World Headquarters: P.O . Bo x 1149 • T ualatin, Oregon 97062-1149 U.S.A.
To Our Customers. . .
Congratulations on your recent purchase of a Gaylord
kitchen exhaust hood system.We are proud to be able
to provide you with aquality product that incorporates
the latest engineering concepts and is a result of over
50 years of experience in the foodservice kitchen
exhaust industry.
If you have other Gaylord equipment such as a GaylordUtility Distribution System, Quencher Fire Protection Sys-tem, or Roof Top Air Handling Equipment, etc., pleaserefer to the corresponding supplementary equipmentmanuals.
If you have further questions, please call us toll free at1-800-547-9696 or email:info@gaylordusa.com.We are
more than happy to help.
WARRANTY.................................................................................Inside back cover
PATENT NUMBERS
U.S.A.:4,266,529
4,281,6354,356,870
CANADA:1,139,151
1,155,366
GERMANY:8,034,240
ALL RIGHTS RESERVED. NO PART OF THIS BOOK MAY BE REPRODUCED, STORED
IN A RETRIEVAL SYSTEM, OR TRANSMITTED IN ANY FORM BY AN ELECTRIC, MECHANICAL, PHOTOCOPYING, RECORDING MEANS OR O THERWISE WITHOUT PRIOR
WRITTEN PERMISSION OF GAYLORD INDUSTRIES, INC. COPYRIGHT 2003.
The manufacturer reserves the right to modify the materials and
specifications resulting from a continuing program of product improvement or the availability of new materials.
ADDITIONAL COPIES $10.00
“GX2-FDD” SERIES PRINCIPLE OF OPERATION
The Gaylord “GX2-FDD” Series Non Water-Wash Ventilator
offers simplicity, economy and performance that no other
ventilator can offer. The unique “extractor insert” gives a
grease extraction efficiency far superior to that of a typical
baffle filter. The Gaylord “GX2-FDD” Series Ventilators are
UL Listed and meet all the requirements of NFPA #96 and the
International Mechanical Code.
EXHAUST FAN OPERATION
The exhaust fan is controlled by the Gaylord C-150 “Exhaust
Fan Start/Stop Switch”, an optional switch, or a standard wall
switch. The switch is usually located on a wall near the
ventilator. When the switch is flipped up to the on position,
the exhaust fan will come on.
GREASE EXTRACTION
The Gaylord “GX2-FDD” Series Ventilator extracts 90% of
the grease, dust, and lint particles from the airstream passing through it. Grease extraction is accomplished by unique,
removable stainless steel “extractor inserts” which incorporate a series of horizontal baffles. As the air moves through
the extractor at high speed, it is forced to make a series of
turns around these baffles, forcing the heavier-than-air particles of grease, dust, and lint to be thrown out of the
airstream by centrifugal force. The sticky grease collects in
the extractor and the liquified grease drains down into the
main grease gutter which slopes to the grease cup. Note:Some ventilators may be equipped with optional “Custom
Air” baffles (shown dotted) to reduce the exhaust volume
over specific light duty cooking appliances. The extractor
inserts come in two sizes15½" (5.6 lbs.) and 19½" (6.75 lbs.).
IMPORTANT NOTE: Never operate ventilator without ex-tractor inserts in place.
GREASE EXTRACTION
FIG. 1
3
“GX2-FDD” SERIES PRINCIPLE OF OPERATION
CLEANING
At the end of the cooking day the exhaust fan is turned off by
the “Exhaust Fan Start/ Stop Switch.” After the fan has been
turned off, the extractor inserts are removed and can be
washed either in a dishwasher or soaked and rinsed off. The
grease cup is also removed and emptied at this time. To ease
in the removal of the extractor inserts, an “Extractor Removal
Tool” is available which eliminates the need for kitchen
personnel to climb up on the cooking equipment, or up a
ladder.
