Fuji Electric PXF4 Operating Manual

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Page 1

Instruction Manual

INP-TN2PXF4UF-E

Model : PXF4

Micro Control X

(Socket terminal type)

Thank you for purchasing the Fuji digital temperature controller. Once you have confirmed that this is the product you ordered, please use it in accordance with the following instructions. For detailed information on operating this equipment, please refer to the separate user’s manual. In addition, please keep this instruction manual within easy reach of the actual person using this equipment.

Gate City Ohsaki, East Tower, 11-2, Osaki 1-chome, Shinagawa-ku, Tokyo 141-0032, Japan Phone: +81-3-5435-7111 www.fujielectric.com www.fujielectric.com/products/instruments/

Confirming Specifications and Accessories

●

Before using the product, confirm that it matches the type ordered. (For model code, please refer to “12. Model Specifications”.)

●

Confirm that all of the following accessories are included.

Temperature Controller 1 unit

Mounting bracket 1 pc

Instruction Manual 1 copy Waterproof packing 1 pc

Option

Name

Quantity

Order No. PC loader communication cable 1 cable ZZP*TQ501923C3 Without alarm functions 8-pin socket

TP48X type (for rail mounting)

1 pc *ZZPPXF2-C100

Without alarm functions 8-pin socket TP48SB type (for panel mounting)

1 pc *ZZPPXF2-C101

With alarm functions 11-pin socket TP411X type (for rail mounting)

1 pc *ZZPPXF2-C102

With alarm functions 11-pin socket TP411SBA type (for panel mounting)

1 pc *ZZPPXF2-C103

Related Information

Refer to the following reference materials for details about the items described in this manual.

Document Reference No.

Micro Controller (Model: PXF) Operation Manual

INP-TN5A2400-E

The latest manuals can also be downloaded at the following URL: www.fujielectric.com/products/instruments/

Safety Information (Please Read First)

Please read this section thoroughly before using and observe the mentioned safety warnings fully.

Safety warnings are categorized as “Warning” or “Caution”. Failure to follow the instructions may result in a safety hazard.

Warning

Mishandling may lead to minor or serious personal injury, fire, and/or property damage.

Caution

Mishandling may cause injury to the user or property damage.

If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

1. Warning

1-1. Limitations in Use

This product is a temperature controller which was developed, designed and manufactured on the premise that it would be used for general machinery. In particular, if this product is to be used for applications that require the utmost safety as described below, please take into consideration of the safety of the entire system and the machine by adopting such means as a fail-safe design, a redundancy design as well as he conducting of periodical inspections.

●

Safety devices for the purpose of protecting the human body

●

Direct control of transportation equipment

●

Airplanes

●

Space equipment

●

Atomic equipment, etc.

Please do not use this product for applications which directly involve human lives.

1-2. Installation and Wiring

●

This equipment is intended to be used under the following conditions.

Ambient temperature -10 °C to 50 °C Ambient humidity 90% RH or below (with no condensation) Overvoltage category II

by IEC 61010-1

Pollution degree 2

Recommended fuse

250 V AC, 0.1 A, T(Time-Lag) (100 to 240 V AC), 400 V DC/AC, 1 A, T(Time-Lag) (24 V DC/AC)

Usage environment Indoor use

●

For 24 V DC/AC power supply model, if the equipment is connected to the Safety Extra Low Voltage (SELV) circuit, a basic insulation* must be provided between the SELV circuit and the power input terminals. Otherwise, the power input terminals must be connect to Extra Low Voltage (ELV) circuit so as to prevent the electric shock.

About safety standard Please observe the following instructions to meet the requirements of safety standard. Failure to observe these instructions violates safety standards. (This product is not a safety equipment.)

………………………………………………………………………………………………………………………………………………………………………………………………………

●

Install a recommended fuse, which is specified in the instruction manual, between the external main power (mains circuit) and this equipment.

●

If accessible Safety Extra Low Voltage (SELV) circuits are to be connected to Signal input terminal, SSR Drive output terminal or Current output terminal, ensure to provide a basic insulation* between the SELV circuits and these terminals (For example, use transformer which has a basic insulation* or higher degree of insulation).

●

Whole this equipment must be mounted in an enclosure in order to prevent the electric shock and spread of fire.

●

Be sure to install an appropriate external protective circuit to prevent excessive temperature rise etc.

●

When performing wiring work, be sure to turn the power off and to wear protection gloves or safety glasses, to prevent an electric shock.

●

Set proper parameter input signals which correspond to each input to be connected. Be careful not to confuse voltage input with current input, or vice versa.

●

Do not use this equipment for the measurement of circuits which falls under measurement categories II, III, or IV.

●

Do not use this equipment for measurement of signals to which a voltage over 30 VRMS or over 60 V DC is applied.

* The basic insulation requires a clearance at least 1.5 mm and a creepage of at least 3.0 mm. If such insulation is not provided,

the UL61010 and EN61010 safety compliance may become invalid.

●

If the voltage exceeds 50 V DC (which is called as hazardous voltage), install a basic insulation between all terminals and the ground, and supplementary insulation on the digital outputs. Note that the insulation class for this equipment is as follows. Before installing, please confirm that the insulation class for equipment meets usage requirements.

Basic insulation (1500 V AC) Functional insulation (500 V AC) No insulation

Power supply (100 to 240 V AC)

Internal circuit

Power supply (24 V DC/AC)

Control output 1 (relay contact) Process value input

Alarm output 1 to 2 (relay contact) Control output 1 (SSR drive, current)

●

In case where damage or problems with this equipment may lead to serious accidents, install appropriate external protective circuits.

●

As this equipment has no power switch or fuse, install them separately as needed. If you install a fuse, be sure to place it between the main power switch and this equipment. (Main power switch: double-pole breaker, fuse rating: 250V, 1A)

●

A power switch or a circuit breaker should be installed within the power supply facility.

