GE Mabe GLD9312, Mabe GLD8312, Mabe GLD8110 Technical Service Manual

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TECHNICAL SERVICE GUIDE
GE Built-In Dishwasher with Stainless Steel Tall Tub
GLD9312 GLD8312 GLD8110
08-MAN-DW-01
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IMPORTANT SAFETY NOTICE
The information in this service guide is intended for use by individuals possessing adequate backgroun ds of electrical, electronic, and mechanical experience. Any attempt to repair a major appliance may result in personal injury and property damage. The manufacture or seller cannot be responsible for the interpretation of this information, nor can it assume any liability in connection with its use.
WARNING
To avoid personal injury, disconnect power before servicing this product. If electrical power is required for diagnosis or test purposes, disconnect the power immediately after performing the necessary checks.
RECONNECT ALL GROUNDING DEVICES
If grounding wires, screws, straps clips, nuts, or washer used to complete a path to ground are removed for service, they must be returned to their original position and properly fasten
ed.
Mabe Consumer & Industrial Technical Service Guide Copyright @2008
All rights reserved. This service guide may not be reproduced in whole or in part in any form without written permission from the Mabe Canada.
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Table of Contents
Nomenclature ........................................................................................................................................... 4
Component Locator.................................................................................................................................. 9
Inside Door Panel after front panel has been removed ................................................................. 10
Bottom View ........................................................................................................................................10
Component Removal.............................................................................................................................. 12
Removing Upper Rack ........................................................................................................................ 12
Middle Spray Arm ............................................................................................................................... 12
Lower Spray Arm, Fine Filter, and Inlet Cover................................................................................. 12
Wash Pump Disassembly .................................................................................................................. 12
Drain Pump.......................................................................................................................................... 13
Fill Funnel............................................................................................................................................. 14
Door Panel ...........................................................................................................................................15
Troubleshooting...................................................................................................................................... 16
Service Mode ....................................................................................................................................... 16
Circulation Pump and Motor .............................................................................................................16
Temperature Sensor:.......................................................................................................................... 17
Drain Motor .........................................................................................................................................17
Water Valve and Flood Switch .......................................................................................................... 17
Control Module.................................................................................................................................... 18
Detergent/ Rinse Module................................................................................................................... 18
Active Vent........................................................................................................................................... 19
Schematic ................................................................................................................................................20
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Nomenclature
Model Number
*Note: The exterior colour, ll = Integrated, requires a panel kit
G L D 9 3 1 2 P 0 0 W W
Brand
G=GE
Size
L=Long Door
Product Type
D=Built-in
Platform
9 = Fully Integrated
Feather Pack Number of Buttons Model Year Designator Engineering Model Suffix Exterior Colour
WW = White on White SS = Stainless Steel BB = Black
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Serial Number
The model number and serial number are located inside the door jam. The first two characters of the serial number identify
1 2 3 4 5 6 7 8 9 H
1 Date Code -Month -( Alpha) 2 Calendar Year Code (Alpha) 3 Model Class Code
4,5,6,7,8 Serial Number
9 Manufacturing Location
M 7 0 0 0 0 1 H
Column 1 Denotes the fiscal month of manufacture Column 2 Denotes the fiscal year of manufacture (See Date of Manufacture Code Table below) Column 3 Denotes the product being produced (regardless of Brand)
Columns 4 to 8 Model Class Code for Built-In dishwasher Products = 7 denotes the order of manufacture within a given
time period. The sequence will start with 00001 and progress until 99999 is reached or the fiscal month has changed. The 5 digits need not be reset to the start of the numbering sequence each month. This is left to the discretion of the factory.
Column 9 A letter, which will designate where the appliance was manufactured according to the following code:
H = Haier.
DATE OF MANUFACTURE CODE TABLE (For column 1 & 2)
A Jan. A 2001, 2013 B Feb. D 2002, 2014 F – Mar. F 2003, 2015 G – Apr. G 2004, XXXX H – May. H – 1993 2005 L – June. L – 1994 2006 M – July. M – 1995 2007 R – Aug. R – 1996 2008 S – Sept. S – 1997 2009 T – Oct. T – 1998 2010 V – Nov. V – 1999 2011 Z – Dec. Z – 2000 2012
Example:
Using the example from the previous page. - HM700001H: H = May M = 2007 7 - Built-In Dishwasher 00001 = sequential production number H = Haier
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Control Features
2 4 1 13 7 9 11
1 3 5 6 8 10 12
Cycles
Cycle
Anti-
Bacterial
Pots &
Pans
Normal
Wash China
Crystal
Speed
Wash Rinse
Hold
NOTE: The sensor in the dishwasher monitors the soil level. Cycle time and/or water usage can vary from the numbers above as the sensor adjusts the cycle for the best wash performance.
