Fuji Electric PXF4 Operating Manual

Digital temperature controller
Micro-Controller X Socket type
Type: PXF4
Operation Manual
INP-TN5A4117a-E

Safety Instructions

Please read the safety instructions throughly before using the equipment. The safety instructions must be observed by every user to prevent accidents. Failure to comply with the instructions contained in this manual may reduce the safety of the equipment. The safety instructions are classifi ed into “Warning” and “Caution” according to the following interpretations:
Mishandling may lead to serious injury or death.
Mishandling may result in personal injury or damage to the property.

WARNING

Installation and wiring

This equipment is intended to be used under the following conditions.
Ambient temperature
Operating humidity
Installation category
Pollution degree
Recommended fuse
Usage environment
For 24 V DC/AC power supply model, if the equipment is connected to the Safety Extra Low Voltage (SELV) circuit, a basic insulation* must be provided between the SELV circuit and the power input terminals. Otherwise, the power input terminals must be connect to Extra Low Voltage (ELV) circuit so as to prevent the electric shock.
About safety standard
Please observe the following instructions to meet the requirements of safety standard. Failure to observe these instructions violates safety standards. (This product is not a safety equipment.)
-10 to 50°C
90%RH or less (Non condensation)
II
According to IEC 61010-1
2
250 V AC, 0.1 A, T (Time-Lag) (100 to 240 V AC), 400 V DC/AC, 1 A, T (Time-Lag) (24 V DC/AC)
Indoor use
Install a recommended fuse, which is specifi ed in the instruction manual, between the external main power (mains circuit) and this equipment.
If accessible Safety Extra Low Voltage (SELV) circuits are to be connected to Signal input terminal, SSR Drive output terminal or Current output terminal, ensure to provide a basic insulation* between the SELV circuits and these terminals (For example, use transformer which has a basic insulation* or higher degree of insulation).
Whole this equipment must be mounted in an enclosure in order to prevent the electric shock and spread of re.
Be sure to install an appropriate external protective circuit to prevent excessive temperature rise etc.
When performing wiring work, be sure to turn the power off and to wear protection gloves or safety glasses, to prevent an electric shock.
Do not use this equipment for the measurement of circuits which falls under measurement categories II, III, or IV.
Do not use this equipment for measurement of signals to which a voltage over 30 VRMS or over 60 V DC is applied.
* The basic insulation requires a clearance at least 1.5 mm and a creepage of at least 3.0 mm. If such
insulation is not provided, the UL61010 and EN61010 safety compliance may become invalid.
If the voltage exceeds 50 V DC (which is called as hazardous voltage), install a basic insulation between all terminals and the ground, and supplementary insulation on the digital outputs. Note that the insulation class for this equipment is as follows. Before installing, please confi rm that the insulation class for equipment meets usage requirements.
Basic insulation (1500 V AC)
Functional insulation (500 V AC)
No insulation
Power supply (100 to 240 V AC)
Internal circuit
Power supply (24 V DC/AC)
Control output 1 (relay contact) Process value input
Alarm output 1 and 2 (relay contact) Control output 1 (SSR drive, current)
In case where damage or problems with this equipment may lead to serious accidents, install appropriate external protective circuits.
As this equipment has no power switch or fuse, install them separately as needed. If you install a fuse, be sure to place it between the main power switch and this equipment. (Main power switch: double-pole breaker, fuse rating: 250V, 1A)
A power switch or a circuit breaker should be installed within the power supply facility.
A power switch or a circuit breaker should be properly installed within easy reach of an operator.
A power switch or a circuit breaker should be identifi ed as the one for this product.
Electrical wiring must be made by the qualifi ed personnel only and in accordance with your local and national standards.
For power supply wiring, use a wire equivalent equal to 600 V vinyl insulated wire or higher level.
To prevent damage and failure of the equipment, provide the rated power voltage.
To prevent shock and equipment failure, do not turn the power ON until all wiring is complete.
Before turning on power, confi rm that clearance space has been secured to prevent shock or fi re.
Do not touch the terminal while the machine is on. Doing so risks shock or equipment errors.
Never disassemble, convert, modify or repair this equipment. Doing so risks abnormal operation, shock or fi re.
If any failure occurs, please contact the manufacturer and return the product.
Output relay is the part has a limited life. When output relay contact comes to the end of its life, it might remain on-state, or off-state. For safety, use a protective circuit outside.
The factory default setting of this equipment is as follows. Change the setting as necessary so as the equipment to meet your application. Please note that the improper settings may result in overheat or unexpected damage. For the details of operation, refer to this manual.
• Control output 1: heating control
• Alarm output 1 to 2 (optional): No function
Symbols on the instrument
: Read this instruction manual thoroughly before using the product, and usethe product safely.

