Fuji Electric Portaflow X Operating Manual
Fuji Instrumentation & Control
Portable Ultrasonic Flowmeter
Quick Reference
ECNO:622HP
CONTENTS
CONTENTS
1. STANDARD SELECTION OF DETECTOR ....................................
2. CONDITIONS OF DETECTOR MOUNTING POSITIONS..............
3. MEASURABLE FLUID ....................................................................
4. PIPING CONDITIONS ....................................................................
5. MOUNTING METHOD OF DETECTOR ON PIPING......................
6. OPERATION ...................................................................................
6.1 Power ON - How to Select the Language.............................................................................11
6.2 Preparation Prior to Measurement (Zero Adjustment, etc.)...................................................12
6.3 Piping Specification Input Method through Determination of Size for Sensor Spacing .........14
6.4 Error Status Display and Corrective Actions .........................................................................16
6.5 Measurement of Fluid with Unknown Sonic Speed ...............................................................18
7. Q & A.............................................................................................
7.1 How is piping setting made when piping specifications are unknown ? ................................20
7.2 What is the effect of coating outside the piping ? ..................................................................20
7.3 What is the effect of scales in the piping ? ............................................................................20
7.4 What is homogenious fluid through which ultrasonic waves are transmitted ? .....................20
7.5 Is it possible to measure the flow in piping that is not full ?...................................................21
7.6 What happens when the liquid contains air bubbles ? ..........................................................21
7.7 What about mounting the sensor on horizontal piping ? .......................................................22
7.8 What about mounting the sensor on vertical piping ?............................................................22
7.9 When the length of straight piping is short and a pump, valve, orifice, etc. is present,
what is required for measurement ? ......................................................................................22
7.10 How far can the sensor extension cord be extended ? .........................................................22
7.11 What is the approximate accuracy of measurement ? ..........................................................23
7.12 What about error factors ?.....................................................................................................23
7.13 What about comparison with other flowmeters ?...................................................................25
7.14 What is the difference between a Doppler type flowmeter and PORTAFLOW X ? ...............26
7.15 Life span of LCD....................................................................................................................26
20
2
3
5
6
7
8
8. DATA.............................................................................................
(1) Sonic Speed of Solid (at 25°C)..............................................................................................27
(2) Sonic Speed of Water............................................................................................................27
(3) Sonic Speed of Fluid .............................................................................................................28
Note) This manual provides information about the converter type 2.
ECNO: 622
27
1
1. STANDARD SELECTION OF DETECTOR
rotceteDepyT)mm(retemaidedisnI(°CegnarerutarepmeT)
rosnesretemaidllamS22DLF001ot31001ot04–
–
–
–
–
001ot04
08ot04
08ot04
002ot04
rosnes
)dradnats(llamS21DLF004ot05
rosnesegraL15DLF0006ot002
0021ot002
rosneserutarepmet-hgiH23DLF004ot05
(1) Selection from 5 types according to applications
Fluid temperature (°C)
200
High-temperature
sensor
100
80
Small
diameter
sensor
0
–40
13 50 100 200 400
Middle sensor
(2) Shape of each sensor
FLD41
Small
sensor
(standard)
Pipe size (mm)
Middle sensor
1200
Large
sensor
6000
Large type (2pcs)
(Type: FLD51)
Middle type (2pcs)
(Type: FLD41)
Small type (standard)
(Type: FLD12)
(3) Example of sensors mounted on pipe
Cloth belt
2
Piping
Element holder
Small diameter
(Type: FLD22)
Exclusive cable
High-temperature
(Type: FLD32)
ECNO: 622
2. CONDITIONS OF DETECTOR MOUNTING POSITIONS
• The piping must be filled with fluid which is free from air bubbles and foreign objects.
• Straight piping greater than 10D must exist on the upstream side and greater than 5D
on the downstream side.
• Elements (pump, valve, etc) on the upstream side must be greater than 30D away to
prevent disturbances.
(1) Necessary straight pipe length
Classification For upstream side For downstream side
90° bend
Tee
Diffuser
Reducer
More than 10D
More than
More than
10D
0.5D
More than
Detector
10D
D
Valves
Pump
ECNO: 622
Flow control valve exists on upstream side.
