Garmin Embraer Prodigy 100 NXI User manual

190-02545-02 December 2020 Revision 4
G1000 NXi
NXi updates to G1000 on Textron Aviation 510
System Maintenance Manual
EMBRAER
Phenom P100
for SA01933WI
Garmin G1000 NXi System Maintenance Manual 190-02545-02 Embraer Phenom P100 Revision 4 Page 1
© Copyright 2020
Garmin Ltd. or its subsidiaries
All Rights Reserved
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Garmin International, Inc.
1200 E. 151st Street
Olathe, KS 66062 USA
Telephone: 913.397.8200
www.garmin.com
Garmin (Europe) Ltd.
Liberty House, Bulls Copse Road
Hounsdown Business Park
Southampton, SO40 9RB, UK
Phone: +44 (0) 23 8052 4000
Fax: +44 (0) 23 8052 4004
Garmin AT, Inc.
2345 Turner Rd., SE
Salem, OR 97302 USA
Telephone: 503.581.8101
RECORD OF REVISIONS
Revision
Revision Date
Description
2
11/5/19
Update enable card options on page 31
3
6/24/20
Revised 3.5.2, 3.6, 3.8.4. added 8.6
4
12/18/20
Revised section 6.6
DOCUMENT PAGINATION
Section
Pagination
Table of Contents
3-5
Section 1
6-9
Section 2
10-18
Section 3
19-59
Section 4
60-66
Section 5
67-78
Section 6
79-88
Section 7
89-107
Section 8
108-121
Section 9
122-131
Appendix A
132
Garmin G1000 NXi System Maintenance Manual 190-02545-02 Embraer Phenom P100 Revision 4 Page 2
INFORMATION SUBJECT TO EXPORT CONTROL LAWS
This document may contain information which is subject to the Export Administration
Regulations (“EAR”) issued by the United States Department of Commerce (15 CFR, Chapter
VII Subchapter C) and which may not be exported, released or disclosed to foreign nationals inside or outside the United States without first obtaining an export license. A violation of the EAR may be subject to a penalty of up to 10 years imprisonment and a fine of up to $1,000,000 under section 2410 of the Export Administration Act of the 1979. The preceding statement is required to be included on any and all reproductions in whole or in part of this manual.
WARNING
This product, its packaging, and its components contain chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. This Notice is being provided in accordance with California's Proposition 65. If you have any questions or would like additional information, please refer to our web site at www.garmin.com/prop65.
WARNING
Perchlorate Material – special handling may apply, Refer to www.dtsc.ca.gov./hazardouswaste/ perchlorate.
IMPORTANT
All screen shots used in this document are current at the time of publication. Screen shots are intended to provide visual reference only. All information depicted in screen shots, including software file names, versions and part numbers, is subject to change and may not be up to date.
Garmin G1000 NXi System Maintenance Manual 190-02545-02 Embraer Phenom P100 Revision 4 Page 3
TABLE OF CONTENT
1. INTRODUCTION ......................................................................................................................................... 6
1.1 CONTENT, SCOPE, PURPOSE ................................................................................................................................ 6
1.2 APPLICABILITY .................................................................................................................................................. 6
1.3 ORGANIZATION ................................................................................................................................................. 6
1.4 DEFINITIONS/ABBREVIATIONS ............................................................................................................................. 7
1.5 UNITS OF MEASURE ........................................................................................................................................... 7
1.6 PUBLICATIONS .................................................................................................................................................. 8
1.7 REVISION AND DISTRIBUTION .............................................................................................................................. 9
1.8 GARMIN TECHNICAL SUPPORT ............................................................................................................................. 9
2. SYSTEM DESCRIPTION ............................................................................................................................... 10
2.1 EQUIPMENT DESCRIPTIONS ............................................................................................................................... 10
2.2 SYSTEM INTERFACE SUMMARY ........................................................................................................................... 14
2.3 POWER REQUIREMENTS ................................................................................................................................... 15
2.4 ELECTRICAL BONDING ...................................................................................................................................... 15
3. CONTROL AND OPERATION ....................................................................................................................... 19
3.1 CONFIGURATION MODE OVERVIEW .................................................................................................................... 19
3.2 G1000 SYSTEM SOFTWARE INFORMATION .......................................................................................................... 25
3.3 CONFIGURATION MODE ................................................................................................................................... 26
3.4 G1000 HARDWARE/SOFTWARE COMPATIBILITY CHECK ......................................................................................... 26
3.5 EQUIPMENT VERIFICATION (THIRD PARTY/OPTIONAL EQUIPMENT DOCUMENTATION) ................................................. 27
3.6 CONFIGURATION CHECKLIST .............................................................................................................................. 31
3.7 G1000 SOFTWARE/CONFIGURATION PROCEDURE ................................................................................................ 32
3.8 SYSTEM SOFTWARE AND CONFIGURATION LOAD ................................................................................................... 33
3.9 FEATURE ENABLEMENT .................................................................................................................................... 50
3.10 CONFIGURATION MANAGER .............................................................................................................................. 54
3.11 CLEARING DEFAULT USER SETTINGS .................................................................................................................... 55
3.12 DATABASE LOADING ........................................................................................................................................ 55
3.13 CONFIGURATION OF NAVIGATION MAP FOR TRAFFIC SYSTEM .................................................................................. 58
3.14 FLIGHT STREAM 510 FIRMWARE REVIEW ............................................................................................................ 58
4. INSTRUCTIONS FOR CONTINUED AIRWORTHINESS .................................................................................... 60
4.1 AIRWORTHINESS LIMITATIONS ........................................................................................................................... 60
4.2 SERVICING INFORMATION ................................................................................................................................. 60
4.3 MAINTENANCE INTERVALS ................................................................................................................................ 62
4.4 VISUAL INSPECTION ......................................................................................................................................... 64
4.5 ELECTRICAL BONDING TEST ............................................................................................................................... 65
5. TROUBLESHOOTING .................................................................................................................................. 67
5.1 SYSTEM ANNUNCIATIONS ................................................................................................................................. 68
5.2 AURAL & AUDIO ALERTS .................................................................................................................................. 69
