GE MAC 5000 Service manual

MAC 5000 resting ECG
analysis system
field service manual
PN 2000657-074 Revision B
T-2
MAC 5000 resting ECG analysis system
field service manual
NOTE
Due to continuing product innovation, specifications in this manual are subject to change without notice.
MD1322-018
Listed below are GE Medical Systems Information Technologies trademarks. All other trademarks contained herein are the property of their respective owners.
900 SC, ACCUSKETCH, AccuVision, APEX, AQUA-KNOT, ARCHIVIST, Autoseq, BABY MAC, C Qwik Connect, CardioServ, CardioSmart, CardioSys, CardioWindow, CASE, CD TELEMETRY, CENTRA, CHART GUARD, CINE 35, CORO, COROLAN, COROMETRICS, Corometrics Sensor Tip, CRG PLUS, DASH, Digistore, Digital DATAQ, E for M, EAGLE, Event-Link, FMS 101B, FMS 111, HELLIGE, IMAGE STORE, INTELLIMOTION, IQA, LASER SXP, MAC, MAC-LAB, MACTRODE, MANAGED USE, MARQUETTE, MARQUETTE MAC, MARQUETTE MEDICAL SYSTEMS, MARQUETTE UNITY NETWORK, MARS, MAX, MEDITEL, MEI, MEI in the circle logo, MEMOPORT, MEMOPORT C, MINISTORE, MINNOWS, Monarch 8000, MULTI-LINK, MULTISCRIPTOR, MUSE, MUSE CV, Neo-Trak, NEUROSCRIPT, OnlineABG, OXYMONITOR, Pres-R-Cuff, PRESSURE-SCRIBE, QMI, QS, Quantitative Medicine, Quantitative Sentinel, RAC RAMS, RSVP, SAM, SEER, SILVERTRACE, SOLAR, SOLARVIEW, Spectra 400, Spectra-Overview, Spectra-Tel, ST GUARD, TRAM, TRAM-NET, TRAM-RAC, TRAMSCOPE, TRIM KNOB, Trimline, UNION STATION, UNITY logo, UNITY NETWORK, Vari-X, Vari-X Cardiomatic, VariCath, VARIDEX, VAS, and Vision Care Filter are trademarks of GE Medical Systems Information Technologies registered in the United States Patent and Trademark Office.
12SL, 15SL, Access, AccuSpeak, ADVANTAGE, BAM, BODYTRODE, Cardiomatic, CardioSpeak, CD TELEMETRY Event-Link Nimbus, HI-RES, ICMMS, IMAGE VAULT, IMPACT.wf, INTER-LEAD, IQA, LIFEWATCH, Managed Use, MARQUETTE PRISM, MARQUETTE CardioWindow, NST PRO, NAUTILUS, O
®
-LAN, CENTRALSCOPE, Corolation, EDIC, EK-Pro, Event-Link Cirrus, Event-Link Cumulus,
®
RESPONDER, MENTOR, MicroSmart, MMS, MRT, MUSE
SENSOR, Octanet, OMRS, PHi-Res, Premium, Prism, QUIK CONNECT
2
V, QUICK CONNECT, QT Guard, SMART-PAC, SMARTLOOK, Spiral Lok, Sweetheart, UNITY, Universal, Waterfall, and Walkmom are trademarks of GE Medical Systems Information Technologies.
© GE Medical Systems Information Technologies, 2002. All rights reserved.
T-2
MAC 5000 resting ECG analysis system
2000657-074
5 December 2002
Revision B
Contents
1 Introduction ................................................. 1-1
Manual Information .................................................................. 1-3
Revision History ................................................................................. 1-3
Manual Purpose ................................................................................. 1-3
Intended Audience ............................................................................. 1-3
Safety Information .................................................................... 1-4
Definitions .......................................................................................... 1-4
Messages ........................................................................................... 1-4
Responsibility of the Manufacturer .................................................... 1-5
General .............................................................................................. 1-5
Equipment Symbols ........................................................................... 1-6
Service Information .................................................................. 1-7
Service Requirements ........................................................................ 1-7
Equipment Identification .................................................................... 1-7
2 Overview .................................................... 2-1
General Description .................................................................. 2-3
Front View .......................................................................................... 2-3
Back View .......................................................................................... 2-3
Internal View ...................................................................................... 2-4
Preparation for Use ................................................................... 2-5
Trolley Assembly ............................................................................... 2-5
Type-S Trolley Assembly ................................................................... 2-6
Connector Identification ..................................................................... 2-7
MAC 5000 ST Requirements and Configuration ................................. 2-8
Compatible Blood Pressure Units ......................................... 2-8
Compatible GE Medical Systems IT Treadmills .................... 2-9
Analog Treadmills ................................................................. 2-9
Bicycle Ergometers ............................................................. 2-10
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3 Maintenance ................................................ 3-1
Introduction ...................................................................... 3-3
Recommended Maintenance .............................................................. 3-3
Preventive Maintenance Inspection Report ........................................ 3-3
Required Tools and Supplies ............................................................. 3-3
Inspection and Cleaning ............................................................. 3-4
Visual Inspection ............................................................................... 3-4
Exterior Cleaning ................................................................................ 3-4
Interior Cleaning ................................................................................ 3-4
General ................................................................................. 3-4
Thermal Printhead ................................................................ 3-5
Battery and Patient Cable Replacement .......................................... 3-6
Battery Replacement .......................................................................... 3-6
Patient Cable Replacement ................................................................ 3-6
Disassembly Guidelines ............................................................. 3-7
Preliminary Steps ............................................................................... 3-7
Trolley Disassembly ........................................................................... 3-7
Type-S Trolley Disassembly ............................................................... 3-8
Power Supply ..................................................................................... 3-9
Top Cover ........................................................................................ 3-10
Display/Keyboard Assembly ............................................................. 3-11
Main PCB ......................................................................................... 3-13
Printhead Replacement .................................................................... 3-13