Maintenance

When installing or removing the equipment, turn the power OFF. Otherwise, shock, operational errors or failures may be caused.
Periodic maintenance is recommended for continuous and safe use of this equipment.
Some parts installed on this equipment have a limited life and/or may deteriorate with age.
The warranty period for this unit (including accessories) is three years after the date of manufacture, if the product is used properly.

Caution

Installation

Please avoid installing in the following locations.
• Locations in which the ambient temperature falls outside the range of –10 to 50 °C when equipment is in use.
• Locations with rapid temperature changes, leading to dew condensation
• Locations with corrosive gases (especially sulfi de gas, ammonia, etc.) or fl ammable gases.
• Locations with vibration or shock directly. (Vibration and shock may cause output relay malfunction.)
• Locations in contact with water, oil, chemicals, steam or hot water. (If the equipment gets wet, there is a risk of electric shock or fi re, so have it inspected by Fuji distributor.)
• Locations with high concentrations of atmospheric dust, salt or iron particles.
• Locations with large inductive interference, resulting in static electricity, magnetic fi elds or noise
• Locations in direct sunlight.
• Locations that build up heat from radiant heat sources, etc.
Recommended site conditions
• A place where the ambient humidity during operaion is between 45 to 85% RH.
About EMC standard
This equipment is a class A , for industrial locations, equipment. Do not use this equipment in domestic establishment, such as residential areas, or it may cause radio interference. If you use this equipment in domestic locations, take adequate measures on the outside of the equipment to reduce radio interference.
Under the requirement of EMC standard, the maximum length of external cable including a sensor to be connected to this equipment is 30 m. Do not connect the sensor longer than 30 m.

Panel mounting

Insert the controller unit into the panel cutout from the front, and then put the mounting bracket from the rear. The mounting bracket should be pushed in until the controller is securely fi xed to the panel. If there is a slight gap remaining, gently tighten the two screws until the gap disappears. (Make sure not to over tighten the screws, as doing so may result in the mounting bracket separating from the stopper.)
The front of this equipment is waterproof in compliance with NEMA-4X standards (IP66- equivalent). To effect waterproof, the included packing is shall be attached between the controller and the panel according to the guidelines below. (Incorrect attachment may cause the equipment to lose its waterproof capabilities.) (1) As shown in Fig. 1, insert to the panel after attaching the packing to the equipment case. (2) As shown in Fig. 2, tighten the screws of the mouthing bracket so that no gaps can remain between the
equipment face, the packing and the panels. Once fi nished, confi rm that there are no changes in shape such as displaced or improperly-fi tted packing, etc. as shown in Fig. 3
< Attachment on vertical surface (Horizontal attachment) >
Packing
Fig. 2Fig. 1
UnitUnit
Fig. 3
Packing
Case
Front
If the panel does not have enough strength, gaps may develop between the packing and the panel to lose
Case
PanelPanel
Mounting bracket
Screw
Case
(Bad)
(Good)
waterproofi ng capabilities.
In order to aid heat dissipation, do not block the sides of the equipment.
Do not block the air vents on the top and bottom of the case.

Wiring

For thermocouple input, use the designated compensation lead; for RTD input, use wires with small lead wire resistance and without any resistance difference among the three wires.
To avoid noise conductor effects, input signal wires should be separated from electric power lines or load lines.
Input signal wire and output signal wire should be separated each other. And both should be shield wire.
If there is a lot of noise from the power source, adding an insulation transducer and using a noise fi lter is recommended. Always attach a noise fi lter to a panel that is grounded securely, and keep the wiring between the noise fi lter output side and the measuring equipment power terminal wiring to a minimum length. Please do not attach fuses and switches, etc. to the noise fi lter output wiring; otherwise the fi lter’s effectiveness will be decreased.
Twisting the power wires is effective when connecting the wires. (The shorter the pitch of the twist, the more effective the connection is against noise.)
Operation preparation time is required for the contact output when power is turned on. If using it as a signal to an external interlock circuit, please couple it with a delayed relay. Concerning the output relay, connecting the maximum rated load will shorten the product’s life; so please attach an auxiliary relay. If the output operation frequency is high, selecting a SSR drive output type is recommended. [Proportionate cycles] Relay output: 30 seconds or more, SSR drive output: 1 second or more
When inductive loads such as magnetic opening/closing equipment, etc. as relay output equipment are connected, use of a surge absorber is recommended in order to protect the contacts against opening/closing surges and to ensure long-term use. Recommended specifi cation for the surge absorber
Voltage Nominal varistor voltage
100V 240V
200V 470V
Attachment position: between the relay control output contacts.