5.3 GDU 1250A TROUBLESHOOTING ...................................................................................................................... 69
5.4 GDU ALERTS ................................................................................................................................................. 70
5.5 GMA 1360D TROUBLESHOOTING ..................................................................................................................... 71
5.6 GCU 475 TROUBLESHOOTING .......................................................................................................................... 72
5.7 GTX TROUBLESHOOTING .................................................................................................................................. 73
5.8 GDL69A SXM TROUBLESHOOTING ................................................................................................................... 74
5.9 GWX 75 TROUBLESHOOTING ........................................................................................................................... 76
5.10 SOFTWARE/CONFIGURATION TROUBLESHOOTING ................................................................................................. 77
5.11 SYSTEM COMMUNICATION HIERARCHY ................................................................................................................ 78
5.12 CONNECTOR LAYOUT ....................................................................................................................................... 78
6. EQUIPMENT REMOVAL & INSTALLATION .................................................................................................. 79
Garmin G1000 NXi System Maintenance Manual 190-02545-02 Embraer Phenom P100 Revision 4 Page 4
6.1 GDU 1250A ................................................................................................................................................. 79
6.2 GMA 1360D AUDIO PANEL ............................................................................................................................. 79
6.3 GTX 345R / GTX 345DR TRANSPONDER ........................................................................................................... 80
6.4 GCU 475 CONTROLLER ................................................................................................................................... 81
6.5 GWX 75 WEATHER RADAR .............................................................................................................................. 81
6.6 GDL 69A SXM RECEIVER ................................................................................................................................ 86
6.7 CONFIGURATION MODULES .............................................................................................................................. 87
7. GARMIN G1000 LRU REPLACEMENT/CONFIGURATION & TESTING ............................................................. 89
7.1 GIA BOOT BLOCK LOAD ................................................................................................................................... 89
7.2 .GDU 1250A DISPLAY .................................................................................................................................... 90
7.3 GMA 1360D AUDIO PANEL ............................................................................................................................. 93
7.4 GTX 345R / GTX 345DR TRANSPONDER ........................................................................................................... 97
7.5 GCU 475 FMS CONTROLLER .......................................................................................................................... 100
7.6 GWX 75 WEATHER RADAR ............................................................................................................................ 103
8. SUBSYSTEM FUNCTIONAL CHECKS........................................................................................................... 108
8.1 TAWS FUNCTIONAL CHECK ............................................................................................................................ 108
8.2 FLITECHARTS FUNCTIONAL CHECK .................................................................................................................... 110
8.3 CHARTVIEW FUNCTIONAL CHECK ..................................................................................................................... 111
8.4 SAFETAXI FUNCTIONAL CHECK ......................................................................................................................... 112
8.5 GTS 850 TRAFFIC SYSTEM FUNCTIONAL CHECK .................................................................................................. 113
8.6 TCAS 3000 TRAFFIC SYSTEM FUNCTIONAL CHECK .............................................................................................. 114
8.7 GWX 68 / 70 SYSTEM FUNCTIONAL CHECK ....................................................................................................... 115
8.8 DME FUNCTIONAL CHECK .............................................................................................................................. 116
8.9 ADF FUNCTIONAL CHECK ............................................................................................................................... 119
8.10 HF RADIO FUNCTION CHECK ........................................................................................................................... 119
8.11 RADIO ALTIMETER FUNCTION CHECK ................................................................................................................ 121
9. G1000 SYSTEM RETURN TO SERVICE PROCEDURE .................................................................................... 122
9.1 DISPLAY TEST ............................................................................................................................................... 122
9.2 G1000 BACKUP PATH TEST ............................................................................................................................ 125
9.3 DISPLAY FAILURE TEST ................................................................................................................................... 125
9.4 REVERSION MODE CHECK ............................................................................................................................... 126
9.5 AIRCRAFT BASIC EMPTY WEIGHT INITIALIZATION ................................................................................................. 128
9.6 GPS SIGNAL ACQUISITION .............................................................................................................................. 129
9.7 FIELD ELEVATION INITIALIZATION ...................................................................................................................... 129
9.8 EICAS VERIFICATION ..................................................................................................................................... 130
9.9 TEST PANEL ................................................................................................................................................. 130
9.10 MAINTENANCE RECORDS ................................................................................................................................ 131
APPENDIX A - GARMIN UNIT PART AND SERIAL NUMBER CROSS REFERENCE ................................................... 132
Garmin G1000 NXi System Maintenance Manual 190-02545-02 Embraer Phenom P100 Revision 4 Page 5
TABLE OF FIGURES
FIGURE 2-1 GCU 475 .................................................................................................................................................... 12
FIGURE 2-2 GDU 1250A ............................................................................................................................................... 12
FIGURE 2-3 GMA 1360D .............................................................................................................................................. 12
FIGURE 2-4 GTX 345R .................................................................................................................................................. 12
FIGURE 2-5 GTX 345DR ................................................................................................................................................ 12
