 100 and 200)
6KayakDD Installation Planning Guide
Page 7
KayakDD-1 Installation
KayakDD-1 System Components
A KayakDD-1 Production Switcher system consists of a control panel with
integrated menu display (color TFT with touch-screen) and a 2 RU Video
Processor Frame.
Figure 1. KayakDD-1 Control Panel
KayakDD-1 Installation
Figure 2. KayakDD-1 Video Processor Frame
KayakDD Installation Planning Guide7
Page 8
KayakDD-1 Installation
KayakDD-1 Control Panel Installation
Measurements
Figure 3. Kayak DD-1 Control Panel Measurements 1 of 2
2.55 in.
64.75 mm
3.19 in.
80.95 mm
8324_00_01_r0
0.40 in.
10.26 mm
20°
5.69 in.
144.53 mm
7°
16.46 in.
418 mm
15.66 in.
397.74 mm
10.23 in.
259.88 mm
0.60 in.
15.3 mm
1.31 in.
33.33 mm
0.39 in.
10 mm
8KayakDD Installation Planning Guide
Page 9
Figure 4. Kayak DD-1 Control Panel Measurements 2 of 2
8324_02_r0
KayakDD-1 Installation
15.46 in.
418 mm
0.39 in.
10 mm
17.64 in.
448 mm
16.85 in.
428 mm
0.39 in.
10 mm
17.64 in.
448 mm
KayakDD Installation Planning Guide9
Page 10
KayakDD-1 Installation
Panel Mounting Options
Table Top
Surface Mount Cut Out Dimensions
Fastening to Table Top
The panel can be placed on a table. Gummed feet prevent accidental movement of the panel.
Cut a 16.93 in. (430 mm) x 15.75 in. (400mm) hole in table top for surface
mounting.
CAUTIONAt least 2 inches (50mm) of open space at the rear of the panel below the
mounting surface is required for proper cable clearance and air flow.
Four M4 thread drillings are available for fastening the panel to a table top
(Figure 5).
Figure 5. KayakDD-1 Panel Mounting Drillings
10.55 in.
268 mm
2.95 in.
75 mm
Four M4 thread drillings
for panel fastening
0.2 in.
5 mm
edge to drilling
centerline
17.24 in.
438 mm
drilling centerline
0.2 in.
5 mm
8324_03_r0
10KayakDD Installation Planning Guide
Page 11
3.44 in.
87.5 mm
76.2 mm
KayakDD-1 Video Processor Frame Installation
Measurements
Figure 6. KayakDD-1 Frame Dimensions
19.0 in.
482 mm
18.3 in.
465 mm
3.5 in.
89 mm
3.0 in.
17.48 in.
444.05 mm
KayakDD-1 Installation
15.94 in.
404.9 mm
16.67 in.
423.4 mm
Air Flow
8324_04_r0
0.18 in.
4.5 mm
KayakDD Installation Planning Guide11
Page 12
KayakDD-1 Installation
Rack Mounting
Figure 7. KayakDD-1 Rack Mounting
Slide rails
Recommended for mobil applications!
Not part of delivery!
CAUTIONMounting using only the front rack angles is permitted for fixed installations.
Additional support, like slide rails, is required for mobile applications (flight
case, OB van).
8324_05_r0
12KayakDD Installation Planning Guide
Page 13
KayakDD-1 Cabling
N4067
GPI/O - Tally
LAN
RS 485
INPUT
REFERENCE
AUX
M/E
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that may cause undesired operation.
AC POWER IN
100 - 240 V
max. 4A
50/60 Hz
DC POWER
OUT
J2
J3
J 4
J 5
J 6
J 7
J 8
PGM-A
CLEAN
PVW-A
CLEAN-PVW
AUX 1
AUX 2
AUX 3
AUX 4
AUX 5
AUX 6
AUX 7
AUX 8
AUX 9
AUX 10
J 9
J 10
J 11
J 12
J 13
J 14
J 15
J 16
J 17
J 18
Port 1
Port 2
Port 3
Port 4
Port 5
Port 6
J 19
J 20
J 21
J 22
J 24
J 23
J 25
IN 1
IN 2
IN 3
J 26
J 27
J 28
J 29
J 30
J 31
J 32
J 33
J 34
J 35
J 36
J 37
J 38
J 39
J 40
IN 4
IN 5
IN 6
IN 7
IN 8
IN 9
IN 10
IN 11
IN 12
IN 13
IN 14
IN 15
IN 16
J 41
J 42
ANALOG
J 44
J 43
grass valley
48V / 5A max.