FIG. 2
4
“GX2-FDD” SERIES PRINCIPLE OF OPERATION
FIRE PROTECTION
NFPA #96 requires the use of surface, duct and plenum
protection on all hoods. It is these systems that are the first
line of defense against equipment fires.
The “GX2-FDD” Series ventilator incorporates a fuse link
damper at the duct collar. In the event of a fire, should the
fuse link at the duct collar reach 280°F, the fuse link melts
allowing the damper to close. (See Fig. 3) This prevents the
flames from entering the ductwork and spreading to other
parts of the building. The fire is contained in the kitchen area
where it can be properly fought. After the fire is extinguished
the fuse link in the duct collar needs to be replaced and the
damper reset.
Surface, duct collar and plenum fire protection utilizing The
Gaylord Quencher System or other fire protection systems
currently on the market can be factory installed as an option.
FIG. 3
5
STANDARD VENTILATOR MODELS
Model GX2-FDD-BDL
Application - Wall mounted canopy
style for all types of equipment.
Model GX2-FDD-BDL-DS
Application - For island style
cooking arrangements where one side
of the cooking line is light duty equipment
and the other side medium duty equipment.
STANDARD MAKE-UP AIR OPTIONS
The make-up air options shown below are available on all BDL Series Ventilators
except the MAI Series is not available on the GX2-FDD-BDL-CL.
Model GX2-FDD-BDL-CL
Application - For single island
arrangements
Model GX2-FDD-BDL-BB
Application - For island style
cooking arrangements over all duties
of equipment.
MODEL “MAW” SERIES
FRONT FACE DISCHARGE
This method of introducing make-up air into the
kitchen is flexible and has many advantages.
Make-up air is discharged through stainless steel
perforated panels as illustrated (MAW Series) or
optional registers (MAR Series). Typical supply
volume is 80% of the exhaust or more, depending on air balance desired. Supply air temperatures should range from 60 to 65°F (16 to 18°C),
but may be as low as 50°F (10°C) depending on
air volume, distribution, and internal heat load.
MODEL “MAI” SERIES
INTERNAL DISCHARGE
This method of introducing air into the hood is
typically referred to as the “short circuit” method.
This design has very limited applications and the
amount of supply air able to be introduced varies
considerably with the type of cooking equipment.
This air may be untempered air in most areas
depending upon climatic conditions and the type
of cooking equipment. The difference between
the quantity of air being introduced and the
amount of air being exhausted must be supplied
through a traditional make-up air system.
6
MAINTENANCE AND CLEANING INSTRUCTIONS
CLEANING
At the end of each cooking day, the exposed interior
surfaces of the ventilator should be wiped down and the
grease cup emptied. During the course of operation, grease
particles are gradually collecting inside the extractor inserts.
Daily , or at periodic intervals, depending on the type of cooking, the extractor inserts must be removed and cleaned.
To clean, proceed as follows:
1.Remove extractor inserts by hand or by using the
extractor removal tool. CAUTION: Care should be
taken when removing extractors, especially over fryers. It is recommended that the cooking equipment be
cooled down and the fryers be covered prior to removing
extractors. To remove, lift up slightly on e xtractor insert
and pull straight out.
2.Extractor inserts may be cleaned either by using a dish-
washer or by washing in a sink using hot water and a
degreasing detergent. Formula G-510 is highly
recommended for this application. For information
contact:
20/10 Products Inc.
P.O. Box 7609
Salem, OR 97303
Phone: 800-286-2010
Fax: 503-363-4296
E-mail: twentyten@juno.com
3.With the extractor inserts removed, wipe and clean the
back wall and the grease gutter with hot detergent wa-
ter. NOTE: If a steam or hot water pressure washer is
used for periodic cleaning of the interior, connect a hose
to the gutter drain and lead it to a floor sink or large
buck et to drain off the water.
4.T o replace the extractor inserts, care must be taken to
insure that point “A” rests in the rear clip as illustrated
in Fig. 4.
5.If the ventilator(s) has a fuse link operated supply ductfire damper NFPA-96 requires inspection of the fuselink every 6 months and replacement annually.
