General ARH30L, ARH30LUAN, AOH30LMAWL, ARH36L, ARH36LUAN Service Manual

...
Page 1
SPLIT TYPE
AIR CONDITIONER
DUCT
Models
Indoor unit Outdoor unit
ARH30LUAN
ARH36LUAN
ARH45LUAN
type
AOH45LJBYL
(50Hz)
CONTENTS
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
REFRIGERANT SYSTEM DIAGRAM . . . . . . . . . . . . . 6
CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
. . . . . . . . . . . 10OUTDOOR PCB CIRCUIT DIAGRAM
ERROR CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . .
DISASSEMBLY ILLUSTRATION . . . . . . . . . . . . . . . . . 18
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
STANDARD ACCESSORIES . . . . . . . . . . . . . . . . . . . 31
16
9INDOOR PCB CIRCUIT DIAGRAM . . . . . . . . . . . . . .
Page 2
SPECIFICATIONS
TYPE COOLING & HEATING
INDOOR UNIT
OUTDOOR UNIT AOH30LMAWL AOH36LMAWL AOH45LJBYL
COOLING CAPACITY (kW)
HEATING CAPACITY (kW)
ELECTRICAL DATA
POWER SOURCE
RUNNING CURRENT
INPUT WATTS (kW)
E.E.R. (kW/kW)
STARTING CURRENT (A)
MOISTURE REMOVAL
AIRCIRCULATION-Hi
(A)
COOLING
HEATING
COOLING
HEATING
COOLING
HEATING
( /hr)
(m3/hr)
ARH30LUAN ARH36LUAN ARH45LUAN
8.5 10.0 12.5
10.0 11.2 14.0
230V 50Hz
13.0
11.7 13.9
2.96 4.08
2.68 3.18
2.87 2.45
3.73 3.52
15
2.5
2,200
17.9
15
3.0
19.5
17.3
4.45
3.95
2.81
3.54
15
4.0
2,290
COMPRESSOR
TYPE
DISCRIMINATION
REFRIGERANT R410A (g)
FAN MOTOR
DISCRIMINATION
INDOOR UNIT
OUTDOOR UNIT
HI-SPEED (r.p.m.)
MED-SPEED
LO-SPEED (r.p.m.)
DISCRIMINATION
(r.p.m.)
(r.p.m.)
DIMENSIONS
INDOOR UNIT H x W x D (mm)
H x W x D (mm)OUTDOOR UNIT
Total enclosed type, 4 poles,
3 phase, Inverter, Twin Rotary
TNB220FPBM9 ANB33FCMMT
MFA-45PTAT
1,250
1,150
1,050
MFE-60PO
Cool 850 / Heat 900
270 x 1,135 x 700
830 x 900 x 330 1,290 x 900 x 330
Hermetic type, 6 poles,
3 phase, Inverter, Scroll
Up Fan 850 / Down Fan 750
3,4002,200
MFA-45PTAT
1,310
1,240
1,150
MFE-60PO
WEIGHT
INDOOR UNIT GROSS / NET
GROSS / NET
(kg)
(kg)OUTDOOR UNIT
2005.06.27 1
50 / 43 52 / 45
70 / 64 112 / 105
Page 3
TYPE COOLING & HEATING
INDOOR UNIT
OUTDOOR UNIT AOH30LMAWL AOH36LMAWL AOH45LJBYL
ARH30LUAN ARH36LUAN ARH45LUAN
NOISE LEVEL
HI-SPEED 43.0
INDOOR UNIT MED-SPEED (dB)
LO-SPEED
OUTDOOR UNIT
Note : Static pressure : 30Pa
Duct length : Inlet 1m, Outlet 2m
COOL
HEAT
(dB)
(dB)
(dB)
(dB)
53.0
55.0
41.0
39.0
44.0
42.0
40.0
54.0 54.0
55.0 55.5
REFRIGERANT CHARGE (R410A)
MAX PIPE LENGTH 50
MAX PIPE HEIGHT 30
PIPE LENGTH 15 m 2,200 g 3,400 g
FULL CHARGE AMOUNT
ADDITIONAL REFRIGERANT
(m)
(m)
20 m 2,400 g 3,400 g
30 m
40 m 3,200 g 4,200 g
50 m 3,600 g 4,600 g
60 m ---- 5,000 g
70 m ---- 5,400 g
2,800 g
40 g / m
70
30
3,800 g
2005.06.27 2
Page 4
DIMENSIONS
INDOOR UNIT
Models : ARH30LUAN
ARH36LUAN ARH45LUAN
(Unit : mm)
139
132
32
240
477
161
173
121
264 264 264
1,177
1,015
1,135
107
114
66
32
168
281
240
700
283
40
240
270
16
2005.06.27 3
54
39
Page 5
OUTDOOR UNIT
Models : AOH30LMAWL
AOH36LMAWL
(Unit : mm)
3003177900
12
830
21
9
400
650
Air Flow
370
2005.06.27 4
196
99
147
170
Page 6
OUTDOOR UNIT
Model : AOH45LJBYL
(Unit : mm)
3177900 330 12
1290
21
9
400
650
Air Flow
370
2005.06.27 5
Page 7
REFRIGERANT SYSTEM DIAGRAM
Models :
ARH30LUAN / AOH30LMAWL ARH36LUAN / AOH36LMAWL
OUTDOOR UNIT
Condenser
Pressure Check Valve
High Pressure Switch
4-way Valve
Expansion Valve
Refrigerant Pipe
INDOOR UNIT
15.88mm (5/8")
Charging Valve
Evaporator
Accumulator
Compressor
Refrigerant Pipe
9.52mm (3/8")
Strainer
: COOL
: HEAT
Models : ARH45LUAN / AOH45LJBYL
OUTDOOR UNIT
Muffler
Condenser
Pressure Check Valve
High Pressure Switch
4-way Valve
Strainer
Charging Valve
INDOOR UNIT
Refrigerant Pipe
15.88mm (5/8")
Charging Valve
Evaporator
Accumulator
Compressor
Expansion Valve
Strainer
Strainer
Strainer
: COOL
: HEAT
2005.06.27 6
Refrigerant Pipe
9.52mm (3/8")
Charging Valve
Page 8
CIRCUIT DIAGRAM
Models : ARH30LUAN
ARH36LUAN ARH45LUAN
Models : AOH30LMAWL
AOH36LMAWL
2005.06.27 7
Page 9
Model : AOH45LJBYL
2005.06.27 8
Page 10
INDOOR PCB CIRCUIT DIAGRAM
CONTROLLER PCB ASSEMBLY ( MAIN PCB )
Models : ARH30LUAN
ARH36LUAN ARH45LUAN
POWER TRANSFORMER EZ-0970WWE-T
CN103 B2P3-VH-B-R
RED
UL1015 AWG22 VIOLET
UL1015 AWG22 VIOLET
2
1
FH102
F101
3.15A <BET>
FH101 CN101 B2P3-VH-B-C
BLACK
AC I N
OUTDOOR UNIT
CN104 B2B-XARK-1-A
RED
UL1430 AWG22 RED
UL1430 AWG22 RED
SECONDARY
PRIMARY
C102 0.22 <RE>
C103
0.01 <YE>
LF101 ELF17N015A
2
1
C105
0.01 <YE>
C101
0.22 <RE>
VA101
470V
<ERZV>
1 2
N
L
UL1015 AWG16
UL1015 AWG18 BLACK
UL1015 AWG18 WHITE
TERMINAL BOARD
1
2(N)
3
GREEN
C104
0.01 <YE>
C106
0.01 <YE>
E101
3
4
W105
SERIAL
UL1015 AWG20 RED
2
1
C112
0.1 <F>
C111 10/ 25V
VA103
470V
<ERZV>
VA102 470V <ERZV>
SA101 RA
-362M
JM103
431
12V
5V
+
D101 D2SB20
2
I C101 NJM7805
3
OGI
2
I C102 NJM7812
OGI
3
2
18
14
10
CR105 120 / 0.2
BLUE
PURPLE
FAN
MOTOR
1
PINK
R102 10K <1/4W>
1
K110 G2R-1A DC12V
WHITE
RED
+
K101 G5SB-14 DC12V
K103 G5SB-14 DC12V
123456
BLACK
POWER SUPPLY PCB K04CW-0405HSE-P0
12V
5V
