General ARH45LH, ARH45LUAK, AOH45LJAYL, ARH54LH, ARH54LUAK Service Manual

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Page 1
SPLIT TYPE AIR
CONDITIONER
DUCT
Models
ARH45LUAK ARH45LUAK ARH54LUAK ARH54LUAK
type
(50Hz)
Outdoor unit
AOH45LJAYL AOH45LJBYL AOH54LJAYL AOH54LJBYL
CONTENTS
SPECIFICATIONS
OUTLINE AND DIMENSIONS
REFRIGERANT SYSTEM DIAGRAM
CIRCUIT DIAGRAM
PCB CIRCUIT DIAGRAM
ERROR CONTENTS
DISASSEMBLY ILLUSTRATION
PARTS LIST
STANDARD ACCESSORIES
. . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .
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. . . . . . . . . .
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1. . . . . . . . . . . . . . . . . . . . . . .
. . . . . .24
5
6
10
12
18
20
Page 2
SPECIFICATIONS
TYPE
INDOOR UNIT
OUTDOOR UNIT
COOLING CAPACITY
HEATING CAPACITY
rated / max
rated / max
Cooling & Heating Colling & Heating
ARH45LUAK
AOH45LJAYL, AOH45LJBYL
12.5 kW / 14.0 kW
14.0 kW / 18.0 kW
ELECTRICAL SPECIFICATIONS
POWER SUPPLY
FREQUENCY
RUNNING CURRENT
rated / max
INPUT
rated / max
EER
rated
MOISTURE REMOVAL
AIR CIRCULATION HIGH
(A)
(kW)
COOLIING
HEATING
COOLIING
HEATING
COOLIING
HEATING
COMPRESSOR
TYPE
DISCRIMINATION
REFRIGERANT R410A
3-phase, Induction motor, DC Scroll
ARH54LUAK
AOH54LJAYL, AOH54LJBYL
14.0 kW / 15.0 kW
16.0 kW / 19.0 kW
230 V
50 Hz
18.9 / 22.6
16.7 / 22.5
4.30 / 5.15
3.80 / 5.15
2.91 kW/kW
3.68 kW/kW
23.6 / 25.9
20.6 / 25.9
5.36 / 5.90
4.70 / 5.90
2.61 kW/kW
3.40 kW/kW
3.0 L/hr 4.0 L/hr
3,500 m3/hr
Hermetic type, 6 poles,
ANB33FCMMT
3,400 g
FAN MOTOR
DISCRIMINATION
INDOOR UNIT
OUTDOOR UNIT
HIGH-SPEED
MED-SPEED
LOW-SPEED
DISCRIMINATION
HIGH-SPEED
850 r.p.m. (up fan) / 750 r.p.m. (down fan)
DIMENSIONS
INDOOR UNIT
OUTDOOR UNIT
H x W x D
H x W x D
WEIGHT
INDOOR UNIT
OUTDOOR UNIT
NET / GROSS
NET / GROSS
REFRIGERANT CHARGE (R410A)
PIPE LENGTH
FULL CHARGE AMOUNT
ADDITIONAL CHARGE
CHARGELESS
MAX PIPE LENGTH
MAX ELEVATION
20.0 m
30.0 m
40.0 m
50.0 m
60.0 m
70.0 m
MFA-60NTFS
1,300 r.p.m.
1,150 r.p.m.
990 r.p.m.
MFE-60PO
400 x 1,050 x 500 mm
1,290 x 900 x 330 mm
50 kg / 55 kg
105 kg / 112 kg
3,400 g
3,800 g
4,200 g
4,600 g
5,000 g
5,400 g
40 g / m
20 m
70 m
30 m
12006.09.04
Page 3
OUTLINE AND DIMENSIONS
INDOOR UNIT
(Unit : mm)
400
1,080
1,000
585
500
AIR
1,050
85
22005.05.12
Page 4
OUTDOOR UNIT
(Unit : mm)
3177900 330 12
1290
21
9
400
650
Air Flow
370
32005.05.12
Page 5
REFRIGERANT SYSTEM DIAGRAM
OUTDOOR UNIT INDOOR UNIT
CONDENSER
HIGH PRESSURE SWITCH
MUFFLER
STRAINER
PRESSURE CHECK VALVE
4-way Valve
COMPRESSOR
STRAINER
EXPANSION VALVE
REFRIGERANT PIPE
15.88mm (5/8")
CHARGING VALVE
EVAPORATOR
ACCUMULATOR
STRAINER
REFRIGERANT PIPE
9.52mm (3/8")
CHARGING VALVE
: COOL
: HEAT
42005.04.15
Page 6
CIRCUIT DIAGRAM
INDOOR UNIT OUTDOOR UNIT
2005.05.12 5
TO POWER SOURCE
Page 7
INDOOR PCB CIRCUIT DIAGRAM
Controller PCB Assy ARH45LUAK : K03BZ-040BHSE-C1 ARH54LUAK : K03BZ-040AHSE-C1
CN104 B2B-XARK-1-R
3
4
VA102 470V <TNR>
SA101 RA-362M
SERIAL
UL1015 AWG20 RED
LO
VIOLET
MEDIUM
HIGH
UL1015 AWG16 BLACK
RED
2
1
BLUE
UL1015 AWG22 VIOLET
FAN CAPACITOR 20uF 370V
OUTDOOR UNIT
2006.09.04
UL1430 AWG22 RED
UL1430 AWG22 RED
SECONDARY
PRIMARY
POWER TRANSFORMER EZ-0970WWE-T
