Fulgor Milano F6GRT366S1 Installation Manual

RANGE TOP GAS 30”- 36”

INSTALLATION INSTRUCTIONS

INSTRUCTIONS D’INSTALLATION

INSTRUCCIONES PARA LA INSTALACIÓN

Dear Customer,

Thank you for purchasing a Fulgor Milano product. Fulgor Milano is committed to excellence and our signature technologies provide you with professional tools for your kitchen. One of our central philosophies is continuous investment in research that is rooted in developing life enhancing technology. Our goal is to deliver products that are worthy of your family recipes and that will breathe life into your kitchen, the heart of your home. We invite you to enjoy your new Fulgor Milano product with same amount of care and attention that we have put into creating it.

Your Life | Our Passion

Pay attention to these symbols present in this manual:

TABLE OF CONTENTS PAGE

1 - Special Warnings 2

Before Starting Installation 2 Mobile Home Installation 2 Recreational Park Trailers 2

2 - Product Dimensions and Cutout Requirements 3 3 - Installation Information 9 4 - Installation Instructions 10 5 - Gas Requirement 11

Pressure Testing 12 Pressure Test Method 12 Gas Connection 13

6 - Conversion for LP or NG Gas 14

Converting Appliance for Use with LP Gas 14 Replace Injectors (two ring ﬂame burner) 14 Converting Appliances for Use with NG Gas 15 INJECTORS POSITION 16 Low Flame Adjustment 18 Electric Gas Ignition 19 The Burner Flames 19

7 - Electrical Requirements 20

General Information 20 Electrical Connection 20

Electrical Requirements 21

DANGER

You can be killed or seriously injured if you don’t IMMEDIATELY follow instructions.

WARNING

This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others. You can be killed or seriously injured if you don’t follow these instructions.

READ AND SAVE THESE INSTRUCTIONS.

To installer:

Leave these instructions with the appliance.

To customer:

Retain these instructions for future reference.

WARNING

If the information in this manual is not followed exactly, a ﬁre or explosion may resulting in product and property damage and / or personal injury or death. Do not store or use gasoline or other ﬂammable vapours and liquids in the vicinity of this or any other appliance.

IMPORTANT: Save these instructions for the local

electrical inspector use.

INSTALLER: Please leave this manual with owner

for future reference.

OWNER: Please keep this manual for future

reference.

GLOSSARY OF TERMS: NG - Natural Gas LP - Liquid Propane

1 - Special Warnings

IMPORTANT INSTRUCTION

Please read all instructions before using this appliance.

Proper installation is your responsibility. Have a qualiﬁed technician install this rangetop.

IMPORTANT

- Observe all governing codes and ordinances.

- Write down the model and serial numbers before installing the rangetop. Both numbers are on the serial rating plate refer to the illustration below.

LOCATION OF RATING PLATE

Copies of the standards listed may be obtained from: ** National Fire Protection Association One Batterymarch Park

Quincy, Massachusetts 02269

*** CSA International 8501 East Pleasant Valley Rd. Cleveland,

OH 44131-5575

NOTE: This rangetop is manufactured for use with Natural

gas or Propane.

To convert to LP (propane) or NG (natural gas), see

instructions in the gas conversion kit provided in the literature package. Proper gas supply connection must be available. See gas supply requirements.

WARNING

Before connecting the appliance to the gas supply line, ensure that its gas setting is appropriate. The type of gas adjusted and shipped from the factory is indicated on the rating plate.

Mobile Home Installation

The installation of this appliances must conform to the Manufactured Home Construction and Safety Standards, Title 24 CFR, Part 3280 (formerly the Federal Standard for Mobile Home Construction and Safety; Title 24 HUD part 280); or when such standard is not applicable, the Standard for Manufactured Home Installations (Manufactured Home Sites, Communities and Setups), ANSI A225.1 - latest edition, or with local codes.

Before Starting Installation

• Check location where rangetop will be installed. The location should be away from strong drafty areas, such as windows, doors and strong heating vents or fans.

• Electrical grounding is required. See “Electrical Requirements”

• Assure that electrical installation is adequate and in conformance with National Electrical Code, ANSI/ NFPA 70 - latest edition**, or Canadian Electrical Code, part 1 C22.1 (latest edition)*** and all local codes and ordinances.

