General Machine Products 7-8 Break-Away Swivel User Manual

7/8 in. Break-Away Swivel
Disassembly Procedure
The following disassembly operation will deal with small parts. Disassembly and re-assembly should be done in an area where parts will not be lost if acci­dentally dropped.
1. Retrieve both halves of the broken swivel.
2. Loosen the #6-32 x 1/4 in. set screw located in the swivel body with the 1/8 in. Allen wrench provided and back it off 2-3 turns.
3. Unscrew and remove the remnant stud of the broken tension bolt.
4. Unscrew the stationary body where it joins the housing and remove the head of the broken tension bolt and the five thrust washers.
5. Place the five thrust washers on a new tension bolt of the desired tension value, making sure to follow this sequence: steel, plastic, steel, plastic, steel. Now check to see that every other washer is steel.
6. Replace the O-ring (if missing) where the swivel body mates with the housing.
7. place the new tension bolt with washers through the housing and screw the bolt into the swivel body. IMPORTANT: Do not over tighten the tension bolt, because premature fracture may occur. Tighten the bolt lightly until it bottoms (don't use excessive force) ... then, unscrew 1/2 turn to achieve proper bearing clearance and swivel action.
Do not apply torque to the head of the
!
tension bolt as over-stressing the bolt may cause a lower breaking point.
8. Re-tighten the set screw into the side of the swivel body.
9. Screw the stationary body and housing together and tighten.
Questions? Comments? Call us!
We want you to be completely satisfied with cable placing products you get from GMP.
If you have a problem or need additional information, please call us at 1-800-345-6009 (in AK, HI, PA and outside the USA: call 1-215-357-5500 Ext: 251) from 8:00 AM to 5:00 PM EST on any USA business day; you can also send us a facsimile message any time at 1-215-357-6216. We would be happy to help!
7/8 in. Break-Away Swivel
Swivel Body
#6-32 Set Screw P/N 17530
Thrust Washer Kit P/N 15380
Housing
Tension Bolt See Chart
(2) “O” Ring P/N 17534
(2) Shoulder Screw P/N 25300
Staonary Body
!
IMPORTANT NOTICE Users are cautioned to ensure appropriate safeguards exist especially during aerial cable placing. Should the swivel break there must be sufficient support to pre­vent the cable from reversing direction and creating slack in an uncontrolled and potentially hazardous manner. This is critically important when crossing rights-of-way such as roadways, waterways or power lines. Refer to your employer's work practices or con­sult the factory for detailed information pertaining to this most important safety procedure. All personnel should stand clear of the pulling line
when using any break -away swivel, in the event that excessive pulling resistance causes the swivel to break apart and possibly exit the duct at great speed.
Notes:
1. Breaking tolerance ±5%
2. Warning!! Do not over tighten the tension bolt, be-
cause premature fracture may occur. Tighten the bolt lightly until it bottoms (not using excessive force). Then unscrew ½ turn to achieve proper bear­ing clearance and swivel action.
3. See other side for disassembly procedure.
Aluminum 7/8 in. (22.2mm) Diameter Break-Away Swivel
Break Point
lbs. kgs Color Code Swivel Repl Bolt
Part Number
340 154 White 53700 30332
450 204 Orange 53701 34786
500 277 Violet 53706 34787
600 272 Yellow 53702 34341
800 364 Blue 53703 34342
1000 454 Green 53704 34343
1200 544 Red 53705 34344
P/N 15380 Replacement Thrust Washer Kit
General Machine Products Co., Inc. 3111 Old Lincoln Highway Trevose, PA 19053 TEL: 215-357-5500 FAX: 215-357-6216 E-Mail: info@GMPtools.com http://www.GMPtools.com
GMP reserves the right, without notice, to make changes in equipment design or components as progress in engineering or manufacturing methods may warrant. All information contained herein is subject to such change.
P/N 24590 AK 060513
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