R103
1.0K
C107
<1/2W>
1000
C108
/50V
+
10/ 25V
PC102
TLP621
<GB>
4
3
FL102 BL02Rn1
I C 103 H I 2002
CN107 B6P11-VH-B
WHITE
FAN MOTOR
UL1015 AWG20 x 6
CN105
14V
B04B-PASK-1
WHITE
Q101 2SD1932
D102 MTZJ 15C
C114
0.01 <B>
1
2
R108 330 <1/4W>
14V
K102
K101
K103
K110
K104 G5NB-1A
14V
3
1
K102 G5SB-14 DC12V
CN108 B2P3-VH-B-Y
YELLOW
1 2
FAN CAPACITOR
UL1015 AWG20 WHITE
UL1015 AWG20 WHITE
FAN CAPACITOR
10.0uF 440V
14V
+
4
K104
I NT
2
4
C109 10/ 25V
FL101 BL02Rn1
14V
1
2
3
4
CN114 B3B-XH-AM
WHITE
5V
R107 330
<1/4W>
1
2
PC103
TLP621
<GB>
5V
1
CN113 B02B-PARK-1
RED
5
2
3
UL1430 AWG26 GRAY
1
UL1430 AWG26 GRAY
2
UL1430 AWG26 GRAY
3
UL1430 AWG26 GRAY
4
UL1430 AWG26 GRAY
5
UL1430 AWG26 GRAY
6
UL1430 AWG26 GRAY
7
UL1430 AWG26 GRAY
8
UL1430 AWG26 GRAY
9
UL1430 AWG26 GRAY
10
CN116 B10B-PASK-1
WHITE
CR101 120 / 0.2
TEST
CN3 B5P-SHF-1AA
WHITE
DC SUPPLY
UL1430 AWG26 GRAY
UL1430 AWG26 GRAY
UL1430 AWG26 GRAY
UL1430 AWG26 GRAY
CN1 B04B-PASK-1
WHITE
1
2
EX. I N
3
1
EX. OUT
2
CN115 B2B-XH-AM
WHITE
CN106
4
B02B-PAKK-1
3
BLACK
1 1
EX. SIGNAL
2 2
UL1430 AWG26 GRAY
1
UL1430 AWG26 GRAY
2
RELAY DRIVE
1 2
CN109 B2P3-VH-B-E
BLUE
DRAIN PUMP
R29 R30 R31
1
2
3
4
5
5V
10K <1/10W> x 4
R25 R26 R27 R28
SW3
4
8 4
3
2
2
5
1
1C
14V
12V
1
2
3
4
C42 - C44
0.1 <F> x 3
SW1
8 7 6 5
5V
CN5 B02B-PAKK-1
BLACK
SERIAL
CN4 B02B-PARK-1
RED
NEW SERIAL
CN16 B02B-PASK-1
WHITE
1
2
3
4
5
6
7
8
9
10
CN2 B10B-PASK-1
WHITE
5V
10K <1/10W> x 4
R21 - R24
1.0K <1/10W> x 4
5V
5V
SW2
3
6
2
5
1
4
EX. SIGNAL FUNCTION ROOM TEMPERATURE CORRECTION ( HEATING OPERATION ) ROOM TEMPERATURE CORRECTION ( HEATING OPERATION )
4 3 2 1
C1
+
100/6.3V
C4
0.1 <F>
CUSTOM CODE CUSTOM CODE
5V
1
2
1
2
5V
C3
0.1 <F>
R73 10K <1/10W>
5V
R76 10K <1/10W>
R75 10K <1/10W>
5V
R55 10K <1/10W>
R54 180 <1/10W>
Q1 DTA143
I C2 (6/7) uPA2003GR
12
14
16
8
5
3
1
14V
R37 1.0K <1/10W>
R38 1.0K <1/10W>
B Z
BZ1 PKM13EPY-4000-TF01
R32
C28 - C31
0.01 <F> x 4
C24
0.1 <F>
R15 - R17 10K <1/10W> x 3
R18 - R20
1.0K <1/10W> x 3
R11 - R14 10K <1/10W> x 4
R7 - R10
1.0K <1/10W> x 4
C17 - C20
0.1 <F> x 4
R74 1.0K <1/10W>
C34
0.01 <F>
3
1
14V
11 6
13
15
5V
C33
0.01 <F>
R33 - R36
1.0K <1/10W> x 4
C25
0.1 <F>
2005.06.27 9
ARH30LUAN : K03BZ-0501HSE-C1 ARH36LUAN : K03BZ-0502HSE-C1 ARH45LUAN : K03BZ-0503HSE-C1
FAN SPEED FAN SPEED
C35
0.01
16
<B>
I C3 (1/7) uPA2003GR
10
I C2 (1/7) uPA2003GR
R56 1.0K <1/10W>
C38
5V
0.01 <F>
2
I C4 (4/7) uPA2003GR
14
15132
16
4
2
R77 10K <1/10W>
1
Q2 DTC124EKA
C26
0.1 <F>
4
8
R78 390 <1/10W>
3
2
I C3 (1/7) uPA2003GR
12 5
C27
0.1 <F>
9
C21 - C23
0.1 <F> x 3
1
7
R53 10K <1/10W>
14V
9
3
1
C32
0.01 <F>
1
P15
2
P16
3
P17
5
P130
6
P131
P72
10
11
P20
74
VDD0
68
VDD1
75
AVRF0
7
AVRF1
4
AVSS
67
VSS0
33
VSS1
P31
45
46
P32
30
P53
25
P46
8
P70
9
P71
P51
28 27
P50
26
P47
29
P52
24
P45
23
P44
22
P43
21
P42
20
P41
19
P40
63
P02
50
P36
44
P30
43
P67
42
P66
41
P65
12
P21
P22
13
P25
16
17
P26
1
I C 1
uPD780058BGK
-A42-9EU-A
X1 X2
70 69
2
65
P04
66
P05
73
P07
80
P14
79
P13
78
P12
76
P10 P11
77
59
P127
P126
58
57
P125
56
P124
P123
55
54
P122
P121
53
52
P120
JM4
71
I C
14
P23
15
P24
40
P64
36
P60
37
P61
38
P62
P63
39
62
P01
5V
61
P00
I C3 (1/7) uPA2003GR
51
P37
47
P33
P34
48
49
P35
72
XT2
35
P57
31
P54
32
P55
34
P56
18
P27
64
P03
R72 10K <1/10W>
60
RESET
3
X1 CSTS0500MG03-T
C16
0.1 <F>
I C5 (7/7)
14V
uPA2003GR
9
10
7
11
6
12
5
13
4
14
3
15
2
16
1
8
C39
0.01 <F>
I C6-2
R71
BA10393F
10K <1/10W>
I C6-1 BA10393F
6 11
14V
9
2
3
4
8
NC
R45
10K <1/10W> x 3
D1
5V
DAN202K
2
C11
0.1 <F>
C14
C15
0.1
0.1 <F>
<F>
5V
R49 10K <1/10W>
R41 1.0K <1/10W>
C41 1000P <R>
12V
6
-
7
5
+
2
1
-
3
+
R67 390 <1/10W>
15
14
I C3 (3/7)
13
uPA2003GR
R46
3
1
I C9 BD4742G
5
VCC VOUT
4
GND
3
R47
SUB
2
1
NC
R4 1.0K <1/10W>
R5 1.0K <1/10W>
R6 1.0K <1/10W>
R57 - R59
1.0K <1/10W> x 3
R62 - R64 10K <1/10W> x 3
5V
R50 10K
R43
<1/10W>
10K <1/10W>
R42 47 <1/10W>
R68
15.4K <1/10W>
R69
12V
28K <1/10W>
R70 10K <1/10W>
D2 DA226U
1 2
R48 10K <1/10W>
1
CS
VCC
2
SK
3
D I
6
NC
GND
I C7 BR93LC46
C36
0.01 <F>
5V
C12
0.1 <F>
C37
0.01 <F>
R3 R2
R44 10K <1/10W>
3
8
DO
4
NC
7
5
R80 10K <1/10W>
R79 1.0K <1/10W>
5V
C2
+
10/ 25V
12V
5V
C13
0.1 <F>
R40 1.0K <1/10W>
R1
7
C40
0.01 <F>
D3 D1FS4A
14V
14V
5V
R39 10K <1/10W>
5V
C10
0.1 <F>
5V
10K <1/10W> x 3
JM1
JM2
JM3
C8
0.1 <F>
C9
0.1 <F>
10
I C3 (1/7) uPA2003GR
1
2
3
4
5
6
7
8
1
2
3
1
2
1
2
1
2
3
1
2
3
AUTO RESTART SWITCHING
ROOM TEMP. CORRECTION ( COOLING OPERATION )
SPARE
R60 1.0K <1/10W>
R61 1.0K <1/10W>
CN13 B8B-XASK-1-A
WHITE
INDICATOR
CN6 B3B-XAKK-1-A
BLACK
REMOTE
CN14 B02B-PAMK-1
GREEN
FRESH AIR
CN15 B02B-PAOK-1
ORANGE
HEATER
CN9 B3B-XARK-1-A
RED
FLOAT SWITCH
CN10 B3P-VH-B
WHITE
FEED BACK
R65 10K <1/10W>
R66
49.9K <1/10W>
CN8
5V
B2B-XASK-1-A
WHITE
1
2
1
2
CN7 B2B-XAKK-1-A
14V
BLACK
CN11
1
B5B-XASK-1-A
WHITE
2
3
4
5
CN12
1
B5B-XARK-1-A
RED
2
3
4
5
UL1430 AWG22 BLACK
321
EARTH WIRE
REMOTE CONTROL UNIT
AR-3TA1
BLACK
BLACK
GRAY
GRAY
LOUVER ( U / D )
LOUVER ( R / L )