●

A power switch or a circuit breaker should be properly installed within easy reach of an operator.

●

A power switch or a circuit breaker should be identified as the one for this product.

●

Electrical wiring must be made by the qualified personnel only and in accordance with your local and national standards.

●

For power supply wiring, use wire equal to 600 V vinyl insulated wire or above.

●

To prevent damage and failure of the equipment, provide the rated power voltage.

●

To prevent shock and equipment failure, do not turn the power ON until all wiring is complete.

●

Before turning on power, confirm that clearance space has been secured to prevent shock or fire.

●

Do not touch the terminal while the machine is on. Doing so risks shock or equipment errors.

●

Never disassemble, convert, modify or repair this equipment. Doing so risks abnormal operation, shock or fire.

●

If any failure occurs, please contact the manufacturer and return the product.

●

Output relay is the part has a limited life. When output relay contact comes to the end of its life, it might remain on-state, or offstate. For safety, use a protective circuit outside.

●

The factory default setting of this equipment is as follows. Change the setting as necessary so as the equipment to meet your application. Please note that the improper settings may result in overheat or unexpected damage. For the details of operation, refer to the separate volume, “Operation Manual (INP-TN5A2400-E)”. Control output 1: heating control Alarm output 1 to 2 (optional): No function

●

Symbols on the instrument

: Read this instruction manual thoroughly before using the product, and usethe product safely.

1-3. Maintenance

●

When installing or removing the equipment, turn the power OFF. Otherwise, shock, operational errors or failures may be caused.

●

Periodic maintenance is recommended for continuous and safe use of this equipment.

●

Some parts installed on this equipment have a limited life and/or may deteriorate with age.

●

The warranty period for this unit (including accessories) is three years after the date of manufacture, if the product is used properly.

2. Caution

2-1. Cautions when Installing

●

Please avoid installing in the following locations.

Locations in which the ambient temperature falls outside the range of –10 to 50 °C when equipment is in use. Locations with rapid temperature changes, leading to dew condensation Locations with corrosive gases (especially sulfide gas, ammonia, etc.) or flammable gases. Locations with vibration or shock directly. (Vibration and shock may cause output relay malfunction.) Locations in contact with water, oil, chemicals, steam or hot water. (If the equipment gets wet, there is a risk of electric shock

or fire, so have it inspected by Fuji distributor.)

Locations with high concentrations of atmospheric dust, salt or iron particles. Locations with large inductive interference, resulting in static electricity, magnetic fields or noise Locations in direct sunlight. Locations that build up heat from radiant heat sources, etc.

●

Recommended site conditions

A place where the ambient humidity during operaion is between 45 to 85% RH.

About EMC standard

●

This equipment is a class A , for industrial locations, equipment. Do not use this equipment in domestic establishment, such as residential areas, or it may cause radio interference. If you use this equipment in domestic locations, take adequate measures on the outside of the equipment to reduce radio interference.

●

Under the requirement of EMC standard, the maximum length of external cable including a sensor to be connected to this equipment is 30 m. Do not connect the sensor longer than 30 m.

2-2. Cautions when Attaching to the Panels

●

Insert the controller unit into the panel cutout from the front, and then put the mounting bracket from the rear. The mounting bracket should be pushed in until the controller is securely fixed to the panel. If there is a slight gap remaining, gently tighten the two screws until the gap disappears. (Make sure not to over tighten the screws, as doing so may result in the mounting bracket separating from the stopper.)

●

The front of this equipment is waterproof in compliance with NEMA-4X standards (IP66- equivalent). To effect waterproof, the included packing is shall be attached between the controller and the panel according to the guidelines below. (Incorrect attachment may cause the equipment to lose its waterproof capabilities.) (1) As shown in Fig. 1, insert to the panel after attaching the packing to the equipment case. (2) As shown in Fig. 2, tighten the screws of the mouthing bracket so that no gaps can remain between the equipment face, the

packing and the panels. Once finished, confirm that there are no changes in shape such as displaced or improperly-fitted packing, etc. as shown in Fig. 3

< Attachment on vertical surface (Horizontal attachment) >

Mounting bracket

Packing

Case

(Good)

Case

Fig. 3

Case

(Bad)

Fig. 2Fig. 1

PanelPanel

Screw

UnitUnit

Front

Packing

●

Note that NEMA-4X and IP66 are not subject to UL/cUL certificate.

●

If the panel does not have enough strength, gaps may develop between the packing and the panel to lose waterproofing capabilities.

●

In order to aid heat dissipation, do not block the sides of the equipment.

●

Do not block the air vents on the top and bottom of the case.

2-3. Cautions for Wiring

●

For thermocouple input, use the designated compensation lead; for resistance bulb input, use wires with small lead wire resistance and without any resistance difference among the three wires.

●

To avoid noise conductor effects, input signal wires should be separated from electric power lines or load lines.

●

Input signal wire and output signal wire should be separated each other. And both should be shield wire.

●

If there is a lot of noise from the power source, adding an insulation transducer and using a noise filter is recommended. Always attach a noise filter to a panel that is grounded securely, and keep the wiring between the noise filter output side and the measuring equipment power terminal wiring to a minimum length. Please do not attach fuses and switches, etc. to the noise filter output wiring; otherwise the filter’s effectiveness will be decreased.

●

Twisting the power wires is effective when connecting the wires. (The shorter the pitch of the twist, the more effective the connection is against noise.)

●

Operation preparation time is required for the contact output when power is turned on. If using it as a signal to an external interlock circuit, please couple it with a delayed relay. Concerning the output relay, connecting the maximum rated load will shorten the product’s life; so please attach an auxiliary relay. If the output operation frequency is high, selecting a SSR drive output type is recommended. [Proportionate cycles] Relay output: 30 seconds or more, SSR drive output: 1 second or more

●

When inductive loads such as magnetic opening/closing equipment, etc. as relay output equipment are connected, use of a surge absorber is recommended in order to protect the contacts against opening/closing surges and to ensure long-term use. Recommended specification for the surge absorber

Voltage Nominal varistor voltage

100 V 240 V 200 V 470 V

Attachment position: between the relay control output contacts.

