Gas gas K2 QUAD 110 2006 User Manual

MANUAL DEL USUARIO USER MANUAL MANUEL D’ENTRETIEN LIBRETTO D´USO BETRIEBSANLEITUNG
110
4 STROKE
SERVICE MANUAL
SERVICE MANUAL
ENGLISH
4 STROKE
FOREWORD
Thanks for purchasing QUAD 110 - 4 STROKE. This manual ¡ncludes important safety information. It provides information about special techniques and skills necessary to ride this vehicle. It also includes the details to opérate and necessary maintenance procedure to perform safely.
IMPORTANT SAFETY MESSAGE:
– PAY ATTENTION TO THE CAUTION AND WARNING LABELS ON THIS QUAD.
– READ THIS MANUAL BEFORE OPERATING THIS QUAD. MAKE SURE YOU UNDERSTAND ALL INS-
TRUCTION. ALSO KEEP ALL INFORMATION IN MIND WHILE OPERATING THIS QUAD. – ANYONE UNDER AGE 16 SHOULD NEVER BE ALLOWED TO OPÉRATE QUAD 110 - 4 STROKE. – KEEP THIS MANUAL IN THE WATERPROOF PLACTIC BAG AND STORED IN THE COMPART-
MENT PROVIDED BY YOU QUAD. – FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY
OR DEATH. – NEVER CARRY A PASSENGER ON THIS QUAD.
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IMPORTANT NOTICE TO PARENTS AND ADULTS:
– THIS QUAD IS NOT A TOY. – YOU SHOULD UNDERSTAND THE INSTRUCTIONS AND WARNINGS IN THIS MANUAL BEFORE YOU
LET YOUR CHILD RIDE THIS QUAD. THEN BE SURE YOUR CHILD UNDERSTANDS AND WILL FOLLOW
THEM. – THIS QUAD SHOULD ONLY BE OPERATED UNDER THE DIRECT SUPERVISIÓN OF AN ADULT. – NEVER EXCEED YOUR RIDING CAPABILITIES. –
THIS QUAD CAN BE HAZARDOUS TO OPÉRATE, AVOID EXCESSIVE SPEED, ON PAVED SURFACES,
SHARP TURNS, AND UNEVEN TERRAIN. – ADULTS SHOULD ADJUST THE THROTTLE FOR SLOWER SPEEDS. – NEVER RIDE THIS QUAD DURING LOW LIGHT CONDITIONS. – CHILDREN DIFFER IN SKILLS. SOME CHILDREN MAY NOT BE ABLE TO OPÉRATE AN QUAD SAFETY.
PARENTS SHOULD PERMIT CONTINUED USE ONLY IF THEY DETERMINE THAT THE CHILD HAS THE
ABILITY TO OPÉRATE THE QUAD SAFETY. – IF YOUR CHILD ISINEXPERIENCED IN RIDING QUAD, HE OR SHE SHOULD TAKE A TRAINING COURSE
BEFORE OPERATING THIS QUAD.
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Whenever you see the symbols shown below, heed their instructions. Always follow safe operating and maintenance practices.
W ARNING
HAZARD
Failure to heed WARNINGS...
WHATCANHAPPEN
WARNINGS ¡dentify special instructions or proce­dures which, if not correctly followed, could result in serious injury or death.
HOW TO AVOID THE HAZARD
Read all WARNINGS in this manual carefully and for your safety be sure to follow their instruc­tion.
This caution symbol identifies special instruc­tion Or procedures which, if not strictly observed, could. Result in damage to or destruction of equipment.
This note symbol indicates points of particu­lar interest for more efficient and convenient operation.
CAUTION
NOTE
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH.
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IMPORTANT NOTICE
Off-road vehicle riding is a wonderful sport, and we hope you will enjoy it to the fullest. This vehicle is designed and manufactured for off-road use only. It is illegal and unsafe to operate this vehicle on any public road, street and highway. This vehicle complies with all applicable off-road noise and spark arrester laws and regu-lations in effect at the time of manufacture. Please check your local riding laws and regulations before operating this vehicle. Read this manual carefully and completely before starting your new quad. It contains important safety information. Never operate this quad without proper instruction. Beginner should take a training course before operating this vehicle. Never allow a child under the age 16 to operate this quad. Use of this quad by children under 16 years of age can lead to severe injury of death of the child. Even youths starting at age 16 may not have the skills, abilities, or judgment needed to operate this quad safety . Therefore youths starting at age 16 should have adult supervision even after they attend a training course. To protect your safety, make sure you use your vehicle legally, show concern for the environment, and respect the rights of other people.
