Grass Valley Kalypso Emergency Bypass Option User Manual

Kalypso

VIDEO PRODUCTION CENTER

Emergency Bypass Option Instruction Manual

071812104
JUNE 2004

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2Kalypso Emergency Bypass Option Instruction Manual

Contents

Emergency Bypass Option

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Emergency Bypass Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Emergency Bypass Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Emergency Bypass Relay Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Emergency Bypass Keyer Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Emergency Bypass Frame Monitor Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Frame Restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Panel Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

SMS 7000 Router Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Encore Router Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Install Emergency Bypass Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Panel Cabling and Redundant Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4-M/E Local Aux Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2-M/E Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2-M/E System Cable Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Control Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Video Cabling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Reference. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

SMS 7000 Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Encore Router. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Kalypso System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Relay Module Switch Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Specifying Shaped or Unshaped Sources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Mapping Router Sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Test Emergency Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Bypass Frame Monitor Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Indicator LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Enabling Alarms and Fan Speed Control Option . . . . . . . . . . . . . . . . . . . . . . . 24

Bypass Keyer Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Indicator LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Rotary and Actuator Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Jumper Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Bypass Relay Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Indicator LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Relay Module Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Breakout Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Field Replaceable Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Kalypso Emergency Bypass Option Instruction Manual 3

Contents

Index

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4Kalypso Emergency Bypass Option Instruction Manual

Emergency Bypass Option

Introduction

Note

The Emergency Bypass system provides basic switching capability should
a component in the Kalypso system fail or lose power. The Emergency
Bypass option uses an external router to perform the actual source selec­tions. Operator control is provided by the Local Aux panel. If the Kalypso
system Main panel and/or the Video Processor frame fails, the Local Aux
subpanel, Emergency Bypass frame, and facility router can still provide
basic switching and keying capability. Note that the Emergency Bypass
option and the Kalypso system Router Interface are completely separate
features that do not interact with one another.

During normal operation, the Video Processor frame sends emergency
bypass configuration information to the Local Aux panel, where it is stored.
The Local Aux bus uses this copy of the information for controlling the
Emergency Bypass frame should the Video Processor frame fail.

Note

The Emergency Bypass option operates with Kalypso Classic, Kalypso Duo,
and Kalypso HD systems running in SD operating mode. This option does not
operate with Kalypso HD systems running in HD operating mode.

On 4-M/E Kalypso systems, the Emergency Bypass option operates with
Local Aux panel part number 610-0935-00.The previous version
(614098300) is not compatible. On 2-M/E Kalypso systems, the Emergency
Bypass option operates with Local Aux Processor Interface Board
671494502 and higher. If you do not have the correct revision of hardware,
contact Grass Valley Group Customer Service for an upgrade.

Kalypso Emergency Bypass Option Instruction Manual 5

Features

Features

•Grass Valley SMS 7000 and Encore external router interface, using

SMS 7000 native protocol.

• Support for other manufacturer’s routers that can use SMS 7000 native

protocol.

• 8900TF Emergency Bypass frame (2RU, 100 watt power, fan-cooled),

with three Emergency Bypass modules.

•RS422 serial control between Kalypso system, Emergency Bypass

frame, and external router.

• Local Aux panel bypass enable and source selection control.

•Two keys able to be mixed on and off independently.

•Router or direct keyer inputs.

•Protect two Kalypso system program feeds (providing the same signal

output to both feeds when in bypass operation).

•Preview both keys over current background.

•Kalypso system configuration menus for setting up Emergency Bypass

sources and destinations.

Options

•Redundant power supply module for the Emergency Bypass frame.

•Redundant external power supply bricks for the Local Aux panel. A

4-M/E Kalypso system Local Aux panel can use up to two power
bricks. A 2-M/E Kalypso system can use one power brick.

Emergency Bypass Components

The Kalypso Emergency Bypass option ships with the following compo­nents:

• 8900TF Emergency Bypass frame with power supply,

• Bypass Relay module,

• Bypass Keyer module,

• Bypass Frame Monitor module,

•RS-422 Relay breakout cable, and

•RS-422 Machine Control cable.

6Kalypso Emergency Bypass Option Instruction Manual

Emergency Bypass Components

An example of an installed Kalypso Emergency Bypass system is shown in

Figure 1.

Figure 1. Emergency Bypass System

Router

Control

Menu
Panel

Backup

Power

Supply

(option)

Kalypso

Main

Panel

Local Aux

Panel

Emergency Bypass

RS-422

Breakout Cable

RS-422

(8900 TF Frame)

Bypass

Frame

Monitor

Module

Pvw

Pgm 1

Pgm 2

Kalypso

Video

Processor

Frame

Bypass

Relay

Module

Pgm

Pvw

Bkgd Video

Bypass

Keyer

Module

Pgm 1 Out

Pgm 2 Out

Pvw Out

Router

Matrix

Video/Key 2

Video/Key 1

External

Video & Key

Sources

Video/Key

from Router

or Direct

Power

Supply

Backup

Power

(option)

0721_07_59_r6

Emergency Bypass Frame

The 2 RU Emergency Bypass frame (Figure 2) fits a standard 19 in. (483
mm) equipment rack, and requires a 14 in. (356 mm) mounting depth.
Behind the front cover are ten slots for modules, plus one control slot and
two slots for power supplies.