2-4. Key Operation Cautions/Error Operations

●

The alarm function does not work properly when an error takes place unless the settings are made correctly. Always verify its setting before operation.

●

If the input wiring breaks, the display will read “UUUU” or “LLLL”. When replacing the sensor, always turn the power OFF.

2-5. Others

●

Please do not wipe the equipment with organic solvents such as alcohol or benzene, etc. If wiping is necessary, use a neutral cleaning agent.

●

Do not use mobile phones near this equipment (within 50 cm). Otherwise a malfunction may result.

●

Trouble may occur if the equipment is used near a radio, TV, or wireless device.

●

This equipment should be treated as an industrial waste when it is disposed of.

CAUTION

The contents of this manual are subject to change without notice. This manual is complied with possible care for the purpose of accuracy, however, Fuji Electric shall not be held liable for any damages, including indirect damage, caused by typographical errors, absence of information or use of information in this manual.

3-1. Scope of warranty

If malfunction occurs in the period of warranty due to Fuji Electric, the malfunctioning parts are exchanged or repaired for free. However, in the case where an engineer needs to visit your place for replacement or repair, you will be charged our call out fee. Please note that we cannot provide commissioning and/or readjustment for whole system including our product at repair or replacement of failed parts.

The warranty does not apply to the following cases. (1) The malfunction occurs due to inappropriate conditions, environment, handling or usage that is not instructed in a catalog,

instruction book or user’s manual. (2) The malfunction is caused by the factors that do not originate in the purchased or delivered product. (3) The malfunction is caused by other devices or software design that does not originate in Fuji Electric products. (4) The malfunction occurs due to an alteration or repair that is not performed by Fuji Electric. (5) The malfunction occurs because the expendable parts listed in an instruction book or connectable were not maintained nor

exchanged in an appropriate manner. (6) The malfunction occurs due to factors that were not foreseeable by the practical application of science and technology at the

time of purchase or delivery. (7) The malfunction occurs because the product is used for an unintended purpose. (8) The malfunction occurs due to a disaster or natural disaster that Fuji Electric is not responsible for.

3-2. Exclusion of liability for loss of opportunity

Regardless of the time period of the occurrence, the amount of compensation assumed by Fuji Electric for damage, excluding which is caused by intentional acts or acts of gross negligence or illegal act by Fuji Electric, shall not exceed the amount stipulated

in the contract with the customer. Fuji Electric is not liable for the damage to products that were not manufactured by Fuji Electric, incidental damages or consequential damages, or damage caused due to special situations regardless of whether it was foreseeable or not, or passive damages such as opportunity loss or lost profits of the purchaser.

3-3. Scope of application

●

This equipment must be used under the following conditions: The use of the equipment incurs no risk of a serious accident even if a failure or malfunction occurs on the equipment, and in case of product failure or malfunction, safety measures such as redundant design, prevention of malfunction, fail safe setting, foolproof mechanism are provided outside of the equipment by the user.

●

The product described in this document is designed and manufactured as a general-purpose products for general industrial applications.

●

The warranty does not apply to the following cases:

For the use not described in or beyond the conditions or environment specified in the instruction manual or the user manual, For the use which has large influence on publicity including nuclear power and other power generation, gas, and/or water, For the use in which safety is especially required, because it may seriously affect railroads, vehicles, combustion equipment,

medical equipment, entertainment devices, safety equipment, defense equipment, and/or human lives and property. However, we will study the possibility of application of the equipment for the above use, if the user limits the usage of it and agrees to require no special quality. Please consult us.

3. Limited warranty

Example

Page 2

6-1. Terminal Connection Diagram (Without alarm functions 8-pin socket)

Thermocouple

Universal input

– +

–

CurrentVoltage

Process value input

(When the 5th code is “A”)

RTD*

Universal input

RTD

CurrentVoltage

(When the 5th code is “N”)

–

Thermocouple

Control output 1

SSR drive

output

Relay

output

Current

output

–

50/60Hz*250/60Hz*

100 to 240VAC

24VDC/AC

Power supply

*1: The terminal layout differs from that of PXW4/PXZ4/PXV4.

6-2. Terminal Connection Diagram (With alarm functions 11-pin socket)

Process value input

–

Control output 1

SSR drive

output

Relay

output

Current

output

Alarm output

Common

Alarm output1 (AL1)

Alarm output2 (AL2)

50/60Hz*250/60Hz*

100 to 240VAC

24VDC/AC

Power supply

(When the 5th code is “N”)

Thermocouple

Universal input

RTD

CurrentVoltage

–

(When the 5th code is “A”)

Thermocouple

Universal input

– +

–

RTD*

CurrentVoltage

*2: Check the power supply voltage before installation.

6. Wiring

5. Installation and Mounting

5-1. External Dimensions (unit: mm)

Panel Panel thickness 1 to 8

ｍｍ*

44.8

92.4

78.2

85.7

71.5

7.7

44.8

Mounting bracket

Packing

* :KHQXVLQJWKHSDUDPHWHUORDGHUZLWK3;)EHLQJPRXQWHGRQDSDQHOWSDQHOWKLFNQHVVW

5-2. Panel Cut Dimensions (unit: mm)

+0.5

a 0

73 or more

63 or more

45 0

+0.5

Number

of units

23456

93 141 189 237 285a

Side stick mounting (n units)

45 0

+0.5

45 0

+0.5

●

Panel cut dimensions should also meet the above dimensions after the panel is coated.

●

Cautions when Side stick mounting:

In this installing, the waterproof of PXF is lost. When the power supply is 200 V AC, keep the maximum ambient temperature at 45°C. (We recommend use of a fan, as a heat

radiating measure.)

