Garmin GTN 6 Series, GTN 7 Series, Continued Airworthiness GTN 6 Series, Continued Airworthiness GTN 7 Series Instructions Manual

Rev.
Date
Description of Change
1
10/17/2013
Initial Release
Instructions for Continued Airworthiness
GTN 6XX/7XX - Eurocopter EC130 Series
as installed in
(Make and Model Aircraft)
Reg. No. ___________ S/N __________
Dwg. Number:
Garmin International, Inc.
1200 E. 151st Street
Olathe, Kansas 66062 USA
Record of Revision
Company Proprietary Information
This drawing and the specifications contained herein are the property of Garmin International or its subsidiaries and may not be reproduced or used in whole or in part as the basis for manufacture or sale of products without written perm is s ion.
Copyright 2013 Garmin Ltd. or its subsidiaries. All rights reserved.
Garmin International, Inc. 1200 E. 151
st
Street
Olathe, Kansas 66062 U.S.A.
Instructions for Continued Airworthiness GTN 6XX/7XX - Eurocopter EC130 Series Page ii 190-01007-K9 Rev. 1
Table of Contents
1. INTRODUCTION ................................................................................................................................... 1
1.1 Purpose ......................................................................................................................................... 1
1.2 Scope ............................................................................................................................................ 1
1.3 Document Control ......................................................................................................................... 1
1.4 Permission to Use Certain Documents ......................................................................................... 1
1.5 Definitions ...................................................................................................................................... 1
1.6 Terminology................................................................................................................................... 2
2. INSTRUCTIONS FOR CONTINUED AIRWORTHINESS ..................................................................... 3
2.1 Introduction .................................................................................................................................... 3
2.2 Description of Alteration ................................................................................................................ 3
2.3 Control, Operating, and Testing Information ................................................................................. 4
2.4 Servicing Information .................................................................................................................... 4
2.5 Periodic Maintenance .................................................................................................................... 4
2.6 Troubleshooting Information ......................................................................................................... 8
2.7 Removal and Replacement Information ........................................................................................ 8
2.8 Diagrams ..................................................................................................................................... 18
2.9 Special Inspection Requirements................................................................................................ 18
2.10 Application of Protective Treatments .......................................................................................... 18
2.11 Data Relative to Structural Fastener s ......................................................................................... 19
2.12 Special Tools ............................................................................................................................... 19
2.13 Additional Instructions ................................................................................................................. 19
2.14 Overhaul Period .......................................................................................................................... 19
2.15 ICA Revision and Distribution ..................................................................................................... 19
2.16 Assistance ................................................................................................................................... 19
2.17 Implementation and Record Keeping .......................................................................................... 19
3. AIRWORTHINESS LIMITATIONS SECTION ..................................................................................... 20
APPENDIX A EQUIPMENT LOCATIONS AND WIRE ROUTING ........................................................ 21
Table 1. Maintenance Intervals for GTNs and GMA 35 ................................................................................ 4
Table 2. Maintenance Intervals for Antennas Replaced Under this STC ..................................................... 7
Table 3. Bill of Materials .............................................................................................................................. 10
Table 4. Circuit Breaker Labels ................................................................................................................... 15
Instructions for Continued Airworthiness GTN 6XX/7XX - Eurocopter EC130 Series Page iii 190-01007-K9 Rev. 1
Table of Tables
1. INTRODUCTION
1.1 Purpose
This document provides Instructions for Continued Airworthiness compliant with requirements of 14 CFR
§27.1529, and Part 27 Appendix A. This ICA is to be used by the agency installing Garmin GTN 6XX/7XX navigators, GMA 35 audio panel, and additional equipment under the GTN 6XX/7XX Part 27 Approved Model List (AML) STC, and includes information required by the operator to adequately maintain installed items.
1.2 Scope
This document provides the Instructions for Continued Airworthiness Eurocopter EC 130B4 and EC 130T2 rotorcraft, modified by the installation of the Garmin GTN 6XX/7XX and optional GMA 35 under the AML STC.
1.3 Document Control
This document shall be released, archived, and controlled in accordance with the Garmin document control system. When this document is revised, refer to Section 2.15 for information on how to gain FAA acceptance or approval and how to notify customers of changes.
1.4 Permission to Use Certain Documents
Permission is granted to any corporation or person applying for approval of a Garmin Instructions for Continued Airworthiness GTN 6XX/7XX - Eurocopter EC130 Series to use and reference appropriate STC documents to accomplish the Instructions for Continued Airworthiness and show compliance with STC engineering data. This permission does not construe suitability of the documents. It is the responsibility of the applicant to determine the suitability of the documents for the ICA.