Kalypso Emergency Bypass Option Instruction Manual 7

Emergency Bypass Components

Figure 2. 8900TF Frame, Front View

LOCK LOCK

8900 Series

J1 J2

ETHERNET

J103

RS232

SMPTE
ALARM
J101

J102

FAULT PS1 PS2

CAUTION The Emergency Bypass frame front panel must remain in place during system

operation to provide proper cooling. If the panel is removed for an extended
period, modules can overheat and fail to operate correctly.

The forced-air system has a front cover that is equipped with three fans for
air circulation. The fan speed varies with the ambient frame temperature to
extend fan life and reduce noise when the frame is used in cooler configu­rations and environments. The fan speed control voltage is generated on
the Bypass Frame Monitor module and can be disabled so that the fan runs
at maximum speed only (see page 24).

The right rear of the frame (Figure 3) includes ten groups of ten connectors
(corresponding to the ten frame slots), which are used for input/output
functions for inserted modules. The standard Kalypso Emergency Bypass
option only uses two of these groups, typically slot 7 for the Relay Module
and slot 8 for the Keyer module.

Figure 3. 8900TF Frame, Rear View

10

J1 J2

O

J3 J4

U

T

J5 J6

J7 J8

J9 J10

IN

J2

J1 J2

J4

J3 J4

J6

J5 J6

J8

J7 J8

J9 J10

9

O
U
T

J1

IN

8

J1 J2

O

J3 J4

U
T

J5 J6

DA10

J7 J8

J9 J10

IN

J1

7

J2

J1 J2

O

J4

J3 J4

U

T

J6

J5 J6

J8

J7 J8

J9 J10

DA10

IN

6

J1 J2

O

J3 J4

U
T

J5 J6

J7 J8

J9 J10

IN

J1 J2

J2

O

J3 J4

J4

U
T

J5 J6

J6

J7 J8

J8

J9 J10

IN

5

4

J1 J2

O

J3 J4

U

T

J5 J6

J7 J8

J9 J10

IN

J1 J2

J2

J3 J4

J4

J5 J6

J6

J7 J8

J8

J9 J10

3

O
U
T

IN

2

J1 J2

O

J3 J4

U

T

J5 J6

J7 J8

J9 J10

IN

J1 J2

J3 J4

J5 J6

J7 J8

O
U
T

J9 J10

IN

0619_05_03_r0

1

0619_05_04_r1

The power/communication section at the left rear of the frame provides:

•RS-422 communications (the connector is labeled RS-232, but is RS-422

when the Bypass Frame Monitor module is installed),

• AC power plug connections, and

•SMPTE Alarm BNC (J101) for fault reporting (see below).

The Ethernet connector is not used with the Kalypso Emergency Bypass
option.

8Kalypso Emergency Bypass Option Instruction Manual

Alarms

The J101 SMPTE Alarm connector retains the original 8900 system func­tionality when the Emergency Bypass version of the Frame Monitor
module is installed. Normal 8900 system faults (P/S failure, fan failure,
etc.) will trigger the alarm. Also the Bypass Keyer module triggers the
alarm upon some startup failures. The Bypass Relay module has no alarms.
See page 24 for more information.

Emergency Bypass Relay Module

The Bypass Relay module switches incoming video from normal to bypass
operation. The toggle switch must be in the center
remote activation of bypass operation. See page 27 for more information.

Emergency Bypass Keyer Module

The Bypass Keyer module keys up to two signals over incoming video, and
provides Program and Preview outputs. The keying can be set for shaped
or unshaped video (page 20). Also see page 25 for more information.

Panel Controls

Remote

position to allow

Emergency Bypass Frame Monitor Module

The Bypass Frame Monitor module provides system control, communica­tions, and alarm reporting. See page 23 for more information.

Note

The Kalypso Emergency Bypass Frame Monitor module is not a standard
8900 Frame Monitor module. It is specifically designed for use with the
Kalypso Emergency Bypass system and RS-422 communications with the
Local Aux panel.

Frame Restrictions

•The Emergency Bypass frame hardware is designed to integrate closely
with the Kalypso system and is intended only for that purpose. Only
Emergency Bypass modules should be installed in the frame.

CAUTION Do not install any other types of 8900 series modules in the Emergency

Bypass frame.

•Browser based GUI control and monitoring normally associated with
the 8900 series is not available on the Emergency Bypass frame.

Panel Controls

The Kalypso Local Aux panel (or Local Aux subpanel on a 2-M/E system)
is used for Emergency Bypass operation (Figure 4).

Kalypso Emergency Bypass Option Instruction Manual 9

Operation

Emergency

Bypass

Control

Figure 4. Local Aux Panel Emergency Bypass Controls

Current Background

Name Display

Source

Selection

Bypass
Enable

Bypass Active

Key

1

The

Bypass Enable

Assign

Key

2

Bypass
Deleg

button, when pressed with

enables and disables emergency bypass mode. The

Kalypso Source

Name Displays

Bypass Deleg

held down,

Bypass Enable

button illu-

minates when in bypass mode.

