GE AL5, ES5, FH, HB5, NH5 Installation Guide

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GE Lighting Solutions
UltraStar® Luminaire
INSTRUCTIONS
T5 / T8 Fluorescent Luminaire
VH Series HB Series AL Series SS Series ES Series
FH Series SR Series NH Series EH Series VP Series
GEH-5983
READ THOROUGHLY BEFORE INSTALLING
WARNING
Risk of electric shock
Turn power o before servicing see instructions
WARNING
Sharp edges may be present
Gloves should be worn during installation
GENERAL
This luminaire is designed for indoor applications only and should be installed and maintained according to the following recommendations. Check label for damp or wet location suitability.
Any part damaged or broken during or after assembly or installation should be replaced.
UNPACKING
This Luminaire has been properly packed so that no parts should havebeen damaged during transit. Inspect to conrm. No damaged parts should be installed. Attention: Sheet metal parts may have sharp edges that may cause injury. The manufacturer recommends caution during installation and the use of gloves when possible. Remove all protective lm from reectors before energizing xture.
WIRING
Make all electrical connections in accordance with the National Electrical Code and any applicable local code requirements. Check to be sure that labeled ballast voltage matches supply voltage. Use supply wire rated minimum 90°C.
FIXTURE INSTALLATION (VH, HB, AL, SS, ES, FH, SR, NH, VP and EH Series)
a. EZ Leveling stright-cable or EZ Leveling Y-toggle cable can be used to mount xture. b. Attach EZ leveling cable to each end of xture, attaching through mounting slot.
2. S-Hook Hanging Fixtures can be installed using S-hook (not supplied) using mounting detail on top ends of xture.
3. NH series xture has integral threaded inserts and supplied eye-bolts. Attach EZ level cable to eye-bolts for mounting of xture.
4. VP series xtures are supplied with mounting brackets. Attach EZ level cable to mounting brackets for mounting of xture.
5. After xture is mounted access ballast for wiring as follows: a. SR, ES, SS, AL Series: Remove reector/ballast cover by twisting reector fasteners quarter-turn, b. HB, NH Series: Remove top-access ballast cover by unsnapping ballast cover. c. FH, VH Series: Plug directly into Modular Wiring Plug at side of ballast channel. d. VP Series: Remove reector clips.
6. Make connection to ballast leads per wiring diagram on ballast.
7. Reinstall reector/ballast cover.
8. Peel protective covering from reector (Miro nish reectors).
9. Install lamps
LAMP
CAUTION
Risk of burn
Allow lamp/xture to cool before handling
Use only lamps specied on nameplate. Observe lamp manufacturer’s recommendations and restrictions on lamp operation, particularly ballast type, burning position, etc.
Attaching Modular Wiring Harness (optional component)
Insert supplied modular plug wiring harness into the receptacle on the end of the xture and tie the wire to the cable hanger up to main power source.
WARNING
Unit will fall if not installed properly
Follow installation instructions
Installing SR, ES, SS, AL series xtures
1. EZ Leveling cable (see EZ Leveling cable attachment instructions below). a. Four EZ Leveling straight- cables required to hang xture. b. Attach EZ Leveling cable to each end of xture at mounting detail.
2. After xture is mounted: a. Remove reector by turning reector fasteners quarter-turn.
Make connection to ballast leads per wiring diagram on ballast.
b. c. Reinstall reector. d. Peel protective covering from reector. e. Install lamps.
Installing VH, HB, FH, NH, VP series xtures
1. EZ Leveling cable (see EZ Leveling cable attachment instructions below).
These instructions do not purport to cover all details or variations in equipment nor to provide for every possible contingency to be met in connection with installation, operation or maintenance. Should further information be desired or should particular problems arise which are not covered suciently for the purchaser’s purposes, the matter should be referred to GE Lighting Solutions.
Components for Installing SS Series Fixtures
Reector/ballast cover must be installed to complete enclosure! Assemble reector part RSFSS8-844UP-W only with BP-S082/ S081 Strip xture!
BR-S4-2LE-P-SS
Install socket/ socket bracket assembly into slots at end of xture. Twist end of tab with pliers to insure locking as shown.
