Pub. 42004-734L2D
GAI-TRONICS® CORPORATION
A HUBBELL COMPANY
Industrial Communications System
Zone 2/22 Weatherproof
®
Page/Party
T ABLE OF C ONTENTS
General Information .......................................................................................................................1
Product Overview ................................................................................................................................... 1
Features .................................................................................................................................................... 1
Options ..................................................................................................................................................... 2
Installation ......................................................................................................................................2
Important Safety Instructions................................................................................................................ 2
Mounting the Enclosure ......................................................................................................................... 3
Cable Entries ......................................................................................................................................................... 3
Field Wiring ............................................................................................................................................. 4
Station
Speaker Jumper Impedance Configuration ......................................................................................... 5
Settings and Adjustments ................................................................................................................6
Opening the Station ................................................................................................................................ 6
Jumper Settings ....................................................................................................................................... 7
Speaker Mute ........................................................................................................................................................ 7
Speaker Gain Setting............................................................................................................................................. 7
Level Adjustments .................................................................................................................................. 8
Transmit Level ...................................................................................................................................................... 8
Receiver Volume .................................................................................................................................................. 8
Speaker Volume .................................................................................................................................................... 8
Attach the Front Panel ........................................................................................................................... 8
Operation .........................................................................................................................................8
Options .............................................................................................................................................9
ICS SmartSeries ...................................................................................................................................... 9
General .................................................................................................................................................................. 9
Features ................................................................................................................................................................. 9
Installation and Adjustments ............................................................................................................................... 10
Opening the Station ........................................................................................................................................ 10
Installing the SmartSeries PCBA ................................................................................................................... 10
Setting the Address ......................................................................................................................................... 10
ALS Minimum Level ..................................................................................................................................... 11
ALS Offset Level ........................................................................................................................................... 11
SmartSeries VLC Level .................................................................................................................................. 11
Speaker Impedance Supervision ..................................................................................................................... 12
FSK Signal Gain ............................................................................................................................................. 12
GAI-Tronics Corporation 400 E. Wyomissing Ave. Mohnton, PA 19540 USA
610-777-1374 800-492-1212 Fax: 610-796-5954
V
ISIT WWW.GAI-TRONICS.COM FOR PRODUCT LITERATURE AND MANUALS
TABLE OF CONTENTS P UB. 42004-734L2D
Attaching the Front Panel ............................................................................................................................... 12
Operation ............................................................................................................................................................ 13
Paging with ADVANCE Head End ................................................................................................................ 13
Paging without ADVANCE Head End ........................................................................................................... 13
Station Time-out Features .............................................................................................................................. 13
Emergency Party Line (EPL) ......................................................................................................................... 13
All Call Paging Utilizing a Merge/Isolate Cabinet ......................................................................................... 14
Paging with Alternate Page Destination Utilizing ADVANCE Head End ..................................................... 15
VLC ........................................................................................................................................................ 16
General ................................................................................................................................................................ 16
Features ............................................................................................................................................................... 16
Installation and Adjustments ............................................................................................................................... 17
Opening the Station ........................................................................................................................................ 17
Installing the VLC PCBA ............................................................................................................................... 17
Audio Alignment ............................................................................................................................................ 17
Page Disable Control ...................................................................................................................................... 17
Remote Output Switching (Available with RTU Only) ................................................................................. 17
Attaching the Front Panel ............................................................................................................................... 17
RTU ........................................................................................................................................................ 18
General ................................................................................................................................................................ 18
Features ............................................................................................................................................................... 18
With SmartSeries PCBA and ADVANCE Head End..................................................................................... 18
With VLC PCBA ............................................................................................................................................ 18
Installation .......................................................................................................................................................... 19
Opening the Station ........................................................................................................................................ 19
Installing the RTU PCBA ............................................................................................................................... 19
Field Wiring ................................................................................................................................................... 19
Attaching the Front Panel ............................................................................................................................... 19
Non-supervised Output Wiring Configuration ............................................................................................... 19
Supervised Output Wiring Configurations with SmartSeries Option ............................................................. 20
Input 1 or 2 Wiring Configuration with the SmartSeries Option .................................................................... 21
DC Power Option .................................................................................................................................. 22
General ................................................................................................................................................................ 22
Features ............................................................................................................................................................... 22
Standard Station 70V/100V Speaker Output ..................................................................................... 23
General ................................................................................................................................................................ 23
Field Wiring ........................................................................................................................................................ 23
SmartSeries Station 70V/100V Speaker Line Monitor ...................................................................... 24
General ................................................................................................................................................................ 24
Field Wiring ........................................................................................................................................................ 24
Troubleshooting ............................................................................................................................26
Opening the Station .............................................................................................................................. 26
Jumper Settings ..................................................................................................................................... 26
P4 Standard Jumper Configuration ..................................................................................................................... 26
Attaching the Front Panel .................................................................................................................... 29
Specifications ................................................................................................................................30
GAI-Tronics Corporation 400 E. Wyomissing Ave. Mohnton, PA 19540 USA
610-777-1374 800-492-1212 Fax: 610-796-5954
V
ISIT WWW.GAI-TRONICS.COM FOR PRODUCT LITERATURE AND MANUALS
Pub. 42004-734L2D
GAI-TRONICS® CORPORATION
A HUBBELL COMPANY
Industrial Communica tions System
Zone 2/22 W ea therproof
Page/Party
General Information
Product Overview
The GAI-Tronics Industrial Communications
System (ICS) Page/Party
industrial communications system that can
include from two to possibly hundreds of
stations. All
additional stations can be added to the system
at any time.
stations are wired in parallel and
®
is a modular
®
Station
The standard configuration of the ICS Zone
2/22 weatherproof Page/Party
outdoor, multi-party, handset/speaker
amplifier station using ac power. A number
of options are available to add to station
capabilities. See Features and Options below
for more details.
®
The ICS Page/Party
similar to and compatible with existing GAITronics 700 series Page/Party
weatherproof Page/Party
or be added to existing Page/Party
Zone 2/22 station is
®
station is an
®
systems. ICS
®
stations can replace
®
systems.