Note

The

If a BYPASS KEYER NOT ENABLED message appears you need to turn on the
option in the Eng Setup - Emg Bypass menu ( Enable touch button). Enabling
the Emergency Bypass option in this menu is different from enabling the
operating mode itself on the Local Aux panel.

Bypass Deleg

button, besides being used to enable bypass mode above,
is used to delegate the Source Selection buttons to control the Background,
Keyer 1, or Keyer 2 buses for source selection (see below).

Pressing the
program output. When
the

Key 1

or

or

Key 1

button delegates the Source Selection buttons to that keyer

Key 2

button mixes that key on or off on the bypass

Key 2

Bypass Deleg

is held down, pressing and releasing

bus.

0721_07_61_r0

The Source Selection buttons are used (when the

Bypas Deleg

button is on) to
select the Background, Key 1, or Key2 sources, depending on the current
bus delegation (see above). The names of the currently available sources
are displayed on the middle source name display. The name of the cur­rently selected background source is also displayed above the

Bypass Deleg

button.

Operation

The Emergency Bypass system operates with Kalypso Release 6.0 and
higher software.

10 Kalypso Emergency Bypass Option Instruction Manual

Operation

1.

Note

Emergency Bypass operation becomes available after the Kalypso system,
Emergency Bypass frame, and the external Router have been properly
installed (see page 12) and configured (see page 19).

Emergency Bypass operation consists of selecting the desired background
and key sources, enabling and disabling bypass mode, and mixing the key
sources on and off air.

Note

Release 6.X software supports background and key source selection only
when Bypass Operating Mode is enabled on the Local Aux panel. Release 7.0
and later software supports source selection when the Local Aux panel is not
actually in Bypass Operating Mode, permitting pre-selection of sources
before activating the mode.

To Select Background Bypass Sources:

Press the button of the desired source on the top source selection bus of the
Local Aux panel. The

Unshift

and

modifier buttons for that bus can be

Shift

used to select additional sources if they have been mapped that way.

To Select Key Sources:

Note

Only key sources from the router can be selected. Direct key sources are fixed
and cannot be changed.

Hold down the

Key 2

button, but continue to hold down

Bypass Deleg

button, then press and release the

Bypass Deleg

. Press the button of

the source you wish to use with the key you selected. The

Shift modifier buttons for that bus can be used to select additional

Key 1

Unshift

or

and

sources. If that key is being output, there will be a cut to the new key
source.

2. Release the Bypass Deleg button. This restores the bus to background

selection.

To Enable Bypass Operating Mode:

1. Press and hold down the Bypass Deleg button on the Local Aux panel,

2. Press the Bypass Enable button, then release both buttons.

The currently selected bypass background source will be taken on-air. Any
keys that are turned on will also be included in the bypass output.

To r eturn to normal operation, press and hold down

Bypass Enable and release both buttons to toggle bypass mode off.

Bypass Deleg, then press

To Mix a Key On and Off:

1. Press the Key 1 or Key 2 button (do not hold down the Bypass Deleg

button). That key will mix to the other state (On if Off, or Off if On).

Kalypso Emergency Bypass Option Instruction Manual 11

Installation

Installation

SMS 7000 Router Requirements

2. The transition rate for each key is determined during configuration. A

transition rate of zero causes a cut.

Note Each Grass Valley router control system can control a wide variety of

matrices. The type of matrix controlled does not affect operation of the
Kalypso Emergency Bypass option.

•A CIF (communication interface) Module Option must be installed

with its Serial Mezzanine in position 1 of the option module to allow
the SMS 7000 to communicate using native protocol over a serial line.

Encore Router Requirements

•An SIO ISA Mezzanine must be installed for serial communications.

Install Emergency Bypass Frame

The Emergency Bypass frame ships either with the modules pre-installed,
or with the modules packaged separately.

1. Install the Emergency Bypass frame in any suitable rack.

2. If the modules were packaged separately, remove the front cover and

insert the modules into the frame. For cooling efficiency, the modules
should be placed in the following slots:

a. Insert the Bypass Relay module in slot 7.
b. Insert the Bypass Keyer module in slot 8.
c. Insert the Bypass Frame Monitor module into the smaller control

slot 11.

3. Connect the Emergency Bypass frame power cords, using different line

sources if redundant power supplies are being used.

12 Kalypso Emergency Bypass Option Instruction Manual

Panel Cabling and Redundant Power

4-M/E Local Aux Panel

The Local Aux panel is typically powered through a cable connected to the
Main panel. If the Main panel has two power supplies, redundant power
protection for the Local Aux panel already exists. For additional redun­dancy, an external power supply brick can be connected to the Redundant
DC Power In connector on the Local Aux panel. If desired, two separate
power supply bricks can be connected to the Main and Redundant DC
Power In connectors on the Local Aux panel.

2-M/E Panel

Local Aux control is integrated into the 2-M/E Main panel, but it has a sep­arate processor. It is powered by a direct connection inside the panel. If the
2-M/E Main panel has two power supplies, redundant power protection
for the Local Aux panel already exists. You can optionally add an external
power supply that connects to the Aux Panel Redundant DC Power In con­nector on the Main panel.