1. Anti-Bacterial - Use this cycle for all day-today soil types, including both normal and heavy
soils, giving you exceptional cleaning performance combined with reassuring sanitization.
2. Pots & Pans - Use this cycle for hard-to-clean, baked-on cookware and harder than normal
water conditions.
3. Normal - Use this cycle for loads with normal amounts of food soil. During the Main Wash,
the wash action will repeatedly pause for several seconds.
4. China & crystal - Use this cycle for china and crystal. This cycle uses a light wash and gentle
dry. During the heated dry, the heating element cycles on and off.
Max # of
Pre-wash
Cycles
Max # of Wash Cycle
2 1 4 42 110 150 160 10
2 1 4 38 104 140 150 10
2 1 4 23 99 120 130 10
1 1 1 30 52 130 135 10
0 1 1 19 120 130 10
0 0 1 12 12 / / /
Rinse
Cycles
Wash Time Min Max
Wash Temperature Min Max
Heated Dry Time
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5. Rinse & Hold - Use this rinse cycle for rinsing dishes, glasses and silverware that will not be
washed right away.
Options
6. Sanitize Rinse - Select this option to raise the water temperature in the final rinse to
approximately 160°F (71°C). The SANITIZE RINSE option adds heat and time to the cycle. This high temperature rinse sanitizes your dishes and glassware in accordance with NSF/ANSI standard 184 for residential dishwasher. Certified residential dishwashers are not intended for licensed food establishments. ANTI-BACTERIAL WASH automatically uses this option. SANITIZE RINSE is an option with the POTS & PANS and NORMAL cycles.
7. HI-TEMP WASH is an option with the POTS & PANS and NORMAL cycles. Always use HI-TEMP
WASH if you have hard water.
8. Plate Warmer- Use the PLATE WARMER option to warm serving dishes or dinner plates.
9. Heated Dry- Select this option to dry dishes with heat. HEATED DRY is an option with the
ANTI-BACTERIAL WASH, POTS & PANS, NORMAL and CHINA cycles.
Child Lock - Press & hold CHILD LOCK you can lock the controls to prevent any selections
from being made. Or you can lock the controls after you have started a cycle. Children cannot accidentally start a dishwasher by touching pads with this option selected. To unlock the dishwasher controls, press and hold the HEATED DRY pad for 3 seconds. To lock the dishwasher, press and hold the HEATED DRY pay for 3 seconds. An indicator light shows when CHILD LOCK is activated.
10. Drain Cancel ( GLD8110 GLD8312) Start Reset (GLD9312) - To change a cycle after washing
starts.
GLD8110-PLD8312 Series: Touch the DRAIN/CANCEL pad to cancel the cycle. Then the water is pumped out if needed. This takes approximately 2 minutes.
GLD9312 Series: Open the door slowly to prevent splash-out. Touch the START/RESET pad to cancel the cycle. If the START/RESET light is on, close the door until the water pumps out (this takes approximately 2 minutes) and the light stops flashing. When the light stops flashing, the dishwasher can be reprogrammed and restarted.
11. Delay Hours - You can delay the start of a wash cycle for up to 12 hours (GLD8110 GLD8312)
or 24 hours (GLD9312). Press the DELAY START pad to choose the number of hours you want to delay the start of the cycle; then press START/RESET.
NOTE: To cancel the DELAY START selection before the cycle begins, press the DELAY START pad until the display is blank
12. Time Remaining – A two digit display that shows the wash time left. This may reduce or
increase based on the readings of the Clean Sensor. It will display in minutes up to 99. Between 100 and 120 Minutes it will show 2h (2 hours) and between 120 and 180 minutes it will show 3h (3 hours)
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13. Status Indicators
Note: Status Indicators vary by model
The Status display tells you what is happening while the dishwasher is in operation and may flash, indicating a malfunction. The lights will come ON indicating the sequence of the dishwasher operation.
