CyberSentry, HardFiber, M60 Motor Protection SystemDigital Energy, Multilin, and GE
Multilin are trademarks or registered trademarks of GE Multilin Inc.
The contents of this manual are the property of GE Multilin Inc. This documentation is
furnished on license and may not be reproduced in whole or in part without the permission
of GE Multilin. The content of this manual is for informational use only and is subject to
change without notice.
Part number: 1601-0108-AB1 (November 2014)
Page 3
M60 Motor Protection System
Table of contents
1 INTRODUCTION1.1Safety symbols and definitions ..................................................................... 1-1
1.1.1General cautions and warnings ...................................................................................... 1-1
1.2For further assistance ..................................................................................... 1-2
M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUALvii
Page 8
TABLE OF CONTENTS
B RADIUS SERVER
B.1RADIUS server configuration .........................................................................B-1
CONFIGURATION
C MISCELLANEOUSC.1Warranty ...........................................................................................................C-1
C.2Revision history ...............................................................................................C-1
ABBREVIATIONS
INDEX
viiiM60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL
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M60 Motor Protection System
DANGER
WARNING
CAUTION
NOTICE
DANGER
Chapter 1: Introduction
Introduction
This chapter outlines safety and technical support information.
1.1 Safety symbols and definitions
Before attempting to install or use the device, review all safety indicators in this document to help prevent injury,
equipment damage, or downtime.
The following safety and equipment symbols are used in this document.
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
Indicates practices not related to personal injury.
1.1.1 General cautions and warnings
The following general safety precautions and warnings apply.
Ensure that all connections to the product are correct so as to avoid accidental risk of shock
and/or fire, for example such as can arise from high voltage connected to low voltage terminals.
Follow the requirements of this manual, including adequate wiring size and type, terminal torque settings, voltage,
current magnitudes applied, and adequate isolation/clearance in external wiring from high to low voltage circuits.
Use the device only for its intended purpose and application.
Ensure that all ground paths are uncompromised for safety purposes during device operation and service.
Ensure that the control power applied to the device, the AC current, and voltage input match the ratings specified on
the relay nameplate. Do not apply current or voltage in excess of the specified limits.
M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL1-1
Page 10
1
CAUTION
NOTICE
FOR FURTHER ASSISTANCECHAPTER 1: INTRODUCTION
Only qualified personnel are to operate the device. Such personnel must be thoroughly familiar with all safety
cautions and warnings in this manual and with applicable country, regional, utility, and plant safety regulations.
Hazardous voltages can exist in the power supply and at the device connection to current transformers, voltage
transformers, control, and test circuit terminals. Make sure all sources of such voltages are isolated prior to
attempting work on the device.
Hazardous voltages can exist when opening the secondary circuits of live current transformers. Make sure that
current transformer secondary circuits are shorted out before making or removing any connection to the current
transformer (CT) input terminals of the device.
For tests with secondary test equipment, ensure that no other sources of voltages or currents are connected to such
equipment and that trip and close commands to the circuit breakers or other switching apparatus are isolated,
unless this is required by the test procedure and is specified by appropriate utility/plant procedure.
When the device is used to control primary equipment, such as circuit breakers, isolators, and other switching
apparatus, all control circuits from the device to the primary equipment must be isolated while personnel are
working on or around this primary equipment to prevent any inadvertent command from this device.
Use an external disconnect to isolate the mains voltage supply.
LED transmitters are classified as IEC 60825-1 Accessible Emission Limit (AEL) Class 1M. Class 1M
devices are considered safe to the unaided eye. Do not view directly with optical instruments.
This product is rated to Class A emissions levels and is to be used in Utility, Substation Industrial
environments. Not to be used near electronic devices rated for Class B levels.
1.2 For further assistance
For product support, contact the information and call center as follows:
GE Digital Energy
650 Markland Street
Markham, Ontario
Canada L6C 0M1
Worldwide telephone: +1 905 927 7070
Europe/Middle East/Africa telephone: +34 94 485 88 54
North America toll-free: 1 800 547 8629
Fax: +1 905 927 5098
Worldwide e-mail: multilin.tech@ge.com
Europe e-mail: multilin.tech.euro@ge.com
Website: http://www.gedigitalenergy.com/multilin
1-2M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL
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M60 Motor Protection System
Chapter 2: Product description
Product description
This chapter outlines the product, order codes, and specifications.
2.1 Product description
The M60 Motor Protection System is part of the Universal Relay (UR) series of products. It is a microprocessor-based relay
for the protection and management of medium and large motors.
Overvoltage and undervoltage protection, thermal overload, fault diagnostics, and remote terminal unit (RTU) functions are
provided. The M60 provides phase, neutral, ground and negative sequence, instantaneous and time overcurrent
protection. The time overcurrent function provides multiple curve shapes or FlexCurve™ for optimum co-ordination.
The relay also features an enhanced thermal model with custom curves, current unbalance biasing, and running and
stopped exponential cooling curves. An optional resistance temperature detector (RTD) module allows for the thermal
model RTD bias function. Motor start and supervision functions include starts per hour, time between starts, restart time,
acceleration time, emergency restart, and start inhibit. Sensitive directional power, mechanical jam, and current
unbalance elements are included as standard functions. Additional functions that are not part of the standard M60
element set can be easily configured and implemented using the FlexElement™ and FlexLogic™ functionality.
Voltage, current, and power metering are built into the relay as standard features. Current parameters are available as
total waveform root mean square (RMS) magnitude, or as fundamental frequency only RMS magnitude and angle (phasor).
Diagnostic features include an event recorder capable of storing 1024 time-tagged events, oscillography capable of
storing up to 64 records with programmable trigger, content, and sampling rate, and data logger acquisition of up to 16
channels, with programmable content and sampling rate. The internal clock used for time-tagging can be synchronized
with an IRIG-B signal, using the Simple Network Time Protocol (SNTP) over the Ethernet port, or using the Precision Time
Protocol (PTP). This precise time stamping allows the sequence of events to be determined throughout the system. Events
can also be programmed (via FlexLogic equations) to trigger oscillography data capture that can be set to record the
measured parameters before and after the event for viewing on a computer. These tools significantly reduce
troubleshooting time and simplify report generation in the event of a system fault.
Several options are available for communication. A faceplate RS232 port can be used to connect to a computer for the
programming of settings and the monitoring of actual values. The rear RS485 port allows independent access by operating
and engineering staff. It can be connected to system computers with baud rates up to 115.2 kbps. All serial ports use the
Modbus RTU protocol. The IEC 60870-5-103 protocol is supported on the RS485 interface. IEC 60870-5-103, DNP, and
Modbus cannot be enabled simultaneously on this interface. Also only one of the DNP, IEC 60870-5-103, and IEC 60870-5104 protocols can be enabled at any time on the relay. When the IEC 60870-5-103 protocol is chosen, the RS485 port has a
fixed even parity and the baud rate can be either 9.6 kbps or 19.2 kbps. The 100Base-FX or 100Base-TX Ethernet interface
provides fast, reliable communications in noisy environments. The Ethernet port supports IEC 61850, Modbus/TCP, TFTP,
M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL2-1
Page 12
2
833708AD.CDR
50G
51G
4650P3249
50N
87S
47
Metering
Trip
Close
M60 Motor Protection System
M
52
27P
59_2
59N
67P50BF
50NBF
67N
37P37
81U
81O
59P
PRODUCT DESCRIPTIONCHAPTER 2: PRODUCT DESCRIPTION
and PTP (according to IEEE Std. 1588-2008 or IEC 61588), and it allows access to the relay via any standard web browser
(M60 web pages). The IEC 60870-5-104 protocol is supported on the Ethernet port. The Ethernet port also supports the
Parallel Redundancy Protocol (PRP) of IEC 62439-3 (clause 4, 2012) when purchased as an option.
The EnerVista UR Setup software suite contains an automatic configurator for motor starting settings. The configurator
automatically populates settings and operands for input relays, output relays, trip bus, AC inputs, and signal sources based
on user requirements and the relay features.
Settings and actual values can be accessed from the front panel or EnerVista software.
The M60 uses flash memory technology that allows field upgrading as new features are added. Firmware and software are
upgradable.
The following single-line diagram illustrates the relay functionality using American National Standards Institute (ANSI)
device numbers.
Table 2-1: ANSI device numbers and functions supported
Device number FunctionDevice number Function
27PPhase Undervoltage51GGround Time Overcurrent
27XAuxiliary Undervoltage59NNeutral Overvoltage
32Sensitive Directional Power59PPhase Overvoltage
37Undercurrent59XAuxiliary Overvoltage
37PUnderpower59_2Negative Sequence Overvoltage
46Current Unbalance66Starts Per Hour, Time Between Starts
47Phase Sequence Voltage67NNeutral Directional Overcurrent
49Thermal Overload67PPhase Directional Overcurrent
50BFBreaker Failure81OOverfrequency
50GGround Instantaneous Overcurrent81UUnderfrequency
50NNeutral Instantaneous Overcurrent87SStator Differential
50PPhase Instantaneous Overcurrent---Mechanical Jam
Figure 2-1: Single-line diagram
2-2M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL
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CHAPTER 2: PRODUCT DESCRIPTIONSECURITY
Table 2-2: Other device functions
FunctionFunctionFunction
Breaker ControlEvent RecorderRTD Protection
Breaker FlashoverFlexElements (16)Setting Groups (6)
Broken Rotor Bar DetectionFlexLogic EquationsTime synchronization over IRIG-B or IEEE
Contact Inputs (up to 96)IEC 60870-5-103 CommunicationsTime Synchronization over SNTP
Contact Outputs (up to 96)IEC 61850 CommunicationsTransducer Inputs/Outputs
Control PushbuttonsMetering: Current, Voltage, Power, and
Frequency
CT Failure DetectorModbus CommunicationsTwo-Speed Motor
CyberSentry™ SecurityModbus User MapUser Definable Displays
Current UnbalanceMotor Learned DataUser Programmable Fault Report
Digital Counters (8)Non-Volatile LatchesUser Programmable LEDs
Digital Elements (48)Non-Volatile Selector SwitchUser Programmable Pushbuttons
Direct Inputs/Outputs (32)OscillographyUser Programmable Self-Tests
Disconnect SwitchesReduced Voltage StartingVirtual Inputs (64)
DNP 3.0 or IEC 60870-5-104 protocolRemote RTD ProtectionVirtual Outputs (96)
Ethernet Global Data ProtocolRTD InputsVT Fuse Failure
1588
Trip Bus
2
2.2 Security
The following security features are available:
•Password security — Basic security present by default
•EnerVista security — Role-based access to various EnerVista software screens and configuration elements. The
feature is present by default in the EnerVista software.
•CyberSentry security — Advanced security available as a software option. When purchased, the options are
automatically enabled, and the default Password security and EnerVista security are disabled.
2.2.0.1 EnerVista security
The EnerVista security management system is a role-based access control (RBAC) system that allows an administrator to
manage the privileges of multiple users. This allows for access control of UR devices by multiple personnel within a
substation and conforms to the principles of RBAC as defined in ANSI INCITS 359-2004. The EnerVista security
management system is disabled by default to allow the administrator direct access to the EnerVista software after
installation. It is recommended that security be enabled before placing the device in service.
Basic password or enhanced CyberSentry security applies, depending on purchase.
2.2.0.2 Password security
Password security is a basic security feature present by default.
Two levels of password security are provided: command and setting. Use of a password for each level controls whether
users can enter commands and/or change settings.
The M60 supports password entry from a local or remote connection. Local access is defined as any access to settings or
commands via the faceplate interface. This includes both keypad entry and the through the faceplate RS232 port. Remote
access is defined as any access to settings or commands via any rear communications port. This includes both Ethernet
and RS485 connections. Any changes to the local or remote passwords enables this functionality.
When entering a settings or command password via EnerVista or any serial interface, the user must enter the
corresponding connection password. If the connection is to the back of the M60, the remote password must be used. If the
connection is to the RS232 port of the faceplate, the local password applies.
M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL2-3
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2
842838A2.CDR
Administrator
Engineer
Supervisor
Operator
Observer
SECURITYCHAPTER 2: PRODUCT DESCRIPTION
Password access events are logged in the Event Recorder.
2.2.0.3 CyberSentry security
CyberSentry embedded security is a software option that provides advanced security services. When this option is
purchased, the basic password security is disabled automatically.
CyberSentry provides security through the following features:
•An Authentication, Authorization, Accounting (AAA) Remote Authentication Dial-In User Service (RADIUS) client that is
centrally managed, enables user attribution, provides accounting of all user activities, and uses secure standardsbased strong cryptography for authentication and credential protection
•A Role-Based Access Control (RBAC) system that provides a permission model that allows access to UR device
operations and configurations based on specific roles and individual user accounts configured on the AAA server (that
is, Administrator, Supervisor, Engineer, Operator, Observer roles)
•Security event reporting through the Syslog protocol for supporting Security Information Event Management (SIEM)
systems for centralized cybersecurity monitoring
•Strong encryption of all access and configuration network messages between the EnerVista software and UR devices
using the Secure Shell (SSH) protocol, the Advanced Encryption Standard (AES), and 128-bit keys in Galois Counter
Mode (GCM) as specified in the U.S. National Security Agency Suite B extension for SSH and approved by the National
Institute of Standards and Technology (NIST) FIPS-140-2 standards for cryptographic systems
Example: Administrative functions can be segmented away from common operator functions, or engineering type access,
all of which are defined by separate roles (see figure) so that access of UR devices by multiple personnel within a
substation is allowed. Permissions for each role are outlined in the next section.
Figure 2-2: CyberSentry user roles
The following types of authentication are supported by CyberSentry to access the UR device:
•Device Authentication (local UR device authenticates)
•Server Authentication (RADIUS server authenticates)
The EnerVista software allows access to functionality that is determined by the user role, which comes either from the local
UR device or the RADIUS server.
The EnerVista software has a device authentication option on the login screen for accessing the UR device. When the
"Device" button is selected, the UR uses its local authentication database and not the RADIUS server to authenticate the
user. In this case, it uses its built-in roles (Administrator, Engineer, Supervisor, Observer, Operator) as login names and the
associated passwords are stored on the UR device. As such, when using the local accounts, access is not user-attributable.
In cases where user-attributable access is required especially to facilitate auditable processes for compliance reasons, use
RADIUS authentication only.
When the "Server" Authentication Type option is selected, the UR uses the RADIUS server and not its local authentication
database to authenticate the user.
No password or security information is displayed in plain text by the EnerVista software or UR device, nor is such
information ever transmitted without cryptographic protection.
2-4M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL
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CHAPTER 2: PRODUCT DESCRIPTIONSECURITY
CyberSentry user roles
CyberSentry user roles (Administrator, Engineer, Operator, Supervisor, Observer) limit the levels of access to various UR
device functions. This means that the EnerVista software allows for access to functionality based on the user’s logged in
role.
Example: Observer cannot write any settings.
The table lists user roles and their corresponding capabilities.
Table 2-3: Permissions by user role for CyberSentry
|--------------- Display PropertiesRWRWRRR
|--------------- Clear Relay Records
(settings)
|--------------- CommunicationsRWRWRRR
|--------------- Modbus User MapRWRWRRR
|--------------- Real Time ClockRWRWRRR
|--------------- OscillographyRWRWRRR
|--------------- Data LoggerRWRWRRR
|--------------- DemandRWRWRRR
|--------------- User-Programmable
LEDs
|--------------- User-Programmable
Self Tests
|--------------- Control Pushbuttons RWRWRRR
|--------------- User-Programmable
Pushbuttons
|--------------- Flex state
Parameters
|--------------- User-Definable
Displays
|--------------- Direct I/ORWRWRRR
|--------------- TeleprotectionRWRWRRR
|--------------- InstallationRWRWRRR
|---------- System SetupRWRWRRR
|---------- FlexLogicRWRWRRR
|---------- Grouped ElementsRWRWRRR
|---------- Control ElementsRWRWRRR
|---------- Inputs / OutputsRWRWRRR
|--------------- Contact OutputsRWRWRRR
|--------------- Virtual OutputsRWRWRRR
|--------------- ResettingRWRWRRR
|--------------- Direct InputsRWRWRRR
|--------------- Direct OutputsRWRWRRR
|--------------- TeleprotectionRWRWRRR
|--------------- Direct AnalogsRWRWRRR
|--------------- Direct IntegersRWRWRRR
|---------- Transducer I/ORWRWRRR
|---------- TestingRWRWRRR
|---------- Front Panel Labels DesignerNANANANANA
|---------- Protection SummaryNANANANANA
CommandsRWRWRWRR
|---------- Virtual InputsRWRWRWRR
|---------- Clear RecordsRWRWRWRR
|---------- Set Date and TimeRWRWRWRR
User DisplaysRRRRR
TargetsRRRRR
Actual ValuesRRRRR
|---------- Front panel labels designerRRRRR
|---------- StatusRRRRR
|---------- MeteringRRRRR
|---------- Transducer I/ORRRRR
|---------- RecordsRRRRR
|---------- Product InfoRRRRR
MaintenanceRWRWRRR
|---------- Modbus analyzerNANANANANA
|---------- Change front panelRWRWRWRR
|---------- Update firmwareYesNoNoNoNo
|---------- Retrieve fileYesNoNoNoNo
Table Notes:
RW = read and write access
R = read access
Supervisor = RW (default), Administrator = R (default), Administrator = RW (only if Supervisor role is disabled)
NA = the permission is not enforced by CyberSentry security
CyberSentry server authentication
The UR has been designed to direct automatically the authentication requests based on user names. In this respect, local
account names on the UR are considered as reserved and not used on a RADIUS server.
The UR detects automatically whether an authentication request is to be handled remotely or locally. As there are five local
accounts possible on the UR, if the user ID credential does not match one of the five local accounts, the UR forwards
automatically the request to a RADIUS server when one is provided.
If a RADIUS server is provided, but is unreachable over the network, server authentication requests are denied. In this
situation, use local UR accounts to gain access to the UR system.
2-6M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL
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CHAPTER 2: PRODUCT DESCRIPTIONORDER CODES
2.3 Order codes
The order code is on the product label and indicates the product options applicable.
The M60 is available as a 19-inch rack horizontal mount or reduced-size (¾) vertical unit. It consists of the following
modules: power supply, CPU, CT/VT, contact input and output, transducer input and output, and inter-relay
communications. Module options are specified at the time of ordering.
The order codes shown here are subject to change without notice. See the ordering page at
http://www.gedigitalenergy.com/multilin/order.htm
The order code depends on the mounting option (horizontal or vertical) and the type of CT/VT modules (enhanced
diagnostic CT/VT modules or HardFiber
TM
process bus module). The process bus module provides an interface to
HardFiber Bricks.
2.3.1 Order codes with enhanced CT/VT modules
Table 2-4: M60 order codes for horizontal units
BASE UNITM60| || | |||||||Base Unit
CPUT || | |||||||RS485 and Three Multi-mode fiber 100Ba se-FX (SFP with LC)
SOFTWARE00| | |||||||No Software Options
M60 - * ** - * * * - F ** - H ** - M ** - P **- U ** - W/X ** Full Size Horizontal Mount
U || | |||||||RS485 and Two Multi-mode fiber 1 00Base-FX (SFP with LC), One 10/100Base-TX (SFP with RJ45)
V || | |||||||RS485 and Three 10/100Base-TX (SFP with RJ45)
01| | |||||||Ethernet Global Data (EGD)
03| | |||||||IEC 61850
04| | |||||||Ethernet Global Data (EGD) and IEC 61850
28| | |||||||Broken rotor bar detection
29| | |||||||Broken rotor bar detection a nd Ethernet Global Data (EGD)
30| | |||||||Broken rotor bar detection and IEC 61850
31| | |||||||Broken rotor bar detection, Ethernet Global Data (EGD), and IEC 61850
A0| | |||||||CyberS entry Lvl 1
A1| | |||||||CyberSent ry Lvl 1 and Ethernet Global Data (EGD)
A3| | |||||||CyberSentry Lvl 1 and IEC 61850
A4| | |||||||CyberSentry Lvl 1 an d IEC 61850 and Ethernet Global Data (EGD)
AS| | |||||||CyberSentry Lvl 1
AT| | |||||||CyberSentry Lvl 1 and Et hernet Global Data (EGD)
AU| | |||||||CyberSentry Lvl 1 and IEC 61850
AV| | |||||||CyberSentry Lvl 1 and IEC 61850 and Ethernet Global Data (EGD)
B0| | |||||||CyberSent ry Lvl 1 and Broken rotor bar detection
B1| | |||||||CyberSent ry Lvl 1 and Broken rotor bar detection and Ethernet Global Dat a (EGD)
B3| | |||||||CyberSentry Lvl 1 and Broken rotor bar detection and IEC 61850
B4| | |||||||CyberSentry Lvl 1 and Broken rotor bar detection and IEC 61850 and Ethernet Global Data (EGD)
BS| | |||||||IEEE 1588
BT| | |||||||IEEE 1588 and Ethernet Global Data (EGD)
BU| | |||||||IEEE 1588 and IEC 61850
BV| | |||||||IEEE 1588 and IEC 61850 and Ethernet Global Data (EGD)
C0| | |||||||Parallel Redundancy Protocol (PRP)
C1| | |||||||PRP and Ethern et Global Data (EGD)
C3| | |||||||PRP and IEC 61850
C4| | |||||||PRP, Ethernet Global Data (EGD), and IEC 61850
CS| | |||||||PRP and Rot or broken bar
CT| | |||||||PRP, Rotor broken bar, and Ethernet Global Data (EGD)
CU| | |||||||PRP, Rotor broken bar, and IEC 61850
CV| | |||||||PRP, Rotor broken bar, Ethernet Global Data (EGD), and IEC 61850
D0| | |||||||IEEE 1588 and Broken rotor bar detection
D1| | |||||||IEEE 1588 and Broken rotor bar detect ion and Ethernet Global Data (EGD)
D3| | |||||||IEEE 1588 and Broken rotor bar detection a nd IEC 61850
D4| | |||||||IEEE 1588 and Broken rotor bar detect ion and IEC 61850 and Ethernet Global Data (EGD)
DS| | |||||||IEEE 1588 and CyberSentry Lvl 1
DT| | |||||||IEEE 1588 and CyberSentry Lvl 1 and Et hernet Global Data (EGD)
DU| | |||||||IEEE 1588 and CyberSentry Lvl 1 and IEC 61850
DV| | |||||||IEEE 1588 and CyberSentry Lvl 1 and IEC 61850 and Ethe rnet Global Data (EGD)
E0| | |||||||IEEE 1588 and PRP
E1| | |||||||IEEE 1588, PRP, and Ethernet Global Data (EGD)
E3| | |||||||IEEE 1588, PRP, and IEC 61850
E4| | |||||||IEEE 1588, PRP, Ethernet Global Data (EGD), and IEC 61850
ES| | |||||||IEEE 1588, PRP, and Rotor broken bar
ET| | |||||||IEEE 1588, PRP, Rotor broken bar, and Ethernet Global Data (EGD)
EU| | |||||||IEEE 1588, PRP, Rotor broken bar, and IEC 61850
EV| | |||||||IEEE 1588, PRP, Rotor broken bar, Ethernet Global Data (EGD), and IEC 61850
F0| | |||||||PRP and CyberSentry Lvl 1
F1| | |||||||PRP, CyberSentry Lvl 1, and Ethernet Global Data (EGD)
F3| | |||||||PRP, CyberSentry Lvl 1, and IEC 61850
F4| | |||||||PRP, CyberSentry Lvl 1, Ethernet Global Date (EGD), and IEC 6185 0
FS| | |||||||PRP, CyberSentry Lvl 1, and Rotor broken bar
FT| | |||||||PRP, CyberSentry Lvl 1, Rotor broken bar, and Ethernet Global Data (EG D)
FU| | |||||||PRP, CyberSentry Lvl 1, Rotor broken bar, and IEC 61850
FV| | |||||||PRP, CyberSentry Lvl 1, Rotor broken bar, Ethernet Global Data (EGD), and IEC 61850
G0| | |||||||IEEE 1588, PRP, and CyberSentry Lvl 1
G1| | |||||||IEEE 1588, PRP, CyberSentry Lvl 1, Ethernet Global Data (EGD)
G3| | |||||||IEEE 1588, PRP, CyberSentry Lvl 1, and IEC 61850
G4| | |||||||IEEE 1588, PRP, CyberSentry Lvl 1, Ethernet Global Data (EGD), and IEC 61850
GS| | |||||||IEEE 1588, PRP, CyberSentry Lvl 1, and Rotor broken bar
GT| | |||||||IEEE 1588, PRP, CyberSentry Lvl 1, Rotor broken bar, and Ethernet Global Data (EGD)
GU| | |||||||IEEE 1588, PRP, CyberSentry Lvl 1, Rotor broken bar, and IEC 61850
GV| | |||||||IEEE 1588, PRP, CyberSentry Lvl 1, Rotor broken bar, Ethernet Global Data (EGD), and IEC 61850
J0| | |||||||IEC 60870-5-103
J1| | |||||||IEC 60870-5-103 + EGD
J3| | |||||||IEC 60870-5-103 + IEC 61850
J4| | |||||||IEC 60870-5-103 + EGD + IEC 61850
JS| | |||||||IEC 60870-5-103 + Rotor broken bar
JT| | |||||||IEC 60870-5-103 + Rotor broken bar + EGD
JU| | |||||||IEC 60870-5-103 + Rotor broken bar + IEC 61850
JV| | |||||||IEC 60870-5-103 + Rotor broken bar + EGD + IEC 61850
K0| | |||||||IEEE 1588 + PRP + IEC 60870-5-103
K1| | |||||||IEEE 1588 + PRP + IEC 60870-5-103 + EGD
K3| | |||||||IEEE 1588 + PRP + IEC 60870-5-103 + IEC 61850
K4| | |||||||IEEE 1588 + PRP + IEC 60870-5-103 + EGD + IEC 61850
KS| | |||||||IEEE 1588 + PRP + IEC 60870-5-103 + Rotor broken bar
KT| | |||||||IEEE 1588 + PRP + IEC 60870-5-103 + Rotor broken bar + EGD
KU| | |||||||IEEE 1588 + PRP + IEC 60870-5-103 + Rotor broken bar + IEC 61850
for the latest options.