Figure 1. ICS Zone 2/22 Weatherproof Station Exterior
Front Panel with all options
Fea tures
Provides one-way page announcements over system speakers
Includes a high efficiency (>80%) Class D paging amplifier to provide up to 30 watts of speaker
output
Provides full-duplex party line communication
Includes universal ac power supply with power factor correction
Field upgradeable options
Black carbon-loaded, glass-reinforced polyester
GAI-Tronics Corporation 400 E. Wyomissing Ave. Mohnton, PA 19540 USA
610-777-1374 800-492-1212 Fax: 610-796-5954
V
ISIT WWW.GAI-TRONICS.COM FOR PRODUCT LITERATURE AND MANUALS
Pub. 42004-734L2D
ICS Zone 2/22 Weatherproof Page/Party
®
Station Page 2 of 33
Options
Single party line operation
Speaker amplifier only (no handset)
Alternate page destination
Emergency party line (EPL)
Auxiliary jack for headset operation
Hazardous area approvals
PVC or Hytrel handset cords in 6-, 15-, or 25-foot lengths
Conformal coating for PCBA
24 V dc power
Volume Level Control (VLC) technology for alternate page volume
SmartSeries technology featuring Ambient Level Sensing (ALS) and available remote monitoring
Remote Terminal Unit (RTU) operation
70V/100V speaker output
All Call
Installation
Important Safety Instructions
This equipment is suitable for use in Zone 2/22 hazardous areas OR non-hazardous locations only.
Combinations of equipment in your system are subject to investigation by the local Authority Having
Jurisdiction at the time of installation.
Read, follow, and retain instructions – All safety and operating instructions should be read and followed
before operating the unit. Retain instructions for future reference.
Heed warnings – Adhere to all warnings on the unit and in the operating instructions.
Attachments – Attachments not recommended by the product manufacturer should not be used, as they
may cause hazards. Maximum system cable length is not to exceed two miles.
Servicing – Do not attempt to service this unit by yourself. Opening or removing covers may expose you
to dangerous voltage or other hazards. Refer all servicing to qualified service personnel.
WARNING – POTENTIAL ELECTROSTATIC CHARGING HAZARD – Model 10401-201 Headset
and 10416-103 Extension Cord should be used in Group IIB or Group IIA areas only.
Capacitance values of 140 pF to 580 pF were measured on the external metallic unearthed components of
this equipment. As such, special care must be taken in installation location and environment to address
this hazard. See EN TR50404, “Electrostatics – Code of practice for avoidance of hazards due to static
electricity” for additional information in regards to proper installation and potential hazards.
WARNING – EXPLOSION HAZARD – Do not disconnect equipment unless power has been removed
or the area is known to be non-hazardous. Avertissement – Risque d’explosion – Avant de débrancher
l'équipement, couper le courant ou assurer que le secteur est su pour n’être pas hasardeux.
WARNING
In 24 V dc systems: Under NO condition should this equipment be operated
from a battery charger without the batteries connected.
In 24 V dc systems, most chargers have an unloaded output of 35 to 45 volts that can quickly damage the
equipment designed for nominal 24 volts. The maximum battery voltage should never exceed the
maximum specified input voltage.
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®
ICS Zone 2/22 Weatherproof Page/Party
Station Page 3 of 33
Mounting the Enclosure
Mount the enclosure using the four 0.31-inch (8
mm) diameter holes located on the mounting
flanges with 5/16-inch (M6) hardware. The ICS
Weatherproof Page/Party
with conduit or cable openings.
The station can be supplied either with or without
a stainless steel gland plate, located on the bottom
of the rear enclosure.
If there is no gland plate on the enclosure, remove
the front panel and drill or punch entry openings in
the rear section of the enclosure. Refer to Figure 2
for the suggested locations. There must be a
minimum of ½ inch (13 mm) of material between
entry holes.
If the station includes a gland plate, it can be
removed from the bottom of the rear enclosure for
ease of adding entry holes. Upon reinstalling the
gland plate, torque the #6-32 nuts to 10–12 in-lbs.
(1.13–1.36 n-m).
®
Station is not supplied
Pub. 42004-734L2D
The recommended entry is via the enclosure
bottom to prevent moisture from dripping onto the
terminals. Top entry is not recommended.
For specific details including mounting hole
dimensions, refer to Figure 2. When mounting the
enclosure, use caution to avoid damaging the
internal components.
The suggested mounting height for all station
enclosures is 48 inches (1219 mm) to the center of
the bottom mounting holes of the enclosure.
Cable Entries
Ensure any unused openings are sealed with
proper fittings per local standards. All metric
cable entry devices and blanking elements shall be
certified for Zone 2/22 applications with an IP66
rating, suitable for conditions of use and correctly
installed. Use field wiring suitable for the ambient
temperature.
Figure 2. Suggested Wire Entry Locations
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ICS Zone 2/22 Weatherproof Page/Party
®
Station Page 4 of 33
Field Wiring
NOTE: Use conductors with a temperature rating of a minimum of 10k above the ambient
temperature.
The Zone 2/22 ICS Page/Party
the system cable has two terminals for daisy-chain wiring. Attach #6 spade lugs to the wires before
attachment to the terminal blocks for the most secure connection. Torque the terminal block screws to 8–
10 in-lbs. (0.90–1.13 n-m) when attaching the spade lugs.
The terminal blocks on the Termination PCBA are labeled to coincide with the color code used on GAITronics 60029 Series multi-party cable or 60038 Series single party cable. Refer to Figure 3 for a sample
wiring diagram.
In certain circumstances where paging audio induces feedback, muting the speakers of two or more
stations during a page, referred to as mutual muting, can eliminate such feedback problems. This function
is enabled by connecting the spare orange wire between stations to terminal block TB4-2 or TB5-2.
®
Station provides terminal blocks for field wiring. Each connection for
Figure 3. Typical ICS Zone 2/22 Weatherproof Station Wiring Diagram
After all wiring and cable connections have been completed, place the front cover on the rear enclosure,
being careful not to pinch any cables. Secure the front cover using the four screws and washers provided.
Torque the screws to 50 in-lbs. (5.65 n-m). N
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OTE: See DC Option terminal locations on Figure 16.