UL1430 AWG22 WHITE
UL1430 AWG22 RED
TERMINAL BOARD
ROOM TEMPERATURE THERMISTOR
PIPE TEMPERATURE THERMISTOR
Page 11
OUTDOOR PCB CIRCUIT DIAGRAM
Models : AOH30LMAWL
AOH36LMAWL
AC230V 50Hz
INDOOR UNIT-A
INDOOR UNIT-B
INDOOR UNIT-C
INDOOR UNIT-D
UL1015 AWG14 BLACK UL1015
L
AWG14 WHITE
N
UL1015 AWG20 BLACK
L
N
UL1015 AWG20
BLACK UL1015 AWG20 WHITE
TLC 25A-250V, B <250V 25A>
FSL 250 10 (EM) <250V 10A>
3
EMI FILTER
UL1015
L
N
3
L
N
3
L
N
3
AWG20 BLACK UL1015 AWG20 WHITE
UL1015 AWG20 BLACK
UL1015 AWG20 PINK UL1015 AWG20 BROWN
ZCAT1518
-0730 1 TURN
UL1015
AWG20
YELLOW
UL1015 AWG20 WHITE
UL1015 AWG14
F201
BLACK
F202
UL1015 AWG20 RED
UL1015 AWG20 WHITE
EMI FILTER ZCAT1518-0730 1 TURN
UL1015 AWG20 BLACK
UL1015 AWG16 GREEN
B
W4
B
W6
W5
W7
W3
B
B
B
POWER SUPPLY PCB K04BA-0401HUE-P0
E
03 VH / S I N 1015 L250
CN1 B3B-XASK-1-A
WHITE
CT OUT
TM101
TM102
W9
W8
UL1015 AWG14 BLACK
UL1015 AWG14 WHITE
B
UL1015 AWG20 WHITE
B
UL1015 AWG20 BLACK
2
3
EMI FILTER TFC25-15-12 2 TURN
UL1007 AWG24 BLACK1
UL1007 AWG24 BROWN
UL1007 AWG24 RED
INVERTER ASSEMBLY
AOH30LMAWL : EZ-0050HUE AOH36LMAWL : EZ-0051HUE
W10
B
W11
B
CN34 B2P3-VH-B-Y
YELLOW
1
AC I N
3
CN1 03 XA / 172520 1007 L180
WHITE
1
CT
3
4
W16
W17
B
B
UL1015 AWG14 RED
UL1015 AWG14 BLACK
UL1015 AWG14 WHITE
L1 L2
ACTPM
I C404 SACT32010A
-
CHOKE COIL L=0.3mH 30A
UL1015 AWG14 BROWN
P+
N1
N2
I O
1
2
3
4
5
6
UL1015 AWG14 YELLOW
UL1015 AWG14 BLUE
EMI FILTER TFC25-15-12 2 TURN
UL1007 AWG24 BROWN
UL1007 AWG24 RED
UL1007 AWG24 ORANGE
UL1007 AWG24 YELLOW
W12
B
W13
B
CN407 06 PH / 172520 1007 L480
1
WHITE
3
4
5
ACTPM CONTROL
W305
W304
W303
B
B
B
RED
WHITE
BLACK
UL1015 AWG14 x 3
2
3
1 1
2
3
RED
WHITE
BLACK
C. M.
COMPRESSOR
DC FAN MOTOR
EXPANSION VALVE-A
EXPANSION VALVE-B
EXPANSION VALVE-C
EXPANSION VALVE-D
PRESURE SWITCH-1
PRESURE SWITCH-2
COMP. TEMPERATURE
HEAT SINK TEMPERATURE
DISCHARGE TEMPERATURE
PIPE TEMPERATURE
OUTDOOR TEMPERATURE
2-WAY VALVE-A TEMP.
3-WAY VALVE-A TEMP.
2-WAY VALVE-B TEMP. 3-WAY VALVE-B TEMP.
2-WAY VALVE-C TEMP.
3-WAY VALVE-C TEMP.
2-WAY VALVE-D TEMP. 3-WAY VALVE-D TEMP.
M
M
M
4-WAY VALVE
F. M.
M
RED BROWN BLUE ORANGE YELLOW WHITE
RED BROWN BLUE ORANGE YELLOW WHITE
RED BROWN BLUE ORANGE YELLOW WHITE
RED
YELLOW
BLUE
BLACK
GRAY
BROWN
ORANGE
GREEN
BLACK WHITE WHITE WHITE WHITE WHITE
BLACK GREEN GREEN GREEN GREEN GREEN
BLACK BLUE BLUE BLUE BLUE BLUE
BLACK WHITE WHITE
WHITE WHITE WHITE WHITE
WHITE
BLACK RED RED RED RED RED RED RED
RED
BLACK WHITE YELLOW BROWN
RED BROWN BLUE ORANGE YELLOW WHITE
BLACK
BLACK
RED RED
RED RED
BROWN BROWN
BLACK BLACK
BROWN BROWN
BLACK BLACK
BLUE BLUE
B
W200
SERIAL-A
B
W201
SERIAL-B
B
SERIAL-C
W202
B
W203
SERIAL-D
1
CN800
2 3
B7B-XASK-1-A
4
WHITE
5 6 7
1
CN27
2 3
B6B-XARK-1-A
4
RED
5 6
1
CN50
2
06 XA / 172520 1007
4
WHITE
5 6 7
1
CN51
3
06 XA / 172520 1007
4
GREEN
5 6 7
1
CN52
2
06 XA / 172520 1007
BLUE
5 6 7 8
1
CN30
3
179844-1 WHITE
1
CN37
2
B2B-XARK-1-A RED
1
CN36
2
B2B-XASK-1-A WHITE
1
CN26
2
B2B-XAMK-1-A GREEN
CN25
1 2
B2B-XAKK-1-A BLACK
1
CN21
2
B2B-XH-AM YELLOW
1
CN22
2
B2B-XH-AM RED
CN23
1 2
B2B-XAEK-1-A BLUE
1
CN39
3
08 XA / 172520 1007
4
WHITE
5 6 7 8 9
1
CN40
2
08 XA / 172520 1007
4
RED
5 6 7 8 9
CONTROLLER PCB ASSEMBLY
AOH30LMAWL : K04AW-0402HUE-C1 AOH36LMAWL : K04AW-0403HUE-C1
SUB-FLASH
MAIN-FLASH
CN602 B10B-PASK-1
WHITE
CN601 B10B-PASK-1
WHITE
1
5V
2
GND
3
TAUX
4
TTXD
5
TRXD
6
TMODE
7
TAUX3
8
TCK
/ TRES
9
10
/ T I CS
1
5V
2
GND
3
TAUX
4
TTXD
5
TRXD
6
TMODE
7
TAUX3
8
TCK
/ TRES
9
10
/ T I CS
2005.06.27 10
Page 12
Models : AOH30LMAWL
AOH36LMAWL
CONTROLLER PCB ASSEMBLY
AOH30LMAWL : K04AW-0402HUE-C1 AOH36LMAWL : K04AW-0403HUE-C1
JM156
10K <1/10W> x 2
P-AN-HT P-CMPTH P-AN-TT P-AN-TA P-AN-TD
SW1
6 5 4
DSS803
C53
C180
10K <1/10W> x 2
R16
3 2 1
1.0K <1/10W> x 2
0.022 <F> x 2
JM106
5V
R17
R34
R35
C77
P-S I P-S I1
P-POWER
5V
R11
C40 0.1 <F>
0.1 <F> x 2
C78
MICOM-MAIN
MICOM-SUB
MB90460
R195
17
P62
16
P46
2
35
P12
3
P50 P37
59
P36
58
P40
60
MD2
21 34
P11
47
P26
27
P02
28
P03
29
P04
30
P05
31
P06
32
P07
33
P10
57
C
41
P20 P21
42 43
P22 P23
44
10
P57
9
P56
8
P55
7
P54
5
P52
6
P53
4
P51
22
X0
23
X1
3
1
X1
8.00MHz <EF0EC>
2
I C 1
VCCP63
AVCC
MD0 MD1
RSTX
AGND
GND GND
P00 P01
P17 P13
P14
P15
P16 AVR P24
P25
P30
P31
P32
P33
P34
P35
P60
P61
P44
P43
P42
P41
P45
P27
C79
0.1 <F>
0.1 <F> x 2
C19
56
11
R608 10K <1/10W>
25 26
40
36 37
38
39 12 45 46
50
U
51
X
52
V Y
53 54
W
55
Z
14 15 18 20 64
63 62 61
1
R72 1.0K
19 48
<1/10W>
13
C17
24
0.01
49
<F>
R36 1.0K <1/10W>
5V
W107
WHITE
W108
VIOLET
CN34 B2P3-VH-B-Y
YELLOW
AC VOLT I N
W200
SERIAL-A
RED
CN30 179844-1
WHITE
4-WAY VALVE
CN37 B2B-XARK-1-A
RED
PRESSUR SW1
CN26 B2B-XAMK-1-A
GREEN
COMP. TH.
CN25 B2B-XAKK-1-A
BLACK
HEART SINK
CN21 B2B-XH-AM
YELLOW
DISCHARGE TH.
CN22 B2B-XH-AM
RED
PIPE TH.
CN23 B2B-XAEK-1-A
BLUE
OUTDOOR TH.