Installation

2-M/E System Cable Replacement

On older 2-M/E Kalypso systems a ribbon cable must be replaced with a
new cable supplied with the Emergency Bypass option. This cable routes
power from the Local Aux panel Backup Power option to the Remote Aux
subpanel. Newer 2-M/E systems are shipped with the correct cable already
installed. This ribbon cable is not used on 4-M/E systems.

Ribbon Cable Identification

1. Open the 2-M/E Main panel lid.

• If a ribbon cable connects three boards in the upper lid near the hinge
(Figure 5), it must be replaced to enable optional backup power with
the Emergency Bypass option. Go to Local Aux Processor Interface Board

Version on page 14.

• If the ribbon cable connects two boards on the lid to the Local Aux Pro­cessor Interface board, a new cable is already installed and does not
need to be replaced. Close the lid and go to Control Cabling on page 17.

Kalypso Emergency Bypass Option Instruction Manual 13

Installation

Figure 5. 2-M/E System Old Ribbon Cable

Local Aux Processor

Interface Board

Old Cable

To Be Replaced

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D
I
S
K

0721_07_68_r0

Local Aux Processor Interface Board Version

2. Determine which type of Local Aux Processor board (Figure 5) is

installed in your system. Cable installation is different depending on
board type. The part number of the board is visible behind the fan
assembly.

• If the part number is lower than 671-4945-02, the board will not
work with the Emergency Bypass option. Do not remove or replace
the cable. Contact Grass Valley Customer Service for an upgrade.

• If 671-4945-02, go to Older Board Cable Replacement (671-4945-02) on

page 14.

• If 671-4945-03, go to Newer Board Cable Replacement (671-4945-03) on

page 15.

Older Board Cable Replacement (671-4945-02)

1. Power off the 2-M/E Main panel.

2. Remove the old ribbon cable from the lid (Figure 5).

3. Attach the two closely spaced connectors on the new cable to the same

two boards in the lid (Figure 6). The red marked edge of the ribbon
cable must face down toward the hinge of the lid, to match the pin 1 and
2 side of the connector. These connectors are keyed for this orientation.

14 Kalypso Emergency Bypass Option Instruction Manual

Figure 6. Older Board (671-4945-02) Cable Installation

New Replacement

S
A
T

E
L
L
I
T
E

P
O

T

R

R

T

A

S
N
S
M

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A
L

8

P

8

U
R

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O

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E
8
8
8

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7

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I

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E

5
G

P
0

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R
A
N

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M
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P
8

G
P
6

G
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4

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P
1

S

A
T
E

L
L
I
T

R

E

E

P

C

O

E

R

I
V

T

E

Final

S

Cable

Routing

Local Aux Processor

Interface Board

(Older Model )

Cable

4
5

6

3

7

2

8
1
9
0

Installation

R

T
P
/
C

O

F

N

A

T

U

R

L

O

T

L

A

P

C

A

T

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I

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V

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Y

A

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N
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1

9
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E

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S

X

U

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I

9

E

S
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M
1
5

E

1

P

N

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L

U

O

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N

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K

R

E

1

S

5

S

R

2

O

C

E

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O

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E

L

N

T

R

1
5

3
3
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3
V

5

V

1

2
V

S
C

S
I

H
A
R
D
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I
S
K

0721_07_69_r2

4. An interconnecting dual 10-pin header assembly with short and long

pins is provided with the kit. If not already installed, insert the side of
the assembly with the short pins into the remaining open ribbon cable
connector, making sure all connector sockets are filled.

CAUTION Use care when connecting the ribbon cable to the Local Aux Processor Inter-

face board. The connector is not keyed, and equipment damage can occur if
the connector is installed misaligned with the pins.

5. The remaining connector with the header assembly pins protruding

attaches to the J3 connector on the lower left corner of the 671-4945-02
Local Aux Processor Interface board. Orient the cable with the ribbon
emerging from the right side of the connector. The red marked edge of
the ribbon cable must face down toward the bottom of the tub,
matching the pin 1 and 2 side of the connector on the board.

6. Route the cable alongside the power supply (Figure 6), using the

supplied adhesive cable restraints.

7. Close the lid and power up the Main panel.

Newer Board Cable Replacement (671-4945-03)

1. Power off the 2-M/E Main panel.

2. Remove the old ribbon cable from the lid (Figure 5).

Kalypso Emergency Bypass Option Instruction Manual 15

Installation

3. Attach the two closely spaced connectors on the new cable to the same

two boards in the lid (Figure 7). The red marked edge of the ribbon
cable must face down toward the hinge of the lid, to match the pin 1 and
2 side of the connector. These connectors are keyed for this orientation.