INSPECTION AND CLEANING REQUIREMENTS
The 2001 edition of NFP A-96 (Standard for V entilation Control and Fire Protection of Commercial Cooking Operations)
require that hoods, ducts and exhaust fans be inspected
by a properly trained, qualified and certified company or
person(s) in accordance with the following table.
Upon inspection, if found to be contaminated with deposits
from grease- laden vapors, the entire exhaust system shall
be cleaned by a properly trained, qualified, and certified
company or person(s) acceptable to the authority having
jurisdiction.
When a vent cleaning service is used, a certificate showing date of inspection or cleaning shall be maintained on
the premises. After cleaning is completed, the vent
cleaning contractor shall place or display within the kitchen
area a label indicating the date cleaned and the name of
the servicing company. It shall also indicate areas not
cleaned. Factory trained service agencies are certified by
Gaylord Industries, Inc. to perform these inspections. Forthe name and phone number of your nearest agent call800-547-9696 or www.gaylordusa.com and go to service.
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CAUTION: Care should be taken when removing extractors,especially over fryers. It is recommended that the cooking
equipment be cooled down and the fryers be covered prior to
removing extractors.
MEASURING INLET SLOT VELOCITY
Smoke capture and grease extraction efficiency are de-
pendent upon the proper air velocity at the inlet slot of the
ventilator.The required average slot velocities are shown
on the “Air Velocity Chart” below. If the slot velocity is
below the required average, the exhaust fan must be
adjusted accordingly.
NOTE: The height of the inlet slot can vary depending
upon the design of the ventilator. It is, therefore, important
to first measure the inlet slot and compare it to the chart
below to determine the required average inlet slot velocity. The designed CFM per lineal foot is related to the
velocity as shown on the chart below. The total CFM for
the ventilator can be found on the ventilator nameplate.
(See Figure 6).
TRAHCYTICOLEVRIA
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Air velocity readings less than what is specified on the “Air
Velocity Chart” may allow smoke and grease to escape
the confines of the ventilator and/or reduce grease extraction efficiency. This can result in grease deposits which
lead to sanitation problems or fire hazards if left uncorrected. If air velocity readings are higher than those
specified, it will require more energy to operate the
exhaust fan and excessive noise levels will result. Higher
or lower velocities than the required average will normally
put the entire heating and ventilating system out of balance. When measuring the air velocity it is very important
to take an average reading across the inlet slot plane as
described on Page 11. Positioning the sensing head
incorrectly will give velocity readings that cannot be compared to the “Air Velocity Chart”.
10
FIG. 5A
FIG. 5B
MEASURING INLET SLOT VELOCITY
The standard instrument used for measuring the inlet velocities on a Gaylord
Ventilator is a Pacer, Model DA40 or DA4000 Digital Anemometer. This
instrument is the easiest, most accurate and the best suited for measuring
ventilator inlet slot velocities. To take accurate air velocity readings, follow
the instructions below.
Instructions
1. It is first necessary to determine if the ventilator includes Custom Air baffles
as shown in Fig. 5B. If shop drawings are available, and if equipped, the
custom baffles and their location will be noted on the front elevation. If not
available, to determine if Custom Air baffles are provided run your hand along
the bottom inlet slot and feel for the Custom Air baffle as illustrated in Fig. 5B.
2. If the ventilator includes Custom Air baffles, it will be necessary to take two
sets of readings - one for the section of ventilator that includes Custom Air baffles
and one where it does not.
3. Attached the sensing head guide bracket, Gaylord Part Number 18408, to
the sensing head.
4. Attach the cable from the sensing head to the meter and the handle
sections to the sensing head.
5. Place the sensing head guide bracket against the lower lip of the inlet slotas illustrated.
6.Using the 16 second averaging feature on the meter, slide the sensing head alongthe slot, back and forth, for a 3'-0" to 4'-0" distance, and record the velocity at the endof the 16 second mark. Continue this process for the full length of the ventilator.