12V
B
B PFC5000
-0502 FH2
3
1
B
CR5 RE1202
1
2
5V
1
2
R91
L202 BL02Rn1
1
2
1
2
1
C164
2
0.1 <F>
1
C165
2
0.1 <F>
1
C166
2
0.1 <F>
C162
0.1 <F>
C163
0.1 <F>
F4
T 5A
250V
JM1
SERIAL
R90
5V
L201 BL02Rn1
PFC5000
-0502
FH1
K17 G5NB-1A
3
12V
1
2.2K <1/10W> x 2
C71 C70
R100 6.65K <1/10W> (1%)
R98 1.0K <1/10W> (1%)
R63 6.65K <1/10W> (1%)
R65 4.75K <1/10W> (1%)
R67 38.3K <1/10W> (1%)
VA103 470V <TNR>
2
4WV
4
R93
R92
0.1 <F> x 2
0.01 <F> x 2
18
1.0K <1/10W>
C73
C72
R101 10K <1/10W>
R99 10K <1/10W>
R62 10K <1/10W>
R64 10K <1/10W>
R66 10K <1/10W>
8
x 2
PR-SW
HY I C 1 HU2001
14
10
7
SLR-332VR <RED> x 4
C60
0.1 <F>
C61
0.1 <F>
C37
0.1 <F>
C38
0.1 <F>
C39
0.1 <F>
R51 4.7K
5V
<1/10W>
R52
5 4 3 2
1
5V
6
12V
12V
R43 2.2K <1/4W>
13 12 11 10
5V
C91
0.1 <F>
D28 SLR-332VR <RED>
2345
1B 2B
3B
4B
4C 5C
5B
6C
6B
7C
7B
E
COM
I C3 uLN2003A
I C201 BR93L56RF-WE2
8
VCC DO
4
7
NC
5
GND
R206 10K <1/10W>
1.0K
R50 10K
<1/10W>
<1/10W>
1
C51
0.022 <F>
1 2 3 4 5 6 7
89
JM157
1
CS
2
SK D I
3 6
NC
EEPROM
THERMISTOR
R55 1.0K <1/10W>
1
P-FM1SEL
P-V2 P-4WV-AC P-LED P-PR P-SO1 P-SO
P-E2PCS1 P-E2PSK1 P-E2PDI 1
P-SWPRS1 P-SWPRS2
P-CMPTH P-AN-HT P-AN-TD P-AN-TT P-AN-TA
R56 27K <1/10W>
3
Q51
2
2SC2412K <BQ>
FM2FDBK SUB-CLH P-FM2POW P-POWER P-AN-CT
P-FM1POW TTXD-1 TAUX3-1 P-AFS P-CP-POS P-S I P-SO P-PR P-LED P-4WV-AC P-V2 P-TRIP P-EPV-A P-EPV-B P-EPV-C P-EPV-D
2005.06.27 11
P-AFE P-AFDC
P-CP-POS
5V
+
C18
5V
C16
4.7/50V <PS>
R158 10K <1/10W>
SW2 KSM0632B
C20
4.7/50V <PS>
+
R73 82K <1/10W>
2
1
I C6 BD4742G
R113
1.0K <1/10W>
C95
R114
100P
27K
<CH>
<1/10W>
TAUX-1 P-E2PCS1 P-FM1SEL FM1FDBK P-E2PD I1 P-E2PSK1 P-AFDC P-AFE P-U P-X P-V P-Y P-W P-Z
R126 - R128 10K <1/10W> x 3
SUB-FWD SUB-BKWD TMODE-1
P-SWPRS2 P-SWPRS1 TCK-1 TRXD-1
SUBNCVCC
5 4
VOUT
3
GND
YELLOW
W14
BLUE
W15
VILTAGE LOCK OUT
10K <1/10W> x 2
C35 - C36
0.01 <F> x 2
5V
15V
R102 22K
3
<1/10W>
1
R103 4.7K
2
<1/10W>
Q91 2SC242K <BQ>
R6R1
100K <2W> x 2
R3 100
Q1
2SC4236
<1W>
2
1
3
D10
D1
D1FL20U
RD5.6ES
R4 330 <1/4W>
R140 1.2
<2W>
P-AFS
RSTX-1
5V
B
B
I C400-1
5V
uPC393
R407
R403
I C400-2 uPC393
I C11-1 uPC393
1
-
+
R2 1.0K <RS - 3W>
C1 220P <BN>
C2 0.047 <ECQB>
D2 D1FL20U
C3 <PJ>
<B2>
100/16V
R411 22K <1/10W>
C416 1000P <B>
TAUX-1 TTXD-1 TRXD-1 TMODE-1
TAUX3-1
TCK-1
RSTX-1
1
7
15V
2 3
C201 - C205 500/450V x 6
R201
+
220K <2W>
+ +++
SMOOTHING CIRCUIT
15V
C409
R402 3.3K
10/25V
<1/4W>
<PS>
15V
+
8
2
­R435
3
+
6
-
5
+
4
C88
0.1
<F>
C412
0.1 <F>
1.0K <1/10W> x 2
C411
C414
0.01 <F>
0.01 <F>
DAN217U x 2
D81
2
3 3
C87 330P <B>
C89
470P
COMP POSITION DETECT
<B>
SW POWER SUPPLY
T1 JPZ-200
16
15 13 12 10
9
D100 D1FL20U
+
P-U P-V P-W P-X P-Y P-Z P-TRIP P-FM1POW FM1FDBK
C7 220/ 35V
FM2FDBK
ACTPM CONTROL
2
3
2
1
R437 Q401 DTC124EUA
R605 22K <1/10W>
AA
R438
270 <1/10W> (1%) x 2
5V
10K <1/10W> x 5
R21
R604
FLASH-MAIN
D402 RD3.3ES <B2>
R441
D82
21 1
D1FL20U x 2
1
2 3
6 7
8
15V
+
18V
1
Q403
3
DTA143
C413
0.01 <F>
A
R603
R602
R20 10K <1/10W>
R400
R440
180K <RN - 1/2W>
<1/10W>
R406
2.94K 2.87K
<1/10W>
R401
R105
R108
2.87K <1/10W> (1%)
R5 10K
D8
D7
I C407 uPC24M18
D401
C406
+
D1FL
220/50V
20U
<PJ>
CN407 06 PH / 172520 1007 L480
WHITE
18V
C415
0.01
1
<F>
A
2
3
4
5
A
5V
5V
1
2
R601
3
4
5
6
7
8
9
10
C116
0.1 <HCP>
FH3 PFC5000
-0502 F2
T 3.15A 250V
FH4
x 2
PFC5000
-0502
(1%)
L100
BL02Rn1
(1%)
R104
x 2
(1%)
(1%)
R106
195K <RN - 1/2W>
(1%)
2.49K <1/10W>
R107
C5 <PJ>
C4 <PJ>
470/25V
<1/10W>
I C8 TA7805
1
G
+ +
+
1 3
I O
G
2
ACTPM CONTROL
TAUX
TTXD
TRXD
TMODE
TAUX3
TCK
/ TRES
/ TICS
CN601 B10B-PASK-1
WHITE
(1%) R87 2.94K
680
220/16V
2
18V
R370 - R374 <2W> x 5 R375 - R379 <2W> x 5
195K <RN - 1/2W> x 6
R360 39
<1/2W>
(1%)
<1/10W>
<1/10W>
U1JU44 x 3
R340 R341 R342 R343 R344 R345
12V
5V
3I O
C6 <PJ>
100/16V
+
C418 <PJ>
10/35V
R86
R111
R89
R112
R110
R88
D301D303 D302
x 3
330K
47/35V
<PJ> x 3
<1/10W>
0.1 <F> x 3
+
C305
C323
+
C322
C304
+
R362 R363 R361
C321
C303
1.0K <1/10W> x 6
C311 - C316 1000P <B> x 6
DC FAN1
DTA143EUA x 2
Q800
3
2
R803 10K
1
<1/10W>
C801
R804 1.0K
0.01
<1/10W>
<B>
C324 - C326
0.1 <F> x 3
15V
Q801
2
5V5V
1 2
C332
0.1 <F>
VN I
UP
1 2
VNC
VP I
C IN
VUFB
3
CFO
4
VUFS VP
5 6
VP I
7
VVFB
WN
VVFS
8
9
WP
10
VP I
11
VPC
12
VWFB VWFS
13
I PM
I C310 PS21869-A
C33
0.01 <F>
15V
1
R801 1.0K <1/2W>
3
C800
+
100/ 16V
3
<PJ> D803 DAN217U
15V
C333 47/ 35V
+
14
15 16 17
FO
18 19
UN
20
VN
21
P
22 23
U
24
V
25
W
26
N
R40 1.0K <1/10W>
L800 BL02Rn1
R802 560 <1/4W>
L300 BL02Rn
R302 1.0K <1/10W>
C327
0.022 <F>
5V
R33 10K <1/10W>
C802
0.1 <F>
C328 2200P <B>
INVERTER
1
2
3
4
5
6
7
B
W305
RED
B
W304
WHITE
W303
BLACK
B
CN800 B7B-XASK-1-A
WHITE
DC FAN MOTOR-1
A
CN1 03 XA / 172520 1007 L180
WHITE
CT
CN27 B6B-XARK-1-A
RED
EXPANSION VALVE-A
CN50 06 XA / 172520 1007 L300
WHITE
P-AN-CT
P-EPV-A P-EPV-B P-EPV-C P-EPV-D
P-EPV1-A P-EPV1-B P-EPV1-C P-EPV1-D
C804
R808 1.0K
0.01 <1/10W>
<B>
E.E.-VALVE
JM152 - JM155
R807 10K <1/10W>
1.5K <1/10W> x 4 R97 R96 R95
R94
D804 DAN217U
D61 DAN217U
12V
5V5V
1 2
3
C803
25V1
100/16V <PJ>
C29
3
0.1 <F>
3
O1
I 1
6
O2
I 2
11
O3
I 3
16
14
O4
I 4
1
COM1
GND1
8
COM2
GND2
12
10
NC1
GND3
15
NC2
13
GND4
I C4 TD62064
5V
1
2
3
4
12V
1
2 7
2
9
3
4
4
5
5
6
Page 13
Models : AOH30LMAWL
AOH36LMAWL
POWER SUPPLY PCB ASSEMBLY K04BA-0401HUE-P0
TM100
POWER SOURCE 230V 50Hz
TO INDOOR UNIT
EARTH
AC VOLT OUT
BLACK
WHITE
W4
W5
W6
BLACK
W7
WHITE
W3
GREEN
W8
BLACK
W9
WHITE
L1 RCH4730-021PF07
VA101
B
470V <TNR> VA102 470V
C101
3.3 <LE>
<TNR>
B
SA100 RA-302M
B
B
B
B
B
C104
0.033 <YE> C105
0.033 <YE>
C106
3.3 <LE>
L2 N300300K1D7C
C107
3.3 <LE>
CT1 CT-1B
D60
5V
DAN217U
C60 220/16V <PJ>
R60 1.0K <1/10W> (1%)
L4 RCH4730-021PF07
+
VR1 B2K
R61 3.74K <1/10W> (1%)
C111
3.3 <LE>
R68 22K <1/10W>
C64
0.1 <F>
C65
0.1 <F>
5V
B
B
CN1 B3B-XASK-1-A
WHITE
1
2
3
TM101
TM102
CT OUT
2005.06.27 12
Page 14
Model : AOH45LJBYL
POWER SOURCE 230V 50Hz
INDOOR UNIT
DC FAN MOTOR-1
DC FAN MOTOR-2
EXPANSION VALVE
F.M.
