GE Masoneilan 12420, Masoneilan 12410, Masoneilan 12430 Instruction Manual & Safety Manual

GE Oil & Gas
Masoneilan* 12400 Series Level Transmitter/Controller
Instruction Manual & Safety Guide
® 2014 General Electric Company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 1
THESE INSTRUCTIONS PROVIDE THE CUSTOMER/OPERATOR WITH IMPORTANT PROJECT-SPECIFIC REFERENCE INFORMATION IN ADDITION TO THE CUSTOMER/OPERATOR’S NORMAL OPERATION AND MAINTENANCE PROCEDURES. SINCE OPERATION AND MAINTENANCE PHILOSOPHIES VARY, GE (GENERAL ELECTRIC COMPANY AND ITS SUBSIDIARIES AND AFFILIATES) DOES NOT ATTEMPT TO DICTATE SPECIFIC PROCEDURES, BUT TO PROVIDE BASIC LIMITATIONS AND REQUIREMENTS CREATED BY THE TYPE OF EQUIPMENT PROVIDED.
THESE INSTRUCTIONS ASSUME THAT OPERATORS ALREADY HAVE A GENERAL UNDERSTANDING OF THE REQUIREMENTS FOR SAFE OPERATION OF MECHANICAL AND ELECTRICAL EQUIPMENT IN POTENTIALLY HAZARDOUS ENVIRONMENTS. THEREFORE, THESE INSTRUCTIONS SHOULD BE INTERPRETED AND APPLIED IN CONJUNCTION WITH THE SAFETY RULES AND REGULATIONS APPLICABLE AT THE SITE AND THE PARTICULAR REQUIREMENTS FOR OPERATION OF OTHER EQUIPMENT AT THE SITE.
THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN EQUIPMENT NOR TO PROVIDE FOR EVERY POSSIBLE CONTINGENCY TO BE MET IN CONNECTION WITH INSTALLATION, OPERATION OR MAINTENANCE. SHOULD FURTHER INFORMATION BE DESIRED OR SHOULD PARTICULAR PROBLEMS ARISE WHICH ARE NOT COVERED SUFFICIENTLY FOR THE CUSTOMER/OPERATOR'S PURPOSES THE MATTER SHOULD BE REFERRED TO GE.
THE RIGHTS, OBLIGATIONS AND LIABILITIES OF GE AND THE CUSTOMER/OPERATOR ARE STRICTLY LIMITED TO THOSE EXPRESSLY PROVIDED IN THE CONTRACT RELATING TO THE SUPPLY OF THE EQUIPMENT. NO ADDITIONAL REPRESENTATIONS OR WARRANTIES BY GE REGARDING THE EQUIPMENT OR ITS USE ARE GIVEN OR IMPLIED BY THE ISSUE OF THESE INSTRUCTIONS.
THESE INSTRUCTIONS CONTAIN PROPRIETARY INFORMATION OF GE, AND ARE FURNISHED TO THE CUSTOMER/OPERATOR SOLELY TO ASSIST IN THE INSTALLATION, TESTING, OPERATION, AND/OR MAINTENANCE OF THE EQUIPMENT DESCRIBED. THIS DOCUMENT SHALL NOT BE REPRODUCED IN WHOLE OR IN PART NOR SHALL ITS CONTENTS BE DISCLOSED TO ANY THIRD PARTY WITHOUT THE WRITTEN APPROVAL OF GE.
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Table of Contents
GENERAL ............................................................................................. 3
SPARE PARTS ............................................................................................. 3
AFTER SALES SUPPORT ............................................................................ 3
TRAINING ............................................................................................. 3
1. DESCRIPTION - OPERATION .............................................................. 4
1.1. P
RINCIPLE OF OPERATION ................................................................................ 4
1.2. SIGNAL PROCESSING .......................................................................................... 4
2. PROTECTION STANDARDS ................................................................ 5
2.1.
ATEX / IECEX CERTIFICATIONS ......................................................... 5
2.2.
FM / FMC CERTIFICATIONS ................................................................ 6
2.2.1. GENERAL REQUIREMENTS .............................................................................................. 6
2.2.2.
FLAMEPROOF AND DUST IGNITION PROOF REQUIREMENTS....................................... 6
2.2.3. I
NTRINSICALLY SAFE REQUIREMENTS ............................................................................ 6
2.2.4. D
ESCRIPTION OF EXPLOSION PROOF AND INTRINSIC SAFETY MARKING .................. 7
2.2.5. R
EPAIR................................................................................................................................ 8
2.2.6. ES-479
INTRINSICALLY SAFE INSTALLATION WIRING REQUIREMENTS .................... 9
2.2.7. N
OTES FOR INTRINSICALLY SAFE INSTALLATION........................................................10
3. MARKING – NUMBERING SYSTEM .................................................. 12
3.1. M
ARKING........................................................................................ 12
3.2. N
UMBERING SYSTEM ........................................................................ 12
4. INSTALLATION ................................................................................... 13
4.1. S
TORAGE AND CONDITIONS AT DELIVERY ........................................... 13
4.2. M
OUNTING ON SITE ......................................................................... 13
4.2.1. EXTERNAL MOUNTING ...................................................................................................13
4.2.2. I
NTERNAL MOUNTING ....................................................................................................14
5. CASE DESCRIPTION .......................................................................... 15
5.1. E
LECTRONIC COMPARTMENT ............................................................ 15
5.2. MECHANISM COMPARTMENT ............................................................ 15
5.3.
MTBF ............................................................................................ 15
5.4.
CONNECTION COMPARTMENT ........................................................... 15
5.4.1. ELECTRIC CIRCUIT ...........................................................................................................15
5.4.2. W
IRING AND CONNECTIONS ........................................................................................16
5.4.3. A
LLOWABLE SUPPLY VOLTAGES ...................................................................................16
5.4.4. M
AXIMUM POWER .........................................................................................................16
5.4.5. O
UTPUT SIGNAL AND LOAD RESISTANCE ...................................................................16
6. OPERATING THE INSTRUMENT ....................................................... 19
6.1. G
ENERAL PRINCIPLES ....................................................................... 19
6.1.1. THE LIQUID CRYSTAL DISPLAY (LCD) ...........................................................................19
6.1.2. P
USHBUTTONS ...............................................................................................................19
6.1.3. O
PERATING MODES ........................................................................................................19
6.1.4. P
USHBUTTONS MENUS DESCRIPTION .........................................................................20
7. COMMISSIONING .............................................................................. 22
7.1. INSTRUMENT COUPLING TO THE TORQUE TUBE ................................... 22
7.2. T
RANSMITTER CONFIGURATION ......................................................... 24
7.3. T
RANSMITTER CALIBRATION .............................................................. 25
7.3.3. CALIBRATION ON SITE WITH PROCESS FLUIDS .................................................30
7.3.4. C
ALIBRATION WITH MECHANICAL STOPS ........................................................31
7.4. CALIBRATION OF SPECIFIC GRAVITY METER ................................. 33
7.5. M
ECHANICAL STOPS SETTING .................................................... 34
7.6. T
ORQUE TUBE TEMPERATURE COMPENSATION ............................ 36
7.7. CONTROLLER FUNCTION (12410 MODEL ON LY) ......................... 38
8. SAFETY MANUAL FOR SIL APPLICATIONS ............................. 44
8.1. R
ELEVANT STANDARDS ............................................................. 44
8.2.