WASHING On during pre-wash and main wash periods RINSING On during rinse periods DRYING On during dry periods. SANITIZED On when cycle has met Sanitization requirements CLEAN On when a wash cycle is complete and Options are complete. ADD RINSE AID On when the rinse aid is empty WATER HEATING On when the dishwasher is heating the water
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Component Locator
1. Upper Spray . 7. Split Folding Utility Shelf (4)
2. Top Rack Track 8. Adjustable Top Rack
3. Water Inlet Opening. (in tub wall). 9. Middle Spray Arm
4. Lower Spray Arm 10. Removable Silverware Basket
5. Bottom Rack 11. Overfill Protection Float
6. Vent System 12. Heating Element
13. Detergent and Rinse Aid Dispenser
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Vent Assembly
Vent Wax Motor
Dispenser Assembly
Inside Door Panel after front panel has been removed
Latch Assembly
Interlock Switch
Control Board
Fill Solenoid
Electrical Junction Box
Schematic is located behind the bottom kick plate
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Bottom View
Fill Valve
Thermal Safety
Wash Motor
Wash Sump
Float Switch
Clean Sensor
Drain Motor
Temperature Sensor
Heating Element
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Component Removal
Removing Upper Rack
1. Pull tab out and remove the end cap
2. Pull the rack straight out and off the rails.
3. Replace the end caps.
4. Push the rails all the way back into the dishwasher and pull upper rack all the way out
Tab
Middle Spray Arm
Check holes in spray arm on for bits of foreign matter. Check spray arms for rotation
REMOVAL AND REPLACEMENT
1. Pull upper rack all the way out
2. Unscrew the plastic collar holding the spray arm to the upper rack .
Lower Spray Arm, Fine Filter, and Inlet Cover
Check the holes in the arm for bits of foreign matter. Also check the spray wash arm for rotation. Clean the fine filter screen if soil is present.
The lower spray wash arm can be removed by gently lifting and rotating it counter clockwise.
Wash Pump Disassembly
1. Remove the lower spray arm
2. Remove the 3 screws holding the hub.
3. Detach the water conduit from the tub
assembly.
4. Lift the water conduit and hub straight up to
remove from the pump.
Holding Clips
Water Conduit
3 screws
.
Collar
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Wash Pump Disassembly con’t
5. Remove 2 screws holding the fine filter
assembly and lift to remove.
Press on Nut
2 screws
6. Remove the 1 screw holding the coarse filter.
Lift out the coarse filter.
7. Remove the 2 screws holding the inlet
protector.
Screw
3. Remove the pulveriser blade, screen, spring and
washers.
Order of pulveriser components
4. Tip dishwasher on its back. Remove the one
Philips head screw that holds the motor in place. It is located behind the cardboard shield.
Philips head screw
Wash Motor
1. Disassemble the wash pump (see procedure)
2. Remove the press on nut to disassemble the
pulveriser
5. Disconnect the motor connector and rotate the
2 Screws
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motor clockwise until it disengages from the sump.
Note: Before removing the wash motor, remove the water from the sump with a syringe
Drain Pump
1. Disconnect the pump connector
2. Press the tab and rotate the pump assembly
counter clockwise to remove.
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Tab
Fill Funnel
The top section of the fill funnel separates from the main body. The fill funnel body is held in place by a nut (located on the inside of the dishwasher). Rotate the nut counter clockwise to remove the main body. There is an O-ring seal between the fill funnel and dishwasher tub. Make certain the O-ring is fully seated when reinstalling.
Heating Element
The heating element nuts are located on the underside of the washer, near the door. Ample force is required to remove the nuts. Removing the dishwasher from installation may be required.
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Door Panel
The door panel covers the main control board, detergent cup, vent, wax motor, louver, and door-interlock switch. The outer door panel is held in place by 14 screws (7 Phillips head screws per side)
NOTE: Ribbon cable(s) connect the keypad membrane (2-digit display on some models) to the control circuit board. Due to the ribbon length, care much be taken when removing the door panel to ensure that the ribbon cable(s) are not damaged.
Membrane Keypad
The door panel must be removed to access the membrane keypad (see Door Panel). When removing the membrane keypad, peel the keypad from right to left. On models with an LED display, the display is held in place with a plastic clip.
