Grass Valley Kalypso Emergency Bypass Option User Manual

Kalypso

VIDEO PRODUCTION CENTER

Emergency Bypass Option Instruction Manual

071812104
JUNE 2004

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2Kalypso Emergency Bypass Option Instruction Manual

Contents

Emergency Bypass Option

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Emergency Bypass Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Emergency Bypass Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Emergency Bypass Relay Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Emergency Bypass Keyer Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Emergency Bypass Frame Monitor Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Frame Restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Panel Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

SMS 7000 Router Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Encore Router Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Install Emergency Bypass Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Panel Cabling and Redundant Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4-M/E Local Aux Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2-M/E Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2-M/E System Cable Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Control Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Video Cabling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Reference. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

SMS 7000 Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Encore Router. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Kalypso System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Relay Module Switch Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Specifying Shaped or Unshaped Sources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Mapping Router Sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Test Emergency Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Bypass Frame Monitor Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Indicator LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Enabling Alarms and Fan Speed Control Option . . . . . . . . . . . . . . . . . . . . . . . 24

Bypass Keyer Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Indicator LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Rotary and Actuator Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Jumper Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Bypass Relay Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Indicator LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Relay Module Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Breakout Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Field Replaceable Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Kalypso Emergency Bypass Option Instruction Manual 3

Contents

Index

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4Kalypso Emergency Bypass Option Instruction Manual

Emergency Bypass Option

Introduction

Note

The Emergency Bypass system provides basic switching capability should
a component in the Kalypso system fail or lose power. The Emergency
Bypass option uses an external router to perform the actual source selec­tions. Operator control is provided by the Local Aux panel. If the Kalypso
system Main panel and/or the Video Processor frame fails, the Local Aux
subpanel, Emergency Bypass frame, and facility router can still provide
basic switching and keying capability. Note that the Emergency Bypass
option and the Kalypso system Router Interface are completely separate
features that do not interact with one another.

During normal operation, the Video Processor frame sends emergency
bypass configuration information to the Local Aux panel, where it is stored.
The Local Aux bus uses this copy of the information for controlling the
Emergency Bypass frame should the Video Processor frame fail.

Note

The Emergency Bypass option operates with Kalypso Classic, Kalypso Duo,
and Kalypso HD systems running in SD operating mode. This option does not
operate with Kalypso HD systems running in HD operating mode.

On 4-M/E Kalypso systems, the Emergency Bypass option operates with
Local Aux panel part number 610-0935-00.The previous version
(614098300) is not compatible. On 2-M/E Kalypso systems, the Emergency
Bypass option operates with Local Aux Processor Interface Board
671494502 and higher. If you do not have the correct revision of hardware,
contact Grass Valley Group Customer Service for an upgrade.

Kalypso Emergency Bypass Option Instruction Manual 5

Features

Features

•Grass Valley SMS 7000 and Encore external router interface, using

SMS 7000 native protocol.

• Support for other manufacturer’s routers that can use SMS 7000 native

protocol.

• 8900TF Emergency Bypass frame (2RU, 100 watt power, fan-cooled),

with three Emergency Bypass modules.

•RS422 serial control between Kalypso system, Emergency Bypass

frame, and external router.

• Local Aux panel bypass enable and source selection control.

•Two keys able to be mixed on and off independently.

•Router or direct keyer inputs.

•Protect two Kalypso system program feeds (providing the same signal

output to both feeds when in bypass operation).

•Preview both keys over current background.

•Kalypso system configuration menus for setting up Emergency Bypass

sources and destinations.

Options

•Redundant power supply module for the Emergency Bypass frame.

•Redundant external power supply bricks for the Local Aux panel. A

4-M/E Kalypso system Local Aux panel can use up to two power
bricks. A 2-M/E Kalypso system can use one power brick.

Emergency Bypass Components

The Kalypso Emergency Bypass option ships with the following compo­nents:

• 8900TF Emergency Bypass frame with power supply,

• Bypass Relay module,

• Bypass Keyer module,

• Bypass Frame Monitor module,

•RS-422 Relay breakout cable, and

•RS-422 Machine Control cable.

6Kalypso Emergency Bypass Option Instruction Manual

Emergency Bypass Components

An example of an installed Kalypso Emergency Bypass system is shown in

Figure 1.

Figure 1. Emergency Bypass System

Router

Control

Menu
Panel

Backup

Power

Supply

(option)

Kalypso

Main

Panel

Local Aux

Panel

Emergency Bypass

RS-422

Breakout Cable

RS-422

(8900 TF Frame)

Bypass

Frame

Monitor

Module

Pvw

Pgm 1

Pgm 2

Kalypso

Video

Processor

Frame

Bypass

Relay

Module

Pgm

Pvw

Bkgd Video

Bypass

Keyer

Module

Pgm 1 Out

Pgm 2 Out

Pvw Out

Router

Matrix

Video/Key 2

Video/Key 1

External

Video & Key

Sources

Video/Key

from Router

or Direct

Power

Supply

Backup

Power

(option)

0721_07_59_r6

Emergency Bypass Frame

The 2 RU Emergency Bypass frame (Figure 2) fits a standard 19 in. (483
mm) equipment rack, and requires a 14 in. (356 mm) mounting depth.
Behind the front cover are ten slots for modules, plus one control slot and
two slots for power supplies.

Kalypso Emergency Bypass Option Instruction Manual 7

Emergency Bypass Components

Figure 2. 8900TF Frame, Front View

LOCK LOCK

8900 Series

J1 J2

ETHERNET

J103

RS232

SMPTE
ALARM
J101

J102

FAULT PS1 PS2

CAUTION The Emergency Bypass frame front panel must remain in place during system

operation to provide proper cooling. If the panel is removed for an extended
period, modules can overheat and fail to operate correctly.