• Assure that gas connection conforms with local codes and ordinances. In the absence of local codes, installations must conform with American National Standard, National Fuel Gas Code ANSI Z223/NFPA 54 - latest edition** Canadian CAN/ CGA_B 149.1 or CAN/CGA-149.2 latest edition**

In Canada, the installation of this appliances must conform with the current standards CAN/CSA-Z240 - latest edition, or with local codes.

Recreational Park Trailers

The installation of this appliances designed for Recreational Park Trailers must conform with state or other codes or, in the absence of such codes, with the Standard for Recreational Park Trailers, ANSI A119.5.

7” (17.9)

2 - Product Dimensions and Cutout Requirements

PRODUCT DIMENSIONS

30” Wide Rangetop Models

29 3/4” (75.8)

8 1/8” (20.6)

2” (5)

30” (76.2)

29 1/2” (75.1)

27 3/8” (69.7)

min. 24” (61) max. 25 5/8” (65)

2” (5)

7” (17.9)

2” (5)

10” (25.5)

16 3/8” (41.5)

29 3/4” (75.8)

7” (17.9)

27 3/8” (69.7)

2 - Product Dimensions and Cutout Requirements

PRODUCT DIMENSIONS

36” Wide Rangetop Models

35 3/4” (91.0)

7” (17.9)

8 1/8” (20.6)

2” (5)

36” (91.4)

29 1/2” (75.1)

27 3/8” (69.7)

min. 24” (61) max. 25 5/8” (65)

2” (5)

7” (17.9)

2” (5)

10” (25.5)

16 3/8” (41.5)

7” (17.9)

35 3/4” (91.0)

27 3/8” (69.7)

2 - Product Dimensions and Cutout Requirements

CUTOUT REQUIREMENTS

min 48” (122) Minimum to Combustibles

max 13” (33)

min 30” (76.2)

min 18” (45.7)

min 6” (15.2) min 6” (15.2)

to bottom of ventilation hood

INSTALLATION WITH SEPARATOR SHEET

(61)

min 24”

max 25 1/2” (65)

Electrical and Gas

connections

in this area

17.9)

(

7”

2 - Product Dimensions and Cutout Requirements

INSTALLATION ON SOLID SURFACE

7 1/2”

(19.2)

min 24” (61)

max 25 1/2” (65)

4 5/8” (11.6)

HOLE FOR ELECTRICAL 3½” (9)

HOLE FOR GAS 3½” (9)

2 3/4” (7.0)

CUTOUT FOR FIXING BRAKETS

5” (12.8)

1 3/4” ( 4.5)

4 7/8” (12.5)

1 3/4” ( 4.5)

INSTALLATION WITHOUT SEPARATOR SHEET

min 24” (61)

max 25 1/2” (65)

7” (17.9)

2”

(

)

2” (5)

)

(

”

2 - Product Dimensions and Cutout Requirements

INSTALLATION ON OPEN FRAME

2” (5) 2” (5)

max 25 1/2” (65)

min 24” (61)

2” (5)

EMPTY SPACE

2” (5)

CUTOUT REQUIREMENTS

The surface of the entire back wall above the range and below the hood must be covered with a noncombustible material.

*Consult local code for exact location requirements.

OPENING WIDTH A B

Rangetop 30” 30" (76.2) 24 1/4 (61.7) Rangetop 36” 36" (91.4) 30 3/8 (77.1)

ADDITIONAL CLEARANCES:

For island installation, maintain 2-½ in. minimum from cutout to back edge of countertop and 3 in. minimum from cutout to side edges of countertop (see top view). For installation in a stepped island, 12” (30.5 cm) minimum

Note: Clearances from non-combustible materials are not

part of the ANSI Z21.1 scope and not certied.