Figure 7. Newer Board (671-4945-03) Cable Installation

New Replacement

Cable

S
A
T

E
L
L
I

T
E
P

O

T

R

R

T

A

S
N
S

M
I
T

G
E

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E

R

8

A
L

8

P

8

U

R

8

P
O

8

S

E
8
8

8

L

E
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P
7

R

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E

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C

5

E

I

G

V

P

E

5

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P

0

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R
A
N

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M
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8

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T

E
L
L

I
T

R

E

E

P

C

O

E

R

I
V

T

E

Final

Cable

Routing

Local Aux Processor

S

4
5
6

3

7

2

8
1
9
0

R

T
P
/

C
O

F

N

A

T

U

R
L
T

O

L

A

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C

A

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1

9
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1
5

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1

P

N

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L

U

O

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N

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K

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E

1

S

5

S

R

2

O

C

E

R

O

S

L

E

N

T

R
1

5

3
3
.
3
V

5

V

1
2

V

S

C
S
I

H
A
R

D

D

I
S
K

Interface Board

(Newer Model)

4. An interconnecting assembly with short and long pins is provided with

the kit. If not already installed, insert the side of the assembly with the
short pins into the remaining open ribbon cable connector, making sure
all connector sockets are filled.

CAUTION Use care when connecting the ribbon cable to the Local Aux Processor Inter-

face board.The connector is not keyed, and equipment damage can occur if
the connector is installed misaligned with the pins.

5. The remaining connector with the long pins protruding attaches to the

J2 connector on the lower left corner of the 671-4945-03 Local Aux
Processor Interface board. Orient the cable with the ribbon emerging
from the left side of the connector. The red marked edge of the ribbon
cable must face up toward the opening of the tub, matching the pin 1
and 2 side of the connector on the board.

0721_07_70_r2

6. Route the cable alongside the power supply (Figure 7), using the

supplied adhesive cable restraints.

7. Close the lid and power up the Main panel.

16 Kalypso Emergency Bypass Option Instruction Manual

Control Cabling

Note Some early production models of the Kalypso Local Aux panel and 2-M/E

Refer to Figure 8.

•Connect an RS422 cable from the Emergency Bypass Mixer port on the

•Connect the multi-pin breakout connector to the serial port (J102) on

Installation

Main panel reversed the legends for the Emergency Bypass ports. Later
models had corrective labels applied at the factory. Current models are silk­screened correctly. If after installation Emergency Bypass does not work on
an older system, try reversing these cables. Labels are provided (EBS MIXER,
EBS ROUTER) that can be cut out and affixed over incorrect legends. Ensure
proper system operation before relabeling the connectors.

Local Aux panel or 2-M/E Main panel to the provided breakout serial
cable.

the rear of the Emergency Bypass frame, then connect the BNC break­out connector to the J9 or J10 port of the slot where the Bypass Relay is
placed (typically slot 7). Do not terminate the open J9 or J10 port. It can
be used to control additional Bypass Relay modules. The BNC on the
breakout cable is used for contact closure only, and does not carry any
signal.

•Connect an RS422 cable from the Emergency Bypass Router port on the
Local Aux panel or 2-M/E Main panel to the serial port for the CIF
Module Option (ASYNC 1B) on the SMS 7000 MCPU/Controller
Frame.

Note The ground connection on the SMS 7000 serial connector is different. Please

refer to the SMS 7000 Installation Manual for cable details.

Kalypso Emergency Bypass Option Instruction Manual 17

Installation

Figure 8. Emergency Bypass Cabling

Bypass Keyer Module

8900TF Frame Cell 8

Use DAs here if monitoring
or multiple Relay Modules
are required.

SMS 7000
Router

RS-422

Kalypso
Local
Aux Panel

Kalypso
Video
Processor
Frame

Key Cut 1

Key Cut 2

Key Fill 1

Key Fill 2

Background

Analog 525/625
Reference

Emg Bypass

Router

Emg Bypass

Mixer

PVW

Pgm 1

Terminate
or Loop

RS-422

J3

J4

J5

J6

J7

J9

Looping
Reference

J10

Input

Bypass Monitor Module

8900TF Frame Cell 11
J102

Pvw J2

Pgm J1

Breakout Cable

Bypass Relay Module

8900TF Frame Cell 7

J3

J1

J4

J5

J7

J9
J10

Do
Not
Terminate

J2

J6

J8

Pvw Out

Pgm 1 Out

Pgm 2 Out

Pgm 2

Video Cabling

0721_07_62_r3

Note Label templates are provided (BYPASS KEYER and BYPASS RELAY) that can

be placed over the BNC connectors on the rear of the Emergency Bypass
frame. These templates identify the signals for each module.

Refer to Figure 8.

•Connect the Router destinations for Key Cut, Key Fill, and Background
signals to the Bypass Keyer Module, using the J connector numbers
shown in the figure. Alternatively, the Key Cut and Fill signals can
come from an external device, but then these signals cannot be
switched from the Kalypso Local Aux panel.

•Connect the Program 1 Output from the Kalypso Video Processor
frame to the Relay Module, as shown. You can also connect another
Program output and a Preview output if you wish.

•Connect the J1 output (Program) from the Keyer Module to the J4 input
of the Relay Module, and the J2 output (Preview) to the J3 input.

18 Kalypso Emergency Bypass Option Instruction Manual

Reference

Configuration

Configuration

•Connect the J6 Program 1 (and J8 Program 2 if used) outputs of the

Relay Module to your downstream targets (monitor, transmitter). The
bypass program output signals are identical.