TERMS AND DEFINITIONS .......................................................... 44
8.3. SAFETY REQUIREMENTS ............................................................ 45
8.3.1. PROBABILITY OF FAILURES ON DEMAND (PFD) ..................................... 45
8.3.2. S
AFETY INTEGRITY OF THE HARDWARE ................................................. 45
8.4. SAFETY CHARACTERISTICS ......................................................... 45
8.4.1. ASSUMPTIONS .................................................................................. 45
8.4.2. S
AFETY INTEGRITY OF THE HARDWARE ................................................. 46
8.4.3. H
ARDWARE LOCK JUMPER ADJUSTMENT ............................................. 46
8.4.4. C
HARACTERISTICS ............................................................................. 47
8.5. SAFETY FUNCTION .................................................................... 47
8.6. P
ROOF TEST ............................................................................ 47
9. MAINTENANCE .......................................................................... 48
9.1. R
EMOVAL OF 12400 CASE FROM TORQUE TUBE ......................... 48
9.2. INSTALLATION OF 12400 CASE ON A TORQUE TUBE .................... 48
9.2.1. ON A 12200/300/400 SERIES TORQUE TUBE .................................. 48
9.2.2. ON
A 12120 OR 12800 SERIES TORQUE TUBE ................................... 49
9.3. REMOVAL OF 12400 CASE AND TORQUE TUBE S/A ...................... 50
9.4.
MOUNTING OF DLT CASE AND TORQUE TUBE S/A ......................... 51
9.5.
REVERSE INSTRUMENT CASE MOUNTING POSITION VERSUS TO
DISPLACER POSITION
(LEFT OR RIGHT) ........................................ 52
9.6. REPLACEMENT OF ELEC. AND MECH. COMPONENTS ..................... 52
10 TROUBLE SHOOTING ................................................................ 53
10.1. N
O SIGNAL ........................................................................... 53
10.2.
EXISTING SIGNAL BUT NOTHING ON LCD DISPLAY ...................... 53
10.3.
STEADY SIGNAL, NO CHANGE WHEN LEVEL VARIES ..................... 53
10.4.
OUTPUT SIGNAL DIFFERS FROM VALUE DISPLAYED ON LCD ........ 53
10.5. NO HART
®
COMMUNICATION ................................................ 54
10.6.
OUTPUT SIGNAL DOES NOT MATCH WITH THE LIQUID LEVEL
(LINEARITY ISSUE) .................................................................... 54
10.7. VIEW ERROR DIAGNOSTICS MESSAGES ...................................... 55
Appendix A
– NORMAL Menu / SETUP Menu ................... 60 to 61
Appendix B – BASIC SETUP Menu ...................................... 62 to 64
Appendix C – ADVANCED SETUP Menu ........................... 65 to 68
Appendix D – ENGINEERING UNIT Menu .......................... 69 to 71
Appendix E – 4-20mA GENERATOR Menu ........................ 72 to 73
Appendix F – VIEW DATA Menu ......................................... 74 to 75
Appendix G – FAILSAFE / VIEW ERROR Menus ................ 76 to 77
® 2014 General Electric Company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 3
IMPORTANT: SAFETY WARNING
Read these instructions carefully BEFORE this instrument is installed or maintained.
Products certified for use in explosion proof (flameproof) or intrinsically safe installations MUST:
a) Be installed in accordance with EN/IEC 60079-14, EN/IEC 61241-14, EN/IEC 60079-17 standards and/or local and national codes for
hazardous area installations.
b) Only be used in situations which comply with the certification conditions stated in this manual and those stated in 400152322E ATEX
Instruction Manual.
c) Only be maintained by qualified personnel with adequate training on hazardous area instrumentation (see Instruction Manual
400152322E).
Taking the appropriate actions to ensure that site personnel who are performing installation, commissioning and
maintenance have been trained in proper site procedures for working with and around equipment, per Safe Site Work Practices, are the end user's responsibility.
It is the end user's responsibility to:
Verify material compatibility with the application
Ensure proper use of fall protection when working at heights, per Safe Site Work Practices
Ensure use of proper Personal Protective Equipment
Take the appropriate actions to ensure that site personnel who are performing installation, commissioning and maintenance
have been trained in proper site procedures for working with and around equipment, per Safe Site Work Practices
Non-compliance with the rules and cautionary notes of this instruction may cause malfunction of the device or serious damage to it, personnel or the surrounding equipment or site. Not intended for use in life support systems.
Items sold by GE are warranted to be free from defects in material and workmanship for a period of one year from the date of first use or eighteen (18) months from the date of delivery, whichever occurs first, provided such items are used according to all relevant recommendations and instructions from GE.
GE reserves the right to discontinue manufacture of any product or change product materials, design, or specifications without notice.
General
This manual provides installation, operation and maintenance instructions for the Masoneilan 12400 Series Digital Level Transmitter/Controller from GE. It also includes a complete parts reference and a list of recommended spare parts.
Spare Parts
When performing maintenance, use GE’s Masoneilan spare parts only. Parts can be obtained through your local Masoneilan products representative or the Spare Parts Department. When ordering parts, always include the Model and Serial Number of the unit being repaired.
After Market Support
GE offers aftermarket support for Masoneilan valves and instruments start-up, maintenance, and repair. Contact the nearest Masoneilan Sales Office or Representative or After Sales Department.
Training
Regularly scheduled classes are conducted at GE’s Masoneilan facilities for training customer service and instrumentation personnel in the operation, maintenance, and application of control valves and instruments. Arrangements for these classes can be made through your local Masoneilan products sales contact.