Clearances to non-combustible materials must

conform with local codes or, in the absence of local

clearance is required from the back or sides of the rangetop to a combustible riser. The island installation is not part of the ANSI Z21.1 scope and not certiﬁed.

codes, with the National Fuel Gas Code, ANSI

Z223.1/NFPA 54. Minimum clearances: Above cooking surface (above 36” [91.4 cm])

FLUSH ISLAND INSTALLATION

BACK

• Sides - 6” (15.2 cm)

• Within 6” (15.2 cm) side clearance, wall cabinets no

deeper than 13” (33.0 cm) must be minimum 18” (45.7 cm) above cooking surface

• Wall cabinets directly above product must be a minimum

of 48” (122 cm) above cooking surface.

• Rear - 0” with 9 ” backguard; 0” with non-combustible

rear wall.

min 2 1/2” (6.3)

Below cooking surface (36” [91.4 cm] and below)

• Install with zero clearance between adjacent combustible

construction below the cooking surface and the back and sides of the appliance.

min 3” (7.6) min 3” (7.6)

2 - Product Dimensions and Cutout Requirements

Vent hood Combinations:

It is recommended that these rangetops be installed in conjunction with a suitable overhead vent hood.

Install a hood with at least 450 CFM. Due to the high heat capacity of this unit, particular attention

should be paid to the hood and ductwork installation to assure it meets local building codes.

WARNING

Air curtain or other overhead hoods, which operate by blowing a downward air ﬂow on to a rangetop, shall not be used in conjunction with rangetop with gas cooktop other than when the hood and rangetop have been designed, tested and certiﬁed by an independent test laboratory for use in combination with each other. Clearances to horizontal surfaces above the rangetop, measured to the cooking surface are below. Failure to comply may result in ﬁre hazard.

• Installations without a hood require 48” (122) minimum to combustibles.

• A custom hood installation with exposed horizontal combustible surfaces must have an Auto-On feature.

• For other installations with a hood, refer to the hood installation instructions for speciﬁc hood clearances.

CAUTION

Due to the weight and size of the rangetop and to reduce the risk of personal injury or damage to the product:

TWO PEOPLE ARE REQUIRED FOR PROPER INSTALLATION.

3 - Installation Information

WARNING

• Excessive Weight Hazard

Use two or more people to move and install rangetop. Failure to do so can result in back or other injury.

• Cut Hazard

Beware of sharp edges. Use the polystyrene ends when carrying the product. Failure to use caution could result in minor injury or cuts.

CHOOSING RANGETOP LOCATION

Carefully select the location where the rangetop will be placed. The rangetop should be located for convenient use in the kitchen, but away from strong drafts. Strong drafts may be caused by open doors or windows, or by heating and/or air conditioning vents or fans.

IMPORTANT NOTE

TOOLS WILL YOU NEED

When installing against a combustible surface, a minimum riser is required for a the rangetop, Follow all minimum clearances to combustible surfaces shown in the illustration on the previous pages.

To eliminate the risk of burns or ﬁre by reaching over heated surface units, cabinet storage space located above the surface units should be avoided. If cabinet storage is to be provided, the risk can be reduced by installing a rangetop hood that projects horizontally a minimum of inches beyond the bottom of the cabinets.

Remove packaging materials and literature package from the cooktop before beginning installation. Remove Installation Instructions from the literature pack and read them carefully before you begin

MATERIALS PROVIDED

Appliance

pressure regulator

Fixing brackets

Flare union Gasket

MATERIALS REQUIRED (not provided)

Joint Sealant

5-foot maximum length, 5/8” O.D. CSA-approved flexible metal gas supply (3-foot maximum length in Massachusetts only)

NOTE: Purchase new flexible line; do not use previously used flexible gas line.

Pipe Fittings

Shut-Off Valve

4 - Installation Instructions

STEP 1

Install the backsplash (if provided) by the three screws on the back and the toe kick

3”9”

STEP 2

STEP 3

Two clamp brackets are provided with your unit. After rangetop has been installed into the countertop, install the brackets on the burner box as shown.

step A place the clamping screws into brackets step B attach brackets by using the attachment screws on the

selected location of burner box, tighten screws just enough to hold brackets in place

step C position brackets so that they are with the clamp screw

in contact with the counter top bottom

step D tighten attachment screws securely. step E check that the front edge of the rangetop is parallel

to the front edge of the countertop tighten the screw clamping against the countertop.

DO NOT OVER TIGHTEN

Slide the rangetop top into place.