Important Note: If the ventilator includes custom air baffles as illustrated in Fig.5B, always take separate readings on the section of the ventilator that includescustom air from the section that does not have the baffles. Non custom air and
custom air readings must be recorded separately. Do not average them together.
Important Note: On the rear slot of a Model BDL-DS Series, do not use theguide bracket. Refer to Figure 5C.
7. Record the velocity (fpm) on the start up inspection report form. A sample
report form, which can be photocopied, is provided on page 16.
8. The designed, or optimum velocity, is noted on the shop drawings and
the Air Velocity Chart on page 10. Two velocities will be noted if the ventilator
includes custom air baffles.
9.Compare the recorded air velocity to the designed air velocity shown on the
shop drawings or the Air Velocity Chart on page 10. The recorded velocity may
be slightly lower or higher providing that it is within the minimum and maximum
range as shown on the Air Velocity Chart .
If the air velocity is outside the minimum/maximum range, the performance of
the ventilator will be affected and therefore the exhaust fan must be adjusted.
FIG. 5C
CROSS SECTION OF TYPICAL
VENTILATOR INLET SLOTS
11
LISTED
370Y
EXHAUST HOOD WITH
EXHAUST DAMPER
THIS EXHAUST HOOD HAS BEEN TESTED
TO STANDARD UL 710 "EXHAUST HOODS
FOR COMMERCIAL COOKING
EQUIPMENT"
THIS EXHAUST HOOD IS LISTED UNDER UL
FILE NUMBER 11403
THIS EXHAUST HOOD MEETS ALL REQUIRE-
MENTS OF THE LATEST EDITION OF NFPA-
96 AND THE IMC (INTERNATIONAL MECHANI-
CAL CODE)
o
SUPPLIED WITH FACTORY INSTALLED UL LISTED
GRINNELL CORP. EA-1, 1/4" ORIFICE, 65 DEGREE
DEFLECTOR SPRINKLER(S) FOR THE PROTEC-TION OF UNLIMITED LENGTH OF GREASE DUCTHAVING A MAXIMUM DUCT PERIMETER OF 50INCHES PER SPRINKLER. CONNECT TO NFPA 13SPRINKLER SYSTEM WATER SUPPLY ONLY.
PATENT PENDING
MEASURING INLET SLOT VELOCITY
ENGINEERING DATA
1. MINIMUM TOTAL EXHAUST
VOLUME FOR THIS HOOD SECTION
2. MAXIMUM TOTAL SUPPLY
VOLUME FOR THIS HOOD SECTION
3. EXHAUST STATIC PRESSURE AT
DUCT COLLAR
4. SUPPLY STATIC PRESSURE AT
DUCT COLLAR
5. THIS HOOD SECTION SUITABLE FOR APPLIANCES WITH MAXIMUM COOKING
SURFACE TEMPERATURE OF:
˚F FORLINEAL FT. OF HOOD
˚F FORLINEAL FT. OF HOOD
6.REFER TO GAYLORD VENTILATOR TECHNICAL MANUAL FOR INLETVELOCITY REQUIREMENTS AND METHOD OF CHECKING VELOCITY
7.ELECTRICAL RATING OF LIGHT FIXTURES: 120 VOLT, 60 HZ. OR 220 VOLT,50 HZ. OVERALL RATING - 12 AMPS OR LESS
8.ON "GX2" and "PG" SERIES VENTILATORS EQUIPPED WITH FUSE LINKOPERATED EXHAUST FIRE DAMPER USE ONLY 280˚ F , RATED 30 LBS. MIN. ULLISTED FUSIBLE LINK FOR REPLACEMENT
9
.IF HOOD IS EQUIPPED WITH INTEGRAL MAKE-UP AIR WITH FUSE LINK OPER-
ATED FIRE DAMPER USE ONLY 165˚ F, RATED 30 LBS. MIN. UL LISTED FUSIBLELINKS FOR REPLACEMENT
10.DUCTWORK AND EXHAUST FANA.STATIC PRESSURE OF DUCT SYSTEM MUST BE ADDED TO VENTILATOR
STATIC FOR TOTAL SYSTEM STATIC
B.ALL DUCTWORK MUST BE WELDED LIQUIDTIGHT
HOOD MOUNTING REQUIREMENTS
MINIMUM DISTANCE FROM COOKING SURFACE TO FRONTLOWER EDGE OF HOOD
MAXIMUM DISTANCE FROM COOKING SURFACE TO FRONTLOWER EDGE OF HOOD
MINIMUM OVERHANG FROM FRONT OF HOOD CAVITY TOFRONT OF COOKING SURFACE
MAXIMUM SETBACK FROM FRONT OF HOOD CAVITY TOFRONT OF COOKING SURFACE
MINIMUM OVERHANG FROM SIDE OF HOOD TO EDGE OFCOOKING SURFACE
SERIAL NO:MODEL NO:
C.F.M.
