Gaylord ELXC-UVi-BB User Manual

ELXC
SERIES
MODEL “ELXC-UVi-BB”
HIGH EFFICIENCY EXTRACTOR VENTILATOR
WITH CLEAN-IN-PLACE TECHNOLOGY
& ULTRAVIOLET IRRADIATION
GENERAL SPECIFICATIONS AND DESCRIPTION
HIGH EFFICIENCY EXTRACTION: Each ventilator shall contain “XGS” High Eciency Extractors utilizing the “capture and drain” principle. Extractor eciencies shall be determined using ASTM F2519-2005 testing procedures as accepted by ASHRAE TC 5.10 and ASHRAE Standard 154-2011 - 4.7.2. The “capture and drain” principle shall prevent water from entering the plenum and duct areas during “FAN ON” wash cycles, thus providing 24/7 operators the full eect of clean-in-place technology. The High Eciency Extractors shall not exceed 55 db, on typical cooking lines, as measured at the chef’s ear so fatigue is minimized and productivity is optimized.
CAPTURE AND CONTAINMENT: Each ventilator shall achieve capture and containment using the lowest possible airow rates through “passive” versus “active” design features, thus eliminating the wiring or adjustment of internal motors, plenums or jets. The lowest possible airow rates shall be tested to ASTM 1704-09 by the Food Service Technology Center and published on their website for easy conrmation.
http://www.shnick.com/publications/appliancereports/hoods/
CLEAN-IN-PLACE WASH TECHNOLOGY: Each ventilator shall include two full length stainless steel wash manifolds with brass nozzles; one to power wash the inlet face and internal passages of the extractors during “FAN ON” mode and one to wash the plenum chamber, during the “FAN OFF” mode as programmed by the Gaylord Command Center. Each wash manifold on each ventilator section shall operate independently so wash cycles may be programmed at dierent frequencies and dierent durations to reduce water and detergent usage and optimize cleaning ecacy according to load and demand. Each ventilator section shall drain to sloping gutters with 2” outlets.
ULTRAVIOLET SYSTEM: The ventilator shall include ultraviolet lamps mounted in modules located in the plenum section. There shall be one or more UVi modules, as dictated by the ventilator length, and each module shall be on a slide track for easy removal. Access to the UVi modules shall be through tooled and hinged access doors. Two pressure switches shall be provided to monitor the airow and prevent operation of the UVi lamps if the access doors are open, or if any “XGS” Extractor is removed, or if the airow is inadequate. Mounted on the face of the plenum of each ventilator section shall be status lights to monitor “UVi System On”, “UVi Lamp Failure” and “UVi System Stand By.” The Gaylord Command Center shall display text that duplicates the ventilator mounted status lights. The lamps shall run for 13,000 hours before they drop below 80% out of UVC on average. The Ballast compartment shall have a high temperature shut o feature to protect the components from Fan failure or air blockage. Lamps shall have a double seal for extra protection from grease or water inltration. The electrical compartment shall have multiple fans for extra cooling increasing the longevity of the electrical components.
CONSTRUCTION: Each ventilator shall include full length access panels that are non-tool entry, non-gasketed and non-removable to ease inspection of extractors, plenum and re extinguishing system. The ventilator shall be of all stainless steel construction, not less than 18 gauge, type 300 series. All exposed surfaces shall be a number 4 nish. The use of aluminized steel or galvanized steel is not acceptable. The Ventilator shall include a static pressure port in each section to be used in balancing exhaust air volumes. Continuous front and rear mounting brackets shall be provided to facilitate mounting to the overhead building structure. Each duct collar shall include as standard a Gaylord Balancing Damper (GBD) with opposed blades that adjust manually through access from within the canopy. Ventilators built in end-to-end multiple sections shall have as standard “Continuous Capture” from one end to the other to ease cleaning and improve capture and containment.