Diskette Drive Removal/Replacement .............................................. 3-14
Writer Roller/Carriage Assembly ...................................................... 3-14
Domestic Electrical Safety Tests .................................................. 3-15
AC Line Voltage Test ........................................................................ 3-15
Leakage Tests .................................................................................. 3-16
Leakage Test Diagrams .................................................................... 3-16
Test #1 ............................................................................................. 3-17
Test #2 ............................................................................................. 3-17
Test #3 ............................................................................................. 3-18
Test #4 ............................................................................................. 3-18
Ground Continuity ............................................................................ 3-19
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4 Troubleshooting ............................................ 4-1
Assembly Descriptions ............................................................... 4-3
Introduction ....................................................................................... 4-3
Assembly Block Diagram ................................................................... 4-3
General Fault Isolation .............................................................. 4-4
Visual Inspection ............................................................................... 4-4
Power-up Self-test ............................................................................. 4-4
Power-up Flow Chart ......................................................................... 4-5
Poor Quality ECGs .............................................................................. 4-5
Diagnostic Tests ...................................................................... 4-6
Introduction ....................................................................................... 4-6
Loading the System Diagnostics ........................................................ 4-6
System Diagnostics Main Menu ......................................................... 4-7
Display Tests ..................................................................................... 4-7
Speaker Test ...................................................................................... 4-8
Keyboard Test .................................................................................... 4-8
PS2 Port Test ..................................................................................... 4-8
Writer Tests ....................................................................................... 4-9
Battery Tests .................................................................................... 4-10
Communication Tests ...................................................................... 4-11
Acq. Module Tests ........................................................................... 4-12
Analog I/O Tests .............................................................................. 4-12
Floppy Drive Tests ........................................................................... 4-12
Revision B
Input and Output Connectors ....................................................... 4-14
A Pins (J1) ....................................................................................... 4-14
COM1 (COM3/4) Pins (J3) ............................................................... 4-14
COM2 Pins (J5) ............................................................................... 4-14
ANALOG Pins (J6) ........................................................................... 4-15
EXT. VID. Pins (J7) .......................................................................... 4-15
CPU PCB Input/Output Signals ..................................................... 4-16
Battery Pack/Monitor (J2) ................................................................ 4-16
LCD Backlight (J4) ........................................................................... 4-16
Keyboard (J8) .................................................................................. 4-17
LCD (J10) ........................................................................................ 4-18
Power Supply/Motor (J11) .............................................................. 4-19
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Thermal Printer (J12) ...................................................................... 4-20
Floppy Disk Drive (J13) ................................................................... 4-21
Acquisition Module (J14) ................................................................. 4-21
5 CPU Theory of Operation ................................. 5-1
General Description .................................................................. 5-3
Block Diagram ................................................................................... 5-6
Theory of Operation .................................................................. 5-8
Power Supplies .................................................................................. 5-8
Clocks .............................................................................................. 5-10
CPU .................................................................................................. 5-10
FPGA Internal Logic ......................................................................... 5-10
SDRAM ............................................................................................ 5-17
SmartMedia Card ............................................................................. 5-17
Serial EEPROM ................................................................................ 5-17
VGA LCD/CRT Interface ................................................................... 5-18
Acquisition Module Transceiver / Power Switch .............................. 5-18
COMM Port Power Switch / Current Limiter .................................... 5-19
Thermal Printhead Power / Pixel Test Hardware .............................. 5-20
Super I/O Peripheral Controller ........................................................ 5-20
The Four Stooges ............................................................................. 5-21
Untested "Nominal" Operating Time Specs ....................................... 5-28
6 FRU Parts Lists ............................................. 6-1
Ordering Parts ...................................................................... 6-3
Field Replaceable Units ............................................................. 6-4
Appendix A: Abbreviations ............................... A-1
Standard Abbreviations .............................................................. A-3
Appendix B: Technical Specifications .................. B-1
Technical Specifications ............................................................ B-3
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1 Introduction