KAYAK
DD
1 M/E DIGITAL SWITCHER
48V / 1,6A
3S13
Prof. Vid. Equipm.
Listed
Caution:
For continued protection against risk
of fire, repplace only with same type and rating of fuse.
2*T6,3A /H
250V
J1
Control Cabling
Figure 8. KayakDD-1 Standard Control Cabling
KayakDD-1 Installation
48V DC
Power Supply
alternatively
AC POWER IN
100 - 240 V
max. 4A
50/60 Hz
Caution:
For continued protection against risk
of fire, repplace only with same type and rating of fuse.
J1
110-240V AC
Power Supply
Keyboard
grass valley
M/E
PGM-A
PVW-A
J 4
J 5
2*T6,3A /H
250V
IN 1
J 25
Control Panel
Video Processor Frame
KAYAK
1 M/E DIGITAL SWITCHER
CLEAN
CLEAN-PVW
J 6
J 7
J 8
IN 2
IN 4
IN 3
IN 5
J 26
J 28
J 27
J 29
AUX 1
J 9
IN 6
J 30
AUX 2
AUX 3
J 10
IN 8
IN 7
J 32
J 31
INPUT
(1) This device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that may cause undesired operation.
AUX 4
J 11
J 12
IN 10
IN 9
J 34
J 33
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
DD
Suplied DC Interconnect Cable
AUX
AUX 5
J 13
IN 11
J 35
Mouse
AUX 6
J 14
IN 12
IN 13
J 36
J 37
Note:
Keyboard and Mouse not
manditory and not supplied.
CAT5 Crossover Cable
Port 1
Port 2
Port 3
J 19
J 20
AUX 7
AUX 8
AUX 9
AUX 10
Port 4
Port 5
J 15
J 16
J 17
IN 14
IN 16
IN 15
J 38
J 40
J 39
REFERENCE
J 22
J 18
ANALOG
J 42
J 41
RS 485
GPI/O - Tally
+
-
DC POWER
48V / 5A max.
J2
J 21
Port 6
J 24
J 23
N4067
LAN
R
Listed
Prof. Vid. Equipm.
3S13
J 44
J 43
+
-
ININOUT
48V / 1,6A
J3
48V DC
Power Supply
(Redudancy)
8324_07_r0
The KayakDD-1 system uses Ethernet, serial, parallel, and USB connections. Tally and GPI/O control are also available. A simple KayakDD-1
system consisting of a Control Panel and Video Processor frame uses pointto-point connections and does not require connection to an external
Ethernet Local Area Network (LAN).
Note
The point to point connection between the Control Panel and Video Processor
frame require swapped Transmit (TX) and Receive (RX) pairs. This is normally achieved with a crossover LAN cable or an Uplink port on a switch or
hub. The LAN cable supplied with the KayakDD system is a crossover cable.
A KayakDD system requires a LAN when components besides a Control
Panel and Video Processor frame are connected, or when external network
access to a file system is desired. An appropriately sized Ethernet switch
will be required. An existing facility Ethernet switch (not hub) can support
KayakDD if an adequate number of ports are available. Keep your facility
network and technical network separate in order to avoid network traffic
negatively affecting KayakDD system operation. An Ethernet hub or
switch will be necessary if cable runs exceed allowable maximums.
KayakDD Installation Planning Guide13
Page 14
KayakDD-1 Installation
Table 1 details Ethernet specifications. All Ethernet components are to be
supplied by the customer.
Table 1. Ethernet Specifications
10Base-T and 100Base-T compatible.
Category 5 cable, 8 conductor twisted pair.
The system will work at 10Base-T with reduced performance.
100Base-T components are highly recommended.
RJ-45 male connector at each end of cable.
10Base-T: 984 ft. (300 m) maximum.
100Base-T: 328 ft. (100 m) maximum.
