GoDEX EZ6000Plus User Manual

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EZ2000PLUS / EZ6000PLUS BARCODE PRINTER
USER MANUAL
USER MANUAL VERSION ISSUE DATE P/N
: EZ2000+/ EZ6000+ : Rev. D : 2013.07.22
: 920-011911-05
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FCC COMPLIANCE STATEMENT FOR AMERICAN USERS
This equipment has been tested and found to comply with the limits for a CLASS A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at own expense.
EMS AND EMI COMPLIANCE STATEMENT FOR EUROPEAN USERS
This equipment has been tested and passed with the requirements relating to electromagnetic compatibility based on the standards EN 55022:2006/A1:2007 Class A, EN61000-3-2:2006/A2:2009, EN 61000-3-3:2008 and EN55024:1998/A1:2001/A2:2003, IEC 61000-4-2:2008 series The equipment has also been tested and passed in accordance with the European Standard EN55022 for the both Radiated and Conducted emissions limits.
EZ PLUS SERIES TO WHICH THIS DECLARATION RELATES IS IN CONFORMITY WITH THE FOLLOWING STANDARDS
IEC 60950-1:2005(2nd Edition)+Am 1:2009, GB4943-2001 GB9254-2008(Class A) GB17625.1-2003, EN 55022:2006/A1:2007 Class A, EN61000-3-2:2006/A2:2009, EN 61000-3-3:2008 and EN55024:1998/A1:2001/A2:2003, IEC 61000-4-2:2008 series, UL 60950-1, 1st Edition, 2007-10-31 CSA C22.2 No. 60950-1-03, 1st Edition, 2006-07, CFR 47, Part 15
WARNING
This is a Class A product. In a domestic environment this product may cause radio
interference in which case the user may be required to take adequate measures.
此为Class A产品,在生活环境中,该产品可能造成无线电干扰,在这种情况下,可能需要用户对 其干扰采取切实可行的措施。
EZ2000 Plus / EZ6000 Plus User Manual
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Safety instructions
Please read the following instructions carefully.
1. Keep the equipment away from humidity.
2. Before you connect the equipment to the power outlet, please check the
voltage of the power source.
3. Make sure the printer is off before plugging the power connector into the
power jack.
4. It is recommended that you connect the printer to a surge protector to prevent
possible transient overvoltage damage.
5. Be careful not to get liquid on the equipment to avoid electrical shock.
6. For safety and warranty reasons, ONLY qualified service personnel should open
the equipment.
7. Do not repair or adjust energized equipment under any circumstances.
CAUTION
Danger of explosion if battery is incorrectly replaced
Replace only with the equivalent type recommended by the manufacture.
Dispose of used batteries according to the manufacturer’s instructions.
Only use with power supply adapter model: WDS060240P (9A).
Changes or modifications not expressly approved by the party responsible for compliance could
void the user's authority to operate the equipment.
SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
EZ2000 Plus / EZ6000 Plus User Manual
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1. BARCODE PRINTER .................................................................. 1
1-1. Box content ............................................................................................. 1
1-2. Specifications .......................................................................................... 1
1-3. Interfaces Parallel port........................................................................... 5
1-4. Getting to know your printer ................................................................ 8
2. PRINTER SETUP ...................................................................... 10
2-1. Loading the label roll ........................................................................... 10
2-2. Loading the ribbon .............................................................................. 13
2-3. Connecting the printer to the host computer ................................. 14
2-4. Installing the driver ............................................................................... 15
3. OPERATOR PANEL ................................................................. 17
3-1. Operator panel – introduction ........................................................... 17
3-2. Function buttons – introduction ......................................................... 17
3-3. Settings mode ....................................................................................... 19
3-4. Self test ................................................................................................... 24
3-5. Dump mode .......................................................................................... 25
3-6. Label size calibration ........................................................................... 25
3-7. Keyboard mode ................................................................................... 26
3-8. Error alerts .............................................................................................. 29
3-9. WLAN Module Installation ................................................................... 31
4. ACCESSORIES ................................................................ ........ 34
4-1. Internal rewinder (EZ2000 Plus) ........................................................... 34
4-2. Installing the rewinder guide (EZ2000 Plus) ....................................... 36
4-3. Label dispenser (EZ2000 Plus) ............................................................. 37
4-4. Internal rewinder for EZ6000 Plus ........................................................ 39
4-5. Installing the label dispenser (EZ6000 Plus with rewinder) .............. 44
4-6. Installing the cutter ............................................................................... 47
4-7. Installing the parallel / PS/2 adapter ................................................. 49
4-8. Installing the applicator interface ..................................................... 51
4-9. Installing the WLAN module – EZ2000 Plus / EZ6000 Plus ................. 53
5. MAINTENANCE AND ADJUSTMENT ...................................... 56
5-1. Installing / removing the print head module ................................... 56
5-2. Adjusting the print line ......................................................................... 57
5-3. Adjusting the ribbon tension ............................................................... 58
5-4. Cleaning the thermal print head ....................................................... 59
5-5. Adjusting the balance and print head tension ............................... 60
5-6. Ribbon shield settings .......................................................................... 61
5-7. Cutter settings ....................................................................................... 62
5-8. CF Card Instruction .............................................................................. 62
5-9. Troubleshooting .................................................................................... 63
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EZ-2000Plus
EZ-6000Plus
Model
EZ2200 Plus
EZ2300 Plus
Print Method
Thermal Transfer / Direct Thermal
Resolution
203 dpi (8 dot/mm)
300 dpi (12 dot/mm)
Print Speed
7 IPS (177 mm/s)
6 IPS (150 mm/s)
Print Width
4.09” (104 mm)
Print Length
Min. 0.16” (4 mm)** Max. 180” (4572 mm)
Min. 0.16” (4 mm)** Max. 85” (2159 mm)