2
M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL2-7
Page 18
ORDER CODESCHAPTER 2: PRODUCT DESCRIPTION
2
M60 - * ** - * * * - F ** - H ** - M ** - P **- U ** - W/X ** Full Size Horizontal Mount
MOUNT/COATINGH | |||||||Horizont al (19” rack)
FACEPLATE/ DISPLAYC |||||||English d isplay
POWER SUPPLY
(redundant supply must be same type
as main supply)
ENHANCED DIAGNOSTICS CT/VT DSP
(requires all DSP to be enhanced diagnostic)
CONTACT INPUTS/OUTPUTSXXXXXXXXXX No Module
TRANSDUCER
INPUTS/OUTPUTS
(select a maximum of 3 per unit)
INTER-RELAY
COMMUNICATIONS
(select a maximum of 1 per unit)
A | |||||||Horizontal (19” rack) with hars h environmental coating
D |||||||French display
R |||||||Russian display
A||||||| Chinese display
P |||||||English display with 4 small and 12 large programmab le pushbuttons
G |||||||French display with 4 small and 12 large programmable pushbuttons
S |||||||Russian display with 4 small and 12 large programmable pushbuttons
B |||||||Chinese display with 4 s mall and 12 large programmable pushbuttons
K |||||||Enhanced front panel with English displ ay
M |||||||Enhan ced front panel with French display
Q |||||||Enhanced front panel with Russian display
U |||||||Enhanced front panel with Chinese display
L |||||||Enhanced front panel with Engl ish display and user-programmable pushbuttons
N |||||||Enhanced front panel with French display and user-programmable pushbuttons
T |||||||Enhanced front panel with Russian display and user-programmable pushbuttons
V |||||||Enhanced front panel with Chines e display and user-programmable pushbuttons
W |||||||Enhanced front panel with Turkish display
Y |||||||Enhanced front panel with Turki sh display and user-programmable pushbuttons
I |||||||Enhanced front pa nel with German display
J |||||||Enhanced front panel with German display and user-programmable pushbuttons
H||||||125 / 250 V AC/DC power s upply
H|||||RH 125 / 250 V AC/DC with redundant 125 / 250 V AC/DC power supply
L||||||24 to 48 V (DC only) power supply
L|||||RL 24 to 48 V (DC only) with redundant 24 to 48 V DC power supply
||XX| | |No DSP module
8L|8L|||Standard 4CT/4VT with enhanced diagnosti cs
8M|8M|||Sensitive Ground 4CT/4VT with enha nced diagnostics
8N|8N|||Standard 8CT with enhanced diagnos tics
8R|8R|||Sensitive Groun d 8CT with enhanced diagnostics
4A4A4A4A4A 4 Solid-State (no monitoring) MOSFET outputs
4B4B4B4B4B 4 Solid-Stat e (voltage with optional current) MOSFET outputs
4C4C4C4C4C 4 Solid-State (current with optio nal voltage) MOSFET outputs
4D4D4D4D4D 16 Co ntact inputs with Auto-Burnishing (maximum of three modules wit hin a case)
4L4L4L4L4L 14 Form-A (no monitoring) Latch ing outputs
6767676767 8 Form-A (no monitoring) outputs
6A6A6A6A6A 2 Form-A (voltage with optional current) and 2 Form-C outputs, 8 contact inputs
6B6B6B6B6B 2 Form-A (voltage w ith optional current) and 4 Form-C outputs, 4 contact inputs
6C6C6C6C6C 8 Form-C outputs
6D6D6D6D6D 16 Co ntact inputs
6E6E6E6E6E 4 Form-C outputs, 8 contact inputs
6F6F6F6F6F 8 Fast Form-C o utputs
6G6G6G6G6G 4 Form-A (voltage with optional current) outputs, 8 contact inputs
6H6H6H6H6H 6 Form-A (voltage with opti onal current) outputs, 4 contact inputs
6K6K6K6K6K 4 Form-C and 4 Fast Form-C outputs
6L6L6L6L6L 2 Form-A (current with optional vol tage) and 2 Form-C outputs, 8 contact inputs
6M6M6M6M6M 2 Form-A (current with optional voltage) and 4 Form-C out puts, 4 contact inputs
6N6N6N6N6N 4 Form-A (current with optional vol tage) outputs, 8 contact inputs
6P6P6P6P6P 6 Form-A (current w ith optional voltage) outputs, 4 contact inputs
6R6R6R6R6R 2 Form-A (no monitoring) and 2 Form-C outputs, 8 contact inputs
6S6S6S6S6S 2 Form-A (no monitoring) and 4 Form-C outputs, 4 contact inputs
6T6T6T6T6T 4 Form-A (no monitoring) outputs, 8 contact inputs
6U6U6U6U6U 6 Form-A (no monitoring) outputs, 4 contact inputs
6V6V6V6V6V 2 Form-A outputs, 1 Form-C output, 2 For m-A (no monitoring) latching output, 8 contact in puts
5A5A5A5A5A 4 DCmA inputs, 4 DCmA outputs (only one 5A module is allowed)
5C5C5C5C5C 8 RTD inputs
5D5D5D5D5D 4 RTD inputs, 4 DCmA outputs (only one 5D module is allowed)
5E5E5E5E5E 4 RTD inputs, 4 DCmA inputs
5F5F5F5F5F 8 DCmA inputs
2-8M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL
Page 19
CHAPTER 2: PRODUCT DESCRIPTIONORDER CODES
Table 2-5: M60 order codes for reduced-size vertical units
BASE UNITM60| || | |||||Base Unit
CPUT || | |||||RS485 and Three Multi-mode fib er 100Base-FX (SFP with LC)
SOFTWARE00| | |||||No Software Options
MOUNT/COATINGV | |||||Ver tical (3/4 rack)
FACEPLATE/ DISPLAYF |||||English d isplay
M60 - * ** - * * * - F ** - H ** - M ** - P/R ** Reduced Size Vert ical Mount (see note regarding P/R slot below)
U || | |||||RS485 and Two Multi-mode f iber 100Base-FX (SFP with LC), One 10/100Base-TX (SFP with RJ45)
V || | |||||RS485 and Three 10/100Base-TX (SFP with RJ45)
01| | |||||Ethernet Glo bal Data (EGD)
03| | |||||IEC 61850
04| | |||||Ethernet Global Da ta (EGD) and IEC 61850
28| | |||||Broken rotor bar detection
29| | |||||Broken rotor bar detection and Ethernet Global Data (EGD)
30| | |||||Broken rotor bar detection and IEC 61850
31| | |||||Broken rotor bar det ection, Ethernet Global Data (EGD), and IEC 61850
A0| | |||||CyberSentry Lvl 1
A1| | |||||CyberSentry Lvl 1 and Et hernet Global Data (EGD)
A3| | |||||CyberSentry Lvl 1 and IEC 61850
A4| | |||||CyberSentry Lvl 1 and IEC 61850 and Ethernet Global Data (EGD)
AS| | |||||CyberSentry Lvl 1
AT| | |||||CyberSent ry Lvl 1 and Ethernet Global Data (EGD)
AU| | |||||CyberSentry Lvl 1 and IEC 61850
AV| | |||||CyberS entry Lvl 1 and IEC 61850 and Ethernet Global Data (EGD)
B0| | |||||CyberSentry Lvl 1 and B roken rotor bar detection
B1| | |||||CyberSentry Lvl 1 and B roken rotor bar detection and Ethernet Global Data (EGD)
B3| | |||||CyberSentry Lvl 1 and Broken rotor b ar detection and IEC 61850
B4| | |||||CyberSentry Lvl 1 and Broken rotor bar detection and IEC 61850 and Ethernet Global Data (EGD)
BS| | |||||IEEE 1588
BT| | |||||IEEE 1588 and Ethernet Global Data (EGD)
BU| | |||||IEEE 1588 and IEC 61850
BV| | |||||IEEE 1588 and IEC 61850 and Ethernet Global Data (EGD)
C0| | |||||Parallel Redundancy Protocol (PRP)
C1| | |||||PRP and Ethernet Global Data (EGD)
C3| | |||||P RP and IEC 61850
C4| | |||||P RP, Ethernet Global Data (EGD), and IEC 61850
CS| | |||||PRP and Rotor broken ba r
CT| | |||||PRP, Rotor broken bar, and Ethernet Global Data (EGD)
CU| | |||||PRP, Rotor broken bar, and IEC 61850
CV| | |||||PRP, Rotor broken bar, Ethernet Global Data (EGD), and IEC 61850
D0| | |||||IEEE 1588 and Broken rotor bar detection
D1| | |||||IEEE 1588 and Broken rotor bar detection and Ethernet Global Data (EGD)
D3| | |||||IEEE 1588 and Broken rotor bar detection and IEC 61850
D4| | |||||IEEE 1588 and Broken rotor bar detection and IEC 61850 and Ethernet Global Data (EGD)
DS| | |||||IEEE 1588 and CyberSent ry Lvl 1
DT| | |||||IEEE 1588 and CyberSentry Lvl 1 and Ethernet Global Data (EGD)
DU| | |||||IEEE 1588 and Cyb erSentry Lvl 1 and IEC 61850
DV| | |||||IEEE 1588 and CyberS entry Lvl 1 and IEC 61850 and Ethernet Global Data (EGD)
E0| | |||||IEEE 1588 and PRP
E1| | |||||IEEE 1588, PRP, and Ethernet Global Data (EGD)
E3| | |||||IEEE 1588, PRP, and IEC 61850
E4| | |||||IEEE 1588, PRP, Ethernet Global Data (EGD), and IEC 61850
ES| | |||||IEEE 1588, PRP, and Rotor broken bar
ET| | |||||IEEE 1588, PRP, Rotor broken bar, and Ethernet Global Data (EGD)
EU| | |||||IEEE 1588, PRP, Rotor broken bar, and IEC 61850
EV| | |||||IEEE 1588, PRP, Rotor broken bar, Ethernet Global Data (EGD), and IEC 61850
F0| | |||||PRP and CyberSentry Lvl 1
F1| | |||||PRP, CyberSentry Lvl 1, and Ethernet Glo bal Data (EGD)
F3| | |||||PRP, CyberSentry Lvl 1, and IEC 61850
F4| | |||||PRP, CyberSentry Lvl 1, Ethernet Global Dat e (EGD), and IEC 61850
FS| | |||||PRP, CyberSentry Lvl 1, and Rotor broken bar
FT| | |||||PRP, CyberSentry Lvl 1, Rotor broken bar, and Ethernet Global Data (EGD)
FU| | |||||PRP, CyberSentry Lvl 1, Rotor broken bar, and IEC 61850
FV| | |||||PRP, CyberSentry Lvl 1, Rotor broken bar, Ethernet Global Data (EGD), and IEC 61850
G0| | |||||IEEE 1588, PRP, and CyberSentry Lvl 1
G1| | |||||IEEE 1588, PRP, CyberSentry Lvl 1, Ethernet Global Data (EG D)
G3| | |||||IEEE 1588, PRP, CyberSentry Lvl 1, and IEC 61850
G4| | |||||IEEE 1588, PRP, CyberSentry Lvl 1, Ethernet Global Data (EGD), and IEC 61850
GS| | |||||IEEE 1588, PRP, CyberSentry Lvl 1, and Rotor broken bar
GT| | |||||IEEE 1588, PRP, CyberSentry Lvl 1, Rotor broken bar, and Ethernet Global Data (EGD)
GU| | |||||IEEE 1588, PRP, CyberSentry Lvl 1, Rotor broken bar, and IEC 61850
GV| | |||||IEEE 1588, PRP, CyberSentry Lvl 1, Rotor broken bar, Ethernet Global Data (EGD), and IEC 61850
J0| | |||||IEC 60870-5-103
J1| | |||||IEC 60870-5-103 + EGD
J3| | |||||IEC 60870-5-103 + IEC 61 850
J4| | |||||IEC 60870-5-103 + EGD + IEC 61850
JS| | |||||IEC 60 870-5-103 + Rotor broken bar
JT| | |||||IEC 60870-5-103 + Rotor broken bar + EGD
JU| | |||||IEC 60870-5-103 + Rotor broken bar + IEC 61850
JV| | |||||IEC 60870-5-103 + Rotor broken bar + EGD + I EC 61850
K0| | |||||IEEE 1588 + PRP + IEC 60870-5-103
K1| | |||||IEEE 1588 + PRP + IEC 60870-5-103 + EGD
K3| | |||||IEEE 1588 + PRP + IEC 60870-5-103 + IEC 61850
K4| | |||||IEEE 1588 + PRP + IEC 60870-5-103 + EGD + IEC 61850
KS| | |||||IEEE 1588 + PRP + IEC 60870-5-103 + Rotor broken bar
KT| | |||||IEEE 1588 + PRP + IEC 60870-5-103 + Rotor broken bar + EGD
KU| | |||||IEEE 1588 + PRP + IEC 60870-5-103 + Rotor broken bar + IEC 61850
KV| | |||||IEEE 1588 + PRP + IEC 60870-5-103 + Rotor broken bar + EGD + IEC 61850
L0| | |||||IEC 60870-5-103 + IEEE 1588 + PRP + Cyb erSentry Lvl 1
L1| | |||||IEC 60870-5-103 + IEEE 1588 + PRP + Cyber Sentry Lvl 1 + EGD
L3| | |||||IEC 60870-5-103 + IEEE 1588 + PRP + Cyb erSentry Lvl 1 + IEC 61850
L4| | |||||IEC 60870-5-103 + IEEE 1588 + PRP + Cyb erSentry Lvl 1 + EGD + IEC 61850
LS| | |||||IEC 60870-5-103 + IEEE 1588 + PRP + CyberSentry Lvl 1 + Rotor broken bar
LT| | |||||IEC 60870-5-103 + IEEE 1588 + PRP + Cyb erSentry Lvl 1 + Rotor broken bar + EGD
LU| | |||||IEC 60 870-5-103 + IEEE 1588 + PRP + CyberSentry Lvl 1 + Rotor broken bar + IEC 61850
LV| | |||||IEC 60870-5-103 + IEEE 1588 + PRP + CyberSentry Lvl 1 + Rotor broken bar + EGD + IEC 61850
B | |||||Vertical (3/4 rack) with harsh environmental coating
D |||||French display
R |||||Russian display
A |||||Chinese dis play
K |||||Enhanced front panel with English display
M |||||Enhanced front panel with French display
Q |||||Enhan ced front panel with Russian display
U |||||Enhanced front panel with Chinese d isplay
L |||||Enhan ced front panel with English display and user-programmable pushbutto ns
N |||||Enhan ced front panel with French display and user-programmable pushbuttons
T |||||Enhanced front panel with Russian display and user-programmable pushbuttons
V |||||Enhanced front panel with Chines e display and user-programmable pushbuttons
W |||||Enhanced front panel with Turkish display
Y |||||Enhanced fron t panel with Turkish display and user-programmable pushbuttons
I |||||Enhan ced front panel with German display
J |||||Enhanced front panel with German display and user-programmable pushbutt ons
2
M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL2-9
Page 20
ORDER CODESCHAPTER 2: PRODUCT DESCRIPTION
2
POWER SUPPLYH||||125 / 250 V AC/DC power supply
ENHANCED DIAGNOSTICS CT/VT DSP
(requires all DSP to be enhanced diagnostic)
CONTACT INPUTS/OUTPUTSXXXXXX No Module
TRANSDUCER
INPUTS/OUTPUTS
(select a maximum of 3 per unit)
INTER-RELAY
COMMUNICATIONS
(select a maximum of 1 per unit)
For the last module, slot P is used for digital and transducer
input/output modules; slot R i s used for inter-relay
communications modules.
M60 - * ** - * * * - F ** - H ** - M ** - P/R ** Reduced Size Vert ical Mount (see note regarding P/R slot below)
L||||24 to 48 V (DC only) power s upply
||XX |No DSP module
8L|8L|Standard 4CT/4VT with enhanced diagnostics
8M|8M|Sensitive Ground 4CT/4VT with enha nced diagnostics
8N|8N|Standard 8CT with enhanced diagn ostics
8R|8R|Sensitive Ground 8CT with e nhanced diagnostics
4A4A4A 4 Solid-State (no monitoring) MOSFET outputs
4B4B4B 4 Solid-State (voltage with optional current) MOSFET outputs
4C4C4C 4 So lid-State (current with optional voltage) MOSFET output s
4D4D4D 16 Contact inputs with Auto-Burnishing (maximum of three modules within a case)
4L4L4L 14 Form-A (no monitoring) Latching outp uts
676767 8 Form-A (no monitoring) outputs
6A6A6A 2 Form-A (voltage with optional current) and 2 Form-C outpu ts, 8 contact inputs
6B6B6B 2 Form-A (voltage with optional current) and 4 Form-C outpu ts, 4 contact inputs
6C6C6C 8 Form-C outputs
6D6D6D 16 Contact inputs
6E6E6E 4 Form-C outputs, 8 contact inputs
6F6F6F 8 Fast Form-C outputs
6G6G6G 4 Form-A (voltage with optional current) outputs, 8 contact i nputs
6H6H6H 6 F orm-A (voltage with optional current) outputs, 4 contact inputs
6K6K6K 4 Form-C and 4 Fast Form-C outputs
6L6L6L 2 Form-A (current with optional voltage) a nd 2 Form-C outputs, 8 contact inputs
6M6M6M 2 Form-A (current with optional volta ge) and 4 Form-C outputs, 4 contact inputs
6N6N6N 4 Form-A (current with optional voltage) outputs, 8 contact inputs
6P6P6P 6 Form-A (current with optio nal voltage) outputs, 4 contact inputs
6R6R6R 2 Form-A (no monitoring) and 2 Form-C outputs, 8 contact inputs
6S6S6S 2 Form-A (no monitoring) and 4 Form-C outputs, 4 contact inputs
6T6T6T 4 Form-A (no monitoring) outputs, 8 contact inputs
6U6U6U 6 Form-A (no monitoring) outputs, 4 contact inputs
6V6V6V 2 Form-A outputs, 1 Form-C output , 2 Form-A (no monitoring) latching output, 8 contact inputs
5A5A5A 4 DCmA inputs, 4 DCmA outputs (only one 5A module is allo wed)
5C5C5C 8 RTD inputs
5D5D5D 4 RTD inputs, 4 DCmA outputs (only one 5D module is allowed)
5E5E5 E 4 RTD inputs, 4 DCmA inputs
5F5F5F 8 DCmA inputs
Table 2-6: M60 order codes for horizontal units with process bus
BASE UNITM60| || | |||||||Base Unit
CPUT || | |||||||RS485 and Three Multi-mode fiber 100Ba se-FX (SFP with LC)
SOFTWARE00| | |||||||No Software Options
2-10M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL
M60 - * ** - * * * - F ** - H ** - M ** - P **- U ** - W/X ** Full Size Horizontal Mount
U || | |||||||RS485 and Two Multi-mode fiber 10 0Base-FX (SFP with LC), One 10/100Base-TX (SFP with RJ45)
V || | |||||||RS485 and Three 10/100Base-TX (SFP with RJ45)
01| | |||||||Ethernet Global Data (EGD)
03| | |||||||IEC 61850
04| | |||||||Ethernet Global Data (EGD) and IEC 61850
28| | |||||||Broken rotor bar detection
29| | |||||||Broken rotor bar detection a nd Ethernet Global Data (EGD)
30| | |||||||Broken rotor bar detection and IEC 618 50
31| | |||||||Broken rotor bar detection, Ethernet Global Data (EGD), and IEC 61850
A0| | |||||||CyberS entry Lvl 1
A1| | |||||||CyberSent ry Lvl 1 and Ethernet Global Data (EGD)
A3| | |||||||CyberSentry Lvl 1 an d IEC 61850
A4| | |||||||CyberSentry Lvl 1 an d IEC 61850 and Ethernet Global Data (EGD)
AS| | |||||||CyberSentry Lvl 1 and Broken rotor bar detection
AT| | |||||||CyberSentry Lvl 1 and B roken rotor bar detection and Ethernet Global Data (EGD)
AU| | |||||||CyberSentry Lvl 1 and Broken rotor bar det ection and IEC 61850
AV| | |||||||CyberSentry Lvl 1 and Broken rotor bar d etection and IEC 61850 and Ethernet Global Data (EGD)
B0| | |||||||IEEE 1588
B1| | |||||||IEEE 1588 and Ethernet Global Data (EGD)
B3| | |||||||IEEE 1588 and IEC 61850
B4| | |||||||IEEE 1588 and IEC 61850 and Ethernet Global Data (EGD)
BS| | |||||||IEEE 1588 and Broken rotor bar detection
BT| | |||||||IEEE 1588 and Broken rotor bar detection and Ethernet Global Data (EGD)
BU| | |||||||IEEE 1588 and Broken rotor bar detection and IEC 618 50
BV| | |||||||IEEE 1588 and Broken rotor bar detect ion and IEC 61850 and Ethernet Global Data (EGD)
C0| | |||||||Parallel Redunda ncy Protocol (PRP)
C1| | |||||||PRP and Ethern et Global Data (EGD)
C3| | |||||||PRP and IEC 61850
C4| | |||||||PRP, Ethernet Global Data (EGD), and IEC 61850
CS| | |||||||PRP and Rot or broken bar
CT| | |||||||PRP, Rotor broken bar, and Ethernet Global Data (EGD)
CU| | |||||||PRP, Rotor broken bar, and IEC 61850
CV| | |||||||PRP, Rotor broken bar, Ethernet Global Data (EGD), and IEC 61850
Page 21
CHAPTER 2: PRODUCT DESCRIPTIONORDER CODES
M60 - * ** - * * * - F ** - H ** - M ** - P **- U ** - W/X ** Full Size Horizontal Mount
MOUNT/COATINGH | |||||||Horizont al (19” rack)
FACEPLATE/ DISPLAYC |||||||English display
POWER SUPPLY
(redundant supply must be same type as
main supply)
PROCESS BUS MODULE|81||||Eight-port digital process bus module
CONTACT INPUTS/OUTPUTSXXXXXXXXXX No Module
INTER-RELAY
COMMUNICATIONS
(select a maximum of 1 per unit)
D0| | |||||||IEEE 1588 and CyberSentry Lvl 1
D1| | |||||||IEEE 1588 and CyberSentry Lvl 1 and Et hernet Global Data (EGD)
D3| | |||||||IEEE 1588 and CyberSentry Lvl 1 and IEC 61850
D4| | |||||||IEEE 1588 and CyberSentry Lvl 1 and I EC 61850 and Ethernet Global Data (EGD)
DS| | |||||||IEEE 1588 and CyberSentry Lvl 1 and Broken rotor bar det ection
DT| | |||||||IEEE 1588 and CyberSentry Lvl 1 an d Broken rotor bar detection and Ethernet Global Data (EGD)
DU| | |||||||IEEE 1588 and CyberSentry Lvl 1 and Broken rotor bar d etection and IEC 61850
DV| | |||||||IEEE 1588 + CyberSentry Lvl 1 + Broken rotor bar detec tion + IEC 61850 + Ethernet Global
E0| | |||||||IEEE 1588 and PRP
E1| | |||||||IEEE 1588, PRP, and Ethernet Global Data (EGD)
E3| | |||||||IEEE 1588, PRP, and IEC 61850
E4| | |||||||IEEE 1588, PRP, Ethernet Global Data (EGD), and IEC 61850
ES| | |||||||IEEE 1588, PRP, and Rotor broken bar
ET| | |||||||IEEE 1588, PRP, Rotor broken bar, and Ethernet Global Data (EGD)
EU| | |||||||IEEE 1588, PRP, Rotor broken bar, and IEC 61850
EV| | |||||||IEEE 1588, PRP, Rotor broken bar, Ethernet Global Data (EGD), and IEC 61850
F0| | |||||||PRP and CyberSentry Lvl 1
F1| | |||||||PRP, CyberSentry Lvl 1, and Ethernet Global Data (EGD)
F3| | |||||||PRP, CyberSentry Lvl 1, and IEC 61850
F4| | |||||||PRP, CyberSentry Lvl 1, Ethernet Global Date (EGD), and IEC 6185 0
FS| | |||||||PRP, CyberSentry Lvl 1, and Rotor broken bar
FT| | |||||||PRP, CyberSentry Lvl 1, Rotor broken bar, and Ethernet Global Data (EG D)
FU| | |||||||PRP, CyberSentry Lvl 1, Rotor broken bar, and IEC 61850
FV| | |||||||PRP, CyberSentry Lvl 1, Rotor broken bar, Ethernet Global Data (EGD), and IEC 61850
G0| | |||||||IEEE 1588, PRP, and CyberSentry Lvl 1
G1| | |||||||IEEE 1588, PRP, CyberSentry Lvl 1, Ethernet Global Data (EGD)
G3| | |||||||IEEE 1588, PRP, CyberSentry Lvl 1, and IEC 61850
G4| | |||||||IEEE 1588, PRP, CyberSentry Lvl 1, Ethernet Global Data (EGD), and IEC 61850
GS| | |||||||IEEE 1588, PRP, CyberSentry Lvl 1, and Rotor broken bar
GT| | |||||||IEEE 1588, PRP, CyberSentry Lvl 1, Rotor broken bar, and Ethernet Global Data (EGD)
GU| | |||||||IEEE 1588, PRP, CyberSentry Lvl 1, Rotor broken bar, and IEC 61850
GV| | |||||||IEEE 1588, PRP, CyberSentry Lvl 1, Rotor broken bar, Ethernet Global Data (EGD), and IEC 61850
J0| | |||||||IEC 60870-5-103
J1| | |||||||IEC 60870-5-103 + EGD
J3| | |||||||IEC 60870-5-103 + IEC 61850
J4| | |||||||IEC 60870-5-103 + EGD + IEC 61850
JS| | |||||||IEC 60870-5-103 + Rotor broken bar
JT| | |||||||IEC 60870-5-103 + Rotor broken bar + EGD
JU| | |||||||IEC 60870-5-103 + Rotor broken bar + IEC 61850
JV| | |||||||IEC 60870-5-103 + Rotor broken bar + EGD + IEC 61850
K0| | |||||||IEEE 1588 + PRP + IEC 60870-5-103
K1| | |||||||IEEE 1588 + PRP + IEC 60870-5-103 + EGD
K3| | |||||||IEEE 1588 + PRP + IEC 60870-5-103 + IEC 61850
K4| | |||||||IEEE 1588 + PRP + IEC 60870-5-103 + EGD + IEC 61850
KS| | |||||||IEEE 1588 + PRP + IEC 60870-5-103 + Rotor broken bar
KT| | |||||||IEEE 1588 + PRP + IEC 60870-5-103 + Rotor broken bar + EGD
KU| | |||||||IEEE 1588 + PRP + IEC 60870-5-103 + Rotor broken bar + IEC 61850
KV| | |||||||IEEE 1588 + PRP + IEC 60870-5-103 + Rotor broken bar + EGD + IEC 61850
L0| | |||||||IEC 60870-5-103 + IEEE 1588 + PRP + CyberSentry Lvl 1
L1| | |||||||IEC 60870-5-103 + IEEE 1588 + PRP + CyberSentry Lvl 1 + EGD
L3| | |||||||IEC 60870-5-103 + IEEE 1588 + PRP + CyberSentry Lvl 1 + IEC 61850
L4| | |||||||IEC 60870-5-103 + IEEE 1588 + PRP + CyberSentry Lvl 1 + EGD + IEC 61850