Pub. 42004-734L2D
ICS Zone 2/22 Weatherproof Page/Party
®
Station Page 5 of 33
Speaker Jumper Impedance Configuration
Configure speaker jumpers P15 and P16 for the appropriate impedance for either 8-ohm or 16-ohm
speakers as shown in Figure 4 below.
Figure 4. Speaker Jumper Impedance Configuration Options for 8-ohm or 16-ohm Speakers
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ICS Zone 2/22 Weatherproof Page/Party
®
Station Page 6 of 33
Settings and Adjustments
Opening the Station
Remove the four screws from the front panel and turn it to the right so that the interior surface faces you.
Allow the wiring and ribbon cables to remain connected. This configuration presents the easiest access
for troubleshooting and setting adjustments.
Figure 5. ICS Zone 2/22 Weatherproof Page/Party
Interior View and Maintenance Configuration
®
Station (AC Version shown)
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ICS Zone 2/22 Weatherproof Page/Party
®
Station Page 7 of 33
Pub. 42004-734L2D
Figure 6. 69557 Series Main PCBA
Jumper Settings
Speaker Mute
The station can mute the speaker amplifier during page operation to eliminate feedback. P11 in the EN
position (default) mutes the speaker during page activation. P11 in the DIS position allows broadcast to
the speaker during paging.
Speaker Gain Setting
P9 can limit the maximum speaker output level. P9 in the HI position (default) represents a 30-watt
maximum output. P9 in the LO position represents a 2-watt maximum output.
WARNING
damage.
Maximum output power may exceed rated speaker wattage resulting in speaker
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ICS Zone 2/22 Weatherproof Page/Party
®
Station Page 8 of 33
Level Adjustments
Transmit Level
The Transmit Level potentiometer, R34, adjusts the signal level from the handset or optional auxiliary
headset microphone to the page or party lines.
Receiver Volume
The Receiver Volume potentiometer, R5, adjusts the signal level to the handset receiver from the page or
party lines. It does not adjust the signal level to the optional auxiliary headset.
Speaker Volume
The Speaker Volume potentiometer, R91, adjusts the signal level to the speaker from the page line. The
default setting is 4 watts for an 8-ohm speaker and 2 watts for a 16-ohm speaker.
Warning – Maximum output power may exceed rated speaker wattage resulting in speaker damage.
Attach the Front Panel
After all adjustments have been completed, place the front cover in the rear enclosure, being careful not to
pinch any cables. Secure the front cover using the four screws and washers provided. Torque the screws
to 50 in-lbs (5.65 n-m).
Operation
For paging and subsequent party line conversation, the station operator lifts the handset or connects the
optional headset, selects a free party line using the five-position rotary selector switch (if equipped), and
presses the handset pressbar or headset page switch. The station operator pages the desired individual and
designates the party line on which that individual should respond. The individual then responds by
approaching the nearest ICS Page/Party
handset or connecting a headset. Full-duplex communication can then be held on the party line without
broadcasting over the speakers. After the conversation is complete, all parties should place the handset
back on hook or disconnect the headset.
OTES:
N
1. For stations with an auxiliary jack, the Model 10401-201 Headset and 10416-103 Extension Cord
allows the user to be hands-free and mobile while maintaining communication. When connected, the
handset microphone is disabled.
®
2. The ICS Page/Party
station incorporates a noise-canceling microphone to reduce transmitted
ambient noise. This requires the user to place the microphone as close as possible to their mouth.
®
station, selecting the appropriate party line and lifting the
3. For stations with the alternate page destination option, additional programmed page zones can be
utilized with the alternate page selector switch. These alternate page destinations must be software
configured in the central control cabinet of a GAI-Tronics ADVANCE system.
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ICS Zone 2/22 Weatherproof Page/Party
®
Station Page 9 of 33
Options
The ICS Page/Party® Station options can be factory installed or field installed in some cases. The field
installable options include ICS SmartSeries, VLC, and RTU.
ICS SmartSeries
General
The 69552 SmartSeries PCBA adds microprocessor control to the ICS Page/Party® station, providing
additional sensor and monitoring capabilities. SmartSeries and VLC PCBAs cannot be installed in the
same station.
Features
When used with or without ADVANCE head-end equipment:
Ambient Level Sensing (ALS) circuitry automatically changes the local speaker’s paging volume in
response to varying background noise
Off-hook timeout prevents noise being introduced to a party line by electronically placing the handset
“on-hook” after 8 minutes
Page timeout limits a single page broadcast to two minutes, freeing the page line for emergencies
When used with ADVANCE head-end equipment:
Station monitoring of key components (including handset, amplifier and local speaker) provides fast
notification of any faults
Ability to accept supervised contact closure inputs and provide a supervised relay output (requires
RTU option)
Figure 7. 69552 SmartSeries PCBA
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ICS Zone 2/22 Weatherproof Page/Party
Installation and Adjustments
Opening the Station
®
Station Page 10 of 33
Remove the four screws from the front panel and turn it to the right so that the interior surface faces you.
Allow the wiring and ribbon cables to remain connected. This configuration presents the easiest access
for troubleshooting and setting adjustments.
Installing the SmartSeries PCBA
Remove power from the station.
Remove all jumpers on the Main PCBA P4 connector.
Align the SmartSeries PCBA with four mounting holes to the right of the Main PCBA with the edge of
the SmartSeries board under the Main PCBA. Secure the SmartSeries PCBA with the four screws
provided.
Install the provided 34-pin ribbon cable from P4 of Main PCBA to P4 of SmartSeries PCBA.
Reapply power to the station.
Setting the Address
For the SmartSeries option to function properly, each station in an ADVANCE system zone must be
given a unique address using the hexadecimal switches, S1 (Hi Address) and S2 (Lo Address). Each
switch contains 16 settings, labeled 0–F. A small arrow on each switch indicates the setting.
The station address is determined by the high address setting followed by the low address setting. For
example, to assign an address of 05, the high station address is set to 0 and the low address is set to 5.
Valid address settings are 05 to FE. Record the address assigned for each station in the system for your
records. If the SmartSeries PCBA is installed in a system without an ADVANCE head end, set the
address to 04 (default).