If any equipment or walls which have a depth of 70 mm exist around this instrument, keep a clearance of at least: 30 mm on the

both sides, 50 mm below, 30 mm above.

7-1. Operation keys

Operation keys

Key Name Allows you to…

USER

●

switch between SV and MV, in the operation mode or during standby.

●

return to the operation mode from the parameter setup mode.

SEL

●

enter the parameter setup mode from the operation mode or standby.

●

finish selecting and save change.

LEFT

●

move the digit when you editing the numerals.

●

change the set value when PXF is in the operation mode or standby.

●

select a parameter in the parameter selection mode.

●

change a parameter setpoint in the parameter editing mode.

DOWN

7. Part names and functions

7-2. Display

(1)

(2) (3) (4) (5)

(6) (7)

(8)

(9)

(10)

(11)

(12)

(1) Process variable (PV)

●

Indicates the measured value.

●

In the Operation control mode and the Setup mode, the parameter name is displayed.

●

In the Channel selection mode, the channel number is displayed.

(2) OUT1 indicator

Lights during control output is ON.

(3) EV1, EV2 indicators

Lights during digital output 1 to 2 are ON.

(4) STBY indicator

Lights during standby.

(5) MANU indicator

Lights during manual mode.

(6) °C/°F indicator

Shows the temperature unit under use.

(7) A, % indicator

Sho

ws the unit being applied to values on SV screen

during the

operation mode.

(8) Set Value (SV)/Manipulated variable (MV)

Indicates the set value or the manipulated variable. The MV indicator lights during MV display.

(9) Screen No.

Shows screen No. when in parameter setting.

(10) AT indicator

Lights during auto tuning.

(11) RUN/HOLD/END indicators

Lights during ramp/soak operation.

(12) Lock indicator

Lights during key lock.

4. Specifications

Power supply voltage

●

100 (-15%) to 240 (+10%) V AC, 50/60 Hz

●

24 (±10%) V DC/AC, 50/60 Hz Power consumption 10 VA MAX. (100 to 240 V AC), 5 VA MAX. (24 V DC/AC) Control output Relay contact output

●

1 SPDT contact, 250 V AC/ 30 V DC, 5 A (resistive load)

SSR drive output (voltage pulse output)*

●

ON voltage: 12 V DC (10.7 to 13.2 V DC)

●

OFF voltage: 0.5 V DC or lower

●

Maximum current: 20 mA DC

●

/RDGUHVLVWDQFHȍ0,1

Current output

●

0 to 20 mA DC/4 to 20 mA DC

●

Accuracy ±5%FS

●

/RDGUHVLVWDQFHȍ0$;

Process value input Accuracy

●

Thermocouple input: 0.5%FS±1digit±1

°C

*except: Thermocouple B: 0 to 400°C: no accuracy assurance

Thermocouple R: 0 to 500°C: 1

FS±1digit±1

°C

Other thermocouples: -200 to -100°C: ±2°C ±1 digit

●

RTD: either ±0.8°C ±1 digit or ±0.2% ±1 digit, whichever is larger

●

mV input, voltage input, current input: ±0.3%FS ±1 digitmV

* Note that the sensor should be sufficiently warmed up to secure the accuracy.

Alarm output Relay contact output (AL1 to AL2)

●

1 SPST contact, 250 V AC/30 V DC, 1 A (resistive load)

Loader interface TTL Level

●

Connection method: dedicated cable

●

Communication method: Half-duplex bit serial, asynchronous communication

●

Transmission rate: 38400 bps, no parity

●

Protocol: Modbus RTU compatible

Storage temperature and humidity

-20 to 60°C, 90%RH or less (no condensation)

Operating temperature and humidity

-10 to 50°C, 90%RH or less (no condensation)

Altitude

up to 2000 m

Recommended fuse

250 V AC, 0.1A T(Time-Lag) for 100 to 240 V AC Power supply, 400 V DC/AC, 1 A T(Time-Lag) for 24 V DC/AC Power supply

Service life

Service life: 10 years (at an average temperature of 25°C) The life is shortened by half when the temperature rises by 10°C (Arrhenius’ law). If you use the controller inside a cabinet or the like, please note that the ambient temperature can rise.

* The following table shows the difference of outputs among other micro-controller X series models.

SSR driving output Allowable load resistance for

4 to 20mA DC output

Voltage Maximum current

PXR3 15 V DC 20 mA 100WRȍ PXR4/5/7/9 24 V DC 20 mA 600 ȍRUOHVV PXV3 5.5 V DC 20 mA 600 ȍRUOHVV PXV/W/Z 24 V DC 20 mA 600 ȍRUOHVV PXF 12 V DC 20 mA ȍRUOHVV

Page 3

8. Basic Operations

To switch between SV, MV and power

Each time you press ,the displayed value

switches in the following order:

Press and

hold

MV Power

To change the setpoint

Press to display the SV.

Press

to change the value.

Press

to move to the next digit.

Press

to save the change.

ĺ6HHWKH³3DUDPHWHUOLVW´RQWKHULJKWSDJH

ĺ)RUGHWDLOVRIWKHSDUDPHWHUV

6HHWKH³3DUDPHWHUOLVW´RQWKHULJKWSDJH

< Operation mode >

< Operation control mode >

To change the setpoint

Press

to change the parameter.

Press

select the parameter you want to

edit. ĺThe parameter setpoint starts blinking.

Press

to change the setpoint.

Press

to save the change.

< Channel selection mode >

To change the channel

Press and

hold

Press or .

CH1

Pid

CH2

Plt

CH3 PRG

CH4 MoN

CH5 ALM

CH6

SEt

CH7 SYS

CH8

MAtH

CH11

dSP

CH12

&)*

CH13 PASS

< Setup mode >

To change a parameter setpoint

Press

to select the parameter

you want to edit.

Press

ĺThe parameter setpoint starts blinking.