Memory
4MB Flash (2MB for user storage) ; 16MB SDRAM
Sensor Type
Adjustable reflective sensor and transmissive sensor, left aligned
Media
Types: Continuous form, gap labels, black mark sensing, and punched hole; label length set by auto sensing or programming
Width (Tear): 1” (25.4 mm) Min. - 4.64” (118 mm) Max. Width (Cutter): 4.61” (117 mm) Max. Width (Label Dispenser / Rewind): 4.64” (118 mm) Max. Thickness: 0.003” (0.06 mm) Min. - 0.01” (0.25 mm) Max. Label roll diameter: Max. 8” (203.2 mm) with 3" (76.2 mm) core / Max. 6”
(152.4 mm) with 1.5" (38.1 mm) core Core diameter: 1.5” (38.1 mm) - 3” (76.2 mm)
Ribbon
Types: Wax, wax/resin, resin
Length: 1471’ (450 m) Width: 1.18” Min - 4.33” (30 mm - 110 mm) Max Ribbon roll diameter.: 2.99“ (76 mm) Core diameter: 1” (25.4 mm)
Auto ink inside and ink outside
Printer Language
EZPL, GEPL (Godex Eltron® Printer Language), GZPL (Godex Zebra® Printer Language)
Software
Label design software: QLabel-IV (for EZPL only) Driver & DLL: Windows 2000, XP and Vista
1. Barcode printer
1-1. Box content
Please check that all of the following items are included with your printer:
Barcode printer Power cord USB cable Label stock Ribbon Empty ribbon core Quick reference guide CD (with QLabel label software / user manual)
1-2. Specifications
EZ2000 Plus series
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Resident Fonts
Bitmap fonts: 6, 8, 10, 12, 14, 18, 24, 30, 16X26 and OCR A & B Bitmap fonts 90°, 180°, 270° rotatable, single characters 90°, 180°, 270° rotatable Bitmap fonts 8 times expandable in horizontal and vertical directions Scalable fonts 90°, 180°, 270° rotatable
Download Fonts
Bitmap fonts 90°, 180°, 270° rotatable, single characters 90°, 180°, 270° rotatable Asian fonts 90°, 180°, 270° rotatable and 8 times expandable in horizontal and vertical directions Scalable fonts 90°, 180°, 270° rotatable
Barcodes
1-D Bar codes: Code 39, Code 93, Code 128 (subset A, B, C), UCC/EAN-128 K-Mart, UCC/EAN-128, UPC A / E (add on 2 & 5), I 2 of 5, I 2 of 5 with Shipping Bearer Bars, EAN 8 / 13 (add on 2 & 5), Codabar, Post NET, EAN 128, DUN 14, HIBC, MSI (1 Mod 10), Random Weight, Telepen, FIM, China Postal Code, RPS 128 and GS1 DataBar
2-D Bar codes: PDF417, Datamatrix code, MaxiCode, QR code and Micro QR code
Code Pages
CODEPAGE 437, 850, 851, 852, 855, 857, 860, 861, 862, 863, 865, 866, 869, 737 WINDOWS 1250, 1251, 1252, 1253, 1254, 1255 Unicode (UTF8, UTF16)
Graphics
Resident graphic file types are BMP and PCX, other graphic formats are downloadable from the software
Interfaces
Serial port: RS-232 (DB-9) USB port (default on) CF Card socket Ethernet 10/100Mbps print server (default off; disables USB when in use)
Control Panel
Backlit graphics LCD display: 128 x 64 dots or 4 lines x 16 characters Three mono-color status-LEDs: Power on, Ribbon out, Media out Control keys: FEED, PAUSE and CANCEL
Real Time Clock
Standard
Power
Auto Switching 100-240VAC, 50-60Hz
Environment
Operation temperature: 41°F to 104°F (5°C to 40°C) Storage temperature: -4°F to 122°F (-20°C to 50°C)
Humidity
Operation: 30-85%, non-condensing. Storage: 10-90%, non-condensing.
Agency
Approvals
CE(EMC), FCC Class A, CB, cUL, CCC
Dimension
Length: 20.15” (512 mm) Height: 11.45” (291 mm) Width: 10.78” (274 mm)
Weight
33 lbs (15Kg) ,excluding consumables
Options
Cutter Module Internal Rewinder with Label Dispenser (peel) Parallel port (Centronics 36-pin) and PS2 port Applicator Interface (1 input, 3 outputs, power 500mA @ 5V)
802.11 b/g wireless print server (Default off; disables USB when in use. Must remove Ethernet card to install) External label roll holder for 10” (250 mm) O.D. label rolls External label rewinder
*Specifications are subject to change without notice. All company and/or product names
are trademarks and/or registered trademarks of their respective owners.
** Minimum print height specification compliance can be dependent on non-standard
material variables such as label type, thickness, spacing, liner construction, etc. Godex is pleased to test non-standard materials for minimum height printing capability.
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Model
EZ6200 Plus
EZ6300 Plus
Print Method
Thermal Transfer / Direct Thermal
Resolution
203 dpi (8 dot/mm)
300 dpi (12 dot/mm)
Print Speed
6 IPS (150 mm/s)
4 IPS (102 mm/s)
Print Width
6.61” (168 mm)
Print Length
Min. 0.16” (4 mm)** Max. 118” (3000 mm)
Min. 0.16” (4 mm)** Max. 54” (1371 mm)
Memory
4MB Flash (2MB for user storage) ; 16MB SDRAM
Sensor Type
Adjustable reflective sensor and transmissive sensor, left aligned
Media
Types: Continuous form, gap labels, black mark sensing, and punched hole; label length set by auto sensing or programming
Width (Tear): 2” (50.8 mm) Min. - 7” (178 mm) Max. Width (Cutter): 6.5” (165 mm) Max. Width (Heavy duty cutter): 6.8” (172 mm) Max. Width (Label Dispenser / Rewind): 7” (178 mm) Max. Thickness: 0.003” (0.06 mm) Min. - 0.01” (0.25 mm) Max. Label roll diameter: Max. 8” (203.2 mm) with 3" (76.2 mm) core / Max. 6”
(152.4 mm) with 1.5" (38.1 mm) core Core diameter: 1.5” (38.1 mm) - 3” (76.2 mm)
Ribbon
Types: Wax, wax/resin, resin
Length: 1471’ (450 m) Width: 2.36” Min - 6.85” (60 mm - 174 mm) Max Ribbon roll diameter.: 2.99“ (76 mm) Core diameter: 1” (25.4 mm)
Auto ink inside and ink outside
Printer Language
EZPL (Firmware upgradable)
Software
Label design software: QLabel-IV (for EZPL only) Driver & DLL: Windows 2000, XP and Vista
Resident Fonts
Bitmap fonts: 6, 8, 10, 12, 14, 18, 24, 30, 16X26 and OCR A & B Bitmap fonts 90°, 180°, 270° rotatable, single characters 90°, 180°, 270° rotatable Bitmap fonts 8 times expandable in horizontal and vertical directions Scalable fonts 90°, 180°, 270° rotatable
Download Fonts
Bitmap fonts 90°, 180°, 270° rotatable, single characters 90°, 180°, 270° rotatable Asian fonts 90°, 180°, 270° rotatable and 8 times expandable in horizontal and vertical directions Scalable fonts 90°, 180°, 270° rotatable
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Barcodes
1-D Bar codes: Code 39, Code 93, Code 128 (subset A, B, C), UCC/EAN-128 K-Mart, UCC/EAN-128, UPC A / E (add on 2 & 5), I 2 of 5, I 2 of 5 with Shipping Bearer Bars, EAN 8 / 13 (add on 2 & 5), Codabar, Post NET, EAN 128, DUN 14, HIBC, MSI (1 Mod 10), Random Weight, Telepen, FIM, China Postal Code, RPS 128 and GS1 DataBar
2-D Bar codes: PDF417, Datamatrix code, MaxiCode, QR code and Micro QR code
Code Pages
CODEPAGE 437, 850, 851, 852, 855, 857, 860, 861, 862, 863, 865, 866, 869, 737 WINDOWS 1250, 1251, 1252, 1253, 1254, 1255 Unicode (UTF8, UTF16)
Graphics
Resident graphic file types are BMP and PCX, other graphic formats are downloadable from the software
Interfaces
Serial port: RS-232 (DB-9) USB port (default on) CF Card socket Ethernet 10/100Mbps print server (default off; disables USB when in use)
Control Panel
Backlit graphics LCD display: 128 x 64 dots or 4 lines x 16 characters Three mono-color status-LEDs: Power on, Ribbon out, Media out Control keys: FEED, PAUSE and CANCEL
Real Time Clock
Standard
Power
Auto Switching 100-240VAC, 50-60Hz
Environment
Operation temperature: 41°F to 104°F (5°C to 40°C) Storage temperature: -4°F to 122°F (-20°C to 50°C)
Humidity
Operation: 30-85%, non-condensing. Storage: 10-90%, non-condensing.