•Connect the J2 Pvw Out of the Relay Module to a Kalypso system

preview monitor (typically switched preview or PGM PST PVW A).
When Emergency Bypass is not active, this output shows the normal
preview signal. When Emergency Bypass is active, the preview for the
Emergency Bypass keyer is shown, consisting of the current back­ground with both keys on.

Connect a black burst video reference to J9 or J10 on the Keyer module,
either terminated or looped through (Figure 8).

SMS 7000 Router

If the SMS 7000 router is not already configured, you will need to define the
node controller, physical matrix, virtual matrix, levels, sources, and desti­nations (see the SMS 7000 Configuration Manual).

Confirm that a CIF Module Option is installed, with its Serial Mezzanine in
module position 1. To configure this option for communication with the
Kalypso Local Aux panel:

1. Open your existing Router configuration using the SMS 7000 GUI.

2. Go to Setup/Cfgd Np Internet, and edit NPI1, identifying the levels you wish

the Kalypso system to be able to control.

3. Go to the Serial Amezi menu, and select the Native (& m2100) protocol,

and set it to RS422.

4. Set the following serial settings:

• 422 driver, 9600 baud, 8 data bits, no parity, 1 stop bit.

5. In the Co-processors menu, create a new co-processor for this serial

Amezi.

6. If necessary, go to Configuration/Destination and add any new destinations

that will be used for the Emergency Bypass system. You will need to
specify the proper levels if a destination is a video /key pair and note
the names and connector numbers.

Kalypso Emergency Bypass Option Instruction Manual 19

Configuration

Encore Router

7. Send this configuration to the SMS 7000 system. The router is now

configured for serial communication.

Encore router configuration procedures are similar to those used for the
SMS 7000 system. An Encore router communicates to the Kalypso system
via an RCL client. RCL is a superset of the SMS 7000 native protocol. The
Encore serial COM 2 port is configured for RCL at the factory.

Refer to the Encore system documentation for detailed instructions. Specif­ically, see the Encore Installation and Service Manual for information about
installing the SIO mezzanine, and see the Encore User Manual for configu­ration instructions.

The Kalypso system must have access to the Encore router serial digital
video and key levels feeding the Emergency Bypass system.

Kalypso System

Relay Module Switch Setting

The Emergency Bypass Relay Module switch must be set to the center

Remote position before the Kalypso system will be able to control it.

Switch position up forces bypass operation, and switch position down
forces normal operation.

Specifying Shaped or Unshaped Sources

The Keyer module can be set to accept shaped or unshaped video for
keying. The same selection is applied to all sources. Settings are retained
when power to the frame is cycled.

1. Set the dial switch on the Keyer Module (slot 8) to the desired mode:

2. Press the toggle switch to enact the change.

• Select 1 for shaped video.

• Select 2 for unshaped video.

Mapping Router Sources

You need to know the exact names of the router sources and destinations
that will be used by the Emergency Bypass system. Router names are case
sensitive, with a maximum of eight characters.

20 Kalypso Emergency Bypass Option Instruction Manual

Configuration

The router sources you use with the Emergency Bypass system must be the
same sources used by the Kalypso system. Any sources connected to the
Kalypso system that are not connected to the router will not be available
when emergency bypass is activated.

Emergency bypass configuration menus are available with Kalypso
Release 6.0 and higher software.

1. Press the Eng Setup button on the Menu panel, touch the System category

selection button, then touch the
Bypass menu (Figure 9).

Figure 9. Emerg Bypass Menu

Emerg Bypass button to go the Emerg

2. In the Source Cross Reference pane, touch the data pad for a switcher

input (the Source ID and source name is displayed), and enter the exact
name of the router source you wish to use for this switcher source
during Emergency Override operations. Typically this will be the same
signal, coming from the router instead of feeding the Kalypso system.
Repeat for all the sources you intend to use. The
be used to scroll the list.

3. In the Router Buses pane, touch the BKGD data pad and enter the exact

name of the router destination to be used for the Emergency Bypass
background signal. This destination is the one connected to the Keyer
Module in the Emergency Bypass frame.

Sources soft knob can

Kalypso Emergency Bypass Option Instruction Manual 21

Configuration

4. Setup the keyer signals that are connected to the Keyer Module in the

Emergency Bypass frame.

• If you are using a key from the router, touch the

keyer and enter the exact name of router destination to be used for
that keyer.

• If you are using a direct input for a key, touch the

5. Enter the mix rate for each key, by touching the Key Mix data pad and

entering a value, or using the soft knob. The key mix rate is displayed
in seconds : frames format. The knob can be rotated to increment and
decrement the mix rate in frames. The mix rate can also be entered
from the keypad in seconds : frames format or just as frames. A value
of 0 frames causes a cut transition.

6. Touch the Enable button to enable the option. This initiates

communication between the Local Aux panel, Emergency Bypass
frame, and external Router, and activates the bypass buttons on the
Local Aux panel.

If the Emergency Bypass option is not present, but it is enabled in this
menu, pressing the bypass buttons on the Local Aux panel will display a
warning message indicating the system is not responding. If the Emer­gency Bypass option is not present, it should be shut down in this menu to
deactivate the Local Aux panel bypass buttons and prevent display of the
warning message.