Operation

The alarm function does not work properly when an error takes place unless the settings are made correctly. Always verify its setting before operation.
If the input wiring breaks, the display will read “UUUU” or “LLLL”. When replacing the sensor, always turn the power OFF.

Others

Please do not wipe the equipment with organic solvents such as alcohol or benzene, etc. If wiping is necessary, use a neutral cleaning agent.
Do not use mobile phones near this equipment (within 50 cm). Otherwise a malfunction may result.
Trouble may occur if the equipment is used near a radio, TV, or wireless device.
This equipment should be treated as an industrial waste when it is disposed of.

Contents

Safety Instructions ................................................................................................................... 1
WARNING .................................................................................................................................................. 2
Installation and wiring
Maintenance
Caution ......................................................................................................................................................4
Installation
Panel mounting
Wiring
Operation
Others
............................................................................................................................................ 3
............................................................................................................................................... 4
..................................................................................................................................................... 5
................................................................................................................................................ 5
..................................................................................................................................................... 5
For Proper Use ........................................................................................................................ 8
Model Specifi cations................................................................................................................ 9
1 Part names and functions ................................................................................................ 10
1-1 Operation keys..................................................................................................................................... 10
1-2 Indicators ............................................................................................................................................. 11
1-3 Digital characters ................................................................................................................................. 12
.............................................................................................................................. 2
........................................................................................................................................ 4
2 Basic Operation ............................................................................................................... 13
2-1 Basic operation .................................................................................................................................... 13
2-2 Changing SV (Set value) .....................................................................................................................14
2-3 Parameters List.................................................................................................................................... 15
Operation Mode
1st block parameter
2nd block parameter
3rd block parameter
2-4 Temperature control functions ............................................................................................................. 19
2-5 Communication function ...................................................................................................................... 19
..................................................................................................................................... 15
................................................................................................................................ 15
...............................................................................................................................16
................................................................................................................................ 18
3 Parameter functions and setting procedure ..................................................................... 20
3-1 1st block parameter .............................................................................................................................20
[MANU] Manual mode selection (001)
[Stby] Standby setting (002)
[PRoG] Ramp soak control (004)
[LACH] Alarm latch cancel (005)
[At] Auto-tuning (006)
[tM1] [tM2] Timer 1 display (007), Timer 2 display (008)
[AL1] [A1-L] [A1-H] Alarm 1 settings (010, 011, 012)
[AL2] [A2-L] [A2-H] Alarm 2 settings (013, 014, 015)
[LoC] Key lock (019)
.................................................................................................................... 21
............................................................................................................................ 25
............................................................................................................................. 29
.................................................................................................... 20
............................................................................................................. 22
............................................................................................................ 24
.......................................................................... 27
.............................................................................. 28
.............................................................................. 28
3-2 2nd block parameter ............................................................................................................................ 30
[P] Proportional band (030)
[i] Integral time (031)
[d] Derivative time (032)
[HyS] Hysteresis range for ON/OFF control (033)
[bAL] Output convergence value (036)
[AR] Anti-reset windup (037)
[CtRL] Control algorithm (038)
[SLFb] PV (Process variable) stable range (039)
[oNoF] Hysteresis mode (040)
[tC] Cycle time of control output 1 (041)
[P-N2] Input signal code (043)
[P-SL] Lower limit of measuring range (044)
[P-SU] Upper limit of measuring range (045)
[P-dP] Decimal point position (046)
[PVOF] PV offset (048)
[SVOF] SV shift (049)
[P-dF] Time constant of input fi lter (050)
[ALM1] [ALM2] Alarm type 1, 2 (051, 052)
[StAt] Status display of ramp soak (054)
[PtN] Ramp soak execution pattern (055)
[SV-1] to [SV-8] 1st target SV to 8th target SV (056 to 077)
[tM1R] to [tM8R] 1st ramp time to 8th ramp time (057 to 078)
[tM1S] to [tM8S] 1st soak time to 8th soak time (058 to 079)
[Mod] Ramp soak mode (080)
..................................................................................................................... 30
............................................................................................................................. 30
........................................................................................................................ 30
..................................................................................... 32
.................................................................................................... 34
.................................................................................................................. 35
............................................................................................................... 36
....................................................................................... 39
................................................................................................................. 40
.................................................................................................. 41
................................................................................................................ 42
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......................................................................................................... 45
.......................................................................................................................... 46
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.................................................................................................. 48
............................................................................................ 49
.................................................................................................. 51
................................................................................................. 52
....................................................................... 53
.................................................................. 53
..................................................................... 53
................................................................................................................. 55
3-3 3rd block parameter .............................................................................................................................57
[P-N1] Control action (090)
[SV-L] SV (Set value) lower limiter (091)
[SV-H] SV (Set value) upper limiter (092)
[dLY1] [dLY2] Delay time 1, 2 (093, 094)
[A1Hy] [A2Hy] Alarm 1, 2 hysteresis (098, 099)
[A1oP] [A2oP] Alarm 1, 2 options (101, 102)
[PLC1] [PHC1] OUT1 Upper/Lower Limits (104, 105)
[PCUt] Output limit types (108)
[oUt1] Output value (MV) display (109)
[RCJ] RCJ (Cold junction compensation) setting (111)
[AdJ0] User-defi nable zero adjustment (113)
[AdJS] User-defi nable span adjustment (114)
[dSP1] to [dP14] Parameter mask (126 to 139)
[UKy1] [UKy2] [UKy3] USER key assignment (143, 144, 145)
[FLo1] MV1 during FALT (146)
[dSPt] PV/SV display OFF (148)
.................................................................................................................... 57
................................................................................................ 58
................................................................................................ 58
................................................................................................ 59
...................................................................................... 59
........................................................................................... 61
............................................................................. 62
............................................................................................................... 63
.................................................................................................. 64
.............................................................................. 65
............................................................................................ 66
............................................................................................ 66
.......................................................................................... 68
................................................................. 70
.............................................................................................................. 71
............................................................................................................. 72
4 Troubleshooting ............................................................................................................... 73

