HYDRAULIC POWER PACK
OPERATION & MAINTENANCE MANUAL
Model 34484
Copyright 2012 by General Machine Products Co., Inc
All rights reserved. No part of this publication may be copied, reproduced or transmitted in any form
whatsoever without the written permission of
GMP • 3111 Old Lincoln Hwy • Trevose, PA 19053 • USA
TEL: +1-215-357-5500 • FAX: +1-215-357-6216 • www.gmptools.com
General Machine Products Co., Inc.
Page 1 of 16
General Machine Products Co., Inc.
May 2012 USA Ver 1
Manual P/N 34485
REVISION HISTORY
Rev # Date Details Author
01 05/30/12 Original Issue A Konschak
Page 2 of 16
General Machine Products Co., Inc.
CONTENTS
1. Safety Instructions
2. General Description
3. Specification
4. Operating procedures
5. Maintenance
6. Troubleshooting Guide
7. Service History Record
8. Recommended S pares List
APPENDICES
Appendix 1 Hydraulic Drawing
Warranty
Page 3 of 16
General Machine Products Co., Inc.
1. SAFETY INSTRUCTIONS
This power pack should be used only by personnel who have been given the appropriate training and who are competent to use it.
These instructions are to be made available to operators of this equipment at all times.
Failure to observe these safety instructions could result in serious personal injury and/
or property damage.
WORK AREA AND GENERAL SAFETY
1. Read and understand the operation and maintenance manual supplied with
this equipment. Keep it in a convenient place for future reference.
2. Keep children and untrained personnel away from this equipment while in operation.
3. Keep all guards and safety devices in place. Do not operate this equipment
with guards removed or damaged.
4. Keep hands, feet and loose clothing away from moving parts, especially at
cable entry points.
5. Always stop the machine and isolate hydraulic and electrical services to carry
out lubrication and servicing.
6. Check machine before starting for worn or damaged parts. Check for signs
of loose nuts and bolts etc.
7. If machine is left unattended, insure that unauthorized use is prevented.
8. Never leave the machine unattended while in use.
9. Consider the use of safety barriers, especially when used in public places,
observe all statutory requirements for working environments.
10. Beware of pinch points involved with rotating components.
11. Beware of hot surfaces, machine uses hydraulics.
12. When operating machine always wear eye protection, hard hat, safety
shoes and leather gloves, machine operates with hydraulic oil at 2030 psi.
13. Some component and assembly parts are in excess of 55 lbs. (25kg) .
When lifting care must be taken, insure sufficient man power/lifting gear is
available, to prevent personal injury and damage to the machine. Beware of
exposed electrical contacts. Do not touch, or allow metal objects to come
into contact.
14. Beware of exposed electrical contacts. Do not touch. Or allow metal objects
to come into contact. Waste hydraulic oils are to be disposed of via an environmentally acceptable method.
15. Wear hearing protection when noise level are above acceptable limits. To
reduce noise, position Power Pack away from user.
Page 4 of 16
General Machine Products Co., Inc.
16. Machine may cause additional fire hazard if involved in an existing fire due
to hydraulic oils.
17. The machine must be operated on firm ground.
18. Only use the machine for its intended purpose.
19. Do not tamper with pressure relief valves or pressure reducing valves.
20. To prevent damage to the hydraulic hoses and the emergency stop cable
never leave them on the ground when not in use.
GENERAL HYDRAULICS SAFETY INSTRUCTIONS
Escaping fluids under pressure can penetrate the skin and cause serious personal injury. Observe the following precautions to avoid hydraulic hazards:
1. Insure all hydraulic connections are securely tightened before operating the
machine.
2. Check for leaks with a piece of cardboard. Caution: Do not use your
hands! Oil may be hot
3. Do not exceed working pressure of hydraulic hoses.
4. Visually inspect hoses regularly and replace if damaged.
Page 5 of 16
General Machine Products Co., Inc.