CN103 B2P3-VH-B-R
RED
2
UL1015 AWG22 VIOLET
1
2
1
FH102
F101
3.15A
<BET>
FH101
CN101 B2P3-VH-B-C
BLACK
AC I N
L
N
UL1015 AWG18 BLACK
BLACK
FAN
MOTOR
WHITE
UL1015 AWG16 WHITE
TERMINAL BOARD
C102
0.22 <RE>
C103
0.01 <YE>
LF101 ELF17N015A
C105
0.01 <YE>
C101
0.22 <RE>
VA101 470V <TNR>
UL1015 AWG16
GREEN
UL1015 AWG18 WHITE
1
2(N)
3
C104
0.01 <YE>
C106
0.01 <YE>
E101 W105
Power Supply PCB K04CW-0404HSE-P0
JM103
D101 D2SB20
2
431
R102 10K <1/4W>
I C101
NJM7805
5V
C112
0.1 <F>
12V
C111 10/ 25V
VA103 470V <TNR>
DRAIN PUMP
UL1430 AWG24
RED
RELAY DH12D1-1F DC12V
RED
I
1O
G
2
I C102
NJM7812
331
I
O
G
+
2
18
14
10
K104 G5NB-1A
14V
3
1
CN109 B2P3-VH-B-E
BLUE
1 221
UL1430 AWG24
WHITE
UL1015 AWG16
RED
SHV 10A - 400V
RELAY DH12D1-1F DC12V
5V
R103
1.0K <1/2W>
C107
+
1000 /50V
C108
+
10/ 25V
PC102
TLP621
<GB>
4
3
I C 103 H I 2002
2
4
CR101 120/0.2
4
1 2 3
RED
UL1430 AWG24
RED
UL1430 AWG24
BLACK
UL1015 AWG16
YELLOW
UL1015 AWG16 BLACK
12V
14V
Q101 2SD1932
2 3
1
2
FL102 BL02RN1
FAN ON / OFF
CN117 B04B-PAKK-1
BLACK
FAN DRIVE
UL1430 AWG24
UL1430 AWG24
RELAY DH12D1-1F DC12V
1
D102
C114
0.01 <B>
K104
FAN H / M
FAN M / L
14V
BLUE
5
SW3 DRS4016-5
CN105 B04B-PASK-1
WHITE
14V
C109
+
10/ 25V
MTZJ15C
FL101 BL02RN1
G5NB-1A
14V
243
5V
1
5
2
3
4
1
2
3
4
5
6
7
8
9
I NT 10
CN3 B5P-SHF-1AA
WHITE
1
2
3
4
5
5V
4
8
3
4
2
2
1C
1
DC SUPPLY
UL1430 AWG26 GRAY
1
UL1430 AWG26 GRAY
2
UL1430 AWG26 GRAY
3
UL1430 AWG26 GRAY
4
CN114 B3B-XH-AM
WHITE
5V
R107 330 <1/4W>
K109
1
CN113 B02B-PARK-1
RED
RELAY DRIVE
UL1430 AWG26 GRAY
UL1430 AWG26 GRAY
UL1430 AWG26 GRAY
UL1430 AWG26 GRAY
UL1430 AWG26 GRAY
UL1430 AWG26 GRAY
UL1430 AWG26 GRAY
UL1430 AWG26 GRAY
UL1430 AWG26 GRAY
UL1430 AWG26 GRAY
CN116 B10B-PASK-1
WHITE
5V R29 - R32
R25 - R28 10K <1/10W> x 4
CN1 B04B-PASK-1
WHITE
1
2
EX. I N
3
1
EX. OUT
2
CN115 B2B-XH-AM
WHITE
CN106 B02B-PAKK-1
BLACK
1
EX. SIGNAL
2
UL1430 AWG26 GRAY
1
UL1430 AWG26 GRAY
2
10K <1/10W> x 4
R21 - R24
1.0K <1/10W> x 4
14V
12V
1
2
3
4
C42 - C43
0.1 <F> x 2
8
7 6 5
CN5 B02B-PAKK-1
BLACK
SERIAL
CN4 B02B-PARK-1
RED
NEW SERIAL
CN16 B02B-PASK-1
WHITE
1
2
3
4
5
6
7
8
9
10
CN2 B10B-PASK-1
WHITE
R15 - R17 10K <1/10W> x 3
5V
SW2 DSS803
6
3
5
2
4
1
AUTORESTART CHANGER EX. SIGNAL FUNCTION CHANGER ROOM TEMP REVISE ( HEATING )
C4
0.1 <F>
CUSTOM CODE CHANGE 2
4
CUSTOM CODE CHANGE 1
3
FAN CHANGER 2
2
FAN CHANGER 11
SW1 DSS804
5V
C1
+
100/
6.3V
5V
R73 10K <1/10W>
1
2
5V
1
2
5V
R55 10K <1/10W>
1
2
R54 180 <1/10W>
Q1 DTA143
I C2 (6/7) uPA2003GR
12
16
14V
R37 1.0K <1/10W>
B Z
BZ1 PKM13EPY-4000-TF01
R33 - R36
1.0K <1/10W> x 4
5V
R18 - R20
1.0K <1/10W> x 3
5V
C3
0.1 <F>
R74 1.0K <1/10W>
R76 10K <1/10W>
R75 10K <1/10W>
C34
0.01 <F>
11
5
13
3
1
C33
0.01 <F>
R38 1.0K <1/10W>
C28 - C31
0.01 <F> x 4
C24 - C27
0.1 <F> x 4
R11 - R14 10K <1/10W> x 4
R7 - R10
1.0K <1/10W> x 4
C17 - C20
0.1 <F> x 4
C35
0.01 <B>
I C3 (1/7) uPA2003GR
R56 1.0K <1/10W>
C38
0.01 <F>
3
I C4 (4/7)
1
uPA2003GR
15
13
14V
9
6
4
215
5V
R77 10K <1/10W>
1
Q2 DTC124EKA
2
I C3 (1/7) uPA2003GR
12
C21 - C23
0.1 <F> x 3
16
10
I C2 (1/7) uPA2003GR
5V
R53 10K <1/10W>
14V
14
2
16
4
R78 390 <1/10W>
3
2
JP
Function
JP
Room temp. revise (cooling)
JP1
Commercial mode
JP2