Stop valve
Check valve
P
Flow control valve exists on downstream side.
3
2. CONDITIONS OF DETECTOR MOUNTING POSITIONS
(2) Detector mounting considerations
1) For horizontal piping, the detector should be mounted within ±45° from the water level.
For vertical piping, the detector can be mounted in any external position.
Piping
°
45
Horizon
°
45
2) Avoid mounting the detector at positions with piping distortion, flange or welds.
Welds
Detector
Flange or welds
Welds
Detector
No good No good Good
4
ECNO: 622
3. MEASURABLE FLUID
Item
Measurable fluid
Fluid
turbidity
Ultrasonic propagative homogeneous fluids (water, seawater, oil or fluid even
with unknown sonic speed), including the following liquids.
Acetone
Aniline
Ether
Ethylene glycol
Chloroform
Glycerin
Acetic acid
Methyl acetate
Ethyl acetate
Heavy water
Carbon tetrachloride
Mercury
Nitrobenzene
Carbon bisulfide
n. pentane
n. hexane
Spindle oil
Gasoline
10000 (mg/L) or less
Flow condition
Full-filled,axisymmetric and well developed flow
Fluid temperature
per detector
Velocity range
–
32 to 0 to +32m/s
Specifications
rotceteDepyT)mm(retemaidedisnI(°CegnarerutarepmeT)
rosnesretemaidllamS22DLF001ot31001ot04–
–
–
–
–
001ot04
08ot04
08ot04
002ot04
rosnes
)dradnats(llamS21DLF004ot05
rosnesegraL15DLF0006ot002
0021ot002
rosneserutarepmet-hgiH23DLF004ot05
FLD41
Middle sensor
ECNO: 622
5
4. PIPING CONDITIONS
Item
Piping diameter
Piping materials
Lining materials
(coating materials
for piping interior)
Specifications
Small diameter sensor
Small sensor (standard)
Middle sensor
Large sensor
High-temperature sensor
Iron
Copper
Ductile cast iron
Cast iron
Stainless steel
Steel
Lead
Aluminum
None
Tar epoxide
Mortar
Rubber
Teflon
Pilex glass or materials with known sonic speed
φ13 to φ100mm
:
φ50 to φ400mm
:
φ200 to φ1200mm
:
φ200 to φ6000mm
:
φ50 to φ400mm
:
Brass
Polyvinyl chloride
Acrylic resin
Mortar
Tar epoxide
Polyethylene
Teflon
FRP
6
ECNO: 622
5. MOUNTING METHOD OF DETECTOR ON PIPING
Enter the piping specifications in the parameter of the converter to determine the sensor mounting
dimension and then mount the sensor on the piping.
Loosen the lock nut and slide the sensor so as to
(1)
meet the specified mounting dimension (by
rounding off the displayed mounting dimension
value of the converter below the decimal point),
and then tighten the nut.
Apply the attached silicone grease to the
(2)
transmitting surface of the sensor. Spread the
compound over the entire area.
Element holder
BNC connector
Scale
Lock nut
Cursor
Frame
Saddle
Mounting dimension
(L)
Element holder
Cloth belt
Transmitting
surface
Keep the sensor retracted by turning the element
holder counterclockwise.
After cleaning the surface of the pipe, the sensor
should be mounted.
Fix both ends (saddles) of the sensor to the pipe
(3)
by the attached cloth belts. Mounting will be
facilitated by winding the cloth belts on the pipe in
advance.
Cloth belts are usable at 80°C or lower.
If above 80°C, stainless steel belts should be
used.
ECNO: 622
Element holder
Exclusive cable
(4)
Make sure the sensor is mounted in parallel with
the pipe axis and the mounting dimension is
correct. Then, turn the element holder clockwise
until the sensor comes in close contact with
the pipe.
Stop turning the element holder when it tightens
as the transmitting surface comes in contact with
the pipe surface. Be careful not to tighten the
holder excessively.
7
6. OPERATION
Be sure to read the following items and record (check) the next page before
using the flowmeter. Read these data together with the instruction manual.