F.M.
M
4-WAY VALVE
PRESSURE SWITCH
COMPRESSOR TEMPERATURE THERMISTOR
HEAT SINK TEMPERATURE THERMISTOR
DISCHARGE TEMPERATURE THERMISTOR
PIPE TEMPERATURE THERMISTOR
OUTDOOR TEMPERATURE THERMISTOR
N
L
3
N
L
RED
BLACK
WHITE
YELLOW
BROWN
RED
BLACK
WHITE
YELLOW
BROWN
RED
BROWN
BLUE
ORANGE
YELLOW
WHITE
BLACK
BLACK
RED
RED
BROWN
BROWN
BLACK
BLACK
BROWN
BROWN
BLACK
BLACK
BLUE
BLUE
UL1015 AWG20
WHITE
UL1015 AWG20
BLACK
UL1015 AWG20
WHITE
UL1015
F202
AWG20
FSL 250
BLACK
10 (EM)
250V 10A
EMI FILTER TFC-16813 1TURN
UL1015 AWG20
RED
EMI FILTER RFC-8 3TURN
W200
SERIAL A
B
CN800
1
B7B-XASK-1-A
WHITE
2
3
4
5
6
7
CN801 B7B-XAKK-1-A
1
BLACK
2
3
4
5
6
7
CN27
1
B6B-XARK-1-A
RED
2
3
4
5
6
CN30 179844-1
1
WHITE
3
CN37 B2B-XARK-1-A
RED
1
2
CN36 B2B-XASK-1-A
1
WHITE
2
CN26 B2B-XAMK-1-A
GREEN
1
2
CN25 B2B-XAKK-1-A
1
BLACK
2
CN21 B2B-XH-AM
1
YELLOW
2
CN22 B2B-XH-AM
1
RED
2
CN23 B2B-XAEK-1-A
1
BLUE
2
UL1015 AWG20
BLACK
UL1015 AWG16
GREEN
EARTH
W1
W6
B
W2
W7
B
POWER SUPPLY PCB ASSEMBLY K04BA-0400HUE-P0
W3
B
03 VH / SIN 1015 L250
CN1 B3B-XASK-1-A
WHITE
CT OUT
TM101
TM102
W8
W9
B
B
1
2
3
UL1015 AWG12 BLACK
UL1015 AWG12 WHITE
UL1015 AWG20 BLACK
UL1015 AWG20 WHITE
UL1007 AWG24 BLACK
UL1007 AWG24
UL1007 AWG24
AOH45LJBYL : K04AW-0500HUE-C1
INVERTER ASSEMBLY
AOH45LJBYL : EZ-0045HUE
R200 ZPR0YCE400A300
UL1015 AWG20
ORANGE
UL1015 AWG12
BLACK
UL1015 AWG20
VIOLET
UL1015 AWG20 WHITE
W107
WHITE
B
W108
VIOLET
B
CN34
1
B2P3-VH-B-Y
YELLOW
3
AC VOLT I N
CN1 03 XA / 1725201007 L180
1
WHITE
CT
BROWN
RED
3
4
CONTROLLER PCB ASSEMBLY
UL1015 AWG20
ORANGE
K201 VF12HU
-UL
UL1015 AWG12
GRAY
UL1015 AWG12
GRAY
EMI FILTER TFC-25-15-12 2TURN
UL1015 AWG12
RED
D201 S50VB60-4000
+
-
UL1015 AWG12
BLACK
CHOKE COIL L=0.21MH
L1
UL1015 AWG12
BROWN
L2
UL1015 AWG20
BROWN
UL1015 AWG20
WHITE
UL1015 AWG12
WHITE
+
ACTPM ( I C404 )
LACT33020B
-
EMI FILTER TFC-25-15-12 2 TURN
P
N1
N2
I O
1
2
3
4
5
6
UL1015 AWG12 YELLOW
UL1015 AWG12 BLUE
EMI FILTER RFC-13 2 TURN
UL1007 AWG24 BROWN
UL1007 AWG24
UL1007 AWG24
UL1007 AWG24
RED
ORANGE
YELLOW
W14
B
W15
B
CN407 06 PH / 1725201007 L480
1
ACTPM CONTROL
3
WHITE
4
5
MAIN FLASH
W305
W304
W303
CN601 B10B-PASK-1
WHITE
EMI FILTER RFC-10 1 TURN
RED
B
WHITE WHITE
B
BLACK BLACK
UL1015
B
AWG12
1 5V
2
GND
TAUX
3
4
TTXD
5
TRXD
6
TMODE
7
TAUX3
TCK
8
/ TRES
9
10
/ TICS
2 2
3 3
1 1
RED
C. M.
COMPRESSOR
2005.06.27 13
Page 15
Model : AOH45LJBYL
CONTROLLER PCB ASSEMBLY
AOH45LJBYL : K04AW-0500HUE-C1
12V
B
W107
WHITE
W108
VIOLET
CN34 B2P3-VH-B-Y
YELLOW
AC VOLT I N
W200
SERIAL-A
RED
CN30 179844-1
WHITE
4-WAY VALVE
CN37 B2B-XARK-1-A
RED
PRESSUR SW1
CN26 B2B-XAMK-1-A
GREEN
COMP. TH.
CN25 B2B-XAKK-1-A
BLACK
HEART SINK
CN21 B2B-XH-AM
YELLOW
DISCHARGE TH.
CN22 B2B-XH-AM
RED
PIPE TH.
CN23 B2B-XAEK-1-A
BLUE
OUTDOOR TH.