FIGURE 2-6 FS 510 ....................................................................................................................................................... 12
FIGURE 2-7 GWX 75 ..................................................................................................................................................... 13
FIGURE 2-8 GDL 69A SXM ............................................................................................................................................ 13
FIGURE 2-9 G1000 NXI SYSTEM OVERVIEW ....................................................................................................................... 14
FIGURE 2-10 ELECTRICAL BONDING PREPARATION NUT PLATE ............................................................................................ 16
FIGURE 2-11 ELECTRICAL BONDING PREPARATION BOLT/NUT JOINT .................................................................................... 17
FIGURE 2-12 ELECTRICAL BONDING PREPARATION TERMINAL LUG ....................................................................................... 17
FIGURE 3-1, SET>ACTV DIAGRAM ..................................................................................................................................... 21
FIGURE 3-2, LOSS OF COMMUNICATION ............................................................................................................................... 21
FIGURE 3-3, CONFIGURATION STATUS .................................................................................................................................. 22
FIGURE 3-4, DATA TRANSMISSION INDICATORS ...................................................................................................................... 22
FIGURE 3-5, GARMIN UNIT S/N LOCATION ........................................................................................................................... 27
FIGURE 3-6, SOFTWARE/CONFIGURATION OVERVIEW ............................................................................................................. 32
FIGURE 3-7, MFD AUX DATABASE PAGE DB TRANSFER (EXAMPLE) ........................................................................................ 57
FIGURE 5-1, AUX SYSTEM STATUS PAGE ............................................................................................................................ 67
FIGURE 5-2, SYSTEM ANNUNCIATIONS ................................................................................................................................. 68
FIGURE 6-1, RADAR ANTENNA INNER SCREWS ....................................................................................................................... 82
FIGURE 6-2, RADAR ANTENNA OUTER SCREWS. ..................................................................................................................... 83
FIGURE 6-3, CABLE BUNDLE POSITION ................................................................................................................................. 84
FIGURE 6-4, RADAR MOUNTING ADAPTERS .......................................................................................................................... 85
FIGURE 6-5, CONFIGURATION MODULE INSTALLATION ............................................................................................................ 87
FIGURE 7-1, G1000 NORMAL MODE CHECK ........................................................................................................................ 93
FIGURE 7-2, AIRCRAFT REGISTRATION EXAMPLE ..................................................................................................................... 98
FIGURE 9-1, MFD POWER UP PAGE .................................................................................................................................. 122
FIGURE 9-2, PFD POWER-UP SYSTEM ANNUNCIATIONS ........................................................................................................ 123
FIGURE 9-3, PFD NORMAL OPERATION ............................................................................................................................. 124
FIGURE 9-4, GDU REVERSIONARY MODE ........................................................................................................................... 127
FIGURE 9-5, BASIC EMPTY WEIGHT ENTRY .......................................................................................................................... 128
FIGURE 9-6, AUX-GPS STATUS PAGE ................................................................................................................................ 129
Garmin G1000 NXi System Maintenance Manual 190-02545-02 Embraer Phenom P100 Revision 4 Page 6
1. Introduction
1.1 Content, Scope, Purpose
This document provides maintenance instructions and Instructions for Continued Airworthiness (ICA) for the changes to the G1000 Integrated Flight Deck as installed in the Embraer Model EMB-500 Phenom P100. Throughout this document, this aircraft model will be referred to as “Phenom 100”, unless otherwise specified. The change under STC SA01933WI upgrades the system to the NXi configuration of the Garmin G1000 Integrated Flight Deck including the GFC700 Automatic Flight Control System (AFCS). This document satisfies the requirements for continued airworthiness as defined by 14 CFR Part 23.1529 and Appendix G. Information in this document is required to maintain the continued airworthiness of the G1000 and GFC700.
Throughout this document, the GFC 700 autopilot system is included in the G1000NXi system description and is identified separately only when needed.
1.2 Applicability
This document applies to Embraer Phenom 100 aircraft equipped with the G1000 NXi system. All G1000NXi Phenom 100 aircraft are configured per General Arrangement drawing 005-01385-01, Rev 1 or subsequent approved revision.
Modification of an aircraft by Supplemental Type Certificate STC SA01933WI obligates the aircraft operator to include the maintenance information provided by this document in the operator’s Aircraft Maintenance Manual and the operator’s Aircraft Scheduled Maintenance Program. The scope of maintenance information in this document is limited to aspects pertaining to the Garmin G1000 NXi upgrade only. For other G1000 and aircraft level maintenance items, refer to the Embraer Phenom 100 Maintenance Manual.
1.3 Organization
The following outline briefly describes the organization of this manual: Section 2: System Description
Provides a complete description of the type design change associated with installing the G1000 NXi on Embraer Phenom 100 aircraft. Also provides an interface summary, power requirements, and instructions on electrical bonding.
Section 3: Control and Operation Provides brief instructions on controls and operation of the G1000 NXi system.
Section 4: Instructions for Continued Airworthiness Provides maintenance procedures and instructions for continued airworthiness of the G1000 NXi system.
Section 5: Troubleshooting Provides troubleshooting information to aid in diagnosing and resolving potential problems with G1000 NXi system.
Section 6: Equipment Removal & Replacement Gives instructions for the removal and replacement of G1000 NXi equipment.
Section 7: LRU Configuration & Testing Gives instructions for loading software, configuring, and testing of the G1000 NXi system.
Section 8: Sub-System Functional Checks Gives instructions for loading software and configuring the G1000 NXi system.
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Section 9: G1000 System Return to Service Procedures Specifies return-to-service procedures to be performed upon completion of maintenance of the G1000 NXi system.
1.4 Definitions/Abbreviations
ADI: Attitude Director Indicator AML: Approved Model List ARP: Aerospace Recommended Practice ASTM: American Society for Testing and Materials CDI: Course Deviation Indicator CFR: Code of Federal Regulations CWS: Control Wheel Steering DDM: Difference in Depth of Modulation DTK: Desired Track FAA: Federal Aviation Administration GPS: Global Positioning System ICA: Instructions for Continued Airworthiness ILS: Instrument Landing System LRU: Line Replaceable Unit MFD: Multifunction Flight Display n/a: Not Applicable NXi: Next Generation Integrated OBS: Omni-Bearing Selector PED: Personal Electronic Device PFD: Primary Flight Display PFT: Pre-Flight Test SAE: Society of Automotive Engineers SD: Secure Digital SXM: SiriusXM STC: Supplemental Type Certificate VOR: VHF Omnidirectional Radio
1.5 Units of Measure
Unless otherwise stated, all units of measure are English units.