1.5 Definitions
The following terminology is used within this document:
1) ACO: Aircraft Certification Office
2) AEG: Aircraft Evaluation Group
3) BIT: Built-In Test
4) COM: Communications
5) CFR: Code of Federal Regulations
6) FAA: Federal Aviation Administration
7) GPS: Global Positioning System
8) ICA: Instructions for Continued Airworthiness
9) IFR: Instrument Flight Rules
10) LED: Light Emitting Diode
11) LRU: Line Replaceable Unit
12) NAV: Navigation
13) MFD: Multi-Function Display
14) PMI: Principal Maintenance Inspector
15) POI: Principal Operations Inspector
16) STC: Supplemental Type Certificate
17) TSO: Technical Standard Order
18) WAAS: Wide Area Augmentation System
Instructions for Continued Airworthiness GTN 6XX/7XX - Eurocopter EC130 Series Page 1 of 21 190-01007-K9 Rev. 1
1.6 Terminology
Except where specificall y noted, references made to the ‘GTN’ will equally apply to the GTN 625/635/650/725/750. Also, ‘GTN 7XX’ refers specifically to the GTN 725 and GTN 750, and ‘GTN 6XX’ refers specifically to the GTN 625, GTN 635, and GTN 650.
Except where specifically noted, references made to the ‘EC 130 Series’ will equal l y appl y to the EC 130 T2 and the EC 130 B4 rotorcraft models.
Instructions for Continued Airworthiness GTN 6XX/7XX - Eurocopter EC130 Series Page 2 of 21 190-01007-K9 Rev. 1
Content, Scope, Purpose and Arrangement:
This document identifies the Instructions for Continued Applicability:
Applies to Eurocopter EC 130B4/T2 models altered by Definition of Abbreviations:
See Sections 1.5 and Section 1.6
Precautions:
None
Units of measurement:
None
Referenced publications:
1) Garmin 190-01007-B1 Rev. 1, “GTN 6XX/7XX Part
4) Eurocopter, “Aircraft Maintenance Manual for the EC
Retention:
This document, or the information contained within, will
2. INSTRUCTIONS FOR CONTINUED AIRWORTHINESS
2.1 Introduction
Airworthiness for the modification of the aircraft by installation of the Garmin GTN 6XX/7XX Part 27 AML STC.
installation of the Garmin GTN 6XX/7XX Part 27 AML STC.
27 AML STC System Maintenance Manual” or later revisions
2) Garmin 190-01007-03 Rev. D, “GTN 725/750 Pilot’s Guide” or later revisions
3) Garmin 190-01004-03 Rev. D, “GTN 625/635/650 Pilot’s Guide” or later revisions
130”
be included in the aircraft’s permanent records.
2.2 Description of Alteration
The GTN navigators are a family of aviation panel mounted retro-fit products. GTN units utilize a touchscreen as the primary control interface. Traditional knobs and buttons have been minimized to simplify access to the color multi-function display (MFD), NAV and COM transceiver, and GPS/WAAS navigator functions.
The GTN 625/635/650 Navigators (Garmin Touch Navigation) are a family of 2.65-inch tall aviation panel mounted retro-fit products that are intended to supersede the Garmin 400W Series Navigators. The GTN 6XX product family consists of the GTN 625 GPS/WAAS navigator, the GTN 635 GPS/WAAS/COM navigator, and the GTN 650 GPS/WAAS/NAV/COM navigator.
The GTN 725/750 Navigators (Garmin Touch Navigation) are a family of 6.00-inch tall aviation panel mounted retro-fit products that are intended to supersede the Garmin 500W Series Navigators. The GTN 7XX product family consists of the GTN 725 GPS/WAAS navigator, and the GTN 750 GPS/WAAS/NAV/COM navigator.
Instructions for Continued Airworthiness GTN 6XX/7XX - Eurocopter EC130 Series
Page 3 of 21 190-01007-K9 Rev. 1
Removal and replacement of the following items. See Section
The display backlight LEDs are rated by the manufacturer as
requires service.
The optional GMA 35 is an audio panel with a Marker Beacon receiver. The GMA 35 in conjunction with a GTN 7XX provide full audio panel capability, for communication and navigation radios, headsets, microphones, and speakers. The GMA 35 is mounted in a notch behind the GTN 7XX to free up mounting space in the flight deck instrument panel. Rotorcraft model specific installation of the GTN is documented in GTN 6XX/7XX PART 27 AML STC INSTALLATION MANUAL and Garmin 190-01007-H9 Rev. 1, “GTN 6XX/7XX Navigator Installation, Eurocopter EC 130B4/T2 Rotorcraft”.