Use of DANGER, WARNING, CAUTION, and NOTE.
These instructions contain DANGER, WARNING, CAUTION, and NOTE where necessary to alert you to safety related or other important information.
DANGER - Hazards which result in severe personal injury or death. WARNING - Hazards which could result in personal injury. CAUTION - Hazards which could result in equipment or property damage. NOTE - Alerts you to pertinent facts and conditions.
Although DANGER and WARNING hazards are related to personal injury, and the CAUTION hazards involve equipment or property damage, it should be understood that operation of damaged equipment could, under certain operational conditions, result in degraded process system performance which may lead to personal injury or death. Therefore, comply fully with all DANGER, WARNING, and CAUTION notices.
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1. Description - Operation
The 12400 Series Digital Level Transmitter/Controller is a high performance, easy-to-set instrument based on a modular design that permits quick, low-cost upgrades as new features are developed and as your needs change.
1.1. PRINCIPLE OF OPERATION
The Masoneilan 12400 Series instrument from GE is a 2-wire, loop powered, digital displacement level transmitter/controller with HART
®
communication that uses field proven buoyancy and torque tube principles.
A change in liquid level varies the apparent weight of the displacer (130), which increases or decreases load on the torque tube (136) by an amount directly proportional to the change in liquid level. The resulting rotation of the torque rod (138), seen in Figure 1, modifies the magnetic field of a frictionless, non-contacting sensor (40). The signal generated by the sensor varies current in the loop in proportion to the level in the vessel.
1.2 SIGNAL PROCESSING
The sensor analog signal is converted into an error-free digital signal for processing by the on board micro-controller. After signal processing, the digital result is converted to analog output signals for use by configuration and options.
Transmitter model:
The 4-20 mA analog output signal, available on the AO_1 terminal, is the level or interface measurement signal with HART®
communication.
Transmitter model with two (2) adjustable switches and second 4-20mA analog output:
The two 4-20 mA analog output signals, available on the AO_1 and AO_2 terminals, are the level or interface measurement signal, with
HART communication (AO_1 only).
DO_1 and DO_2 terminals are two independent isolated digital switch outputs. They are user-adjustable and polarity sensitive.
Controller model with two (2) adjustable switches and second 4-20mA analog output:
The 4-20 mA analog output signal, available on AO_1 terminals, is the controller output signal generated by a PID algorithm based on
error between the local setpoint and the level process variable. HART communication is available on AO_1.
The 4-20 mA analog output signal, available on the AO_2 terminals, is the level or interface measurement signal. No HART
communication.
DO_1 and DO_2 terminals are two independent isolated digital switch outputs. They are user-adjustable and polarity sensitive.
The 12400 instrument enables retrofit of existing pneumatic or digital level instruments (see Section 9.2).
PARTS REFERENCES
40
Non contact Sensor
135
Torque arm
55
Magnet
136
Torque tube
130
Displacer
137
Torque tube housing
131
Displacer chamber
138
Torque rod
Figure 1 – Diagram of principle
IMPORTANT
Options described above are operable only if they have been ordered initially. You cannot add them later on site (see numbering system Section 3.2).
® 2014 General Electric Company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 5
2. Protection standards
Installation in a hazardous atmosphere must be performed in accordance with the requirements specified in the applicable standard for protection against explosion.
2.1. ATEX / IECEx CERTIFICATIONS
The 12400 Series Level Transmitter / Controller complies with the essential requirements of ATEX 94/9/EC European directive. This instrument is certified for use in explosion proof (flameproof) or intrinsically safe installations with dust or gas from groups IIA, IIB and IIC:
Category II 1 GD – zones 0, 1, 2, 20, 21 and 22 for protection mode "ia" Category II 2 GD – zones 1, 2, 21 and 22 for protection mode "d".
The instrument also complies with the essential requirements of the modified EMC 2004/108/EC European directive for use industrial environment.
It is the end user’s responsibility to ensure that products certified as explosion proof equipment or for use in intrinsically safe installations MUST BE:
a) Installed, put into service, used and maintained in compliance with European and/or national and local regulations and
in accordance with the recommendations contained in the relevant standards concerning potentially explosive atmospheres.
b) Used only in situations which comply with the certification conditions shown in this document and after verification of
their compatibility with the zone of intended use and the permitted maximum ambient temperature.
c) Installed and maintained only by personnel who have been trained and certified in installation, commissioning and
maintenance in proper site procedures for working with and around equipment, per Safe Site Work Practices.
Under certain operating conditions, use of a damaged instrument could cause a degradation of the performance of the system, which may lead to personal injury or death, damage to the equipment and or other equipment, as well as the site.
Use only genuine replacement parts, provided by the manufacturer, to guarantee that the products comply with the essential European Directives safety requirements mentioned above.
All actions related to installation, site commissioning and maintenance must be performed in accordance with instructions provided in the ATEX instruction manual 400152322.
WARNING:
IMPROPER R
EPLACEMENT OR SUBSTITUTION OF ELECTRONIC COMPONENTS OR OF CERTAIN PARTS WHOSE
CHARACTERISTICS DO NOT MEET REQUIREMENTS OF THE APPLICABLE STANDARDS FOR EXPLOSION PROTECTION MAY VOID THIS PROTECTION.
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2.2. FM / FMc CERTIFICATIONS
2.2.1. GENERAL REQUIREMENTS
! WARNING !
Failure to adhere to the requirements listed in this
manual may cause loss of life and property.
Installation and maintenance must be performed only by qualified personnel. Area Classification, Protection Type, Temperature Class, Gas Group, and Ingress protection must conform to the data indicated on the label.
Wiring and conduit must conform to all local and national codes governing the installation. Wiring must be rated for at least 5ºC above the highest expected ambient temperature.
Approved wire seals against ingress of water and dust are required and the NPT fittings must be sealed with tape or thread sealant in order to meet the highest level of ingress protection.
Where the protection type depends on wiring glands, the glands must be certified for the type of protection required.
The metal housing is in a standard die-casting alloy which is predominately aluminum. The housing can be stainless steel also.
Before powering the 12400:
1. Verify that the electronic cover screws are tightened. This maintains the ingress protection level and the integrity of the flameproof enclosure.
2. If the Installation is Intrinsically Safe, check that the proper barriers are installed and the field wiring meets local and national codes for an IS installation. Never install a device which was previously installed without an intrinsically safe barrier in an intrinsically safe system.