LS| | |||||||IEC 60870-5-103 + IEEE 1588 + PRP + CyberSentry Lvl 1 + Rotor broken bar
LT| | |||||||IEC 60870-5-103 + IEEE 1588 + PRP + CyberSentry Lvl 1 + Rotor broken b ar + EGD
LU| | |||||||IEC 60870-5-103 + IEEE 1588 + PRP + CyberS entry Lvl 1 + Rotor broken bar + IEC 61850
LV| | |||||||IEC 60870-5-103 + IEEE 1588 + PRP + CyberSentry Lvl 1 + Rotor broken bar + EGD + IEC 61850
A | |||||||Horizontal (19” rack) with hars h environmental coating
D |||||||French display
R |||||||Russian display
A||||||| Chinese display
P |||||||English display with 4 small and 12 large programmab le pushbuttons
G |||||||French display with 4 small and 12 large programmable pushbuttons
S |||||||Russian display with 4 s mall and 12 large programmable pushbuttons
B |||||||Chinese display with 4 s mall and 12 large programmable pushbuttons
K |||||||Enhanced front panel with English displ ay
M |||||||Enhan ced front panel with French display
Q |||||||Enhanced front panel with Russian display
U |||||||Enhanced front panel with Chinese display
L |||||||Enhanced front panel with Engl ish display and user-programmable pushbuttons
N |||||||Enhanced front pa nel with French display and user-programmable pushbuttons
T |||||||Enhanced front panel with Russian display and user-programmable pushbuttons
V |||||||Enhanced front panel with Chines e display and user-programmable pushbuttons
W |||||||Enhanced front panel with Turkish display
Y |||||||Enhanced front panel with Turki sh display and user-programmable pushbuttons
I |||||||Enhanced front pa nel with German display
J |||||||Enhanced front panel with German display and user-programmable pushbuttons
H||||||125 / 250 V AC/DC power s upply
H|||||RH 125 / 250 V AC/DC with redundant 125 / 250 V AC/DC power supply
L||||||24 to 48 V (DC only) power supply
L|||||RL 24 to 48 V (DC only) with redundant 24 to 48 V DC power supply
4A4A|4 Solid-State ( no monitoring) MOSFET outputs
4B4B|4 Solid-State ( voltage with optional current) MOSFET outputs
4C4C|4 Solid-State (current wit h optional voltage) MOSFET outputs
4D4D|16 Contact inputs wi th Auto-Burnishing (maximum of three modules within a case)
4L4L|14 Form-A (no mo nitoring) Latching outputs
6767|8 Form-A (no monitoring) outputs
6A6A|2 Form-A (voltage w ith optional current) and 2 Form-C outputs, 8 contact inputs
6B6B|2 Form-A (voltage w ith optional current) and 4 Form-C outputs, 4 contact inputs
6C6C|8 Form-C outputs
6D6D|16 Contact inputs
6E6E|4 Form-C outputs, 8 contact inputs
6F6F|8 Fast Form-C out puts
6G6G|4 Form-A (voltage w ith optional current) outputs, 8 contact inputs
6H6H|6 F orm-A (voltage with optional current) outputs, 4 contact inpu ts
6K6K|4 Form-C and 4 Fast Form-C outputs
6L6L|2 Form-A (current with optional voltage) and 2 Form-C outputs, 8 contact inputs
6M6M|2 For m-A (current with optional voltage) and 4 Form-C outputs, 4 contact inputs
6N6N|4 For m-A (current with optional voltage) outputs, 8 contact inputs
6P6P|6 Form-A (current with optional voltage) outputs, 4 contact inputs
6R6R|2 Form-A (no monitoring) and 2 Form-C outputs, 8 contact inputs
6S6S|2 Form-A (no monitoring) and 4 Form-C outputs, 4 contact inputs
6T6T|4 Form-A (no monitoring) outputs, 8 contact inputs
6U6U|6 Form-A (no monitoring) outputs, 4 contact inputs
6V6V|2 Form-A outputs, 1 Form-C output, 2 Form-A (no monitoring) latching output, 8 contact inputs
Table 2-7: M60 order codes for reduced-size vertical units with process bus
BASE UNITM60| || | |||||Base Unit
CPUT || | |||||RS485 and Three Multi-mode fib er 100Base-FX (SFP with LC)
SOFTWARE00| | |||||No Software Options
M60 - * ** - * * * - F ** - H ** - M ** - P/R ** Reduced Size Vert ical Mount (see note regarding P/R slot below)
U || | |||||RS485 and Two Multi-mode f iber 100Base-FX (SFP with LC), One 10/100Base-TX (SFP with RJ45)
V || | |||||RS485 and Three 10/100Base-TX (SFP with RJ45)
01| | |||||Ethernet Glo bal Data (EGD)
03| | |||||IEC 61850
04| | |||||Ethernet Global Da ta (EGD) and IEC 61850
28| | |||||Broken rotor bar detection
29| | |||||Broken rotor bar detection and Ethernet Global Data (EGD)
30| | |||||Broken rotor bar det ection and IEC 61850
31| | |||||Broken rotor bar det ection, Ethernet Global Data (EGD), and IEC 61850
A0| | |||||CyberSentry Lvl 1
A1| | |||||CyberSentry Lvl 1 and Et hernet Global Data (EGD)
A3| | |||||CyberSentry Lvl 1 and IEC 61850
A4| | |||||CyberSentry Lvl 1 and IEC 61850 and Ethernet Global Data (EGD)
AS| | |||||CyberSentry Lvl 1
AT| | |||||CyberSent ry Lvl 1 and Ethernet Global Data (EGD)
AU| | |||||CyberSentry Lvl 1 and IEC 61850
AV| | |||||CyberS entry Lvl 1 and IEC 61850 and Ethernet Global Data (EGD)
B0| | |||||CyberSentry Lvl 1 and B roken rotor bar detection
B1| | |||||CyberSentry Lvl 1 and B roken rotor bar detection and Ethernet Global Data (EGD)
B3| | |||||CyberSentry Lvl 1 and Broken rotor bar detection and IEC 61850
B4| | |||||CyberSentry Lvl 1 and Broken rotor bar detection and IEC 61850 and Ethernet Global Data (EGD)
BS| | |||||IEEE 1588
BT| | |||||IEEE 1588 and Ethernet Global Data (EGD)
BU| | |||||IEEE 1588 and IEC 61850
BV| | |||||IEEE 1588 and IEC 61850 and Ethernet Global Data (EGD)
C0| | |||||Parallel Redundancy Protocol (PRP)
C1| | |||||PRP and Ethernet Global Data (EGD)
C3| | |||||P RP and IEC 61850
C4| | |||||P RP, Ethernet Global Data (EGD), and IEC 61850
CS| | |||||PRP and Rotor broken ba r
CT| | |||||PRP, Rotor broken bar, and Ethernet Global Data (EGD)
CU| | |||||PRP, Rotor broken bar, and IEC 61850
CV| | |||||PRP, Rotor broken bar, Ethernet Global Data (EGD), and IEC 61850
D0| | |||||IEEE 1588 and Broken rotor bar detection
D1| | |||||IEEE 1588 and Broken rotor bar detection and Ethe rnet Global Data (EGD)
D3| | |||||IEEE 1588 and Broken rotor bar detection and IEC 61850
D4| | |||||IEEE 1588 and Broken rotor bar detection and IEC 61850 and Ethernet Global Data (EGD)
DS| | |||||IEEE 1588 and CyberSent ry Lvl 1
DT| | |||||IEEE 1588 and CyberSentry Lvl 1 and Ethernet Global Data (EGD)
DU| | |||||IEEE 1588 and Cyb erSentry Lvl 1 and IEC 61850
DV| | |||||IEEE 1588 and CyberSent ry Lvl 1 and IEC 61850 and Ethernet Global Data (EGD)
E0| | |||||IEEE 1588 and PRP
E1| | |||||IEEE 1588, PRP, and Ethernet Global Data (EGD)
E3| | |||||IEEE 1588, PRP, and IEC 61850
E4| | |||||IEEE 1588, PRP, Ethernet Global Data (EGD), and IEC 61850
ES| | |||||IEEE 1588, PRP, and Rotor broken bar
ET| | |||||IEEE 1588, PRP, Rotor broken bar, and Ethernet Global Data (EGD)
EU| | |||||IEEE 1588, PRP, Rotor broken bar, and IEC 61850
EV| | |||||IEEE 1588, PRP, Rotor broken bar, Ethernet Global Data (EGD), and IEC 61850
F0| | |||||PRP and CyberSentry Lvl 1
F1| | |||||PRP, CyberSentry Lvl 1, and Ethernet Glo bal Data (EGD)
F3| | |||||PRP, CyberSentry Lvl 1, and IEC 61850
F4| | |||||PRP, CyberSentry Lvl 1, Ethernet Global Dat e (EGD), and IEC 61850
FS| | |||||PRP, CyberSentry Lvl 1, and Rotor broken bar
FT| | |||||PRP, CyberSentry Lvl 1, Rotor broken bar, and Ethernet Global Data (EGD)
FU| | |||||PRP, CyberSentry Lvl 1, Rotor broken bar, and IEC 61850
FV| | |||||PRP, CyberSentry Lvl 1, Rotor broken bar, Ethernet Global Data (EGD), and IEC 61850
G0| | |||||IEEE 1588, PRP, and CyberSentry Lvl 1
G1| | |||||IEEE 1588, PRP, CyberSentry Lvl 1, Ethernet Global Data (EG D)
G3| | |||||IEEE 1588, PRP, CyberSentry Lvl 1, and IEC 61850
G4| | |||||IEEE 1588, PRP, CyberSentry Lvl 1, Ethernet Global Data (EGD), and IEC 61850
GS| | |||||IEEE 1588, PRP, CyberSentry Lvl 1, and Rotor broken bar
GT| | |||||IEEE 1588, PRP, CyberSentry Lvl 1, Rotor broken bar, and Ethernet Global Data (EGD)
GU| | |||||IEEE 1588, PRP, CyberSentry Lvl 1, Rotor broken bar, and IEC 61850
GV| | |||||IEEE 1588, PRP, CyberSentry Lvl 1, Rotor broken bar, Ethernet Global Data (EGD), and IEC 61850
J0| | |||||IEC 60870-5-103
J1| | |||||IEC 60870-5-103 + EGD
J3| | |||||IEC 60870-5-103 + IEC 61 850
J4| | |||||IEC 60870-5-103 + EGD + IEC 61850
JS| | |||||IEC 60 870-5-103 + Rotor broken bar
JT| | |||||IEC 60870-5-103 + Rotor broken bar + EGD
JU| | |||||IEC 60870-5-103 + Rotor broken bar + IEC 61850
JV| | |||||IEC 60870-5-103 + Rotor broken bar + EGD + I EC 61850
K0| | |||||IEEE 1588 + PRP + IEC 60870-5-103
K1| | |||||IEEE 1588 + PRP + IEC 60870-5-103 + EGD
K3| | |||||IEEE 1588 + PRP + IEC 60870-5-103 + IEC 61850
K4| | |||||IEEE 1588 + PRP + IEC 60870-5-103 + EGD + IEC 61850
KS| | |||||IEEE 1588 + PRP + IEC 60870-5-103 + Rotor broken bar
KT| | |||||IEEE 1588 + PRP + IEC 60870-5-103 + Rotor broken bar + EGD
KU| | |||||IEEE 1588 + PRP + IEC 60870-5-103 + Rotor broken bar + IEC 61850
KV| | |||||IEEE 1588 + PRP + IEC 60870-5-103 + Rotor broken bar + EGD + IEC 61850
L0| | |||||IEC 60870-5-103 + IEEE 1588 + PRP + Cyb erSentry Lvl 1
L1| | |||||IEC 60870-5-103 + IEEE 1588 + PRP + Cyb erSentry Lvl 1 + EGD
L3| | |||||IEC 60870-5-103 + IEEE 1588 + PRP + Cyb erSentry Lvl 1 + IEC 61850
L4| | |||||IEC 60870-5-103 + IEEE 1588 + PRP + Cyb erSentry Lvl 1 + EGD + IEC 61850
LS| | |||||IEC 60870-5-103 + IEEE 1588 + PRP + CyberSentry Lvl 1 + Rotor broken bar
LT| | |||||IEC 60870-5-103 + IEEE 1588 + PRP + Cyb erSentry Lvl 1 + Rotor broken bar + EGD
LU| | |||||IEC 60 870-5-103 + IEEE 1588 + PRP + CyberSentry Lvl 1 + Rotor broken bar + IEC 61850
LV| | |||||IEC 60870-5-103 + IEEE 1588 + PRP + CyberSentry Lvl 1 + Rotor broken bar + EGD + IEC 61850
2-12M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL
Page 23
CHAPTER 2: PRODUCT DESCRIPTIONORDER CODES
MOUNT/COATINGV | |||||Ver tical (3/4 rack)
FACEPLATE/ DISPLAYF |||||English d isplay
POWER SUPPLYH||||125 / 250 V AC/DC power supply
PROCESS BUS MODULE|81||Eight-port digital process bus mo dule
CONTACT INPUTS/OUTPUTSXXXXXX No Module
INTER-RELAY
COMMUNICATIONS
(select a maximum of 1 per unit)
For the last module, slot P is use d for digital input/output modules;
slot R is used for inter-relay com munications modules.
M60 - * ** - * * * - F ** - H ** - M ** - P/R ** Reduced Size Vert ical Mount (see note regarding P/R slot below)
B | |||||Vertical (3/4 rack) with harsh environmental coating
D |||||French display
R |||||Russian display
A |||||Chinese dis play
K |||||Enhanced front panel with English display
M |||||Enhanced front panel with French display
Q |||||Enhan ced front panel with Russian display
U |||||Enhanced front panel with Chinese d isplay
L |||||Enhan ced front panel with English display and user-programmable pushbutto ns
N |||||Enhan ced front panel with French display and user-programmable pushbuttons
T |||||Enhanced front panel with Russian display and user-programmable pushbuttons
V |||||Enhanced front panel with Chines e display and user-programmable pushbuttons
W |||||Enhanced front panel with Turkish display
Y |||||Enhanced fron t panel with Turkish display and user-programmable pushbuttons
I |||||Enhan ced front panel with German display
J |||||Enhanced front panel with German display and user-programmable pushbutt ons
L||||24 to 48 V (DC only) powe r supply
4A 4 Solid-State (no monitoring) MOSFET outputs
4B 4 Solid-State (voltage with optional current) MOSFE T outputs
4C 4 Solid-State (current with optional voltage) MOSFE T outputs
4D 16 Contact inputs with Auto-Burnishing (maximum of three modules within a case)
4L 14 Form-A (no monitoring) Latching outputs
67 8 Form-A (no monitoring) outputs
6A 2 Form-A (voltage with optional current) and 2 Form-C ou tputs, 8 contact inputs
6B 2 Form-A (voltage with optional current) and 4 Form-C ou tputs, 4 contact inputs
6C 8 Form-C outputs
6D 16 Contact inputs
6E 4 Form-C outputs, 8 contact inputs
6F 8 Fast Form-C outputs
6G 4 Form-A ( voltage with optional current) outputs, 8 contact inputs
6H 6 Form-A (volta ge with optional current) outputs, 4 contact inputs
6K 4 Form-C and 4 Fast Form-C outputs
6L 2 Form-A (current with optio nal voltage) and 2 Form-C outputs, 8 contact inputs
6M 2 Form-A (current with optional voltage) and 4 Form-C outputs, 4 contact inputs
6N 4 Form-A (current with optional voltage) outputs, 8 contact inputs
6P 6 Form-A (current with optional voltage) outputs, 4 contact inputs
6R 2 Form-A (no monitoring) and 2 Form-C outputs, 8 conta ct inputs
6S 2 Form-A (no monitoring) and 4 Form-C o utputs, 4 contact inputs
6T 4 Form-A (no monitoring) outp uts, 8 contact inputs
6U 6 Form-A (no mo nitoring) outputs, 4 contact inputs
6V 2 Form-A outputs, 1 Form-C output, 2 Form-A (no monitoring) latching output, 8 con tact inputs
2A C37.94SM, 1300 nm single-mode, ELED, 1 channel single-mode
2B C37.94SM, 1300 nm single-mode, ELED, 2 channel single-mode
2E Bi-phase, single channel
2F Bi-phase, dual channel
2G IEEE C37. 94, 820 nm, 128 kbps, multimode, LED, 1 Channel
2H IEEE C37.94, 820 n m, 128 kbps, multimode, LED, 2 Channels
2I Channel 1 - IEEE C37.94, MM, 64/128 kbps; Channel 2 - 1300 nm, sing le-mode, Laser
2J Channel 1 - IEEE C37.94, MM, 64/128 kbps; Channel 2 - 1550 nm, single-mode, Laser
72 1550 nm, single-mode, Laser, 1 Channel
73 1550 nm, single-mode, Laser, 2 Channel
74 Channel 1 - RS422; Channel 2 - 1550 nm, single-mode, Las er
75 Channel 1 - G.703; Channel 2 - 1550 nm, single-mode Las er
76 IEEE C37.94, 820 nm, 64 kbps, multimode, LED, 1 Channel
77 IEEE C37.94, 820 nm, 64 kbps, multimode, LED, 2 Channels
7A 820 nm, multimode, LED, 1 Channel
7B 1300 nm, multimode, LED, 1 Channel
7C 1300 nm, single-mode, ELED, 1 Channel
7D 1300 nm, single-mode, Laser, 1 Channel
7E Channel 1 - G.703; Channel 2 - 820 nm, mu ltimode
7F Channel 1 - G.703; Channel 2 - 1300 n m, multimode
7G Cha nnel 1 - G.703; Channel 2 - 1300 nm, single-mode ELED
7H 820 nm, mul timode, LED, 2 Channels
7I 1300 nm, multimode, LED, 2 Channels
7J 1300 nm, singl e-mode, ELED, 2 Channels
7K 1300 nm, single-mode, Laser, 2 Channels
7L Channel 1 - RS422; Chann el 2 - 820 nm, multimode, LED
7M Channel 1 - RS422; Channel 2 - 1300 nm, multimode, LED
7N Channel 1 - RS422; Channel 2 - 1300 nm, single-mode, ELED
7P Channel 1 - RS422; Channel 2 - 1300 nm, single-mode, Las er
7Q Channel 1 - G.703; Channel 2 - 1300 nm, single-mode Laser
7R G.703, 1 Channel
7S G.703, 2 Channels
7T RS422, 1 Channel
7W RS422, 2 Channels
2
2.3.3 Replacement modules
Replacement modules can be ordered separately. When ordering a replacement CPU module or faceplate, provide the
serial number of your existing unit.
Not all replacement modules apply to the M60 relay. The modules specified in the order codes for the M60 are available as
replacement modules for the M60.
The order codes shown here are subject to change without notice. See the ordering page at
http://www.gedigitalenergy.com/multilin/order.htm
M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL2-13
for the latest options.
Page 24
ORDER CODESCHAPTER 2: PRODUCT DESCRIPTION
2
Table 2-8: UR order codes for replacement modules, horizontal units
POWER SUPPLY (redundant supply only available in
horizontal units and must be same type as main supply )
CPU|T| RS485 with 3 100Base-FX Ethernet , multimode, SFP with LC
FACEP LATE/ DISP LAY|3C| Horizontal faceplate with keypad and Engl ish display
CONTACT INPUTS AND OUTPUTS|4A| 4 Solid-State (no monitoring) MOSFE T outputs
TRANSDUCER INPUTS/OUTPUTS|5A| 4 DCmA inputs, 4 DCmA outputs (only one 5A module is allowed)
UR - **- *
|SH A | 125 / 300 V AC/DC
|RL H | 24 to 48 V (DC only)
|U| RS485 with 1 100Base-TX Ethernet , SFP RJ-45 + 2 100Base-FX Ethernet, multimode, SFP with LC
|V| RS485 with 3 100Base-TX Ethernet, SFP with RJ-45
|3D| Horizontal faceplate with keypad and French display
|3R| H orizontal faceplate with keypad and Russian display
|3A| Horiz ontal faceplate with keypad and Chinese display
|3P| Horizontal faceplate with keypad, user-programmable pushbuttons, and English display
|3G| Horizontal faceplate with keypad, user-programmable pushbuttons, and French display
|3S| Horizontal faceplate with ke ypad, user-programmable pushbuttons, and Russian display
|3B| Horiz ontal faceplate with keypad, user-programmable pushbuttons, and Chine se display
|3K| Enha nced front panel with English display
|3M| Enhanced front panel with French display
|3Q| Enhanced front panel with Russian display
|3U| Enhanced front panel with Chines e display
|3L| Enhanced front panel w ith English display and user-programmable pushbuttons
|3N| Enhanced front panel with French display and user-programmable pushbuttons
|3T| Enhanced front panel with Russian display and user-programmable pushbuttons
|3V| Enha nced front panel with Chinese display and user-programmable pushbutt ons
|3I| Enhanced front panel with German d isplay
|3J| Enhanced front p anel with German display and user-programmable pushbuttons
|4B| 4 So lid-State (voltage with optional current) MOSFET outputs
|4C| 4 Sol id-State (current with optional voltage) MOSFET output s
|4D| 16 Contact inputs with Auto-Burnishing (maximum of three modules within a case)
|4L| 14 Form-A (no monitoring) Latching outputs
|67| 8 Form-A (no monitoring) outputs
|6A| 2 Fo rm-A (voltage with optional current) and 2 Form-C outputs, 8 contact input s
|6B| 2 F orm-A (voltage with optional current) and 4 Form-C outputs, 4 contact input s
|6C|8 Form-C outputs
|6D| 16 Contact inputs
|6E| 4 Form-C outputs, 8 contact inputs
|6F|8 Fast Form-C outputs
|6G| 4 Form-A (voltage with optional current) outputs, 8 contact inputs
|6H| 6 Form-A (voltage with optional current) outputs, 4 contact inputs
|6K| 4 F orm-C and 4 Fast Form-C outputs
|6L| 2 Form-A (current with o ptional voltage) and 2 Form-C outputs, 8 contact inputs
|6M| 2 Form-A (current with optional voltage) and 4 Form-C outputs, 4 contact inputs
|6N| 4 Fo rm-A (current with optional voltage) outputs, 8 contact inputs
|6P| 6 Form-A (current with optional voltage) out puts, 4 contact inputs
|6R| 2 Form-A (no monitoring) and 2 Form-C outputs, 8 contact inputs
|6S| 2 Form-A (no monitoring) an d 4 Form-C outputs, 4 contact inputs
|6T| 4 Form-A (no monitori ng) outputs, 8 contact inputs
|6U| 6 Form-A (no monitoring) outputs, 4 contact inputs
|6V| 2 Form-A outputs, 1 Form-C output , 2 Form-A (no monitoring) latching outputs, 8 contact inputs
|8L| Standard 4CT/4VT with enhanced diagnostics
|8N| Standard 8CT with enhanced diagnostics
|8M| Sensitive Ground 4CT/4VT with enhanced diagnostics
|8R| Sen sitive Ground 8CT with enhanced diagnostics
Table 2-9: UR order codes for replacement modules, vertical units
POWER SUPPLY|SH B | 125 / 300 V AC/DC
CPU|T| RS485 with 3 100Base-FX Ethernet , multimode, SFP with LC
FACEP LATE/ DISP LAY|3F| Vertical faceplat e with keypad and English display
2-14M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL
UR - **- *
|RL V | 24 to 48 V (DC only)
|U| RS485 with 1 100Base-TX Ethernet , SFP RJ-45 + 2 100Base-FX Ethernet, multimode, SFP with LC
|V| RS485 with 3 100Base-TX Ethernet, SFP with RJ-45
|3D| Vertical faceplat e with keypad and French display
|3R| Ver tical faceplate with keypad and Russian disp lay
|3A| Verti cal faceplate with keypad and Chinese display
|3K| Enha nced front panel with English display
|3M| Enhanced front panel with French display
|3Q| Enhanced front panel with Russian display
|3U| Enhanced front panel with Chines e display
|3L| Enhanced front panel w ith English display and user-programmable pushbuttons
|3N| Enhanced front panel with French display and user-programmable pushbuttons
|3T| Enhanced front panel with Russian display and user-programmable pushbuttons
|3V| Enha nced front panel with Chinese display and user-programmable pushbutt ons
|3I| Enhanced front panel with German d isplay
|3J| Enhanced front p anel with German display and user-programmable pushbuttons
Page 25
CHAPTER 2: PRODUCT DESCRIPTIONSPECIFICATIONS
CONTACT INPUTS/OUTPUTS|4A| 4 So lid-State (no monitoring) MOSFET outputs
Specifications are subject to change without notice.
2.4.1 Protection elements
The operating times include the activation time of a trip rated form-A output contact unless otherwise indicated. FlexLogic
operands of a given element are 4 ms faster. Take this into account when using FlexLogic to interconnect with other
protection or control elements of the relay, building FlexLogic equations, or interfacing with other intelligent electronic
devices (IEDs) or power system devices via communications or different output contacts. If not specified, the operate times
given here are for a 60 Hz system at nominal system frequency. Operate times for a 50 Hz system are 1.2 times longer.