B PFC5000
-0502 FH2
3
1
B
CR5 RE1202
1
2
5V
1
2
R91
L202 BL02Rn1
1
2
1
2
1
C164
2
0.1 <F>
1
C165
2
0.1 <F>
1
C166
2
0.1 <F>
C162
0.1 <F>
C163
0.1 <F>
F4 T 5A 250V
JM1
SERIAL
R90
5V
L201
BL02Rn1
PFC5000
-0502
FH1
K17 G5NB-1A
3
12V
1
2.2K <1/10W> x 2
C71 C70
R100 6.65K <1/10W> (1%)
R98 1.0K <1/10W> (1%)
R63 6.65K <1/10W> (1%)
R65 4.75K <1/10W> (1%)
R67 38.3K <1/10W> (1%)
VA103 470V <TNR>
2
4WV
4
R93
R92
0.1 <F> x 2
0.01 <F> x 2
18
1.0K <1/10W>
C73
C72
R101 10K <1/10W>
R99 10K <1/10W>
R62 10K <1/10W>
R64 10K <1/10W>
R66 10K <1/10W>
8
x 2
PR-SW
HY I C 1 HU2001
14
10
7
SLR-332VR <RED> x 4
C60
0.1 <F>
C61
0.1 <F>
C37
0.1 <F>
C38
0.1 <F>
C39
0.1 <F>
R51 4.7K
5V
<1/10W>
R52
5 4 3 2
1
5V
6
12V
12V
R43 2.2K <1/4W>
13 12 11 10
5V
C91
0.1 <F>
D28 SLR-332VR <RED>
2345
1B 2B
3B
4B
4C 5C
5B
6C
6B
7C
7B
E
COM
I C3 uLN2003A
I C201 BR93L56RF-WE2
8
VCC DO
4
7
NC
5
GND
R206 10K <1/10W>
1.0K
R50 10K
<1/10W>
<1/10W>
1
C51
0.022 <F>
1 2 3 4 5 6 7
89
JM157
1
CS
2
SK D I
3 6
NC
EEPROM
THERMISTOR
R55 1.0K <1/10W>
1
P-FM1SEL
P-V2 P-4WV-AC P-LED P-PR P-SO1 P-SO
P-E2PCS1 P-E2PSK1 P-E2PDI 1
P-SWPRS1 P-SWPRS2
P-CMPTH P-AN-HT P-AN-TD P-AN-TT P-AN-TA
R56 27K <1/10W>
3
Q51
2
2SC2412K <BQ>
FM2FDBK SUB-CLH P-FM2POW P-POWER P-AN-CT
P-FM1POW TTXD-1 TAUX3-1 P-AFS P-CP-POS P-S I P-SO P-PR P-LED P-4WV-AC P-V2 P-TRIP P-EPV-A P-EPV-B P-EPV-C P-EPV-D
P-AN-HT P-CMPTH P-AN-TT P-AN-TA P-AN-TD
JM156
C180
10K <1/10W> x 2
SW1
6 5 4
DSS803
0.022 <F> x 2
C53
10K <1/10W> x 2
JM106
5V
R16
R17
R34
3 2
R35
1
1.0K <1/10W> x 2
P-S I P-S I1
P-POWER
5V
R11
C40 0.1 <F>
0.1 <F> x 2
C78
C77
MICOM-MAIN
MICOM-SUB
MB90460
R195
17
P62
16
P46
2
35
P12
3
P50 P37
59
P36
58
P40
60
MD2
21 34
P11
47
P26
27
P02
28
P03
29
P04
30
P05
31
P06
32
P07
33
P10
57
C
41
P20 P21
42 43
P22 P23
44
10
P57
9
P56
8
P55
7
P54
5
P52
6
P53
4
P51
22
X0
23
X1
3
1
X1
8.00MHz <EF0EC>
2
I C 1
VCCP63
AVCC
MD0 MD1
RSTX
AGND
GND GND
56
11 25
P00 P01
26
40
P17
36
P13
37
P14
38
P15
39
P16
12
AVR
45
P24
46
P25
50
P30
51
P31
52
P32
53
P33
54
P34
55
P35
14
P60
15
P61
18 20 64
P44
63
P43
62
P42
61
P41
P45
19 48
P27
13 24 49
C79
0.1 <F>
0.1 <F> x 2
C19
R608 10K <1/10W>
U X V Y W Z
1
R72 1.0K <1/10W>
C17
0.01 <F>
5V
R36 1.0K <1/10W>
2005.06.27 14
P-AFE P-AFDC
P-CP-POS
5V
+
C18
5V
C16
4.7/50V <PS>
R158 10K <1/10W>
SW2 KSM0632B
C20
4.7/50V <PS>
+
R73 82K <1/10W>
2
1
I C6 BD4742G
R113
1.0K <1/10W>
C95
R114
100P
27K
<CH>
<1/10W>
TAUX-1 P-E2PCS1 P-FM1SEL FM1FDBK P-E2PD I1 P-E2PSK1 P-AFDC P-AFE P-U P-X P-V P-Y P-W P-Z
R126 - R128 10K <1/10W> x 3
SUB-FWD SUB-BKWD TMODE-1
P-SWPRS2 P-SWPRS1 TCK-1 TRXD-1
SUBNCVCC
5 4
VOUT
3
GND
YELLOW
W14
BLUE
W15
VILTAGE LOCK OUT
10K <1/10W> x 2
C35 - C36
0.01 <F> x 2
5V
15V
R102 22K
3
<1/10W>
1
R103 4.7K
2
<1/10W>
Q91 2SC242K <BQ>
R6R1
100K <2W> x 2
R3 100
Q1
2SC4236
<1W>
2
1
3
D10
D1
D1FL20U
RD5.6ES
R4 330 <1/4W>
R140 1.2
<2W>
P-AFS
RSTX-1
5V
B
B
I C400-1
5V
uPC393
R407
R403
I C400-2 uPC393
I C11-1 uPC393
1
-
+
R2 1.0K <RS - 3W>
C1 220P <BN>
C2 0.047 <ECQB>
D2 D1FL20U
C3 <PJ>
<B2>
100/16V
R411 22K <1/10W>
C416 1000P <B>
TAUX-1 TTXD-1 TRXD-1 TMODE-1
TAUX3-1
TCK-1
RSTX-1
1
7
15V
2 3
C201 - C205 500/450V x 6
R201
+
220K <2W>
+ +++
SMOOTHING CIRCUIT
15V
C409
R402 3.3K
10/25V
<1/4W>
<PS>
15V
+
8
2
­R435
3
+
6
-
5
+
4
C88
0.1
<F>
C412
0.1 <F>
1.0K <1/10W> x 2
C411
C414
0.01 <F>
0.01 <F>
DAN217U x 2
D81
2
3 3
C87 330P <B>
C89
470P
COMP POSITION DETECT
<B>
SW POWER SUPPLY
T1 JPZ-200
16
15 13 12 10
9
D100 D1FL20U
+
P-U P-V P-W P-X P-Y P-Z P-TRIP P-FM1POW FM1FDBK P-FM2POW FM2FDBK
C7 220/ 35V
ACTPM CONTROL
2
3
2
1
R437 Q401 DTC124EUA
R605 22K <1/10W>
AA
R438
270 <1/10W> (1%) x 2
5V
10K <1/10W> x 5
R21
R604
FLASH-MAIN
D402 RD3.3ES <B2>
R441
D82
21 1
D1FL20U x 2
1
2 3
6 7
8
15V
+
18V
1
Q403
3
DTA143
C413
0.01 <F>
A
R603
R602
R20 10K <1/10W>
R400
R440
180K <RN - 1/2W>
<1/10W>
R406
2.94K 2.87K
<1/10W>
R401
R105
R108
2.87K <1/10W> (1%)
R5 10K
D8
D7
I C407 uPC24M18
D401
C406
+
D1FL
220/50V
20U
<PJ>
CN407 06 PH / 172520 1007 L480
WHITE
18V
C415
0.01
1
<F>
A
2
3
4
5
A
5V
5V
1
2
R601
3
4
5
6
7
8
9
10
C116
0.1 <HCP>
FH3 PFC5000
-0502 F2
T 3.15A 250V
FH4
x 2
PFC5000
-0502
(1%)
L100
BL02Rn1
(1%)
R104
x 2
(1%)
(1%)
R106
195K <RN - 1/2W>
(1%)
2.49K <1/10W>
R107
C5 <PJ>
C4 <PJ>
470/25V
<1/10W>
I C8 TA7805
1
G
+ +
+
1 3
I O
G
2
ACTPM CONTROL
TAUX
TTXD
TRXD
TMODE
TAUX3
TCK
/ TRES
/ TICS
CN601 B10B-PASK-1
WHITE
(1%) R87 2.94K
680
220/16V
2
18V
R370 - R374 <2W> x 5 R375 - R379 <2W> x 5
195K <RN - 1/2W> x 6
R360 39
<1/2W>
(1%)
<1/10W>
<1/10W>
U1JU44 x 3
R340 R341 R342 R343 R344
R345
12V
5V
3I O
C6 <PJ>
100/16V
+
C418 <PJ>
10/35V
A
P-EPV-A P-EPV-B P-EPV-C P-EPV-D
P-EPV1-A P-EPV1-B P-EPV1-C P-EPV1-D
R86
R111
R89
R112
R110
R88
D301D303 D302
x 3
330K
47/35V
<PJ> x 3
<1/10W>
0.1 <F> x 3
+
C305
C323
+
C322
C304
+
R362 R363 R361
C321
C303
1.0K <1/10W> x 6
C311 - C316 1000P <B> x 6
DC FAN1
DTA143EUA x 2
Q800
3
2
R803 10K
1
<1/10W>
C801
R804 1.0K
0.01
<1/10W>
<B>
DC FAN2 DTA143EUA x 2
Q802
3
2
1
C804
0.01
<B>
P-AN-CT
E.E.-VALVE
JM152 - JM155
C324 - C326
0.1 <F> x 3
15V
Q801
2
15V
Q803
2
R807 10K <1/10W>
R808 1.0K <1/10W>
1.5K <1/10W> x 4 R97 R96 R95
R94
C332
0.1 <F>
UP
1 2
VP I VUFB
3 4
VUFS VP
5 6
VP I
7
VVFB VVFS
8
9
WP
10
VP I
11
VPC
12
VWFB VWFS
13
I PM
I C310 PS21869-A
C33
0.01 <F>
15V
1
R801 1.0K <1/2W>
3
5V5V
C800 100/
1 2
16V
3
<PJ> D803 DAN217U
1
R805 1.0K <1/2W>
3
D804 DAN217U
D61 DAN217U
12V
15V
C333
L300
47/
BL02Rn
35V
+
14
VN I VNC
15
C IN
16 17
CFO
FO
18 19
UN
20
VN
C327
21
WN
0.022 <F>
P
22 23
U
24
V
25
W
26
N
5V
R40 1.0K <1/10W>
L800 BL02Rn1
C802
0.1 <F>
+
R802 560 <1/4W>
L801
15V
BL02Rn1
R806 560 <1/4W>
5V5V
1 2
3
C803
25V1
100/16V <PJ>
C29
3
0.1 <F>
3
O1
I 1
6
O2
I 2
11
O3
I 3
16
14
O4
I 4
1
COM1
GND1
8
COM2
GND2
12
10
NC1
GND3
15
NC2
13
GND4
I C4 TD62064
R302 1.0K <1/10W>
R33 10K <1/10W>
C805
0.1
<F>
+
2 7 9
4
5
C328 2200P <B>
INVERTER
1
2
3
4
5
6
7
1
2
3
4
5
6
7
5V
1
2
3
4
12V
1
2
3
4
5
6
B
W305
RED
B
W304
WHITE
W303
BLACK
B
CN800 B7B-XASK-1-A
WHITE
DC FAN MOTOR-1
CN801 B7B-XAKK-1-A
BLACK
DC FAN MOTOR-2
CN1 03 XA / 172520 1007 L180
WHITE
CT
CN27 B6B-XARK-1-A
RED
EXPANSION VALVE-A
CN50 06 XA / 172520 1007 L300
WHITE
Page 16
Model : AOH45LJBYL
POWER SUPPLY PCB ASSEMBLY K04BA-0400HUE-P0
TM100
POWER SOURCE 230V 50Hz
TO INDOOR UNIT
EARTH
AC VOLT OUT
BLACK
WHITE
W4
W5
W6
BLACK
W7
WHITE
W3
GREEN
W8
BLACK
W9
WHITE
L1 RCH4730-021PF07
VA101
B
470V <TNR> VA102 470V
C101
3.3 <LE>
<TNR>
B
SA100 RA-302M
B
B
B
B
B
C104
0.033 <YE> C105
0.033 <YE>
C106
3.3 <LE>
L2 N300300K1D7C
C107
3.3 <LE>
CT1 CT-1B
D60
5V
DAN217U
C60 220/16V <PJ>
R60 1.0K <1/10W> (1%)
L4 RCH4730-021PF07
+
VR1 B2K
R61 3.74K <1/10W> (1%)
C111
3.3 <LE>
R68 22K <1/10W>
C64
0.1 <F>
C65
0.1 <F>
5V
B
B
CN1 B3B-XASK-1-A
WHITE
1
2
3
TM101
TM102
CT OUT
2005.06.27 15
Page 17
ERROR CONTENTS (indoor unit)
CAUTION
Supply power to the crankcase heater for at least 12 hours before the start of operation in winter.