Router button for the

Direct button.

Test Emergency Bypass

You can now test Emergency Bypass operation (this should be done when
not actually on-air, of course). See page 10 for operating instructions.

22 Kalypso Emergency Bypass Option Instruction Manual

Maintenance

Bypass Frame Monitor Module

Indicator LEDs

Maintenance

The Bypass Frame Monitor Module provides indicator LEDs on the front
of the module (visible when fan front cover is removed) that report alarm
conditions and module power status. The front edge of the Bypass Frame
Monitor Module is shown in Figure 10.

Figure 10. Bypass Frame Monitor Module Front View

Temperature (red)

PS2 (red)
PS1 (red)

Fan (red)

Power (green)

Module Health (red)

S1

Fault detected (red)

Configuration DIP switch S1

1
2

43

65
7
8

The possible LED status and conditions indicated are shown in Table 1.

Table 1. Indicator LEDs and Conditions Indicated

LED LED State Condition

Power

(green)

PS2

(red)

PS1

(red)

Off Power is off or onboard regulator has failed

On continuously Module is powered

Off Normal operation or alarm disabled

On continuously Power supply 2 is present and reporting an alarm condition

Off Normal operation or alarm disabled

On continuously Power supply 1 is present and reporting an alarm condition

Module Health Inhibited (yellow)

LED Color Key

Red = Fault
Green = OK
Yellow = Mode Active

0636 -16

Kalypso Emergency Bypass Option Instruction Manual 23

Maintenance

Table 1. Indicator LEDs and Conditions Indicated - (continued)

LED LED State Condition

FAN

(red)

MOD

(red)

INHIB

(yellow)

FAULT

(red)

Off Normal operation or alarm disabled

On continuously One or more fans in the front cover assembly is not rotating

Off Normal operation or alarm disabled

On continuously Module health bus is not disabled and one or more modules is reporting an internal fault

Flashing One or more modules is reporting a data error

Off Normal operation or alarm disabled

On continuously A non-compliant module in the frame has disabled the module health bus

Off Normal operation

On continuously One or more of the onboard fault LEDs is illuminated or flashing

Enabling Alarms and Fan Speed Control Option

The Bypass Frame Monitor Module has an eight position DIP switch (S1)
that enables or disables the alarm functions and the variable fan speed
function, same as a standard 8900 Frame Monitor module. In addition, an
RS-422 setting used only by the Bypass module is available, but must be set
to the normal position.

Refer to Figure 10 for the location of S1 and Table 2 for the possible settings.

Table 2. Configuration DIP Switch Settings

Segment Left Position (open) Right Position (closed)

1 PS1 Fault Reporting Enabled PS1 Fault Reporting Disabled
2 PS2 Fault Reporting Enabled PS2 Fault Reporting Disabled
3 Overtemp Fault Reporting Enabled Overtemp Fault Reporting Disabled
4 Fan Fault Reporting Enabled Fan Fault Reporting Disabled
5 Module Fault Reporting Enabled Module Fault Reporting Disabled
6 Fan Speed Controlled by Temperature Fan Speed Fixed at Maximum
7 Not Used
8 RS-422 Normal RS-422 Reversed

a

Emergency Bypass does not operate with a reversed setting.

a

24 Kalypso Emergency Bypass Option Instruction Manual

Bypass Keyer Module

_

_

_

Indicator LEDs

The Bypass Keyer module has LED indicators above the rotary switch
(Figure 11).

Figure 11. Bypass Keyer Module

FAULT
COMM
CONF

PWR
625
LOCK
REF PRESENT

FUNCTION – rotary switch
(1-Shaped, 2-Unshaped)

Maintenance

JP4

SW1 – actuator toggle switch JP3 – jumper required on right

JP2

JP3

JP1

The possible LED status and conditions indicated are shown in Table 1.

Table 1. Indicator LEDs and Conditions Indicated

LED LED State Condition

FAULT

(red)

COMM

(yellow)

CONF

(yellow)

PWR

(green)

625

(green)

LOCK

(red)

REF

PRESENT

(red)

Off Normal operation

On continuously Module FPGA is not configured or fails to configure

Off -

Flickers Communications activity under way

Off -

On continuously Module is being configured

Off Power is off or onboard regulator has failed

On continuously Module is powered

Off -

On continuously 625 line reference is detected

Off -

On continuously Module has acquired lock on reference input

Off Reference signal not detected

On continuously

Reference signal detected

r1
01
01

8121

Kalypso Emergency Bypass Option Instruction Manual 25

Maintenance

Rotary and Actuator Switches

The rotary switch sets a module operating mode, which is enacted by
moving the toggle switch either up or down. Rotary position 1 selects
shaped video for keying, position 2 selects unshaped video. The remaining
settings are for factory test and should not be used in the field.

Jumper Setting

The JP3 jumper needs to be bridged on the right (LOCAL) position
(Figure 11) for normal operation. All other jumpers are used for factory test
and should remain empty.