Garmin G1000 NXi System Maintenance Manual 190-02545-02 Embraer Phenom P100 Revision 4 Page 8
1.6 Publications
All Garmin documents listed in Table 1-1 and Table 1-2 are available for download through the Dealer Resource Center section of the Garmin web site. Refer to Section 1.7 for details.
The documents listed in Table 1-1 are required by this maintenance manual to perform maintenance on the G1000 NXi system on the Embraer Phenom 100 aircraft. It is the responsibility of the owner/operator to ensure that the latest versions of these documents are used during operation, servicing or maintenance of the airplane. Refer to the Master Drawing List 005-01385-00 for applicability.
Table 1-1 – Required Documents
GARMIN PUBLICATIONS
Document Number
Document Title
005-01385-00
Master Drawing List Embraer Phenom Garmin G1000 Integrated Avionics System Updates
005-01385-01
General Arrangement, G1000 NXi, Embraer Phenom P100
005-01385-19
Equipment Installation, Phenom 100 NXi Upgrade
005-01385-18
Wire Harness Routing/Install Embraer Phenom P100
005-W0042-00
Wiring Diagram, G1000 NXi, Embraer Phenom P100
EMBRAER PUBLICATIONS
AMM-2432
Phenom By Embraer Aircraft Maintenance Manual
The documents listed in Table 1-2 are recommended to be available during the performance of maintenance activities.
Table 1-2 –Reference Publications
GARMIN PUBLICATIONS
Document Number
Document Title
190-02545-01
Airplane Flight Manual Supplement, G1000 Integrated Avionics System and GFC 700 AFCS in Embraer Model EMB-500 (Phenom 100)
190-02547-00
Prodigy Nxi Flight Deck 100 Cockpit Reference Guide Embraer Phenom 100
190-02546-00
Prodigy Nxi Flight Deck 100 Pilot's Guide Embraer Phenom 100
190-00355-04
GDL 69 Series SiriusXM Satellite Radio Activation Instructions
190-00903-00
G1000 System Maintenance Manual (LJ/VLJ Aircraft)
190-00303-93
GDU 1250A Installation Manual
190-03813-00
GMA 1360 Installation Manual
190-01499-02
GTX 3X5 Transponder TSO Installation Manual
190-02009-00
GWX Processor Installation Manual.
190-00355-07
GDL 69 Series TSO Installation Manual
Garmin G1000 NXi System Maintenance Manual 190-02545-02 Embraer Phenom P100 Revision 4 Page 9
Table 1-3 – Other Reference Documents
Document Number
Title
AC 43.13-1B
FAA Advisory Circular, Acceptable Methods, Techniques, and Practices – Aircraft Inspection and Repair
AC 43.13-2B
FAA Advisory Circular, Acceptable Methods, Techniques, and Practices – Aircraft Alterations
SAE ARP1870
Aerospace Systems Electrical Bonding and Grounding for Electromagnetic Compatibility and Safety
SAE AS4461
Assembly and Soldering Criteria for High Quality/High Reliability Soldered Wire and Cable Termination in Aerospace Vehicles
SAE AS50881
Wiring, Aerospace Vehicle
ASTM F 2490-05
Standard Guide for Aircraft Electrical Load and Power Source Capacity Analysis
1.7 Revision and Distribution
This document is required for maintaining the continued airworthiness of the G1000 NXi system on the Embraer Phenom 100 aircraft. When this document is revised, every page will be updated to indicate current revision level. Garmin Dealers may obtain the latest revision of this document on the Garmin Dealer Resource Center website.
Owner/operators may obtain the latest revision of this document from the https://fly.garmin.com Support page, or by contacting a Garmin dealer, contacting Garmin Product Support at 913­397-8200, toll free 866-739-5687, or using around the world contact information on https://fly.garmin.com/.
A Garmin Service Bulletin describing the revision to this document will be sent to Garmin dealers if the revision is determined to be significant.
1.8 Garmin Technical Support
For technical support contact, Garmin Aviation Product Support at 913-397-8200 (toll free 866­739-5687) or by using the around-the-world contact information on www.flygarmin.com.
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2. System Description
The G1000 NXi system components described in this section are additions or updates to existing components on the Embraer Phenom 100. This section briefly describes the function of these components.
2.1 Equipment Descriptions
2.1.1 GCU 475
The GCU 475 controller is shown in Figure 2-1. This is an updated version of the existing GCU 475 controller. The controller is updated with improved joystick function. This is a drop-in replacement.
2.1.2 GDU 1250A
The GDU 1250A display unit is shown in Figure 2-2. The GDU 1250A is used as primary flight displays (PFDs) and multifunction display (MFD), mounted in the cockpit. The GDU 1250As are an update to the existing GDU 1240As that were originally installed. The new displays have the same overall dimensions as the previous generation hardware, with physical controls and labeling being identical to the previous versions. The new GDU 1250A displays contain a new LED backlight, and updated electronics, including a multi-core microprocessor.
Electronic Checklist
The Electronic Checklists (ECL) function allows the user to view and interact with aircraft checklists. The Checklist contents are displayed on the GDUs and the checklist control is performed using the GCU 475. The Garmin Checkset tool is provided by Garmin at no charge to the aircraft operator to generate and edit the custom checklist files which are saved in the .gcl format.