THERMAL MODEL
Thermal overload curves: standard curve (Motor), FlexCurve™, standard curve (Motor) with voltage dependent function,
IEC curve
Standard curve (motor) time multiplier: 0.00 to 16.00 in steps of 0.01
Motor curve time multiplier: 0.00 to 16.00 in steps of 0.01
FlexCurve curve time multiplier: 0.00 to 600.00 in steps of 0.01
IEC curve time constant: 0 to 1000 in steps of 1
Thermal overload pickup: pu = overload factor FLA
Overload factor (OF):1.00 to 1.50 in steps of 0.01
Motor full load current (FLA): 0.050 to 1.000 pu in steps of 0.001
M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL2-15
Motor rated voltage:1 to 50000 V in steps of 1
Thermal model biasing:current unbalance, RTDs
Thermal model update rate: 1 power cycle
Stopped/running time cool constants: 1 to 65000 min. in steps of 1
Stopped/running time cool constants decay: exponential
Hot/cold safe stall ratio:0.01 to 1.00 in steps of 0.01
Current accuracy:per phase current inputs
Current source:true RMS
Timer accuracy:±100 ms or ±2%, whichever is greater
Timer accuracy for voltage dependent overload:
±100 ms or ±4%, whichever is greater
STATOR DIFFERENTIAL
Pickup:0.050 to 1.00 pu in steps of 0.01
Slope 1 and 2:1 to 100% in steps of 1
Break 1:1.00 to 1.50 pu in steps of 0.01
Break 2:1.50 to 30.00 pu in steps of 0.01
Operate time:<¾ cycle at I
> 5 × pickup
diff
GROUND TOC
Current:Phasor or RMS
Pickup level:0.000 to 30.000 pu in steps of 0.001
Dropout level:97% to 98% of pickup
Level accuracy:
for 0.1 to 2.0 CT:±0.5% of reading or ±0.4% of rated (whichever is greater)
for > 2.0 CT:±1.5% of reading > 2.0 CT rating
Curve shapes:IEEE Moderately/Very/Extremely Inverse; IEC (and BS) A/B/C and Short Inverse; GE IAC Inverse,
Short/Very/ Extremely Inverse; I
curve)
Curve multiplier:Time Dial = 0.00 to 600.00 in steps of 0.01
Reset type:Instantaneous/Timed (per IEEE)
Curve timing accuracy at 1.03 to 20 x pickup:
±3.5% of operate time or ±½ cycle (whichever is greater) from pickup to operate
Voltage restraint:Modifies pickup current for voltage in the range of 0.1 < V < 0.9 VT Nominal in a fixed linear rela-
tionship
2
t; FlexCurves™ (programmable); Definite Time (0.01 s base
PHASE/NEUTRAL/GROUND IOC
Current:Phasor only
Pickup level:0.000 to 30.000 pu in steps of 0.001
Dropout level:97 to 98% of pickup
Level accuracy:
0.1 to 2.0 CT rating:±0.5% of reading or ±0.4% of rated (whichever is greater)
> 2.0 CT rating:±1.5% of reading
Overreach:<2%
Pickup delay:0.00 to 600.00 s in steps of 0.01
Reset delay:0.00 to 600.00 s in steps of 0.01
Operate time:<16 ms at 3 pickup at 60 Hz (Phase/Ground IOC)
<20 ms at 3 pickup at 60 Hz (Neutral IOC)
Timer accuracy:±3% of operate time or ±1/4 cycle (whichever is greater)
2-16M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL
Page 27
CHAPTER 2: PRODUCT DESCRIPTIONSPECIFICATIONS
PHASE DIRECTIONAL OVERCURRENT
Relay connection:90° (quadrature)
Quadrature voltage:ABC phase seq.: phase A (V
B (V
), phase C (VBA)
Polarizing voltage threshold: 0.000 to 3.000 pu in steps of 0.001
Current sensitivity threshold: 0.05 pu
Characteristic angle:0 to 359
Angle accuracy:±2°
Operation time (FlexLogic operands):
Tripping (reverse load, forward fault): 12 ms, typically
Blocking (forward load, reverse fault): 8 ms, typically
AC
° in steps of 1
), phase B (VCA), phase C (VAB); ACB phase seq.: phase A (VCB), phase
BC
NEUTRAL DIRECTIONAL OVERCURRENT
Directionality:Co-existing forward and reverse
Polarizing:Voltage, Current, Dual, Dual-V, Dual-I
Polarizing voltage:V_0 or VX
Polarizing current:IG
Operating current:I_0
Level sensing:3 (|I_0| – K |I_1|), IG
Restraint, K:0.000 to 0.500 in steps of 0.001
Characteristic angle:–90 to 90° in steps of 1
Limit angle:40 to 90° in steps of 1, independent for forward and reverse
Angle accuracy:±2°
Offset impedance:0.00 to 250.00 in steps of 0.01
Pickup level:0.002 to 30.000 pu in steps of 0.01
Dropout level:97 to 98%
Operation time:<16 ms at 3 pickup at 60 Hz
2
AMP UNBALANCE
Average and full load amps: RMS
I_1 and I_2 amps:phasor
Pickup level:0.0 to 100.0% in steps of 0.1
Dropout level:97 to 98% of pickup
Level accuracy:±0.1
Pickup delay:0.00 to 600.00 s in steps of 0.01
Reset delay:0.00 to 600.00 s in steps of 0.01
Operate time:<20 ms at 1.10 pickup at 60 Hz
Timer accuracy:±3% of operate time or ±20 ms, whichever is greater
MECHANICAL JAM
Operating condition:Phase overcurrent
Arming condition:Motor not starting
Pickup level:1.00 to 10.00 FLA in steps of 0.01
Dropout level:97 to 98% of pickup
Level accuracy:at 0.1 to 2.0 CT: ±0.5% of reading
at >2.0 CT rating: ±1.5% of reading
Pickup delay:0.10 to 600.00 s in steps of 0.01
Reset delay:0.00 to 600.00 s in steps of 0.01
Timer accuracy:±3% of operate time or ±20 ms, whichever is greater
ACCELERATION TIME
Acceleration current:1.00 to 10.00 FLA in steps of 0.01
Acceleration time:0.00 to 180.00 s in steps of 0.01
Operating mode:Definite Time, Adaptive
Timer accuracy:±100 ms or ±0.5% of total time (whichever is greater)
Level accuracy:±0.5% of reading or ±0.4% of rated (whichever is greater) at 0.1 to 2.0 × CT rating; ±1.5% of read-
ing at >2.0 × CT rating
M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL2-17
Page 28
2
SPECIFICATIONSCHAPTER 2: PRODUCT DESCRIPTION
UNDERPOWER
Operation:three-phase apparent power
Number of elements:2, alarm and trip stages in each element
Pickup level:0.05 to 2.00 pu in steps of 0.01
Pickup level accuracy:±1.0% of reading
Hysteresis:3%
Pickup delay:0 to 600.00 s in steps of 0.01
Timer accuracy:±3% of operate time or ±10 ms, whichever is greater
Operate time:<35 ms at 60 Hz
UNDERCURRENT
Operation:per-phase current
Number of elements:one with 2 stages, alarm and trip
Pickup level:0.10 to 0.95 FLA in steps of 0.01
Pickup level accuracy:±0.5% of reading or ±0.4% of rated (whichever is greater) at 0.1 to 2.0 CT rating; ±1.5% of read-
ing at >2.0 CT rating
Dropout level:102 to 103% of pickup
Pickup delay: 0 to 600.00 s in steps of 0.01
Timer accuracy:±3% of operate time or ±10 ms, whichever is greater
Pickup time:<55 ms at 60 Hz
SENSITIVE DIRECTIONAL POWER
Measured power:3-phase, true RMS
Number of stages:2
Characteristic angle:0 to 359° in steps of 1
Calibration angle:0.00 to 0.95° in steps of 0.05
Minimum power:–1.200 to 1.200 pu in steps of 0.001
Pickup level accuracy:±1% or ±0.001 pu, whichever is greater
Hysteresis:2% or 0.001 pu, whichever is greater
Pickup delay:0 to 600.00 s in steps of 0.01
Timer accuracy:±3% of operate time or ±1/4 cycle (whichever is greater)
Operate time:<50 ms
PHASE UNDERVOLTAGE
Voltage:Phasor only
Pickup level:0.000 to 3.000 pu in steps of 0.001
Dropout level:102 to 103% of pickup
Level accuracy:±0.5% of reading from 10 to 208 V
Curve shapes:GE IAV Inverse;
Definite T ime (0.1s base curve)
Curve multiplier:Time dial = 0.00 to 600.00 in steps of 0.01
Curve timing accuracy at <0.90 x pickup:
±3.5% of operate time or ±1/2 cycle (whichever is greater) from pickup to operate
AUXILIARY UNDERVOLTAGE
Pickup level:0.000 to 3.000 pu in steps of 0.001
Dropout level:102 to 103% of pickup
Level accuracy:±0.5% of reading from 10 to 208 V
Curve shapes:GE IAV Inverse, Definite Time
Curve multiplier:Time Dial = 0 to 600.00 in steps of 0.01
Curve timing accuracy at <0.90 x pickup:
±3.5% of operate time or ±1/2 cycle (whichever is greater) from pickup to operate
PHASE OVERVOLTAGE
Voltage:Phasor only
Pickup level:0.000 to 3.000 pu in steps of 0.001
Dropout level:97 to 98% of pickup
Level accuracy:±0.5% of reading from 10 to 208 V
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CHAPTER 2: PRODUCT DESCRIPTIONSPECIFICATIONS
Pickup delay:0.00 to 600.00 in steps of 0.01 s
Operate time:30 ms at 1.10 pickup at 60 Hz
Timer accuracy:±3% of operate time or ±1/4 cycle (whichever is greater)
NEUTRAL OVERVOLTAGE
Pickup level:0.000 to 3.000 pu in steps of 0.001
Dropout level:97 to 98% of pickup
Level accuracy:±0.5% of reading from 10 to 208 V
Pickup delay:0.00 to 600.00 s in steps of 0.01 (definite time) or user-defined curve
Reset delay:0.00 to 600.00 s in steps of 0.01
Curve timing accuracy at >1.1 x pickup: ±3.5% of operate time or ±1 cycle (whichever is greater) from pickup to operate
Operate time:30 ms at 1.10 pickup at 60 Hz
AUXILIARY OVERVOLTAGE
Pickup level:0.000 to 3.000 pu in steps of 0.001
Dropout level:97 to 98% of pickup
Level accuracy:±0.5% of reading from 10 to 208 V
Pickup delay:0 to 600.00 s in steps of 0.01
Reset delay:0 to 600.00 s in steps of 0.01
Timer accuracy:±3% of operate time or ±1/4 cycle (whichever is greater)
Operate time:30 ms at 1.10 pickup at 60 Hz
NEGATIVE SEQUENCE OVERVOLTAGE
Pickup level:0.000 to 1.250 pu in steps of 0.001
Dropout level:97 to 98% of pickup
Level accuracy:±0.5% of reading from 10 to 208 V
Pickup delay:0 to 600.00 s in steps of 0.01
Reset delay:0 to 600.00 s in steps of 0.01
Timer accuracy:±3% of operate time or ±20 ms, whichever is greater
Operate time:<30 ms at 1.10 pickup at 60 Hz
2
MOTOR START SUPERVISION
Maximum no. of starts:1 to 16 in steps of 1
Monitored time interval:1 to 300 minutes in steps of 1
Time between starts:0 to 300 minutes in steps of 1
Restart delay:0 to 50000 seconds in steps of 1
UNDERFREQUENCY
Minimum signal:0.10 to 1.25 pu in steps of 0.01
Pickup level:20.00 to 65.00 Hz in steps of 0.01
Dropout level:pickup + 0.03 Hz
Level accuracy:±0.001 Hz
Time delay:0 to 65.535 s in steps of 0.001
Timer accuracy:±3% of operate time or ±1/4 cycle (whichever is greater)
Operate time:typically 4 cycles at 0.1 Hz/s change
typically 3.5 cycles at 0.3 Hz/s change
typically 3 cycles at 0.5 Hz/s change
Typical times are average operate times including variables such as frequency change instance, test method, and so on, and can vary by
±0.5 cycles.
OVERFREQUENCY
Pickup level:20.00 to 65.00 Hz in steps of 0.01
Dropout level:pickup – 0.03 Hz
Level accuracy:±0.001 Hz
Time delay:0 to 65.535 s in steps of 0.001
Timer accuracy:±3% of operate time or ±1/4 cycle (whichever is greater)
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SPECIFICATIONSCHAPTER 2: PRODUCT DESCRIPTION
Operate time:typically 4 cycles at 0.1 Hz/s change
typically 3.5 cycles at 0.3 Hz/s change
typically 3 cycles at 0.5 Hz/s change
Typical times are average operate times including variables such as frequency change instance, test method, and so on, and can vary by
±0.5 cycles.
BREAKER FAILURE
Mode:1-pole, 3-pole
Current supervision:phase, neutral current
Current supv. pickup:0.001 to 30.000 pu in steps of 0.001
Current supv. dropout:97 to 98% of pickup
Current supv. accuracy:
0.1 to 2.0 CT rating:±0.75% of reading or ±2% of rated (whichever is greater)
above 2 CT rating:±2.5% of reading
BREAKER FLASHOVER
Operating quantity:phase current, voltage, and voltage difference
Pickup level voltage:0 to 1.500 pu in steps of 0.001
Dropout level voltage:97 to 98% of pickup
Pickup level current:0 to 1.500 pu in steps of 0.001
Dropout level current:97 to 98% of pickup
Level accuracy:±0.5% or ±0.1% of rated, whichever is greater
Pickup delay:0 to 65.535 s in steps of 0.001
Timer accuracy:±3% of operate time or ±42 ms, whichever is greater
Operate time:<42 ms at 1.10 pickup at 60 Hz
REDUCED VOLTAGE STARTING
Mode:current only, current and timer, current or timer
Transition level:25 to 300% of FLA in steps of 1
Timer:1.0 to 600.0 seconds in steps of 0.1
Timer accuracy: ±50 ms
RTD PROTECTION
Pickup:1 to 249°C in steps of 1
Dropout level:2°C of pickup
Timer accuracy:<1 s
Elements:trip and alarm
REMOTE RTD PROTECTION
Pickup level:1 to 200°C
Dropout level:2°C of pickup
Time delay:<10 s
Elements:trip and alarm
RRTD COMMUNICATION FAILURE
Pickup level:no communications
Time delay:10 s
TRIP BUS (TRIP WITHOUT FLEXLOGIC)
Number of elements:6
Number of inputs:16
Operate time:<2 ms at 60 Hz
Timer accuracy:±3% or 10 ms, whichever is greater
2.4.2 User-programmable elements
FLEXLOGIC
Programming language:Reverse Polish Notation with graphical visualization (keypad programmable)
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CHAPTER 2: PRODUCT DESCRIPTIONSPECIFICATIONS
Lines of code:512
Internal variables:64
Supported operations:NOT, XOR, OR (2 to 16 inputs), AND (2 to 16 inputs), NOR (2 to 16 inputs), NAND (2 to 16 inputs),
latch (reset-dominant), edge detectors, timers
Inputs:any logical variable, contact, or virtual input
Number of timers:32
Pickup delay:0 to 60000 (ms, sec., min.) in steps of 1
Dropout delay:0 to 60000 (ms, sec., min.) in steps of 1
FLEXCURVES™
Number:4 (A through D)
Reset points:40 (0 through 1 of pickup)
Operate points:80 (1 through 20 of pickup)
Time delay:0 to 65535 ms in steps of 1
FLEX STATES
Number:up to 256 logical variables grouped under 16 Modbus addresses
Programmability:any logical variable, contact, or virtual input
FLEXELEMENTS™
Number of elements:16
Operating signal:any analog actual value, or two values in differential mode
Operating signal mode:signed or absolute value
Operating mode:level, delta
Comparator direction:over, under
Pickup Level:–90.000 to 90.000 pu in steps of 0.001
Hysteresis:0.1 to 50.0% in steps of 0.1
Delta dt:20 ms to 60 days
Pickup and dropout delay:0.000 to 65.535 s in steps of 0.001
2
NON-VOLATILE LATCHES
Type:set-dominant or reset-dominant
Number:16 (individually programmed)
Output:stored in non-volatile memory
Execution sequence:as input prior to protection, control, and FlexLogic
USER-PROGRAMMABLE LEDs
Number:48 plus trip and alarm
Programmability:from any logical variable, contact, or virtual input
Reset mode:self-reset or latched
LED TEST
Initiation:from any contact input or user-programmable condition
Number of tests:3, interruptible at any time
Duration of full test:approximately 3 minutes
Test sequence 1:all LEDs on
Test sequence 2:all LEDs off, one LED at a time on for 1 s
Test sequence 3:all LEDs on, one LED at a time off for 1 s
USER-DEFINABLE DISPLAYS
Number of displays:16
Lines of display:2 20 alphanumeric characters
Parameters:up to 5, any Modbus register addresses
Invoking and scrolling:keypad, or any user-programmable condition, including pushbuttons
CONTROL PUSHBUTTONS
Number of pushbuttons:7
Operation:drive FlexLogic operands
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SPECIFICATIONSCHAPTER 2: PRODUCT DESCRIPTION
USER-PROGRAMMABLE PUSHBUTTONS (OPTIONAL)
Number of pushbuttons:12 (standard faceplate);
16 (enhanced faceplate)
Mode:self-reset, latched
Display message:2 lines of 20 characters each
Drop-out timer:0.00 to 60.00 s in steps of 0.05
Autoreset timer:0.2 to 600.0 s in steps of 0.1
Hold timer:0.0 to 10.0 s in steps of 0.1
SELECTOR SWITCH
Number of elements:2
Upper position limit:1 to 7 in steps of 1
Selecting mode:time-out or acknowledge
Time-out timer:3.0 to 60.0 s in steps of 0.1
Control inputs:step-up and 3-bit
Power-up mode:restore from non-volatile memory or synchronize to a 3-bit control input or synch/restore mode
DIGITAL ELEMENTS
Number of elements:48
Operating signal:any FlexLogic operand
Pickup delay:0.000 to 999999.999 s in steps of 0.001
Dropout delay:0.000 to 999999.999 s in steps of 0.001
Timing accuracy:±3% or ±4 ms, whichever is greater
2.4.3 Monitoring
OSCILLOGRAPHY
Maximum records:64
Sampling rate:64 samples per power cycle
Triggers:any element pickup, dropout, or operate; contact input change of state; contact output change
of state; FlexLogic equation
Data:AC input channels; element state; contact input state; contact output state
Data storage:in non-volatile memory
EVENT RECORDER
Capacity:1024 events
Time-tag:to 1 microsecond
Triggers:any element pickup, dropout, or operate; contact input change of state; contact output change
of state; self-test events
Data storage:in non-volatile memory
USER-PROGRAMMABLE FAULT REPORT
Number of elements:2
Pre-fault trigger:any FlexLogic operand
Fault trigger:any FlexLogic operand
Recorder quantities:32 (any FlexAnalog
DATA LOGGER
Number of channels:1 to 16
Parameters:any available analog actual value
Sampling rate:15 to 3600000 ms in steps of 1
Trigger:any FlexLogic operand
Mode:continuous or triggered
Storage capacity:(NN is dependent on memory)
1-second rate:
01 channel for NN days
16 channels for NN days
TM
value)
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CHAPTER 2: PRODUCT DESCRIPTIONSPECIFICATIONS
60-minute rate:
01 channel for NN days
16 channels for NN days
MOTOR LEARNED DATA
Learned acceleration time accuracy: 1%
Learned starting current accuracy: 1%
Average motor load learned accuracy: 1%
2.4.4 Metering
RMS CURRENT: PHASE, NEUTRAL, AND GROUND
Accuracy at
0.1 to 2.0 CT rating:±0.25% of reading or ±0.1% of rated (whichever is greater)
2.0 CT rating:±1.0% of reading
RMS VOLTAGE
Accuracy:±0.5% of reading from 10 to 208 V
REAL POWER (WATTS)
Accuracy at 0.1 to 1.5 x CT rating and 0.8 to 1.2 x VT rating:
±1.0% of reading at –1.0 PF < –0.8 and 0.8 < PF 10
2
REACTIVE POWER (VARS)
Accuracy at 0.1 to 1.5 x CT rating and 0.8 to 1.2 x VT rating:
±1.0% of reading at –0.2 PF 0.2
APPARENT POWER (VA)
Accuracy at 0.1 to 1.5 x CT rating and 0.8 to 1.2 x VT rating:
±1.0% of reading
WATT-HOURS (POSITIVE AND NEGATIVE)
Accuracy:±2.0% of reading
Range:±0 to 1 10
Parameters:three-phase only
Update rate:50 ms
6
MWh
VAR-HOURS (POSITIVE AND NEGATIVE)
Accuracy:±2.0% of reading
Range:±0 to 1 10
Parameters:three-phase only
Update rate:50 ms
6
Mvarh
FREQUENCY
Accuracy at
V = 0.8 to 1.2 pu:±0.01 Hz (when voltage signal is used for frequency measurement)
I = 0.1 to 0.25 pu:±0.05 Hz
I > 0.25 pu:±0.02 Hz (when current signal is used for frequency measurement)
2.4.5 Inputs
AC CURRENT
CT rated primary:1 to 50000 A
CT rated secondary:1 A or 5 A by connection
Relay burden:< 0.2 VA at rated secondary
Conversion range:
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SPECIFICATIONSCHAPTER 2: PRODUCT DESCRIPTION
Standard CT:0.02 to 46 CT rating RMS symmetrical
Sensitive Ground CT module: 0.002 to 4.6 CT rating RMS symmetrical
Current withstand:20 ms at 250 times rated
1 sec at 100 times rated
continuous 4xInom
Short circuit rating:150000 RMS symmetrical amperes, 250 V maximum (primary current to external CT)
AC VOLTAGE
VT rated secondary:50.0 to 240.0 V
VT ratio:1.00 to 24000.00
Relay burden:< 0.25 VA at 120 V
Conversion range:1 to 275 V
Voltage withstand:continuous at 260 V to neutral
1 min/hr at 420 V to neutral
FREQUENCY
Nominal frequency setting:25 to 60 Hz
Sampling frequency:64 samples per power cycle
Tracking frequency range:20 to 70 Hz
CONTACT INPUTS
Dry contacts:1000 maximum
Wet contacts:300 V DC maximum
Selectable thresholds:17 V, 33 V, 84 V, 166 V
Tolerance:±10%
Contacts per common return: 4
Recognition time:< 1 ms
Debounce time:0.0 to 16.0 ms in steps of 0.5
Continuous current draw:4 mA (when energized)
CONTACT INPUTS WITH AUTO-BURNISHING
Dry contacts:1000 maximum
Wet contacts:300 V DC maximum
Selectable thresholds:17 V, 33 V, 84 V, 166 V
Tolerance:±10%
Contacts per common return: 2
Recognition time:< 1 ms
Debounce time:0.0 to 16.0 ms in steps of 0.5
Continuous current draw:4 mA (when energized)
Auto-burnish impulse current: 50 to 70 mA
Duration of auto-burnish impulse: 25 to 50 ms
DCMA INPUTS
Current input (mA DC):0 to –1, 0 to +1, –1 to +1, 0 to 5, 0 to 10, 0 to 20, 4 to 20 (programmable)
Input impedance:379 ±10%
Conversion range:–1 to + 20 mA DC
Accuracy:±0.2% of full scale
Type:Passive
RTD INPUTS
Types (3-wire):100 Platinum, 100 and 120 Nickel, 10 Copper
Sensing current:5 mA
Range:–50 to +250°C
Accuracy:±2°C
Isolation:36 V pk-pk
REMOTE RTD INPUTS
Wire type:three-wire
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CHAPTER 2: PRODUCT DESCRIPTIONSPECIFICATIONS
Sensor type:100 platinum (DIN 43760), 100 nickel, 120 nickel, 10 copper
RTD sensing current:3 mA
Range:–40 to 200°C
Accuracy: ±2°C
Lead resistance:25 maximum for Pt and Ni type; 3 max. for Cu type
Isolation:36 Vpk
IRIG-B INPUT
Amplitude modulation:1 to 10 V pk-pk
DC shift:TTL–Compatible
Input impedance:50 k
Isolation:2 kV
DIRECT INPUTS
Input points:32
Remote devices:16
Default states on loss of comms.: On, Off, Latest/Off, Latest/On
Ring configuration:Yes, No
Data rate:64 or 128 kbps
CRC:32-bit
CRC alarm:
Responding to:Rate of messages failing the CRC
Monitoring message count: 10 to 10000 in steps of 1
Alarm threshold:1 to 1000 in steps of 1
Unreturned message alarm:
Responding to:Rate of unreturned messages in the ring configuration
Monitoring message count: 10 to 10000 in steps of 1
Alarm threshold:1 to 1000 in steps of 1
2
TELEPROTECTION
Input points:16
Remote devices:3
Default states on loss of comms.: On, Off, Latest/Off, Latest/On
Ring configuration:No
Data rate:64 or 128 kbps
CRC:32-bit
2.4.6 Power supply
LOW RANGE
Nominal DC voltage:24 to 48 V
Minimum DC voltage:20 V
Maximum DC voltage:60 V for RL power supply module, 75 V for SL power supply module
Voltage loss hold-up:200 ms duration at maximum load
NOTE: Low range is DC only.