C.F.M.
W.G.
W.G.
TOTAL EXHAUST CFM HERETOTAL SUPPLY CFM HERE
FIGURE 6
The total required exhaust volume can befound stamped on the UL nameplate locatedon each hood section.
WORLD HEADQUARTERS
GAYLORD INDUSTRIES, INC.
10900 S.W. AVERY STREET
TUALATIN, OR 97062-8549 USA
PHONE: 1-503-691-2010
FAX: 1-503-692-6048
EMAIL: info@gaylordusa.com
UL-GX2/PG 1000
MAINTENANCE INSTRUCTIONS
1.REMOVE, INSPECT AND CLEAN FILTERS OR GAYLORD EXTRACTORCARTRIDGES AS REQUIRED
2.REMOVE AND EMPTY GREASE CUP AS REQUIRED
3.CAUTION - DO NOT OPERATE VENTILATOR WITHOUT FILTERS OR EXTRACTORCARTRIDGES IN PLACE
4.REPLACE FILTERS IN "PG" SERIES ONLY WITH UL CLASSIFIED GREASE FILTERS.IN "PGX" AND "GX2" SERIES REPLACE WITH GAYLORD INDUSTRIES
EXTRACTOR CARTRIDGES.
5.IF THE VENTILATOR(S) HAS A FUSE LINK OPERATED EXHAUST OR SUPPLY
DUCT FIRE DAMPER THE NATIONAL FIRE PROTECTION ASSOCIATION'S
PAMPHLET NFPA-96 REQUIRES INSPECTION OF THE FUSE LINK EVERY 6
MONTHS AND REPLACED ANNUALLY. REFER TO THE GAYLORD VENTILATOR
TECHNICAL MANUAL FOR DETAILS.
Job Name ______________________________________________________________________________Gaylord Representative___________________________________________________________
Address ________________________________________________________________________________Representative Company Name____________________________________________________
1. Kitchen make-up air supply is turned on______Yes______No
2. Type of make-up air
¨ Ceiling Registers¨ Built into Hood
¨ Ceiling Linear Diffusers¨ Other
3. If ceiling register or linear diffusers approximate distance from face of hood
_____________________________________________________________
FIRE DAMPER INFORMATION
¨ V entilator has electric fire damper (GX2 Series)
¨ V entilator has fuse link fire damper (GX2-FDD Series)
¨ V entilator does not ha v e a fire damper (GX2-ND Series)
AIR VOLUME READINGS
Push “Start Fan” and take velocities. Record as follows: Exhaust record in the “EX” row,Exhaust at Custom
Air baffles (if applicable) record in the “CA” row, and Make-up Air record in the “MA” row.