Agency
Approvals
CE(EMC), FCC Class A, CB, cUL, CCC
Dimension
Length: 20.31” (516 mm) Height: 11.22” (285 mm) Width: 13.58” (345 mm)
Weight
36.8 lbs (16.7Kg) ,excluding consumables
Options
Cutter Module Internal Rewinder with Label Dispenser (peel) Parallel port (Centronics 36-pin) and PS2 port Applicator Interface (1 input, 3 outputs, power 500mA @ 5V)
802.11 b/g wireless print server (Default off; disables USB when in use. Must remove Ethernet card to install) External label roll holder for 10” (250 mm) O.D. label rolls External label rewinder
*Specifications are subject to change without notice. All company and/or product names
are trademarks and/or registered trademarks of their respective owners. ** Minimum print height specification compliance can be dependent on non-standard
material variables such as label type, thickness, spacing, liner construction, etc. Godex is pleased to
test non-standard materials for minimum height printing capability.
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Handshaking
:
DSTB is sent to the printer, BUSY to the host computer
Interface cable
:
Parallel cable compatible with IBM computers Pinout
:
See below
Pin No.
Function
Transmitter
1 2-9 10 11 12 13 14 15 16 17 18 19-30 31 32 33 34-35 36
/Strobe Data 0-7 /Acknowledge Busy /Paper empty /Select /Auto-Linefeed N/C Signal Gnd Chassis Gnd +5V, max 500mA Signal Gnd /Initialize /Error Signal Ground N/C /Select-in
Computer / printer Computer Printer Printer Printer Printer Computer / printer
Computer Computer / printer Printer
Computer / printer
Default settings
:
Baud rate 9600, no parity, 8 data bits, 1 stop bit, XON/XOFF protocol and RTS/CTS
DB9 socket
DB9 plug
---
1 1
+5V, max 500mA
RXD
2 2
TXD
TXD
3 3
RXD
DTR
4 4
N/C
GND
5 5
GND
DSR
6 6
RTS
RTS
7 7
CTS
CTS
8 8
RTS
RI
9 9
N/C
Computer
Printer
1-3. Interfaces Parallel port
Serial port
RS232 housing (9-pin to 9-pin)
Note】 The total current to the parallel and serial ports may not exceed 500 mA.
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Connector type
:
Type B
Pin No.
1 2 3
4
Function
VBUS
D-
D+
GND
Pin No.
1 2 3 4 5 6 Function
DATA
N/C
GND
VCC
CLOCK
N/C
Printer
Keyboard
DATA
1 1
DATA
N/C
2 2
N/C
GND
3 3
GND
VCC
4 4
VCC
CLOCK
5 5
CLOCK
N/C
6 6
N/C
UART1 wafer
Ethernet module
N.C
1 1
N.C
TXD
2 2
RXD
RXD
3 3
TXD
CTS
4 4
RTS
GND
5 5
GND
RTS
6 6
CTS
E_MD
7 7
E_MD
RTS
8 8
CTS
E_RST
9 9
E_RST
+5V
10 10
+5V
GND
11 11
GND
+5V
12 12
+5V
UART2 wafer
Add-on module
N.C
1 1
N.C
TXD
2 2
RXD
RXD
3 3
TXD
CTS
4 4
RTS
GND
5 5
GND
RTS
6 6
CTS
N.C
7 7
N.C
RTS
8 8
CTS
N.C
9 9
N.C
+5V
10 10
+5V
GND
11 11
GND
+5V
12 12
+5V
USB port
PS/2 port
PS/2 computer-to-printer interface
Internal interface
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Applicator wafer
Applicator module
+5V
1 1
+5V
+24V
2 2
+24V
Printing (out)
3 3
Printing
Print error (out)
4 4
Print error
Printed (out)
5 5
Printed
Print (in)
6 6
Print
GND
7 7
GND
N.C
8 8
GND
9 9
N.C
10 10
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4
3
1
2
1.
Operator panel with LCD display
2.
Lower cover plate
3.
Viewing window
4.
Printer cover
1 2
11
6 8
10
12
3 4
5
9
7
1.
Feed slot for continuous labels
2.
CF card slot
3.
Parallel port (optional)
4.
WLAN antenna interface (optional)
5. N
Ethernet port
6.
Serial port (DB-9)
7.
PS/2 port (optional)
8.
Applicator interface (optional)
9.
USB port
10.
On/Off switch
11.
Power jack
12.
Feed slot for continuous labels
1-4. Getting to know your printer
External view
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1
2
3 4
5 6
7
12 11
10
9
8
1.
Ribbon rewind hub
2.
Ribbon supply hub
3.
Print mechanism
4.
Platen roller
5.
Tear-off plate
6.
Release lever for print head
7.
Adjustment wheel for sensor
8.
Paper guide
9.
Label tension guide
10.
Label supply hub
11.
Label roll guide
12.
Release catch
1
1.
Movable sensor
Internal view
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Thermal transfer printing (TTP)
Requires a ribbon for transferring a printed image to a medium.
Direct thermal printing (DTP)
Does not require a ribbon, only thermal paper.
1. Place the printer on a
flat surface and open the printer cover.
2. Pull out the print
head release lever as shown in the illustration (1) and turn it anticlockwise to a top right position (2).
2
1
3. Pull the release catch
for the label roll guide to the right as shown by the blue arrow 1.
4. Now slide the label
roll guide forward and fold it up as shown by the blue arrow 2.
2
1
2. Printer setup
This printer supports the following printing methods:
Please check which printing method you are using and alter the settings accordingly in the printer driver, printer menu, and/or software.
2-1. Loading the label roll
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EZ-2000+/6000+ Users Manua
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5. Place the label roll on
the label supply hub, pushing it right up to the printer housing. (Do not apply too much pressure to avoid damaging the label stock.)
6. Fold the label roll
guide back down and push it against the label roll.
Note】
When moving the label roll guide, hold it only by the end that is attached to the bracket, not by its top.
7. Load the label roll
into the printer as shown in the illustration. Pass it through the printer as indicated by the blue arrows.
8. Pass the label stock
through the sensor and up to the tear-off plate.
Note】
Remember to set the movable sensor to gap, black mark, or tag hole by changing the position of the sensor with the adjustment wheel.
1
2
3
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9. The labels pass
between the wall of the printer housing and the adjustable paper guide.
Note】
Pass the labels through the printer as shown in the illustration.
10. Return the print head
release lever to its original position.
11. Then close the printer
cover.
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1. Place the printer
on a flat surface and open the printer cover.
2. Pull out the print
head release lever as shown in the illustration (1) and turn it anticlockwise to a top right position (2).