HIGH RANGE
Nominal DC voltage:125 to 250 V
Minimum DC voltage:88 V
Maximum DC voltage:300 V
Nominal AC voltage:100 to 240 V at 50/60 Hz
Minimum AC voltage:88 V at 25 to 100 Hz
Maximum AC voltage:265 V at 25 to 100 Hz
Voltage loss hold-up:200 ms duration at maximum load
ALL RANGES
Volt withstand:2 Highest Nominal Voltage for 10 ms
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SPECIFICATIONSCHAPTER 2: PRODUCT DESCRIPTION
Power consumption:typical = 15 to 20 W/VA
maximum = 45 W/VA
contact factory for exact order code consumption
INTERNAL FUSE
Ratings:
Low range power supply: 8 A / 250 V
High range power supply: 4 A / 250 V
Interrupting capacity:
AC:100 000 A RMS symmetrical
DC:10 000 A
2.4.7 Outputs
FORM-A RELAY
Make and carry for 0.2 s:30 A as per ANSI C37.90
Carry continuous:6 A
Break (DC inductive, L/R = 40 ms):
VoltageCurrent
24 V1 A
48 V0.5 A
125 V0.3 A
250 V0.2 A
Operate time:< 4 ms
Contact material:silver alloy
LATCHING RELAY
Make and carry for 0.2 s:30 A as per ANSI C37.90
Carry continuous:6 A as per IEEE C37.90
Break (DC resistive as per IEC61810-1):
VoltageCurrent
24 V6 A
48 V1.6 A
125 V0.4 A
250 V0.2 A
Operate time:< 4 ms
Contact material:silver alloy
Control:separate operate and reset inputs
Control mode:operate-dominant or reset-dominant
FORM-A VOLTAGE MONITOR
Applicable voltage:approx. 15 to 250 V DC
Trickle current:approx. 1 to 2.5 mA
FORM-A CURRENT MONITOR
Threshold current:approx. 80 to 100 mA
FORM-C AND CRITICAL FAILURE RELAY
Make and carry for 0.2 s:30 A as per ANSI C37.90
Carry continuous:8 A
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CHAPTER 2: PRODUCT DESCRIPTIONSPECIFICATIONS
Break (DC inductive, L/R = 40 ms):
VoltageCurrent
24 V1 A
48 V0.5 A
125 V0.3 A
250 V0.2 A
Operate time:< 8 ms
Contact material:silver alloy
FAST FORM-C RELAY
Make and carry:0.1 A max. (resistive load)
Minimum load impedance:
Input voltage Impedance
2 W Resistor1 W Resistor
250 V DC20 K50 K
120 V DC5 K2 K
48 V DC2 K2 K
24 V DC2 K2 K
Note: values for 24 V and 48 V are the same due to a
required 95% voltage drop across the load
impedance.
Operate time:< 0.6 ms
Internal Limiting Resistor: 100 2 W
SOLID-STATE OUTPUT RELAY
Operate and release time: <100 s
Maximum voltage:265 V DC
Maximum continuous current: 5 A at 45°C; 4 A at 65°C
Make and carry:
for 0.2 s:30 A as per ANSI C37.90
for 0.03 s:300 A
Breaking capacity:
2
Operations/
interval
Break capability
(0 to 250 V DC)
UL 508Utility application
5000 ops /
1s-On, 9s-Off
1000 ops /
0.5s-On, 0.5s-Off
3.2 A
L/R = 10 ms
1.6 A
L/R = 20 ms
0.8 A
L/R =40ms
(autoreclose scheme)
5ops/
0.2s-On, 0.2s-Off
within 1 minute
10 A
L/R =40ms
Industrial application
10000 ops /0.2 s-On,
30 s-Off
10 A
L/R =40ms
CONTROL POWER EXTERNAL OUTPUT (FOR DRY CONTACT INPUT)
Capacity:100 mA DC at 48 V DC
Isolation:±300 Vpk
DIRECT OUTPUTS
Output points:32
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SPECIFICATIONSCHAPTER 2: PRODUCT DESCRIPTION
DCMA OUTPUTS
Range:–1 to 1 mA, 0 to 1 mA, 4 to 20 mA
Max. load resistance: 12 k for –1 to 1 mA range
12 k for 0 to 1 mA range
600 for 4 to 20 mA range
Accuracy:±0.75% of full-scale for 0 to 1 mA range
±0.5% of full-scale for –1 to 1 mA range
±0.75% of full-scale for 0 to 20 mA range
99% Settling time to a step change: 100 ms
Isolation:1.5 kV
Driving signal:any FlexAnalog quantity
Upper and lower limit for the driving signal: –90 to 90 pu in steps of 0.001
2.4.8 Communication protocols
IEC 61850
IEC 61850:Supports IEC 61850 Edition 2.0. See the UR Series Communications Guide and its conformance
statements.
RS232
Front port:19.2 or 115.2 kbps, Modbus RTU
RS485
1 rear port:up to 115 kbps, Modbus RTU, DNP 3, IEC 60870-5-103
Typical distance:1200 m
Isolation:2 kV, isolated together at 36 Vpk
ETHERNET (FIBER)
ParameterFiber type
100 Mb multimode
Wavelength1310 nm
ConnectorLC
Transmit power–20 dBm
Receiver sensitivity–30 dBm
Power budget10 dB
Maximum input power–14 dBm
Typical distance2 km
Duplexfull/half
Redundancyyes
Ethernet ports used:2 and 3
Networks supported:10/100 Mb Ethernet
OTHER
TFTP, SFTP, HTTP, IEC 60870-5-104, Ethernet Global Data (EGD), IEEE C37.118
2.4.9 Inter-relay communications
SHIELDED TWISTED-PAIR INTERFACE OPTIONS
Interface typeTypical distance
RS4221200 m
G.703100 m
RS422 distance is based on transmitter power and does not take into consideration the clock source provided
by the user.
LINK POWER BUDGET
Emitter, fiber typeTransmit
power
820 nm LED, Multimode–20 dBm–30 dBm10 dB
1300 nm LED, Multimode–21 dBm–30 dBm9 dB
1300 nm ELED, Single mode–23 dBm–32 dBm9 dB
1300 nm Laser, Single mode–1 dBm–30 dBm29 dB
1550 nm Laser, Single mode+5 dBm–30 dBm35 dB
Received
sensitivity
Power
budget
2
These power budgets are calculated from the manufacturer’s worst-case transmitter power and worst case
receiver sensitivity.
The power budgets for the 1300 nm ELED are calculated from the manufacturer's transmitter power and
receiver sensitivity at ambient temperature. At extreme temperatures these values deviate based on
component tolerance. On average, the output power decreases as the temperature is increased by a factor
1 dB / 5 °C.
MAXIMUM OPTICAL INPUT POWER
Emitter, fiber typeMaximum optical
820 nm LED, Multimode–7.6 dBm
1300 nm LED, Multimode–11 dBm
1300 nm ELED, Single mode–14 dBm
1300 nm Laser, Single mode–14 dBm
1550 nm Laser, Single mode–14 dBm
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SPECIFICATIONSCHAPTER 2: PRODUCT DESCRIPTION
NOTE
TYPICAL LINK DISTANCE
2
Emitter, fiber typeCable typeConnector
820 nm LED,
multimode
1300 nm LED,
multimode
1300 nm ELED,
single mode
1300 nm Laser,
single mode
1550 nm Laser,
single mode
62.5/125 mST1.65 km
62.5/125 mST3.8 km
9/125 mST11.4 km
9/125 mST64 km
9/125 mST105 km
type
Typical distances listed are based on the following assumptions for system loss. As actual losses vary from one
installation to another, the distance covered by your system can vary.
CONNECTOR LOSSES (TOTAL OF BOTH ENDS)
ST connector:2 dB
FIBER LOSSES
820 nm multimode:3 dB/km
1300 nm multimode:1 dB/km
1300 nm single mode:0.35 dB/km
1550 nm single mode:0.25 dB/km
Splice losses:one splice every 2 km at 0.05 dB loss per splice
Typical
distance
SYSTEM MARGIN
3 dB additional loss added to calculations to compensate for all other losses.
Compensated difference in transmitting and receiving (channel asymmetry) channel delays using GPS satellite clock: 10 ms
2.4.10 Environmental
AMBIENT TEMPERATURES
Storage temperature:–40 to 85°C
Operating temperature:–40 to 60°C; the LCD contrast can be impaired at temperatures less than –20°C
HUMIDITY
Humidity:operating up to 95% (non-condensing) at 55°C (as per IEC60068-2-30 variant 1, 6 days)
OTHER
Altitude:2000 m (maximum)
Pollution degree:II
Overvoltage category:II
Ingress protection:IP20 front, IP10 back
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2.4.11 Type tests
M60 TYPE TESTS
TestReference standardTest level
Dielectric voltage withstandEN 60255-52.2 kV
Impulse voltage withstandEN 60255-55 kV
Damped oscillatoryIEC 61000-4-18 / IEC 60255-22-12.5 kV CM, 1 kV DM
Electrostatic dischargeEN 61000-4-2 / IEC 60255-22-2Level 3
RF immunityEN 61000-4-3 / IEC 60255-22-3Level 3
Fast transient disturbanceEN 61000-4-4 / IEC 60255-22-4Class A and B
Surge immunityEN 61000-4-5 / IEC 60255-22-5Level 3 and 4
Conducted RF immunityEN 61000-4-6 / IEC 60255-22-6Level 3
Power frequency immunityEN 61000-4-7 / IEC 60255-22-7Class A and B
Voltage interruption and ripple DCIEC 60255-1112% ripple, 200 ms interrupts
Radiated and conducted emissionsCISPR11 / CISPR22 / IEC 60255-25Class A
Sinusoidal vibrationIEC 60255-21-1Class 1
Shock and bumpIEC 60255-21-2Class 1
SeismicIEC 60255-21-3Class 1
Power magnetic immunityIEC 61000-4-8Level 5
Pulse magnetic immunityIEC 61000-4-9Level 4
Damped magnetic immunityIEC 61000-4-10Level 4
Voltage dip and interruptionIEC 61000-4-110, 40, 70, 80% dips; 250 / 300 cycle interrupts
Damped oscillatoryIEC 61000-4-122.5 kV CM, 1 kV DM
Conducted RF immunity, 0 to 150 kHzIEC 61000-4-16Level 4
Voltage rippleIEC 61000-4-1715% ripple
Ingress protectionIEC 60529IP40 front, IP10 back
ColdIEC 60068-2-1–40°C for 16 hours
HotIEC 60068-2-285°C for 16 hours
HumidityIEC 60068-2-306 days, variant 1
Damped oscillatoryIEEE/ANSI C37.90.12.5 kV, 1 MHz
RF immunityIEEE/ANSI C37.90.220 V/m, 80 MHz to 1 GHz
SafetyUL 508e83849 NKCR
SafetyUL C22.2-14 e83849 NKCR7
SafetyUL 1053e83849 NKCR
SafetyIEC 60255-27Insulation: class 1, Pollution degree: 2, Over
voltage cat II
2
2.4.12 Production tests
THERMAL
Products go through an environmental test based upon an Accepted Quality Level (AQL) sampling process.
M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL2-31
Page 42
SPECIFICATIONSCHAPTER 2: PRODUCT DESCRIPTION
NOTICE
2.4.13 Approvals
APPROVALS
2
ComplianceApplicable council
directive
CELow voltage directiveEN 60255-5
EMC directiveEN 60255-26 / EN 50263
C-UL-US---UL 508
According to
EN 61000-6-5
UL 1053
C22.2 No. 14
2.4.14 Maintenance
MOUNTING
Attach mounting brackets using 20 inch-pounds (±2 inch-pounds) of torque.
CLEANING
Normally, cleaning is not required. When dust has accumulated on the faceplate display, wipe with a dry cloth.
To avoid deterioration of electrolytic capacitors, power up units that are stored in a de-energized
state once per year, for one hour continuously.
2-32M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL
Page 43
M60 Motor Protection System
833722A2.CDR
Model:
Mods:
Wiring Diagram:
Inst. Manual:
Serial Number:
Firmware:
Mfg. Date:
PO Num:
Item Num:
M60D00HCHF8AH6AM6BP8BX7A
000
See manual
1601-0108
MAZB98000029
D
NOV 26, 2012
600001234.56
Control Power:
Contact Inputs:
Contact Outputs:
88-300V DC @ 35W / 77-265V AC @ 35VA
300V DC Max 10mA
Refer to Instruction Manual
RATINGS:
M60
- M A A B 9 7 0 0 0 0 9 9 -
Motor Management Relay
GE Multilin
- M A A B 9 7 0 0 0 0 9 9 -
LISTED
52TL
IND.CONT. EQ.
E83849
Chapter 3: Installation
Installation
This chapter outlines installation of hardware and software. You unpack, check, mount, and wire the unit, then install the
software and configure settings.
3.1 Unpack and inspect
Use this procedure to unpack and inspect the unit.
1.Open the relay package and check that the following items have been delivered:
–M60
–Mounting screws
–GE EnerVista™ DVD (software and documentation)
–M60 Instruction Manual (soft copy on DVD; printed copy if ordered)
–UR Series Communications Guide (soft copy on DVD; printed copy if Instruction Manual ordered)
–Certificate of Calibration
–Test Report
–EC Declaration of Conformity
2.Inspect the unit for physical damage.
3.View the rear nameplate and verify that the correct model has been delivered. The model number is at the top right.
4.For any issues, contact GE Digital Energy as outlined in the For Further Assistance section in chapter 1.
5.Check that you have the latest copy of the M60 Instruction Manual and the UR Series Communications Guide, for the
applicable firmware version, at http://gedigitalenergy.com/multilin/manuals/index.htm
The Instruction Manual outlines how to install, configure, and use the unit. The Communications Guide is for advanced use
with communication protocols. The warranty is included at the end of this instruction manual and on the GE Digital Energy
website.
M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL3-1
Page 44
3
17.56”
[446,02 mm]
9.687”
[246,05 mm]
11.016”
[279,81 mm]
7.460”
[189,48 mm]
6.960”
[176,78 mm]
19.040”
[483,62 mm]
6.995”
[177,67 mm]
842807A1.CDR
PANEL CUTOUTSCHAPTER 3: INSTALLATION
3.2 Panel cutouts
This section does not apply to the HardFiber Brick; see its instruction manual.
3.2.1 Horizontal units
The M60 is available as a 19-inch rack horizontal mount unit with a removable faceplate. The faceplate can be specified as
either standard or enhanced at the time of ordering. The enhanced faceplate contains additional user-programmable
pushbuttons and LED indicators.
The modular design allows the relay to be upgraded and repaired by qualified service personnel. The faceplate is hinged to
allow access to the removable modules, and is itself removable to allow mounting on doors with limited rear depth.
The case dimensions are shown in the following figure, along with panel cutout details for panel mounting. When planning
the location of your panel cutout, ensure that provision is made for the faceplate to swing open without interference to or
from adjacent equipment.
The relay must be mounted such that the faceplate sits semi-flush with the panel or switchgear door, allowing the operator
access to the keypad and the RS232 communications port. The relay is secured to the panel with the use of four screws
supplied with the relay.
3-2M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL
Page 45
CHAPTER 3: INSTALLATIONPANEL CUTOUTS
18.370”
[466,60 mm]
842808A1.CDR
0.280”
[7,11 mm]
Typ.x4
4.000”
[101,60 mm]
17.750”
[450,85 mm]
CUT-OUT
Figure 3-2: Horizontal mounting (enhanced panel)
Figure 3-3: Horizontal mounting and dimensions (standard panel)
3
3.2.2 Vertical units
The M60 is available as a reduced size (¾) vertical mount unit, with a removable faceplate. The faceplate can be specified
as either standard or enhanced at the time of ordering. The enhanced faceplate contains additional user-programmable
pushbuttons and LED indicators.
The modular design allows the relay to be upgraded and repaired by qualified service personnel. The faceplate is hinged to
allow easy access to the removable modules, and is itself removable to allow mounting on doors with limited rear depth.
The case dimensions are shown in the following figure, along with panel cutout details for panel mounting. When planning
the location of your panel cutout, ensure that provision is made for the faceplate to swing open without interference to or
from adjacent equipment.
M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL3-3
Page 46
3
7.48”
(190.0 mm)
15.00”
(381.0 mm)
13.56”
(344.4 mm)
1.38”
(35.2 mm)
9.58”
(243.4 mm)
7.00”
(177.7 mm)
4.00”
(101.6 mm)
7.10”
(180.2 mm)
13.66”
(347.0 mm)
14.03”
(356.2 mm)
0.20”
(5.1 mm)
1.55”
(39.3 mm)
4 Places
0.213” (5.41 mm)
Front of Panel
Mounting Bracket
Vertical Enhanced Front View
Vertical Enhanced Top View
Vertical Enhanced Mounting Panel
CUTOUT
Front of Panel
Reference only
Terminal Blocks
Front
Bezel
Front of Panel
Mounting Bracket
Vertical Enhanced Side View
843809A2.cdr
PANEL CUTOUTSCHAPTER 3: INSTALLATION
The relay must be mounted such that the faceplate sits semi-flush with the panel or switchgear door, allowing the operator
access to the keypad and the RS232 communications port. The relay is secured to the panel with the use of four screws
supplied with the relay.
Figure 3-4: Vertical dimensions (enhanced panel)
3-4M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL
Page 47
CHAPTER 3: INSTALLATIONPANEL CUTOUTS
13.72"
(348.5 mm)
7.00"
(177.8 mm)
13.50"
(342.9 mm)
Front of
panel
Front
bezel
Panel
Mounting bracket
1.57”
(39.9 mm)
4.00
(101.6)
7.13”
(181.1 mm)
0.46”
(11.7 mm)
13.65”
(346.7 mm)
14.40”
(365.8 mm)
0.213" (5.4 mm),
4 places
Vertical front view
Vertical side view
843755A4.CDR
Vertical panel mounting
1.85"
(47.0 mm)
9.00"
(228.6 mm)
7.00"
(177.8 mm)
Terminal blocks
Mounting bracket
Panel shown for
reference only
Vertical bottom view
Figure 3-5: Vertical and mounting dimensions (standard panel)
3
For details on side-mounting M60 devices with the enhanced front panel, see the following documents available on the UR
DVD and the GE Digital Energy website.
•GEK-113180
•GEK-113181
•GEK-113182
device
M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL3-5
— UR-series UR-V side-mounting front panel assembly instructions
— Connecting the side-mounted UR-V enhanced front panel to a vertical UR-series device
— Connecting the side-mounted UR-V enhanced front panel to a vertically-mounted horizontal UR-series
Page 48
3
PANEL CUTOUTSCHAPTER 3: INSTALLATION
For details on side-mounting M60 devices with the standard front panel, see the following figures.
Do not touch any rear terminals while the relay is energized.
M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL3-7
Page 50
3
NOTICE
PANEL CUTOUTSCHAPTER 3: INSTALLATION
The small form-factor pluggable ports (SFPs) are pluggable transceivers. Do not use non-validated
transceivers or install validated transceivers in the wrong Ethernet slot, else damage can occur.
The relay follows a convention with respect to terminal number assignments, which are three characters long and
assigned by module slot position, row number, and column letter. Two-slot wide modules take their slot designation from
the first slot position (nearest to CPU module), indicated by an arrow marker on the terminal block. The figure shows an
example of rear terminal assignments.
Figure 3-8: Example of modules in F and H slots
3-8M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL
Page 51
CHAPTER 3: INSTALLATIONWIRING
833728A2.CDR
A
B
C
(Rear View)
1
Power
Supply
9
CPU
HORIZONTAL MODULE ARRANGEMENT
JU
MXLWKVBHTD
N
GSPFR
CIRCUIT BREAKER
No. 10AWG
minimum
GROUND
BUS
AC or DC
DC
( DC ONLY )
M60
MOTOR PROTECTION SYSTEM
RS-232
DB-9
(front)
M60 COMPUTER
1
TXDRXD
RXDTXD
SGNDSGND
1
8
3
2
20
7
6
4
5
22
25 PIN
CONNECTOR
9 PIN
CONNECTOR
22
33
44
55
66
77
88
99
CONTACTS SHOWN
WITH NO
CONTROL POWER
6
Input/
output
5
RTD8VT/CT
8
VT/CT
TYPICAL CONFIGURATION
THE AC SIGNAL PATH IS CONFIGURABLE
POSITIVE WATTS
TC
TC
2
1
VOLTAGE SUPERVISION
VOLTAGE AND
CURRENT SUPERVISION
P1a
P2b
P1c
P1b
P2c
P2a
P4a
P4c
P3b
P3a
P4b
P3c
CONTACT INPUT P5a
CONTACT INPUT P7a
CONTACT INPUT P5c
CONTACT INPUT P7c
CONTACT INPUT P6a
CONTACT INPUT P8a
CONTACT INPUT P6c
CONTACT INPUT P8c
COMMON P5b
COMMON P7b
SURGE
P6a
P8a
P5b
P7b
P8b
P5a
P7a
P6c
P8c
P5c
P7c
P1
P2
P3
P4
I
V
I
V
I
V
I
V
DIGITAL INPUTS/OUTPUTS
6G
Hot
Hot
Comp
Comp
Return
Return
Hot
Hot
Comp
Comp
RTD H5
RTD H7
RTD H6
RTD H8
for RTDs H5 and H6
for RTDs H7 and H8
Hot
Hot
Comp
Comp
Return
Return
Hot
Hot
Comp
Comp
RTD H1
RTD H3
RTD H2
RTD H4
for RTDs H1 and H2
for RTDs H3 and H4
H5a
H7a
H5b
H7b
H8c
H4a
H6a
H5c
H7c
H8a
H4c
H6c
SURGE
H1a
H8b
H3b
H2a
H2c
H3a
H1c
H3c
H1b
5C
TRANSDUCER INPUTS/OUTPUTS
CRITICAL
FAILURE
48 V DC
OUTPUT
CONTROL
POWER
HI
LO
POWER SUPPLY
1
FILTER
SURGE
B3a
B1b
B8a
B6b
B8b
B6a
B3b
B1a
B2b
B5b
F1c
F4a
F3c
F5a
F5c
F7c
CURRENT INPUTS
F6a
F7a
F6c
F2c
VA
VB
VC
F4c
F1a
F4b
F1b
F2a
F3a
F2b
F3b
VOLTAGE INPUTS
8F / 8G
VA
VB
VC
IA
IB
IC
IG
IA5
IA1
IB5
IC5
IG5
IB1
IC1
IG1
52
(Rear view)
VERTICAL
MODULE ARRANGEMENT
* Optional* Optional
*
*
1
Power
supply
9
CPU
8
CT/VT
8
CT/VT
5
RTD
6
Inputs/
outputs
J
M
L
K
B
H
D
N
G
P
F
R
S
M3c
M4c
M4b
M4a
M1c
M1a
M1b
M3b
CURRENT INPUTS
8F / 8G
M2a
M3a
M2b
M2c
IA
IB
IC
IG
IA5
IA1
IB5
IC5
IG5
IB1
IC1
IG1
MODULES MUST BE
GROUNDED IF
TERMINAL IS
PROVIDED
This diagram is based on the following order code:
M60-T00-HCH-F8F-H5C-M8F-P6G-UXX-WXX
This diagram provides an example of how the device
is wired, not specifically how to wire the device. Please
refer to the Instruction Manual for additional details on
wiring based on various configurations.
com
100BaseFX
D1a
D2a
D4b
D3a
D4a
IRIG-B
Input
RS485
COM 2
PORT 1
CPU T
Tx2
Rx2
Tx1
Rx1
BNC
Fibre
Optic
*
Ground at
Remote
Device
Shielded
twisted pairs
Co-axial
100BaseFX
Tx3
Rx3
100BaseFX
PORT 2
PORT 3
3.3 Wiring
3.3.1 Typical wiring
Figure 3-9: Typical wiring diagram (T module shown for CPU)
3
M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL3-9
Page 52
3
NOTICE
NOTICE
WIRINGCHAPTER 3: INSTALLATION
3.3.2 Dielectric strength
The table outlines the dielectric strength of the UR-series module hardware. Dielectric strength refers to the limits that
material can withstand without breakdown.
Table 3-1: Dielectric strength of UR series modules
Module type Module functionTerminalsDielectric strength (AC)
FromTo
1Power supplyHigh (+); Low (+); (–)Chassis2000 V AC for 1 minute
1Power supply48 V DC (+) and (–)Chassis2000 V AC for 1 minute
1Power supplyRelay terminalsChassis2000 V AC for 1 minute
2ReservedN/AN/AN/A
3ReservedN/AN/AN/A
4ReservedN/AN/AN/A
5Analog inputs/outputsAll except 8bChassis< 50 V DC
6Digital contact inputs/
outputs
7G.703All except 2b, 3a, 7b, 8aChassis2000 V AC for 1 minute
RS422All except 6a, 7b, 8aChassis< 50 V DC
8CT/VTAllChassis2000 V AC for 1 minute
9CPUAllChassis2000 V AC for 1 minute
AllChassis2000 V AC for 1 minute
Filter networks and transient protection clamps are used in the hardware to prevent damage caused
by high peak voltage transients, radio frequency interference (RFI), and electromagnetic interference
(EMI). These protective components can be damaged by application of the ANSI/IEEE C37.90
specified test voltage for a period longer than the specified one minute.
3.3.3 Control power
Control power supplied to the relay must be connected to the matching power supply range of the
relay. If voltage is applied to the wrong terminals, damage can occur.
The M60, like almost all electronic relays, contains electrolytic capacitors. These capacitors are wellknown to be subject to deterioration over time if voltage is not applied periodically. Deterioration can
be avoided by powering up the relays once a year.
The power supply module can be ordered for two possible voltage ranges, and the M60 can be ordered with or without a
redundant power supply module option. Each range has a dedicated input connection for proper operation. The ranges
are as follows (see the Specifications section of chapter 2 for details):
•Low (LO) range — 24 to 48 V (DC only) nominal
•High (HI) range — 125 to 250 V nominal
The power supply module provides power to the relay and supplies power for dry contact input connections.
The power supply module provides 48 V DC power for dry contact input connections and a critical failure relay (see the
Typical Wiring Diagram earlier). The critical failure relay is a form-C device that is energized once control power is applied
and the relay has successfully booted up with no critical self-test failures. If on-going self-test diagnostic checks detect a
critical failure (see the Self-Test Errors section in chapter 7) or control power is lost, the relay de-energizes.
For high-reliability systems, the M60 has a redundant option in which two M60 power supplies are placed in parallel on the
bus. If one of the power supplies becomes faulted, the second power supply assumes the full load of the relay without any
interruptions. Each power supply has a green LED on the front of the module to indicate that it is functional. The critical fail
relay of the module also indicates a faulted power supply.
An LED on the front of the control power module shows the status of the power supply, as outlined in the table.
3-10M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL
Page 53
CHAPTER 3: INSTALLATIONWIRING
AC or DC
NOTE:
14 gauge stranded
wire with suitable
disconnect devices
is recommended.
Heavy copper conductor
or braided wire
Switchgear
ground bus
UR-series
protection system
FILTER
SURGE
–
+
LOW
+
HIGH
B8b B8a B6a B6b B5b
CONTROL
POWER
827247A1.CDR
NOTICE
Table 3-2: Power supply LED on front panel
LED indicationPower supply
Continuous onOK
On/off cyclingFailure
OffFailure or no power
Figure 3-10: Control power connection
3
3.3.4 CT/VT modules
A CT/VT module can have voltage or current inputs on channels 1 through 4 inclusive, or channels 5 through 8 inclusive.