NOTE
For the G1000 NXi update, the checklist has to be saved as a “.gcl” file for the checklist function to work.
The Checkset tool can be downloaded from the Fly.Garmin website under the Tools menu (https://fly.garmin.com/fly-garmin/). The checklist is created or edited by the OEM/End user without involvement from Garmin. Once the electronic checklist is created by the OEM/end user, it is then downloaded onto an SD card and inserted into the top or bottom MFD card slot. Upon power-up, the G1000 system checks the MFD SD cards for any checklist files and then transfers the electronic checklist to the GDU internal memory. Once the Checklist is transferred to the GDU, the SD card containing the checklist files can be removed and is no longer required.
Please note that operational usage of the checklist file may require regulatory approval. The OEM/Operator is expected to obtain the required approval.
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2.1.3 GMA 1360D (optional)
The GMA 1360D audio panel is shown in Figure 2-3. This unit replaces the GMA 1347D audio panel and there are two per aircraft. The GMA 1360D brings 3D audio and Bluetooth connectivity.
2.1.4 GTX 345R (optional)
The GTX 345R transponder is shown in Figure 2-4. The GTX 345R replaces the existing #1 GTX 33 w/ES Mode S transponder with a GTX 345R ADS-B transponder when there is only one transponder on the aircraft, or when a GTX 33DR is in the #2 transponder position. The GTX 345R provides ADS-B Out. The GTX 345R also provides ADS-B In for TIS-B and air-to-air traffic and FIS-B weather data to the G1000 NXi system for display to the flight crew.
2.1.5 GTX 345DR (optional)
The GTX 345DR transponder is shown in Figure 2-5. The GTX 345DR replaces the existing #2 GTX 33D w/ES Mode S transponder (if installed) with a GTX 345DR ADS-B transponder when there is a GTX 33 in the #1 transponder position. The GTX 345DR is a dual-link diversity ADS­B In receiver, capable of receiving 1090 MHz and 978 MHz Universal Access Transceiver (UAT)
data. The GTX 345DR’s datalink provides traffic (TIS-B and air-to-air) and weather (FIS-B) data for display on the PFD’s and MFD.
2.1.6 FS 510
The FS 510 (Flight Stream 510) wireless data card is shown in Figure 2-6. The FS 510 is an SD card that installs into the MFD in the aircraft cockpit. The FS510 offers the addition of Wi-Fi and Bluetooth connectivity for activities such as flight plan transfers and data output to carry-on devices such as tablets and electronic flight bags. This data may be in the form of GPS information, weather, aircraft traffic, or other items for flight crew use.
2.1.7 GWX 75 (Optional)
The optional GWX 75 weather radar is shown in Figure 2-7. The GWX 75 replaces the existing weather radar and provides turbulence detection and ground clutter suppression, not available with the GWX 68.
2.1.8 GDL 69A SXM (Optional)
The optional GDL 69A SXM receiver is shown in Figure 2-8. The GDL 69A SXM replaces the existing GDL 69 XM receiver and is required if either optional GTX 345R or a GTX 345DR transponder is installed in the aircraft. The GDL 69A SXM unit provides the same functions and interfaces as the legacy GDL 69A it replaces and is designed to be compatible with the updated SiriusXM G4 satellite network.
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Figure 2-1 – GCU 475
Figure 2-2 – GDU 1250A
Figure 2-3 – GMA 1360D
Figure 2-4 – GTX 345R
Figure 2-5 – GTX 345DR
Figure 2-6 – FS 510
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Figure 2-7 – GWX 75
Figure 2-8 – GDL 69A SXM
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2.2 System Interface Summary
The following figure provides a high-level summary of G1000 NXi on the Embraer Phenom 100. Aircraft. Yellow blocks signify new or updated equipment.
Figure 2-9 – G1000 Nxi System Overview
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2.3 Electrical Load Requirements
Table 2-1 below summarizes the electrical load requirements for the LRUs installed by this STC.
Table 2-1 – Electrical Load Requirements
LRU
Characteristics
Specifications
Notes
GCU 475
Max Current Draw @ 28 VDC
0.05 A
GDU 1250A
Max Current Draw @ 28 VDC
0.9 A
At or below -15° = 1.9A
GMA 1360D
Max Current Draw @ 28 VDC
1.00 A
GTX 345R
Max Current Draw @ 28 VDC
0.65 A
GTX 345DR
Max Current Draw @ 28 VDC
0.65 A
FS 510
Max Current Draw @ 28 VDC
n/a
Powered by GDU 1250A
GWX 75
Max Current Draw @ 28 VDC
2.5 Amps
GDL 69A
Max Current Draw @ 28 VDC
0.35 Amps
2.4 Electrical Bonding
For the purposes of this STC, aircraft ground reference definitions vary according to airframe type, as defined in Table 2-2. Refer to the periodic test and reconditioned resistance values corresponding to these ground reference definitions when performing the equipment bonding tests in Section 4.5.
The periodic test value is the value allowed during the bonding checks specified in Section 4.5. The reconditioned value is the value allowed on initial installation or if the bond must be reworked if the periodic test value is exceeded.
Refer to SAE ARP 1870 Section 5 when surface preparation is required to achieve electrical bond.
NOTE
Bonding checks are performed with harness connectors connected for all equipment except for the GWX 75 (If installed). GWX 75 bonding checks are to be accomplished with the harness connectors disconnected.