ITEM NO. _______________
LIGHT FIXTURES: The ventilator shall be equipped with:
o Recessed LED
o Recessed uorescent o 100 watt surface mounted incandescent o 150 watt recessed incandescent
Light xtures shall be factory pre-wired to a single connection point. Ventilators built in multiple sections shall be furnished with coiled ex conduit for interconnecting sections.
ACCEPTANCE & APPROVALS: Each ventilator shall include an integral “Autostart” controller and sensors to meet current IMC standards (optional outside North America). Each ventilator shall be Listed to UL Standard 710, ETL Sanitation, comply with all requirements of NFPA-96, IMC, UMC, BOCA, and SBCCI mechanical codes and be capture tested to ASTM 1704-09 with High Eciency Extractors tested to ASTM 2519-2005.
APPLICATION: Island style for all double island arrangements. For use over all types of equipment; ovens, broilers, griddles, fryers, ranges, steam equipment, etc.
DESIGN FEATURES
• Internal Canopy Radius
• Enhanced “XGS” Extractor Angle and Slot Spacing
• Faceted “Super Capture”™ Lip
OPTIONAL EQUIPMENT
1. Decorative Facings and Trim
2. Demand Control Ventilation
3. Fire Extinguishing Systems
4. Pollution Control Systems
5. Utility Distribution Systems
6. “XGS” Spark Arrestor Extractors
6 Watts / Ft. Min. per side
12 Watts / Ft. Min. per side
24 Watts / Ft. Min. per side
36 Watts / Ft. Min. per side
GAYLORD INDUSTRIES
10900SWAVERYST•TUALATIN,OREGON97062U.S.A.
PHONE:800.547.9696•FAX:503.692.6048•email:info@gaylordusa.com
www.gaylordusa.com
ELXC
30” STANDARD ALSO AVAILABLE WITH A 12” FRONT
*16’ -0” MAX. UNIT LENGTH. FOR GREATER LENGTH, JOIN TWO OR MORE SECTIONS TOGETHER. ALLOW 12” MIN. OVERHANG AT EACH END.
96” MINIMUM.
DIMENSION VARIES
WITH DEPTH OF THE
EQUIPMENT.
SERIES
LIGHT FIXTURE
“AUTOSTART” SENSOR
HOT WATER INLET
CONTINUOUS
HANGING BRACKET
SUPERCAPTURE™ LIP
NOTE: 18” OVERHANG
REQUIRED OVER
UPRIGHT BROILER
6’-8”
MTG. HT.
VENTILATOR BROKEN FOR
SHIPMENT AT THIS POINT
12”
MIN.
DRAIN
10”
OR 12”
10”
OR 12”
“XGS” SUPER HIGH EFFICIENCY FILTRATION EXTRACTOR
12”
MIN.
GAYLORD BALANCING DAMPER (LISTED)
UVi MODULE(S)
PLENUM WASH MANIFOLD
EXTRACTOR WASH MANIFOLD
Mechanical Requirements
The amount of exhaust volume required is dependent upon the type of cooking equipment and the type and volume of cooking. Contact factory for exhaust volumes, duct sizes, and static pressures.
Electrical
Provide 208-250VAC, 50/60Hz, Single Phase, 20 amp service for every 2 ventilator sections to power UVi lamps. Ventilator lights to be on separate circuit, 120 volt 50/60Hz standard, 220/240 volt optional.
The manufacturer reserves the right to modify the materials and specifications resulting from a continuing program of product improvement or the availability of new materials
Form No. ELXC-UVi-BB 0212-20370 © Copyright 2011, Gaylord Industries Litho USA
Ventilator Lengths
Maximum unit length 16’-0”. For greater lengths, join two or more sections together. Check to ensure that there is adequate access into building and kitchen area.
Note: Ventilators manufactured outside North America; maximum unit length
*
10’-0”.
Hanging Weight
Ventilator Width 96” 108” 120” 132”
Wt. / Lineal Ft. Lbs. 220 230 240 250
ENGINEERING DATA
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