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ICS Zone 2/22 Weatherproof Page/Party
ALS Minimum Level
®
Station Page 11 of 33
The ALS minimum level is the lowest speaker output level that the station will maintain. To set the ALS
minimum level, turn R91 fully counterclockwise
. Listen for a single beep from the speaker indicating the
speaker amplifier is in the Minimum Level Adjustment mode. If the page line is in use immediately after
the beep tone, the page signal should be used to make the minimum level adjustment. If the page line is
inactive following the beep tone, a continuous tone is activated to make the minimum level adjustment.
After the tone is activated, all page line activity is ignored until completion of the adjustment.
This test tone is used as a reference to adjust the speaker amplifier output level to the desired volume.
Adjust R91 to the desired output. The test tone automatically shuts off 5 seconds after the last
adjustment. The factory default setting for minimum level is 4.0 watts nominal into an 8-ohm load.
ALS Offset Level
The ALS offset level allows the output of the speaker amplifier to maintain a set difference or “offset”
between the ambient noise level and the speaker output level. To set the ALS offset level, turn R91 fully
clockwise and listen for the two beep tones indicating that the station is in the Offset Adjustment mode.
If the page line is in use immediately after the two beep tones are heard, the page signal should be used to
make the offset level adjustment. If the page line is inactive immediately following the beep tones, a
continuous tone is activated to make the offset level adjustment. After the tone is activated, all page line
activity is ignored until completion of the adjustment. Adjust R91 to the desired offset level.
NOTE: This adjustment should be made under maximum ambient noise level conditions. The ALS offset
level must always be set higher than the ALS minimum level setting.
SmartSeries VLC Level
When activated, the VLC overrides the ALS minimum level setting allowing the speaker volume to
change to a preset level during an emergency page. To adjust the VLC Level, force the station into the
VLC mode by having someone execute a page from a station programmed by the MCU to activate the
VLC function. During the page, turn the R91 control fully counterclockwise
, and listen for two beep
tones through the page speaker indicating the VLC Adjustment mode has been activated. After the two
beep tones, turn the R91 control to the desired speaker level using the live paging signal to adjust the
level. The station automatically exits the VLC Adjustment mode and reverts to normal operation 5
seconds after the last pot adjustment.
OTE: The system must be equipped with an ADVANCE head end to activate the VLC function.
N
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ICS Zone 2/22 Weatherproof Page/Party
Speaker Impedance Supervision
®
Station Page 12 of 33
When this feature is configured, the station will supervise the speaker line for changes in the speaker line
impedance. To perform this function the station must be calibrated for the impedance of the speaker(s)
attached. If the station has never been previously calibrated, the station will report a speaker fault within
15 minutes of being configured for this feature. The station may be calibrated either “locally” at the
station or “remotely” by a system command from the ADVANCE head end. See the ADVANCE System
Programming Manual for details of “remote” calibration.
To perform a “local” calibration, first ensure that the station is configured for speaker impedance
supervision. Next, set the station's address to 0x02. Wait until you hear a single-beep tone at the attached
speaker. This should occur within 20 seconds. This tone indicates that a successful calibration was
performed.
If instead a double-beep tone is heard, this indicates that the station attempted to calibrate but was
unsuccessful (the attached impedance is out-of-range). If a tone is not heard, the station may not be
configured for speaker impedance supervision or there is an open connection to the speaker.
After hearing the single beep tone, set the address back to its original value to resume normal station
operation with the new calibration value.
NOTE: If this feature is used, then jumper P9 of the Main PCBA must be in the HI (default) position.
FSK Signal Gain
The FSK Signal Gain, R13, adjusts the FSK transmit signal strength. It is set at the factory and should
not be adjusted by the installer.
Attaching the Front Panel
After all adjustments have been completed, place the front cover in the rear enclosure, being careful not to
pinch any cables. Secure the front cover using the four screws and washers provided. Torque the screws
to 50 in-lbs (5.65 n-m).
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ICS Zone 2/22 Weatherproof Page/Party
Operation
Paging with ADVANCE Head End
®
Station Page 13 of 33
Paging and party line operation with the ICS SmartSeries option is similar to standard station operation.
The main differences are that when the handset pressbar or the headset page switch is pressed, a steady
“wait” tone will be heard in the handset/headset earpiece. When the “wait” tone ends, a preannouncement tone, if programmed, will sound, and the operator may place their page. If the system is
busy and the page is denied, the user will hear a busy tone in the handset/headset earpiece.
Paging without ADVANCE Head End
Paging and party line operation will be similar to standard station operation with the addition of an
optional pre-announcement tone being generated by the station at the beginning of each page.
Station Time-out Features
The ICS SmartSeries option supports a page duration limit that sets the maximum duration of each page.
If the page is still active when the page duration limit is reached, the page will be terminated. When used
without an ADVANCE head end, the page duration limit is fixed at 2 minutes.
The ICS SmartSeries option supports an off-hook limit that sets the maximum duration that the station
may be kept off hook. If the off-hook limit is reached, the station will be placed electrically on hook. To
reset the timeout condition, the handset must be physically placed on hook momentarily. When used
without an ADVANCE head end, the off-hook limit is fixed at 8 minutes.
Emergency Party Line (EP L)
When connected to an ADVANCE control cabinet, the EPL option enables the ICS SmartSeries Station
to automatically report the following information when the handset is taken off-hook.
Zone number
Station address
Party line (1 or 2)
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®
ICS Zone 2/22 Weatherproof Page/Party
Station Page 14 of 33
All Call Paging Utilizing a Merge/Isolate Cabinet
Pub. 42004-734L2D
Merge/Isolate (M/I) cabinets contain switching relays that are energized by a control signal from
Page/Party
Page/Party
®
stations. When energized, the relays merge (connect together) the page lines of multiple
®
systems. This allows voice pages to be broadcast from all the systems connected to the M/I
cabinet. ICS handset stations with the All Call feature contain a push-button switch on the front panel for
activating an M/I cabinet. Refer to Figure 8.