Fan delay change (heating operation)
5V
D2 DAN217U
1 2
3
8
VCC
4
DO NC
7
5
GND
C36
0.01 <F>
R80 10K <1/10W>
R79 1.0K <1/10W>
10K <1/10W> x 3
R2R3
5V
R44 10K <1/10W>
C2
+
10/ 25V
12V
D3 D1FS4A
5V
C13
0.1 <F>
5V
R39 10K <1/10W>
R40 1.0K <1/10W>
5V
R1
7 10
C40
0.01 <F>
14V
14V
C10
0.1 <F>
JM1
JM2
JM3
C8
0.1 <F>
C9
0.1 <F>
I C3 (1/7) uPA2003GR
1
2
3
4
5
6
7
8
1
2
3
1
2
1
2
1
2
3
1
2
3
ROOM TEMP REVISE (COOLING)
COMMERCIAL MODE CHANGER
FAN DELAY CHANGER (HEATING)
R60 1.0K <1/10W>
R61 1.0K <1/10W>
CN13 B8B-XASK-1-A
WHITE
DISPLAY
CN6 B3B-XAKK-1-A
BLACK
CN14 B02B-PAMK-1
GREEN
FRESH AIR
CN15 B02B-PAOK-1
ORANGE
HEATER
CN9 B3B-XARK-1-A
RED
FLOAT SWITCH
CN10 B3P-VH-B
WHITE
FEED BACK
R65 10K <1/10W>
R66
49.9K <1/10W>
14V
P04
1
P15
2
P16
I C 1
3
P17
uPD780058BGK
-A42-9EU
5
P130
P131
6
P72
10
11
P20
74
VDD0
68
VDD1
75
AVRF0
AVRF1
7
AVSS
4
67
VSS0
33
VSS1
45
P31
46
P32
1
30
P53
25
P46
7
8
P70
9
P71
9
P51
28
3
27
P50
26
P47
1
29
P52
24
P45
23
P44
22
P43
21
P42
20
P41
19
P40
63
P02
C32
0.01 <F>
50
P36
5
44
P30
43
P67
42
P66
41
P65
12
P21
13
P22
P25
16
17
P26
X1 X2
70 69
1
2
65
66
P05
73
P07
80
P14
79
P13
P12
78
76
P10 P11
77
59
P127
58
P126
57
P125
56
P124
55
P123
54
P122
53
P121
P120
52
JM4
71
I C
14
P23
15
P24
40
P64
36
P60
P61
37
P62
38
39
P63
62
P01
P00
61
51
P37
47
P33
P34
48
49
P35
72
XT2
35
P57
31
P54 P55
32 34
P56
18
P27
64
P03
R72 10K <1/10W>
60
RESET
3
X1 CSTS0500MG03-T
C16
0.1 <F>
14V
7
6
5
4
3
2
1
R49 10K <1/10W>
5V
R71 10K <1/10W>
I C3 (1/7) uPA2003GR
NC
R45
5V
C15
0.1 <F>
I C5 (7/7) uPA2003GR
9
10
11
12
13
14
15
16
8
5V
R41 1.0K <1/10W>
R42 47 <1/10W>
C39
0.01 <F>
-
7
+
I C6-2 BA10393F
-
1
+
I C6-1 BA10393F
R67 390 <1/10W>
6 11
14V
I C3 (3/7)
9
uPA2003GR
2 15
3414
13
8
R46
10K <1/10W> x 3
D1 DAN202K
3
1
2
C11
0.1 <F>
C14
0.1 <F>
R50 10K <1/10W>
6 5
2 3
I C9 BD4742G
5
VCC
4
VOUT
3
GND
C41 1000P <R>
SUB
NC
12V
R47
2
1
R68
15.4K <1/10W>
R69 28K <1/10W>
R4 1.0K <1/10W> R5 1.0K <1/10W> R6 1.0K <1/10W>
R57 - R59
1.0K <1/10W> x 3
R62 - R64 10K <1/10W> x 3
5V
R43 10K <1/10W>
12V
R70 10K <1/10W>
R48 10K <1/10W>
1
CS
2
SK D I
3 6
NC
I C7 BR93LC46
5V
C12
0.1 <F>
C37
0.01 <F>
JP3
5V
CN8 B2B-XASK-1-A WHITE
1
2
1
2
CN7 B2B-XAKK-1-A BLACK CN11 B5B-XASK-1-A
1
WHITE
2
3
4
5
1
2
3
4
5
LOUVER ( U / D )
CN12 B5B-XARK-1-A
RED
LOUVER ( R / L )
Remote controller custom code switching
SW1-3 SW1-4 Wired remote controller
off
on off
off
on
UL1430 AWG22 RED
UL1430 AWG22 WHITE
UL1430 AWG22 BLACK
2
1
3
REMOTE CONTROL UNIT AR-3TA3
SW1 & SW2
SW Function
SW1-1 Fan changer
SW1-2
SW2-2
SW2-3
BLACK
BLACK
GRAY
GRAY
ROOM TEMPERATURE THERMISTOR
PIPE TEMPERATURE THERMISTOR
off
"with thermistor" type
weekly type
on
EZ-098YHSE-R series
on
EZ-09503HSE-R series
TERMINAL BOARD
Fan changer
Room temp. revise (heating)SW2-1
Ex. signal function changer
Auto restart
on
o deg.
normal
No delay
on off
- -
-
0 deg.
pulse
not auto
off
+2 deg.
commercial
Delay
Wireless
A type
B type
C type
D type
-
+4 deg.
edge
auto
6
Page 8
OUTDOOR PCB CIRCUIT DIAGRAM
Inverter Assy AOH45LJAYL : EZ-0045HUE AOH45LJBYL : EZ-0052HUE AOH54LJAYL : EZ-0046HUE AOH54LJBYL : EZ-0057HUE
UL1015 AWG20
POWER SOURCE 230V 50Hz
INDOOR UNIT
DC FAN MOTOR-1
DC FAN MOTOR-2
EXPANSION VALVE
F.M.
F.M.