Use hub or switch to exceed maximum cable runs.
Dual: 10 and 100 Mb
RJ-45 auto-negotiating 10/100 Mb; number of ports required is
dependent upon system size.
Recommended. Configuration not required, but does not provide
remote monitoring capability.
May be used. Require configuration, but offers remote monitoring
capability.
Cables
Switch
Type
Connectors
Length
Speed
Ports
Unmanaged
Managed
Video Cabling
All KayakDD system video inputs and Aux outputs are configurable. For
cabling configuration flexibility, each input can be mapped to any
KayakDD panel source select button, and any KayakDD system video
signal can be mapped to any AUX output connectors.
Inputs
Non-looping video inputs on the back of the Video Processor frame are
numbered 1 through 16. Each receives a 270 MHz serial digital video signal.
Each input can be mapped to any KayakDD panel source select button.
Outputs
The KayakDD frame provides dedicated program and preview video
output connectors for the M/E. The main program output signal is available on two BNC connectors. All other outputs are available on one BNC
connector only. Any KayakDD video source can be routed to any Aux bus
output (1 through 10).
Reference Input
The looping reference input accepts analog 525 or 625 composite video.
Burst is not required, but typically facility reference color black is used.
KayakDD can auto-sense whether the reference is 525 or 625 and can
change the internal standard accordingly.
14KayakDD Installation Planning Guide
Page 15
KayakDD-2 Installation
Kayak DD-2 System Components
A KayakDD-2 Production Switcher system consists of a control panel with
integrated menu display (color TFT with touch-screen) and a 3 RU Video
Processor Frame.
Figure 9. KayakDD-2 Control Panel
KayakDD-2 Installation
Figure 10. KayakDD-2 Video Processor Frame
KayakDD Installation Planning Guide15
Page 16
KayakDD-2 Installation
Kayak DD-2 Control Panel Installation
Measurements
Figure 11. Kayak DD-2 Control Panel Measurements 1of 2
2.55 in.
64.75 mm
3.19 in.
80.95 mm
20°
5.69 in.
144.53 mm
7°
8324_08_r0
16.46 in.
418 mm
10.23 in.
259.88 mm
0.60 in.
15.3 mm
1.31 in.
33.33 mm
0.40 in.
10.26 mm
15.66 in.
397.74 mm
0.39 in.
10 mm
16KayakDD Installation Planning Guide
Page 17
Figure 12. Kayak DD-2 Control Panel Measurements 2 of 2
8324_09_r0
KayakDD-2 Installation
0.39 in.
10 mm
16.5 in.
418 mm
31.9 in.
809 mm
31.1 in.
789 mm
31.9 in.
809 mm
0.39 in.
10 mm
Panel Mounting Options
Table Top
The panel can be placed on a table. Gummed feet prevent accidental movement of the panel.
Surface Mount Cut Out Dimensions
Cut a 31.2 in. (791mm) x 15.75 in. (400 mm) hole in table top for surface
mounting.
KayakDD Installation Planning Guide17
Page 18
KayakDD-2 Installation
Fastening to Table Top
10.55 in.
268 mm
CAUTIONAt least 2 inches (50mm) of open space at the rear of the panel below the
mounting surface is required for proper cable clearance and air flow.
Four M4 thread drillings are available for fastening the panel to a table top
(Figure 13).
Figure 13. KayakDD-2 Panel Mounting Drillings
0.2 in.
5 mm
2.95 in.
75 mm
edge to drilling
centerline
31.46 in.
799 mm
drilling centerline
0.2 in.
5 mm
18KayakDD Installation Planning Guide
Page 19
Frame
8324_11_r0
Measurements
Figure 14. KayakDD-2 Frame Dimensions
19.0 inch
482 mm
18.3 inch
465 mm
KayakDD-2 Installation
2.25 inch
57.15mm
15.5 inch
401.9 mm
5.2 inch
132.95 mm
17.2 inch
438 mm
15.6 inch
420.74 mm
0.3inch
7.5mm
KayakDD Installation Planning Guide19
Page 20
KayakDD-2 Installation
Rack Mounting
Figure 15. KayakDD-2 Rack Mounting
Air Flow
Slide rails.
Recommended for mobil applications.