3. If the Installation is Non-Incendive, check that all the wiring meets local and national codes.
4. Verify that the markings on the label are consistent with the application.
2.2.2. FLAMEPROOF AND DUST IGNITION PROOF REQUIREMENTS
The ½” NPT fittings must enter the housing at least five full turns. Conduit seals are required within 18” of the conduit for flameproof installation.
2.2.3. INTRINSICALLY SAFE REQUIREMENTS
Wiring must be in accordance with ES-749 (see Section 2.2.6) and must conform to national and local standards for intrinsically safe installation.
® 2014 General Electric Company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 7
2.2.4. D
ESCRIPTION OF EXPLOSION PROOF AND INTRINSIC SAFETY MARKING
The label may not appear exactly as shown, but must contain the information listed below. Additional information NOT pertaining to FM approval is allowed on the label.
SERIAL
xxx
WARNING:
POTENTIAL DANGER OF ELECTROSTATIC
DISCHARGE
Protection
PERMANENTLY MARK
PROTECTION TYPE. ONCE MARKED, IT CAN NOT
BE CHANGED
Protection
Protection
AO_1 40V 23mA; AO_2 30V 23mA; DO_1 & DO_2 30V 1A
Dresser Inc Masoneilan Operations
DPI 14110 Conde-Sur-Noireau, France
SUPPLY CONNECTION WIRING RATED 5oC ABOVE AMBIENT
HOUSING CONDUIT ENTRY ½ INCH NPT
INGRESS PROTECTION TYPE 4X-6P
OPERATING TEMPERATURE LIMITS -40oC TO 80oC
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2.2.5. REPAIR
WARNING: EXPLOSION HAZARD – SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR USE AND CAUSE DAMAGE TO PERSONNEL, THE EQUIPMENT, OTHER EQUIPMENT AND THE SITE IN A HAZARDOUS LOCATION.
Only qualified service personnel are permitted to make repairs. Replace ONLY with genuine Masoneilan parts from GE. Only Masoneilan parts from GE are permitted. This includes not only the major assemblies but also mounting screws and “O” rings. No substitutions with non-Masoneilan parts are permitted.
The following summary assures the safe operation of the 12400.
For ambient temperature greater than 70 °C, the user must choose a cable entry and a cable compatible with:
Ambient Temperature
Cable Temperature
75 °C
80 °C
80 °C
85 °C
The cable entry and the cable must be compatible with the minimum temperature of -40 °C as indicated on the marking plate.
The cable entry must have an ingress protection level at least equal to type 4X – 6P.
The joints (three pushbuttons, covers thread and O-ring) are greased with one of the following acceptable greases:
Grease Type
Manufacturer
GRAPHENE 702
ORAPI
MOLYKOTE111 COMPOUND
MOLYKOTE®
MULTILUB
MOLYKOTE®
GRIPCOTT NF
MOLYDAL
It is the user’s responsibility to check the gaskets once a year and in the event of damage to replace the defective parts with manufacturer's replacement parts only.
For use in dusty hazardous areas, the user must maintain the enclosure to avoid the deposits of dusts, the maximum thickness must be <5 mm. For safe operation, this can be done only if the local conditions around the device are free of potentially explosive atmosphere.
The user must check the temperature increase on the 12400 head coming from the mechanical part in contact with the 12400 housing or through the process thermal radiation and ensure it is less or equal than the temperature classification allowed. This must be done in conformance with EN/IEC 60079-14 and / or national and local regulations applicable for explosible atmospheres.
The user may clean the device, mainly the plastic label, with a wet rag to avoid any electrostatic spark. For safe operation, this can be done only if the local conditions around the device are free of potentially explosive atmosphere.
® 2014 General Electric Company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 9
2.2.6. ES-479
INTRINSICALLY SAFE INSTALLATION WIRING REQUIREMENTS
Each intrinsically safe cable must include a grounded shield or be run in a separate metal conduit.
3
1
2
4
VOLTAGE SUPPLY
FROM CONTROL SYSTEM
30V MAXI
1 to 5 Volts or 4-20mA
LEVEL FEEDBACK to Control System
12400 LEVEL TRANSMITTER /
CONTROLER
PRIMARY OUT
4-20mA
SECONDARY OUT
4-20mA
SW1 / SW2
OUT
+
-
+
-
+
-
3
1
2
4
250 Ω
3
1
2
4
VOLTAGE SUPPLY
FROM CONTROL SYSTEM
30V MAXI
VOLTAGE SUPPLY
FROM CONTROL SYSTEM
30V MAXI
DI to CONTROL SYSTEM
OPTIONAL SOLENOID
LOAD
1 to 5 Volts or 4-20mA
LEVEL FEEDBACK to Control System
VALVE
POSITIONER
-
+
3
1
2
4
250 Ω
Note 7
Note 4
Note 6
Note 7
Note 7
Note 7
Note 5
Barrier with internal or external sense resistor.
Barrier with 4-20 mA retransmit.
See Note 3
Note 5
Note 6
Barrier with internal or external sense resistor.
See Note 4
Barrier type
See Note 5
Barrier type
See Note 6
4-20 mA SETPOINT
FROM CONTROL SYSTEM
With or
Without local
Solenoid
HAZARDOUS LOCATION
SEE NOTES 1 & 2
NON-HAZARDOUS LOCATION - UNSPECIFIED EXCEPT THAT BARRIERS MUST NOT BE SUPPLIED FROM NOR CONTAIN UNDER NORMAL OR ABNORMAL CONDITIONSA SOURCE OF POTENTIAL WITH RESPECT TO EARTH IN EXCESS OF 250 VOLTS RMS OR 250 VOLTS DC.
The Optional 4-20 mA
secondary output from 12400
must not be connected in an
Intrinsic Safe Installation which
requires FM or CSA approval.
See Note4.
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2.2.7. NOTES FOR INTRINSICALLY SAFE INSTALLATION
Note 1: HAZARDOUS LOCATION
Refer to the device label for the description of the environment in which the device may be installed.
For Div 1 areas the barriers are always required. For Div 2 areas the barriers are not required as long as Div 2 wiring practices comply with the local electrical code and the supply voltages are normally less than 30 Volts.
Note 2: FIELD WIRING
Intrinsically Safe wiring must be made with grounded shielded cable or installed in grounded metal conduit. The electrical circuit in the hazardous area must be capable of withstanding an A.C. test voltage of 500 Volts R.M.S. to earth or frame of the apparatus for one minute. Installation must be in accordance with GE’s guidelines. The installation including the barrier earthing requirements must comply with the installation requirements of the country of use.