2
1
3. Place a new
ribbon on the ribbon supply hub. Then place an empty ribbon core on the ribbon rewind hub.
4. The two
illustrations on the right show you how to install the ribbon depending on the ribbon type (ink side in or out).
Ink side out
Ink side in
5. Pass the ribbon
under the print head and back up on the other side. Attach it to the empty ribbon core.
Note】
Do not pass the ribbon under the sensor.
2-2. Loading the ribbon
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2-3. Connecting the printer to the host computer
1. Please make sure that the printer is switched off.
2. Connect the power cord to the AC adapter and connect the adapter to the
printer.
3. Connect the USB cable to the printer and host computer.
4. Switch on the printer. The operator panel should now light up.
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1. Insert the product CD in the
CD/DVD drive of the host computer and open the "Windows Drivers" folder on the CD.
2. Select the icon for the
driver file and click it to start the installation.
3. Follow the instructions on
the screen. The Driver Wizard guides you through the installation procedure.
4. Select "Install printer
drivers".
5. Specify your printer model.
2-4. Installing the driver
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6. Specify the port used to
connect the printer to the host computer.
7. Enter a printer name and
assign the appropriate rights.
8. Once the installation is
complete, a summary of the printer settings is displayed.
9. Check whether the printer
settings are correct and click "Finish" to start copying the driver files.
10. Wait until copying is
complete, then finish the installation.
11. Once the driver installation
is complete, the new printer should be visible in the "Printers and Faxes" folder.
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Function buttons
FEED
PAUSE
CANCEL LED indicators
POWER
The POWER (Ready) LED lights up when the printer has started up and is ready to print.
RIBBON
Ribbon status indicator
MEDIA
Media status indicator
3. Operator panel
3-1. Operator panel – introduction
3-2. Function buttons – introduction
FEED button
When you press the FEED button, the printer moves the label to the defined stop position. If you are using continuous labels, pressing the FEED button will move label stock until you release the button again. If you are using individual labels, pressing the FEED button will move only one label. If the label does not stop at the correct position, you need to run the auto-detection function on the label stock (see
Section 3-6).
PAUSE button
Pressing the PAUSE button while the printer is in standby mode will set the printer to pause mode. The message "Pause" is shown on the LCD display. In this mode, the printer can receive commands, but it can only process them when it is reset to standby mode. Pressing the PAUSE button again will reset the printer to standby mode.
Pressing the PAUSE button during printing will interrupt printing. When the PAUSE button is pressed again, the printer resumes printing. Example: While a 10-label print job is running, you press the PAUSE button to pause the printer. Two of the labels have been printed. To resume printing and print the remaining eight labels, you press the PAUSE button again.
CANCEL button
Pressing the CANCEL button during printing cancels a print job. The message "Print job cancelled" is shown on the LCD display. The current print job is cancelled. Example: While a 10-label print job is running, you press the CANCEL button. Two of the labels have been printed. The print job is cancelled and the remaining eight labels are not printed.
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Function
Button
Beeps
LCD display
Description
Self test
+ Power
On
3 beeps
Self test
Switch on the printer and
keep the button pressed until you hear 3 beeps.
Dump mode
+ Power
On
3 beeps 1 beep
Now in Dump
Mode
After the self test, keep the
button pressed until you
hear a beep.
Auto-
detection
+ Power
On
3 beeps
Auto Sensing
Mode
Switch on the printer and keep the button pressed until you hear 3 beeps.
Factory settings
+
+
Power On
2x2 beeps
Go to default
Switch on the printer and
keep the and buttons pressed until you hear 2 beeps. This resets the printer to the factory settings.
Downloa
d mode
+ Power
On
1 beep
DL Mode
Vx.xx
Switch on the printer and
keep the
button pressed until you hear a beep. This mode is for download of the firmware only.
Settings
mode
3 beeps
Setting mode
Switch on the printer and
keep the button pressed for about 3-4 seconds, until you hear 3 beeps.
You can combine the FEED, PAUSE and CANCEL buttons in a number of ways to perform different printer functions:
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In settings mode, the first line always shows the name of a setting, the second line the current selection or value.
To change the current selection or value, press the ENTER button. The current selection or value is highlighted.
When you change a setting, the first line shows the name of the setting, the second line the current selection.
Plus: The button increases the value.
Minus: The
button reduces the
value.
Next: The
button switches to the next
settings option.
3-3. Settings mode
In settings mode, you can change different settings, such as the printing mode, accessories / options, or media type.
1. Switch on the printer and make sure that the message "Ready" is shown on the
display.
2. Press the PAUSE button and keep it pressed for about 3-4 seconds until you hear 3
beeps
and the message "Settings" is shown on the display.
3. In settings mode, the buttons have the following functions:
: Minus / Enter
: Menu / Next : Plus / Exit
4. Before you exit settings mode, the printer will prompt you to save the changes you
have made. Once you have saved or discarded your changes, the printer will switch back to standby mode.
Press the button and keep it pressed for about 3-4 seconds until you hear 3 beeps and the message "Settings" is shown on the display. The options available are shown in the lower section of the display.
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Darkness
Default: 10
Sets the temperature during printing. Values range from 0 to 19, the default setting is 10.
Speed
Sets the print speed (inches per second (ips))
Stop position
Default: 12
The stop position determines how far the printed label is moved out (tear-off position / cut-off position)
Adjust stop position
Default: 0
Adjusts the printer's stop position. Values range from 0 to
10. This value changes the stop position, irrespective of the driver or software settings.
Vertical position
Default: 0
Sets the 0 position of the print head. Values range from
-100 to 100.
Printing mode
Default: Thermal transfer Thermal transfer: Requires a ribbon to transfer a printed
image to a label. Direct thermal: No ribbon is required for printing, but a direct thermal print medium must be loaded.
Accessories / options
Default: Option disabled Dispenser mode: Select to enable the dispenser mode. Cutter mode: Select to enable the cutter mode. Option disabled: Select this setting to disable both
options.
Paper settings
Default: Die-cut labels Black marks: For labels or normal paper with black marks on the reverse side. Die-cut labels: For die-cut labels on label liner or labels
with tag holes
Continuous medium: For continuous label stock
RS232 (serial) settings
Baud rate: Default: 9600 bps (bits per second)
4800 bps 9600 bps 19200 bps 38400 bps 57600 bps 115200 bps
Parity: Default: None
None Odd Even
Data length: Default: 8 bits
7 bits 8 bits
Stop bit: Default: 1 bit
1 bit 2 bits
Sensor type
Default: Automatic Automatic: Automatic detection of label type (labels
with black marks, die-cut labels, or continuous label stock) and label height Gap mode: For die-cut labels on label liner or labels with
The following table lists descriptions of the available settings and options:
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tag holes Reflective mode: For labels or normal paper with black marks on the reverse side.
