GOSSEN METRAOHM 413 User Manual

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Operating Instructions
3-348-776-02
7/5.11
Low impedance resistance measurement instrument
GMC-I Messtechnik GmbH Südwestpark 15 90449 Nürnberg • Germany Phone+49 911 8602-111 Fax +49 911 8602-777 E-Mail info@gossenmetrawatt.com www.gossenmetrawatt.com
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1 –On/Off switch, see chap. 3
1
2
3
6 45
7
8
9
10
11
12
+-
!
– Auto test, see chap. 3 – Zero balancing (with key ), see chap. 4.2
2 – Zero balancing (with key ), see chap. 4.2
– Measurement (press and hold key)
3 – Polarity reversal, see chap. 4.3.2
– Query measured values, see chap. 4.3.2 – Automatic measurement mode, see chap. 4.3.3
4 LED for LO-Ω mode, measuring current 200 mA
5 LEDs + / – for polarity indication
6 LED VOLT for warning of interference voltage
7 Display for measured value and test probe polarity
as well as battery test
8 Test probe
9 Measurement cable connector
10 Measurement cable
11 Safety cap, see chap. 1 (application)
12 Snap lock, see chap. 1 (application)
Meaning of symbols on the instrument
Warning concerning a point of danger. (Attention: observe documentation!)
Indicates EC conformity
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Table of Contents Page
1 Application ................................................. 3
2 Safety ......................................................... 4
3 Initial Start-Up ............................................ 4
4 Measuring and Testing ..............................5
4.1 Measurement Set-Up ............................................ 5
4.2 Zero Balancing ..................................................... 5
4.3 Measuring ............................................................ 6
5 Technical Data ........................................... 9
6 Maintenance ............................................ 10
6.1 Battery ............................................................... 10
6.2 Plugs, Sockets and Contacts ............................... 10
6.3 Housing ............................................................. 10
6.4 Storage .............................................................. 10
6.5 Recalibration ...................................................... 10
6.6 Device Return and Environmentally Compatible
Disposal ............................................................. 11
7 Repair and Replacement Parts Service
Calibration Center
and Rental Instrument Service ................ 12
8 Product Support .......................................12

1 Application

METRAOHM413 is a low impedance measuring
instrument with digital display for the safe testing of cable resistances up to 2000 kΩ in electric sys­tems with nominal voltages up to 500 V. It is designed for testing extensive protective con­ductor systems, earthing systems and potentializ­ing systems as well as shielding and lightning protection systems. Reliable measuring results are obtainee by the 200 mA measuring current and by the automatic acquisition of minimum values. Resistances between the reference earth (e.g. equipotential bonding strip) and the measuring points are measured by using any desired mea­surement cable (up to 3.5 Ω). The measurement cable resistance is saved during automatic zero balancing and taken into account for future measurements. In conformity with standard DIN EN 61010-031, measurements in an environment according to measuring category III may only be performed with the safety cap applied to the test probe of the measurement cable. For establishing contact in 4 mm jacks you have to remove the safety cap by levering out the snap lock of the safety cap with another sharp object (e.g. the second test probe).
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2 Safety

You have selected a measuring instrument which provides a high level of safety. It meets the require­ments in accordance with EN/IEC 61557-1+4 (VDE 0413 part 1+4) and EN/IEC 61010.
In order to assure safe and proper use, it is imperative that you read these operating instructions thoroughly and completely before placing your instrument into ser­vice.
All instructions included therein must be followed carefully when using this instrument.
Please observe the following safety precautions:
The measuring instrument may only be used for power systems with an operating voltage of maximum 500 V.
Measurements may only be taken at voltage- free system components.
Only use plugs which are provided with an insulation against accidental contact (IP 2x with collar) for the socket of METRAOHM413 when you perform measurements on locations where voltage may be present.
If the switched-on instrument comes into con­tact with a voltage of at least approx. 15 V, an acoustic as well as an optical warning signal (see chap. 4.3), are generated. In this case, the DUT must be made voltage-free before resistance measurements are performed.

3Initial Start-Up

The measuring instrument is delivered ready for operation with a 9 V battery, IEC 6 LR 61. Before initial start-up, or after a period of storage, observe the instructions in chap. 6.
Switching On
Press key briefly (display: and green +LED). The symbol signifies that the instrument is ready for measurement.
Switching Off
Press key again. The instrument switches off automatically if no key is activated for approx. 20 seconds.
Auto Test
Keep key pressed when switching the instru­ment on. The instrument is in perfect condition when all segments of the LCD and the 3 LEDs light up, an acoustic signal sounds, symbol appears after releasing the key and the green LED lights up. If any of the displays fails, if only partly, or if readi­ness for oepration is not indicated during the auto test, the measuring instrument may no longer be used and must be sent in for repair. If the error message
Fvse ERR is displayed, the
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instrument is no longer ready for use and the over­voltage fuse must be replaced by the manufac­turer.
Battery Test
If an empty battery symbol is displayed, the bat­tery must be replaced (siehe chap. 6.1).