BP-S054
If xture is run across red iron, use Bracket Connector Kit for alignment and stiening.
BP-S009 or
BP-S067
If xture is run with red iron, use either a slide-in connector for alignment proposes.
BP-S068
If xture is at the end of a row, use Tall End Plate to cover end of xture.
HW-F041
Attach alignment clips to join next reector if required.
MAINTENANCE
It will occasionally be necessary to clean the outside of the refractor to maintain the light level. Frequency of cleaning will depend on the ambient dirt level and the minimum light level which is acceptable to the user. The optional acrylic plastic lens should be washed in a solution of warm water and any mild non-abrasive household detergent, rinsed with clean water and wiped dry. Should the optical assembly become dirty on the inside, wipe the reector and clean the inside of the lens in the above manner. Use of abrasive cleansers will shorten the life of the optical assembly.
EZ Leveling Cable (Aircraft Cable) Hanging Directions (VH, HB, AL, SS, ES, FH, SR, NH and EH Series)
WARNING
Unit will fall if not installed properly
Follow installation instructions
1. Parts included:
5. To readjust the wire height of the xture, pull the wire while pressing the button of the top of adjuster.
6. Double Toggle Y-Fit – The angle between the legs should not exceed 60 deg.
15’ Aircraft cable
with Loop
2. Thread the tail of the adjustable wire rope around (or through) the pole or other structure that the xture will be attached to. Pass the tail of the loop and pull tight.
3. Insert the wire rope into the adjuster.
15” Y Toggle
(Type 1)
(Type 1)
4. If the xture is equipped with threaded inserts on support arm, thread eyebolt until fully seated. Then insert Aircraft wire hanger end into eyebolt. If xture does not have threaded insert, Insert the aircraft hangers into mounting slots of the xture. Draw the toggle plate back from the end stop and align down the length of the wire rope. Push the end stop plate through the hole. When the toggle plate has cleared the hole, pull back on the cable, or simply let the weight of the object settle onto the toggle.
15” straight Toggle
(Type 2)
(Type 2)
7. Caution: To be used only on xtures weighing less then 44 lbs when 2 Aircraft cable Loops per xture are used.
EZ Leveling Cable (Aircraft Cable) Application Recommendations:
Environment – Aircraft Cable Hanger may be used only in dry locations. Stainless steel
Aircraft Cable Hanger may be used in certain indoor corrosive environments such as properly ventilated swimming pool arenas.
Load – Do not exceed the Safe Working Load (SWL) of any Aircraft Cable Hanger product.
No Lifting – Do not use for lifting, such as in a crane or pulley situation.
No Movement – Aircraft Cable Hanger are to be used to suspend stationary loads only. Do
not use to suspend moving surfaces or surfaces likely to be subject to movement.
No Joining – Aircraft Cable Hanger must not be spliced together using a Aircraft Cable Hanger, or any other joining device. An Aircraft Cable Hanger assembly must comprise one length of cable and one Aircraft Cable Hanger fastener only. If a longer length is needed, do not attempt to join two assemblies together.
Limitations Of Use – All Aircraft Cable Hangers, accessories and other Aircraft Cable Hanger products must only be used for the purposes of suspending electrical and mechanical services and are not to be used for any other purpose. Painting – If painting, ensure that covering is applied to the Aircraft Cable Hanger fastener before painting. Do not move the Aircraft Cable Hanger fastener on the cable after painting.
Building Codes – Compliance with local codes and where applicable national codes, is the buyer and or installers responsibility.
Lubricants – Do not apply oil or any other lubricant to any part of the assembly.
Round Duct / Pipes – When wrapping around duct or other round pipes, do not exceed an
angle of 60 degrees between the top of the pipe and the Aircraft Cable Hanger.
Not For Re-Use – Aircraft Cable Hangers are designed for permanent installations, not for re-use.
Y-Fit Installation Angle – Arms on Y-t hangers not to be installed at angles greater than 60 degrees.
Failure to observe these usage instructions may result in product malfunction, resulting in property damage and bodily injury.
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