M
4-WAY VALVE
PRESSURE SWITCH
COMPRESSOR TEMPERATURE THERMISTOR
HEAT SINK TEMPERATURE THERMISTOR
DISCHARGE TEMPERATURE THERMISTOR
PIPE TEMPERATURE THERMISTOR
OUTDOOR TEMPERATURE THERMISTOR
N
L
3
N
L
RED
BLACK
WHITE
YELLOW
BROWN
RED
BLACK
WHITE
YELLOW
BROWN
RED
BROWN
BLUE
ORANGE
YELLOW
WHITE
BLACK
BLACK
RED
RED
BROWN
BROWN
BLACK
BLACK
BROWN
BROWN
BLACK
BLACK
BLUE
BLUE
WHITE
UL1015 AWG20
BLACK
UL1015 AWG20
WHITE
UL1015
F202
AWG20
FSL 250
BLACK
10 (EM)
250V 10A
EMI FILTER TFC-16813 1TURN
UL1015 AWG20
RED
EMI FILTER RFC-8 3TURN
UL1015 AWG20
BLACK
EARTH
W200
SERIAL A
B
CN800
1
B7B-XASK-1-A
WHITE
2
3
4
5
6
7
CN801 B7B-XAKK-1-A
1
BLACK
2
3
4
5
6
7
CN27
1
B6B-XARK-1-A
RED
2
3
4
5
6
CN30 179844-1
1
WHITE
3
CN37 B2B-XARK-1-A
RED
1
2
CN36 B2B-XASK-1-A
1
WHITE
2
CN26 B2B-XAMK-1-A
GREEN
1
2
CN25 B2B-XAKK-1-A
1
BLACK
2
CN21 B2B-XH-AM
1
YELLOW
2
CN22 B2B-XH-AM
1
RED
2
CN23 B2B-XAEK-1-A
1
BLUE
2
UL1015 AWG16
GREEN
W1
W6
B
W2
W7
B
Power Supply PCB Assy K04BA-0400HUE-P0
W3
B
03 VH / SIN 1015 L250
CN1 B3B-XASK-1-A
WHITE
CT OUT
TM101
TM102
W8
W9
B
B
1
2
3
R200 ZPR0YCE400A300
UL1015 AWG20
ORANGE
UL1015 AWG12
GRAY
K201 VF12HU
-UL
UL1015 AWG12 BLACK
UL1015 AWG12 WHITE
UL1015 AWG20 BLACK
UL1015 AWG20 WHITE
UL1007 AWG24 BLACK
UL1007 AWG24
UL1007 AWG24
BROWN
RED
UL1015 AWG20
ORANGE
UL1015 AWG12
BLACK
UL1015 AWG20
VIOLET
UL1015 AWG20 WHITE
W107
B
W108
B
WHITE
VIOLET
CN34
1
B2P3-VH-B-Y
YELLOW
3
AC VOLT I N
CN1 03 XA / 1725201007 L180
1
WHITE
CT
3
4
Controller PCB Assy
AOH45LJAYL : K04AW-0400HUE-C1 AOH45LJBYL : K04AW-0500HUE-C1 AOH54LJAYL : K04AW-0401HUE-C1 AOH54LJBYL : K04AW-0501HUE-C1
UL1015 AWG12
GRAY
EMI FILTER TFC-25-15-12 2TURN
UL1015 AWG12
RED
D201 S50VB60-4000
+
-
UL1015 AWG12
BLACK
CHOKE COIL L=0.21MH
L1
UL1015 AWG12
BROWN
L2
UL1015 AWG20
BROWN
UL1015 AWG20
WHITE
UL1015 AWG12
WHITE
+
ACTPM ( I C404 )
LACT33020B
-
EMI FILTER TFC-25-15-12 2 TURN
P
N1
N2
I O
1
2
3
4
5
6
UL1015 AWG12 YELLOW
UL1015 AWG12 BLUE
EMI FILTER RFC-13 2 TURN
UL1007 AWG24 BROWN
UL1007 AWG24
UL1007 AWG24
UL1007 AWG24
RED
ORANGE
YELLOW
W14
B
W15
B
CN407 06 PH / 1725201007 L480
1
ACTPM CONTROL
3
WHITE
4
5
MAIN FLASH
W305
W304
W303
CN601 B10B-PASK-1
WHITE
EMI FILTER RFC-10 1 TURN
RED
B
WHITE WHITE
B
BLACK BLACK
UL1015
B
AWG12
1 5V
2
GND
TAUX
3
4
TTXD
5
TRXD
6
TMODE
7
TAUX3
TCK
8
/ TRES
9
10
/ TICS
2 2
3 3
1 1
RED
C. M.
COMPRESSOR
2006.09.04
7
Page 9
Controller PCB Assy AOH45LJAYL : K04AW-0400HUE-C1 AOH45LJBYL : K04AW-0500HUE-C1 AOH54LJAYL : K04AW-0401HUE-C1 AOH54LJBYL : K04AW-0501HUE-C1
12V
B
W107
WHITE
W108
VIOLET
CN34 B2P3-VH-B-Y
YELLOW
AC VOLT I N
W200
SERIAL-A
RED
CN30 179844-1
WHITE
4-WAY VALVE
CN37 B2B-XARK-1-A
RED
PRESSUR SW1
CN26 B2B-XAMK-1-A
GREEN
COMP. TH.
CN25 B2B-XAKK-1-A
BLACK
HEART SINK
CN21 B2B-XH-AM
YELLOW
DISCHARGE TH.
CN22 B2B-XH-AM
RED
PIPE TH.
CN23 B2B-XAEK-1-A
BLUE
OUTDOOR TH.