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WARNING
Indicate a potential hazard that could result in personal injury or death.
TABLE OF CONTENTS
FORWORD......................................................1
IMPORTANT NOTICE..................................... 4
SAFETY INFORMATION ............................... 6
LOCATION OF THE WARNING AND
SPECIFICATION LABELS.............................. 11
VEHICLE IDENTIFICATION .. ........................15
CONTROL FUNCTIONS.................................16
PRE-OPERATION INSPECTION ..................25
OPERATION....................................................30
RIDING YOUR QUAD.....................................33
PERIODIC MAINTENANCE AND
ADJUSTENT..................................................... 39
CLEAN AND STORAGE ................................45
SPECIFICATIONS...........................................47
WARRANTY TERMS AND CONDITIONS ........... 49
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SAFETY INFORMATION
AN QUAD IS NOT A TOY AND CAN BE HAZAR­DOUS TO OPERATE. An quad handles differ-ently
from other vehicles including motorcycle and cars. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. SEVERE INJURY OR DEATH
can result if you do not follow these instruc­tions:
– Read this manual and all labels carefully and follow the operating procedures described. – Never operate an quad without proper instruc­tion. Take a training course. Beginners should receive training from a certified instructor. – Always follow the age recommendation:
A child under 6 years old should never operate an
quad with engine size greater than 50 c.c.
A child under 12 years old should never operate
an quad with engine size greater than 70 c.c.
A child under 16 years old should never operate
an quad with engine size greater than 90 c.c. – Never allow a child under age 16 to operate quad without adult supervision, and never allow continued
use of an quad by a child if he or she does not have the abilities to operate it safely. – Never carry a passenger on an quad. – Never operate an quad on any public road, street or highway , even a dirt or gravel one. Never consume alcohol or drugs before or while operating this quad. – Never operate an quad without wearing an appro­ved motorcycle helmet that fits properly. You should also wear eye protection (face shield or goggles), gloves, bots, long-sleeved shirt or jacket, and long pants. – Always avoid operating an quad on any paved surfaces, including driveways, sidewalks, streets and parking lots. – Always go slowly and be extra careful when ope­rating on unfamiliar terrain. Always be alert to chan­ging terrain conditions when operating the quad. – Always follow proper procedures for turning as described in this manual. Practice turning at low speeds before attempting to turn at faster speeds. – Do not turn at excessive speed. Never operate on excessively rough, slippery or loose terrain until you have learned and practiced the skill necessary to control the quad on such terrain. Always be es­pecially cautious on these kinds of terrain. Always
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keep both hands on the handlebars and both feet on the footrests of the quad during operation. – Always inspect your quad each time you use it to make sure it is in safe operating condition. Always follow the inspection and maintenance pro­cedures and schedules described in this manual. – Never attempt wheelies, jumps, or other stunts. – Never operate at speeds too fast for your skills or the conditions. Always go at a speed that is proper for the terrain, visibility and operating conditions, and your experience. – Never exceed the stated load capacity for an quad. Cargo should be properly distributed and securely attached. Reduce speed and follow instructions in this manual for carrying cargo or pulling a trailer. Allow greater distance for braking. – Never modify an quad through improper installa­tion or use of accessories. – Never operate the quad on hills too steep for the quad or for your abilities. Practice on smaller hills before attempting larger hills. – Always follow proper procedures for climbing hills as described in this manual. Check the terrain care­fully before you start up any hill. Never climb hills
with excessively slippery or loose surfaces. Shift your weight forward. Never open the throttle suddenly or make sudden gear changes. Never go over the top of a hill at high speed. – Always use the size and type tires specified in this manual. Always maintain proper tire pressure as described in this manual. – Never attempt to operate over large obstacles, such as large rocks or fallen trees. Always follow proper procedures when operating over obstacles as described in this manual. Always use proper procedures if you stall or roll backwards when clim­bing a hill. To avoid stalling, use proper gear and maintain a steady speed when climbing a hill. If you stall or roll backwards, follow the special procedure for braking described in this manual. Dismount on the uphill side or to a side if pointed straight uphill. Turn the quad around and remount, follow the pro­cedure described in this manual. – Always be careful when skidding or sliding. Learn to safety control skidding or sliding by practicing at low speeds and on level, smooth terrain. On extre­mely slippery surface, such as ice, go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control.