Press

to change the value.

To change the digit, use

Press

ĺ6HHWKH³3DUDPHWHUOLVW´RQWKHULJKWSDJH

●

Operation mode

In this mode the normal operation is performed. The process value (PV) and the set value (SV) are displayed. The device starts in this mode when you turn on the power. You can change the set value (SV) in this mode. You can check the output value (MV) and the amount of electric ower by switchin the screen.

●

Operation control mode

In this mode you can put the device to standby or change the alarm set value.

●

Channel selection mode

In this mode you can select the parameter channel to be displayed.

●

Setup mode

In this mode you can setup each parameter. This mode includes the parameter selection submode and the parameter editing submode, which can be switched by

key. In the parameter selection submode, you can switch between parameters

by using

keys. In the parameter editing submode, you can change parameter

values by using

keys.

Changing MV (control output values)

Press to switch to the Operation control mode.

Press to change the value of the parameter “ ”.

Press

to change “ oFF ” to “ oN ”, and then press to save the change.

(MANU indicator appears.)

Press to display the MV.

(MANU indicator appears.)

Press or to change the MV.

(Changes are reflected to the MV as it is changed.)

11. Error Indications

This controller has a display function to indicate several types of error code shown below. If any of the error code is displayed, please eliminate the cause of error immediately. After the cause is eliminated, turn off the power once, and then re-start the controller.

Display Possible cause Control output

“ ”

(1) Thermocouple burnout. (2) Resistance bulb sensor (A) burnout. (3) PV exceeds upper limit of the range by 5%FS.

The controller outputs the specified value for an error. (The value can be set in parameter Flo1)

“ ”

(1) Resistance bulb sensor B or C wire burnout. (2) Resistance bulb sensor (between A & B or A &

C) short. (3) PV is below lower limit of the range by 5%FS. (4) Burnout or short in the voltage input.

PV < -199.9

Control operation is continued

Note) Control operation is continued as long as the accuracy is above -5%FS. When the accuracy declines to be lower than -5%FS, the controller outputs the specified value for an error.

“

”

(SV flickers)

Incorrect setting (Pvb/PvF) The controller outputs the specified value for an

error. (The value can be set in parameter Flo1)

PV is not displayed Check the set value of DSPT. Normal control

* The controller does not have to be restarted

SV is not displayed Check the set value of DSPT. Normal control

* The controller does not have to be restarted

Parameters may not be displayed

Check the settings of Ch11 DSP. Normal control

* The controller does not have to be restarted

“ ”, “ ”

Alarm 1 or alarm 2 is occurred under the condition that ALMF is set to 1 or 3.

Normal control

“ ”

The number that relay has operated reached the RYCN (relay contact life limit) under the condition that ALMF is set to 1 or 3.

“ ”

The number of days that the device has operated reached the oPtM (upper limit of operating days) under the condition that ALMF is set to 1 or 3.

12. Model Specifications

Specifications

45678

PXF

9 10111213

<Front panel size W × H> 48×48mm <Input signal> Universal input Universal input (PXW/Z/V) <Control output> Relay contact (SPDT) SSR drive output Current output <Terminal form> Socket type <Revision code> <Alarm output> None 2 points <Power supply voltage> 100 to 240V AC 24 V AC/DC

V B

4 G

B C E

A N

8 9

11 12 13

0Y04

Digit

Note

9. Setting the Temperature Controller

9-1. Input Setting

Set the type and the range for input sensor. Input can be set in the setup menu (“

”

). For more on input types, input scaling, decimal point location, and input codes, see “10. Input Range and Codes (standard range)”.

Choose an input type (“ ”)

Check the type of the thermocouple or resistance bulb which is used.

Set the PV scaling (input range) (“ ” / “ ”)

Set Pvb to the lower limit of the temperature range and PvF to the upper limit. It is recommended to set the values at the standard range, even though they can be set at values beyond of it. There is no standard range for DC voltage or DC current input. (-1999 to 9999, lower limit<upper limit)

Set the decimal point location (“ ”)

Sets whether or not to display digits after the decimal point. Two digits can also be displayed after the decimal point when using 1 to 5V DC, and 4 to 20mA DC.

Point

PV scaling and decimal point location can be used with the factory settings.

9-2. Output Setting

Sets the control output. (Only when the output is current or voltage.)

Sets the range of the control output (OUT1) (“ ”)

Choose any of 0 to 5V, 1 to 5V, 0 to 10V, 2 to 10V, 0 to 20mA or 4 to 20mA DC.

9-3. Control Setting

Sets controls to normal operation or reverse operation.

●

Reverse operation: As the process value (PV) rises, the control output (MV) becomes smaller. Used to heat the control object.

●

Normal operation: As the process value (PV) rises, the control output (MV) becomes larger. Used to cool the control object.

Set the normal or reverse operation (“ ”)

Choose any of the following combinations of heat and cool to suit your system.

REV Control output 1 RV-- Reverse No-- Normal

9-4. Alarm Output Setting

Changing the DO type setting, set as below.

●

Set the “do2t” to the value output from AL1.

●

Set the “do3t” to the value output from AL2.