B PFC5000
-0502 FH2
3
1
B
CR5 RE1202
1
2
1
2
L202 BL02Rn1
1
2
1
2
1
2
1
2
1
2
5V
R91
C162
0.1 <F>
C163
0.1 <F>
C164
0.1 <F>
C165
0.1 <F>
C166
0.1 <F>
T 5A 250V
JM1
SERIAL
R90
5V
PFC5000
F4
-0502
FH1
K17 G5NB-1A
3
12V
1
2.2K <1/10W> x 2
C71 C70
L201 BL02Rn1
R100 6.65K <1/10W> (1%)
R98 1.0K <1/10W> (1%)
R63 6.65K <1/10W> (1%)
R65 4.75K <1/10W> (1%)
R67 38.3K <1/10W> (1%)
VA103 470V <TNR>
2
4WV
4
R93
R92
0.1 <F> x 2
0.01 <F> x 2
18
1.0K <1/10W>
C73
C72
R101 10K <1/10W>
R99 10K <1/10W>
R62 10K <1/10W>
R64 10K <1/10W>
R66 10K <1/10W>
8
x 2
PR-SW
HY I C 1 HU2001
14
7
SLR-332VR <RED> x 4
C60
0.1 <F>
C61
0.1 <F>
C37
0.1 <F>
C38
0.1 <F>
C39
0.1 <F>
5 4 3 2
10
5V
6
12V
12V
D28 SLR-332VR <RED>
R43 2.2K <1/4W>
13
4C
12
5C
11
6C 7C
10
COM
5V
C91
0.1 <F>
8 4
7 5
1
R50 10K
1
2345
1
1B
2
2B
3
3B 4B
4 5
5B
6
6B
7
7B
89
E
JM157
I C3 uLN2003A
I C201 BR93L56RF-WE2
1
CS
VCC
2
DO
SK D I
3
NC
6
GND
NC
R206 10K <1/10W>
THERMISTOR
5V
R52
1.0K
<1/10W>
<1/10W>
EEPROM
R51 4.7K <1/10W>
C51
0.022 <F>
2006.09.04 8
R55 1.0K <1/10W>
1
P-FM1SEL
P-V2 P-4WV-AC P-LED P-PR P-SO1 P-SO
P-E2PCS1 P-E2PSK1 P-E2PDI 1
P-SWPRS1 P-SWPRS2
P-CMPTH P-AN-HT P-AN-TD P-AN-TT P-AN-TA
R56 27K <1/10W>
3
Q51
2
2SC2412K <BQ>
FM2FDBK SUB-CLH P-FM2POW P-POWER P-AN-CT
P-FM1POW TTXD-1 TAUX3-1 P-AFS P-CP-POS P-S I P-SO P-PR P-LED P-4WV-AC P-V2 P-TRIP P-EPV-A P-EPV-B P-EPV-C P-EPV-D
P-AN-HT
P-CMPTH
P-AN-TT P-AN-TA P-AN-TD
JM156
C180
10K <1/10W> x 2
SW1
6 5 4
DSS803
0.022 <F> x 2
C53
10K <1/10W> x 2
JM106
5V
R16
R17
R34
3 2
R35
1
1.0K <1/10W> x 2
P-S I P-S I1
P-POWER
5V
R11
C40 0.1 <F>
0.1 <F> x 2
C78
C77
MICOM-MAIN
MICOM-SUB
MB90460
R195
17
P62
16
P46
2
35
P12
3
P50 P37
59
P36
58
P40
60
MD2
21 34
P11
47
P26
27
P02
28
P03
29
P04
30
P05
31
P06
32
P07
33
P10
57
C
41
P20 P21
42 43
P22 P23
44
10
P57
9
P56
8
P55
7
P54
5
P52
6
P53
4
P51
22
X0
23
X1
3
1
X1
8.00MHz <EF0EC>
2
I C 1
AVCC
RSTX
AGND
VCCP63
MD0 MD1
GND GND
56
11 25
P00 P01
26
40
P17
36
P13
37
P14
38
P15
39
P16
12
AVR
45
P24
46
P25
50
P30
51
P31
52
P32
53
P33
54
P34
55
P35
14
P60
15
P61
18 20 64
P44
63
P43
62
P42
61
P41
P45
19 48
P27
13 24 49
C79
0.1 <F>
0.1 <F> x 2
C19
R608 10K <1/10W>
U X V
Y
W
Z
1
R72 1.0K <1/10W>
C17
0.01 <F>
5V
R36 1.0K <1/10W>
P-AFE P-AFDC
P-CP-POS
5V
+
C18
5V
C16
4.7/50V <PS>
R158 10K <1/10W>
SW2 KSM0632B
C20
4.7/50V <PS>
+
R73 82K <1/10W>
2
1
I C6 BD4742G
R113
1.0K <1/10W>
C95
R114
100P <CH>
<1/10W>
TAUX-1 P-E2PCS1 P-FM1SEL FM1FDBK P-E2PD I1 P-E2PSK1 P-AFDC P-AFE P-U P-X P-V P-Y P-W P-Z
R126 - R128 10K <1/10W> x 3
SUB-FWD SUB-BKWD TMODE-1
P-SWPRS2 P-SWPRS1 TCK-1 TRXD-1
SUBNCVCC
5 4
VOUT
3
GND
YELLOW
W14
BLUE
W15
VILTAGE LOCK OUT
10K <1/10W> x 2
C35 - C36
0.01 <F> x 2
5V
R102 22K
3
<1/10W>
1
R103 4.7K
2
27K
<1/10W>
Q91 2SC242K <BQ>
R6R1
100K <2W> x 2
R3 100
Q1
2SC4236
<1W>
2
1
3
R140 1.2
D10
<2W>
D1
D1FL20U
P-AFS
RSTX-1
5V
B
B
I C400-1
5V
uPC393
R407
R403
1
7
I C400-2 uPC393
15V
15V
I C11-1 uPC393
2
1
-
3
+
R2 1.0K <RS - 3W>
C1 220P <BN>
C2 0.047 <ECQB>
D2 D1FL20U
C3 <PJ>
RD5.6ES
<B2>
100/16V
R4 330 <1/4W>
R411 22K <1/10W>
C416 1000P <B>
TAUX-1 TTXD-1 TRXD-1 TMODE-1 TAUX3-1 TCK-1
RSTX-1
C201 - C205 500/450V x 6
R201
+
220K <2W>
+ +++
SMOOTHING CIRCUIT
15V
C409
R402 3.3K
10/25V
<1/4W>
<PS>
D402
+
RD3.3ES <B2>
R435
1.0K <1/10W> x 2
C411
C414
0.01 <F>
0.01 <F>
DAN217U x 2
D81
2
3 3
C87 330P <B>
C89
470P
COMP POSITION DETECT
<B>
8
-
+
-
+
4
C88
0.1
<F>
15V
2
3 6
5
C412
0.1 <F>
SW POWER SUPPLY
T1 JPZ-200
16