5 - Gas Requirement

QUALIFIED SERVICE MAN OR GAS APPLIANCE INSTALLER MUST MAKE THE GAS SUPPLY CONNECTION.

Leak testing of the appliance shall be conducted by the installer according to the instructions given. You must install the supplied connection parts seen here in this conﬁguration to the main gas manifold on the appliance. Issues arising from a failure to do so will not be covered by warranty. Do not install the pressure regulator backwards as the gas will not ﬂow correctly. Check that the arrow on the back points in the direction of gas ﬂow. Parts required for connection from gas supply to regulator are the responsibility of the installer / owner

Appliance

GAS SHUT OFF VALVE

OPEN POSITION

AS SUPPLY

TO APP

All supply piping, except as noted, should use common National Pipe Thread (N.P.T.). For all pipe connections use an approved pipe joint compound resistant to the action of LP gas.

This appliance is designed for use with NG gas or LP gas. The gas pressure regulator is supplied with this appliance. It must be installed in the gas ahead of the manifold entrance. It is pre-set for use with natural gas. To use it with different gas it must be converted, as described in the Gas Conversion paragraph.

Appliance

pressure regulator

Flare union

adaptor

Gasket

ATTENTION

Use Teﬂon tape rated for gas applications at all threaded connections. Do not overtighten the connection at the manifold or you could damage the gasket causing a leak.

WARNING

If the line pressure supplying the appliance pressure regulator exceeds 14 inches W.C. (any gas), an external regulator must be installed in the gas line ahead of the appliance regulator to reduce the pressure to no more than 14 inches W.C. Failure to do this can result in malfunction and damage to the appliance.

If at any time the appliance is to be used with a different type of gas, all the conversion adjustments must be made by a qualiﬁed technician before attempting to operate the rangetop with that gas. The gas should be supplied to the appliance’s pressure regulator at line pressure between 6 and 14 inches of water column for NG, and between 11 and 14 inches of water column for LP.

GAS REQUIREMENTS

NATURAL GAS WC

Manifold Pressure 5" (12.5 mb) Min Line Pressure 6" (15 mb) Max Line Pressure 14" (34.9 mb), .5 psi (3.5 kPa)

LP GAS WC

Manifold Pressure 10” (25 mb) Min Line Pressure 11” (27.4 mb) Max Line Pressure 14” (34.9 mb), .5 psi (3.5 kPa)

LOCATION OF GAS RATING PLATE

Important Notes for Gas Connection

The appliance and its individual gas shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa). The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).

5 - Gas Requirement

Pressure Testing

IMPORTANT

NEVER REUSE OLD CONNECTORS WHEN INSTALLING THIS RANGETOP.

To reduce the likelihood of gas leaks, apply teﬂon tape or a thread compound approved for use with LP or Natural gases to all threaded connections. Apply a non-corrosive leak detection ﬂuid to all joints and ﬁttings in the gas connection between the supply line shut-off valve and the cooktop inlet. Check for leaks! Bubbles appearing around ﬁttings and connections will indicate a leak. If a leak appears, turn off supply line gas shut-off valve, tighten connections, turn on the supply line gas shutoff valve, and retest for leaks. Never test for gas leaks with an open ﬂame.

NEVER TIGHTEN TO MORE THAN 35 ft lbs OF TORQUE

The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG (3.5 kPa). This appliance, as well as its individual shut-off valve, must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of 1/2 PSIG (3.5 kPa). When checking appliance regulator function, make certain pressure of natural gas supply is between 6 and 14 inches of water column or, if converted for LP gas, between 11 and 14 inches.

THE PRESSURE TESTING SHOULD BE PERFORMED BY MEANS OF THE INJECTOR THREAD ZONE

EXPLODED VIEW OF BURNER

CAUTION

Do not attempt to attach the ﬂexible connector directly to an external pipe thread. Connection requires ﬂare union adapters. For Massachusetts Installations:

1. Shut-off valve must be a “T” handle gas valve.

2. Flexible gas connector must not be longer than 36 inch.

3. Not approved for installation in a bedroom or a bathroom unless unit is direct vent.

Pressure Test Method

• Remove grate and burner cap (1).