10. Input Range and Codes (standard range)

Input type

Input code

Measurement

range (°C)

Minimum input increment (°C)

Measurement

range (°F)

Minimum input increment (°F)

(PVb, PVF)

(PVT) (PVb, PVF)

RTD

JIS (IEC)

JPt 100

JPT1 0.0 to 150.0 0.1 32.0 to 302.0 0.1

JPT2 0.0 to 300.0 0.1 32.0 to 572.0 0.1

JPT3 0.0 to 500.0 0.1 32.0 to 932.0 0.1

JPT4 0.0 to 600.0 0.1 32 to 1112 1

JPT5 -50.0 to 100.0 0.1 -58.0 to 212.0 0.1

JPT6 -100.0 to 200.0 0.1 -148.0 to 392.0 0.1

JPT7 -199.9 to 600.0 0.1 -328 to 1112 1

Pt 100

PT1 0.0 to 150.0 0.1 32.0 to 302.0 0.1

PT2 0.0 to 300.0 0.1 32.0 to 572.0 0.1

PT3 0.0 to 500.0 0.1 32.0 to 932.0 0.1

PT4 0.0 to 600.0 0.1 32 to 1112 1

PT5 -50.0 to 100.0 0.1 -58.0 to 212.0 0.1

PT6 -100.0 to 200.0 0.1 -148.0 to 392.0 0.1

PT7 -199.9 to 600.0 0.1 -328 to 1112 1

PT8 -200 to 850 1 -328 to 1562 1

Thermocouple J

J1 0.0 to 400.0 0.1 32.0 to 752.0 0.1

J2 -20.0 to 400.0 0.1 -4.0 to 752.0 0.1

J3 0.0 to 800.0 0.1 32 to 1472 1

J4 -100 to 1000 1 -148 to 1832 1

K1 0 to 400 0.1 32 to 752 0.1

K2 -20.0 to 500.0 0.1 -4.0 to 932.0 0.1

K3 0.0 to 800.0 0.1 32 to 1472 1

K4 -200 to 1300 1 -328 to 2372 1

R R 0 to 1700 1 32 to 3092 1

B B 0 to 1800 1 32 to 3272 1

S S 0 to 1700 1 32 to 3092 1

T1 -199.9 to 200.0 0.1 -199.9 to 392.0 0.1

T2 -199.9 to 400.0 0.1 -199.9 to 752.0 0.1

E1 0.0 to 800.0 0.1 32 to 1472 1

E2 -150.0 to 800.0 0.1 -238 to 1472 1

E3 -200 to 800 1 -328 to 1472 1

L L -100 to 850 1 -148 to 1562 1

U1 -199.9 to 400.0 0.1 -199.9 to 752.0 0.1

U2 -200 to 400 1 -328 to 752 1

N N -200 to 1300 1 -328 to 2372 1

W W 0 to 2300 1 32 to 4172 1

PL-II PL-2 0 to 1300 1 32 to 2372 1

DC voltage

0 to 5 V DC 0-5V

-1999 to 9999

(Range where

scaling is allowed)

—

-1999 to 9999

(Range where

scaling is allowed)

—

1 to 5 V DC 1-5V

0 to 10V DC 0-10

2 to 10V DC 2-10

0 to 100mV DC MV

DC current

0 to 20 mA DC 0-20

4 to 20 mA DC 4-20

Page 4

Parameter List

The following explains each channel parameter.

●

The list also shows the operational range of set values for parameters that are limited.

●

When the PV input lower limit (Pvb), PV input upper limit (PvF), or decimal place position (Pvd) is changed, reconfigure all the initial parameter setting values.

●

When the parameter that has [RESET] on its Remarks column is changed, turn off the power once, and then re-start the controller.

For details, refer to the operation manual (INP-TN5A2400-E) available from our website:

www.fujielectric.com/products/instruments/

Operation control parameter

Parameter

Function

Factory default

setting

Remarks

No Display Name

Switchover between auto and manual mode Switchover between auto and manual modes oFF

Note 1

2 Switchover between RUN and standby Switchover the operation mode between RUN and standby oFF

Ramp soak control command Changes ramp soak run states oFF Note 2

Auto-tuning run command Runs auto-tuning. oFF

Alarm output latch release command Cancels the alarm output latch state oFF

SV selection Chooses the SV No. used for control LoCL

Note 3

8 PID selection Chooses the PID No. used for control LoCL

ALM1 set value Sets the alarm value for ALM1. 2.50%FS10

ALM2 set value Sets the alarm value for ALM2. 2.50%FS13

Electric power calculation command

Switches among on/off/hold of electric power calculation.

oFF

Key lock Sets the key lock to prevent wrong operation oFF

Note 1: This parameter is not displayed in default setting. If you need to change this parameter, change the setting of “Ch11 dSP” so that it appears. Note 2: Displays End (when ending) or GS (during guaranty soak). Note 3:

When changing the SV with the front key, do not change the “Svn” parameter via communication. Otherwise, the changed SV may not be stored correctly.

Note 4:

“SvL” and “Svh” must be set so that SvL < Svh. When you change the values for “SvL” and “Svh”, check SV 1 (“Sv1 Ch2”) through SV 7 (“Sv7 Ch2”). Note 5: Set the same value as the one for the Normal/Reverse setting (“rEv Ch1”). Note 6: Do not change this parameter during the ramp soak operation. Be sure to set “PrG” = “oFF” before changing the parameter. Note 7: Displayed when OUT1 is current or voltage output. Note 8: Do not change it during calculation. Note 9: Refer to the Operation Manual for the detail of calculation functions.

CH1 PID (control parameters)

Parameter

Function

Factory default

setting

Remarks

No Display Name

Proportional band (%) Sets the proportional band of the PID parameter. 5.0%

Integration time

Sets the integration time of the PID parameter. Setting "0" will turn off integration.

240 (sec)

Differential time

Sets the differential band of the PID parameter. Setting "0" will turn off differentiation.

60.0 (sec)

ON/OFF control hysteresis Sets the hysteresis width for the ON/OFF control. 0.25%FS

Cooling proportional band coefficient

Sets the proportional band coefficient for cooling. Setting "0.0" will turn the cooling into an ON/OFF control.