15 13 12 10
9
D100 D1FL20U
+
P-U P-V P-W P-X P-Y P-Z P-TRIP P-FM1POW FM1FDBK P-FM2POW FM2FDBK
C7 220/ 35V
ACTPM CONTROL
2
3
2
1
R437 Q401 DTC124EUA
R605 22K <1/10W>
AA
R438
270 <1/10W> (1%) x 2
5V
10K <1/10W> x 5
R21
R604
FLASH-MAIN
R441
D82
21 1
D1FL20U x 2
1
2 3
6 7
8
15V
+
D401 D1FL 20U
18V
C415
1
0.01 <F>
Q403
3
DTA143
C413
0.01 <F>
A
R603
R602
R20 10K <1/10W>
x 2
R400
(1%)
R440
180K <RN - 1/2W>
(1%)
<1/10W>
R406
(1%)
2.94K 2.87K
<1/10W>
R401
R105
2.49K
R108
2.87K <1/10W> (1%)
R5 10K
<1/10W>
D8
D7
I C407 uPC24M18
1 3
C406
+
220/50V <PJ>
CN407 06 PH / 172520 1007 L480
WHITE
18V
1
A
2
3
4
5
A
5V
5V
1
2
R601
3
4
5
6
7
8
9
10
C116
0.1 <HCP>
FH3 PFC5000
-0502 F2
T 3.15A 250V
FH4 PFC5000
-0502
L100
BL02Rn1
R104
x 2
(1%)
(1%)
R106
195K <RN - 1/2W>
<1/10W>
(1%)
<1/10W>
(1%) R87 2.94K
R107
680
<1/10W>
12V
C5 <PJ>
220/16V
C4 <PJ>
470/25V I C8 TA7805
1
G
+ +
+
2
18V
I O
G
2
+
ACTPM CONTROL
TAUX
TTXD
TRXD
TMODE
TAUX3
TCK
/ TRES
/ TICS
CN601 B10B-PASK-1
WHITE
R370 - R374 <2W> x 5 R375 - R379 <2W> x 5
195K <RN - 1/2W> x 6
R360 39
<1/2W>
U1JU44 x 3
R340 R341 R342 R343 R344 R345
5V
3I O
C6 <PJ>
100/16V
C418 <PJ>
10/35V
A
P-EPV-A P-EPV-B P-EPV-C P-EPV-D
P-EPV1-A P-EPV1-B P-EPV1-C P-EPV1-D
R86
R111
R89
R112
R110
R88
D301D303 D302
x 3
330K
47/35V
<PJ> x 3
<1/10W>
0.1 <F> x 3
+
C305
C323
+
C322
C304
+
R362 R363 R361
C321
C303
1.0K <1/10W> x 6
C311 - C316 1000P <B> x 6
DC FAN1
DTA143EUA x 2
Q800
3
2
R803 10K
1
<1/10W>
C801
R804 1.0K
0.01
<1/10W>
<B>
DC FAN2 DTA143EUA x 2
Q802
3
2
1
C804
0.01
<B>
P-AN-CT
E.E.-VALVE
JM152 - JM155
C324 - C326
0.1 <F> x 3
15V
Q801
2
15V
Q803
2
R807 10K <1/10W>
R808 1.0K <1/10W>
1.5K <1/10W> x 4 R97 R96 R95
R94
C332
0.1 <F>
UP
1 2
VP I VUFB
3 4
VUFS VP
5 6
VP I
7
VVFB VVFS
8
9
WP
10
VP I
11
VPC
12
VWFB VWFS
13
I PM
I C310 PS21869-A
C33
0.01 <F>
15V
1
R801 1.0K <1/2W>
3
5V5V
C800 100/
1 2
16V
3
<PJ> D803 DAN217U
1
R805 1.0K <1/2W>
3
D804 DAN217U
D61 DAN217U
12V
15V
C333
L300
47/
BL02Rn
35V
+
14
VN I
VNC
15
C IN
16 17
CFO
FO
18 19
UN
20
VN
C327
21
WN
0.022 <F>
P
22 23
U
24
V
25
W
26
N
5V
R40 1.0K <1/10W>
L800 BL02Rn1
C802
0.1 <F>
+
R802 560 <1/4W>
L801
15V
BL02Rn1
R806 560 <1/4W>
5V5V
1 2
3
C803
25V1
100/16V <PJ>
C29
3
0.1 <F>
3
O1
I 1
6
O2
I 2
11
O3
I 3
16
14
O4
I 4
1
COM1
GND1
8
COM2
GND2
12
10
NC1
GND3
15
NC2
13
GND4
I C4 TD62064
R302 1.0K <1/10W>
R33 10K <1/10W>
C805
0.1
<F>
+
2 7 9
4 5
C328 2200P <B>
INVERTER
1
2
3
4
5
6
7
1
2
3
4
5
6
7
5V
1
2
3
4
12V
1
2
3
4
5
6
B
W305
RED
B
W304
WHITE
W303
BLACK
B
CN800 B7B-XASK-1-A
WHITE
DC FAN MOTOR-1
CN801 B7B-XAKK-1-A
BLACK
DC FAN MOTOR-2
CN1 03 XA / 172520 1007 L180
WHITE
CT
CN27 B6B-XARK-1-A
RED
EXPANSION VALVE-A
CN50 06 XA / 172520 1007 L300
WHITE
Page 10
TM101
B
TM102
CN1
B3B-XASK-1-A
B
CT OUT
WHITE
2
3
1
5V
C65
0.1
<F>
C64
0.1
<F>
C111
3.3
<LE>
L4
RCH4730-021PF07
C107
3.3
<LE>
R68 22K
<1/10W>
VR1
B2K
R61 3.74K
<1/10W>
+
D60
DAN217U
C60
220/16V
<PJ>
(1%)
5V
R60 680
<1/10W>
CT1
CT-1B
L2
N300300K1D7C
(1%)
TM100
C106
3.3
OUTDOOR UNIT
K04BA-0400HUE-P0
C104
0.033
<YE>
C105
0.033
<LE>
<YE>
POWER SUPPLY PCB ASSEMBLY
L1
RCH4730-021PF07
C101
3.3
<LE>
VA101
470V
<TNR>
VA102
470V
B
W1
BLACK
SA100
RA-302M
<TNR>
B
B
W2
WHITE
B
W6
W7
BLACK
B
W3
WHITE
GREEN
B
B
W8
W9
WHITE
BLACK
EARTH
AC VOLT OUT
POWER SOURCE
230V
50Hz
TO INDOOR UNIT
92006.09.04
Page 11
ERROR CONTENTS
CAUTION
Supply power to the crankcase heater for at least 12 hours before the start of operation in winter.