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Table 2-2 – Electrical Bonding
Aircraft Type
Ground Reference
Maximum Resistance Between LRU
Equipment Chassis and Ground
Reference (mΩ)
Periodic Test
Reconditioned
Metallic Airframe
Nearby metal structure
or
Instrument panel for LRU
30.0 for PFD1,
MFD, PFD2, GCU,
or GMA 1360D (if
installed)
20.0 for PFD1,
MFD, PFD2, GCU,
or GMA 1360D (if
installed)
5.0 for GTX 345R (if installed),
GDL69A SXM (if
installed), or GWX
75 (if installed)
2.5 for GTX 345R (if installed),
GDL69A SXM (if
installed), or GWX
75 (if installed)
2.4.1 Consideration for Untreated or Bare Dissimilar Metals
The correct material finish is important when mating untreated or bare dissimilar metals. Materials should be galvanically compatible. When corrosion protection is removed to make an electrical bond any exposed area after the bond is completed should be protected again. Additional guidance can be found in SAE ARP 1870 Section 5. Typical electrical bonding preparation examples are shown in Figure 2-10, Figure 2-11, and Figure 2-12.
Figure 2-10 – Electrical Bonding Preparation – Nut Plate
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Figure 2-11 – Electrical Bonding Preparation – Bolt/Nut Joint
Figure 2-12 – Electrical Bonding Preparation – Terminal Lug
Garmin G1000 NXi System Maintenance Manual 190-02545-02 Embraer Phenom P100 Revision 4 Page 18
2.4.2 Preparation of Aluminum Surfaces
The following general procedure is recommended to prepare an aluminum surface for proper electrical bonding.
1. Clean grounding location with solvent.
2. Remove non-conductive films or coatings from the grounding location.
3. Apply a chemical conversion coat such as Alodine 1200 to the bare metal.
4. Once the chemical conversion coat is dry, clean the area.
5. Install bonding equipment at grounding location.
6. After bond is complete, if any films or coatings were removed from the surface, reapply a suitable film or coating to the surrounding area within 24 hours.
After satisfactory electrical bond is achieved, when it has been necessary to remove any high­resistance protective coating, the area from which the coating has been removed should be refinished with the same finish as is on the rest of the part within 24 hours. In cases where the parts come in with certain areas spot-faced, or if there is no finish on the part (bare metal), apply conformal coating over the bond joint and hardware per MIL-I-46058 or clear lacquer per TT-L­20A to facilitate future inspection. Refer to the model specific Aircraft Maintenance Manual or Standard Practices Manual for surface protection requirements applicable to affected areas. The correct material finish is important when mating untreated or bare dissimilar metals. They should be galvanically compatible. When corrosion protection is removed to make an electrical bond, any exposed area after the bond is completed should be protected again. Additional guidance can be found in SAE ARP 1870 Section 5.
For a more detailed procedure, refer to SAE ARP 1870 Sections 5.1 and 5.5.
Garmin G1000 NXi System Maintenance Manual 190-02545-02 Embraer Phenom P100 Revision 4 Page 19
3. Control and Operation
3.1 Configuration Mode Overview
Throughout this document, references are made to the PFD1, PFD2, and/or MFD being in configuration mode. The configuration mode exists to provide the avionics technician with a means of configuring, checking, and calibrating various G1000 Nxi sub-systems. Troubleshooting and diagnostics information can be viewed in this mode.
To start the G1000 Nxi system in configuration mode, follow these steps;
1. With the G1000 Nxi system off, open the MFD PWR 1, MFD PWR 2, PFD 1 and PFD 2 circuit breakers.
2. In accordance with AFM electrical system recommendation, connect external power to the aircraft and energize the battery electrical busses.
3. Press and hold the ENT key on PFD 2 (copilot) and close the PFD 2 circuit breaker.
4. Release the ENT key after ‘INITIALIZING SYSTEM’ appears in the upper left corner of PFD 2.
5. Press and hold the #12 (far right) softkey on the MFD and close the MFD PWR 1 circuit breaker.
6. Release the #12 softkey after ‘INITIALIZING SYSTEM’ appears in the upper left corner of MFD.
7. Press and hold the ENT key on PFD 1 (pilot) and close the PFD 1 circuit breaker.
8. Release the ENT key after ‘INITIALIZING SYSTEM’ appears in the upper left corner of PFD 1.
IMPORTANT
The Configuration Mode contains certain pages and settings that are critical to aircraft operation and safety. These pages are protected and cannot be modified unless the technician is properly authorized and equipped. Most protected page content is viewable to allow system awareness for troubleshooting.
NOTE
If the specific procedure requires an SD card to be in the top slot of the PFD/MFD, this card must be inserted prior to applying power to the PFD/MFD. Any time a card is inserted, the power to the PFD/MFD must be cycled.
If a software loader card is inserted in the top slot of the display before it is powered on, the display will automatically enter configuration mode and the technician does not need to press and hold a softkey at power-on.
For a complete description and breakdown of each Configuration Mode page, refer to the G1000 System Maintenance Manual listed in Table 1-2.
Garmin G1000 NXi System Maintenance Manual 190-02545-02 Embraer Phenom P100 Revision 4 Page 20
3.1.1 SET>ACTV Configuration
Throughout the configuration mode pages, there are SET and ACTIVE columns for input/output settings and other parameters.
SET: Refers to a setting or group of settings that reside in PFD Internal Memory and/or the
Master Configuration Module.
ACTIVE: Refers to an ‘active’ setting or parameter currently being used by the LRU. LRUs
store the ‘active’ settings within internal memory.
Data can be manually copied from one column to the other (and consequently from PFD memory to the LRU memory and vice-versa) by using the following two softkeys, when available:
SET>ACTV (read ‘Set to Active’) softkey: Allows the installer to send the information in the SET column (data stored in the master config module) to the ACTV column (data used by LRU).
ACTV>SET (read ‘Active to Set’) softkey: Causes the LRUs current settings to be copied to the master configuration module as SET items.
CAUTION
The ACTV>SET softkey must be used with caution. If an improperly configured unit is installed, this softkey causes the wrong configuration to replace the correct aircraft configuration.