For Proper Use

Confi rmation of model code
Installation and Mounting External dimensions
Wiring Terminal connection diagram
Power ON
Before starting operation, wait for at least 30 minutes for the PXF to warm up.
Basic settings and operation
Please confi rm that the model delivered matches your order. “Model Specifi cations” (see page 9)
• Panel cutout
• Panel mounting dimensions “4 Installation and Mounting” (instruction manual)
“5 Wiring” (instruction manual)
Basic operations (see page 13) Changing SV (Set value) (see page 14) Parameters List (see page 15 to 18) Temperature control functions (see page 19)
Advanced Usage Setting of input sensor and input range (see page 42 to 44)
Selecting control method (see page 36) Controlling through auto-tuning (see page 25) Setting parameter automatically
• Fuzzy control (see page 37)
• Self tuning control (see page 37)
Operation
Error Indications Display during equipment error
“4 Troubleshooting” (see page 73)
Model Specications
Digit
<Front panel size W × H>
4
48×48mm <Input signal>
5
Universal input (Thermocouple/Volt, backwards compatible wiring) Universal input (RTD/mA, backwards compatible wiring)
<Control output>
6
Relay contact (SPDT) SSR drive output Current output
<Terminal form>
7
Socket type
<Revision code>
8
<Alarm output>
9
None 2 points
<Power supply voltage>
10
100 to 240V AC 24 V AC/DC
11 12 13
Specifications
PXF
Note
Note1
456 7 8
4
A N
B C E
U
9 10 11 12 13
-
2U
2
4
G
V B
0Y 04
Y 0 0
Note1: Wiring compatible to previous PXZ, PXW, PXV and PXR socket controllers. (mA input dose not require the resistor)
1
This section describes the names and functions of each part of the front panel. The front panel has the PV and SV displays, the status indicator lamps, and the setting keys, etc. Their functions are explained below. Please read and understand them before using the PXF. For details about the setting of parameters, see Chapter 2 and Chapter 3.
PXF4

Part names and functions

Operation keys Indicator
UP key
DOWN key
LEFT key
SEL key
USERkey

1-1 Operation keys

USER key
• Press to switch between SV and MV during the PV/SV display (operation mode).
• Press to return to the operation mode from the parameter setup mode.
• Press and hold the USER key to start the assigned function during the PV/SV display (operation mode). (No function is allocated at the factory.)
SEL key
• Press to enter the parameter setup mode from the operation mode or standby.
• Press to fi nish selecting and save change.
LEFT key
• Press to move the digit when you editing the numerals.
UP/DOWN key
• Press to change the SV during the PV/SV display.
• Press to switch the parameters during the parameter selection mode.
• Press to change the parameter value during the parameter editing mode.
USER+UP keys, USER+DOWN keys
• By pressing and holding the USER key and the UP/DOWN key during the PV/SV display, you can start the assigned function. In the factory default setting, the USER + UP key allows you to switch between run/standby, and the USER + DOWN key to switch between start/stop of auto-tuning. See page 70 for how to change the setting of these keys.
10
Indicators