(1) Stop the air conditioner operation. (2) Press the master control button and the fan control button si-
multaneously for 2 seconds or more to start the test run.
Test run display
(3) Press the start/stop button to stop the test run.
[SELF-DIAGNOSIS]
When the error indication "E:EE" is displayed, follow the following items to perform the self-diagnosis. "E:EE" indicates an error has occurred.
1. REMOTE CONTROLLER DISPLAY
(1) Stop the air conditioner operation. (2) Press the set temperature buttons simultaneously for 5
seconds or more to start the self-diagnosis. Refer to the following tables for the description of each error code.
Unit number (usually 0)
SUMOTUWETH FR
Error code
SA
Error code Error contents
11 12 13 14 15 16 17 1A 1b
Model abnormal
Indoor fan abnormal
Outdoor signal abnormal
Outdoor EEPROM abnormal
Compressor temperature sensor
Pressure switch abnormal
IPM error
Compressor cannot operate
Outdoor fan abnormal
2. OUTDOOR UNIT LEDS
Heat & Cool model (reverse cycle) only
When a malfunction occurs in the outdoor unit, the LED on the circuit board door unit, the LED on the circuit board light to indicate the error. Refer to the following table for the description of each error accor­ding to the LED.
EX. Self-diagnosis
(3) Press the set temperature buttons simultaneously for 5
seconds or more to stop the self-diagnosis.
Error code Error contents
00 01 02 03 04 05 06 08 09 0A 0c
Communication error (indoor unit
Communication error (indoor unit outdoor unit)
Room temperature sensor open
Room temperature sensor short-circuited
Indoor heat exchanger temperature sensor open
Indoor heat exchanger temperature sensor short­circuited
Outdoor heat exchanger temperature sensor
Power source connection error
Float switch operated
Outdoor temperature sensor
Discharge pipe temperature sensor
remote controller)
LED1 Error contents
1flash
2 flash
3 flash
4 flash
7 flash
8 flash
9 flash
12 flash
13 flash
14 flash
15 flash
16 flash
5 sec. ON/ 1 sec. OFF repeated
Communication error (Indoor unit Outdoor unit)
Discharge pipe temperature sensor
Outdoor heat exchanger temperature sensor
Outdoor temperature sensor
Compressor temperature sensor
Heatsink temperature sensor
Pressure switch abnormal
IPM error
Compressor rotor position cannot detect
Compressor cannot operate
Outdoor fan abnormal (upper fan)
Outdoor fan abnormal (lower fan)
Protect operation
No errorlighting
102005.07.11
Page 12
PUMP DOWN (Refrigerant collecting operation)
Perform the following procedures to collect the refrigerant when moving the indoor unit or the outdoor unit.
(1) Press the push-button switch (SW2) on the circuit board once. The LED on the circuit board starts flashing (one second ON/ one second OFF). This indicates the start of PUMP DOWN operation. When the switch is pressed while the compressor is in opera­tion, PUMP DOWN operation starts automatically. When the switch is pressed while the compressor is in stop, the compressor starts to operate automatically, and then move on to PUMP DOWN operation.
(2) PUMP DOWN operation continues for about 1 minute. When PUMP DOWN operation is completed, the compressor stops automatically. Then close the 2-way valve and 3-way valve within 1 minute.
(3) Turn the power off.
112005.05.12
Page 13
DISASSEMBLY ILLUSTRATION
INDOOr UNIT
64
74
70
59
61
73
(Connector : BLACK)
60
62
19
68
69
72
146
71
847
66
122005.07.12
Page 14
INDOOR UNIT
823
824-3
815-2
455
815-1
37
553
38
237
846
236
824-5
(Connector : WHITE)
848
132005.07.11
Page 15
OUTDOOR UNIT
4
3
2
1
6
3
7
5
142005.05.12
Page 16
OUTDOOR UNIT
12
11
13
49
10
9
8
15
14
152007.01.12
Page 17
OUTDOOR UNIT
23
22
20
21
17
18
24
19
25
42
26
162005.07.11
Page 18
OUTDOOR UNIT
31
29
33
37
34
36
38
27
35
47
46
45
32
44
30
28
41
40
48
43
172007.01.12
Page 19
PARTS LIST
Indoor unit
Ref. No.
146 Evaporator Assy 9372584057
236 237 Controller PCB Assy 9705246119
Description
ARH45LUAK ARH54LUAK
19 Drain Pan Assy 37 Capacitor, Plastic 9900269111 38 Capacitor Clamp 59 Sirocco Fan 60 Casing B 61 Casing A 62 Motor, Induct 9601688013 64 Kit (Panel Front Sub Assy) 66 Drain Pan Sub Assy 68 Kit (Panel Right Sub Assy) 9372916018
69 Plate Top Sub Assy 9372576014 71 Kit (Panel Rear Sub Assy) 70 Bracket Motor Assy 72 Kit (Panel Left Sub Assy) 73 Cover Box 9372061008 74 Panel Fan Assy
Power Supply PCB Assy
9372579015
9308114006 9372059012 9372058015 9372057018
9372637012 9372582015
9372636015 9372037003 9372581018
9372035009
9705668058
(K03BZ-040BHSE-C1) (K03BZ-040AHSE-C1)
Parts No.