Channels 1 and 5 are intended for connection to phase A, and are labeled as such in the relay. Likewise, channels 2 and 6
are intended for connection to phase B, and channels 3 and 7 are intended for connection to phase C.
Channels 4 and 8 are intended for connection to a single-phase source. For voltage inputs, these channels are labeled as
auxiliary voltage (VX). For current inputs, these channels are intended for connection to a CT between system neutral and
ground, and are labelled as ground current (IG).
Verify that the connection made to the relay terminals for nominal current of 1 A or 5 A matches the
secondary rating of the connected CTs. Unmatched CTs can result in equipment damage or
inadequate protection.
To connect the module, size 12 American Wire Gauge (AWG) is used commonly; the maximum size is 10 AWG.
CT/VT modules can be ordered with a standard ground current input that is the same as the phase current input. Each AC
current input has an isolating transformer and an automatic shorting mechanism that shorts the input when the module is
withdrawn from the chassis. There are no internal ground connections on the current inputs. Current transformers with 1
to 50000 A primaries and 1 A or 5 A secondaries can be used.
CT/VT modules with a sensitive ground input are also available. The ground CT input of the sensitive ground modules is 10
times more sensitive than the ground CT input of standard CT/VT modules. However, the phase CT inputs and phase VT
inputs are the same as those of regular CT/VT modules.
These modules have enhanced diagnostics that can automatically detect CT/VT hardware failure and take the relay out of
service.
CT connections for both ABC and ACB phase rotations are identical, as shown in the Typical Wiring Diagram.
The exact placement of a zero-sequence core balance CT to detect ground fault current is shown as follows. Twisted-pair
cabling on the zero-sequence CT is recommended.
M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL3-11
Page 54
3
NOTE
Ground connection to neutral
must be on the source side
The phase voltage channels are used for most metering and protection purposes. The auxiliary voltage channel is used as
input for the synchrocheck and volts-per-hertz features, which are optional features available for some UR models.
Substitute the tilde “~” symbol with the slot position of the module in the following figure.
Figure 3-12: CT/VT module wiring
3.3.5 Process bus modules
The M60 can be ordered with a process bus interface module. The module interfaces with the HardFiber Process Bus
System, or HardFiber Brick, allowing bidirectional IEC 61850 fiber optic communications with up to eight HardFiber Bricks.
The HardFiber system integrates seamlessly with the existing UR-series applications, including protection functions,
FlexLogic, metering, and communications.
This process bus system offers the following benefits:
•Reduces labor associated with design, installation, and testing of protection and control applications using the UR by
reducing the number of individual copper terminations
3-12M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL
Page 55
CHAPTER 3: INSTALLATIONWIRING
•Integrates seamlessly with existing UR applications, since the IEC 61850 process bus interface module replaces the
traditional CT/VT modules
•Communicates using open standard IEC 61850 messaging
For details on the HardFiber system, see its Instruction Manual.
3.3.6 Contact inputs and outputs
Every contact input/output module has 24 terminal connections. They are arranged as three terminals per row, with eight
rows in total. A given row of three terminals can be used for the outputs of one relay. For example, for form-C relay outputs,
the terminals connect to the normally open (NO), normally closed (NC), and common contacts of the relay. For a form-A
output, there are options of using current or voltage detection for feature supervision, depending on the module ordered.
The terminal configuration for contact inputs is different for the two applications.
The contact inputs are grouped with a common return. The M60 has two versions of grouping: four inputs per common
return and two inputs per common return. When a contact input/output module is ordered, four inputs per common is
used. If the inputs must be isolated per row, then two inputs per common return are selected (4D module).
The tables and diagrams on the following pages illustrate the module types (6A and so on) and contact arrangements that
can be ordered for the relay. Since an entire row is used for a single contact output, the name is assigned using the module
slot position and row number. However, since there are two contact inputs per row, these names are assigned by module
slot position, row number, and column position.
Some form-A / solid-state relay outputs include circuits to monitor the DC voltage across the output contact when it is
open, and the DC current through the output contact when it is closed. Each of the monitors contains a level detector
whose output is set to logic “On = 1” when the current in the circuit is above the threshold setting. The voltage monitor is
set to “On = 1” when there is a voltage across open contact (the detector allows a current of about 1 to 2.5 mA), and the
current monitor is set to “On = 1” when the current flowing through the closed contact exceeds about 80 to 100 mA. The
voltage monitor is intended to check the health of the overall trip circuit, and the current monitor can be used to seal-in
the output contact until an external contact has interrupted current flow. If enabled, the current monitoring can be used as
a seal-in signal to ensure that the form-A contact does not attempt to break the energized inductive coil circuit and weld
the output contacts.
Block diagrams are shown as follows for form-A and solid-state relay outputs with optional voltage monitor, optional
current monitor, and with no monitoring. The actual values shown for contact output 1 are the same for all contact
outputs. Form-A contact output with or without a current or voltage monitoring option is not polarity sensitive. The polarity
shown in the figure is required for solid-state contact output connection.
3
M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL3-13
Page 56
3
WARNING
NOTE
NOTE
Load
I
~#a
~#b
~#c
V
827862A4.CDR
+
+
+
+
+
a) Voltage with optional
current monitoring
Voltage monitoring only
Load
I
V
Both voltage and current monitoring
Load
I
V
b) Current with optional
voltage monitoring
Current monitoring onlyBoth voltage and current monitoring
(external jumper a-b is required)
Load
V
Load
c) No monitoring
~#a
~#b
~#c
~#a
~#b
~#c
~#a
~#b
~#c
~#a
~#b
~#c
I
WIRINGCHAPTER 3: INSTALLATION
Figure 3-13: Form-A and solid-state contact outputs with voltage and current monitoring
The operation of voltage and current monitors is reflected with the corresponding FlexLogic operands (
# VOFF
monitor is breaker trip circuit integrity monitoring; a typical application of the current monitor is seal-in of the control
command.
See the Digital Elements section of chapter 5 for an example of how form-A and solid-state relay contacts can be applied
for breaker trip circuit integrity monitoring.
CONT OP # VON, CONT OP
, and CONT OP # ION) that can be used in protection, control, and alarm logic. The typical application of the voltage
Consider relay contacts unsafe to touch when the unit is energized.
USE OF FORM-A AND SOLID-STATE RELAY OUTPUTS IN HIGH-IMPEDANCE CIRCUITS
For form-A and solid-state relay output contacts internally equipped with a voltage measuring circuit across
the contact, the circuit has an impedance that can cause a problem when used in conjunction with external
high-input impedance monitoring equipment such as modern relay test set trigger circuits. These monitoring
circuits can continue to read the form-A contact as being closed after it has closed and subsequently opened,
when measured as an impedance.
The solution is to use the voltage measuring trigger input of the relay test set, and connect the form-A contact
through a voltage-dropping resistor to a DC voltage source. If the 48 V DC output of the power supply is used
as a source, a 500 , 10 W resistor is appropriate. In this configuration, the voltage across either the form-A
contact or the resistor can be used to monitor the state of the output.
Where a tilde “~” symbol appears, substitute the slot position of the module. Where a number sign “#” appears,
substitute the contact number.
3-14M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL
Page 57
CHAPTER 3: INSTALLATIONWIRING
NOTICE
When current monitoring is used to seal-in the form-A and solid-state relay contact outputs, give the
FlexLogic operand driving the contact output a reset delay of 10 ms to prevent damage of the output
contact (in situations when the element initiating the contact output is bouncing, at values in the
region of the pickup value).
Table 3-3: Contact input and output module assignments
~1Form-A~1Form-A~1Form-A~1Not Used
~2Form-A~2Form-A~2Form-A~2Solid-State
~3Form-A~3Form-C~3Form-A~3Not Used
~4Form-A~42 Outputs~4Form-A~4Solid-State
~5Form-A~5a, ~5c2 Inputs~5Form-A~5Not Used
~6Form-A~6a, ~6c2 Inputs~6Form-A~6Solid-State
3-16M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL
Page 59
CHAPTER 3: INSTALLATIONWIRING
842762A3.CDR
Figure 3-14: Contact input and output module wiring (Sheet 1 of 2)
3
M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL3-17
Page 60
3
NOTICE
DIGITAL I/O
6K
1b
2b
3b
4b
5b
7b
6b
8b
1a
2a
3a
4a
5a
7a
6a
8a
1c
2c
3c
4c
5c
7c
6c
8c
1
5
7
2
6
8
3
4
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
I
V
I
V
I
V
I
V
I
V
I
V
DIGITAL I/O
6P
1b
2b
3b
4b
5b
6b
1a
2a
3a
4a
5a
6a
1c
2c
3c
4c
5c
6c
1
5
2
6
3
4
8a
7b
7a
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
CONTACT IN 7a
CONTACT IN 7c
CONTACT IN 8a
CONTACT IN 8c
COMMON 7b
SURGE
8c
7c
8b
DIGITAL I/O
6U
1b
2b
3b
4b
5b
6b
1a
2a
3a
4a
5a
6a
1c
2c
3c
4c
5c
6c
1
5
2
6
3
4
8a
7b
7a
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
CONTACT IN 7a
CONTACT IN 7c
CONTACT IN 8a
CONTACT IN 8c
COMMON 7b
SURGE
8c
7c
8b
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
I
V
I
V
DIGITAL I/O
6M
1b
2b
3b
4b
5b
6b
1a
2a
3a
4a
5a
6a
1c
2c
3c
4c
5c
6c
1
5
2
6
3
4
8a
7b
7a
CONTACT IN 7a
CONTACT IN 7c
CONTACT IN 8a
CONTACT IN 8c
COMMON 7b
SURGE
8c
7c
8b
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
DIGITAL I/O
6S
1b
2b
3b
4b
5b
6b
1a
2a
3a
4a
5a
6a
1c
2c
3c
4c
5c
6c
1
5
2
6
3
4
8a
7b
7a
CONTACT IN 7a
CONTACT IN 7c
CONTACT IN 8a
CONTACT IN 8c
COMMON 7b
SURGE
8c
7c
8b
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
I
V
I
V
I
V
I
V
DIGITAL I/O
6N
1b
2b
3b
4b
6c
1a
2a
3a
4a
5a
6a
1c
2c
3c
4c
5c
5b
1
2
3
4
8a
7b
7a
CONTACT IN 7a
CONTACT IN 5a
CONTACT IN 7c
CONTACT IN 5c
CONTACT IN 8a
CONTACT IN 6a
CONTACT IN 8c
CONTACT IN 6c
COMMON 7b
COMMON 5b
SURGE
8c
7c
8b
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
DIGITAL I/O
6T
1b
2b
3b
4b
6c
1a
2a
3a
4a
5a
6a
1c
2c
3c
4c
5c
5b
1
2
3
4
8a
7b
7a
CONTACT IN 7a
CONTACT IN 5a
CONTACT IN 7c
CONTACT IN 5c
CONTACT IN 8a
CONTACT IN 6a
CONTACT IN 8c
CONTACT IN 6c
COMMON 7b
COMMON 5b
SURGE
8c
7c
8b
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
I
V
I
V
DIGITAL I/O
6L
1b
2b
3b
4b
6c
1a
2a
3a
4a
5a
6a
1c
2c
3c
4c
5c
5b
1
2
3
4
8a
7b
7a
CONTACT IN 7a
CONTACT IN 5a
CONTACT IN 7c
CONTACT IN 5c
CONTACT IN 8a
CONTACT IN 6a
CONTACT IN 8c
CONTACT IN 6c
COMMON 7b
COMMON 5b
SURGE
8c
7c
8b
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
DIGITAL I/O
6R
1b
2b
3b
4b
6c
1a
2a
3a
4a
5a
6a
1c
2c
3c
4c
5c
5b
1
2
3
4
8a
7b
7a
CONTACT IN 7a
CONTACT IN 5a
CONTACT IN 7c
CONTACT IN 5c
CONTACT IN 8a
CONTACT IN 6a
CONTACT IN 8c
CONTACT IN 6c
COMMON 7b
COMMON 5b
SURGE
8c
7c
8b
842763A2.CDR
WIRINGCHAPTER 3: INSTALLATION
Figure 3-15: Contact input and output module wiring (Sheet 2 of 2)
For proper functionality, observe the polarity shown in the figures for all contact input and output
connections.
3-18M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL
Page 61
CHAPTER 3: INSTALLATIONWIRING
NOTE
827741A5.CDR
24 to 250 V
(Wet) (Dry)
Contact input 1
Contact input 2
Contact input 3
Surge
Contact input 4
~7a
Common
~7b
~7c
~8a
~8b
~8c
Contact input 1
Contact input 2
Contact input 3
Surge
Contact input 4
~7a
Common
~7b
~7c
~8a
~8b
~8c
Control power
Surge
B5b
Filter
B8b
B6b
B6a
B8a
Critical failure
B1b
48 V DC output
B3b
B1a
B2b
B3a
HI+
LO+
Power supply module
Terminals from type 6B
contact input/output module
Terminals from type 6B
contact input/output module
3.3.6.1 Contact inputs
A dry contact has one side connected to terminal B3b. This is the positive 48 V DC voltage rail supplied by the power supply
module. The other side of the dry contact is connected to the required contact input terminal. Each contact input group
has its own common (negative) terminal that must be connected to the DC negative terminal (B3a) of the power supply
module. When a dry contact closes, a current of 1 to 3 mA flows through the associated circuit.
A wet contact has one side connected to the positive terminal of an external DC power supply. The other side of this
contact is connected to the required contact input terminal. If a wet contact is used, then the negative side of the external
source must be connected to the relay common (negative) terminal of each contact group. The maximum external source
voltage for this arrangement is 300 V DC.
The voltage threshold at which each group of four contact inputs detects a closed contact input is programmable as
17 V DC for 24 V sources, 33 V DC for 48 V sources, 84 V DC for 110 to 125 V sources, and 166 V DC for 250 V sources.
Figure 3-16: Dry and wet contact input connections
3
Where a tilde “~” symbol appears, substitute the slot position of the module.
There is no provision in the relay to detect a DC ground fault on 48 V DC control power external output. We recommend
using an external DC supply.
3.3.6.2 Use of contact inputs with auto-burnishing
The contact inputs sense a change of the state of the external device contact based on the measured current. When
external devices are located in a harsh industrial environment (either outdoor or indoor), their contacts can be exposed to
various types of contamination. Normally, there is a thin film of insulating sulfidation, oxidation, or contaminates on the
surface of the contacts, sometimes making it difficult or impossible to detect a change of the state. This film must be
removed to establish circuit continuity — an impulse of higher than normal current can accomplish this.
The contact inputs with auto-burnish create a high current impulse when the threshold is reached to burn off this oxidation
layer as a maintenance to the contacts. Afterwards the contact input current is reduced to a steady-state current. The
impulse has a five-second delay after a contact input changes state.
M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL3-19
Figure 3-17: Current through contact inputs with auto-burnishing
3
Regular contact inputs limit current to less than 3 mA to reduce station battery burden. In contrast, contact inputs with
auto-burnishing allow currents up to 50 to 70 mA at the first instance when the change of state was sensed. Then, within
25 to 50 ms, this current is slowly reduced to 3 mA as indicated. The 50 to 70 mA peak current burns any film on the
contacts, allowing for proper sensing of state changes. If the external device contact is bouncing, the auto-burnishing
starts when external device contact bouncing is over.
Another important difference between the auto-burnishing input module and the regular input modules is that only two
contact inputs have common ground, as opposed to four contact inputs sharing one common ground (see the Contact
Input and Output Module Wiring diagrams). This is beneficial when connecting contact inputs to separate voltage sources.
Consequently, the threshold voltage setting is also defined per group of two contact inputs.
The auto-burnish feature can be disabled or enabled using the DIP switches found on each daughter card. There is a DIP
switch for each contact, for a total of 16 inputs.
Figure 3-18: Auto-burnish DIP switches
The auto-burnish circuitry has an internal fuse for safety purposes. During regular maintenance, check the auto-burnish
functionality using an oscilloscope.
3.3.7 Transducer inputs and outputs
Transducer input modules can receive input signals from external DCmA output transducers (DCmA In) or resistance
temperature detectors (RTDs). Hardware and software are provided to receive signals from these external transducers and
convert these signals into a digital format for use as required.
3-20M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL
Page 63
CHAPTER 3: INSTALLATIONWIRING
NOTE
842764A1.CDR
Transducer output modules provide DC current outputs in several standard DCmA ranges. Software is provided to
configure virtually any analog quantity used in the relay to drive the analog outputs.
Every transducer input/output module has a total of 24 terminal connections. These connections are arranged as three
terminals per row with a total of eight rows. A given row can be used for either inputs or outputs, with terminals in column
"a" having positive polarity and terminals in column "c" having negative polarity. Since an entire row is used for a single
input/output channel, the name of the channel is assigned using the module slot position and row number.
Each module also requires that a connection from an external ground bus be made to terminal 8b. The current outputs
require a twisted-pair shielded cable, where the shield is grounded at one end only. The following figure illustrates the
transducer module types (5A, 5C, 5D, 5E, and 5F) and channel arrangements that can be ordered for the relay.
Where a tilde “~” symbol appears, substitute the slot position of the module.
M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL3-21
Page 64
3
Three-wire shielded cable
RTD terminals
Maximum total lead resistance:
25 ohms for Platinum RTDs
Route cable in separate conduit from
current carrying conductors
RTD
859736A1.CDR
RTD terminals
RTD
RTD
For RTD
RTD
SURGE
~1
~1 &
~2
~2
~8b
~1a
~1b
~2a
Hot
Hot
Return
Comp
Comp
~2c
~1c
WIRINGCHAPTER 3: INSTALLATION
Figure 3-20: RTD connections
3.3.8 RS232 faceplate port
A nine-pin RS232C serial port is located on the faceplate for programming with a computer. All that is required to use this
interface is a computer running the EnerVista UR Setup software provided with the relay. Cabling for the RS232 port is
shown in the following figure for both 9-pin and 25-pin connectors.
The baud rate for this port can be set, with a default of 19200 bps.
Figure 3-21: RS232 faceplate port connection
3.3.9 CPU communication ports
3.3.9.1 Overview
In addition to the faceplate RS232 port , there is a rear RS485 communication port.
3-22M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL
Page 65
CHAPTER 3: INSTALLATIONWIRING
842722A4.CDR
100Base-TX
COMMON
+
+
—
—
D1a
D2a
D3a
D4b
D4a
BNC
IRIG-B
input
CPUV
Co-axial cable
Shielded
twisted-pairs
Ground at
remote
device
RS485
COM2
100Base-TX
100Base-TX
COMMON
+
+
—
—
D1a
D2a
D3a
D4b
D4a
BNC
IRIG-B
input
CPUU
Co-axial cable
Shielded
twisted-pairs
Ground at
remote
device
RS485
COM2
100Base-TX
100Base-FX
Port 1
Port 2
100Base-FX
Tx1
Rx1
COMMON
+
+
—
—
D1a
D2a
D3a
D4b
D4a
BNC
IRIG-B
input
CPUT
Co-axial cable
Shielded
twisted-pairs
MM fiber-
optic cable
Ground at
remote
device
RS485
COM2
100Base-FX
100Base-FX
Tx2
Rx2
Tx3
Rx3
Tx1
Rx1
Port 3
Port 1
Port 2
Port 3
Port 1
Port 2
Port 3
100Base-FX
Tx1
Rx1
The CPU modules do not require a surge ground connection.
Figure 3-22: CPU module communications wiring
3
3.3.9.2 RS485 port
RS485 data transmission and reception are accomplished over a single twisted pair with transmit and receive data
alternating over the same two wires. Through the use of the port, continuous monitoring and control from a remote
computer, SCADA system, or Power Line Carrier (PLC) is possible.
To minimize errors from noise, the use of shielded twisted pair wire is recommended. Correct polarity must be observed.
For instance, the relays must be connected with all RS485 “+” terminals connected together, and all RS485 “–” terminals
connected together. Though data is transmitted over a two-wire twisted pair, all RS485 devices require a shared reference,
or common voltage. This common voltage is implied to be a power supply common. Some systems allow the shield (drain
wire) to be used as common wire and to connect directly to the M60 COM terminal (#3); others function correctly only if the
common wire is connected to the M60 COM terminal, but insulated from the shield.
To avoid loop currents, ground the shield at only one point. If other system considerations require the shield to be
grounded at more than one point, install resistors (typically 100 ohms) between the shield and ground at each grounding
point. Each relay needs to be daisy-chained to the next one in the link. A maximum of 32 relays can be connected in this
manner without exceeding driver capability. For larger systems, additional serial channels must be added. It is also
possible to use commercially available repeaters to have more than 32 relays on a single channel. Avoid star or stub
connections entirely.
M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL3-23
Page 66
3
SCADA / PLC / computer
Optocoupler
Data
UR-series device
Shield
827757AA.CDR
Last device
Z (*)
T
Z (*) Terminating impedance at
T
each end (typically 120 Ω and 1 nF)
Twisted pair
RS485 +
RS485 –
COMP 485COM
Relay
Relay
Ground shield at SCADA / PLC /
computer only or at
UR-series device only
Data
Optocoupler
Up to 32 devices,
maximum 4000 feet
(1200 m)
Z (*)
T
RS485 +
RS485 –
COMP 485COM
RS485 +
RS485 –
COMP 485COM
COM
WIRINGCHAPTER 3: INSTALLATION
Lightning strikes and ground surge currents can cause large momentary voltage differences between remote ends of the
communication link. For this reason, surge protection devices are provided internally at both communication ports. An
isolated power supply with an optocoupled data interface also acts to reduce noise coupling. To ensure maximum
reliability, ensure that all equipment has similar transient protection devices installed.
Terminate both ends of the RS485 circuit with an impedance as shown in the figure.
Figure 3-23: RS485 serial connection
3.3.9.3 100Base-FX fiber optic ports
The fiber optic communication ports allow for fast and efficient communications between relays at 100 Mbps. Optical fiber
can be connected to the relay supporting a wavelength of 1310 nm in multimode.
Ensure that the dust covers are installed when the fiber is not in use. Dirty or scratched connectors can lead to high losses
on a fiber link.
3.3.10 IRIG-B
IRIG-B is a standard time code format that allows stamping of events to be synchronized among connected devices. The
IRIG-B code allows time accuracies of up to 100 ns. Using the IRIG-B input, the M60 operates an internal oscillator with 1 µs
resolution and accuracy. The IRIG time code formats are serial, width-modulated codes that can be either DC level shifted
or amplitude modulated (AM). Third party equipment is available for generating the IRIG-B signal; this equipment can use a
global positioning system (GPS) satellite system to obtain the time reference so that devices at different geographic
locations can be synchronized.
3-24M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL
Page 67
CHAPTER 3: INSTALLATIONDIRECT INPUT AND OUTPUT COMMUNICATIONS
NOTE
UR-series device
BNC (in)
Receiver
RG58/59 coaxial cable
GPS satellite system
GPS connection
IRIG-B (–)
4A
+
827756A8.CDR
IRIG-B
time code generator
(DC-shift or
amplitude modulated
signal can be used)
4B
IRIG-B (+)
UR-series device
BNC (in)
Receiver
Twisted-pair cable
GPS satellite system
GPS connection
IRIG-B (–)
4A
+
IRIG-B
time code generator
(DC-shift or
amplitude modulated
signal can be used)
4B
IRIG-B (+)
Figure 3-24: Options for the IRIG-B connection
3
Using an amplitude-modulated receiver causes errors up to 1 ms in event time-stamping.
3.4 Direct input and output communications
3.4.1 Description
The direct inputs and outputs feature makes use of the type 7 series of communications modules, which allow direct
messaging between UR devices. These communications modules are outlined in the table later in this section.
The communications channels are normally connected in a ring configuration, as shown in the following figure. The
transmitter of one module is connected to the receiver of the next module. The transmitter of this second module is then
connected to the receiver of the next module in the ring. This is continued to form a communications ring. The figure
illustrates a ring of four UR-series relays with the following connections: UR1-Tx to UR2-Rx, UR2-Tx to UR3-Rx, UR3-Tx to
UR4-Rx, and UR4-Tx to UR1-Rx. A maximum of 16 UR-series relays can be connected in a single ring.
M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL3-25
Page 68
3
842006A2.CDR
Tx
Tx
Tx
Tx
UR 1
UR 2
UR 3
UR 4
Rx
Rx
Rx
Rx
842007A3.CDR
Tx1
UR 1
Tx2
Rx1
Rx2
Tx1
UR 2
Tx2
Rx1
Rx2
Tx1
UR 3
Tx2
Rx1
Rx2
Tx1
UR 4
Tx2
Rx1
Rx2
DIRECT INPUT AND OUTPUT COMMUNICATIONSCHAPTER 3: INSTALLATION
Figure 3-25: Direct input and output single-channel connection
The interconnection for dual-channel type 7 communications modules is shown as follows. Two-channel modules allow for
a redundant ring configuration. That is, two rings can be created to provide an additional independent data path. The
required connections are: UR1-Tx1 to UR2-Rx1, UR2-Tx1 to UR3-Rx1, UR3-Tx1 to UR4-Rx1, and UR4-Tx1 to UR1-Rx1 for the
first ring; and UR1-Tx2 to UR4-Rx2, UR4-Tx2 to UR3-Rx2, UR3-Tx2 to UR2-Rx2, and UR2-Tx2 to UR1-Rx2 for the second ring.
Figure 3-26: Direct input and output dual-channel connection
The following diagram shows the connection for three UR-series relays using two independent communication channels.
UR1 and UR3 have single type 7 communication modules; UR2 has a dual-channel module. The two communication
channels can be of different types, depending on the type 7 modules used. To allow the direct input and output data to
cross-over from channel 1 to channel 2 on UR2, set the
forces UR2 to forward messages received on Rx1 out Tx2, and messages received on Rx2 out Tx1.
3-26M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL
DIRECT I/O CHANNEL CROSSOVER setting to “Enabled” on UR2. This
Page 69
CHAPTER 3: INSTALLATIONDIRECT INPUT AND OUTPUT COMMUNICATIONS
842013A2.CDR
Channel 1
Channel 2
Tx1
UR 2
Tx2
Rx1
Rx2
Tx
UR 1
Rx
Tx
UR 3
Rx
7A, 7B, and
7C modules
7H, 7I, and
7J modules
1 channel2 channels
Rx1
Rx1
Rx2
Tx1Tx1
Tx2
831719A3.CDR
Figure 3-27: Direct input and output single/dual channel combination connection
The inter-relay communications modules are available with several interfaces and some are outlined here in more detail.