In the first example shown in Figure 3-1 the SET columns do not match the ACTIVE columns. The inequality between SET and ACTIVE indicates a configuration mismatch. By pressing the SET>ACTV softkey, this copies the SET column to the LRU unit’s configuration memory. The settings then become the ACTIVE settings for the LRU being configured.
Garmin G1000 NXi System Maintenance Manual 190-02545-02 Embraer Phenom P100 Revision 4 Page 21
Figure 3-1, SET>ACTV Diagram
When troubleshooting the system, technicians can look for inequalities between SET and ACTIVE columns. Certain problems can be resolved simply by pressing the SET>ACTV softkey, which reloads settings to the specific LRU from the PFD. (Note that this can also be accomplished by reloading the configuration files for the LRU. Section 7 describes this process for each LRU).
A blank active column, as shown in Figure 3-2, represents loss of communication between the display and the particular unit. See Section 5 for more details on troubleshooting.
Figure 3-2, Loss of Communication
Garmin G1000 NXi System Maintenance Manual 190-02545-02 Embraer Phenom P100 Revision 4 Page 22
3.1.2 Configuration Prompts
When configuration settings are changed, the technician receives on-screen prompts and/or confirmations such as those shown in Figure 3-3.
Figure 3-3, Configuration Status
3.1.3 Data Transmission Indicators
Several configuration screens utilize an indicator light system to show discrete (ON/OFF) data and/or hardware component status. Unless otherwise noted, the following applies to all such status indicators:
Green Checkmark: Expected data is successfully received and is ON. A green check could also indicate that the parameter/component is working correctly.
Red X: Expected data is not received. A red X could also indicate that a parameter/component is invalid.
White N/A: Expected data is OFF, or no data is expected.
Figure 3-4, Data Transmission Indicators
Garmin G1000 NXi System Maintenance Manual 190-02545-02 Embraer Phenom P100 Revision 4 Page 23
3.1.4 Configuration Mode Navigation
Using the FMS knob, a user can navigate through different pages and page groups in the Configuration Mode. For complete description and breakdown of each page, refer to the G1000 System Maintenance Manual listed in Table 1-2
System Page Group
1. System Status
7. Transaction Log
12. System Data Path Configuration
2. Time Configuration
8. Aircraft Configuration
13. System Setup
3. Lighting Configuration
9. Diagnostics Terminal
14. Manifest Configuration
4. System Audio
10. OEM Diagnostics
15. Log Utilities
5. System Upload
11. System Configuration
16. Configuration Manager
6. LRU Replacement
GDU Page Group
1. Serial Configuration
6. Diagnostics
11. Airframe Configuration
2. CDU Status Page
7. Ethernet Test
12. TAWS Configuration
3. Key Test
8. Video Test
13. SurfaceWatch Configuration
4. FS 510 Test
9. Alert Configuration
14. Connext Connections
5. CDU Calibration
10. DAT Configuration
GIA Page Group
1. Serial Configuration
3. GIA I/O Configuration
5. GIA Status Page
2. GIA RS-485 Configuration
4. GIA COM Setup Page
6. GIA CAN Configuration
GSD Page Group
1. GSD ARINC 429 Configuration
3. GSD I/O Configuration
4. GSD Status Page
2. GSD RS-485 Configuration
GEA Page Group
1. Engine Configuration
2. GEA Status Page
3. GEA Configuration
GTX Page Group*
1. Transponder Serial Configuration
2. Transponder Configuration
GTX 3X5 Page Group*
1. Transponder Airframe Config
2. Transponder Diagnostics
3. Transponder Wiring Config
GRS Page Group
1. Inputs Configuration
2. GRS / GMU Calibration
3. GRS Flight Data Log*
ADC Page Group
1. ADC Configuration
2. GDC Configuration*
GFC Page Group
1. GFC Configuration
2. GFC Status
Garmin G1000 NXi System Maintenance Manual 190-02545-02 Embraer Phenom P100 Revision 4 Page 24
GMA X36X Page Group
1. GMA Discrete In
4. GMA Marker
8. GMA Squelch
2. GMA Discrete Out
5. GMA Misc
9. GMA Status
3. GMA Fast Volume
Configuration
6. GMA Noise
10. GMA Volume
7. GMA Options
11 GMA Wiring
GDL Page Group
1. GDL 69 Configuration
RMT Page Group
1. Remote Controller Status
GWX Page Group
1. GWX Configuration
GTS* Page Group
1. GTS Configuration
* Appears only if option is installed.
Garmin G1000 NXi System Maintenance Manual 190-02545-02 Embraer Phenom P100 Revision 4 Page 25
3.2 G1000 System Software Information
NOTE
The following sections provide a detailed description of loading all G1000 software and configuration files, which may be excessive for individual LRU removal and replacement. If removing and replacing individual LRUs, refer to Section 6 of this manual for the necessary steps.
3.2.1 G1000 Software Image
G1000 software and configuration files are controlled via the approved software image part number listed on the General Arrangement drawing listed in Table 1-1. This software image is loaded into the G1000 using a software loader card. Approved software loader cards may be purchased from Garmin. Refer to the General Arrangement drawing for the part number.
NOTE
The following sections provide a detailed description of loading all G1000 software and configuration files, which may be excessive for individual LRU removal and replacement. If removing and replacing individual LRUs, refer to Section 6 of this manual for the necessary steps.
NOTE
Only SanDisk brand SD cards are recommended for use with the G1000 system. Other brand cards have not been tested by Garmin.
IMPORTANT
To satisfy the G1000 Nxi System STC requirements for the Embraer Phenom P100, it is critical that the technician installs the correct software image part number when servicing the G1000 Nxi system. Approved software loader card and image part numbers are defined on the General Arrangement drawing.