• Remove aluminum gas spreader (2).

• Temporarily remove the injectors (A).

• Connect the pressure Test instrument into injector holder thread zone (M6x0,75).

• Check if the cooktop has the correct pressure.

• Fix the injector removed for testing and replace the parts in the right position.

Gas Connection

5 - Gas Requirement

• Thread the appliances pressure regulator with 1/2” male end connection both supplied with this appliance.

• Join the pressure regulator to the entrance threads of the Gas Manifold with gasket supplied with this appliance. The regulator is marked with a directional arrow indicating correct direction of gas ﬂow. Ensure the appliance regulator is installed with the arrow pointing toward the gas manifold entrance.

• Connect a manual shut-off valve to the gas supply in an accessible location for turning on or shutting off gas to the appliance.

• Install a coupling between the regulator and the shutoff valve to complete the connection.

• Assure all pipe joint connections are gas tight.

• Check alignment of valves after connecting the cooktop to the gas supply to be sure the manifold pipe has not been moved.

FOR ALTERNATIVE PIPING METHODS TO CONNECT THE APPLIANCE TO THE GAS SUPPLY, A TRAINED SERVICE TECHNICIAN OR GAS APPLIANCE INSTALLER MUST MAKE THE GAS SUPPLY CONNECTION. Leak testing of the appliance shall be conducted by the Installer according to the Instructions given.

Unless prohibited by local codes or ordinances, a new A.G.A.

- Certiﬁed, ﬂexible metal appliance connector may be used to connect this appliance to its gas supply. The connector must have an internal diameter not less than nominal 1/2” NPT pipe and be no more than 5 feet in length. A 1/2” NPT x 1/2” ﬂare union adapter is required at each end of the ﬂexible connector. If a ﬂexible connector is used assure that both the appliance pressure regulator and manual shut-off valve are joined solidly to other permanent hard piping (either gas supply or the appliance manifold) so as to be physically stationary.

CAUTION

Do not attempt to attach the ﬂexible connector directly to an external pipe thread. Connection requires ﬂare union adapters.

For Massachusetts Installations:

1. Shut-off valve must be a “T” handle gas valve.

2. Flexible gas connector must not be longer than 36 inches.

3. Not approved for installation in a bedroom or a bathroom unless unit is direct vent.

FLARE UNION ADAPTOR

GAS CONNECTION

APPLIANCE PRESSURE REGULATOR

FLARE UNION ADAPTOR

FLEXIBLE APPLIANCE CONNECTOR

(5 FT.) MAX, (1.52 m) MAX

MANIFOLD SHUTOFF VALVES

FLEXIBLE APPLIANCE CONNECTOR

(5 FT.) MAX, (1.52 m) MAX

APPLIANCE PRESSURE REGULATOR

MANIFOLD SHUTOFF VALVES

6 - Conversion for LP or NG Gas

Converting Appliance for Use with LP Gas

WARNING

Conversion is to be performed by an AUTHORIZED SERVICER (or other qualiﬁed agency) in accordance with the manufacturer’s instructions and all codes and requirements of the authority having jurisdiction. Failure to follow instructions could result in serious injury or property damage. The qualiﬁed agency performing this work assumes responsibility for this conversion.

CAUTION

Before proceeding with the conversion, shut off the gas supply to the appliance prior to disconnecting the electrical power

If this appliance is to converted for use with gas LP (propane or butane), each of the following modiﬁcations must be performed:

Gas conversion label (aluminium) to be placed on the back of the appliance, near the data plate, after conversion has been carried out;

Replace Injectors (two ring ﬂame burner)

1. Remove the grates and burner caps.

2. Remove aluminium gas spreader.

3. Remove the three screws from the simmer gas spreader (1).

4. Remove the two screws of the injector cover (2).

5. Remove injector (A) by using a 9-32” (7 mm) nut driver counter clockwise.

6. Remove injector (B) by using a 9-32” (7 mm) box wrench counter clockwise.

7. Install the injectors supplied with this appliance in the appropriate burner. The injectors have small numbers stamped on the side, this number corresponds with the oriﬁce diameter and its correct burner location (refer to illustrations in the section: “Injectors Position”).

