General Machine Products Modular Plugs User Manual

Modular Plug Presser
Thank you for selecting what many believe to be the finest Professional Grade modular plug presser available anywhere.
Our presser was designed especially for the professional craftsperson, to give the greatest possible reliability, comfort, convenience, and utility.
Each of our pressers is precision-built at our factory in Pennsylvania using only the highest quality materials, so you can be sure your tool will be as tough as the job it's meant to per­form.
Our name is stamped right on the outside so each presser carries our lifelong pledge of ser­vice and support to you, no matter how long you own your tool.
To assure that your presser will give you many years of reliable, trouble-free operation, please read the following directions thoroughly before you use your tool.
Maintenance: One thing you should do periodically is
Setting Up Your Presser
Select the correct plug and corresponding die (see other side of instruction sheet). Push the die all the way into the slot until the ball bearing detent in the die clicks into place on the tool. Push from opposite side to remove the die.
Note for Left-handers
Your GMP Modular Plug Presser works equally well in either hand. To adapt your presser for left-handed use, remove the locking screws inside each handle with a hex wrench, swap the handles, retighten the screws, and reverse the hand procedures shown on this page. (Make sure you keep the stripper parts in their original positions.)
How To Press a Plug on Line Cord
How To Make a CAT 5e/6 Patch Cable
1. Cut the cable to the required length
and remove about 1-1/2” to 2” (38-51 mm) of the outside insulation. Be careful not to nick the underlying wire.
Use scissors to cut wire to desired length
lubricate the moveable handle and pawl shaft with a light dab of silicone. This will help keep them working smoothly and quietly.
Treat your presser as you would any other valued work­place tool. In particular, avoid exposing it to excessive amounts of dust, dirt, chemicals, water or improper use.
If your presser ever needs readjustment, just return it to us and we'll be happy to reset it at no cost to you. (shipping and any additional repair costs due to misuse or incidental damage are not included.)
Align wire in stripper to corresponding guide
Press the handles of the tool together and hold
2. Un-twist the cable pairs and straighten each wire between your
fingers
.
3. Place the wires in the order of one of the two diagrams to right. While holding the wires flat and together, cut
Pull the cord away from the presser parallel to tool
Release the handles and remove the cord
the excess leaving about 1/2” (13mm).
4. Carefully guide the wires (contacts facing up) into the plug being careful not to cross them.
5. Insert the connector (contacts fac-
Bottom out the wire in the plug.
You can see the ends of the wire on the face of the plug
ing up) in the tool until it hits the rear stop pin. Ensure the outer insulation is under the strain relief. Squeeze down all the way on the crimper. Release and remove the plug.
6. Ensure all the contacts are crimped down. Repeat on other end.
General Machine Products Co. Inc. • 3111 Old Lincoln Highway, Trevose, PA 19053 USA • 215.357.5500 • 215.357.6216 (Fax) • info@GMPtools.com • www GMPtools.com
Common Cat 5/6 wiring standards
Release the handles and remove the plug.
Insert plug on cord paying attention to polarity
Contacts facing up, slide the plug in the tool until it hits the rear stop pin. Squeeze down all the way on the crimper.
Modular Plug Presser
GMP Plug & Die Compatibility
Modular Plugs & Dies
GMP Modular Plugs
P/N Description
GMP Presser Dies
17064 4 17065 6 17066 8 17097
B8
25547
S8
17100
10
Tinsel & Stranded Wire
17074 4x4 (4P4C) Handset 100/pkg.
Y
17078 2x6 (6P2C) Line Cord 100/pkg. N 17075 4x6 (6P4C) Line Cord 100/pkg. N 17076 6x6 (6P6C) Line Cord 100/pkg. N 17077 8x8 (8P8C) Line Cord 100/pkg. N N 17043 8x8 (8P8C) Keyed Right Line Cord 100/pkg. N N 25127 10x10 (10P10C) Non-Keyed Line Cord 25/pkg. N N N N N 25125 10x10 (10P10C) Keyed Left Line Cord 25/pkg. N N N N N 25126 10x10 (10P10C) Keyed Right Line Cord 25/pkg. N N N N N
Solid Wire
24061 3-Pair .038 in. Dia. (6P6C) (Gray Tint) 100/pkg. N 24062 4-Pair .038 in. Dia. (8P8C) (Gray Tint) 100/pkg. N N 17188 4-Pair .033 in. Dia. (8P8C) (Blue Tint) 100/pkg. N N 24042 4-Pair Shielded Twisted Pair 8x8 (8P8C) 25/pkg. N N N N 24065 4-Pair UTP Cat 6 Cable .042 in. Dia. Wire (8P8C) 1 100/pkg. N N N 17090 DEC Data Cable /DEC MMP 6x6 (6P6C) 100/pkg.
N
Y=Yes N=No 1 Supplied with Alignment Bar ** Requires DEC compatible presser; contact us for modification information
N N N N N
Y Y Y
Y
N N N N N N N N N N N N
Y Y
N N N N N N
N N N N
Y Y Y Y
Y
**
N N N N
Y Y Y
N N N N
Y
N
N N
Dies for AMP® Plugs
P/N Die # Description
25943 17095 17126
A6 For AMP 6 Position Modular Plugs A8 For AMP 8 Position Modular Plugs A6S For AMP 6 Position Shielded Modular Plugs
P/N 17074 - 4x4 (4P4C)
P/N 17078 - 2x6 (6P2C)
P/N 17075 - 4x6 (6P4C)
P/N 17043 Keyed Right - 8x8 (8P8C)
P/N 17077 8x8 (8P8C)
P/N 25127 - 10x10 (10P10C)
L to R: 25127 (clear), 24062 (gray), 17188 (blue), 24042 (shielded)
P/N 25126 Keyed Right -10x10 (10P10C)
P/N 24061 3 Pair .038 - 6x6 (6P6C) (Gray)
P/N 24062 4 Pair .038-8x8 (8P8C) (Gray)
P/N 24042 4 Pair Shielded Twisted Pair
8x8 (8P8C)
P/N 24065 4 Pair UTP Cat 6 Cable .042 Dia
8x8 (8P8C) With Alignment Bar
General Machine Products Co. Inc. • 3111 Old Lincoln Highway, Trevose, PA 19053 USA • 215.357.5500 • 215.357.6216 (Fax) • info@GMPtools.com • www GMPtools.com
7/12/2011 AK
P/N 17076 - 6x6 (6P6C)
P/N 25125 Keyed Left -10x10 (10P10C)
P/N 17188 4 Pair .033 8x8 (8P8C) (Blue)
P/N 17090 DEC Data Cable /DEC MMP
6x6 (6P6C)
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