4 Measuring and Testing

4.1 Measurement Set-Up

Any desired measurement cable (up to approx.
3.5 Ω), which can be balanced as described in chap. 4.2, can be used between the reference earth (e.g. equipotential bonding strip or system earth) and the METRAOHM413. By connecting several cables one after the other, measurement points at distances of up to 100 m from the refer­ence earth can be reached! In environments with strong field influences each measurement cable should be completeley unwound so as to prevent inductive influences.
Ð Drum with 50 m measurement cable (accessory)
Directly connect the plug of the drum with the socket of the METRAOHM413. The drum can thus be placed onto the floor during measure­ment. Insert the contact-protected plug of the measurement cable with test probe into the socket of the drum. Fix the test probe at the corresponding measuring point.
Ð 25 m reel (accessory)
Directly connect the plug of the reel with the socket of the METRAOHM413. Fix the second plug at the corresponding
measuring point. From time to time the plugs of the reel and the drum must be cleaned.

4.2 Zero Balancing

The METRAOHM413 must be balanced together with the entire measurement cable prior to each measuring series (see chap. 4.1). In this process the resistance of the measurement cable as well as contact resistances are stored and compen­sated for future measurements. Compensation is done automatically for all measuring ranges with 1 μA ... 200 mA. Manual zero balancing is also required if the same measurement cable is re-used after some time in order to take temperature influences into account.
Ð Affix the measurement cable to the reference
earth and ensure good contact (remove corro-
sion first if necessary!). Ð Plug the measurement cable plug into the
socket of the METRAOHM413 (with adapter
cable if reel-off drum is used).
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Ð Switch the measuring instrument on. Press
Attention!
!
and hold key and press key in addition. On the display, symbol + and Lo-Ω LEDs light up at the same time. A progress bar appears In the top line.
Ð Apply the test probe to the reference earth, en-
suring good contact, immediately after activation of zero balancing. Otherwise
display and the transaction is stopped.
Sequence of Electronic Zero Balancing:
The 7 segments of the progress bar fade out one after the other in line with the progress of the operation, while each faded-out segment is acknowledged by an acoustic signal.
Polarity is reversed after half the sequence is completed: the green – LED now lights up instead of the green + LED, –
The last segment of the progress bar fades out, subsequently
appears and the green + LED lights up: zero balancing is completed.
Ð You may now release contact. The measurement cable resistance is saved to memory until a new zero balancing is conducted. This value is preserved even if the measuring instrument is switched off or the battery is replaced.
If the message „Err“ (Err = Error) appears and the measuring instrument switches off shortly thereafter, zero balancing must be repeated. This error occurs if the test probe slips during balancing, or if the cable is of high impedance (above 3.5 Ω).
Ð For test purposes we recommend that the first
measurement (see chap. 4.3) always be made directly at the reference earth (equipotential bonding strip or system earth) with the test probe at the measurement cable terminal. The result should less than 0.04 Ω for both polari­ties.
Wound up cables may cause erroneous measure­ments due to inductivities.
CAL appears and the
Err appears on the
CAL appears.
CAL disappears.

4.3 Measuring

After measurement set-up and zero balancing, the measuring instrument is ready for operation together with the zero-balanced cable (see chap.
4.2). Standard measurements with or without
polarity reversal as well as quick measurements can be conducted. Direction of current flow is indicated in the display as + or –. The displayed sign applies to the test probe on the measuring instrument.
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Ð Remove corrosion or paint from the measuring
Attention!
!
+-
+-
point, if necessary.
Ð Switch on the measuring instrument: Key
appears and the green + LED lights up.
Ð Apply the measuring probe in as vertical a po-
sition as possible, ensuring good contact.
If the red LED blinks and an acoustic warning sounds, an interference voltage is present! The test at the selected measure­ment point must be interrupted (see chap.
4.3.4). A short warning signal can, on the other hand, be caused by an inductive voltage (e.g. coil not unwound) or by static charges, which have no effect on the measurement.