Factory Mutual requirements (USA): ANSI/ISA RP12.6 (Installation of Intrinsically Safe Systems for Hazardous (Classified) Locations) and the National Electrical Code, ANSI/NFPA 70. Division 2 installations must be installed per the National Electrical Code, ANSI/NFPA 70. See also, note 4.
CSA requirements (Canada): Canadian Electrical Code Part 1. Division 2 installations must be installed per the Canadian Electrical Code Division 2 Wiring Methods. See also note 4.
Note 3: PRIMARY OUT (+) and (-) 4-20 mA Terminals
These terminals are the main loop power of the 12400 and provide a 4 to 20mA signal related to the level measurement or the embedded controller output for level control process. A transmitter type barrier with 250 Ohm series resistance (internal or external) is used for this connection; for example, MTL 788 or 788R. For controller application, an active barrier with 4-20mA retransmit can be used to drive a valve positioner.
Entity Parameters: Vmax= 30 VDC; Imax=125 mA; Ci=2 nF; Li=500 μH; Pmax=900 mW
Note 4: SECONDARY OUT (+) and (-) 4-20 mA Terminals
These terminals provide an additional 4 to 20 mA signal related to the level measurement. Use a transmitter type barrier with 250 Ohm series resistance (internal or external) for this connection; for example, MTL 788 or 788R.
Entity Parameters: Vmax=30 VDC; Imax=125 mA; Ci = 9 nF; Li=500 μH; Pmax=900 mW. NOTE: The secondary out must not be connected in an Intrinsic Safe installation which requires FM or CSA approval.
Note 5: SW1 & 2 (+) and (-) Terminals
There are two independent isolated solid state switch contact outputs on the 12400. They are labelled SW#1 and SW#2. The switches are polarity sensitive – that is, conventional current flows into the plus terminal. Examples of suitable barriers are MTL 707, MTL 787 and MTL 787S.
Entity parameters are: Vmax=30 VDC; Imax=125 mA; Ci = 4.5 nF; Li=10 μH; Pmax=900 mW.
Note 6: Controller mode
The barrier is a Controller Output Type; for example, MTL 728. This barrier can be driven by an active barrier with 4-20mA retransmit or by the control system.
Entity Parameters: The optional device may be an I/P type 8000 series or a valve positioner type SVI II AP.
Note 7: Entity Requirement
Cable capacitance and inductance plus the I.S. apparatus unprotected capacitance (Ci) and inductance (Li) must not exceed the allowed capacitance (Ca) and inductance (La) indicated on the associated apparatus. If the optional HART
®
handheld Communicator (type DPI 620) is used on the Hazardous Area side of the barrier, then the capacity and inductance of the communicator must be added and the communicator must be agency approved for use in the hazardous area. Also, the current output of the Hand Held Communicator must be included in the current output of the associated equipment.
® 2014 General Electric Company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 11
Note 8: Barrier type
The barriers may be active or passive and from any certified manufacturer for FMRC and CSA as long as the barriers comply with the listed entity parameters.
Note 9: Use in dust atmosphere
Dust-tight conduit seal must be used when installed in dust hazard environments.
Note 10: Multiple protection approvals
A device which has previously been installed without an approved IS barrier must NEVER be used subsequently in an intrinsically safe system. Installing the device without a barrier can permanently damage the safety related components in the device making the device unsuitable for use in an intrinsically system.
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3. Marking – Numbering System
3.1. MARKING
The firm plate (124) is applied on the top of the mechanical compartment housing.
The following data are indicated: manufacturer contact details, serial number, year of manufacturing and instrument electric characteristics.
ATEX marking is described in 400152322 ATEX instruction manual which is supplied with every 12400.
Figure 2 - Marking
3.2. NUMBERING SYSTEM
Note: only the Transmitter function is SIL certified.
12 4 a b
C d
Model Action Mounting Hazardous Protection Housing Material
4 – HART
®
communication protocol,
LCD display and pushbuttons, SIL Certified
1 – Controller with adjustable switches and second 4-20mA analogue output signal:
AO_1, AO_2, DO_1, DO_2
2 – Transmitter: AO_1
3 – Transmitter with
adjustable switches and second 4-20mA analogue output signal:
AO_1, AO_2, DO_1, DO_2
0 – Top and bottom, Screwed, BW or SW
1 – Top and bottom, Flanged
2 – Side and side, Flanged
3 – Top vessel, Flanged
4 – Side vessel, Flanged
5 – Top and side, Screwed, BW or SW
6 – Side and bottom, Screwed, BW or SW
7 – Side and bottom, Flanged
8 – Top and side, Flanged
9 – Side and side, Screwed, BW or SW
1 – FM & FMc (ex CSA) Intrinsically Safe,
Explosion proof, nL and Nema 4X-6P
2 – JIS, Explosion proof
3 – Rosteknadzor, Intrinsically Safe,
Explosion proof, nL and IP 66/67
4 – Inmetro, Intrinsically Safe,
Explosion proof, nL
5 – ATEX & IECEx Intrinsically Safe,
Explosion proof, nL and IP 66/67
6 – Other approvals (based on ATEX/IEC
approvals)
7 – Other approvals (not based on
ATEX/IEC approvals)
1 – Aluminum with epoxy painting
2 – 316L Stainless steel
® 2014 General Electric Company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 13
4. Installation
4.1. STORAGE AND CONDITION AT DELIVERY
Level instruments have been carefully packed in our premises to prevent them from damage during handling and transportation.
Units must be stored in an area where temperatures are between -50 °C and +93 °C.
Units are factory dry calibrated (simulation by weight) to the service specific gravity specified by the customer.
When service specific gravity has not been specified, units are factory dry calibrated to a specific gravity of 1.
Recalibration is recommended when the actual specific gravity differs from calibration specific gravity.
Recalibration is needed when verification of instrument performance is made with liquid in the displacer chamber.
4.2. MOUNTING ON SITE
Unpack the unit carefully and record the serial number for future reference. Remove the shipping stud that secures the displacer in the chamber.
Whenever possible, locate the instrument at some easily accessible, well-lighted place on the vessel. The location must have ambient temperature at the instrument case within the range of -50 °C to +80 °C (unless limitations due to hazardous area approvals – see Section 2).
NOTE: Do not remove instrument cover until the unit has been installed and is ready for calibration.
The codes shown on numbering system indicate the instrument designation as a function of various installation modes, displacer chamber connections, and environmental standard or protection of the case against explosion. Figures 3 and 6 show the various ways of installing the displacer chamber.