Not part of delivery.
CAUTION
Mounting using only the front rack angles is permitted for fixed installations.
Additional support, like slide rails, is required for mobile applications (flight
case, OB van).
Air
Flow
20KayakDD Installation Planning Guide
Page 21
Cabling
KayakDD-2 Installation
FIGURE shows the basic control cabling of a KayakDD-2 system.
Figure 16. KayakDD-2 Standard Control Cabling
48V DC
Power Supply
(Redudancy)
Keyboard
Suplied DC Interconnect Cable
grass valley
P/P
PGMCLEANPVWCLEAN-PVW
100
KAYAK DD-2
0 212 390 010
grass valley
J 4J 5J 6J 7J 8
TYPE
SER. NO.
PART NO.
AC POWER IN
100 - 240 V
max. 4A
50/60 Hz
Caution:For continued protection against risk
of fire, repplace only with same type and rating of fuse.
2*T6,3A /H
J1
250V
J2
J3
IN 4
IN 2
IN 1
IN 3
J 26
J 28
J 25
J 27
DC POWER
IN
48V / 5A max.
OUT
48V / 1,6A
Mouse
Note:
Keyboard and Mouse not
manditory and not supplied.
USBP/S 2
3
4
Control Panel
Video Processor Frame
DD-2
KAYAK
2 M/E DIGITAL SWITCHER
AUX 1 AUX 2 AUX 3 AUX 4 AUX 5 AUX 6 AUX 7 AUX 8 AUX 9 AUX 10
J 9J 10J 11 J 12 J 13J 14 J 15J 16 J 17J 18
IN 6
IN 5
J 30
J 29
J 31
J 45 J 46 J 47J 48 J 49
PGMCLEANPVWCLEAN-PVW
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that may cause undesired operation.
AUX 1-10
IN 8
IN 10
IN 12
IN 7
IN 9
IN 11
J 32
J 34
J 36
J 33
INPUT 1-16
M/E
J 35
IN 17
IN 25
IN 14
IN 16
IN 13
IN 15
J 38
J 40
J 37
J 39
IN 18
IN 19
J 50
J 51
IN 26
IN 27
J 58
J 59
ANALOG
J 42
J 41
REFERENCE
INPUT 17-32
IN 20
IN 21
J 52
J 53
IN 28
IN 29
J 60
J 61
CAT5 Crossover Cable
Port 1Port 2Port 3
J 19J 20J 21
Port 4Port 5Port 6
J 22J 24J 23
RS 485
GPI/O - Tally
R
Listed
Prof. Vid. Equipm.
N4067
IN 22
J 54
IN 30
J 62
3S13
IN 23
IN 24
J 55
J 56
IN 31
IN 32
J 63
J 64
LAN
J 44J 43
J 57
J 65
8324_13_r0
48V DC
110-240V AC
Power Supply
Power Supply
(Redudancy)
The KayakDD-2 system employs the same type of control and video
cabling as the KayakDD-1 system, except it has 32 video inputs and 20 outputs. Refer to
KayakDD-1 Cabling
on page 13 for details.
KayakDD Installation Planning Guide21
Page 22
KDD-PSU Power Supply Option
KDD-PSU Power Supply Option
The KDD-PSU option is a one rack unit, wide range AC power supply providing redundant power for KayakDD production switcher. Power output
is sufficient for two KayakDD-1 systems or one KayakDD-2 system.
Installation
8324_14_r0
Note
Figure 17. KDD-PSU Rack Installation
To ensure sufficient RAM Recorder buffer voltage, the cable length is limited
to 20 m. Standard KayakDD cables are not suitable for buffer voltage supply.
Height 2RU 89 mm3.5 inch
Width 482 mm19 inch
Depth 430 mm17 inch
Weight6.5 kg14.3 lbs
KayakDD-1 Control Panel
Width 448 mm17.6 inch
Depth 418 mm16.5 inch
Mounting Depth33 – 81 mm1.3 - 3.2 inch
Weight7 kg15.4 lbs
KayakDD-2 Video Processor Frame
Height 3 RU 134 mm5.3 inch
Width 482 mm19 inch
Depth 430 mm17 inch
Weight8.3 kg18.3 lb
KayakDD-2 Control Panel
Width 809 mm31.8 inch
Depth 418 mm16.5 inch
Mounting Depth33 – 81 mm1.3 - 3.2 inch
Weight10 kg22 lb.