The forced-air system has a front cover that is equipped with three fans for
air circulation. The fan speed varies with the ambient frame temperature to
extend fan life and reduce noise when the frame is used in cooler configu­rations and environments. The fan speed control voltage is generated on
the Bypass Frame Monitor module and can be disabled so that the fan runs
at maximum speed only (see page 24).

The right rear of the frame (Figure 3) includes ten groups of ten connectors
(corresponding to the ten frame slots), which are used for input/output
functions for inserted modules. The standard Kalypso Emergency Bypass
option only uses two of these groups, typically slot 7 for the Relay Module
and slot 8 for the Keyer module.

Figure 3. 8900TF Frame, Rear View

10

J1 J2

O

J3 J4

U

T

J5 J6

J7 J8

J9 J10

IN

J2

J1 J2

J4

J3 J4

J6

J5 J6

J8

J7 J8

J9 J10

9

O
U
T

J1

IN

8

J1 J2

O

J3 J4

U
T

J5 J6

DA10

J7 J8

J9 J10

IN

J1

7

J2

J1 J2

O

J4

J3 J4

U

T

J6

J5 J6

J8

J7 J8

J9 J10

DA10

IN

6

J1 J2

O

J3 J4

U
T

J5 J6

J7 J8

J9 J10

IN

J1 J2

J2

O

J3 J4

J4

U
T

J5 J6

J6

J7 J8

J8

J9 J10

IN

5

4

J1 J2

O

J3 J4

U

T

J5 J6

J7 J8

J9 J10

IN

J1 J2

J2

J3 J4

J4

J5 J6

J6

J7 J8

J8

J9 J10

3

O
U
T

IN

2

J1 J2

O

J3 J4

U

T

J5 J6

J7 J8

J9 J10

IN

J1 J2

J3 J4

J5 J6

J7 J8

O
U
T

J9 J10

IN

0619_05_03_r0

1

0619_05_04_r1

The power/communication section at the left rear of the frame provides:

•RS-422 communications (the connector is labeled RS-232, but is RS-422

when the Bypass Frame Monitor module is installed),

• AC power plug connections, and

•SMPTE Alarm BNC (J101) for fault reporting (see below).

The Ethernet connector is not used with the Kalypso Emergency Bypass
option.

8Kalypso Emergency Bypass Option Instruction Manual

Alarms

The J101 SMPTE Alarm connector retains the original 8900 system func­tionality when the Emergency Bypass version of the Frame Monitor
module is installed. Normal 8900 system faults (P/S failure, fan failure,
etc.) will trigger the alarm. Also the Bypass Keyer module triggers the
alarm upon some startup failures. The Bypass Relay module has no alarms.
See page 24 for more information.

Emergency Bypass Relay Module

The Bypass Relay module switches incoming video from normal to bypass
operation. The toggle switch must be in the center
remote activation of bypass operation. See page 27 for more information.

Emergency Bypass Keyer Module

The Bypass Keyer module keys up to two signals over incoming video, and
provides Program and Preview outputs. The keying can be set for shaped
or unshaped video (page 20). Also see page 25 for more information.

Panel Controls

Remote

position to allow

Emergency Bypass Frame Monitor Module

The Bypass Frame Monitor module provides system control, communica­tions, and alarm reporting. See page 23 for more information.

Note

The Kalypso Emergency Bypass Frame Monitor module is not a standard
8900 Frame Monitor module. It is specifically designed for use with the
Kalypso Emergency Bypass system and RS-422 communications with the
Local Aux panel.

Frame Restrictions

•The Emergency Bypass frame hardware is designed to integrate closely
with the Kalypso system and is intended only for that purpose. Only
Emergency Bypass modules should be installed in the frame.

CAUTION Do not install any other types of 8900 series modules in the Emergency

Bypass frame.

•Browser based GUI control and monitoring normally associated with
the 8900 series is not available on the Emergency Bypass frame.

Panel Controls

The Kalypso Local Aux panel (or Local Aux subpanel on a 2-M/E system)
is used for Emergency Bypass operation (Figure 4).

Kalypso Emergency Bypass Option Instruction Manual 9

Operation

Emergency

Bypass

Control

Figure 4. Local Aux Panel Emergency Bypass Controls

Current Background

Name Display

Source

Selection

Bypass
Enable

Bypass Active

Key

1

The

Bypass Enable

Assign

Key

2

Bypass
Deleg

button, when pressed with

enables and disables emergency bypass mode. The

Kalypso Source

Name Displays

Bypass Deleg

held down,

Bypass Enable

button illu-

minates when in bypass mode.

Note

The

If a BYPASS KEYER NOT ENABLED message appears you need to turn on the
option in the Eng Setup - Emg Bypass menu ( Enable touch button). Enabling
the Emergency Bypass option in this menu is different from enabling the
operating mode itself on the Local Aux panel.

Bypass Deleg

button, besides being used to enable bypass mode above,
is used to delegate the Source Selection buttons to control the Background,
Keyer 1, or Keyer 2 buses for source selection (see below).

Pressing the
program output. When
the

Key 1

or

or

Key 1

button delegates the Source Selection buttons to that keyer

Key 2

button mixes that key on or off on the bypass

Key 2

Bypass Deleg

is held down, pressing and releasing

bus.

0721_07_61_r0

The Source Selection buttons are used (when the

Bypas Deleg

button is on) to
select the Background, Key 1, or Key2 sources, depending on the current
bus delegation (see above). The names of the currently available sources
are displayed on the middle source name display. The name of the cur­rently selected background source is also displayed above the

Bypass Deleg

button.

Operation

The Emergency Bypass system operates with Kalypso Release 6.0 and
higher software.

10 Kalypso Emergency Bypass Option Instruction Manual