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Manual Information
Introduction: Manual Information
Revision History
Revision Date Comment
A 12 November 2002 Initial release of this document.
B 5 December 2002 Updated FRU list. Removed BOM, schematics and exploded views per directive.
Manual Purpose
Each page of the document has the document part number and revision letter at the bottom of the page. The revision letter identifies the document’s update level.
The revision history of this document is summarized in the table below.
Table 1-1. Revision History PN 2000657-074
This manual supplies technical information for service representative and technical personnel so they can maintain the equipment to the assembly level. Use it as a guide for maintenance and electrical repairs considered field repairable. Where necessary the manual identifies additional sources of relevant information and or technical assistance.
See the operator’s manual for the instructions necessary to operate the equipment safely in accordance with its function and intended use.

Intended Audience

This manual is intended for the person who uses, maintains, or troubleshoots this equipment.
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Introduction: Safety Information
r
Safety Information
Definitions

Messages

DANGER
Do NOT use in the presence of flammable anesthetics.
DANGER
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
WARNING
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided may result in minor or moderate injury.
Additional safety messages may be found throughout this manual that provide appropriate safe operation information.
WARNING
Operate the unit from its battery if the integrity of
M15287-1B
the protective earth conductor is in doubt.
M15287-14C
WARNING
This is Class I equipment. The mains plug must be connected to an appropriate powe supply.
CAUTION
This equipment contains no user serviceable parts. Refer servicing to qualified service personnel.
MAC 5000 resting ECG analysis system
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M15287-38A
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CAUTION
U.S. Federal law restricts this device to sale by or on the order of a physician.
M15287-17B
Revision B1-4
Introduction: Safety Information
Responsibility of the
Manufacturer

General

GE Medical Systems Information Technologies is responsible for the effects of safety, reliability, and performance only if:
Assembly operations, extensions, readjustments, modifications,
or repairs are carried out by persons authorized by us.
The electrical installation of the relevant room complies with
the requirements of the appropriate regulations.
The equipment is used in accordance with the instructions for
use.
The intended use of this device is to record ECG signals from surface ECG electrodes. This device can analyze, record, and store electrocardiographic information from adult and pediatric populations. This data can then be computer analyzed with various algorithms such as interpretive ECG and signal averaging for presentation to the user.
This device is intended for use under the direct supervision of a licensed health care practitioner.
Failure on the part of the responsible individual, hospital, or institution using this equipment to implement a satisfactory maintenance schedule may cause undue equipment failure and possible health hazards.
To ensure patient safety, use only parts and accessories manufactured or recommended by GE Medical Systems Information Technologies.
Contact GE Medical Systems Information Technologies for information before connecting any devices to this equipment that are not recommended in this manual.
If the installation of this equipment, in the USA, will use 240 V rather than 120 V, the source must be a center-tapped, 240 V, single-phase circuit.
Parts and accessories used must meet the requirements of the applicable IEC 60601 series safety standards, and/or the system configuration must meet the requirements of the IEC 60601-1-1 medical electrical systems standard.
The use of ACCESSORY equipment not complying with the equivalent safety requirements of this equipment may lead to a reduced level of safety of the resulting system. Consideration relating to the choice shall include:
use of the accessory in the PATIENT VICINITY; and
evidence that the safety certification of the ACCESSORY has
been performed in accordance to the appropriate IEC 60601-1 and/or IEC 60601-1-1 harmonized national standard.
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Introduction: Safety Information
U
1
4P41