1.0

Dead band (%)

Shifts the cooling proportional band from the set value

0.0%

Output convergence value (%) Offset value which is added to the MV output value 0

Anti-reset windup Sets the range of integration control 100%FS

Normal/reverse operations Sets the control action (normal or reverse). RV-- [RESET]

SV limit (lower) Sets the lower limit of SV 0.00%FS Note 4

SV limit (upper) Sets the upper limit of SV 100.00%FS Note 4

OUT1 proportion cycle

Sets the proportion cycle of the control output (OUT1) (contacts, SSR drive)

30 (relay) 2 (SSR) 1 (current)

OUT1 lower limit Sets the lower limit of the control output (OUT1) -5.0%

OUT1 upper limit Sets the upper limit of the control output (OUT1) 105.0%

Type of output limiter Sets the type of output limiter 0

Alpha 6HWVGHJUHHVRIIUHHGRPFRHIILFLHQWĮ 40.0%

Beta 6HWVGHJUHHVRIIUHHGRPFRHIILFLHQWȕ 100.0%

CH2 PLT (PID palette parameters)

Parameter

Function

Factory default

setting

Remarks

No Display Name

100

SV1 Sets the SV (set value) 0%FS Note 4

101

Proportional band 1 (%) Sets the proportional band. 5.0%

102

Integration time 1 Sets the integration time. 240 (sec)

103

Differential time 1 Sets the differential time. 60.0 (sec)

104

ON/OFF control hysteresis 1 Sets the hysteresis when using the ON/OFF control. 0.25%FS

105

Cooling proportional band 1 (%)

Sets the cooling proportional band. 1.0

106

Dead band 1 (%) Sets the dead band 0.0%

107

Output convergence value 1 (%) Offset value which is added to the control output 0

108

Anti-reset windup 1 Sets the anti-reset windup 100%FS

109

Normal/reverse 1 Sets the control action (normal or reverse). RV--

[RESET] Note 5

  

160

SV 7 Sets the SV (set value) 0%FS Note 4

161

Proportional band 7 (%) Sets the proportional band. 5.0%

162

Integration time 7 Sets the integration time. 240 (sec)

163

Differential time 7 Sets the differential time. 60.0 (sec)

164

ON/OFF control hysteresis 7 Sets the hysteresis when using the ON/OFF control. 0.25%FS

165

Cooling proportional band 7 (%) Sets the cooling proportional band. 1.0

166

Dead band 7 (%) Sets the dead band 0.0%

167

Output convergence value 7 (%) Offset value which is added to the control output 0

168

Anti-reset windup 7 Sets the anti-reset windup 100%FS

169

Normal/reverse 7 Sets the control action (normal or reverse). RV--

[RESET] Note 5

170

PID switching point 1 Sets the PID switching point for palette 1. 0%FS

  

176

PID switching point 7 Sets the PID switching point for palette 7. 0%FS

177

Max SV selection number Choosing SV with the user key sets it to the maximum possible number. Sv7

178

Max PID selection number Choosing PID with the user key sets it to the maximum possible number. Pid7

CH 3 PRG (ramp soak parameters)

Parameter

Function

Factory default

setting

Remarks

No Display Name

200

Ramp soak operation pattern (Step No.) Sets which steps to use in the ramp soak operation pattern

14 (uses steps 1 to

64)

Note 6

201

Ramp soak time units Sets the units of the ramp soak time hh.MM

202

Ramp soak 1 seg/SV 1 Sets the SV 0%FS

203

Ramp soak 1 seg ramp time Sets the ramp time. 00:00

204

Ramp soak 1 seg soak time Sets the soak time. 00:00

205

Ramp soak 2 seg/SV 2 Sets the SV 0%FS

206

Ramp soak 2 seg ramp time Sets the ramp time. 00:00

  

389

Ramp soak 63 seg ramp time Ramp soak 63 seg ramp time 00:00

390

Ramp soak 63 seg soak time Ramp soak 63 seg soak time 00:00

391

Ramp soak 64 seg/SV 64 Ramp soak 64 seg/SV 64 0%FS

392

Ramp soak 64 seg ramp time Ramp soak 64 seg ramp time 00:00

393

Ramp soak 64 seg soak time Ramp soak 64 seg soak time 00:00

394

Ramp soak mode Ramp soak mode 0

395

Guaranty soak ON/OFF Guaranty soak ON/OFF oFF

396

Guaranty soak band (Lower) Guaranty soak band (Lower) 1.25%FS

397

Guaranty soak band (Upper) Guaranty soak band (Upper) 1.25%FS

398

PV start PV start oFF

399

Restore mode Restore mode rES

400

Max pattern selection Max pattern selection 14

401

Min pattern selection Min pattern selection 0

CH 4 MON (monitor parameters)

Parameter

Function

Factory default

setting

Remarks

No Display Name

420

Ramp soak progress Displays the progress of the ramp soak —

421

MV1(%)

Displays the output value of the control output (OUT1)

—

424

Remote SV Shows a remote SV. —

425

Heater current (A)

Shows a heater current value. (A current value when OUT1 is ON.)

—

427

SSR leak current (A)

Shows a leak current value. (A current value when OUT1 is OFF.)

—

429

Remaining time on timer 1 Displays the remaining time on timer 1 —

430

Remaining time on timer 2 Displays the remaining time on timer 2 —

436

Current (A) Shows a value measured by CT. —

438

Electric power Shows a calculated value for electric power. —

439

Power Displays the calculated amount of electric power. —

440

Number of opetating times (control relay 1) Displayes the number of times that control relay 1 has operated. —

442

Operating days

Displays the number of days oparated, converted from total operating time.