1-2 Indicators

(1) Process variable (PV)
Indicates the process variable. In the parameter setup mode, the parameter name is displayed.
(2) OUT1 indicator
Lights during control output is ON.
(3) EV1, EV2 indicators
Lights during digital output 1 to 2 are ON.
(4) STBY indicator
Lights when the stanby is set to ON. (see page 21)
(5) MANU indicator
Lights during manual mode. (see page 20)
(6) °C/˚F indicator
Shows the temperature unit under use.
(7) A, % indicator
Indicates the unit applied to the value on SV screen during the parameter selection mode and parameter editing mode.
(8) Set Value (SV) / Manipulated variable (MV)
Shows the setpoint or the manipulated variable. During the parameter editing mode, the parameter setpoint is displayed.
(9) MV indicator
Lights when the MV is displayed.
(10) Screen No.
Shows screen No. when in parameter setting.
(11) AT indicator
Lights during auto tuning. (see page 25)
(12) RUN/HOLD/END indicators
Lights during ramp soak operation. (see page 22)
(13) KEYLOCK indicator
Lights when the keylock is on. (see page 29)
11
Part names and functions

1-3 Digital characters

The following tables provide correspondence between digital characters used for the display of the controller and alphanumerical characters. (See the following table for details.)
Digital character Alphabet Digital character Numer
A 1
B 2
C 3
D 4
E 5
F 6
G 7
H 8
I 9
J 0
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
12
2

Basic Operation

2-1 Basic operation

The below fi gure illustrates the mode transition and the key operations.
Power ON
Operation Mode
To switch between SV and MV
Press .
1st block
parameter
SV
To change the setpoint
Ɣ3UHVV or to change the value.
Ɣ3UHVV to move to the next digit.
Ɣ3UHVV to move to the next digit.
approx. 1 second
2nd block parameter
< Parameter selection mode > < Parameter editing mode >
approx. 3 seconds
MV
approx. 5 seconds
3rd block
parameter
The parameter setpoint starts blinking.
Press or to change the value.
To change the digit, use .
Press to resist the changed value.
13
Basic Operation

2-2 Changing SV (Set value)

[Description] –––––––––––––––––––––––––––––––––––––––––––––––––––––––
The SV is a target value for control.
SV must be within the range between [SV-L] (lower limit) and [SV-H] (upper limit) which belong to Pid parameter.
Related parameters:
SV (Set value) lower limiter [SV-L], SV (Set value) upper limiter [SV-H] (see page 58)
[Setting example] Changing the SV from 250°C to 1195°C –––––––––––––––––––
Display Operating procedure
1. Check that the PV/SV display is shown.
1.
Press , or keys to change SV to “1195”.
2.
The change become effective immediately.
14
Parameters List

2-3 Parameters List

The following explains each channel parameter.
The range of the parameters in the shaded area indicates the industrial values. When you change the PV input lower limit (P-SL), PV input upper limit (P-SU), or decimal place position (P-dP), reconfi gure all the industrial values.
Power-cycle the controller after you change the setpoint of the parameters of which No. column is shaded in gray.

Operation Mode

Parameter
symbol
PV
Process Value ――
Parameter name Setting range
SV Set value Within the limit of 0 to 100% of FS
MV Manipulated Variable (%) -5.0 to 105.0 (%)
Factory default
setting
(°C)
0
-5.0

1st block parameter

No Display
1
2 Stby Standby setting oFF, oN oFF DSP1-1
4 PRoG Ramp soak control oFF, RUN, HLd oFF DSP1-2
5 LACH Alarm latch cancel oFF, RSt oFF DSP1-4
6 At Auto-tuning oFF, oN, L-oN oFF DSP1-8
7 tM-1 Timer 1 display ――DSP1-16
8 tM-2 Timer 2 display ――DSP1-32
10
11 A1-L Lower limit value of alarm 1
12
13
14
15
19
Parameter
symbol
MANU
AL1 Set value of alarm 1
A1-H Upper limit value of alarm 1
AL2 Set value of alarm 2
A2-L Lower limit value of alarm 2
A2-H Upper limit value of alarm 2
LoC Key lock 0 to 5 0 DSP3-1
Parameter name Setting range
Manual mode selection oFF, oN oFF DSP13-32
Absolute value alarm: 0 to 100%FS Deviation alarm: -100 to 100%FS
Absolute value alarm: 0 to 100%FS, Deviation alarm: -100 to 100%FS
Absolute value alarm: 0 to 100%FS Deviation alarm: -100 to 100%FS
Absolute value alarm: 0 to 100%FS Deviation alarm: -100 to 100%FS
Absolute value alarm: 0 to 100%FS Deviation alarm: -100 to 100%FS
Absolute value alarm: 0 to 100%FS Deviation alarm: -100 to 100%FS
Factory
default setting
10 (°C)
10 (°C)
10 (°C)
10 (°C)
10 (°C)
10 (°C)
Parameter mask DSP
DSP1-128
DSP2-1
DSP2-2
DSP2-4
DSP2-8
DSP2-16
Parameter mask DSP
DSP14-
32768
Reference
page
20
21
22
24
25
27
28
29
15
Basic Operation