KDD-PSU Power Supply Option Frame
Height 1RU 44 mm1.73 inch
Width 482 mm19 inch
Depth 240 mm9.45 inch
Weight2.8 kg6.2 lb.
Table 4. Environmental
Storage temperature-20∞C to +70∞C (-4∞F to 158∞F)
Operating temperature+5∞C to +40∞C (41∞F to 104∞F)
Relative humidity£ 95% non-condensing
Electromagnetic environmentE2 (according to EN55103-1, -2)
Table 5. Control Panel Connection
Type of connection10/100 Base T
ProtocolTCP(UDP)/IP as in XtenDD
Cable and connectorsCAT5 UTP, RJ45 connectors;
max. Cable length100m / 300ft
1 Frame and 1 Panel connect without use of external hub/switch.
26KayakDD Installation Planning Guide
Page 27
Specifications
Table 6. Power
KayakDD-1 Frame
Line voltage
Line frequency50/60Hz +/- 5%
Power consumptionmax. 150W (max. 200W with 48V DC supply for panel)
Leakage current< 2.5 mA
RAMRecorder buffer voltage: 6..8V DC approx. 150 mA.
DC-OUT for control panel 48V DC, max 1.6A
KayakDD-1 Control Panel
DC-IN48V DC In, max 1.3A
Power consumptionmax. 50W
KayakDD-2 Frame
Line voltage
Line frequency50/60Hz +/- 5%
Power consumptionmax. 250W (max. 310W with 48V DC supply for panel)
Leakage current< 2 mA
RAMRecorder buffer voltage: .6…8V DC approx. 150 mA
DC-OUT for control panel 48V DC, max 1.6A
KayakDD-2 Control Panel
DC-IN48V DC In, max 1.3A
Power consumptionmax. 60W
KDD-PSU Frame
Line voltage 100V-240V AC +/-10%, power factor corrected
Line frequency50/60Hz +/- 5%
Power consumptionmax. 375W
Leakage current< 2 mA at 250V AC
DC-OUT 2x 48V DC, total 6A max
EXT BATT IN12V … 24V, 0.5A
RAM Recorder buffer voltage: 7V DC, max 300mA. (Only with ext. battery input or AC In)
100V-240V AC +/-10% autorange, power factor corrected (48V / 5A
DC Input for ext. redundancy)
100V-240V AC +/-10% autorange, power factor corrected (48V / 5A
DC Input for ext. redundancy)
KayakDD Installation Planning Guide27
Page 28
Specifications
Table 7. Serial Digital Video Inputs
FormatITU-R656, 270Mbit/s
Number of Inputs
Return loss> 15dB, 5-270MHz
Type of Connector75 ohm BNC (SMPTE 259M)
Nominal Amplitude800mV peak-to-peak terminated
Autophasing range53 msec
Channel Codingconforms to SMPTE RP-259M
Ancillary DataBlanked or passed (user selectable)
Embedded audioBlanked or passed (user selectable)
EDHBlanked
Input Impedance75 ohm
Max cable length225 meters (738ft)
KayakDD-1: 16
KayakDD-2: 32
Table 8. Serial Digital Video Outputs
FormatITU-R656, 270Mbit/s
Number of Outputs
Return loss> 15dB, 5-270MHz
Type of Connector75 ohm BNC (SMPTE 259M)
Nominal Amplitude800mV peak-to-peak +/-10% (SMPTE 259M)
Rise & Fall Times
JitterITU R 601/656
Output Impedance75 ohm
DC Offset< 50mV with 75 ohm termination
Table 9. Analog Reference Input
Video Standard
Return loss> 40dB, up to 5MHz
Connectors2 BNC loop through
Impedance75 ohm external
KayakDD-1: 15
KayakDD-2: 20
400 to 1400picoseconds 75 ohm termination
between 20% and 80% amplitude
525 line (59.94Hz/60Hz) or 625 line (50Hz) BNC, 0.3V sync,
black-burst or CCVS
28KayakDD Installation Planning Guide
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