(1) Stop the air conditioner operation.
(2) Press the master control button and the fan control button
simultaneously for 2 seconds or more to start the test run.
Test run display
(3) Press the start/stop button to stop the test run.
[SELF-DIAGNOSIS]
When the error indication "E:EE" is displayed, follow the follow­ing items to perform the self-diagnosis. "E:EE" indicates an error has occurred.
REMOTE CONTROLLER DISPLAY
(1) Stop the air conditioner operation.
(2) Press the set temperature buttons simultaneously for 5
seconds or more to start the self-diagnosis. Refer to the following tables for the description of each error code.
Unit number (usually 0)
SUMOTUWETH FR
(3) Press the set temperature buttons simultaneously for 5
seconds or more to stop the self-diagnosis.
Error code
SA
Error code Error contents
00 01 02
03
04 05
06
08
09
0A
0c
0E
11
Communication error (indoor unit remote controller)
Communication error (indoor unit outdoor unit)
Room temperature sensor open
Room temperature sensor short-circuited
Indoor heat exchanger temperature sensor open
Indoor heat exchanger temperature sensor short-circuited
Outdoor heat exchanger temperature sensor
Power source connection error
Float switch operated
Outdoor temperature sensor
Discharge pipe temperature sensor
Outdoor high pressure abnormal
Model abnormal
Indoor fan abnormal
12 13
Outdoor signal abnormal
Outdoor EEPROM abnormal
14
15
Compressor temperature sensor
16
17
18
19
1A
1b
1c
1d
1E
1F
Pressure switch error
IPM error
CT error
Active filter module (AFM) error
Compressor does not operate
Outdoor unit fan error
Communication error (inverter multicontroller)
2 way valve sensor error
Expansion valve error
Connection indoor unit error
2005.06.27 16
Page 18
ERROR CONTENTS (outdoor unit)
CAUTION
Always turn on the power 12 hours prior to the start of the operation in order to ensure compressor protection
1. Make a TEST RUN in accordance with the in­ stallation instruction sheet for the indoor unit.
2. OUTDOOR UNIT LEDS
When a malfunction occurs in the outdoor unit, the LED on the circuit board lights to indicate the error. Refer to the following table for the de­scription of each error according to the LED.
LED
1 flash
2 flash
3 flash
4 flash
7 flash
8 flash
9 flash
12 flash
13 flash
14 flash
15 flash
16 flash
5 sec. ON/ 1 sec. OFF
repeated
lighting
Communication error
(Indoor unit - Outdoor unit)
Discharg pipe temperature sensor
Outdoor heat exchanger temperature sensor
Outdoor temperature sensor
Compressor temperature sensor
Heat sink temperature sensor
Pressure switch abnormal
IPM error
Compressor rotor position cannot detect
Compressor cannot operate
Outdoor fan abnormal (upper fan)
Outdoor fan abnormal (lower fan)
Protect operation
No error
Error contents
SPECIAL INSTALLATION SETTING
PUMP DOWN (Refrigerant collecting operation)
Perform the following procedures to collect the refrigerant when moving the indoor unit or the outdoor unit.
(1) Press the push-button switch (SW2) on the circuit board once.
The LED on the circuit board starts flashing (one second ON/one se­cond OFF). This indicates the start of PUMP DOWN operation. When the switch is pressed while the compressor is in operation, PUMP DOWN operation starts automatically. When the switch is pressed while the compressor is in stop, the com­pressor starts to operate automatically, and then move on to PUMP DOWN operation.
(2) PUMP DOWN operation continues for about 1 minute. When PUMP
DOWN operation is completed, the compressor stops automatically. Then close the 2-way valve and 3-way valve immediately.
(3) Turn the power off.
PUMP DOWN SW (SW2)
2005.06.27 17
DANGER
This part (Choke coil) generates high voltages. Never touch this part.
Page 19
DISASSEMBLY ILLUSTRATION
Models : ARH30LUAN
ARH36LUAN ARH45LUAN
74
324
160
Insulation
73
764
146
75
Control Box
Insulation
20
325
2005.06.27 18
72
Insulation
Page 20
138
56
108
41
67
164
2005.06.27 19
150
Page 21
287
817
816
288
236
553
287
875
2005.06.27 20
Page 22
Models : AOH30LMAWL
AOH36LMAWL
1
6
3
4
7
2
2005.06.27 21
5
Page 23
Models : AOH30LMAWL
AOH36LMAWL
10
9
15
13
14
11
17
18
8
2005.06.27 22
Page 24
Models : AOH30LMAWL
AOH36LMAWL
26
23
19
22
31
24
25
27
29
28
20
12
12
30
18
2005.06.27 23
Page 25
Models : AOH30LMAWL
AOH36LMAWL
38
37
36
35
33 34
2005.06.27 24
Page 26
Model : AOH45LJBYL
4
3
2
1
6
3
2005.06.27 25
7
5
Page 27
Model : AOH45LJBYL
12
11
13
10
9
15
2005.06.27 26
14
Page 28
Model : AOH45LJBYL
23
22
20
21
17
18
24
19
25
26
2005.06.27 27
Page 29
Model : AOH45LJBYL
31
29
33
37
34
38
27
35
32
30
41
2005.06.27 28
36
28
40
39
Page 30
PARTS LIST
INDOOR UNIT
Ref.
No.
20 Control Cover-A Sub Assy 9374516018 41 Bracket Motor Assy 9374230013 56 Sirocco Fan Assy 9356531022 67 Rubber 313659068604 72 Cabinet-L Sub Assy 9374509010 73 Cabinet-R Sub Assy 9374508013 74 Intake Cover Sub Assy 9374512010
75 Outlet Panel Sub Assy 9374510016 108 Base Sub Assy 9374504015 138 Separate Wall Assy 9374228010
146 Evaporator Assy 9374518012 150 Bracket (Eva. )-R 9374207015 160 Drain Pan Sub Assy 9374513017 164 Motor, Induction 9600830093 236 Controller PCB Assy 9705246133
287 Cap (Power) 9352173011 288 One Touch Bush 9374407019 324 Main Panel Sub Assy 9374511013 325 Intake Frame Assy 9374216017 553 Transformer (Power) 9704129017
Description
ARH30LUAN
(K03BZ-0501HSE-C1)
Part No.
ARH36LUAN
9374516018 9374230013 9356531022 313659068604 9374509010 9374508013 9374512010 9374510016 9374504015 9374228010
9374518012 9374207015 9374513017 9600830093 9705246140
(K03BZ-0502HSE-C1)
9352173011 9374407019 9374511013 9374216017 9704129017
ARH45LUAN
9374516018 9374230013 9356531022 313659068604 9374509010 9374508013 9374512010 9374510016 9374504015 9374228010
9372585047 9374207015 9374513017 9600830093 9705246157
(K03BZ-0503HSE-C1)
9352173011 9374407019 9374511013 9374216017 9704129017
Ord.
Q'ty
764 Drain Cap 9356541007 816 Terminal-3P 9703345012 817 Terminal-3P 9306489045 875 Power Supply PCB Assy 9705668065
---- Thermistor Spring-A 313728262708
---- Room Temperature Thermistor 9703299025
---- Pipe Temperature Thermistor 9703297021
---- Remote Control Unit Assy 9372266014
---- Motor Band-A Assy 9374647019
---- Wire w/Connector 9704856012
---- Wire w/Connector 9705245020
----
---- Wire w/Connector 9705244023
Wire w/Connector 9705243026
9356541007 9703345012 9306489045 9705668065 313728262708 9703299025 9703297021 9372266014 9374647019 9704856012
9705245020 9705243026 9705244023
9356541007 9703345012 9306489045 9705668065 313728262708 9703299025 9703297021 9372266014 9374647019 9704856012
9705245020 9705243026 9705244023
2005.06.27 29
When you order parts, please make a photocopy of this page and fill the number of the parts in the "Order" column.
Page 31
OUTDOOR UNIT
Ref.
Description
No.