LCD language
Default: English
English Simplified Chinese Traditional Chinese Spanish Italian German French Turkish
Code pages installed
Default: Code page 850
Code page 850 Code page 852 Code page 437 Code page 860 Code page 863 Code page 865 Code page 857 Code page 861 Code page 862 Code page 855 Code page 866 Code page 737 Code page 851 Code page 869 Windows 1252 Windows 1250 Windows 1251 Windows 1253 Windows 1254 Windows 1255
Keyboard layout
Default: US
US (International) English (UK) French German Spanish Italian Finnish Dutch Flemish
Keyboard mode
Retrieve label: Retrieval of a label from the memory Keyboard layout: Layout of the keyboard Code page setting: Code page setting Print option: Print quantity setting Clock setup: Sets the time on the clock shown on the
display. Exit keyboard mode: Resets the printer to normal mode and ready to receive print jobs from the host computer.
Buzzer
Default: ON ON : Switches beep signals on or off OFF
No backfeed
Default: OFF ON: This function requires a dispenser or cutter. OFF
Password
Default: OFF ON: When password protection is enabled, you need a
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password to access the settings.
OFF
Top of form
Default: ON ON: Always starts printing at the top of the page. OFF
USB / Ethernet
Default: USB USB: Enables the USB port. Ethernet: Enables the Ethernet port.
Preview
Lets you preview and check the settings.
Lock setup
Locks the value(s) of any setting. When a value is locked, it cannot be altered by changes to the driver or by sending a command. You can lock the following values: EVERYTHING (locks all values) DARKNESS SPEED STOP POS AD STOP POS PRINTHEAD POS PRINTING MODE OPTION SETUP SENSOR SETUP COMPORT SETUP AUTO SENSOR LCD LANGUAGE CODEPAGE KEYBOARD BUZZER SMART BACKFEED TOP OF FORM
Note 1】
The default settings are the original factory settings. If you have changed the settings, your current settings will be displayed in settings mode.
Note 2】
The printer will store your changes even after it is switched off. You can change the settings again in settings mode.
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Settings mode diagram
Items marked "*" are the default settings.
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3-4. Self test
The self-test function lets you check whether the printer is functioning normally. Here is how you run a self test:
1. Switch off the printer.
2. Switch on the printer, keeping the FEED button pressed until you hear 3 beeps and
the
message "Self test" is shown on the display.
3. After about one second, the printer will automatically print out the list below. That
means
the printer is functioning normally.
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3-5. Dump mode
If the label settings do not match the printer output, you should switch the printer to dump mode to check whether an error has occurred during the transfer between printer and host computer. In dump mode, the unprocessed raw data are sent to the printer and printed. This shows you quickly whether any data are sent to the printer at all. Here is how you switch to dump mode:
1. Switch off the printer.
2. Switch on the printer, keeping the FEED button pressed.
3. When the message "Dump Mode" appears on the display, release the FEED button.
The
printer will automatically print "Dump Mode Begin". That means the printer is now in
dump
mode.
4. Send commands to the printer and check whether they match the printer output.
To exit dump mode, press the FEED button. The printer will automatically print "Out Of Dump Mode" and switch to standby mode. Alternatively, you can switch off the printer to exit dump mode.
3-6. Label size calibration
The printer can automatically detect and store label height. That means the host computer does not need to transmit the label height to the printer.
1. Check that the label sensor is positioned correctly.
2. Switch off the printer.
3. Switch on the printer, keeping the PAUSE button pressed. When you hear 3 beeps
and the
message "Auto Sensing Mode" appears on the display, release the PAUSE button.
The
printer will now automatically measure the label size and store this information.
4. The label height in mm is shown on the display.
After displaying the label height, the printer switches back to standby mode.
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^FTEST1 ^Q100,3 ^W100 ^H10 ^P1 ^S2 ^AD ^C1 ^R0 ~Q+0 ^O0 ^D0 ^E12 ~R200 ^L Dy2-me-dd Th:m:s C0,00001,+1,Serial Number V00,16,Product Name,jc0 V01,16,Price,jc0 AF,330,566,1,1,0,0,^C0 AH,212,168,1,1,0,0,^V00 AG,308,396,1,1,0,0,^V01 E
1. At least one form must be stored in
the printer. To create a sample label as shown above, copy the commands in the left-hand column and send them to the printer using QLabel or HyperTerminal.
2. The sample form contains 2
variables and a serial number: "Product name", "Price" and "Serial Number". Printing will start only when values have been set for all 3 variables.
3. Switch off the printer, connect the
PS/2 keyboard to the PS/2 printer port and switch the printer on again.
4. Press "ENTER" to switch to keyboard
mode.
3-7. Keyboard mode
The printers of the EZ2000 Plus and EZ6000 Plus series support keyboards with a PS/2 interface, provided the parallel/PS/2 adapter is installed. Here is how you connect a PS/2 keyboard:
1. Switch off the printer and plug the PS/2 connector into the appropriate printer port.
2. Switch on the printer. The message "Keyboard mode [Y/N]" is shown on the display.
Press the FEED button on the printer or the ENTER key on the keyboard to switch to keyboard mode.
In keyboard mode, you can go back to the previous page at any time by pressing the ESC key on the keyboard or the CANCEL button on the printer. If you keep going back, you will eventually be prompted to exit keyboard mode. To exit keyboard mode, press the ENTER key on the keyboard or the FEED button on the printer when the message "Exit keyboard mode? [Y/N]" appears on the display. To switch back to keyboard mode, either start up the printer again or select "Keyboard mode" in settings mode. If you wish to make any changes to the keyboard settings, please refer to the "Settings diagram" (in
Section 3.3).
Printing a stored label in keyboard mode
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5. Press "ENTER" to select a file.
*Note: Press ↑or ↓to select the previous or next form in the list.
6. The input form for the serial number
is now shown on the display.
7. Specify a start value (example:
00001).
8. The input form for the first variable is
now shown on the display.
9. Specify a product name (example:
Apple).
10. The input form for the second
variable is now shown on the display.
11. Specify a random value (example:
199).
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12. The input form for the print quantity
is now shown on the display.
13. Specify a quantity (example: 3).
14. The printer will print three labels with
the values for the two variables and the serial number specified.
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Fast flashing
Slow flashing
Light on
Error
message
displayed
LED above the display
Beeps
Description
Solution
RIBBON
MEDIA
Print
head is
open
Both LEDs
light up
4x2
beeps
The print mechanism is not closed.
Please make sure that the print mechanism is closed correctly.
Entering
cooling
process
Both
flashing
The print head is too hot.
Once the print head has cooled down, the printer switches to standby mode.
Out of ribbon
3x2
beeps
No ribbon is loaded.
Please make sure that the printer is set to thermal direct mode.
The ribbon is finished or the ribbon roll is not moving.
Replace the ribbon roll.
Out of media
1x2
beeps
Unable to detect the paper.
Please make sure that the gap sensor is positioned correctly. If that does not fix the problem, run the auto-detection function again.
The labels are finished.
Replace the label roll.
Paper jam.
Possible reason: paper feed problem.
CF card
not
formatte
d
Both
flashing
2x2
beeps
The CF card is not formatted.
Please follow the instructions in Section 4-4 to format the CF card.
3-8. Error alerts
In the event of a problem that prevents normal functioning of the printer, you will see an error message on the display and hear some beep signals. The LED indicators above the display will also light up.
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Memory
full
2x2
beeps
The memory is full.