Figure 8. All Call Selector Switch Location
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ICS Zone 2/22 Weatherproof Page/Party
®
Station Page 15 of 33
Paging with Alternate Page Destination Utilizing A DVANCE Head End
For stations with the alternate page destination option, additional programmed page zones can be utilized
with the alternate page selector switch. These alternate page destinations must be software configured in
the central control cabinet of a GAI-Tronics ADVANCE system.
Figure 9. Alternate Page Selection Switch Location
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ICS Zone 2/22 Weatherproof Page/Party
®
Station Page 16 of 33
VLC
General
The 69553 Volume Level Control (VLC) PCBA adds the capability of remotely controlling the local
speaker volume level. When VLC is activated, a remote device transmits a 50 kHz signal over the page
line. The station detects the 50 kHz signal and switches to an alternate speaker volume setting.
VLC and SmartSeries options cannot be used in the same station.
Features
Provides an “alternate” speaker volume setting that is activated by receiving a 50 kHz signal on the
page line.
Allows office or crew quarters speakers to be muted until a high priority message or alarm is
broadcast.
Enables outdoor speaker volume to be reduced at night.
Prevents local handset paging during emergency conditions.
Adds the ability to provide a relay output (requires RTU option)
Figure 10. 69553 Series VLC PCBA
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ICS Zone 2/22 Weatherproof Page/Party
Installation and Adjustments
Opening the Station
®
Station Page 17 of 33
Remove the four screws from the front panel and turn it to the right so that the interior surface faces you.
Allow the wiring and ribbon cables to remain connected. This configuration presents the easiest access
for troubleshooting and setting adjustments.
Installing the VLC PCBA
Remove power from the station.
Remove all jumpers on the Main PCBA P4 connector.
Align the VLC PCBA with four mounting holes to the right of the Main PCBA board. Secure the VLC
PCBA with the four screws provided. Install the provided 34-pin ribbon cable from P4 of Main PCBA to
P4 of VLC PCBA.
Reapply power to the station.
Audio Alignment
To set the normal speaker output level, set DIP switch SW2-1 to the “off” position. Set SW2-2 to the
“on” position to enable a reference test tone. Adjust R91 on the Main PCBA to the desired audio level.
To mute the audio, turn R91 fully counterclockwise.
OTE: If LED2 on the VLC PCBA is on, indicating the system VLC tone is present, this adjustment
N
cannot be made.
To set the VLC controlled speaker output level, set SW2-1 to the “on” position. Set SW2-2 to the “on”
position to enable a reference test tone. Adjust R12 on the VLC PCBA to the desired audio level. To
mute the audio, turn R12 fully counterclockwise.
Set SW2-1 and SW2-2 to the “off” position to return to normal system operation.
Page Disable Control
To disable local paging when the system VLC tone is present, set SW2-3 to the “on” position.
Remote Output Switching (Available with RTU Only)
To activate the RTU relay when the system VLC tone is present, set SW2-4 to the “on” position.
Attaching the Front Panel
After all adjustments have been completed, place the front cover in the rear enclosure, being careful not to
pinch any cables. Secure the front cover using the four screws and washers provided. Torque the screws
to 50 in-lbs. (5.65 n-m).
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ICS Zone 2/22 Weatherproof Page/Party
RTU
General
®
Station Page 18 of 33
Pub. 42004-734L2D
The 69627 Remote Terminal Unit (RTU) PCBA adds remotely controlled dry relay contacts to an ICS
Page/Party
®
station equipped with either a VLC PCBA or a SmartSeries PCBA in conjunction with an
ADVANCE head end. When used with the SmartSeries PCBA in conjunction with ADVANCE head
end, two supervised inputs are also available.
The 69628 RTU and Smart 70V/100V Speaker Line Monitor PCBA adds a single remotely controlled dry
relay contact or a single supervised input to an ICS Page/Party
®
station equipped with a SmartSeries
PCBA in conjunction with an ADVANCE head end.
Figure 11. 69627 Series RTU PCBA
Figure 12. 69628 Series RTU & SmartSeries
70V/100V Speaker Line Monitor PCBA
Features
With SmartSeries PCBA and ADVANCE Head End
Two dry-contact input circuits (input cable supervision is optional) for 69627 Series RTU PCBA
One dry-contact input circuit (input cable supervision is optional) for 69628 Series RTU &
SmartSeries 70V/100V Speaker Line Monitor PCBA
Input status is monitored to trigger action in the ADVANCE head end.
Double pole, Form “C” relay contact (output cable supervision is available).
One fuse-protected relay contact.
With VLC PCBA
Double-pole, Form “C” relay contacts.
One fuse-protected relay contact.
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Pub. 42004-734L2D
ICS Zone 2/22 Weatherproof Page/Party
Installation
Opening the Station
®
Station Page 19 of 33
Remove the four screws from the front panel and turn it to the right so that the interior surface faces you.
Allow the wiring and ribbon cables to remain connected. This configuration presents the easiest access
for troubleshooting and setting adjustments.
Installing the RTU PCBA
Remove power from the station.
Install the four provided standoffs onto the four studs located adjacent to the power supply.
Align the RTU PCBA with the four standoffs with TB7 oriented toward the Termination PCBA. See
Figure 5. Secure the RTU PCBA with the four screws provided.
Install the provided 6-conductor harness from P5 of the SmartSeries or VLC PCBA to P5 of RTU PCBA.
Reapply power to the station.
Field Wiring
The RTU PCBA provides terminal blocks for field wiring. Attach spade lugs to the wires before
attachment to the terminal blocks for the most secure connection.
OUTPUT 1A and OUTPUT 1B are activated by either the VLC or SmartSeries PCBA. OUTPUT 1B is
fused on the normally open (N. O.) contact with a T1.6 amp fuse.
Attaching the Front Panel
After all adjustments have been completed, place the front cover in the rear enclosure, being careful not to
pinch any cables. Secure the front cover using the four screws and washers provided. Torque the screws
to 50 in-lbs. (5.65 n-m).