Equipment Symbols

~
The following symbols appear on the equipment.
Type B equipment.
Type BF equipment, external defibrillator protected.
Alternating current. When illuminated, the green LED next to this symbol indicates AC power is connected.
Equipotential.
Charge the battery. The flashing amber LED next to this symbol indicates you must connect the system to AC power to re-charge the battery.
I
S
F
S
I
E
A
D
L
C
R
C
US
MEDICAL EQUIPMENT
L 2601-1 CAN/CSA 601.
DO NOT throw the battery into the garbage.
Recycle the battery.
Consult accompanying documents.
Classified with respect to electric shock, fire, mechanical, and other specified hazards only in accordance with UL 2601-1, CAN/CSA C22.2 No. 601-1, CAN/CSA C22.2 601-2-25, EN 60601-2-25, EN 60601-1-1.
In Europe, this symbol means dangerous or high voltage. In the United States, this symbol represents the caution notice below:
CAUTION
To reduce the risk of electric shock, do NOT remove cover (or back). Refer servicing to qualified personnel.
M15287-16A
MD1325-097A, -098A, -096A, -108A, -101A, -102A, -103A, -100A, -181A, -099A
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Service Information
Introduction: Service Information
Service Requirements

Equipment Identification

Refer equipment servicing to GE’s authorized service personnel only. Any unauthorized attempt to repair equipment under warranty voids that warranty.
It is the user’s responsibility to report the need for service to GE or to one of their authorized agents.
Every GE Medical Systems Information Technologies device has a unique serial number for identification. The serial number appears on the product label on the base of each unit.
XXXXXXXXX
XXXXXXXX XXXXXXX XXXXXXX XXX
XXXXXXXXX XX XXXX XX XXXXX
J6XX0415FXX
I
Table 1-2. Equipment Identifications
G
H
F
E
D
A B
C
MD1113-022C
Item Name Description
A name of device MAC 5000 resting ECG analysis system
B manufacturer GEMS-IT
C serial number Unique identifier
D device characteristics One or two letters that further describe the unit, for example: P = prototype not
conforming to marketing specification; R = refurbished equipment; S = special product documented under Specials part numbers; U = upgraded unit
E division Division where device was manufactured.
F product sequence number Manufacturing number (of total units manufactured)
G product code Two-character product descriptor WT = MAC 5000 resting ECG analysis system.
NOTE: Earlier versions used MP and MH, see the serial tag on your device for the product code.
H year manufactured 9 = 1999, 0 = 2000, 1 = 2001, (and so on)
I month manufactured A = January, B = February, C = March, D = April, E = May, F = June, G = July,
H = August, J = September, K = October, L = November, M = December
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Introduction: Service Information
For Your Notes
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2 Overview

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General Description

Front View

Overview: General Description
The MAC 5000 resting ECG analysis system is a 15 lead, 12 channel system with a 10.4 inch (264 mm) diagonal display, active patient cable, battery operation, and late potential electrocardiography. There are also options for communication capabilities.
Display

Back View

Back panel
connectors
AC power
light
Battery
light
Keyboard
Internal
access
button
Disk drive slot
MD1325-115A
MD1325-117A
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Overview: General Description