4.2.1. EXTERNAL MOUNTING
(Chamber Type Model, Figures 3 & 4)
Install the instrument in a vertical position on the side of the tank or vessel, so that the mid-range mark on the chamber is at normal level. The mid-range is marked on the chamber.
The equalizing lines between chamber and vessel must be the same size as the chamber connections. Install a block valve in each line.
The use of a drain connection is recommended as shown in Figure 3.
CAUTION: The displacer is always immobilized in the displacer
chamber to avoid any internal damage during transportation. During the level installation, the displacer has to be unlocked by unscrewing the M6 stern at the drain.
Type 12405 (Screwed NPT, BW, SW) Type 12406 (Screwed NPT, BW, SW) Type 1240
8 (Flanged) Type 12407 (Flanged)
Figure 4
Type 12400 (Screwed NPT, BW, SW) Type 12409 (Screwed NPT, BW, SW) Type 1240
1 (Flanged) Type 12402 (Flanged)
MID
RANGE
MID
RANGE
MID
RANGE
MID
RANGE
14 | GE Oil & Gas ® 2014 General Electric Company. All rights reserved.
4.2.2. INTERNAL MOUNTING
An internally mounted 12400 Series instrument has no displacer chamber and the mechanism chamber bolts directly to the vessel nozzle flange.
a. Type 12403 Top Flange Mounted Instrument (Figure 5)
There are two mounting possibilities:
1. Overhead space necessary for mounting the instrument is sufficient:
Attach the displacer to the torque tube before bolting the
chamber flange to the nozzle flange on the vessel.
2. Overhead space is insufficient: in this case, install a detachable
hanger extension. Before attaching the extension:
Lower the displacer partway into the tank. Fasten and pin the extension to the displacer. Hook the displacer to the torque arm and lower the entire unit
into position. When the extension consists of several detachable elements, repeat this operation for each element and the lower the displacer progressively into the tank.
Mount the instrument and bolt the mechanism chamber onto
the nozzle flange.
b. Type 12404 side flange mounted Instrument (Figure 6)
When the instrument is side flange mounted, provide enough clearance to permit attachment of the displacer after the chamber flange is bolted in place. To attach the displacer:
Reach into the end of the protective case and depress the torque arm. Bring the displacer hanger up through the hole in the bottom of the case and slip the displacer hanger over the
torque arm pin.
Lower the displacer until the pin engages the top of the slot in the hanger.
4.2.2.1. Guide brackets for type 12404 (Figure 6)
If the liquid is in motion, provide brackets as shown in Figure 6 to guide the lower end of the displacer. The diameter of the hole must be 25 to 35 mm (1” to 1 1/2”) larger than the diameter of the displacer for ranges to 1.8 m (6’), and 50 to 70 mm (2” to 3”) larger for greater ranges.
Place the brackets at 50 to 70 mm (2” to 3”) from each end of the displacer. Locate the centerline of the hole so that the displacer hangs freely.
4.2.2.2. Stilling well for type 12403 (Figure 5)
If the liquid is turbulent, provide a stilling well. Make the well from tubing or pipe of a suitable diameter to allow
sufficient clearance between displacer and pipe. Mount it so that it extends at least 75 mm (3”) below a free hanging displacer.
Provide a hole at the top of the stilling well to equalize pressure between well and vessel.
4.2.2.3. Instrument case mounting (Figure 7)
The standard case mounting is left handed the case is to the left of the displacer. Right hand mounting is optional. To reverse instrument case mounting, refer to Section 9 - Maintenance.
Figure 5 Figure 6
Type 12403 Type 12404
Left mounting
(top view)
Right mounting
(top view)
Figure 7
® 2014 General Electric Company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 15
5. Case description
The purpose of this section is to describe the various instrument sub-assemblies to facilitate their use and maintenance. See figures 8 to 13.
5.1. ELECTRONIC COMPARTMENT
The electronics compartment, located at the front of the instrument, can be accessed by removing the main cover (281). This main cover is equipped with a glass (251) and three explosion proof pushbuttons (260).
The cover (281) is fully screwed on to the case (2) and sealed with an O-ring (109). It may be necessary to unscrew the cover by less than a turn to align the window and LCD display and to install the safety screw (110). The cover (255) protects the pushbuttons.
The sensor S/A (40) and its seal (111) are secured by two screws (112), located in the upper part of the electronics compartment.
The microprocessor, the display and the three pushbuttons are mounted on the resin potted electronic board which makes the main electronic module (200). This subassembly is inserted into the case with the display facing the top of the case. It is assembled by four screws (201).
5.2. MECHANISM COMPARTMENT
The mechanism compartment (Figures 12 & 13) on the back of the case has an opening on the right side (operator facing instrument), which is closed by a threaded cover (107) and a gasket (108). A second opening at the bottom, closed by a special 3/4” NPT plug (190), allows access to the mechanical flexure (59), which is part of the beam.
The mechanism (50) is completely factory assembled and calibrated before being installed into the mechanism compartment. The pivot (51) is positioned toward the back of the case through two pins (52-53) and fastened by two screws (113).
Two set screws (114) are located in tapped holes in the side of the case. The holes are covered by two plugs (115).
5.3. MTBF
The MTBF (Mean Time Between Failure) of 12400 Series instrument is 55.7 years, according to MIL-STD-HDBK-217F Specification.
5.4. CONNECTION COMPARTMENT
Located on the left side, the connection compartment is closed by a threaded cover (104) with O-ring gasket (105) and locked by a safety screw (106). It is equipped with a terminal board (90) mounted with a screw (92).
To mount the safety screw (106), the cover must be fully screwed on the case and then unscrewed by less than a turn.
5.4.1. ELECTRIC CIRCUIT
Both the terminal strip and the ground terminal are located in connection compartment (Figures 8 and 9). Connections are done with four flat handle terminal blocks (90) or a terminal board connector (90A) (Japan) and included ground connection (96). Follow strip rules to prevent from any short circuit and comply with local and national standards for hazardous area installations.
A 1/2” NPT (or M20) conduit connection is provided in the lower part of the junction box for connecting the supply leads via a supplied stuffing box with an integrated cable clamp device or any cable gland with cable clamp device suitable for the considered hazardous area.
DANGER:
FOR ANY ACTION ON 12400 SERIES INSTRUMENT, DO NOT REMOVE EITHER COVER PRIOR TO READING
400152322 ATEX INSTRUCTION MANUAL.
16 | GE Oil & Gas ® 2014 General Electric Company. All rights reserved.