Those that apply depend on options purchased. The options are outlined in the Inter-Relay Communications section of the
Order Code tables in Chapter 2. All of the fiber modules use ST type connectors.
3
3.4.2 Fiber: LED and ELED transmitters
The following figure shows the configuration for the 7A, 7B, 7C, 7H, 7I, and 7J fiber-only modules.
Figure 3-28: LED and ELED fiber modules
3.4.3 Fiber laser transmitters
The following figure shows the configuration for the 72, 73, 7D, and 7K fiber-laser modules.
M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL3-27
Page 70
3
CAUTION
NOTICE
1 channel2 channels
Rx1Rx1
Rx2
Tx1Tx1
Tx2
831720A5.CDR
72 and 7D
modules
73 and 7K
modules
2 channels
Tx1
Tx2
Rx1
Rx2
831827A1.CDR
2I and 2J
modules
DIRECT INPUT AND OUTPUT COMMUNICATIONSCHAPTER 3: INSTALLATION
Figure 3-29: 7x Laser fiber modules
The following figure shows configuration for the 2I and 2J fiber-laser modules.
Figure 3-30: 2I and 2J laser fiber modules
3.4.4 G.703 interface
3.4.4.1 Description
The following figure shows the 64K ITU G.703 co-directional interface configuration.
The G.703 module is fixed at 64 kbps. The
applicable to this module.
3-28M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL
Observing any fiber transmitter output can injure the eye.
When using a laser Interface, attenuators can be necessary to ensure that you do not exceed the
maximum optical input power to the receiver.
SETTINGS PRODUCT SETUP DIRECT I/O DIRECT I/O DATA RATE setting is not
Page 71
CHAPTER 3: INSTALLATIONDIRECT INPUT AND OUTPUT COMMUNICATIONS
NOTE
842773A3.CDR
~8a
~8b
7S
Rx +
Tx +
Shield
Tx –
Shield
Rx –
Tx –
Rx +
Tx +
Rx –
G.703 communications
~2b
~6a
~7a
~1b
~1a
~3a
~6b
~7b
~2a
~3b
G.703
channel 2
G.703
channel 1
Surge
Surge
X8a
X8b
7S
Rx +
Tx +
Shield
Tx –
Shield
Rx –
Tx –
Rx +
Tx +
Rx –
G.703 communications
X2b
X6a
X7a
X1b
X1a
X3a
X6b
X7b
X2a
X3b
G.703
channel 2
G.703
channel 1
Surge
Surge
831727A5.CDR
X8a
X8b
7S
Rx +
Tx +
Shield
Tx –
Shield
Rx –
Tx –
Rx +
Tx +
Rx –
G.703 communications
X2b
X6a
X7a
X1b
X1a
X3a
X6b
X7b
X2a
X3b
G.703
channel 2
G.703
channel 1
Surge
Surge
AWG 24 twisted shielded pair is recommended for external connections, with the shield grounded only at one end.
Connecting the shield to pin X1a or X6a grounds the shield since these pins are connected internally to ground. Thus, if
pin X1a or X6a is used to ground the shield at one end, do not ground the shield at the other end. This interface module is
protected by surge suppression devices.
Figure 3-31: G.703 interface configuration
The following figure shows the typical pin interconnection between two G.703 interfaces. For the actual physical
arrangement of these pins, see the Rear Terminal Layout section earlier in this chapter. All pin interconnections are to be
maintained for a connection to a multiplexer.
Figure 3-32: Typical PIN interconnection between two G.703 interfaces
3
Pin nomenclature differs from one manufacturer to another. It is not uncommon to see pinouts numbered TxA,
TxB, RxA, and RxB. In such cases, assume that “A” is equivalent to “+” and “B” is equivalent to “–.”
3.4.4.2 G.703 selection switch procedures
1.With the power to the relay off, remove the G.703 module (7R or 7S) as follows. Record the original location of the
module to help ensure that the same or replacement module is inserted into the correct slot.
2.Simultaneously pull the ejector/inserter clips located at the top and at the bottom of each module in order to release
the module for removal. (For more information on accessing modules, see the Maintenance chapter.)
3.Remove the module cover screw.
4.Remove the top cover by sliding it towards the rear and then lift it upwards.
5.Set the timing selection switches (channels 1 and 2) to the required timing modes.
6.Replace the top cover and the cover screw.
7.Re-insert the G.703 module. Take care to ensure that the correct module type is inserted into the correct slot position.
The ejector/inserter clips located at the top and bottom of each module must be in the disengaged position as the
module is inserted smoothly into the slot. Once the clips have cleared the raised edge of the chassis, engage the clips
simultaneously. When the clips have locked into position, the module is inserted fully.
M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL3-29
Page 72
3
Cover screw
Top cover
Bottom cover
Ejector/inserter clip
Ejector/inserter clip
Timing selection
switches
Channel 1
Channel 2
FRONT
REAR
831774A3.CDR
DIRECT INPUT AND OUTPUT COMMUNICATIONSCHAPTER 3: INSTALLATION
S5 = ON and S6 = OFF internal timing mode
S5 = OFF and S6 = ON minimum remote loopback mode
S5 = ON and S6 = ON dual loopback mode
3.4.4.3 G.703 octet timing
If octet timing is enabled (ON), this 8 kHz signal is asserted during the violation of bit 8 (LSB) necessary for connecting to
higher order systems. When M60s are connected back-to-back, octet timing is disabled (OFF).
3.4.4.4 G.703 timing modes
There are two timing modes for the G.703 module: internal timing mode and loop timing mode (default).
•Internal Timing Mode — The system clock is generated internally. Therefore, set the G.703 timing selection to internal
timing mode for back-to-back (UR-to-UR) connections. For back-to-back connections, set octet timing (S1 = OFF) and
timing mode to internal timing (S5 = ON and S6 = OFF).
•Loop Timing Mode — The system clock is derived from the received line signal. Therefore, set the G.703 timing
selection to loop timing mode for connections to higher order systems. For connection to a higher order system (URto-multiplexer, factory defaults), set to octet timing (S1 = ON) and set timing mode to loop timing (S5 = OFF and S6 =
OFF).
The switch settings for the internal and loop timing modes are shown.
3-30M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL
Page 73
CHAPTER 3: INSTALLATIONDIRECT INPUT AND OUTPUT COMMUNICATIONS
842752A2.CDR
Internal timing mode
Loop timing mode
(factory default)
DMR
DMX
G7X
G7R
DMR = Differential Manchester Receiver
DMX = Differential Manchester Transmitter
G7X = G.703 Transmitter
G7R = G.703 Receiver
842774A1.CDR
DMR
DMX
G7X
G7R
DMR = Differential Manchester Receiver
DMX = Differential Manchester Transmitter
G7X = G.703 Transmitter
G7R = G.703 Receiver
842775A1.CDR
Figure 3-34: Switches
3.4.4.5 G.703 test modes
In minimum remote loopback mode, the multiplexer is enabled to return the data from the external interface without any
processing to assist in diagnosing G.703 line-side problems irrespective of clock rate. Data enters from the G.703 inputs,
passes through the data stabilization latch that also restores the proper signal polarity, passes through the multiplexer and
then returns to the transmitter. The differential received data is processed and passed to the G.703 transmitter module
after which point the data is discarded. The G.703 receiver module is fully functional and continues to process data and
passes it to the differential Manchester transmitter module. Since timing is returned as it is received, the timing source is
expected to be from the G.703 line side of the interface.
Figure 3-35: G.703 minimum remote loopback mode
3
In dual loopback mode, the multiplexers are active and the functions of the circuit are divided into two with each receiver/
transmitter pair linked together to deconstruct and then reconstruct their respective signals. Differential Manchester data
enters the Differential Manchester receiver module and then is returned to the differential Manchester transmitter module.
Likewise, G.703 data enters the G.703 receiver module and is passed through to the G.703 transmitter module to be
returned as G.703 data. Because of the complete split in the communications path and because, in each case, the clocks
are extracted and reconstructed with the outgoing data, in this mode there must be two independent sources of timing.
One source lies on the G.703 line side of the interface while the other lies on the differential Manchester side of the
interface.
Figure 3-36: G.703 dual loopback mode
M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL3-31
Page 74
3
~
~
~
~
~
~
~
~
~
~
~
~
~
~
Shield
Shield
COM
Tx +
Tx +
Tx –
Tx –
Rx –
Rx –
Rx +
Rx +
3b
5b
2a
4a
6a
7b
8b
Clock
RS422
channel 1
RS422
channel 2
Surge
3a
5a
4b
6b
7a
2b
8a
Inter-relay communications7W
842776A3.CDR
Dual-channel RS422 module
~
~
~
~
~
Shield
Tx +
Tx –
Rx –
Rx +
3b
2a
6a
RS422
3a
4b
~
~
~
~
COM
8b
Clock
Surge
7a
2b
8a
Inter-relay comms.7T
Single-channel RS422 module
~ indicates the slot position
831728A5.CDR
W8a
7T
Shield
Tx –
Rx –
Tx +
Rx +
RS422 communications
W4b
W3a
W3b
W6a
W2a
RS422
channel 1
Surge
+
–
W7a
W8b
Clock
Common
W2b
COM
W8a
7T
Shield
Tx –
Rx –
Tx +
Rx +
RS422 communications
W4b
W3a
W3b
W6a
W2a
RS422
channel 1
Surge
+
–
W7a
W8b
Clock
Common
W2b
COM
+
–
64 or 128 kbps
DIRECT INPUT AND OUTPUT COMMUNICATIONSCHAPTER 3: INSTALLATION
3.4.5 RS422 interface
3.4.5.1 Description
There are two RS422 inter-relay communications modules available: single-channel RS422 (module 7T) and dual-channel
RS422 (module 7W). The modules can be configured to run at 64 kbps or 128 kbps. AWG 20-24 twisted shielded pair cable
is recommended for external connections. These modules are protected by optically-isolated surge suppression devices.
The shield pins (6a and 7b) are connected internally to the ground pin (8a). Proper shield termination is as follows:
•Site 1 — Terminate shield to pins 6a or 7b or both
•Site 2 — Terminate shield to COM pin 2b
Match the clock terminating impedance with the impedance of the line.
Figure 3-37: RS422 interface connections
The following figure shows the typical pin interconnection between two single-channel RS422 interfaces installed in slot W.
All pin interconnections are to be maintained for a connection to a multiplexer.
3.4.5.2 Two-channel application via multiplexers
The RS422 interface can be used for single-channel or two-channel applications over SONET/SDH or multiplexed systems.
When used in single-channel applications, the RS422 interface links to higher-order systems in a typical way, observing
transmit (Tx), receive (Rx), and send timing (ST) connections. However, when used in two-channel applications, certain
criteria must be followed since there is one clock input for the two RS422 channels. The system functions correctly when
the following connections are observed and your data module has a terminal timing feature. Terminal timing is a common
feature to most synchronous data units that allows the module to accept timing from an external source. Using the
terminal timing feature, two-channel applications can be achieved if these connections are followed: the send timing
outputs from the multiplexer (data module 1) connects to the clock inputs of the UR RS422 interface in the usual way. In
addition, the send timing outputs of data module 1 are also paralleled to the terminal timing inputs of data module 2. By
using this configuration, the timing for both data modules and both UR RS422 channels are derived from a single clock
3-32M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL
Figure 3-38: Typical PIN interconnect between two RS422 interfaces
Page 75
CHAPTER 3: INSTALLATIONDIRECT INPUT AND OUTPUT COMMUNICATIONS
Data module 1
Data module 2
Signal name
Signal name
SD(A) - Send data
TT(A) - Terminal timing
TT(B) - Terminal timing
SD(B) - Send data
RD(A) - Received data
RD(A) - Received data
SD(A) - Send data
SD(B) - Send data
RD(B) - Received data
RD(B) - Received data
RS(A) - Request to send (RTS)
RS(A) - Request to send (RTS)
RT(A) - Receive timing
CS(A) - Clear To send
CS(A) - Clear To send
RT(B) - Receive timing
CS(B) - Clear To send
CS(B) - Clear To send
Local loopback
Local loopback
Remote loopback
Remote loopback
Signal ground
Signal ground
ST(A) - Send timing
ST(A) - Send timing
ST(B) - Send timing
ST(B) - Send timing
RS(B) - Request to send (RTS)
RS(B) - Request to send (RTS)
831022A3.CDR
W
7a
W
2b
W
8a
7W
Shld.
Shld.
Tx1(+)
Tx2(+)
Tx1(-)
Tx2(-)
Rx1(+)
Rx2(+)
+
com
Rx1(-)
Rx2(-)
–
INTER-RELAY COMMUNICATIONS
W
3a
W
5b
W
5a
W
3b
W
2a
W
6a
W
6b
W
7b
W
8b
W
4b
W
4a
RS422
CHANNEL 1
RS422
CHANNEL 2
CLOCK
SURGE
831733A1.CDR
Tx Clock
Tx Data
source. As a result, data sampling for both of the UR RS422 channels is synchronized via the send timing leads on data
module 1, shown as follows. If the terminal timing feature is not available or this type of connection is not wanted, the
G.703 interface is a viable option that does not impose timing restrictions.
Figure 3-39: Timing configuration for RS422 two-channel, three-terminal application
3
Data module 1 provides timing to the M60 RS422 interface via the ST(A) and ST(B) outputs. Data module 1 also provides
timing to data module 2 TT(A) and TT(B) inputs via the ST(A) and AT(B) outputs. The data module pin numbers have been
omitted in the figure because they vary by manufacturer.
3.4.5.3 Transmit timing
The RS422 interface accepts one clock input for transmit timing. It is important that the rising edge of the 64 kHz transmit
timing clock of the multiplexer interface is sampling the data in the center of the transmit data window. Therefore, it is
important to confirm clock and data transitions to ensure proper system operation. For example, the following figure
shows the positive edge of the Tx clock in the center of the Tx data bit.
M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL3-33
Figure 3-40: Clock and data transitions
Page 76
3
NOTICE
NOTICE
Tx2
Rx2
842777A2.CDR
~8a
7L, 7M, 7N,
7P, and 74
Shield
Tx –
Rx –
Tx +
Rx +
RS422
communications
~4b
~3a
~3b
~6a
~2a
RS422
channel 1
Surge
+
–
~7a
~8b
Clock
channel 1
Common
~2b
COM
Fiber
channel 2
DIRECT INPUT AND OUTPUT COMMUNICATIONSCHAPTER 3: INSTALLATION
3.4.5.4 Receive timing
The RS422 interface utilizes NRZI-MARK modulation code and therefore does not rely on an Rx clock to recapture data.
NRZI-MARK is an edge-type, invertible, self-clocking code.
To recover the Rx clock from the data-stream, an integrated digital phase lock loop (DPLL) circuit is utilized. The DPLL is
driven by an internal clock, which is 16-times over-sampled, and uses this clock along with the data-stream to generate a
data clock that can be used as the serial communication controller (SCC) receive clock.
3.4.6 RS422 and fiber interface
The following figure shows the combined RS422 plus fiberoptic interface configuration at 64 K baud. The 7L, 7M, 7N, 7P,
and 74 modules are used in two-terminal with a redundant channel or three-terminal configurations where channel 1 is
employed via the RS422 interface (possibly with a multiplexer) and channel 2 via direct fiber.
AWG 20-24 twisted shielded pair is recommended for external RS422 connections and ground the shield only at one end.
For the direct fiber channel, address power budget issues properly.
When using a laser interface, attenuators can be necessary to ensure that you do not exceed
maximum optical input power to the receiver.
Figure 3-41: RS422 and fiber interface connection
The connections shown in the figure are for multiplexers configured as data communications equipment (DCE) units.
3.4.7 G.703 and fiber interface
The following figure shows the combined G.703 plus fiberoptic interface configuration at 64 kbps. The 7E, 7F, 7G, 7Q, and
75 modules are used in configurations where channel 1 is employed via the G.703 interface (possibly with a multiplexer)
and channel 2 via direct fiber. AWG 24 twisted shielded pair is recommended for external G.703 connections connecting
the shield to pin 1a at one end only. For the direct fiber channel, address power budget issues properly. See previous
sections for details on the G.703 and fiber interfaces.
When using a laser interface, attenuators can be necessary to ensure that you do not exceed the
maximum optical input power to the receiver.
3-34M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL
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CHAPTER 3: INSTALLATIONDIRECT INPUT AND OUTPUT COMMUNICATIONS
Rx2
Tx2
842778A2.CDR
~3b
75, 7E, 7F, 7G,
and 7Q
Rx +
Shield
Tx –
Rx –
Tx +
G.703
communications
~2b
~1b
~1a
~3a
~2a
G.703
channel 1
Surge
Fiber
channel 2
UR-series
device
IEEE C37.94
fiber interface
up to 2 km
842755A2.CDR
Digital
multiplexer,
IEEE C37.94
compliant
Figure 3-42: G.703 and fiber interface connection
3.4.8 IEEE C37.94 interface
The UR-series IEEE C37.94 communication modules (module types 2G, 2H, 2I, 2J, 76, and 77) are designed to interface with
IEEE C37.94 compliant digital multiplexers or an IEEE C37.94 compliant interface converter for use with direct input and
output applications. The IEEE C37.94 standard defines a point-to-point optical link for synchronous data between a
multiplexer and a teleprotection device. This data is typically 64 kbps, but the standard provides for speeds up to 64n kbps,
where n = 1, 2,…, 12. The UR-series C37.94 communication modules are either 64 kbps (with n fixed at 1) for 128 kbps (with
n fixed at 2). The frame is a valid International Telecommunications Union (ITU-T) recommended G.704 pattern from the
standpoint of framing and data rate. The frame is 256 bits and is repeated at a frame rate of 8000 Hz, with a resultant bit
rate of 2048 kbps.
The specifications for the module are as follows:
•IEEE standard — C37.94 for 1 128 kbps optical fiber interface (for 2G and 2H modules) or C37.94 for 2 64 kbps
optical fiber interface (for 76 and 77 modules)
•Fiber optic cable type — 50 mm or 62.5 mm core diameter optical fiber
•Fiber optic mode — multimode
•Fiber optic cable length — up to 2 km
•Fiber optic connector — type ST
•Wavelength — 830 ±40 nm
•Connection — as per all fiber optic connections, a Tx to Rx connection is required
The UR-series C37.94 communication module can be connected directly to any compliant digital multiplexer that supports
the IEEE C37.94 standard. The figure shows the concept.
3
M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL3-35
Page 78
3
UR-series
device
up to 2 km
IEEE C37.94
converter
RS422
interface
842756A2.CDR
IEEE C37.94
fiber interface
Digital
multiplexer
with EIA-422
interface
842753A2.CDR
Internal timing mode
Loop timing mode
(factory default)
DIRECT INPUT AND OUTPUT COMMUNICATIONSCHAPTER 3: INSTALLATION
The UR-series C37.94 communication module can be connected to the electrical interface (G.703, RS422, or X.21) of a noncompliant digital multiplexer via an optical-to-electrical interface converter that supports the IEEE C37.94 standard. The
following figure shows the concept.
The UR-series C37.94 communication module has six switches to set the clock configuration. The following figure shows
the functions of these control switches.
Figure 3-43: Switches
For the internal timing mode, the system clock is generated internally. Therefore, set the timing switch selection to internal
timing for relay 1 and loop timed for relay 2. There must be only one timing source configured.
For the looped timing mode, the system clock is derived from the received line signal. Therefore, set the timing selection to
loop timing mode for connections to higher order systems.
The IEEE C37.94 communications module cover removal procedure is as follows:
1.With power to the relay off, remove the IEEE C37.94 module (type 2G, 2H, 2I, 2J, 76, or 77 module) as follows. Record
the original location of the module to help ensure that the same or replacement module is inserted into the correct
slot.
2.Simultaneously pull the ejector/inserter clips located at the top and bottom of each module in order to release the
module for removal.
3.Remove the module cover screw.
4.Remove the top cover by sliding it towards the rear and then lift it upwards.
5.Set the timing selection switches (channels 1 and 2) to the required timing modes (see description earlier).
6.Replace the top cover and the cover screw.
7.Re-insert the IEEE C37.94 module. Take care to ensure that the correct module type is inserted into the correct slot
position. The ejector/inserter clips located at the top and at the bottom of each module must be in the disengaged
position as the module is inserted smoothly into the slot. Once the clips have cleared the raised edge of the chassis,
engage the clips simultaneously. When the clips have locked into position, the module is inserted fully.
3-36M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL
Page 79
CHAPTER 3: INSTALLATIONDIRECT INPUT AND OUTPUT COMMUNICATIONS
Cover screw
Top cover
Bottom cover
Ejector/inserter clip
Ejector/inserter clip
Timing selection
switches
Channel 1
Channel 2
FRONT
REAR
831774A3.CDR
Tx1
Tx2
Rx1
Rx2
Tx1
Tx2
CH1 Link/Activity LED
CH2 Link/Activity LED
COMMS
2B
C37.94SM
1300nm single-mode
ELED
2 channel
Technical support:
Tel: (905)294-6222
Fax: (905)201-2098
(NORTH AMERICA)
1 800 547-8629
Made in Canada
GE Multilin
REV. D
CH1 Clock Configuration LED
CH2 Clock Configuration LED
Modules shipped since January 2012 have status LEDs that indicate the status of the DIP switches, as shown in the
following figure.
Figure 3-45: Status LEDs
The clock configuration LED status is as follows:
•Flashing green — loop timing mode while receiving a valid data packet
M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL3-37
Page 80
3
UR-series
device
C37.94SM
fiber interface
up to 10 km
842757A2.CDR
Digital
multiplexer
C97.94SM
UR-series
device with
C37.94SM
module
C37.94SM
fiber interface
up to 10 km
UR-series
device with
C37.94SM
module
842758A2.CDR
DIRECT INPUT AND OUTPUT COMMUNICATIONSCHAPTER 3: INSTALLATION
•Flashing yellow — internal mode while receiving a valid data packet
•Solid red — (switch to) internal timing mode while not receiving a valid data packet
The link/activity LED status is as follows:
•Flashing green — FPGA is receiving a valid data packet
•Solid yellow — FPGA is receiving a "yellow bit" and remains yellow for each "yellow bit"
•Solid red — FPGA is not receiving a valid packet or the packet received is invalid
3.4.9 C37.94SM interface
The UR-series C37.94SM communication modules (2A and 2B) are designed to interface with modified IEEE C37.94
compliant digital multiplexers or IEEE C37.94 compliant interface converters that have been converted from 820 nm multimode fiber optics to 1300 nm ELED single-mode fiber optics. The IEEE C37.94 standard defines a point-to-point optical link
for synchronous data between a multiplexer and a teleprotection device. This data is typically 64 kbps, but the standard
provides for speeds up to 64n kbps, where n = 1, 2,…, 12. The UR-series C37.94SM communication module is 64 kbps only
with n fixed at 1. The frame is a valid International Telecommunications Union (ITU-T) recommended G.704 pattern from
the standpoint of framing and data rate. The frame is 256 bits and is repeated at a frame rate of 8000 Hz, with a resultant
bit rate of 2048 kbps.
The specifications for the module are as follows:
•Emulated IEEE standard — Emulates C37.94 for 1 64 kbps optical fiber interface (modules set to n = 1 or 64 kbps)
•Fiber optic mode — Single-mode, ELED compatible with HP HFBR-1315T transmitter and HP HFBR-2316T receiver
•Fiber optic cable length — Up to 11.4 km
•Fiber optic connector — Type ST
•Wavelength — 1300 ±40 nm
•Connection — As per all fiber optic connections, a Tx to Rx connection is required
The UR-series C37.94SM communication module can be connected directly to any compliant digital multiplexer that
supports C37.94SM, as shown.
It also can be connected directly to any other UR-series relay with a C37.94SM module, as shown.
The UR-series C37.94SM communication module has six switches that are used to set the clock configuration. The
following figure shows the functions of these control switches.
3-38M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL
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CHAPTER 3: INSTALLATIONDIRECT INPUT AND OUTPUT COMMUNICATIONS
842753A2.CDR
Internal timing mode
Loop timing mode
(factory default)
Figure 3-46: Switches
For the internal timing mode, the system clock is generated internally. Therefore, set the timing switch selection to internal
timing for relay 1 and loop timed for relay 2. There must be only one timing source configured.
For the looped timing mode, the system clock is derived from the received line signal. Therefore, set the timing selection to
loop timing mode for connections to higher-order systems.
The C37.94SM communications module cover removal procedure is as follows:
1.With power to the relay off, remove the C37.94SM module (module 2A or 2B) as follows. Record the original location of
the module to help ensure that the same or replacement module is inserted into the correct slot.
2.Simultaneously pull the ejector/inserter clips located at the top and at the bottom of each module in order to release
the module for removal.
3.Remove the module cover screw.
4.Remove the top cover by sliding it towards the rear and then lift it upwards.
5.Set the timing selection switches (channels 1 and 2) to the required timing modes (see description earlier).
6.Replace the top cover and the cover screw.
7.Re-insert the C37.94SM module. Take care to ensure that the correct module type is inserted into the correct slot
position. The ejector/inserter clips located at the top and at the bottom of each module must be in the disengaged
position as the module is inserted smoothly into the slot. Once the clips have cleared the raised edge of the chassis,
engage the clips simultaneously. When the clips have locked into position, the module is inserted fully.
3
M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL3-39
Page 82
3
Cover screw
Top cover
Bottom cover
Ejector/inserter clip
Ejector/inserter clip
Timing selection
switches
Channel 1
Channel 2
FRONT
REAR
831774A3.CDR
Tx1
Tx2
Rx1
Rx2
Tx1
Tx2
CH1 Link/Activity LED
CH2 Link/Activity LED
COMMS
2B
C37.94SM
1300nm single-mode
ELED
2 channel
Technical support:
Tel: (905)294-6222
Fax: (905)201-2098
(NORTH AMERICA)
1 800 547-8629
Made in Canada
GE Multilin
REV. D
CH1 Clock Configuration LED
CH2 Clock Configuration LED
FRONT VIEWREAR VIEW
842837A1.cdr
DIRECT INPUT AND OUTPUT COMMUNICATIONSCHAPTER 3: INSTALLATION
Modules shipped since January 2012 have status LEDs that indicate the status of the DIP switches, as shown in the
following figure.