Internal View

Battery
Paper tray
MD1325-116A
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Preparation for Use
2
3
Overview: Preparation for Use
Trolley Assembly
1. Mount the unit to the optional trolley by lining up the left edge of the unit to the two slots at the left edge of the trolley.
1
MD1325-171A
2. Place the unit on the trolley surface, then slide it to the left until the tabs click and the unit is firmly in place on the trolley.
MD1325-172A
3. Tighten the two captive screws located under the trolley.
MD1325-211A
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Overview: Preparation for Use
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N R C1 C2C3 A1A2 A3 A4 C4 C5 C6 L F
Type-S Trolley Assembly
1. To mount the MAC 5000 to the Type-S trolley, follow the steps in the illustration below.
2
3
1
2. Route patient cable through trolley and fasten with cable clamp as shown below.
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Overview: Preparation for Use
Connector Identification
ABC D E F HGI
MD1325-118B
Table 2-1. Back Panel Connectors
Item Name Description
A A Card Reader (Japan only) / PS2 Style Keyboard
B 1 Treadmills or GE KISS pump (optional).
C 2 Connect a local transmission cable, serial line, or
external modem (optional).
WARNING
Keep leakage current within acceptable limits when connecting auxiliary equipment to this device.
D ANA/TTL Connect a device requiring analog data or TTL
trigger.
E EXT.VID. Connect an external video display.
F IR Point at a MAC 5000 or MUSE CV system’s IR
transceiver to transmit or receive ECG data.
G card slot
door
H ground lug Connect non-grounded peripheral devices to ensure
I mains AC
power
Lift to open the door and insert the software card into this slot to run the system.
equipotential.
Insert the mains AC power cable.
WARNING
Total system leakage current must not exceed 100 microamperes.
M15287-7C
M15287-9D
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Overview: Preparation for Use
MAC 5000 ST
Requirements and
Configuration

Compatible Blood Pressure Units

Following is a list of interface requirements and setup configurations required for the devices listed when used with the MAC 5000 ST option.
Colin - Model ST-780
Connection Requirements - Use cable PN 2008112-001 to connect from the MAC5000 port 1 to the Colin serial port. Use cable PN 2008111-001 to connect from the MAC5000 ANA/TTL port to the Colin QRS trigger input.
Device Configuration Requirements - None
MAC5000 Configuration Requirements - At the Main Menu complete the following in the order shown below:
Select System Setup,
Enter System password,
Exercise Test,
Inputs/Outputs,
Change Blood Pressure to Nipon-Colin.
Sun Tech - Model Tango
Connection Requirements - Use cable PN 2008113-001 to connect from the MAC5000 port 1 to the Sun Tech serial port. Use cable PN 2008111­001 to connect from the MAC5000 ANA/TTL port to the Sun Tech QRS trigger input.
Device Configuration Requirements - At the Tango Main Menu complete the following in the order shown below:
Select Utilities,
Select Device,
Scroll to ECG Trigger and press enter,
Scroll to DIGITAL and press enter,
Scroll to EXIT and press enter,
Scroll to Test Parameters and press enter,
With Technique highlighted, press enter,
Scroll to DKA and press enter,
Scroll to EXIT and press enter,
Scroll to EXIT and press enter to return to the display screen.
MAC5000 Configuration Requirements - At the Main Menu complete the following in the order shown below:
Select System Setup,
Enter System password,
Exercise Test,
Inputs/Outputs,
Change Blood Pressure to Suntech.
MAC 5000 resting ECG analysis system
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Overview: Preparation for Use
Ergoline - Model Ergoline 900
Connection Requirements - Use cable PN 2008110-001 to connect from the MAC5000 port 1 to the Ergoline serial port. Use cable PN 2008115­001 to connect from the MAC5000 ANA/TTL port to the Ergoline QRS trigger input.
Device Configuration Requirements - See Ergoline 900 Operator’s Manual.
MAC5000 Configuration Requirements - At the Main Menu complete the following in the order shown below:
Select System Setup,
Enter System password,
Exercise Test,
Inputs/Outputs,
Change Blood Pressure to Ergoline Ergometer.
Compatible GE Medical Systems
Information Technologies
Treadmills