5.4.2.
WIRING AND CONNECTIONS
All wiring and connections must be done in accordance with EN/IEC 60079-14, EN/IEC 61241-14 and/or local and national codes for hazardous area installations.
5.4.3.
ALLOWABLE SUPPLY VOLTAGES
Electrical connections on terminal board must respect polarity + and –, as well as maximum allowable supply voltages given below. Connect the instrument to the ground using the ground terminals internally and externally to the case.
Supply Voltage
U (VDC)
AO_1 AO_2 DO_1/DO_2
MIN MAX MIN MAX MIN MAX
Explosion proof
10 V
40 V
10 V
30 V
0.5 V
30 V
Intrinsic Safety
10 V 30 V 10 V 30 V 0.5 V 30 V
5.4.4.
MAXIMUM POWER
3 W into 12400 case
5.4.5.
OUTPUT SIGNAL AND LOAD RESISTANCE
AO_1 and AO_2 Response (scan) time: <60ms Power interruption without causing reset: <100ms Power-Up time: < 1s Compliance with NAMUR NE-43 specification
standard level measurement: 3.8mA to 20.5mA Low or high failsafe signals (severe fault): < 3.6mA or > 21mA
Maximum load resistance For AO_1 and AO_2: R max () = U (V) – 10 (V)
Imax (A)
DO_1 and DO_2 There are two independent isolated output switches with open collectors. 1A maximum output signal. A load resistance must
be used in series to limit maximum current. 30 VDC across switch terminals and 1 A cannot exist simultaneously; doing so will result in failure of the digital output circuit.
Figure 8 – Terminal board
Standard version with clamp (Ref. #90)
Figure 9 - Terminal board
Japanese version with screws (Ref. #90A)
R
load
U
Figure 10
® 2014 General Electric Company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 17
Figure 11
Case External side view of case
Terminals for
local HART
®
communication
Figure 12
Front view
Cross-section back view
90 or 90A
90 or 90A
18 | GE Oil & Gas ® 2014 General Electric Company. All rights reserved.
Recommended spare parts Spare parts available
1) These 3 rings are part of a kit.
PARTS REFERENCE
Ref N° Qty Parts Name Ref N° Qty Parts Name Ref N° Qty Parts Name
2
1
Case
97
1
C M4-10 screw
190
1
Plug S/A
40
1
Sensor S/A
98
1
Lockwasher
191 1 Plug
50
1
Mechanism S/A
99
1
Flat washer
192 1 Sponge cord
51
1
Pivot
100
1
Clamp
200
1
Main electronic module
52
1
Pin
101
1
C M5-12 screw
201
4
CHC M4-25 screw
53
1
Special pin
102
1
Lockwasher
241
1
Bias S/A
54
1
Beam
103
1
Cap
242 1 Spring arm
55
1
Magnet
104
1
Junction box cover
243 1 pin
56
2
“U” lamella
1
O-ring (1)
244 2 Lateral screw
57
4
Flange, lamella
106
1
CHC M4-16 screw
281
1
Main cover S/A
58
8
CHC M4-8 screw
107
1
Visit plug
280 1 Main cover
59
1
Flexible lamella
1
O-ring (1)
250 1 Glass O-ring
60
2
CHC M3-8 screw
1
O-ring (1)
251 1 Glass
62
1
CHC M3-8 screw
110
1
CHC M4-16 screw
252 1 Clamp, spring
63
1
Flange, lamella
111
1
O-ring, sensor housing
253 4 CHC M4x0.7x10 screw
270
1
Bell
112
2
CHC M3-8 screw
255
1
Cover, pushbuttons
271
1
HC M3-6 screw, bell
113
2
CHC M4-20 screw
256
1
Gasket cover, pushbuttons
70
1
Coupling lamella S/A
114
2
Adjusting screw
257
1
Screw captive panel
71
1
Coupling lamella
115
2
1/8” NPT plug
258
1
Pivot pin, pushbuttons cover
72
1
Pin
75
1
Coupling S/A
259
2
Circlip
73
1
Washer, coupling lamella
116
1
Coupling
260 3 Push Button
90
1
Standard terminal board S/A
117
1
Flange, coupling lamella
261 3 Spring compression
90A
1
Japan terminal board S/A
118
2
CHC M3-8 screw
262 3 Washer, retaining spring
92
1
CHC M3-8 screw
119
2
HC M3-6 screw
263 3 O-ring, pushbuttons
93
1
Flat washer
1
O-ring
264 3 Circlip
94
1
Lockwasher
121
4
CHC M6 screw
290
1
Cable protector
95
1
Flat washer
122
4
Lockwasher
291
1
Screw
96
1
Clamp
124
1
Serial plate
Figure 13 – Cross Section of 12400 Series Digital Level Transmitter/Controller
® 2014 General Electric Company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 19
6. Operating the instrument
6.1. GENERAL PRINCIPLES
All digital settings of the 12400 instrument are made by means of three pushbuttons and a liquid crystal display on the front of the instrument, or using HART
communication handheld terminals or GE’s Masoneilan software: ValVue*, ValVue AMS*
Snap-on and ValVue PRM
*
. Instrument settings can also be performed with any software compliant with FDT/DTM protocol.
The codes or values displayed by the LCD can be seen through a window on the main cover. Access to the three pushbuttons is obtained by opening the cover (255). It is not necessary to open the main cover for calibration or adjustment of the instrument. Except for maintenance and out of hazardous area, the cover must remain closed.
6.1.1.
THE LIQUID CRYSTAL DISPLAY (LCD)
The LCD displays simultaneously two lines of nine ASCII characters and one line of seven digital characters. The display is also used to configure, calibrate and diagnose the 12400 instrument. For ease of operations, values, codes or short names appear on the display. The various parameters are listed in the menus
(see Appendixes A, B, C, D, E, F and G).
6.1.2.
PUSHBUTTONS
Three pushbuttons (260) are located behind the cover (255) on the front of the instrument.
The left button is marked with a star , the middle button with the sign –, and the right one with the sign +.
means enter the function, accept or save to memory. It may be understood as "YES".
+ or means vertical movement in the program structure. It may be understood by "NO" or "NEXT" or "PREVIOUS".
NOTE:
Do not over push on the buttons. Press a button at least one second to perform the action.
Accidental pushing of any of the buttons will not cause any malfunction.
After using the buttons, check instrument is in back to NORMAL mode, which displays in sequence the current signal and the level of liquid. Close the cover (255).