(1) Make sure that the inside diameter of the piping being measured comforms to the
sensor type.
Middle sensor
rotceteDepyT)mm(retemaidedisnI(°CegnarerutarepmeT)
rosnesretemaidllamS22DLF001ot31001ot04
rosnes
rosnesegraL15DLF0006ot002
)dradnats(llamS21DLF004ot05
FLD41
rosneserutarepmet-hgiH23DLF004ot05
0021ot002
–
–
–
–
–
001ot04
08ot04
08ot04
002ot04
(2) Check the lengths of the straight pipe upstream and downstream of the sensor mount-
ing position.
•
Straight piping greater than 10D must exist on the upstream side and greater than 5D on the
downstream side.
•
Elements (pump, valve, etc) on the upstream side must be greater than 30D away to prevent
disturbances.
(3) Check if the piping setting (outside diameter , material, thic kness , etc.) is correct.
•
If the sensor mounting size is not calculated correctly, errors will occur such as window scan
(reception range-over) or no received signal.
(4) Check if the sensor is mounted correctly.
•
If the transmission side of the sensor is not coated sufficiently with silicone grease, receiving
signals will become unstable or errors will occur such as window scans (receiving range-over),
no received signals, etc.
•
If the upstream and downstream side connectors are reversed, a negative flow rate will be
indicated.
(5) Make sure that the zero point adjustment is completed.
•
Fill the piping with measuring fluid, then stop the flow of the fluid to perform a manual zero
adjustment.
(6) Check to see if more than 2 indicators on the upper right of the measurement screen
are working to indicate wave reception.
•
If no indicator is displayed, or if only one is displayed, increase the level of the transmission
voltage.
(7) Check if the analog output range is set correctly.
•
Even when the analog output is not used, an error of analog scale-over will occur unless the
analog output range has been set properly.
* Preparations for measurement have been completed.
Set the integrator, logger, printer, etc., as necessary. Check whether the flow rate is indicated
correctly. If an error message is indicated, display the system check screen and press the
ENT key while setting the cursor on the error checker.
At this time, the error data, the cause of the error and procedures to correct the error are
indicated. Operate the flowmeter according to the instructions.
8
ECNO: 622
6. OPERATION
Be sure to record (check) the following items before using the flowmeter.
Date of recording [ day month year] Place of measurement ______________________
Recorded by ___________________________ ________________________________________
(1) Check the inside diameter of the piping to insure it conforms to the sensor type.
Detector Type (Mark on sensor in use) Piping inside diameter
Small diameter sensor FLD22
Small sensor (standard) FLD12
Middle sensor FLD41
Large sensor FLD51
High-temperature sensor FLD32
(2) Check for sufficient lengths of straight pipe upstream and downstream of the sensor
mounting position.
mm
mm
mm
mm
mm
gnipipthgiartS.cte,evlav,pmuP
edismaertspUDtuohtiW/htiW
edismaertsnwoDDtuohtiW/htiW
(3) Check for correct piping settings (outer diameter size, material, thickness, etc.).
.1emanetiSdiulffodniK.7)(/retaw-aeS/retaW
ezisretemaidretuognipiP.2mm
lairetamgnipiP.3 deepsdnuosdiulF/rehtO*s/m
)gnittesdeepsicnos(rehtO*s/m
)mm(ssenkcihtgnipiP.4mmdohtemgnitnuomrosneS.8dohtemZ/dohtemV
lairetamgniniL.5 rosnesfoepyT.9
)gnittesdeepsicnos(rehtO*s/megatlovnoissimsnarT.01
ssenkcihtgniniL.6mmezisgnitnuoM.11mm
fotneiciffeoC/retaw-aeS*
ytisocsivcitamenik
fotneiciffeoC/rehtO*
ytisocsivcitamenik
×1 / ×2 / ×4 / ×8
m
m
(4) Check for correct sensor mounting.
Silicone grease coating No / Yes
No / YesConnector connection check
2
s/
2
s/
(5) Check the zero point adjustment.
Zero point adjustment method: Manual zero clear (stop the flow of fluid for manual zero operation.)
ECNO: 622
9
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