Analog Treadmills

Model T2000
Connection Requirements - Use cable PN 2007918-001 (T2000) to connect from the MAC5000 port 1 to the treadmill serial port.
Device Configuration Requirements - None.
MAC5000 Configuration Requirements - Use the Edit Protocol application to set the protocol Test Type to Treadmill in MPH or Treadmill in Km/H for protocols that will be used with this treadmill.
Connection Requirements - There are no cables available from GE Medical Systems Information Technologies to interface to analog treadmills. The customer is responsible for making the appropriate cable. Speed and grade signals for controlling analog treadmills are available on pins 2 (Slow Analog Output) and 8 (Fast Analog Output) of the ANA/TTL port. Pins 1, 4 and 5 are tied to ground.
Device Configuration Requirements - None.
MAC5000 Configuration Requirements - Use the Edit Protocol application to set the protocol Test Type to Analog Treadmill in MPH or Analog Treadmill in Km/H for protocols that will be used with this treadmill.
Configure pin 2 on the ANA/TTL port by selecting the following:
System Setup,
Exercise Test,
Inputs/Outputs, and
set Slow Analog Output to Workload.
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Overview: Preparation for Use
Configure pin 8 on the ANA/TTL port by selecting the following:
System Setup,
Exercise Test,
Inputs/Outputs, and
set Fast Analog Output to Workload.

Bicycle Ergometers

Ergoline 800/900, Lode Ergometer
Connection Requirements - Use cable PN 2008109-001 (Ergoline 800), PN 2008114-001 (Ergoline 900), or PN 2007981-001 (Lode Ergometer), to connect from the MAC5000 ANA/TTL port to the ergometer analog control port.
NOTE: For any other ergometer, the customer is responsible for making the appropriate cable.
Device Configuration Requirements - Refer to ergometer Operator’s Manual.
MAC5000 Configuration Requirements - Use the Edit Protocol application to set the protocol Test Type to Ergometer in Watts or Ergometer in KPM for protocols that will be used with this Ergometer.
Configure pin 2 on the
System Setup,
Exercise Test,
Inputs/Outputs, and
Slow Analog Output to Workload, or
ANA/TTL
port by selecting the following:
configure pin 8 by selecting
System Setup,
Exercise Test,
Inputs/Outputs, and
Fast Analog Output to Workload.
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3 Maintenance

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3-2
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Introduction
Maintenance: Introduction
Recommended
Maintenance
Preventive Maintenance
Inspection Report
Regular maintenance, irrespective of usage, is essential to ensure that the equipment will always be functional when required.
WARNING
Failure on the part of all responsible individuals, hospitals or institutions, employing the use of this device, to implement the recommended maintenance schedule may cause equipment failure and possible health hazards. The manufacturer does not in any manner, assume the responsibility for performing the recommended maintenance schedule, unless an Equipment Maintenance Agreement exists. The sole responsibility rests with the individuals, hospitals, or institutions utilizing the device.
M15287-5E
To help you establish a systematic maintenance routine, we recommend that, every six months, you perform the maintenance checks and test procedures on the “Preventive Maintenance Inspection Report,” included at the end of this chapter.
Required Tools and
In addition to a standard set of hand tools, you will need the items listed below.
Supplies
Table 3-1. Tools and Supplies
Item Part Number
#10 TORX driver
Leakage current tester MT-1216-02AAMI (for 220V)
MT-1216-01AAMI (for 110V)
Multifunction micro-simulator MARQ 1
Precision dust remover
Lint-free soft cloth TX609
PS2 style keyboard (Japan only)
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Maintenance: Inspection and Cleaning
Inspection and Cleaning
Visual Inspection

Exterior Cleaning

Perform a visual inspection of all equipment and peripheral devices daily. Turn off the unit and remove power before making an inspection or cleaning the unit.
Check the case and display screen for cracks or other damage.
Regularly inspect all cords and cables for fraying or other
damage.
Verify that all cords and connectors are securely seated.
Inspect keys and controls for proper operation.
Toggle keys should not stick in one position.
Knobs should rotate fully in both directions.
Clean the exterior surfaces monthly, or more frequently if needed.
1. Use a clean, soft cloth and a mild dishwashing detergent diluted in water.
2. Wring the excess water from the cloth. Do not drip water or any liquid on the equipment, and avoid contact with open vents, plugs, or connectors.
3. Dry the surfaces with a clean cloth or paper towel.

Interior Cleaning

General

Check for dust buildup on the surfaces of the interior circuit boards, components, and power supply. Use commercially available compressed air to blow away the accumulated dust. Follow the manufacturers directions.
MAC 5000 resting ECG analysis system
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