6.1.3. OPERATING MODES
The instrument can operate under three modes with associated menus:
NORMAL Mode: It is the normal operating mode. As a level transmitter, the 4-20 mA output signal (AO_1) is proportional
to the level in the tank. As a level controller, the 4-20 mA output signal (AO_1) is the controller output. The local digital display alternately displays loop current and level expressed in the unit (% or engineering unit) shown in the low left corner of the screen. Reading of the instrument database is possible.
SETUP Mode: Mode to set parameters of the instrument (configuration, calibration or diagnostic) or to read data. The
output current is not proportional to the tank level.
FAILSAFE Mode: The instrument automatically sets to the failsafe mode when a severe error has occurred. The output
current is set to the value entered in the ADVANCED SETUP Menu.
20 | GE Oil & Gas ® 2014 General Electric Company. All rights reserved.
6.1.4. PUSHBUTTONS MENUS DESCRIPTION AND HOW TO USE THEM
Seven Appendixes (A, B, C, D, E, F and G) detail the communication paths inside each menu and give descriptions and explanations of each function.
NORMAL Menu (see Appendix A).
SETUP Menu (see Appendix A).
BASIC SETUP Menu (see Appendix B).
ADVANCED SETUP Menu (see Appendix C).
ENGINEERING UNIT Menu (see Appendix D).
FILTERING Menu (see Appendix D).
4-20mA GENERATION Menu (see Appendix E).
AUTOMATIC TUNING Menu (see Appendix E).
VIEW DATA Menu (see Appendix F).
FAILSAFE Menu (see Appendix G).
VIEW ERROR Menu (see Appendix G).
6.1.4.1. NORMAL Menu (Appendix A)
To enter NORMAL Menu from normal operating mode, press any button.
NORMAL menu allows to:
Enter SETUP menu in order to set all instrument parameters. Access VIEW DATA menu (Appendix F) where the user can READ ONLY all current configuration, calibration and diagnostics
data saved in the instrument.
View all faults which have occurred since the last fault clear with VIEW ERROR menu (Appendix G). Clear all faults with CLEAR FAULT function (Appendix G). Come back to normal operating mode: display in sequence of level variable and output current.
6.1.4.2. SETUP Menu (Appendix A)
SETUP menu allows to:
Enter BASIC SETUP menu (Appendix B) to set all basic configuration and calibration parameters for a quick commissioning. Enter ADVANCED SETUP menu (Appendix C) to set all advanced configuration and calibration parameters for complete
management of process constraints and user practices.
Come back to NORMAL menu. Access VIEW DATA menu (Appendix F) where the user can READ ONLY all current configuration, calibration and diagnostics
data saved in the instrument.
View all faults which have occurred since the last fault clear with VIEW ERROR menu (Appendix G). Clear all faults with CLEAR FAULT function (Appendix G).
6.1.4.3. ENGINEERING UNIT Menu (Appendix D)
This menu allows the user to: Define the desired engineering unit for the level variable (%, cm, cm
3
…).
Define the lower and higher level values (zero and span) expressed in engineering unit.
6.1.4.4. FILTERI
NG Menu (Appendix D)
This menu allows the setting of the two filterings available in the instrument:
Damping adjustment (analog filtering). Smart filtering parameters tuning.
® 2014 General Electric Company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 21
6.1.4.5. 4-20mA GENERATOR Menu (Appendix E)
This menu enables generation of a loop current to a defined value independently of true level measurement. This function is of help to set another instrument (such a positioner) in series in the loop, by generating the required output current.
6.1.4.6. AUTOMATIC TUNING Menu (Appendix E)
This menu enables to automatic tuning of the smart filtering parameters.
6.1.4.7. FAILSAFE Menu (Appendix G)
This menu is available only when the instrument failed and went to FAILSAFE mode. Then, the output signal is locked in low or high failsafe value (see Advanced Setup menu).
This menu allows the user to:
Enter SETUP menu to change any parameter. Come back to normal operating mode: display in sequence of level variable and output current. Perform a reset of the instrument. Access VIEW DATA menu (Appendix F) where the user can READ ONLY all current configuration, calibration and diagnostics
data saved in the instrument.
View all faults which have occurred since the last fault clear with VIEW ERROR menu (Appendix G). Clear all faults with CLEAR FAULT function (Appendix G).
22 | GE Oil & Gas ® 2014 General Electric Company. All rights reserved.
7. Commissioning
This section is based on the following assumptions:
12400 head has previously been mounted on a torque tube without coupling adjustment.
Torque arm is mounted according to site requirements, if calibration has previously been done at workshop.
Instrument is powered.
The steps described in the following pages for instrument settings and checking are done with the three pushbuttons and the LCD display.
To perform 12400 commissioning through HART communication ValVue* software or handheld terminal, consult related instruction manuals. Setting and calibration procedures are similar as based on the same philosophy.
Perform the following actions in the order given. They are also used for maintenance purposes. Several calibration procedures are provided to cover available solutions at workshop and on site.
7.1. INSTRUMENT COUPLING TO THE TORQUE TUBE
NOTE: It is necessary to know the mounting direction (right or left) in order to correctly adjust the torque arm. See figures 7 and
23.
a. Remove the screw (106), the covers (104 & 107) of the connection and mechanism compartments, and the plug (190)
located at the bottom of the instrument.
b. Required level of liquid for coupling:
b1. At workshop with weights:
Coupling between torque tube and mechanism is achieved by simulating a half level of a 1.4 specific gravity liquid with weights. Attach to the torque arm a weight equivalent to that of a displacer half immersed in a 1.4 specific gravity liquid according to the following calculation:
b2. On site with the process liquid(s):
Two situations may occur:
If the specific gravity (or the difference of the density in case of an interface service) of the available liquid is between 0.7 and 1.4:
Simulate half level h (1.4) of a 1.4 specific gravity liquid with a calculated value h (d) of the available liquid (refer to chart Figure 14).
If the specific gravity (d3) (or the difference of the density in
case of an interface service) of the available liquid is below
0.7:
Perform the coupling at high level in liquid service
(immersed displacer) or at high level of the highest spec gravity liquid in interface application.
Figure 14
Curve of Half Level Simulation in a Liquid with S.G.
between 0.7 and 1.4
CAUTION: In this situation, the instrument must be used for specific gravities (or the difference of SG) ranging from 0.15 to 2xd3.
Simulated weight =
Actual displacer weight –
i.e. 1362 – 907 x 1.4 / 2 = 727.1 g for a standard displacer
(Actual volume displacer X 1.4)
2
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