IMPORTANT
Be cautious when using software loader cards during maintenance. The G1000 system immediately initializes the card upon power-up. On-screen prompts must be given careful attention in order to avoid potential loss of data. Always read through procedures given in Sections 5, 6 and 7 before attempting to use the software loader cards.
3.2.2 Loader Card
Obtain the software loader SD card listed on the General Arrangement drawing in Table 1-1. This SD card contains the loader image for use in the PFD1 top slot.
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3.2.3 Software Files
Software files are defined by part number and version number on the General Arrangement drawing listed in Table 1-1. Each G1000 system LRU reports the software version it currently contains to the user in two places.
Normal System Mode: The Aux System Status page lists each LRU and the reported software version.
Configuration Mode: The System Status page (System page group) reports more detailed LRU information, including software version, part number, and LRU status.
Software files are loaded to LRUs from the PFD1 System Upload page in configuration mode.
3.3 Configuration Mode
1. Refer to Section 3.1 for the procedure to start the G1000 Nxi system in Configuration mode.
NOTE
If a software loader card is inserted in the top slot of the display before it is powered on, the display will automatically enter configuration mode and it is not needed to press and hold a softkey at power-on.
3.4 G1000 Hardware/Software Compatibility Check
Before installing software, the technician must first ensure that hardware part numbers and mod status levels are compatible with the G1000 Nxi system software image to be used. The General Arrangement drawing shows all available combinations of hardware and software part numbers.
A G1000 Nxi system loader card is required to install software and configuration settings to a newly installed G1000 Nxi system. The part number of the loader card and software image is directly associated with the combination of software file part numbers and version levels that are defined on the General Arrangement drawing. Should software part numbers or versions change, a new software image part number is issued.
IMPORTANT
After verifying hardware/loader card compatibility, record the software image part number and all LRU hardware part numbers in the appropriate aircraft records before proceeding.
NOTE
Throughout the next section of this document, screen shots and examples are used to illustrate the software and configuration loading process. These screen shots are provided as reference only. Always refer to the General Arrangement drawing listed in Table 1-1 for the correct software file names, versions and part numbers.
Garmin G1000 NXi System Maintenance Manual 190-02545-02 Embraer Phenom P100 Revision 4 Page 27
3.5 Equipment Verification (Third Party/Optional Equipment Documentation)
Use the configuration/software checklist in Section 3.6 to determine what configuration software files to load for the aircraft installation. It is extremely important to know exactly what equipment the aircraft is equipped with and how it is connected before loading any files. Loading the incorrect files could lead to longer down time and unplanned removal of equipment.
Garmin optional equipment (i.e. GTX 33 or GTX 3X5 transponder, etc.). Section 3.5.1 helps find which units are installed without a physical inspection.
Third party avionics equipment interfaced to G1000 (ADF, DME, non-Garmin traffic systems, etc.). To determine if the third-party equipment is installed, check the circuit breaker panel for circuit breakers for the units, and check for G1000 controls for the third-party devices.
3.5.1 Determining Installed Garmin Units
Use the table in Appendix A to determine what the unit part number is based on the unit’s serial number reported on the MFD Aux – System Status page in Normal mode or PFD1 System Status page in Config mode. This table lists the units that have different loader card option files so the installer can choose the correct file without requiring the unit to be physically inspected.
Figure 3-5, Garmin Unit S/N Location
Garmin G1000 NXi System Maintenance Manual 190-02545-02 Embraer Phenom P100 Revision 4 Page 28
3.5.2 Aircraft Configuration Survey
IMPORTANT
These procedures must be carried out prior to maintenance of the aircraft, requiring that any G1000 hardware is replaced that would require reloading the baseline software, and/or if the G1000 baseline software is reloaded.
1. Conduct a pre-maintenance aircraft survey. Record the following information:
Date: _____________________
Aircraft S/N: __________________
Aircraft Registration: __________________
2. In accordance with AFM electrical system recommendation, apply ground external power the aircraft. Turn the BATT 1 and BATT 2 switches to the ON position. On the Electrical Control panel verify the external power ‘AVAIL’ light is illuminated. Select the GPU button and verify the ‘AVAIL’ annunciation changes to ‘IN USE’.
3. Allow G1000 displays to initialize.
4. On the MFD power-up page, record the System Software version shown in the upper right corner of the display here:
System Software Version: __________________
5. Acknowledge the MFD power-up page by pressing the right-most softkey, then use the GCU 475 FMS knob and navigate to the Aux - System Status page.
6. Record the G1000 System ID shown in the upper right corner of the display here:
G1000 Legacy System ID: __________________
7. Remove electrical power from the aircraft by selecting the AVN PWR switch to OFF and selecting the BATT master switch to OFF.
Garmin G1000 NXi System Maintenance Manual 190-02545-02 Embraer Phenom P100 Revision 4 Page 29
Optional Equipment Survey
1. Embraer offered several factory equipment options during the span of Phenom P100 production.
2. If reloading the G1000 NXi baseline software, the technician must conduct an options equipment survey and record the installed equipment here:
L3 TRC 899 TCAS Collins ADF Honeywell KN63 DME Honeywell KHF 1050 HF Radio Honeywell KRA 405B Radio Altimeter Honeywell KRX 1053 HF Radio Inmarsat Aviator 300 Spoilers Ice Detector System Garmin GDR 66 (CPDLC) Garmin GDL 59 with GSR 56 Garmin GDL 59 (no voice) Garmin GWX 68 or GWX 70 (Weather Radar) Garmin GTS 850 TCAS ACSS TCAS 3000 w/ RCZ852 (NXT600) Transponders
IMPORTANT
If the aircraft is equipped with Sky Watch (L3 TRC 899 TCAS) option, it is up to the installer to provide regulatory approval for the Sky Integration in the G1000 Nxi installation.
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