Ord. Q'ty
9372579015 9900269111 9308114006 9372059012 9372058015 9372057018 9601688013 9372637012 9372582015 9372916018
9372576014 9372636015 9372037003 9372581018 9372061008 9372035009 9372584057
9705668058 9705246102
455 Control Box Assy 553 Transformer (Power) 815-1 Terminal 3P
Terminal 3P815-2 823 824-3 Fuse 824-5 Fuse 846 Relay 847 Pipe Thermistor 848 Room Thermistor
---
---
Fuse Holder
Thermo. Spring A
Remote Controller Assy
9372536001 9704129017 9306489045 9703345012 0501454012 0600222512 0600315023 9900294014 9703297113 9703299216
313728262708
9372266014
9372536001 9704129017 9306489045 9703345012 0501454012 0600222512 0600315023 9900294014 9703297113 9703299216
313728262708
9372266014
182005.09.04
When you order parts, please make a photocopy of this page and fill the number of the parts in the “Order” column.
Page 20
Outdoor unit
Ref. No.
Description
AOH45LJAYL AOH45LJBYL AOH54LJAYL
1 Top Panel Sub Assy 9374417018 2 Front Panel X 9374094028 3 Fan Guard 9374330010 4 Grip Side 9374173013 5 Service Panel Sub Assy 9374415014 6 Right Panel Sub Assy 9374416011 7 Valve Cover 9374174010 8 Motor Bracket Sub Assy 9374418015 9 Propeller Fan Assy 9366378013
10 Motor DC Brushless 9601882015
11 Condenser A Assy 9374433018 12 Condenser B Assy 9374434015 13 Separete Wall 9374135028 14 Cap Foot 9374345014 15 Base Assy 9374166022 17 3-Way Valve Assy 9372205044 18 3-Way Valve Assy 9372205075 19 Compressor Assy
9374653010 20 Accumulator Assy 9371615011 21 Solenoid 9900165055
9374417025 9374094028 9374330010 9374173013 9374415014 9374416042 9374174010 9374418046 9366378020 9601882015
9374433018 9374434015 9374135028 9374345014 9374166060 9372205044 9372205075 9374653010 9371615011 9900165055
Parts No.
9374417018 9374094028 9374330010 9374173013 9374415014 9374416011 9374174010 9374418015 9366378013 9601882015
9374433018 9374434015 9374135028 9374345014 9374166022 9372205044 9372205075 9374653010 9371615011 9900165055
AOH54LJBYL
9374417018 9374094028 9374330010 9374173013 9374415014 9374416011 9374174010 9374418015 9366378013 9601882015
9374433018 9374434015 9374135028 9374345014 9374166022 9372205044 9372205075 9374653010 9371615011 9900165055
Ord. Q'ty
22 Pressure Switch 9900186012 23 4-Way Valve 9970035029 24 Check Valve Assy 9374274017 25 Coil (Expansion Valve) 9900190033 26 Strainer Assy 9372524015 27 Inverter Box A 9374603015 28 Inverter Box B 9374625017 29 Inverter Box C 9374605019 30 Inverter Box Duct 9374609017 31 Inverter Box Cover 9374608010
32 Heat Sink A 9374607013 33 Act-Module 9707278019 34 Relay 9900262013
Terminal
35
Posistor
36 37
Inverter PCB Assy Power PCB Assy
38
9701971015
9704265012
9705642010
9705647015 40 Terminal 9900184025 41 Fuse 0600376116 42 Expansion Valve 9900170028
43 Thermistor (Discharge) 9704219084 44
Thermistor (Heat Exchange)
9704220066 45 Thermistor (Out Temp) 9703516078
Compressor Temp Thermistor
46 47
Heat Sink Thermistor
48
Wire (Pressure SW)
49
Coil, Choke 9705877016 9705877016 9705877016
9900156039 9900156039 9900156039
9900311018 9900311018 9900311018
9367595051 9367595051 9367595051
9900186012 9970035029 9374274017 9900190033 9372524015 9374603015 9374625017 9374605019 9374609017 9374608010
9374607013 9707278019 9900262013 9701971015 9704265012 9705642065 9705647015 9900184025 0600376116 9900170028
9704219084 9704220066 9703516078
9900186012 9970035029 9374274017 9900190033 9372524015 9374603015 9374625017 9374605019 9374609017 9374608010
9374607013 9707278019 9900262013 9701971015 9704265012 9705642027 9705647015 9900184025 0600376116 9900170028
9704219084 9704220066 9703516078
--- Emblem-Rear 9372171011 9372171011 9372171011
9900186012 9970035029 9374274017 9900190033 9372524015 9374603015 9374625017 9374605019 9374609017 9374608010
9374607013 9707278019 9900262013 9701971015 9704265012 9705642072 9705647015 9900184025 0600376116 9900170028
9704219084 9704220066 9703516078 9900156039 9900311018 9367595051 9705877016 9372171011
When you order parts, please make a photocopy of this page
192007.01.12
and fill the number of the parts in the “Order” column.
Page 21
STANDARD ACCESSORIES
The following installation parts are furnished. Use them as required.
INDOOR UNIT ACCESSORIES
Name and Shape
Special nut A (large flange)
Special nut B (small flange)
Q’ty
4
Application
For suspending the indoor unit from ceiling
4
OUTDOOR UNIT ACCESSORIES
Name and Shape
Drain pipe
Drain cap
Q’ty
1
2
Application
For outdoor unit drain piping work (May not be supplied, depending on the model.)
Coupler heat insulation
(large)
Coupler heat insulation
(small)
Binder
Remote controller
Tapping screw (flush heads)
Remote controller cord
For indoor side pipe joint (gas pipe)
1
For indoor side pipe joint (liquid pipe)
1
For fixing the remote controller cord
1
1
For installing the remote controller
2
For connecting the remote controller
1
Insulation (seal)
For filling in a gap at the entrance of connection
1
cords.
OPTIONAL PARTS
The following options are available.
• Long-life filter : UTD-LF60KA (P/N 9017230004).
• Simple remote controller : UTB-YPB (P/N 9077582006)
• Remote sensor : UTD-RS100 (P/N 9072619004)
• External control set : UTD-ECS5A (P/N 9077359004)
202005.04.18
Page 22
0502G2761
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