2nd block parameter

No Display
30 P Proportional band 0.0 to 999.0 (%) 5.0 DSP3-2
31 i Integral time 0 to 3200 (sec) 240 DSP3-4
32
33
36 bAL Output convergence value -100.0 to 100.0 (%) 0.0 DSP3-128
37 AR Anti-reset windup 0 to 100%FS 400 (°C) DSP4-1
38 CtRL Control algorithm
39 SLFb
40 oNoF Hysteresis mode oN, oFF oN DSP4-8
41 tC
43
44 P-SL
45 P-SU
46
48 PVOF PV offset -10.00 to 10.00%FS 0 (°C) DSP5-8
49 SVOF SV shift -50.00 to 50.00%FS 0 (°C) DSP5-16
50 P-dF Time constant of input fi lter 0.0 to 120.0 (sec) 5.0 DSP5-32
51 ALM1 Alarm type 1 0 to 31 0 DSP5-64
52 ALM2 Alarm type 2 0 to 31 0 DSP5-128
54
55 PtN
Parameter
symbol
d Derivative time 0.0 to 999.9 (sec) 60.0 DSP3-8
HyS
P-N2 Input signal code
P-dP Decimal point position 0 to 3 0 DSP5-2
StAt Status display of ramp soak ――DSP6-2
Parameter name Setting range
Hysteresis range for ON/ OFF control
PV (Process variable) stable range
Cycle time of control output 1
Lower limit of measuring range
Upper limit of measuring range
Ramp soak execution pattern
0 to 50%FS 1 (°C) DSP3-16
oNoF, Pid, FUZY, SELF, Pid2
0 to 100%FS 8 (°C) DSP4-4
1 to 150 (sec)
JPt (Resistance bulb (RTD) JPt100) Pt (Resistance bulb (RTD) Pt100) J (Thermocouple J) K (Thermocouple K) R (Thermocouple R) b (Thermocouple B) S (Thermocouple S) t (Thermocouple T) E (Thermocouple E) L (Thermocouple L) N (Thermocouple N) PL-2 (Thermocouple PL-II) W (Thermocouple W) 0-5V (DC voltage 0 to 5V DC) 1-5V (DC voltage 1 to 5V DC) 0-10 (DC voltage 0 to 10V DC) 2-10 (DC voltage 2 to 10V DC) 0-20 (Direct current 0 to 20mA) 4-20 (Direct current 4 to 20mA) U (Thermocouple U) MV (MV)
-1999 to 9999 0 (°C) DSP4-128
-1999 to 9999 400 (°C) DSP5-1
1 to 3 1 DSP6-4
Factory
default setting
Pid DSP4-2
Relay: 30
SSR: 2
Current: 1
K DSP4-64
Parameter mask DSP
DSP4-16
Reference
page
30
32
34
35
36
39
40
41
42
43
45
46
47
48
49
51
52
16
Parameters List
No Display
56 SV-1 1st target SV
57 tM1R 1st ramp time 0.00 to 99.59 0:00 DSP6-16
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
Parameter
symbol
tM1S 1st soak time 0.00 to 99.59 0:00 DSP6-32
SV-2 2nd target SV
tM2R 2nd ramp time 0.00 to 99.59 0:00 DSP6-128
tM2S 2nd soak time 0.00 to 99.59 0:00 DSP7-1
SV-3 3rd target SV
tM3R 3rd ramp time 0.00 to 99.59
tM3S 3rd soak time 0.00 to 99.59
SV-4 4th target SV
tM4R 4th ramp time 0.00 to 99.59
tM4S 4th soak time 0.00 to 99.59
SV-5 5th target SV
tM5R 5th ramp time 0.00 to 99.59
tM5S 5th soak time 0.00 to 99.59
SV-6 6th target SV
tM6R 6th ramp time 0.00 to 99.59
tM6S 6th soak time 0.00 to 99.59
SV-7 7th target SV
tM7R 7th ramp time 0.00 to 99.59
tM7S 7th soak time 0.00 to 99.59
SV-8 8th target SV
tM8R 8th ramp time 0.00 to 99.59
tM8S 8th soak time 0.00 to 99.59
Mod Ramp soak mode 0 to 15
Parameter name Setting range
SV lower limit (SV-L) to SV upper limit (SV-H) %FS
SV lower limit (SV-L) to SV upper limit (SV-H) %FS
SV lower limit (SV-L) to SV upper limit (SV-H) %FS
SV lower limit (SV-L) to SV upper limit (SV-H) %FS
SV lower limit (SV-L) to SV upper limit (SV-H) %FS
SV lower limit (SV-L) to SV upper limit (SV-H) %FS
SV lower limit (SV-L) to SV upper limit (SV-H) %FS
SV lower limit (SV-L) to SV upper limit (SV-H) %FS
Factory
default setting
0 (°C) DSP6-8
0 (°C) DSP6-64
0 (°C) DSP7-2
0:00
0:00
0 (°C) DSP7-16
0:00
0:00
0 (°C) DSP7-128
0:00
0:00
0 (°C) DSP8-4
0:00
0:00
0 (°C) DSP8-32
0:00
0:00
0 (°C) DSP9-1
0:00
0:00
0
Parameter mask DSP
DSP7-4
DSP7-8
DSP7-32
DSP7-64
DSP8-1
DSP8-2
DSP8-8
DSP8-16
DSP8-64
DSP8-128
DSP9-2
DSP9-4
DSP9-8
Reference
page
53
55
17
Basic Operation