Delete data you no longer need from the memory or use a CF card.
File name
not found
2x2
beeps
Unable to find file.
Use the "~X4" command to print all file names and check whether the file exists in the memory.
File name already exists
2x2
beeps
The file name already exists.
Change the name of the file and try storing it again.
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1
Ethernet Cable 1.8M
2
Secure Screw*2
3
Bracket Screw*2
4
Module Bracket
5
WLAN module
6
Module Connection Wire
7
WLAN Antenna
8
Nut (for Antenna)
9
Washer (for Antenna)
10
Antenna Bracket
1. Make sure the power is off and the power cable
is unplugged. Place the printer onto a smooth surface and open the top cover.
2. Remove the Left Top Cover from the printer.
3. Remove the covers of Ethernet port and
Antenna port from the back plate of the printer.
4. Secure the WLAN module onto the module
bracket.
5. Plug the connector into the socket on WLAN
module.
3-9. WLAN Module Installation
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6. Connect the other end of Module Connection
Wire to the main board.
7. Mount the WLAN module and secure it onto
the back plate.
8. Thread Antenna Connection Wire through the
hole on the Antenna Bracket.
9. Mount the Antenna Connection Wire and
Antenna Bracket on the back plate and secure it with screws.
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10. Put the Washer first and then tighten the Nut
on the Antenna Connection Wire.
11. Turn the Antenna according to the direction as
arrow showed to mount it on the Antenna Connection Wire. The angle of Antenna can be adjusted if needed.
12. Reassemble the Left Top Cover to complete
the installation.
Note 1: After the WLAN module installation is completed, please send the "^lan" printer command to printer for activating the Ethernet connection function. Please mind that USB port will be deactivated once the Ethernet connection function is activated.
Note 2: The first time setting operation must be performed with Ethernet (wired) connection before you can access wireless network.
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1
Rewinder
1
2
3
4
2
Retention clip
3
Screws (set of 4)
4
Rewinder guide
Note】
Maximum height of the rewound medium: 118 mm
Suggestion】
Medium thickness: 0.06 mm–0.25 mm
1. Place the printer on a
flat surface and open the printer cover.
Note】
Remember to switch off the printer before starting the installation.
2. Remove the cover for
the rewinder module.
4. Accessories
4-1. Internal rewinder (EZ2000 Plus)
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3. Remove the retention
clip from the rewinder.
4. Secure the rewinder on
the printer housing using the four screws supplied.
1
2
5. Now connect the
rewinder cable to the printer housing.
6. Installation of the
rewinder module is now complete.
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1. Unscrew the screw marked in the
illustration on the front of the printer, which secures the lower cover plate.
2. Remove the lower cover plate.
Note】
Switch off the printer before starting the installation.
3. Mount the rewinder guide on the
print mechanism and secure it with screws.
4. Installation of the rewinder guide
is now complete.
5. Now load the label stock.
6. Pass the label stock through the
rewinder from the bottom up. Secure the label stock on the rewinder using the retention clip.
Note】
Make sure you choose the correct rewind direction.
7. Close the printer cover to
complete the installation.
Note 1】
Before you start using the rewinder, please make sure that you have carried out all the steps as shown in the illustrations.
Note 2】
To use the label dispenser, you have to remove the rewinder guide again.
4-2. Installing the rewinder guide (EZ2000 Plus)
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1. Unscrew the screw
marked in the illustration on the front of the printer, which secures the lower cover plate.
2. Remove the lower
cover plate.
Note】
Switch off the printer before starting the installation.
3. Place the printer the
right way up again.
4. Pull out the print head
release lever as shown in the illustration (1) and turn it anticlockwise to a top right position (2).
5. Remove the retention
clip.
1
2
3
6. Now load the label roll
into the printer.
Note】
A label liner thickness of 0.06 mm ± 10%, a weight of 65 g/
± 6% and a label height of
20 mm are recommended.
Suggestion】
When using the label dispenser, you should set the stop position to 12 mm.
7. Strip a few labels off the
label liner (approx. 400 mm). Then pass the label liner through the print mechanism and from the bottom up onto the rewinder.
4-3. Label dispenser (EZ2000 Plus)
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8. Wind the label liner
around the rewinder and secure it using the retention clip.
9. Return the print head
release lever to its original position.
Note】
Please make sure that the label stock rewinds the right way onto the rewind hub.
23
1
10. Replace the lower
cover plate on the printer and secure it with screws
11. Press the lower part of
the stripper sensor to fold it out.
12. The sensor locks in a
horizontal position.
13. Close the printer cover
to complete installation of the dispenser.
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1
Motor
1
2
3
4
5
6
7
8
2
Rewinder
3
Rewinder connector bracket
4
Retention clip
5
Rewinder guide
6
Cable tie
7
Belt
8
Screws (set of 10)
Note】
For EZ-6200 Plus, the printing speed will be limited to 4 IPS when the rewinder or label dispenser is enabled.
1. Place the printer on a flat surface
and open the printer cover.
2. Remove the screws securing the
left-hand part of the housing and the printer cover and remove these two parts of the housing.
Note】
Remember to switch off the printer before starting the installation.
3. Remove the connectors from the
power supply unit in the two places marked.
4. Remove the two screws that
secure the power supply unit on the bottom of the printer housing.
5. Remove the power supply unit.
6. Remove the cable connecting
the motherboard and the connector bracket.
4-4. Internal rewinder for EZ6000 Plus
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7. Remove the two screws securing
the connector bracket from the inside of the printer housing.
8. Now attach the rewinder
connector bracket supplied.
9. Connect the rewinder connector
bracket to the motherboard as shown in the illustration.
10. Remove the cover for the
rewinder module.
11. Remove the retention clip from
the rewinder.
12. Secure the rewinder on the
printer housing using the four screws supplied.
Note】
Please make sure that all rewinder cable connectors are arranged on the side of the motherboard before you tighten the screws that secure the rewinder.
1
2
13. Connect the "Rewinder full"
switch to the jack on the rewinder connector bracket.
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14. Install the motor in the back
section of the printer housing and align it with the 4 screw holes.
15. Do not tighten the screws fully, to
leave room for installing the belt.
16. If required, adjust the position of
the motor during installation of the belt.
17. Now tighten the screws securing
the motor.
18. Gently pull the rewinder
connection cables so they are fully inside the printer housing.
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19. Connect the cable with the 5-pin
connector to the jack marked "CUTTER" on the motherboard.
20. Connect the cable with the 4-pin
connector to the jack marked "STRIP" on the motherboard. Connect the remaining connector to the motor.
21. Attach the motor cable and the
"Rewinder full" cable to the motor bracket using the cable tie.
Note】
You should position the "Rewinder full" cable underneath the belt to avoid possible faults.
22. Now replace the power supply
unit and connect it to the motherboard.
23. Replace the left-hand part of the
printer housing and secure it with screws
24. Remove the lower cover plate
from the front of the printer by unscrewing the screw marked in the illustration.
25. Remove the lower cover plate.
26. Mount the rewinder guide on the
print mechanism and secure it with screws.
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27. Now load the label stock.
28. Pass the label stock through the
rewinder from the bottom up. Secure the label stock on the rewinder using the retention clip.