2.3 Control, Operating, and Testing Information
See Garmin 190-01004-03 Rev. D, “GTN 625/635/650 Pilot’s Guide” and 190-01007-03 Rev. D, “GTN 725/750 Pilot’s Guidefor information on how to operate the system in normal mode.
See the Section 3 of the GTN 6XX/7XX PART 27 AML STC SYSTEM MAINTENANCE MANUAL, Section 3 for details on how to operate and access configuration mode and diagnostic pages, and Section 1.5 for document part numbers. See Section 6 for general ground checks and system test procedures.
See GTN 6XX/7XX PART 27 AM L STC SY ST E M MAI N T ENA N CE MAN U AL for a system description.
2.4 Servicing Information
None. In the event of system failure, troubleshoot the GTN 6XX/7XX and GMA 35 in accordance with Section 4 of the GTN 6X X/7XX PART 27 AML STC SYSTEM MAINTENANCE MANUAL.
2.5 Periodic Maintenance
The GTN and GMA 35 are designed to detect internal failures. A thorough self-test is executed automatically upon application of power to the units, and built-in tests (BIT) are continuously executed. Detected errors are indicated as failure annunciations, system messages, or a combination of the two.
Operation of the GTN 6XX/7XX and GMA 35 is not permitted unless the inspections described in this section have been completed within time intervals prescribed in Table 1. All antennas connected to the GTN should be maintained in accordance with maintenance and inspection data appropriate for the antenna installation.
Table 1. Maintenance Intervals for GTNs and GMA 35
Item Description/Procedure Interval
Equipment Removal & Replacement
Display Back light
5 of the GTN 6XX/7XX PART 27 AML STC SYSTEM MAINTENANCE MANUAL for instructions.
• GTN 6XX/7XX or GMA 35 units
• NAV antenna cable splitter
• NAV antenna cable diplexer
• Fan
having a usable life of at least 36,000 hours. This life may be more or less than the rated time depending on the operating conditions of the GTN. Over time, the backlight lamp may dim and the display may not perform as well in direct sunlight conditions. The user must determine by observation when the display brightness is not suitable for its intended use. Contact the Garmin factory repair station when the backlight lamp
On Condition
On Condition
Instructions for Continued Airworthiness GTN 6XX/7XX - Eurocopter EC130 Series Page 4 of 21 190-01007-K9 Rev. 1
Battery Replacement
The GTN has an internal keep-alive battery that will las t about
station.
On Condition
Test – Bonding
Perform an electrical bonding check.
the mounting rack.
Bond Check to be
Item Description/Procedure Interval
10 years. The battery is used for GPS system information. Regular planned replacement is not necessary. The GTN will display a low battery’ message when replacement is required. Once the low battery message is displayed, the battery should be replaced within 1 to 2 months. If the battery is not replaced and becomes totally discharged, the GTN unit will remain fully operational, but the GPS signal acquisition time may be increased. There is no loss of function or accuracy of the GTN unit with a dead battery. The battery must be replaced by the Garmin factory repair station or factory authorized repair
Check, GTN/GMA
1. Remove the GTN and GMA 35 (if installed) from the mounting rack(s)
2. Remove the backplate assembly from the rack(s), such that the harnesses are disconnected.
NOTE
For GTN 7XX only, if the GMA 35 is installed, it must be removed from its rack and the GMA 35 backplate assembly must be removed prior to performing Step 3. When a GMA 35 bonding check is planned, perform the GMA 35 bonding check prior to reinstalling the GTN backplate assembly to the rack.
3. Measure the resistance between each mounting rack and nearby exposed portion of metallic structure and verify that the resistance is less than or equal to 10 milliohms.
In the event of bonding test failure, remove the rack and verify that the countersunk areas around the holes, in the rack that are used to attach the rack, are free of corrosion or any other debris. Clean the countersunk areas using an approved solvent per Eurocopter Standard Practices Manual (MTC 20­02-07-401). Reattach the rack to the rails in the panel. Re­verify the resistance between the mounting rack and nearby exposed portion of aircraft metallic structure and ensure that the resistance is less than or equal to 2.5 milliohms.
4. Reinstall all backplate assemblies and reinstall the GTN in
performed every 10 years or 1800 flight hours, whichever comes first. The check is to be performed in accordance with Chapter 24, Section 6.2 of the Aircraft Maintenance Manual during the EC 130 600 flight hour/24 month inspection.
Instructions for Continued Airworthiness GTN 6XX/7XX - Eurocopter EC130 Series Page 5 of 21 190-01007-K9 Rev. 1
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