—

443

Error source Displays the source of an error —

446

Current palette No. Displays the PID palette No. currently selected. —

447

Current pattern No. Displays the pattern No. of the ramp soak currently selected. —

CH5 ALM (monitor parameters)

Parameter

Function

Factory default

setting

Remarks

No Display Name

470

ALM1 alarm type Set the alarm type for ALM1. 0

471

ALM1 hysteresis Sets the hysteresis for alarm output 1 ON/OFF 0.25%FS

472

ALM1 delay Sets the delay before detecting alarm output 1 0

473

ALM1 delay time units Sets the delay time units for alarm output 1 sec

474

ALM1 option

Assigns the optional functions to ALM1

●

Ones digit: alarm output latch

●

Tens digit: error alarm

●

Hundreds digit: inverted output

●

Thousands digit: hold reset

0000

475

ALM2 alarm type Set the alarm type for ALM2. 0

476

ALM2 hysteresis Sets the hysteresis for alarm output 2 ON/OFF 0.25%FS

477

ALM2 delay Sets the delay before detecting alarm output 2 0

478

ALM2 delay time units Sets the delay time units for alarm output 2 sec

479

ALM2 option

Assigns the optional functions to ALM2

●

Ones digit: alarm latch bit mask

●

Tens digit: error alarm bit mask

●

Hundreds digit: inverted output bit mask

●

Thousands digit: hold reset bit mask

0000

511

Electricity alarm Sets the value for electricity alarm. 0

CH 6 SET (setup parameters)

Parameter

Function

Factory default

setting

Remarks

No Display Name

530

PV input type Sets the type of input sensor K1 [RESET]

531

PV input lower limit Sets the lower limit of PV input 0 [RESET]

532

PV input upper limit Sets the upper limit of PV input 400 [RESET]

533

Decimal point position Sets the decimal point position for the PV/SV 0 [RESET]

535

Square-root extractor cut point Sets the cut point for square root calculation. -0.1%

536

PV input shift Sets the amount of shift for PV input 0.00%FS

538

PV input filter Sets the time constant for the PV input filter 5.0 sec

547

OUT1 range Sets the range of the control output 1(OUT1) 4-20 Note 7

549

MV1 during FALT Sets the output value for the control output (MV1) during FALT -5.0%

551

MV1 during Soft Start

Sets the value for the control output (MV1) during soft start

105.0%

553

Soft Start set time Sets the time from startup to the finish of soft start 00:00

554

MV1 during standby

Sets the value for the control output (MV1) during standby

-5.0%

556

Standby mode Sets on/off of the alarm output during standby 0 [ RESET]

561

Fixed voltage value Sets the voltage for calculating electric power 100 (100 V)

562

Current value for simple power calculation Sets the current value for simple power calculation 0 (0.0A)

564

Decial point position for electric power Sets the position of decimal point for calculationed power consumption. 1 : 0.1 Note 8

565

Power factor for simple calculation Sets the power factor for simple calculation 1.00

566

Upper limit of relay contact operation

Sets the upper limit on the number of times a relay contact can operate. If you set it to 0, no alarm will be generated.

100

(100,000 times)

567

Upper limit of operating days

Sets the upper limit on the number of days the device operates. If you set it to 0, no alarm will be generated.

3650

(3650 days)

Ch 7 SYS (system parameters)

Parameter

Function

Factory default

setting

Remarks

No Display Name

590

USER key Assigns the function to the [USER] key 0

591

USER + UP key $VVLJQVWKHIXQFWLRQWRWKH>86(5@೸NH\ 1

592

USER + DOWN key Assigns the function to the [USER]+ V key 5

599

OUT1 output type Selects the content to be output from OUT1 1

602

DO1 output type Sets the trigger for DO1 3

603

DO2 output type Sets the trigger for DO2 4

607

LED indicator assignment (OUT1)

Selects the content for OUT1 to indicate. 1

609

LED indicator assignment (Ev1)

Selects the content for EV1 lamp to indicate. 110

610

LED indicator assignment (Ev2)

Selects the content for EV2 lamp to indicate. 111

615

LED indicator assignment (STBY)

Selects the content for STBY lamp to indicate. 12

616

LED indicator assignment (MANU)

Selects the content for MAN lamp to indicate. 13

617

Ramp SV ON/OFF Sets the ramp SV ON/OFF oN

618

Ramp SV-Decline

Sets the slope for a falling SV during ramp SV operations

0.00%FS

619

Ramp SV-Incline

Sets the slope for a rising SV during ramp SV operations

0.00%FS

620

Ramp SV-slope time unit Sets the unit of time for the slope during ramp SV operations hoUr

621

Ramp SV - display mode

Displays the SV during ramp operations or the SV goal value on the SV display

rMP

622

Control method Selects the control method. Pid

626

Start mode Sets the operation mode during startup AUTO

627

Control operation cycle Sets the control operation cycle. 0.1S

628

PID pallette switching method Sets the method for switching among PID pallette. 0

Ch 12 CFG (configuration parameters)

Parameter

Function

Factory default

setting

Remarks

No Display Name

940

Operation timeout (return to PV/SV display)

Sets the time until the display returns to PV/SV screen from setting screen.

60S

942

Blinking SV during Soft Start Sets whether or not to blink SV during Soft Start. ON

943

Blinking PV/SV at ALM Sets whether or not to blink PV/SV when alarm becomes ON. 0

944

Display timeout Sets the time until the display automatically turns off. oFF

945

PV/SV Display off Sets ON/OFF of PV and SV display 0

946

Blinking PV at input error Sets whether or not to blink PV at an input error 0

947

Brightness Sets the brightness of LED backlight 3 3 is the brightest

948

Control at burnout

Sets whether to continue or to stop control when the device detects a burnout of PV input

oFF

950

Model code Shows model code

951

952

  

962

963

Reset

Resets the controller

oFF

965

Software version

Shows the software version

—

966

967

968

Ch 13 PASS (password parameters)

Parameter

Function

Factory default

setting

Remarks

No Display Name

990

Password1 setup Sets password 1. 0000

991

Password2 setup Sets password 2. 0000

992

Password3 setup Sets password 3. 0000

Ch 8 MATH (calculation parameters)

Parameter

Function

Factory default

setting

Remarks

No Display Name

650

Simple calculation ON/OFF Sets ON/OFF of simple calculation oFF Note 9

Ch 11 DSP (parameter mask)

Parameter

Function

Factory default

setting

Remarks

No Display Name

1 — Parameter mask Sets the parameters to be displayed/not displayed. — Values differ depending on the model.