26 Kalypso Emergency Bypass Option Instruction Manual

Bypass Relay Module

Indicator LEDs

The Emergency Bypass Relay module (Figure 12) has a single Power LED,
and two operating mode LEDs above and below the mode switch. The top
red LED indicates the module is in bypass operation. The lower green LED
indicates normal (non-bypass) operation.

Figure 12. Bypass Relay Module

PWR

Maintenance

BYPASS

NORMAL

SW1 – three position switch
(center position REMOTE)

Relay Module Switch

The three position switch (SW 1) can be used to change module operating
modes. The up position forces bypass operation, and the bottom position
forces normal (non-bypass) operation. The center
remote mode switching from the Local Aux panel.

Breakout Cable

The breakout Y cable (Figure 13) used between the Local Aux panel and
Emergency Bypass frame includes a BNC connector, which is used for
contact closure.

Figure 13. Breakout Cable and Pin Connections

DB-9

Female

J1

P1
DB-9
Male

P2

BNC

Remote position permits

From To Note

J1-1 P1-5 Use cable drain wire
J1-2 P1-2
J1-7 P1-7
J1-4 P2-Center
J1-6 P2-Shield
J1-3 P1-3
J1-8 P1-8

8121_01_03_r1

Twisted pair

BNC connector

Twisted pair

8121_01_02

Kalypso Emergency Bypass Option Instruction Manual 27

Field Replaceable Units

Field Replaceable Units

Figure 14. FRU List and Replacement Notes and References

Name Part Number Replacement Notes and References

Emergency Override Option

Bypass Frame Monitor module 671-4802-10
Bypass Relay module 671-5198-00
Bypass Keyer module 671-5175-00
Wire Harness, Bypass Control Y Cable 179-3027-00
Machine Control Cable (RS-422) 054602-16
Ribbon Cable Assembly, (2-ME upgrade) 174-8067-01 For older 2-M/E systems only.
Frame 8900TX/TF/TFN 630-0063-00
Front Panel with Fan 644-0944-01
Power Supply Module (for Frame) 119-6055-51

28 Kalypso Emergency Bypass Option Instruction Manual

Index

Numerics

2-M/E System

Local Aux Processor I/F board versions

2-M/E System cable replacement 13

A

alarms 9

enabling 24

B

Background bypass source

selecting

breakout cable 27

pinouts 27

button

Bypass Deleg
Bypass enable 10

Key 1, 2 10
Bypass Deleg button 10
Bypass Enable button 10
Bypass Frame Monitor module 9

LED status 23
Bypass Keyer module 9

jumper setting 26

LED status 25

switch 26
bypass operating mode

enable
Bypass Relay module 9

LED location 27

switch 27

switch setting 20

11

10

11

14

new board
old board 14

cabling

control
reference 19
video 18

cell

module placement
components 6
configuration

Encore router

Kalypso System 20

SMS 7000 router 19
control cabling 17
controls 9
cooling 8

15

17

12

20

D

disables 24
documentation online 2

E

Emergency Bypass frame

installing
Emergency Bypass option

general description
enable bypass operating mode 11
enables 24
Encore router

configuration

interface requirements 12
Ethernet connector 8
external power supply brick 13

12

5

20

C

cable

breakout
breakout pinouts 27

cable replacement

Kalypso Emergency Bypass Option Instruction Manual 29

27

F

fan 8
fan speed control 24
FAQ database 2

Index

features 6
field replaceable units (FRU) 28
frame 7

front cover 8
module cells 12
restrictions 9

Frame Monitor module

see Bypass Frame Monitor module
frequently asked questions
front cover

frame

8

2

G

Grass Valley web site 2

I

installation

2-M/E System cable replacement

Emergency Bypass frame 12

Encore router requirements 12

SMS 7000 router requirements 12

J

jumper

Bypass Keyer Module setting

26

13

Bypass Frame Monitor module
Bypass Keyer Monitor module 25

Local Aux Processor I/F board versions

2-M/E System

14

23

M

mapping router sources 20
mixing a key on and off 11
modules

cell placement
packaged separately 12
pre-installed 12

Monitor module

see Bypass Frame Monitor module

12

O

online documentation 2
operation 11
options 6

P

pinouts

breakout cable

power supply brick 13

27

K

R

Kalypso System configuration 20
key

mixing on and off
Key 1,2 button 10
key source

selecting
Keyer module

see Bypass Keyer module

11

11

L

LED location

Bypass Frame Monitor module

Bypass Keyer module 25

Bypass Relay Module 27
LED status

30 Kalypso Emergency Bypass Option Instruction Manual

23

redundant power 13
reference cabling 19
Relay module

see Bypass Relay module

RS-422 communications

8

S

selecting background bypass source 11
selecting key source 11
shaped video

selecting

SMS 7000 router

configuration
interface requirements 12

software download from web 2

20

19

Source Selection bus

use with Emergency Bypass option

sources

mapping

switch

Bypass Keyer module
Bypass Relay module 27

20

26

U

unshaped video

selecting

20

V

variable fan speed 24
video cabling 18

Index

10

W

web site documentation 2
web site FAQ database 2
web site Grass Valley 2
web site software download 2

Kalypso Emergency Bypass Option Instruction Manual 31

Index

32 Kalypso Emergency Bypass Option Instruction Manual