Figure 3-48: Status LEDs
The clock configuration LED status is as follows:
•Flashing green — loop timing mode while receiving a valid data packet
3-40M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL
Page 83
CHAPTER 3: INSTALLATIONACTIVATE RELAY
•Flashing yellow — internal mode while receiving a valid data packet
•Solid red — (switch to) internal timing mode while not receiving a valid data packet
The link/activity LED status is as follows:
•Flashing green — FPGA is receiving a valid data packet
•Solid yellow — FPGA is receiving a "yellow bit" and remains yellow for each "yellow bit"
•Solid red — FPGA is not receiving a valid packet or the packet received is invalid
3.5 Activate relay
The relay is in the default “Not Programmed” state when it leaves the factory. When powered up successfully, the "Trouble"
LED is on and the "In Service" LED is off. The relay in the “Not Programmed” state blocks signaling of any output relay. These
conditions remain until the relay is explicitly put in the “Programmed” state.
3
RELAY SETTINGS:
Not Programmed
The relay can be activated on the front panel or in the EnerVista software.
To activate the relay using the front panel:
1.Press the
2.Press the
3.Press the
4.Press the
SETTINGS
MENU key until the SETTINGS header flashes momentarily and the PRODUCT SETUP message displays.
MESSAGE right arrow until the SECURITY message displays.
MESSAGE down arrow until the INSTALLATION message displays.
MESSAGE right arrow until the RELAY SETTINGS: Not Programmed message displays.
When the relay is powered up, the "Trouble LED" is on, the "In Service" LED is off, and this message
displays, indicating that the relay is in the "Not Programmed" state and is safeguarding (output
relays blocked) against the installation of a relay whose settings have not been entered. This
message remains until the relay is explicitly put in the "Programmed" state.
SETTINGS
PRODUCT SETUP
SECURITY
DISPLAY
PROPERTIES
INSTALLATION
RELAY SETTINGS:
Not Programmed
5.After the RELAY SETTINGS:Not Programmed message displays, press a VALUE key to change the selection to
"Programmed."
6.Press the
RELAY SETTINGS:
Not Programmed
7.When the "NEW SETTING HAS BEEN STORED" message appears, the relay is in "Programmed" state and the "In Service"
LED turns on.
M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL3-41
ENTER key to save the change.
RELAY SETTINGS:
Programmed
NEW SETTING
HAS BEEN STORED
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3
EnerVista
Ethernet
10/100 Mbps
Regional
control
center
Modem
Remote
communications link
Local
control
Engineer
GE Multilin F485
communications converter
UR-series IED
Troubleshooting
Commissioning
Setting changes
Reports
RS485 115 kbps
RS232
EnerVista
EnerVista
842759A2.CDR
INSTALL SOFTWARECHAPTER 3: INSTALLATION
To activate the relay using EnerVista software:
1.Navigate to Settings > Product Setup > Installation and change the Relay Settings field to "Programmed."
2.Save the change.
3.6 Install software
3.6.1 EnerVista communication overview
The EnerVista UR Setup software communicates to the relay via the faceplate RS232 port or the rear panel RS485 /
Ethernet ports.
To communicate via the faceplate RS232 port, use a standard straight-through serial cable. Connect the DB-9 male end to
the relay and the DB-9 or DB-25 female end to the computer COM2 port as described in the CPU Communication Ports
section earlier in this chapter.
Figure 3-49: Relay communication options
To communicate through the M60 rear RS485 port from a computer RS232 port, the GE Digital Energy RS232/RS485
converter box is required. This device (catalog number F485) connects to the computer using a straight-through serial
cable. A shielded twisted-pair (20, 22, or 24 AWG) connects the F485 converter to the M60 rear communications port. The
converter terminals (+, –, GND) are connected to the M60 communication module (+, –, COM) terminals. See the CPU
Communication Ports section in chapter 3 for details. The line is terminated with an R-C network (that is, 120 , 1 nF) as
described in this chapter.
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CHAPTER 3: INSTALLATIONINSTALL SOFTWARE
3.6.2 System requirements
The relay front panel or the EnerVista UR Setup software can be used to communicate with the relay. The software
interface is the preferred method to edit settings and view actual values because the computer monitor can display more
information.
The minimum system requirements for the EnerVista software are as follows:
•Pentium 4 (Core Duo recommended)
•Windows XP with Service Pack 2 (Service Pack 3 recommended), Windows 7, or Windows Server 2008 Release 2 64-bit
•1 GB of RAM (2 GB recommended)
•500 MB free hard drive space (1 GB recommended)
•1024 x 768 display (1280 x 800 recommended)
•Serial port
•Ethernet port of the same type as one of the UR CPU ports or a LAN connection to the UR
•Internet access or a DVD drive
The following qualified modems have been tested to be compatible with the M60 and the EnerVista software:
•US Robotics external 56K FaxModem 5686
•US Robotics external Sportster 56K X2
•PCTEL 2304WT V.92 MDC internal modem
3
3.6.3 Install software
After ensuring that the requirements for using EnerVista UR Setup software are met, install the software from the DVD, or
download EnerVista Launchpad software from http://www.gedigitalenergy.com/multilin
To install the UR EnerVista software from the DVD:
1.Insert the DVD into the DVD drive of your computer.
2.Click the Install Now button and follow the instructions.
3.When installation is complete, start the EnerVista Launchpad application.
4.Click the IED Setup section of the Launch Pad window.
Figure 3-50: Adding a UR device in Launchpad window
5.In the EnerVista Launch Pad window, click the Add Product button and select the appropriate product as follows.
Select the Web option to ensure the most recent software release, or select CD if you do not have an Internet
connection, then click the Add Now button to list software items for the product. EnerVista Launchpad obtains the
software from the Internet or DVD and automatically starts the installation program.
and install it.
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CONFIGURE THE M60 FOR SOFTWARE ACCESSCHAPTER 3: INSTALLATION
Figure 3-51: Identifying the UR device type
6.Select the complete path, including the new directory name, where the EnerVista UR Setup software is to be installed.
7.Click the Next button to begin the installation. The files are installed in the directory indicated, and the installation
program automatically creates icons and adds an entry to the Windows start menu.
8.Click Finish to complete the installation. The UR device is added to the list of installed intelligent electronic devices
(IEDs) in the EnerVista Launchpad window, as shown.
Figure 3-52: UR device added to Launchpad window
3.7 Configure the M60 for software access
You connect remotely to the M60 through the rear RS485 or Ethernet port with a computer running the EnerVista UR Setup
software. The M60 also can be accessed locally with a computer through the front panel RS232 port or the rear Ethernet
port using the Quick Connect feature.
•To configure the M60 for remote access via the rear RS485 port, see the next section.
•To configure the UR for remote access via the rear Ethernet port, see the Configure Ethernet Communication section.
•To configure the M60 for local access with a computer through either the front RS232 port or rear Ethernet port , see
the Connect to the M60 section.
•To discover automatically UR devices and configure the software for them, see the Automatic Discovery of UR Devices
section.
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CHAPTER 3: INSTALLATIONCONFIGURE THE M60 FOR SOFTWARE ACCESS
3.7.1 Configure serial communication
A computer with an RS232 port and a serial cable are required. To use the RS485 port at the back of the relay, a GE Digital
Energy F485 converter (or compatible RS232-to-RS485 converter) is required. See the F485 instruction manual for details.
1.Connect the computer to the F485 and the F485 to the RS485 terminal on the back of the UR device, or connect
directly the computer to the RS232 port on the front of the relay.
2.In the EnerVista Launchpad software on the computer, select the UR device to start the software.
3.Click the Device Setup button to open the Device Setup window, and click the Add Site button to define a new site.
4.Enter a site name in the Site Name field. Optionally add a short description of the site along with the display order of
devices defined for the site. This example uses “Location 1” as the site name. When done, click the OK button. The new
site appears in the upper-left list in the EnerVista UR Setup window.
5.Click the Device Setup button, then select the new site to re-open the Device Setup window.
6.Click the Add Device button to define the new device.
7.Enter a name in the Device Name field and a description (optional) of the site.
8.Select “Serial” from the Interface drop-down list . This displays a number of interface parameters that must be entered
for serial communications.
Figure 3-53: Configuring serial communication
3
9.Enter the COM port used by the computer, the baud rate, and parity settings from the front panel
10. Click the Read Order Code button to connect to the M60 and upload the order code to the software. If a
communications error occurs, ensure that the EnerVista UR Setup serial communications values entered in the
previous step correspond to the relay setting values.
11. Click the OK button when the relay order code has been received. The new device is added to the Site List window (or
Online window) located in the top left corner of the main EnerVista UR Setup window.
The device has now been configured for RS232 communications. Proceed to the Connect to the M60 section to begin
communication.
M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL3-45
menu, and the relay slave address setting from the front panel SETTINGS
SETTINGS PRODUCT
menu in their respective
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3
CONFIGURE THE M60 FOR SOFTWARE ACCESSCHAPTER 3: INSTALLATION
3.7.2 Configure Ethernet communication
Before starting, verify that the Ethernet network cable is properly connected to the Ethernet port on the back of the relay.
To set up the relay for Ethernet communications, you define a Site, then add the relay as a Device at that site. The
computer and UR device must be on the same subnet.
1.Select the UR device from the EnerVista Launchpad to start EnerVista UR Setup.
2.Click the Device Setup button to open the Device Setup window, then click the Add Site button to define a new site.
3.Enter the desired site name in the “Site Name” field. If desired, a short description of site can also be entered along
with the display order of devices defined for the site. In this example, we use “Location 2” as the site name. Click the
OK button when complete.
4.The new site appears in the upper-left list in the EnerVista UR Setup window. Click the Device Setup button then select
the new site to re-open the Device Setup window.
5.Click the Add Device button to define the new device.
6.Enter the desired name in the “Device Name” field and a description (optional) of the site.
7.Select “Ethernet” from the Interface drop-down list. This displays a number of interface parameters that must be
entered for proper Ethernet functionality.
Figure 3-54: Configuring Ethernet communication
8.Enter the relay IP address specified in the front panel
IP ADDRESS
9.Enter the relay slave address and Modbus port address values from the respective settings in the front panel
10. Click the Read Order Code button to connect to the UR device and upload the order code. If an communications error
occurs, ensure that the three EnerVista UR Setup values entered in the previous steps correspond to the relay setting
values.
11. Click OK when the relay order code has been received. The new device is added to the Site List window (or Online
window) located in the top left corner of the main EnerVista UR Setup window.
The Site Device has now been configured for Ethernet communications. Proceed to the Connecting to the M60 section to
begin communications.
3-46M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL
The EnerVista UR Setup software can automatically discover and communicate to all UR-series IEDs located on an
Ethernet network.
Using the Discover button in the Device Setup window, a single click of the mouse triggers the software to detect
automatically any UR-series relays located on the network. The EnerVista UR Setup software then proceeds to configure all
settings and order code options in the window. This feature allows the user to identify and interrogate all UR-series devices
at a location.
To discover UR devices:
1.In EnerVista, click the Device Setup button.
2.In the window that opens, click the Discover button. If the required device is not found, add it manually as outlined
earlier.
Figure 3-55: Discover button to detect UR devices in network
3.8 Connect to the M60
There are four ways to the connect to the device, as follows:
•RS232 port (outlined here)
•RS485 port
•Ethernet port (outlined here)
•LAN
3.8.1 Connect to the M60 in EnerVista
For information on using the EnerVista software, see the Interfaces chapter.
To access the relay in EnerVista:
1.Open the Settings > Product Setup > Display Properties window as shown. The window opens with a status
indicator on the lower left of the EnerVista UR Setup window.
3
M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL3-47
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3
842743A3.CDR
Communications status indicators:
Green = OK
Red = No communications
UR icon = report is open
Quick action hot links
Expand the site list by double-clicking
or selecting the +/– box.
CONNECT TO THE M60CHAPTER 3: INSTALLATION
Figure 3-56: EnerVista window
2.If the status indicator is red, verify that the Ethernet network cable is properly connected to the Ethernet port on the
back of the relay and that the relay has been properly set up for communications (steps A and B earlier).
3.If a relay icon appears in place of the status indicator, then a report (such as an oscillography or event record) is open.
Close the report to re-display the green status indicator.
4.The Display Properties settings can now be edited, printed, or changed.
3.8.1.1 Quick action hot links
The EnerVista UR Setup software has several quick action buttons to provide instant access to several functions that are
performed often when using URs. From the online window, users can select the relay to interrogate from a pull-down
window, then click the button for the action to perform. The following quick action functions are available:
•View the event record
•View the last recorded oscillography record
•View the status of all M60 inputs and outputs
•View all of the M60 metering values
•View the M60 protection summary
•Generate a service report
3.8.2 Use Quick Connect via the front panel RS232 port
To connect to the UR from a computer using a serial cable:
1.Connect a nine-pin to nine-pin RS232 serial cable to the computer and the front panel RS232 port.
2.Verify that the latest version of the EnerVista UR Setup software is installed (available from the GE EnerVista DVD or
online from http://www.gedigitalenergy.com/multilin
3.Select the UR device from the EnerVista Launchpad to start EnerVista UR Setup.
4.Click the Quick Connect button to open the window.
). See the software installation section if not already installed.
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CHAPTER 3: INSTALLATIONCONNECT TO THE M60
842799A1.CDR
END 1END 2
PinWire colorDiagramPinWire colorDiagram
Figure 3-57: Quick Connect window to access a device
5.Select the Serial interface and the correct COM Port, then click Connect.
6.The EnerVista UR Setup software creates a site named “Quick Connect” with a corresponding device also named
“Quick Connect” and displays them on the left side of the screen. Expand the sections to view data directly from the
M60 device. Use the Device Setup button to change the site names.
Each time that the EnerVista UR Setup software is initialized, click the Quick Connect button to establish direct
communications to the M60. This ensures that configuration of the EnerVista UR Setup software matches the M60 model
number.
3.8.3 Use Quick Connect via a rear Ethernet port
3
To use the Quick Connect feature to access the M60 from a computer through Ethernet, first assign an IP address to the
relay using the front panel keyboard.
1.Press the
2.Navigate to
3.Enter an IP address, for example “1.1.1.1,” and press the
4.In the same menu, select the
5.Enter a subnet IP address, for example “255.0.0.0,” and press the
Next, use an Ethernet cross-over cable to connect the computer to the rear Ethernet port. In case you need it, the
following figure shows the pinout for an Ethernet cross-over cable.
Figure 3-58: Ethernet cross-over cable PIN layout
Now, assign the computer an IP address compatible with the relay’s IP address.
1.From the Windows desktop, right-click the My Network Places icon and select Properties to open the network
M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL3-49
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3
CONNECT TO THE M60CHAPTER 3: INSTALLATION
connections window.
2.Right-click the Local Area Connection icon and select Properties.
3.Select the Internet Protocol (TCP/IP) item from the list, and click the Properties button.
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CHAPTER 3: INSTALLATIONCONNECT TO THE M60
4.Click the “Use the following IP address” box.
5.Enter an IP address with the first three numbers the same as the IP address of the M60 relay and the last number
different (in this example, 1.1.1.2).
6.Enter a subnet mask equal to the one set in the M60 (in this example, 255.0.0.0).
7.Click the OK button to save the values.
Before continuing, test the Ethernet connection.
1.Open a Windows console window, for example by selecting Start > Run from the Windows Start menu and typing
“cmd” or clicking the Start button and entering "cmd".
2.Type the following command, substituting the IP address of 1.1.1.1 with yours:
C:\WINNT>ping 1.1.1.1
3.If the connection is successful, the system returns four replies similar to the following:
Pinging 1.1.1.1 with 32 bytes of data:
Reply from 1.1.1.1: bytes=32 time<10ms TTL=255
Reply from 1.1.1.1: bytes=32 time<10ms TTL=255
Reply from 1.1.1.1: bytes=32 time<10ms TTL=255
Reply from 1.1.1.1: bytes=32 time<10ms TTL=255
Ping statistics for 1.1.1.1:
Packets: Sent = 4, Received = 4, Lost = 0 (0% loss),
Approximate round trip time in milliseconds:
Minimum = 0ms, Maximum = 0ms, Average = 0 ms
4.Note that the values for time and TTL vary depending on local network configuration.
5.If the following sequence of messages appears when entering the
Pinging 1.1.1.1 with 32 bytes of data:
Request timed out.
Request timed out.
Request timed out.
Request timed out.
Ping statistics for 1.1.1.1:
Packets: Sent = 4, Received = 0, Lost = 4 (100% loss),
Approximate round trip time in milliseconds:
Minimum = 0ms, Maximum = 0ms, Average = 0 ms
Pinging 1.1.1.1 with 32 bytes of data:
C:\WINNT>ping 1.1.1.1 command:
verify the physical connection between the M60 and the computer, and double-check the programmed IP address in
Product Setup Communications Network IP Address setting, then repeat step 2.
the
6.If the following sequence of messages appears when entering the
Pinging 1.1.1.1 with 32 bytes of data:
Hardware error.
Hardware error.
Hardware error.
Hardware error.
Ping statistics for 1.1.1.1:
Packets: Sent = 4, Received = 0, Lost = 4 (100% loss),
Approximate round trip time in milliseconds:
Minimum = 0ms, Maximum = 0ms, Average = 0 ms
Pinging 1.1.1.1 with 32 bytes of data:
C:\WINNT>ping 1.1.1.1 command:
verify the physical connection between the M60 and the computer, and double-check the programmed IP address in
PRODUCT SETUP COMMUNICATIONS NETWORK IP ADDRESS setting, then repeat step 2.
the
7.If the following sequence of messages appears when entering the
Pinging 1.1.1.1 with 32 bytes of data:
Destination host unreachable.
Destination host unreachable.
Destination host unreachable.
Destination host unreachable.
C:\WINNT>ping 1.1.1.1 command:
3
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3
CONNECT TO THE M60CHAPTER 3: INSTALLATION
Ping statistics for 1.1.1.1:
Packets: Sent = 4, Received = 0, Lost = 4 (100% loss),
Approximate round trip time in milliseconds:
Minimum = 0ms, Maximum = 0ms, Average = 0 ms
Pinging 1.1.1.1 with 32 bytes of data:
verify the IP address is programmed in the local computer by entering the ipconfig command in the command
window.
C:\WINNT>ipconfig
Windows IP Configuration
Ethernet adapter <F4FE223E-5EB6-4BFB-9E34-1BD7BE7F59FF>:
Connection-specific DNS suffix. . :
IP Address. . . . . . . . . . . . : 0.0.0.0
Subnet Mask . . . . . . . . . . . : 0.0.0.0
Default Gateway . . . . . . . . . :
Ethernet adapter Local Area Connection:
Connection-specific DNS suffix . :
IP Address. . . . . . . . . . . . : 1.1.1.2
Subnet Mask . . . . . . . . . . . : 255.0.0.0
Default Gateway . . . . . . . . . :
C:\WINNT>
Before using the Quick Connect feature through the Ethernet port, disable any configured proxy settings in Internet
Explorer.
1.Start the Internet Explorer software.
2.Select the Tools > Internet Options menu item and click the Connections tab.
3.Click on the LAN Settings button to open the following window.
4.Ensure that the “Use a proxy server for your LAN” box is not checked.
If this computer is used to connect to the Internet, re-enable any proxy server settings after the computer has been
disconnected from the M60 relay.
1.Start the Internet Explorer software.
2.Select the UR device from the EnerVista Launchpad to start EnerVista UR Setup.
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CHAPTER 3: INSTALLATIONCONNECT TO THE M60
3.Click the Quick Connect button to open the window.
4.Select the Ethernet interface and enter the IP address assigned to the M60, then click the Connect button. The
EnerVista UR Setup software creates a site named “Quick Connect” with a corresponding device also named “Quick
Connect” and displays them on the left side of the screen.
5.Expand the sections to view data directly from the M60 device.
Each time that the EnerVista UR Setup software is initialized, click the Quick Connect button to establish direct
communications to the M60. This ensures that configuration of the EnerVista UR Setup software matches the M60 model
number.
When direct communications with the M60 via Ethernet is complete, make the following changes:
1.From the Windows desktop, right-click the My Network Places icon and select Properties to open the network
connections window.
2.Right-click the Local Area Connection icon and select the Properties item.
3.Select the Internet Protocol (TCP/IP) item from the list provided and click the Properties button.
4.Set the computer to “Obtain a relay address automatically” as shown.
3
If the computer is used to connect to the Internet, re-enable any proxy server settings after the computer has been
disconnected from the M60 relay.
M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL3-53
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SET UP CYBERSENTRY AND CHANGE DEFAULT PASSWORDCHAPTER 3: INSTALLATION
3.9 Set up CyberSentry and change default password
If and when first using CyberSentry security, use the following procedure for set up.
1.Log in to the relay as Administrator by using the
(so that no IP address is required). If logging in through EnerVista choose Device authentication. Enter the default
password "ChangeMe1#". Note that the "Lock relay" setting needs to be disabled in the Security > Supervisory menu.
When this setting is disabled, configuration and firmware upgrade are possible. By default, this setting is disabled.
2.Enable the Supervisor role if you have a need for it.
3.Make any required changes in configuration, such as setting a valid IP address for communication over Ethernet.
4.Log out of the Administrator account by choosing None.
Next, device or server authentication can be chosen on the login screen, but the choice is available only in EnerVista. Use
device authentication to log in using the five pre-configured roles (Administrator, Supervisor, Engineer, Operator, Observer).
When using a serial connection, only Device authentication is supported. When Server authentication is required,
characteristics for communication with a RADIUS server must be configured on the UR. This is possible only through the
EnerVista software. The RADIUS server itself also must be configured. At the end of this instruction manual, the appendix
called RADIUS Server gives an example of how to setup a simple RADIUS server. Once both the RADIUS server and the
parameters for connecting UR to the server have been configured, you can choose Server authentication on the login
screen of EnerVista.
Figure 3-59: Login screen for CyberSentry
VALU E keys on the front panel or through EnerVista connected serially
During the commissioning phase, you have the option to bypass the use of passwords. Do so by enabling the Bypass
Access setting under Settings > Product Setup > Security > Supervisory. Be sure to disable this bypass setting after
commissioning the device.
You can change the password for any role either from the front panel or through EnerVista.
If using EnerVista, navigate to Settings > Product Setup > Security. Change the Local Administrator Password, for
example. It is strongly recommended that the password for the Administrator be changed from the default. Changing the
passwords for the other three roles is optional.
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CHAPTER 3: INSTALLATIONSET UP CYBERSENTRY AND CHANGE DEFAULT PASSWORD
Figure 3-60: Changing the default password
3
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SET UP CYBERSENTRY AND CHANGE DEFAULT PASSWORDCHAPTER 3: INSTALLATION
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M60 Motor Protection System
Chapter 4: Interfaces
Interfaces
This chapter explains the EnerVista software interface, the front panel interface, and logic diagrams.
4.1 EnerVista software interface
4.1.1 Introduction
The EnerVista UR Setup software provides a single facility to configure, monitor, maintain, and troubleshoot relay functions,
connected over local or wide area communication networks. It can be used while disconnected (offline) or connected
(online) to a UR device. In offline mode, settings files can be created for eventual downloading to the device. In online
mode, you communicate with the device in real-time.
The EnerVista UR Setup software is provided with every M60. This chapter outlines the EnerVista software interface
features. The EnerVista UR Setup Help File also provides details for getting started and using the software interface.
4.1.2 Settings files
The EnerVista software supports the following three ways of handling changes to relay settings:
•In offline mode (relay disconnected) to create or edit relay settings files for later download to relays
•While connected to a communicating relay to modify directly any relay settings via relay data view windows, and then
save the settings to the relay
•Create/edit settings files and then write them to the relay while connected to the relay
Settings files are organized on the basis of file names assigned by the user. A settings file contains data pertaining to the
following types of relay settings:
•Device definition
•Product setup
•System setup
•FlexLogic
•Grouped elements
•Control elements
•Inputs/outputs
•Remote resources
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4
ENERVISTA SOFTWARE INTERFACECHAPTER 4: INTERFACES
•Testing
Factory default values are supplied and can be restored after any changes.
The following communications settings are not transferred to the M60 with settings files:
Modbus Slave Address
Modbus TCP Port Number
RS485 COM2 Baud Rate
RS485 COM2 Parity
COM2 Minimum Response Time
COM2 Selection
RRTD Slave Address
RRTD Baud Rate
IP Address
IP Subnet Mask
IP Routing
When a settings file is loaded to a M60 that is in-service, the following sequence occurs:
1.The M60 takes itself out of service.
2.The M60 issues a UNIT NOT PROGRAMMED major self-test error.
3.The M60 closes the critical fail contact.
The Maintenance chapter outlines how to use a settings file in the .urs format for backup and restore.
4.1.3 Event viewing
While the interface is in either online or offline mode, you can view and analyze data generated by triggered parameters,
via one of the following:
•Event recorder — The event recorder captures contextual data associated with the last 1024 events, listed in
chronological order from most recent to oldest
•Oscillography — The oscillography waveform traces and digital states are used to provide a visual display of power
system and relay operation data captured during specific triggered events
4.1.4 File support
The following support applies, where the Settings List is at the bottom left and the Site List is at the top left of the EnerVista
window:
•Execution — Any EnerVista UR Setup file that is opened launches the application or provides focus to the already
opened application. If the file was a settings file (has a .urs extension) that had been removed from the Settings List
navigation menu, it is added back to the menu.
•Drag and Drop — The Site List and Settings List control bar windows are each mutually a drag source and a drop
target for device-order-code-compatible files or individual menu items. Also, the Settings List control bar window and
any Windows Explorer directory folder are each mutually a file drag source and drop target.
New files that are dropped into the Settings List window are added to the tree, which is automatically sorted
alphabetically with respect to settings file names. Files or individual menu items that are dropped in the selected
device menu in the Site List window are automatically sent to the online communicating device.
4.1.5 EnerVista main window
The EnerVista UR Setup software window has the following components:
1.Title bar that shows the pathname of the active data view or the name of the software
2.Main window menu bar
3.Main window tool bar
4-2M60 MOTOR PROTECTION SYSTEM – INSTRUCTION MANUAL
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