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ELECTRIC DAMPER TEST (If equipped):
1. Remove one or more extractors so damper is visible. Push the “START FAN”button.
A. The damper should move to the fully opened position in approx. 1 minute 15 seconds. _____Yes ___No
B. The exhaust fan came on ___Yes ___No
2. Push “STOP FAN” button.
A. The damper should move to the fully closed position in approx. 15 seconds_____Yes_____No
B. The exhaust fan shut off ___Yes ___No
3.If the “GX2” Series ventilator(s) is interconnected with any “CG3” water wash series, perform the following
test:A.With the exhaust fan on, open the electrical compartment on the control cabinet and push the “FIRE
TEST”button.The following should occur:
1.Exhaust fan shut off ___Yes ___No
2.Damper fully closed ___Yes ___No
B.At conclusion of the test push the “CANCEL”button.The following should occur:
1.The damper stayed closed ___Yes ___No
2.Fan stayed off ___Yes ___No
C.Push the “START FAN” button.The following should occur:
1.Damper moves to the fully open position ___Yes ___No
2.Exhaust fan comes on ___Yes ___No
INSTALLATIONINCLUDESTHE FOLLOWING:
¨Gaylord Rooftop Unit (GRT)¨Gaylord Clearair Pollution Control Unit (RSPC)¨The Gaylord “Quencher” Fire Protection System
¨Gaylord Distributor (UDS)¨ Wet Chemical Fire Protection System
Personnel provided with ventilator technical man ual________Yes________No
Inspection Witnessed By (Print Name)______________________________________________________
Signature________________________________________________ Date _______________________
Distribution: WHITE-Gaylord Industries, Inc. YELLOW-Customer PINK-Dealer GOLDENROD-Sales Rep Litho U.S.A.
GAYLORD INDUSTRIES P.O. BOX 1149 •10900 S. W . A very Street • Tualatin, OR 97062-1149
PHONE:1-503-691-2010 • FAX: 1-503-692-6048 •
email:info@gaylordusa.com
Form No. GX2SUR200
LIMITED WARRANTY
THE GAYLORD NON WATER-WASH VENTILATOR
LIMITED WARRANTY
August 2000
The Gaylord Ventilator and component parts furnished with The Gaylord Ventilator by the
Licensed Gaylord Manufacturer are warrantied by the Licensed Gaylord Manufacturer
producing the ventilator to be free from defects of material and workmanship under normal
use when installed, operated and serviced in accordance with factory recommendations.
The Licensed Gaylord Manufacturer's obligation under this warranty and any warranties
implied by law shall be limited to repairing or replacing at its option any part of said
equipment when the Licensed Gaylord Manufacturer's examination shall disclose to its
satisfaction to be thus defective, for a period of one (1) year from the date of beneficial use,
or eighteen months from date of shipment, whichever occurs first, provided proper and
acceptable evidence of such is recorded at the factory.THE LICENSED GAYLORD MANU-
F ACTURER SHALL NOT BE RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL
DAMAGES RESULTING FROM A BREACH OF THIS WARRANTY.
In the United States the labor required to make repairs and replacements under this war-
ranty shall be furnished by Gaylord Industries Inc. or the Licensed Gaylord Manufacturer or
its authorized representative. Such labor shall only be provided Mondays through Fridays
between the hours of 8 a.m. and 4 p.m. Requests for repairs or replacement parts shouldbe made to GAYLORD INDUSTRIES, P.O. Box 1149, Tualatin, Oregon 97062-1149.
Outside the United States, all replacement parts furnished under this warranty shall be
F.O.B. Gaylord Industries, Tualatin, Oregon U.S.A.The owner shall pay the necessary freight
delivery charges, and the necessary labor for removal and installation of parts, and any
tariffs, duties or taxes.
This warranty does not cover routine maintenance or malfunctions or improper operation
caused by fluctuating electrical power or power surges, and improper exhaust fan operation.
This is the sole warranty with respect to the aforesaid items.NEITHER THE GAYLORD
LICENSEE NOR ANY OTHER PARTY MAKES ANY OTHER WARRANTY OF ANY KIND
WHATSOEVER, EXPRESSED OR IMPLIED, AND ALL IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED
THE AFORESAID OBLIGATIONS ARE HEREBY DISCLAIMED AND EXCLUDED FR OM
THIS AGREEMENT.