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– Never operate an quad in fast flowing water or in water deeper than the recommended in this manual. Remember that wet brakes may have reduced sto­pping ability. Test your brakes after leaving water. If necessary, apply them several times to let friction dry out the linings. Always follow proper procedures for going down hills and for braking on hills as described in this manual. Check the terrain carefully before you start down any hill. Shift your weight backward. Never go down a hill at high speed. Avoid going down a hill at an angle that will cause the quad to lean sharply to one side. Go straight down the hill where possible.
– Always follow proper procedures for crossing the side of a hill as described in this manual. Avoid hills with excessively slippery or loose surface. Shift your weight to the uphill side of the quad. Never attempt to turn the quad around on any hill until you have mastered the turning technique described in this manual on level ground. Avoid crossing the side of a steep hill if possible. Always check for obstacles before operating in a new area.
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WARNING
When transporting the QUAD in another vehicle, make sure it is placed upright and its fuel cock is in the "OFF" position. Otherwise, gasoline may leak out from the fuel tank or carburetor.
WHAT CAN HAPPEN
Gasoline is poisonous and can cause injuries.
HOW TO AVOID THE HAZARD
If you swallow some gasoline or breathe a lot of gasoline vapor, or get some gasoline into your eyes, see your doctor right away. If gasoline spills on your skin, wash with water and soap immedia­tely. If gasoline spills on your clothes, change your clothes immediately.
POTENTIAL HAZARD
Improper handling of gasoline.
WHAT CAN HAPPEN
Gasoline can catch and you could be burned.
HOW TO AVOID THE HAZARD
Always shut down the engine while refueling. Do not refuel immediately after the engine has been running and is still very hot. Do not spill gasoline on the exhaust muffler/pipe or engine when refue­ling. Never refuel while smoking, or while in the vicinity of sparks, open flames, or other sources of ignition such as the pilot lights of clothes dryers or water heaters.
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WARNING
POTENTIAL HAZARD
Starting or running the engine in a closed area.
WHAT CAN HAPPEN
Exhaust smokes are poisonous and may cause people unconsciousness and death within a short time.
HOW TO AVOID THE HAZARD
Always start and operate your quad in an area with adequate ventilation.
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LOCATION OF THE WARNING AND SPECIFICATION LABELS
Read and understand all of the labels on this quad. They contain important information for safe and
a
c e
b
d
proper operation of your quad.
Never remove any labels from your vehicle. If any label becomes difficult to read or comes off, a repla­cement label is available from your dealer.
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i
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!
WARNING
Operation of this ATV by children under the age of 16 increases the risk of severe injury of death. NEVER permit children under age 16 to operate this ATV.
THIS VEHICLE IS AN ALL-TERRAIN VEHICLE AND IS NOT INTENDED FOR USE ON PUBLIC HIGHWAYS.
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!
WARNING
!
WARNING
Improper QUAD use can result in SEVERE INJURY or DEATH.
ALWAYS USE NEVER USE NEVER CARRY NEVER USE
AN APPROVED ON PUBLIC PASSENGERS WITH DRUGS
HELMET AND ROADS OR PROTECTIVE ALCOHOL
GEAR
NEVER operate:
• without proper training or instruction.
• at speeds too fast for your skills or the condictions.
• on public roads-a collision can occurwith another vehicle.
• with a passenger-passengers affect balance and steering and increase risk of losing control.
ALWAYS:
• use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns.
• avoid paved surfaces-pavement may seriously affect handling and control.
LOCATE AND READ OWNERiS MANUAL. FOLLOW ALL INS-
TRUCTIONS AND WARNINGS.
IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL. LOSS OF CONTROL CAN RESULT IN SEVERE INJURY OR DEATH.
OPERATING TIRE PRESSURE:Set with tires cold
• Recommended: FRONT: 20 kPa, {0,20 kgf/cm3} 2,9 psi REAR: 20 kPa, {0,20 kgf/cm3}, 2,9 psi
• Minimum: FRONT: 17 kPa, {0,17 kgf/cm3}, 2,5 psi REAR: 17 kPa, {0,17 kgf/cm3}, 2,5 psi
• Never set tire pressure below minimum.
It could cause the tire to dislodge from the rim.
LOADING
• Maximum Vehicle load:95kg,(209lbs).
Includes weight of operator, cargo and accessories.
!
WARNING
NEVER ride as a passenger
Passengers can cause a loss of control, resulting in SEVERE INJURY or DEATH.
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