Note】
Make sure you choose the correct rewind direction.
29. Replace the printer cover to
complete the installation.
Note 1】
Before you start using the rewinder, please make sure that you have carried out all steps as shown in the illustrations. Then send the command "^XSET,REWINDER,1" to the printer to enable the rewind function.
Note 2】
To use the label dispenser, you have to remove the rewinder guide again.
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1
Dispenser module
2
Cable clips (set of 2)
3
Screws (set of 2)
Note】
For EZ-6200 Plus, the printing speed will be limited to 4 IPS when the rewinder or label dispenser is enabled.
1. Unscrew the screw marked in
the illustration on the front of the printer, which secures the lower cover plate.
2. Remove the lower cover plate.
Note】
Switch off the printer before starting the installation.
3. Remove the two screws
securing the tear-off plate, then remove the tear-off plate.
4. Secure the dispenser module
on the printer using two screws.
4-5. Installing the label dispenser (EZ6000 Plus with rewinder)
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5. Connect the dispenser cable
connector to the rewinder jack.
6. Route the connection cable
along the bottom of the printer housing using the cable clips.
7. Pull out the print head release
lever and turn it anticlockwise to a top right position.
8. Using the lever shown in the
illustration (1), fold out the dispenser module in the direction indicated by the arrow (2).
1
2
9. Strip a few labels off the label
liner (approx. 400 mm) and pass the label liner through the dispenser module.
10. Close the dispenser module
again.
1
2
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11. Wind the label liner around the
rewinder and secure it using the retention clip.
12. Return the print head release
lever to its original position.
Note】
The dispenser can only be used with labels of a minimum height of 20 mm.
Suggestion】
When using the label dispenser, you should set the stop position to 25 mm.
1
2
13. Close the printer cover to
complete installation of the dispenser.
Note】
Before you start using the rewinder, send the command "^XSET,REWINDER,1" to the printer to enable the rewind function.
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1
Cutter cover (EZ2000 Plus)
1
2
3
4
5
2
Cutter cover (EZ6000 Plus)
3
Cutter module
4
Cable clips
5
Screws (set of 4)
Note 1】
Remember to switch off the printer before installing the cutter.
Note 2】
Do not use to cut adhesive labels! Glue residue will be left on the cutter blade and impair its functioning. The cutter has a blade life of 500,000 cuts when using paper weighing 160 g/m² and 250,000 cuts when using paper weighing 200 g/m².
1. Unscrew the screw marked in
the illustration on the front of the printer, which secures the lower cover plate.
2. Remove the lower cover
plate.
Note】
Switch off the printer before starting the installation.
2. Remove the two screws
securing the tear-off plate, then remove the tear-off plate.
4-6. Installing the cutter
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3. Secure the cutter module on
the printer housing using the screws.
4. Connect the cutter cable
connector to the cutter jack on the printer.
5. Route the connection cable
along the bottom of the printer housing using the cable clips.
6. Place the cutter cover over
the cutter module and secure it using the screw you removed from the lower cover plate.
7. Now load the label roll into
the printer and close the printer cover.
Note 1】
Check whether the cutter function is enabled in the printer.
Note 2】
Labels or paper should be at least 30 mm high.
Suggestion】
After installation of the cutter module, set the stop position to 26 mm (EZ2000 Plus) or 30 mm (EZ6000 Plus).
2000 Plus 6000 Plus
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1
Parallel cable
1
2
3 4
2
Parallel / PS/2 adapter
3
Connection cable
4
Screws (set of 2)
1. Check whether the
printer is switched off. Place the printer on a flat surface and open the printer cover.
2. Unscrew the two screws
marked in the illustration on the right and remove the left-hand side of the printer housing.
3. Unscrew the screws on
the parallel port cover and remove the cover.
4-7. Installing the parallel / PS/2 adapter
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4. Install the parallel/PS/2
adapter in its place and secure it on the housing with screws.
5. Connect the 30-pin
connection cable to the motherboard.
6. Replace the left-hand
part of the printer housing and secure it with the screws you removed earlier.
7. Installation of the
parallel/PS/2 adapter is now complete.
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1
Applicator interface
1
2
2
Screws (set of 2)
1. Place the printer on a
flat surface and open the printer cover.
Note】
Remember to switch off the printer before starting the installation.
2. Unscrew the two screws
marked in the illustration on the right and remove the left-hand side of the printer housing.
3. Unscrew the screws on
the applicator interface cover and remove the cover.
4-8. Installing the applicator interface
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4. Pass the applicator
cable through the opening into the housing.
5. Connect the applicator
cable to the jack marked "APP" on the motherboard.
6. Secure the applicator
interface using two screws.
7. Replace the left-hand
part of the printer housing and secure it with the screws you removed earlier to complete the installation.
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1
Ethernet cable, 1.8 m
2
Fastening screws (set of 2)
3
Screws for Ethernet module (set of 2)
4
Bracket
5
WLAN module
6
Connection cable (module to motherboard)
7
WLAN antenna
8
Nut
9
Washer
10
Antenna bracket
2. Make sure that the printer is
switched off and the power cord disconnected from the printer. Place the printer on a clean flat surface and open the printer cover.
13. Remove the left-hand part of the
printer housing.
14. Remove the covers from the
network interface and antenna jack.
15. Secure the Ethernet module on
the bracket.
16. Now plug the cable connector
into the network card socket.
4-9. Installing the WLAN module – EZ2000 Plus / EZ6000 Plus
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17. Plug the other end of the
connection cable into the motherboard socket.
18. Secure the module bracket on
the inside of the printer housing at the back.
19. Push the antenna connector
through the antenna bracket.
20. Attach the antenna bracket to
the back of the printer.
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21. Put the washer on the antenna
connector and secure the connector on the antenna bracket using the nut.
22. Screw the antenna onto the
antenna connector. You can now adjust the angle of the antenna as required.
23. Replace the left-hand part of the
printer housing to complete the installation.
Note 1】
Once you have finished installing the Ethernet module, the command "^XSET,USBETHERNET,1" must be sent to the printer to enable the Ethernet module. While the Ethernet module is enabled, the USB port is disabled. To enable it again, send the command "^XSET,USBETHERNET,0" to the printer.
Note 2】
The wireless network must be configured via a network cable.
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1. Open the printer
cover.
Note】
Remember to switch off the printer before removing the print head module.
2. Pull out the print head
release lever as shown in the illustration (1) and turn it anticlockwise to a top right position (2).
2
1
3. Hold the print head
module at the front and gently pull it out.
4. If you cannot remove
the module by gently pulling it, use a screwdriver as shown in the illustration.
5. Hold the module at
the front and slide it into the printer along the guide rails. Firmly press the module in so the contacts are fully connected.
5. Maintenance and adjustment
5-1. Installing / removing the print head module
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Please contact your local dealer for technical support.
1. Open the printer cover.
2. Pull out the print head
release lever as shown in the illustration (1) and turn it anticlockwise to a top right position (2).
2
1
3. TPH print line adjustment: When printing is slow or
when printing on thick label stock, the print line must be moved to the front (in paper feed direction) for a better print result. Using a flat-head screwdriver, turn the screws clockwise to move the TPH forward.