NOTE: When replacing the keypad membrane, always run the Service Mode to calibrate the keypad membrane to the control board.
Control Module
The door panel must be removed to access the control module (see Door Panel). The main control is considered a “smart” control, capable of learning the water temperature and turbidity characteristics of the home.
It is normal if the cycle times vary over a period of time from the factory default settings due to temperature and water quality. The control module is held in place by two screws that secures the module to the right side of the inner door panel.
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Troubleshooting
Service Mode
To enter service mode, ensure door is closed and press the following keys.
High Temp Wash. – Heat Dry - High Temp Wash
If followed correctly Dishwasher will enter into SERVICE MODE
All LED will illuminate indicating that they are functioning properly
Has no diagnostics
Press Pots& Pans to activate Water Solenoid Valve
Press Normal to activate Wash Motor
Press China & Crystal to activate Detergent Dispenser
Press Speed Cycle to activate Heater and Wash Motor
Press Sanitize Darin Pump will run for two min.
Circulation Pump and Motor
The Dishwasher must be removed from its installation to gain access to the circulation pump and motor. The circulation pump can be activated using Test Mode. Refer to
schematic or strip circuit for motor resistance value.
It is important to remember the motor does not start immediately when the dishwasher cycle has started. If the motor hums, but will not start, make certain the pump impeller is free from obstruction and the motor shaft can turn freely. The terminals on the induction motor are labelled L1 and N. The motor is thermally protected (internally) through the L1 side. The wiring connector is blue to match the wire leading to the motor. It is designed to go only one way on the terminals. Make certain the connector is fully seated when installing.
Heating Element
The heating element can be activated using Service Mode. The dual-wattage heating element produces 850 watts during wash, to help heat the water, and an effective wattage due to cycling of 541 watts during the dry cycle. Water inlet temperature must be at least 120’F for proper drying. If the problem is that the dishes are not drying correctly, don’t overlook the rinse agent. A rinse agent will improve the water sheeting action and drying performance. It is normal for the stainless steel tub and inner door panel to retain water droplets even though the dishes are dry.
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Clean Sensor
The clean sensor measures the amount of suspended particles in the wash water in the sump. The control sends the turbidity sensor a pulse with modulated 5 volt signal for calibration and usage during operation
Red
White
Blue
Temperature Sensor:
The dishwasher uses a thermocouple to measure water temperature. The sensor has a negative temperature coefficient - as the temperature rises, the sensor resistance decreases. At room temperature (25 Degrees Celsius), the temperature sensor will have a resistance of 11 K and at 60 degrees Celsius, the temperature sensor resistance will be 2.8 K
Drain Motor
Drainage system consists of the following components: Drain motor Drain hose (one way check valve)
Water Valve and Flood Switch
The water valve is a 120 VAC solenoid valve that is switched on/off by the control module. The flood switch acts as a safety switch ONLY and does not control normal operation of the
water valve. The flood switch opens the L1 side of the water valve circuit. The switch is normally open. The weight of the flood switch float holds the switch closed. The flood switch will not stop the flow of water if the valve sticks open from a mechanical failure. The water valve can be replaced with the dishwasher installed. WARNING: Disconnect power to dishwasher before servicing water valve and flood switch. The flood switch is held in place by 2 Phillips head screws.
Water Valve Test
Attempt to activate water valve using Service Mode. Pump out water as necessary using Service Mode. If an intermittent failure is suspected, activate water valve 5 times using Service Mode. Water valve should stay on for 50 to 71 seconds per activation and should not turn on and off during the 50 to 71 second activation time.
If the water valve is not operating properly or water level is low, check the following:
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Water valve, flood switch, flood switch float and stem, transorb, and then main control. The flood switch should open when the water level is approximately ¼ in. above the base (bottom) of the float dome. Resistance through the water valve solenoid – 900 to 1200 Clogged screen in water valve.
Control Module
The door panel must be removed to access the control module (see Door Panel). The main control is considered a “smart” control, capable of learning the water temperature and turbidity characteristics of the home.
It is normal if the cycle times vary over a period of time from the factory default settings due to temperature and water quality.
The control module is held in place by two screws that secures the module to the right side of the inner door panel.