Non-supervised Output Wiri ng Configuration
Figure 13. Non-supervised Output with the VLC or SmartSeries Option
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®
ICS Zone 2/22 Weatherproof Page/Party
Supervised Output Wiring C onfigurations with S martSeries Option
Station Page 20 of 33
Pub. 42004-734L2D
Figure 14. Supervised Output Wiring with SmartSeries Option
OTE 1: Input 1 is used to monitor Output 1 and is not available for other functions.
*N
OTE 2: Attention: 20 k-ohm, 10-watt supervision resistor
**N
WARNING
Installation of this component shall be carried out by suitably trained personnel in
accordance with the applicable code of practice concerning equipment and protective systems intended
for use in potentially Explosive Atmospheres. This component must be in a suitable enclosure for the
potentially Explosive Atmosphere. During normal operation at 230 V this component can support a
temperature code of T4. This component shall be installed at a location acceptable to the authority having
jurisdiction.
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®
ICS Zone 2/22 Weatherproof Page/Party
Station Page 21 of 33
Input 1 or 2 Wiring Configuration with the SmartSer ies Option
Pub. 42004-734L2D
Figure 15. Input 1 or 2 Wiring Configuration with the SmartSeries Option
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®
ICS Zone 2/22 Weatherproof Page/Party
Station Page 22 of 33
DC Po wer Optio n
General
The dc power option adds the capability to utilize 24 V dc power to operate the station.
Features
24 V dc +/−20% power input
Simplified wiring scheme using main termination PCBA
Pub. 42004-734L2D
Figure 16. DC Option – Interior View
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®
ICS Zone 2/22 Weatherproof Page/Party
Station Page 23 of 33
Standard Station 70V/100V Speaker Output
General
Pub. 42004-734L2D
The 70V/100V speaker output assembly provides the ability to connect several 70-volt or 100-volt
speakers to a single ICS Page/Party
®
station. Speakers are wired in parallel to the station. Refer to Figure
17 below and Figure 19 on page 24.
Field Wiring
For 100V speakers, connect wires to the terminal block TB8 - 100V and COM.
For 70V speakers, connect wires to the terminal block TB8 - 70V and COM.
Figure 17. Standard Station 70V/100V Speaker
Output Assembly
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Figure 18. SmartSeries Station 70V/100V Speaker
Line Monitor Assembly
Pub. 42004-734L2D
ICS Zone 2/22 Weatherproof Page/Party
®
Station Page 24 of 33
SmartSeries Station 70V/100V Speaker Line Monitor
General
The 70V/100V Speaker Line Monitor assembly provides the ability to connect several 70-volt or 100-volt
speakers to a single ICS SmartSeries Station. Speakers are wired in parallel to the station. When used
with an ADVANCE head-end cabinet, the speaker line can be monitored by looping it back to the ICS
SmartSeries Station. Refer to Figure 18 above and Figure 20 on page 25.
OTE: SmartSeries ALS and local speaker monitoring are not available when the 70V/100V
N
speaker output option is installed and must be disabled for this station in the system configuration.
Field Wiring
For 100V speakers, connect wires to the plug for TB8 - 100V and COM.
For 70V speakers, connect wires to the plug for TB8 - 70V and COM.
N
OTE: Use of the 8/16-ohm speaker output or TB1 will affect maximum speaker power output.
Figure 19. 70V / 100V Speaker Connections
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ICS Zone 2/22 Weatherproof Page/Party
®
Station Page 25 of 33
Pub. 42004-734L2D
Figure 20. 70V/100V Monitored Speaker Connections
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Pub. 42004-734L2D
ICS Zone 2/22 Weatherproof Page/Party
®
Station Page 26 of 33
Troubleshooting
Opening the Station
Remove the four screws from the front panel and turn it to the right so that the interior surface faces you.
Allow the wiring and ribbon cables to remain connected. The front panel can be hung from the front door
by hooking a small piece of wire in the mounting holes of the panel. The front panel interior surface and
the back box interior now face you. This configuration presents the easiest access for troubleshooting and
setting adjustments.
Jumper Settings
P4 Standard Jumper Configuration
For standard operation, without options, P4 requires jumper installation for proper operation. See Figure
21 for jumper locations.
Figure 21. P4 Jumper Default Settings
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ICS Zone 2/22 Weatherproof Page/Party
®
Station Page 27 of 33
Pub. 42004-734L2D
The following tables are provided to aid qualified service personnel in troubleshooting problems with the
ICS Page/Party
®
Station.
Table 1. General Troubleshooting
Problem Potential Cause
Station not
functional
Refer to “Field Wiring” on page 4 for proper terminations.
Verify incoming supply voltage at TB2 or TB3 on the Termination PCBA.
Verify regulated 24 V dc at P1 of Termination PCBA. Caution! Supply
voltage present at P2.
Excessive hum or
Inspect the Page/Party® lines for proper line terminations, shorts, and grounds.
buzz during
station operation.
Crosstalk occurs
between
Page/Party
®
lines.
Feedback occurs
Inspect the Page/Party
grounds.
Inspect the Page/Party
Check location and orientation of speakers in the area.
®
lines for proper line terminations, shorts, and
®
party line connections for crossing of the cable pairs.
during page.
Refer to “Field Wiring” related to mutual muting on page 4.
Squeal in handset
receiver.
Handset
microphone audio
is too low/loud.
Handset receiver
audio is too
low/loud.
Refer to “Speaker Mute” on page 7.
Ensure proper termination on Page/Party
®
lines.
Ensure system line balance is connected.
Disconnect headset, if connected.
Refer to “Transmit Level” on page 8.
Check jumper settings or cable connections at P4.
Ensure proper termination on Page/Party
®
lines.
Check handset connections.
Check proper cable terminations between Termination and Main PCBAs.
Check operation of hookswitch.
Replace handset.
Refer to “Receiver Volume” on page 8.
Check jumper settings or cable connections at P4.
Ensure proper termination on Page/Party
®
lines.
Check handset connections.
Check proper cable terminations between Termination and Main PCBAs.
Check operation of hookswitch.
Replace handset.
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Pub. 42004-734L2D
ICS Zone 2/22 Weatherproof Page/Party
®
Station Page 28 of 33
Table 2. Troubleshooting Standard/VLC Configurations
Problem Potential Cause
Speaker volume is
too low/loud.