The two screws on the left
and right must be adjusted to the same position to ensure the print line and feed roller are in parallel.
One turn of the screw
moves the print head by 0.5 mm. To keep track of the change in quality, you should adjust the screws by ¼ turn at a time.
If no improvement is visible,
gently turn the screws clockwise as far as possible, then restart the adjustment process from there.
A
5-2. Adjusting the print line
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You can adjust the ribbon tension by turning the ribbon shaft knob (green wheel at the base of the ribbon supply hub – see illustration) clockwise or anticlockwise. There are 4 possible settings, which are marked on the knob of the ribbon rewind hub and the ribbon supply hub. When set to 1, the tension is highest, while the tension is lowest at 4. If the tension is so low that the ribbon does not move forward, you need to reduce the tension of the ribbon supply hub or increase the tension of the ribbon rewind hub. To set the tension, press in the knob and turn it clockwise or anticlockwise as required.
Increasing the tension of the ribbon rewind hub will remove any wrinkling of the ribbon during printing, which results from the use of different ribbon materials. (For details about the wrinkling/creasing of ribbons, see Section 5-6.)
If you are using a very narrow ribbon, the printer may not move the label stock forward (particularly with a ribbon that is less than 2" wide). In that case, reduce the tension by turning the knob of the ribbon supply hub anticlockwise. If the tension is too high, the ribbon core may be crushed and thus impossible to remove. In that case, reduce the tension of the ribbon supply hub and the ribbon rewind hub by turning the knobs anticlockwise.
+
-
5-3. Adjusting the ribbon tension
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Dirt on the print head or ribbon may result in inadequate print quality (no printed image on part of the label). The printer cover should therefore be kept closed whenever possible. Keeping dirt and dust away from the paper or labels ensures a good print quality and a longer lifespan of the print head. Here is how you clean the print head:
1. Switch off the printer.
2. Open the printer cover.
3. Remove the ribbon.
4. Release the print head by
turning the print head release lever.
5. To remove any label residue or
other dirt from the print head (see blue arrow), please use a soft lint-free cloth dipped in alcohol.
Note 1】
The print head should be cleaned once a week.
Note 2】
Please make sure that there are no metal fragments or other hard particles on the soft cloth used to clean the print head.
5-4. Cleaning the thermal print head
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1. Open the printer side cover.
2. Pull out the print head
release lever as shown in the illustration (1) and turn it anticlockwise to a top right position (2).
2
1
When using a variety of label stock and ribbons, the ink may not be evenly distributed. If there is no printed image on one side of the paper, or the ribbon wrinkles, the print head pressure must be readjusted using the TPH spring boxes.
3. Move the TPH spring boxes
as shown in the illustration to change the print head pressure. The wider the medium you are using, the further out the TPH spring boxes must be moved.
If there is no quality improvement, you need to change the pressure on the TPH spring boxes.
EZ2000 Plus
EZ6000 Plus
4. Turning the screw clockwise
increases the pressure, while turning it anticlockwise reduces the pressure.
+
-
5-5. Adjusting the balance and print head tension
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1. The use of different ribbon materials may cause wrinkling of the ribbon, which in
turn affects the print result as illustrated by the examples in (a) and (b). To change the print quality, you can adjust the ribbon shield screws.
If your print result looks like the example in (a), you need to turn ribbon shield screw A clockwise. If your print result looks like the example in (b), you need to turn ribbon shield screw B clockwise.
(a) (b)
2. To keep track of the change in print quality, you should adjust the screws by half a
turn at a time. Print a test page. If there is no improvement in the print result, turn the screw by another half turn. Do not turn the adjustment screw more than two full turns.
Note】
If you adjust the screw by more than two full turns, the paper feed may no longer function correctly. In that case, unscrew the ribbon shield screws fully and restart the adjustment process.
A
B
5-6. Ribbon shield settings
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1. Socket head screws for
adjusting the cutter are located on both sides of the cutter.
2. In the event of a paper jam,
the cutter will no longer function correctly. Switch off the printer and use a hex key (#M3) to turn the socket head screw.
3. Turn the key anticlockwise
to remove the jammed paper.
4. When you have removed
the jammed paper, you can switch the printer back on. The cutter will automatically reset.
Note】
The label medium should be at least 30 mm long to ensure correct functioning of the cutter.
5-7. Cutter settings
5-8. CF Card Instruction
All the BP-2000P and BP-6000P series models have built-in CF Card slot on the back of the printer. If the built-in memory is insufficient for storing label formats, graphics or fonts, users can use CF Card as external memory to provide more memory space.
When using the CF card, please follow the instruction as below:
1. Please power off the print before installing or removing CF Card from the card slot.
2. The CF Card cannot be used for printer’s external memory until it is formatted in
FAT16. When the printer has detected that the CF card is not formatted in FAT16, the LCD will show the message of “CF card not formatted, press FEED to format”.
3. If user wants to format the CF Card, please follow the instruction to press the “FEED”
key, and then the printer will format the CF Card in FAT16.
4. After the format is complete, a file folder named “CF” would be created
automatically. This folder is for storing all the data from the printer, please don’t do
any change on it.
5. The specification of CF Card that is supported by the printer is as follow:
Compact Flash Type I Compact Flash (CF) v1.4 specification Capacity: 128MB ~ 512MB File system: FAT16
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Problem
Solution
The printer is switched on but the display does not light up.
Check the power supply.
One or both LEDs light up red and printing is interrupted.
Check the software settings (driver settings) or
command codes.
Look for the error alert in the table in Section 3-8.
Error alerts.
Check whether the cutter is functioning normally
and whether it is cutting at all. (Only if a cutter is installed.)
The label stock passes through the printer but no image is printed.
Please make sure that the label stock is loaded
the right way up and that it is suitable material.
Please make sure that the ribbon is loaded
correctly.
The label stock jams during printing.
Clear the paper jam. Remove any label material
left on the thermal print head and clean the print head using a soft lint-free cloth dipped in alcohol.
There is no printed image on part of the label or the image is blurred.
Check the thermal print head for dust or other dirt
(label material or ribbon residue).
Check for errors in the application software. Check the ribbon for wrinkles. Check the power supply. Run a self test (Section 3-4.) and check the test
print pattern to see whether the print head prints over the entire width of the medium.
Check the quality of the print medium.
The printed image is positioned incorrectly or a label is missed out during printing.
Run the auto-detection function. (Section 3-6.) Check the label height setting. Check whether there is paper or dust covering
the sensor.
Check the paper guide settings.
The cutter does not cut off the labels in a straight line.
Check whether the label stock is positioned
straight.
The cutter does not cut off the labels completely.
Check whether the label is more than 0.16 mm
thick.
When using the cutter, the labels are not fed through or cut off incorrectly.
Check whether the cutter has been correctly
installed.
Check whether the paper guides are functioning
correctly.
The label dispenser is not functioning normally.
Check whether there is dust on the label
dispenser.
Check whether the label stock is positioned
correctly.
5-9. Troubleshooting
Note】
If any problems occur that are not described here, please contact your dealer.
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