1
Top Panel Sub Assy 9374417025
2
Front Panel 9374094066
3
Fan Guard 9374330010 4 Grip Side 9374173013 5
Service Panel Sub Assy 9374415038 6 Right Panel Sub Assy 9374416066 7
Emblem Rear 9372171011 8 Propeller Fan Assy 9366378020 9 Motor, Induction 9601882015
10 Condenser-A Assy
11 Coil Choke 9703458019 12 Strainer Assy 9372524015 13 Separate Wall Assy 9374629022 14 Cap Foot 9374345014 15 Base Assy 9374166084 17 3-Way Valve Assy (3/8) 9372205044 18 3-Way Valve Assy (5/8) 9372205075 19 Check Joint Assy 9372802038 20 Compressor Assy 9373711018 22 4-Way Valve 9900164010
23 Solenoid 9900165055 24 Pressure Switch 25 Inlet Pipe Cond A Assy 9373461067 26 Inlet Pipe Cond B Assy 27 Outlet Pipe Cond A Assy 28 Expansion Valve Assy 9370947113 29 Coil (Expansion Valve) 9900057039 30 Distributor 31 Discharge Pipe A Assy 9372264126 33 Terminal 2P 9701971015
AOH30LMAWL
9374417025 9374094066 9374330010 9374173013 9374415038 9374416066 9372171011 9366378020 9601882015 9374433056
9703458019 9372524015 9374629022 9374345014 9374166084 9372205044 9372205075 9372802038 9373711018 9900164010
9900165055 9900186012 9373461067 9373463054 9374266050 9370947113 9900057039 9369128004 9372264126 9701971015
Part No.
AOH36LMAWL
9374433056
9900186012
9373463054 9374266050
9369128004
Ord. Q'ty
Ref. No.
Description
1 Top Panel Sub Assy
2 Front Panel X 3 Fan Guard 4 Grip Side 5 Service Panel Sub Assy 6 Right Panel Sub Assy 7 Valve Cover
9 Propeller Fan Assy 10 Motor DC Brushless
11 Condenser A Assy
12 Condenser B Assy 13 Sepa Wall 14 Cap Foot 15 Base Assy 17 3-Way Valve Assy 18 3-Way Valve Assy 19 Compressor Assy 20 Accumulator Assy
21 Solenoid
22 Pressure Switch
23 4-Way Valve 24 Check Valve Assy 25 Coil (Expansion Valve) 26 Strainer Assy 27 Inverter Box A 28 Inverter Box B 29 Inverter Box C 30 Inverter Box Duct
31 Inverter Box Cover
32 Heat Sink A
Parts No.
AOH45LJBYL
9374417025
9374094028 9374330010 9374173013 9374415014 9374416042 9374174010 9366378020 9601882015
9374433018
9374434015 9374135028 9374345014 9374166060 9372205044 9372205075 9374653010 9371615011 9900165055 9900186012
9970035012
9374274017 9900190033 9372524015 9374603015 9374625017 9374605019 9374609017
9374608010
9374607013
Ord. Q'ty
34 Terminal 5P 9900203023 35 ACTPM 9703457012 36 Holder Thermo 9372797013 37 Inverter PCB Assy 9705642041 38 Power PCB Assy 9705647022
---- Fuse 25A-250V 0600086039
---- Fuse 3.15A-250V 0600222512
---- Fuse 5A-250V 0600222529
---- Thermistor (Outdoor Temp.) 9703516078
---- Heat Exchanger Thermistor 9704220042
---- Thermistor (Discharge) 9704219114
---- Compressor Thermistor 9900156022
---- Thermistor 9704265012
---- Heatsink Thermistor 9900311018
---- Transformer 9702334024
---- Varistor 0000361224
---- Arrester 0600280147
---- Relay 9900117016
---- Relay 9900007010
---- Switch Push 9703476013
---- Switch Slide 9701392018
---- Drain Pipe (I-Type) 9301102000
---- Drain Pipe Packing 9301143003
---- Drain Cap 313166024302
9900203023 9703457012 9372797013 9705642034 9705647022 0600086039 0600222512 0600222529 9703516078 9704220042
9704219114 9900156022 9704265012 9900311018 9702334024 0000361224 0600280147 9900117016 9900007010 9703476013
9701392018 9301102000 9301143003 313166024302
33 Act-Module 34 Relay 35 Terminal 36 Posistor 37 Inverter PCB Assy 38 Power PCB Assy 39 Clamp (Cord) 40 Terminal
41 Fuse
--- Expansion Valve
--- Thermistor (Dischage)
---
Thermistor (Heat Exchange)
--- Thermistor (Out Temp)
--- Emblem-Rear
--- Holder Thermo
--- Fuse 3.15A-250V
--- Fuse 5A-250V
--- Heatsink Thermistor
--- Varistor
--- Arrester
--- Relay
--- Switch Slide
--- Drain Pipe (I-Type)
--- Drain Pipe Packing
9704258014 9900262013 9701971015 9704265012 9705642065 9705647015 9356857009 9900184025
0600376116
9900170028
9704219084 9704220066 9703516078
9372171011 9372797013 0600222512 0600222529 9900311018 0000361224 0600280147
9900007010 9701392018 9301102000 9301143003
2005.06.27 30
When you order parts, please make a photocopy of this page and fill the number of the parts in the "Order" column.
Page 32
STANDARD PARTS
The following installation parts are furnished. Use them as required.
INDOOR UNIT ACCESSORIES
Name and Shape
Hanger
Special nut A (large flange)
Special nut B (small flange)
Coupler heat insulation (large)
Coupler heat insulation (small)
Q'ty
4
4
4
1
1
Application
For suspending the indoor unit from ceiling
For suspending the indoor unit from ceiling
For indoor side pipe joint (large pipe)
For indoor side pipe joint (small pipe)
Name and Shape
Binder
Remote controller
Tapping screw (flush heads)
Remote controller cord
Drain hose insulation
Q'ty
1
(large)
1
(small)
1
2
1
1
For fixing the drain hose
For fixing the remote controller cord
For installing the remote controller
For connecting the remote controller
Insulates the drain hose and vinyl hose
OPTIONAL PARTS
When connecting the square duct and round duct, use the optional square flange or round flange and flexible duct.
Square flange Round flange
Model name : UTD-SF045T (P/N 9098180007) Model name : UTD-RF204 (P/N 9093160004)
Application
40 mm
205 mm
195 mm
204 mm
1065 mm
85 mm
Flexible duct Long-life filter
Model name : UTD-RD202 (P/N 9074165004) Model name : UTD-LF25NA (P/N9079892004)
200 mm
L 2 m
507 mm
239 mm
Simple remote controller
Model name : UTB-YPB (P/N9077582006)
Remote sensor
Model name : UTD-RS100 (P/N9072619004)
22
5
mm
mm
5
23
2005.06.27 31
Page 33
WARNING
1
For the air conditioner to operate satisfactorily. install it as outlined in this installation instruction sheet.
2
Connect the indoor unit and outdoor unit with the room air conditioner piping and cords available standards parts. This installation instruction sheet describes the correct connections using the installation set available from our standard parts.
3
Installation work must be performed in accordance with national wiring standards by authorized personnel only.
4
Also, do not use an extension cord.
5
Do not turn on the power until all installation work is complete.
6
Do not purge the air with refrigerants but use a vacuum pump to vacuum the installation.
7
There is not extra refrigerant in the outdoor unit for air purging.
8
Use a vacuum pump for R410A exclusively.
9
Using the same vacuum pump for different refrigerants may damage the vacuum pump or the unit.
10
Use a clean gauge manifold and charging hose for R410A exclusively.
11
If refrigerant leaks while work is being carried out, ventilate the area. If the refrigerant comes in contact with a flame, it produces a toxic gas.
Be careful not to scratch the air conditioner when handling it. After installation, explain correct operation to the customer, using the operating manual. Let the customer keep this installation instruction sheet because it is used when the air conditioner is serviced or moved.
STANDARD PARTS
The following installation parts are furnished. Use them as required.
Name and Shape Q'ty Application
Drain pipe
1
For outdoor unit drain piping work (May not be
Drain cap
supplied, depending on the model.)
2
Insulation (seal)
For filling in a gap at the entrance of connection
1
cords
CONNECTION PIPE REQUIREMENT
CAUTION
The maximum lengths of this product are shown in the following table. If the units are further apart than this, correct operation can not be guaranteed.
Maximum height (between indoor
and outdoor)
MAX.
50 m
70 m
Pipe length
MIN.
5 m 30 m
Model Type
30,000 BTU/h class
36,000 BTU/h class
45,000 BTU/h class
54,000 BTU/h class
Use pipe with water-resistant heat insulation.
9.52 mm (3/8 in.) 15.88 mm (5/8 in.)
Diameter
Liquid Gas
CAUTION
Install heat insulation around both the gas and liquid pipes. Failure to do so may cause water leaks. Use heat insulation with heat resistance above 120 !C. (Reverse cycle model only) In addition, if the humidity level at the installation location of the refrigerant piping is expected to exceed 70%, install heat insulation around the refrigerant piping. If the expected humidity level is 70-80%, use heat insulation that is 15 mm or thicker and if the expected humidity exceeds 80%, use heat insulation that is 20 mm or thicker. If heat insulation is used that is not as thick as specified, condensation may form on the surface of the insulation. In addition, use heat insulation with heat conductivity of 0.045 W/(maK) or less (at 20 !C).
2005.06.27 32
Page 34
0505G2866
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