P2-1 Rinse Aid Sensor (on some models), P2-2 – Thermostat, P2-3- Inlet Valve, P2-4- Dispenser, P2-6 – Door Interlock Switch (Double Black Wires), P3 – Drain Motor, P5 & P9 – Washing Motor, P6 – Heater Element, P7 – Door Interlock Switch (Double White Wires), P8 – door Interlock Switch (single Black Wire), P10 Wax Motor connector,
CN1 + CN6 – Door Panel, CN2 – Display Board.
Detergent/ Rinse Module
At the second activation (3), the lever lifts the connecting rod by the notch. This action lifts the door. The door panel must be removed to access the rinse dispenser plunger and release the rinse detergent/rinse module (see Door Panel) agent. When deactivated, the lever returns to its original starting position. The detergent rinse module is held in place by 6 Phillips head screws and 2 brackets.
Detergent/ Rinse Module
The detergent/rinse module automatically dispenses both the detergent and the rinse agent at the appropriate times. The module is activated 2 times during a wash cycle. Detergent is dispensed at the beginning of the main wash cycle and rinse agent at the beginning of the final rinse. The detergent/rinse module can be activated using Service Mode.
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Active Vent
If the door is unlatched while running a wash cycle, the cycle countdown will pause and the vent will open.
The active vent consists of the wax motor and housing. The active vent helps to reduce the noise level and heat loss when in the closed position. The control module supplies 120 VAC to the wax motor. The control module reverses polarity to drive the motor in a clockwise or counter clockwise (open or closed) direction.
The vent closes about 2 minutes after the main pump is switched on during the first fill cycle and opens during the drying cycle (heated and non-heated). The vent is open during cool-down periods or when the unit is not in use.
If the vent is closed and the door is opened during the wash cycle, the vent will open. When the door is closed again, the vent will remain open for 2 minutes, and then close again to finish the cycle.
It is normal for water vapour to come through the active vent during the dry cycle. The active vent can be opened and closed using the Service Mode.
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Schematic
Vent Wax motor
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CONSUMER WARRANTY
Your appliance is warranted to be free of defects in material and workmanship.
English
How Long
What is covered
All parts
Warranted
(From Date of Sale)
One (1) year
Terms and Conditions:
This warranty applies only for single family domestic use in Canada when the appliance has been properly installed according to the instructions supplied by Mabe and is connected to an adequate and proper utility service.
Damage due to abuse, accident, commercial use, and alteration or defacing of the serial plate cancels all obligations of this warranty.
Service during this warranty must be performed by an Authorized Mabe Service Agent.
Neither Mabe nor the Dealer is liable for any claims or damages resulting from any failure of the dishwasher or from service delays beyond their reasonable control.
To obtain warranty service, purchaser must present the original bill of sale. Components repaired or replaced are warranted through the remainder of the original warranty period only.
This warranty is extended to the original purchaser and any succeeding owner for products purchased for home use within Canada. In home warranty service will be provided in areas where it is available and deemed reasonable by Mabe to provide.
Parts
Repair or Replace
at Supplier’s Option
One (1) year
Labour
One (1) year
What Is Not Covered
• Service trips to your home to teach you how to use the product.
• Damage to finish after delivery.
• Improper installation – proper installation includes adequate electrical, plumbing and other connecting facilities.
• Replacement of house fuses or resetting of circuit breakers.
• Replacement of light bulbs.
• Damage to product caused by accident, fire,
floods or acts of God.
• Proper use and care of product as listed in the
owner’s manual, proper setting of controls.
• WARRANTOR IS NOT RESPONSIBLE FOR
CONSEQUENTIAL DAMAGES.
EXCLUSION OF IMPLIED WARRANTIES – Your sole and exclusive remedy is product repair as provided in this Limited Warranty. Any implied warranties, including the implied warranties of merchantability or fitness for a particular purpose, are limited to one year or the shortest period allowed by law.
IMPORTANT
Keep this warranty and your bill of sale as proof of original purchase and purchase date.
Mabe Service is available coast to coast. To schedule service, call 1.800.561.3344
If further help is needed concerning this warranty, contact: Manager, Consumer Relations, Mabe Canada, Inc., Suite 310, 1 Factory Lane, Moncton, N.B. E1C 9M3
Staple your receipt here.
Proof of the original purchase date is
needed to obtain service under the
warranty.
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