Cannot place a
page.
RTU output is not
functional.
Refer to “Speaker Volume” on page 8; or for VLC, Audio Alignment on
page 17.
Ensure P15 and P16 are in the correct position for the application.
Ensure the speaker wiring configuration is correct.
Ensure the nominal page line level is correct.
Replace the speaker or driver.
For VLC, refer to “Installing the VLC PCBA,” “Audio Alignment,” and
“Page Disable Control” on page 17.
Check handset connections.
Check proper cable terminations between Termination and Main PCBAs.
Check jumper settings or cable connection at P4.
Replace handset.
Ensure the VLC PCBA is installed and operational. Refer to “Remote
Output Switching (Available with RTU Only)” on page 17.
Check fuse F1 on RTU PCBA.
Check the cable connection at P5 on the RTU and VLC PCBA.
RTU input does
not function.
Check RTU terminal connections on TB7. Refer to Figure 13.
Check operation of connected device.
Inputs are only available with SmartSeries option.
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Pub. 42004-734L2D
ICS Zone 2/22 Weatherproof Page/Party
®
Station Page 29 of 33
Table 3. Troubleshooting SmartSeries Configurations
Problem Potential Cause
Speaker volume is
too low/loud.
Page/Party®
operation does not
function.
RTU output is not
functional.
Refer to the “ALS Minimum Level,” “ALS Offset Level,” and “SmartSeries
VLC Level” sections.
Check cable connection at P4.
Ensure P15 and P16 are in the correct position for the application.
Ensure the speaker wiring configuration is correct.
Ensure the nominal page line level is correct.
Replace the speaker or driver.
Refer to “Setting the Address” on page 10.
Check cable connection at P4.
Check proper cable terminations between Termination and Main PCBAs.
Ensure proper termination on Page/Party
®
lines.
For supervised output, ensure no monitored output faults exist.
Check fuse F1 on RTU PCBA.
Check the cable connection at P5 on the RTU and SmartSeries PCBA.
Check RTU terminal connections on TB6 and TB7. Refer to Figure 13 and
Figure 14.
Check operation of connected device.
RTU input does
not function.
For supervised input, ensure no monitored input faults exist.
Check the cable connection at P5 on the RTU and SmartSeries PCBA.
Check RTU terminal connections on TB6. Refer to Figure 15.
Check operation of connected device.
Attachin g the Front Pa nel
After all adjustments have been completed, place the front cover in the rear enclosure, being careful not to
pinch any cables. Secure the front cover using the four screws and washers provided. Torque the screws
to 50 in-lbs (5.65 n-m).
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Pub. 42004-734L2D
ICS Zone 2/22 Weatherproof Page/Party
®
Station Page 30 of 33
Specification s
Power Requirements
AC/DC Input
AC Power Supply
Input voltage .............................................................................. 120/230 V ac (nominal), 50/60 Hz
Power factor @ nominal 120 V ac ............................................................................................. 0.60
DC Power Supply
Input voltage ........................................................................................................... 24 V dc +/−20%
Current/Power requirements (+/−10%)
Power Consumed
(8-ohm load)
24 V DC
120 V AC
230 V AC
Idle 165 mA/4.0 W 90 mA/10.8 VA 80 mA/18.4 VA
4-watt output (default setting) 460 mA/11.0 W 160 mA/19.2 VA 120 mA/27.6 VA
12-watt output 900 mA/21.6 W 300 mA/36.0 VA 190 mA/43.7 VA
30-watt output 1.95 A/46.8 W 640 mA/76.8 VA 360 mA/82.8 VA
Maximum Current
Consumption (8-o hm l oad)
19.2 V DC
108 V AC
253 V AC
30-watt output 2.44 A/46.8 W 700 mA/84.0 VA 390 mA/80.7 VA
Handset
Microphone ........................................................................................................... Dynamic, noise-canceling
Receiver .................................................................................................... Dynamic, hearing aid compatible
Cord ........................................................................................................... Retractile, 6-foot extended, PVC
Material ................................................................................................................................................... ABS
External control .............................................................................................. Push-to-page handset pressbar
Handset Amplifier
Output level (compression controlled) .................................................... 1.5 V
Adjustable 0–2.1 V
nominal into 33-ohm load
RMS
RMS
Frequency response ........................................................................... 250–6,500 Hz, +0/−3 dB ref. to 1 kHz
Distortion ......................................................................... <1.5% THD @ 1 kHz (below compression level)
Receiver level................................................................................................................. 200 mV
Adjustable 150–400 mV
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, nominal
RMS
RMS
Pub. 42004-734L2D
ICS Zone 2/22 Weatherproof Page/Party
®
Station Page 31 of 33
Speaker Amplifier
Maximum output:
8-ohm speaker* ...................................................... 30 watts into 8-ohm load with 1.5 V
input page level
RMS
Adjustable to 30 watts; default: 4 watts @ 8 ohms
16-ohm speaker .................................................... 15 watts into 16-ohm load with 1.5 V
input page level
RMS
Adjustable to 15 watts; default: 2 watts @ 16 ohms
Frequency response ........................................................................... 250–6,500 Hz, +0/−3 dB ref. to 1 kHz
Distortion ...................................................................................................... <1% THD @1 kHz to 24 watts
<3% THD @ 1 kHz to 30 watts
Input impedance ......................................................................................................................... 50,000 ohms
16 kilohms with SmartSeries option
SmartSeries offset level adjustment range .................................................................................... 0 to 30 dB
*See Figure 22 on page 32 and Figure 23 on page 33.