8. Turn clockwise to tighten (tighten to a torque of 15 to 20 inch-lbs).

9. Replace all parts following the reverse order.

10. Save the injectors removed from the appliances for future use.

EXPLODED VIEW OF BURNER

6 - Conversion for LP or NG Gas

Proceed to Pressure Regulator Conversion noting the LP / Propane position to complete the conversion.

After replacing the injectors adjust the burner ﬂame (see Low Flame Adjustment paragraph). Check the appearance of each burner’s ﬂame at HILO settings, if the ﬂame appears too large or too small make sure that all steps were completed correctly.

Converting Appliances for Use with NG Gas

If this appliance should be converted for use with gas NG (natural gas), each of the following modiﬁcations must be performed.

1. Convert the pressure regulator to NG position as per the section “Pressure Regulator Conversion”.

2. Replace all injectors following the step described on the previous pages, observe the number stamped on the side, this number corresponds to the oriﬁce diameter and its correct burner location (refer to the illustrations in section: “Injectors Position”).

3. Adjust the burner ﬂame (see Low Flame Adjustment section).

Check the appearance of each burner’s ﬂame at HI - LO

settings, if the ﬂame appears too large or too small make sure that all steps were completed correctly.

Pressure regulator conversion

The appliances is designed for use with NG gas or LP gas. The gas pressure regulator is supplied. It must be installed in the gas supply line ahead of the manifold entrance. It is pre-set for use with the gas as indicated on the appliance label supplied with the appliance. For use with different gas the appliance must be converted. For the pressure regulator conversion follow the instructions below:

• Disconnect all electrical power, at the main circuit breaker

or fuse box.

• Shut off the gas supply to the cooktop by closing the manual

shut-off valve.

• Adjust the pressure regulator, by following the instruction

(see ﬁgure)

1. Unscrew the regulator cap

2. Unscrew the plastic conversion plug from the cap turn over and screw back (wide section away from cap for LP and against cap for NG) see ﬁgures below.

3. Replace the regulator cap ensuring gasket is in place.

PRESSURE REGULATOR CONVERSION

CAP

NG POSITION

PLUG

LP/PROPANE POSITION

PRESSURE REGULATOR

GASKET

Before replacing the regulator cap, check if the position of plug is suitable for the gas

6 - Conversion for LP or NG Gas

INJECTORS POSITION

NG- DUAL FLAME RING 30”

SIMMER 72

MAIN FLAME 180

SIMMER 72

*MAIN FLAME 180 or *MAIN FLAME 192

SIMMER 72

MAIN FLAME 180

NG- DUAL FLAME RING 36”

SIMMER 72

*MAIN FLAME 180 or *MAIN FLAME 192

* depending on the model

6 - Conversion for LP or NG Gas

INJECTORS POSITION

LP- DUAL FLAME RING 30”

SIMMER 50

MAIN FLAME 105

LP- DUAL FLAME RING 36”

SIMMER 50

MAIN FLAME 105

6 - Conversion for LP or NG Gas

Low Flame Adjustment

DANGER

Lighting gas burners with a match is dangerous. You should match light the burners only in an emergency. Light a match and hold the ﬂame near the burner you want to light. Wooden matches work best. Push in and turn the control knob slowly. Be sure you are turning the correct knob for the burner you are lighting.

NOTE: If the burner does not light within ﬁve seconds, turn the

knob off and wait one minute before trying again.

CAUTION

If you attempt to measure the inner cone of the ﬂame, please use caution. Burns could result.

This appliance is shipped from the factory with low and medium ﬂame settings adjusted. If further adjustment is necessary, proceed as follows:

Adjustment for Burners with one or two ﬂame rings:

1. Light burner and set control knob for low ﬂame.

2. Remove control knob from valve stem.

3. Remove knob seat from control panel.

4. Insert a slender, thin-blade screwdriver into the recess behind the control knob (A or B) and engage blade with slot in adjusting screw.

5. Turn adjusting screw to set ﬂame size:

• clockwise to reduce

• counterclockwise to increase

6. Replace control knob when adjustment is completed.

ADJUSTMENT FOR COOKTTOP BURNERS

MAIN FLAME

SIMMER

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