4.3.1 Standard Measurement

Ð Press key until a constant measured value
is displayed.
For measrued values below 10 Ω METRAOHM413 changes automatically into the LO-Ω mode and measures with a current of 200 mA. In the display „Lo-Ω“ appears and the LED at the far right signals a measuring current of 200 mA. If the measured value is out of the measuring range (>1999 kΩ)

4.3.2 Measurement with Polarity Reversal

It is required if galvanic voltages might affect the
0L (Overflow) blinks on the display.
measuring result. Ð after completed measurement with positive
polarity (see above): Press key
Indication of readiness for measurement with differ­ent polarity:
and green LED –
Ð Perform the measurement with negative polar-
ity in the same manner.
Querying the Two Measured Values
Ð Request the stored positive and negative
measured value with key and compare
them. If the values differ substantially from each other, galvanic voltages as from approx. 15 V are proba­bly present.
Ð Repeat both measurements. Ð If the result is the same, the mean value be-
tween + and – is to be assumed.
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4.3.3 Automatic Measurement

Note
+-+-+-
Automatic measurement is only suitable for mea­surements of resistances < 10 Ω and is always performed with a measuring current of 200 mA (test per VDE 0413).
Ð Activate automatic measurement mode:
Press and hold key until AuTo (automatic) and RdY (Ready) are shown in the display, the two polarity LEDs light up briefly.
Ð Start automatic measurement:
Press key briefly. The measurement takes approx. 3 seconds, polarity reversal is done automatically.
Ð To change between the two resistance values
measured with different polarities: Press key . The measuring results are preserved until a new measurement is performed.
Ð Press key briefly in order to perform further
measurements.
Ð Re-activate standard measurement:
Press and hold key until AuTo disappears from the display. As soon as RdY fades out, standard measurements can be performed again.
Possible errors
No measurement result is indicated. Causes: – slipping of the test probe
heavily fluctuating impedances Remedy: Repeat the measurement Even after repeated measurement no clear mea­surement result is obtained: Remedy: Perform standard measurement
with longer measurement dura­tions and both polarities.

4.3.4 Recognition of Interference Voltage

Applying voltage to the test probes of the measur­ing instrument in switched-on condition is sig­nalled as follows:
• The voltage value is displayed on the LCD.
•Red LED VOLT blinks, alternately, symbol
– v – appears on the LCD.
• In the case of alternating voltage, symbol ~ for
AC is also displayed.
• Additionally, an intermittent acoustic signal
sounds as a warning signal between 15 V and 400 V.
For voltages below 15 V a value is shown which may considerably differ from the actual voltage applied as this resistance measuring instrument is not designed for voltage measurement.
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If either direct or alternating voltage is present,
Attention!
!
resistance measurement may not be performed, until the conductor is made voltage-free.
The measuring instrument is protected by semiconductors in the range up to 400 V, and above that by a 500 V fuse. If the fuse should blow, the instrument must be sent to our repair and replacement service for replacement (see chap. 7). The fuse is au­tomatically checked during the instru­ment’s auto testing.

5 Technical Data

Resistance measuring instrument per EN/IEC 61557-1 EN/IEC 61557-4 and EN/IEC 61010
Measuring ranges 0.01 Ω ...1999 kΩ Accuracy Measuring current < 10 Ω 200 mA constant
Open-circuit voltage Digital display two-line LCD, height: 10 mm,
Voltage indication red LED, acoustic warning
Measuring category CAT II 600 V, CAT III 300 V Overvoltage protection
Operating temperature –10 ... +50 °C
Power supply 9 V block battery
EMC requirement DIN EN 61326 Housing Protection IP 65
Dimensions 60 mm x 230 mm x 40 mm Weight 180 g (including battery)
±
(1.5% of rdg. + 4 digits) for 20°C
> 10 Ω 20 mA ... 1 μA >4V
3½ places, overflow indication by „OL“
signal, numerical display
reversible up to 400 V nomi­nal voltage by semiconduc­tors, from 400 to 500 V by special fuse (can only be replaced at the factory)
IEC 6 LR 61 AlMn automatic shut-off after 20 s without measurement, multi-stage BAT display
impact-resistant ABS with unbreakable display window
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6 Maintenance

Attention!
!

6.1 Battery

A depleted battery must be removed from the instrument. If the battery leaks the electrolyte must be completely removed. Dispose of batteries in accordance with environmental regulations!
The current state of the battery is indicated by the three-stage battery symbol in the display. When the battery is fully charged, all three segments are shown. If the battery symbol is half full, a large number of measurements is still possible. If an empty symbol is shown, the battery voltage is too low for measuring. The battery must be replaced by a new one. Depending on the battery type, you can perform at least 5 more measurements in this condition. Attention: If the empty battery symbol blinks, the measured values are no longer reliable. The bat­tery must be replaced immediately in this case. The battery is located behind the cover at the rear, which is secured with a srew. Only 9 V block AlMn batteries, IEC 6 LR 61 should be inserted. Alternatively, nickel metal hydride storage batteries (NiMH batteries) may be used. Ni-Cd batteries are not recommended as only about 60 measure­ments can be performed due to the steep dis­charge curve and no „discharge message“ is given.