3rd block parameter

No Display
90 P-N1 Control action 0 to 3
91 SV-L SV (Set value) lower limiter 0 to 100%FS 0 (°C) DSP9-32
92 SV-H SV (Set value) upper limiter 0 to 100%FS 400 (°C) DSP9-64
93
94 dLY2 Delay time 2 0 to 9999 (sec) 0 DSP10-1
98 A1Hy Alarm 1 hysteresis 0 to 50%FS 1 (°C) DSP10-16
99 A2Hy Alarm 2 hysteresis 0 to 50%FS 1 (°C) DSP10-32
101
102
104
105
108
109
111
112
113
114
Parameter
symbol
dLY1 Delay time 1 0 to 9999 (sec) 0 DSP9-128
A1oP Alarm 1 options 000 to 111 000 DSP10-128
A2oP Alarm 2 options 000 to 111 000 DSP11-1
PLC1 Lower limit for output 1 -5.0 to 105.0 (%) -5.0 DSP11-4
PHC1 Upper limit for output 1 -5.0 to 105.0 (%) 105.0 DSP11-8
PCUt Output limit types 0 to 3 0 DSP11-64
oUt1 Output value (MV) display ――DSP11-128
RCJ
GAiN PV gradient 0.001 to 2.000 1.000 DSP12-4
AdJ0
AdJS
Parameter name Setting range
RCJ (Cold junction compensation) setting
User-defi nable zero adjustment
User-defi nable span adjustment
oN, oFF oN DSP12-2
-50 to 50%FS 0 (°C) DSP12-8
-50 to 50%FS 0 (°C) DSP12-16
Factory
default setting
0
Parameter mask DSP
DSP9-16
Reference
page
57
58
59
59
61
62
63
64
65
66
126
127
138
139
143
144
145
146
148
dSP1
dSP2
dP13
dP14
UKy1 USER key 0 to 6 0 DSP14-8
UKy2 USER key + UP key 0 to 6 1 DSP14-16
UKy3 USER key + DOWN key 0 to 6 5 DSP14-32
FLo1 MV1 during FALT -5.0 to 105.0 (%) -5.0 DSP14-64
dSPt PV/SV display OFF 0 to 8 0 DSP14-256
Parameter mask
Depends on
the model
DSP14-128
68
70
71
72
18
Temperature control functions

2-4 Temperature control functions

This controller has fi ve types of temperature control function. Select according to type and use.
Temperature control
functions
ON/OFF (2-position) control
PID control
Fuzzy control
Self tuning control
PID2 control
You can set the temperature control function in the parameter [CtRL] (see page 36).
Switches output control ON/OFF according to the SV/PV magnitude relationship. Control systems can be built from simple elements such as SSR. This is appropriate for situations where high accuracy is not required.
PID calculation and controls proceed according to the previously set PID parameters. PID parameters can be set manually or through auto-tuning ([AT]). It is the most basic control in this equipment.
Reduces the amount of overshoot during control. It is effective when you want to suppress overshoot while changing SV, even during processes where it may take a long time to reach the target value.
Adds controls while automatically calculating PID to meet the control target or changing SV. It is effective when the control conditions change frequently.
Suppresses the amount of overshoot during control for processes that turn the control target off and then on again. It is effective when the control target turns on and off while power fl ows continuously to the temperature controller.
Description

2-5 Communication function

This controller has the interface for the dedicated cable which allows data transmission with a PC.
Personal computer
PC loader communication cable
19
3