Enclosure Specifications
Construction/finish ............................................................. Black carbon-loaded, glass-reinforced polyester
Mounting ................................................................ Wall or column, four 0.31-inch (8 mm) mounting holes
Termination connections ....................................................................... Screw-type barriers terminal blocks
Dimensions ............................................................ 11.8 H 11.8 W 4.3 D inches (300 300 190 mm)
External control ......................... Handset hookswitch and party line selector switch on multi-party stations
Shipping weight .................................................................................................................. 15.0 lbs. (6.8 kg)
Net weight ........................................................................................................................... 14.0 lbs. (6.3 kg)
VLC Option Specifications
VLC minimum input level .............................................................................................................. 50 mV
RMS
VLC tolerance ......................................................................................................................... 50 kHz +/−4%
All Call Option Specifications
All Call control output ..................................................................Sink 50 mA maximum to circuit common
pulled up to 24 V dc maximum
RTU Option Specifications
Output Relay
Maximum load current ................................................................................. 8 amps OUTPUT 1A (unfused)
1.6 amps OUTPUT 1B (fused)
Maximum in-rush current ................................................................................................................. 15 amps
Maximum voltage ............................................................................................................................ 250 V ac
RTU Input Control (with SmartSeries Option)
Switch type................................................... Normally open (N.O.) or normally closed (N.C.) dry contacts
End-of-line termination ...................................................................... 20 kilohm, or 15 kilohm + 5.1 kilohm
Cable resistance .................................................................................... 100 ohms maximum loop resistance
Contact closure resistance ............................................................................................... 1 kilohm maximum
Open fault detection ...................................................................................................................... >65 kilohm
Short fault detection ...................................................................................................................... <200 ohms
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Pub. 42004-734L2D
ICS Zone 2/22 Weatherproof Page/Party
®
Station Page 32 of 33
70V/100V Speaker Output Option Specifications
Maximum output ............................................................................................................................... 24 watts
Nominal output voltage .............................................................................................. 70.7 volts or 100 volts
Environmental
Temperature range (operation and storage) ............................................ −22º F to 158º F (−30º C to 70º C)
Humidity ...................................................................................................................... 95% non-condensing
Enclosure ............................................................................................................................................... IP 66
Approvals
CE Mark
Certificate No.
Notified Body ID No. 0539
UL International DEMKO A/S
Lyskear 8
DL-2730 Herlev
Denmark
DEMKO 10 ATEX 1010664x ..................... II 3 G Ex ic nA IIC T4 Gc and II 3 D Ex ic tb IIIC T135ºC Dc
IECEx UL 10.0038x ......................................................... Ex ic nA IIC T4 Gc and Ex ic tb IIIC T135ºC Dc
Typical Continuous Speaker Output Power Derating
1kHz Sinewave i nto a 8-ohm Load
30
25
20
15
Watts
10
5
0
0.1 1 10 100
Minutes
-30°C
25°C
40°C
50°C
60°C
70°C
Figure 22. Typical Continuous Speaker Output Power Derating
1 kHz Sine Wave into an 8-ohm Load
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ICS Zone 2/22 Weatherproof Page/Party
®
Station Page 33 of 33
Pub. 42004-734L2D
Figure 23. Typical Continuous Speaker Output Power Derating
1 kHz Sine Wave into a 4-ohm Load
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Warranty
Equipment. GAI-Tronics warrants for a period of one (1) year from the date of shipment, that any
GAI-Tronics equipment supplied hereunder shall be free of defects in material and workmanship, shall
comply with the then-current product specifications and product literature, and if applicable, shall be fit
for the purpose specified in the agreed-upon quotation or proposal document. If (a) Seller’s goods prove
to be defective in workmanship and/or material under normal and proper usage, or unfit for the purpose
specified and agreed upon, and (b) Buyer’s claim is made within the warranty period set forth above,
Buyer may return such goods to GAI-Tronics’ nearest depot repair facility, freight prepaid, at which time
they will be repaired or replaced, at Seller’s option, without charge to Buyer. Repair or replacement shall
be Buyer’s sole and exclusive remedy. The warranty period on any repaired or replacement equipment
shall be the greater of the ninety (90) day repair warranty or one (1) year from the date the original
equipment was shipped. In no event shall GAI-Tronics warranty obligations with respect to equipment
exceed 100% of the total cost of the equipment supplied hereunder. Buyer may also be entitled to the
manufacturer’s warranty on any third-party goods supplied by GAI-Tronics hereunder. The applicability
of any such third-party warranty will be determined by GAI-Tronics.
Services. Any services GAI-Tronics provides hereunder, whether directly or through subcontractors,
shall be performed in accordance with the standard of care with which such services are normally
provided in the industry. If the services fail to meet the applicable industry standard, GAI-Tronics will
re-perform such services at no cost to buyer to correct said deficiency to Company's satisfaction provided
any and all issues are identified prior to the demobilization of the Contractor’s personnel from the work
site. Re-performance of services shall be Buyer’s sole and exclusive remedy, and in no event shall GAITronics warranty obligations with respect to services exceed 100% of the total cost of the services
provided hereunder.
Warranty Periods. Every claim by Buyer alleging a defect in the goods and/or services provided
hereunder shall be deemed waived unless such claim is made in writing within the applicable warranty
periods as set forth above. Provided, however, that if the defect complained of is latent and not
discoverable within the above warranty periods, every claim arising on account of such latent defect shall
be deemed waived unless it is made in writing within a reasonable time after such latent defect is or
should have been discovered by Buyer.
Limitations / Exclusions. The warranties herein shall not apply to, and GAI-Tronics shall not be
responsible for, any damage to the goods or failure of the services supplied hereunder, to the extent
caused by Buyer’s neglect, failure to follow operational and maintenance procedures provided with the
equipment, or the use of technicians not specifically authorized by GAI-Tronics to maintain or service the
equipment. THE WARRANTIES AND REMEDIES CONTAINED HEREIN ARE IN LIEU OF AND
EXCLUDE ALL OTHER WARRANTIES AND REMEDIES, WHETHER EXPRESS OR IMPLIED BY
OPERATION OF LAW OR OTHERWISE, INCLUDING ANY WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
Return Policy
If the equipment requires service, contact your Regional Service Center for a return authorization number
(RA#). Equipment should be shipped prepaid to GAI-Tronics with a return authorization number and a
purchase order number. If the equipment is under warranty, repairs or a replacement will be made in
accordance with the warranty policy set forth above. Please include a written explanation of all defects to
assist our technicians in their troubleshooting efforts.
Call 800-492-1212 (inside the USA) or 610-777-1374 (outside the USA) for help identifying the
Regional Service Center closest to you.
(Rev. 10/06)
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