6.2 Plugs, Sockets and Contacts

Keep them clean and free of corrosion and clean them if necessary.

6.3 Housing

No special maintenance is required for the hous­ing. Keep outside surfaces clean. Use a slightly dampened cloth for cleaning. Avoid the use of cleansers, abrasives or solvents.

6.4 Storage

For lengthy periods of storage the measuring instrument is to be stored in a dry environment with temperatures between –10 °C and + 70 °C. It is to be kept in a closed covering without battery.

6.5 Recalibration

The respective measuring task and the stress to which your measuring instrument is subjected affect the ageing of the components and may result in deviations from the guaranteed accuracy. If high measuring accuracy is required and the instrument is frequently used in field applications, combined with transport stress and great temper-
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ature fluctuations, we recommend a relatively
Pb Cd Hg
short calibration interval of 1 year. If your measur­ing instrument is mainly used in the laboratory and indoors without being exposed to any major cli­matic or mechanical stress, a calibration interval of 2-3 years is usually sufficient. During recalibration* in an accredited calibration laboratory (DIN EN ISO/IEC 17025) the deviations of your instrument in relation to traceable stan­dards are measured and documented. The devia­tions determined in the process are used for correction of the readings during subsequent application. We are pleased to perform DKD or factory calibra­tions for you in our calibration laboratory. Please visit our website at www.gossenmetrawatt.com ( Services DKD Calibration Center or FAQs Calibration ques- tions and answers). By having your measuring instrument calibrated regularly, you fulfill the requirements of a quality management system per DIN EN ISO 9001.

6.6 Device Return and Environmentally Compatible Disposal

The instrument is a category 9 product (monitoring and control instrument) in accordance with Elek­troG (German Electrical and Electronic Device Law). This device is not subject to the RoHS direc­tive. We identify our electrical and electronic devices (as of August 2005) in accor­dance with WEEE 2002/96/EG and Elek­troG with the symbol shown to the right per DIN EN 50419. These devices may not be disposed of with the trash. Please contact our service department regarding the return of old devices. I
f you use
batteries
or
rechargeable batteries
in your instrument or accessories which no longer function properly, they must be duly disposed of in compli­ance with the applicable national regulations. Batteries or rechargeable batteries may contain harmful substances or heavy metal such as lead (PB), cadmium (CD) or mercury (Hg). They symbol shown to the right indicates that batteries or rechargeable batteries may not be disposed of with the trash, but must be delivered to collection points specially provided for this purpose.
*
Verification of specifications or adjustment services are not part of the calibration. For products from our facto­ry, however, any necessary adjustment is frequently performed and the observance of the relevant specifi­cation is confirmed.
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7 Repair and Replacement Parts Service
Edited in Germany • Subject to change without notice
• A pdf version is available on the internet
Calibration Center* and Rental Instrument Service
When you need service, please contact:
GMC-I Service GmbH
Service Center
Thomas-Mann-Straße 20 90471 Nürnberg • Germany Phone +49 911 817718-0 Telefax +49 911 817718-253 E-Mail service@gossenmetrawatt.com www.gmci-service.com
This address is only valid for Germany. Please contact our representatives or subsidiaries for service in other countries.
* Calibration Laboratory
for Electrical Quantities DKD–K –19701 accredited per DIN EN ISO/IEC 17025:2005
Accredited measured quantities: direct voltage, direct current values, DC resistance, alternating voltage, alternating current values, AC active power, AC apparent power, DC power, capacitance, frequency and temperature
Competent Partner
GMC-I Messtechnik GmbH is certified in accor­dance with DIN EN ISO 9001:2008.
Our DKD calibration laboratory is accredited by the Deutscher Kalibrierdienst (German Calibration Ser- vice) under registration number DKD–K–19701.
We offer a complete range of expertise in the field of metrology: from test reports and proprietary cali-
bration certificates right on up to DKD calibration cer­tificates.
Our spectrum of offerings is rounded out with free test equipment management. As a full service calibration laboratory, we can cali­brate instruments from other manufacturers as well.

8 Product Support

When you need service, please contact:
GMC-I Messtechnik GmbH
Product Support Hotline
Phone +49 911 8602-0 Fax +49 911 8602-709 E-Mail support@gossenmetrawatt.com
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