Parameter functions and setting procedure

3-1 1st block parameter

MANU
Manual mode selection (001)
[Description] –––––––––––––––––––––––––––––––––––––––––––––––––––––––
Allows you to select how to set the manipulated variable, automatically or manually.
Setpoint
oFF
oN
MANU indicator lights during manual operation. (see page 11)
In this screen, only the switchover between auto/manual is available. Manual operation of control output is available on PV/MV screen.
This parameter is not displayed in default setting. To use this parameter, change the setting of the parameter “Parameter mask” (see page 68).
Description
Automatically
Manually
[Setting example] Changing the mode from Auto to Manual –––––––––––––––––
Display Operating procedure
Press and hold the key for about one second during the SV/PV display.
1.
appears.
Press the key.
2.
The setpoint starts blinking.
Press the or keys to change “ oFF ” to “ oN .”
3.
Press the key or wait for three seconds to save the change.
4.
Press the key.
5.
The screen returns to the SV/PV display.
20
1st block parameter
Stby
Standby setting (002)
[Description] –––––––––––––––––––––––––––––––––––––––––––––––––––––––
Allows you to switch between run and standby.
Setpoint
oFF
oN
STBY indicator lights during stanby. (see page 11)
When hold alarms is on, the hold function activates when you switch the standby setting from “ oN ” to “ oFF .”
If the instrument is put into standby during auto tuning, the auto tuning is canceled. To complete auto-tuning, turn standby setting “ oFF ” and restart auto tuning.
When the controller switches to standby mode, the ON delay timer will be reset. It will begin again when standby setting is turned off.
Description
Operation mode
Standby mode
[Setting example] Switching to Standby mode ––––––––––––––––––––––––––––
Display Operating procedure
Press and hold the key for about one second during the SV/PV display.
1.
appears.
Press the key to display .
2.
Press the key.
3.
The setpoint starts blinking.
Press the or keys to change “ oFF ” to “ oN .”
4.
Press the key or wait for three seconds to save the change.
5.
Now the controller is in the standby mode.
Press the key.
6.
The screen returns to the SV/PV display.
21
Parameter functions and setting procedure
PRoG
Ramp soak control (004)
[Description] –––––––––––––––––––––––––––––––––––––––––––––––––––––––
Allows you to switch between Ramp soak states.
Second ramp
First soak
Description
Second soak
Third ramp
Third soak
Fourth ramp
Up to tM8R
Setpoint
oFF
RUN
HLd
This function automatically changes the SV (Set value) according to the program pattern set in advance as shown
Ramp soak is stopped.
Ramp soak starts.
Ramp soak hold. To release the hold, select “ RUN ” again.
in the following line graph. Up to eight pairs of rampsoak operation can be programmed.
Up to SV-8
SV-3
SV-2
SV-1
SV-4
PV
First ramp Fourth soak
tM1S tM2S tM3S tM4S Up to tM8S
tM1R tM2R tM3R tM4R
Ramp : the section in which the SV changes toward the target value. Soak : the section in which the SV is the target value, and remains unchanged.
The fi rst ramp starts at the PV that is the one just before running the program.
By setting the Ramp soak mode parameter [Mod] to “power-on start,” you can make the controller start with the ramp soak program (Power-on starting function).
The parameter information changes automatically depending on the ramp soak state.
• “ ENd ” (end): Ramp soak has fi nished.
During ramp soak operation, one of RUN, HOLD, or END indicators light according to the state of ramp soak. (see page 11)
During ramp soak operation, on-going step No. and “ r ” (ramp) or “ - ” (soak) are displayed on the screen No. area of operation screen (PV/SV screen). For example, “ 2r ” appears during step 2 ramp, and “ 2- ” during step 2 soak.
Related parameters:
• Status display of ramp soak [StAt] (see page 51)
• Ramp soak execution pattern [PtN] (see page 52)
• 1st target SV to 8th target SV [SV-1] to [SV-8] (see page 53)
• 1st ramp time to 8th ramp time [tM1R] to [tM8R] (see page 53)
• 1st soak time to 8th soak time [tM1S] to [tM8S] (see page 53)
• Ramp soak mode [Mod] (see page 55)
22
1st block parameter
[Setting example] Starting the ramp soak program ––––––––––––––––––––––––
Display Operating procedure
Press and hold the key for about one second during the SV/PV display.
1.
appears.
Press the key to display .
2.
Press the key.
3.
The setpoint starts blinking.
Press the or keys to change “ oFF ” to “ RUN .”
4.
Press the key or wait for three seconds to save the change.
5.
The ramp soak program starts.
Press the key.
6.
The screen returns to the SV/PV display.
23
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