Fuji Electric FRN0025C2S-2U, FRN0033C2S-2U, FRN0060C2S-2U, FRN0013C2S-4U, FRN0024C2S-4U Instruction Manual

...
Instruction Manual
Supplement for FRN-C2S-2U/4U (7.5 to 20 HP)
Compact Inverter
Three-phase 200 V series: FRN0025 to 0060C2S-2U Three-phase 400 V series: FRN0013 to 0030C2S-4U
Thank you for purchasing our FRENIC-Mini series of inverters.
• This manual is a supplement to the FRENIC-Mini Instruction Manual (INR-SI47-1729-E, INR-SI47-1745-E). It describes the FRENIC-C2S (Inverter types FRN0025 to 0060C2S-2U and FRN0013 to 0030C2S-4U). For other descriptions, refer to the original manu
al.
• Improper handling might result in incorrect operation, a short life, or even a failure of this product as well as the motor.
• Deliver this manual to the end user of this product. Keep this manual in a safe place until this product is discarded..
Fuji Electric Co., Ltd. INR-SI47-1833-E
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
Chapter 2 MOUNTING AND WIRING OF THE INVERTER
2.3.2 Terminal arrangement and screw specifications (1) Arrangement of the main circuit terminals
Table 2.3 Main Circuit Terminals
Power supply
voltage
Nominal ap-
plied motor
(HP)
Inverter type
Terminal
screw size
Tightening
torque
(lb-in)
Refer to:
7.5 FRN0025C2S-2U
10 FRN0033C2S-2U
M5 26.6 Figure E
15 FRN0047C2S-2U
Three-
phase 200 V
20 FRN0060C2S-2U
M6
51.3
Figure
F
7.5 FRN0013C2S-4U
10 FRN0018C2S-4U
M5 26.6 Figure E
15 FRN0024C2S-4U
Three-
phase 400 V
20 FRN0030C2S-4U
M6
51.3 Figure F
Figure E
Figure F
2.3.3 Recommended wire sizes
Table 2.6 lists the recommended wire sizes. The recommended wire sizes for the main circuit ter­minals for an ambient temperature of 50
C are indicated for two types of wire: HIV single wire (for the maximum allowable temperature 75°C) (before a sla sh (/)) and IV single wire (for 6 0°C) (after a slash (/))
Table 2.6 Recommended Wire Sizes
Recommended wire size (AWG) *1
Main circuit
Main circuit power input
[L1/R, L2/S, L3/T]
[L1/L, L2/N]
Grounding [
G]
Power supply voltage
Nomi-
nal
applied
motor
(HP)
Inverter type
w/ DCR*2w/o DCR
Inverter
output
[U, V, W]
DCR
[P1, P (+)]
Braking resistor
[P (+), DB]
Control
circuit
7.5
FRN0025C2S-2U
14/10 12/ 8 12/10 12/10
10
FRN0033C2S-2U
12/ 8 10/ 6 12 /8 10/ 6
15
FRN0047C2S-2U
10/ 6 6/ 4 8/ 6 8/ 4
Three-phase
200 V
20
FRN0060C2S-2U
6/ 4 4/ 2 6/ 4 6/ 2
14/14
20
16
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Table 2.6 Recommended Wire Sizes (Continued)
Recommended wire size (AWG) *1
Main circuit
Main circuit power input
[L1/R, L2/S, L3/T]
[L1/L, L2/N]
Grounding [
G]
Power supply voltage
Nomi-
nal
applied
motor
(HP)
Inverter type
w/ DCR w/o DCR *2
Inverter
output
[U, V, W]
DCR
[P1, P (+)]
Braking resistor
[P (+), DB]
Control
circuit
7.5
FRN0013C2S-4U
14/12
(13)
14/14
(13)
14/14
(13)
10
FRN0018C2S-4U
14/14
(13)
14/10
(11)
14/12
(13)
14/12
(13)
15
FRN0024C2S-4U
14/10
(11)
12 /8
(9)
14/10
(11)
12/10
(11)
Three-phase
400 V
20
FRN0030C2S-4U
12 /8
(9)
10/ 6
(7)
12/ 8
(9)
10 /6
(9)
14/14
(13)
20
16
DCR: DC reactor
*1 Use crimp termina ls covered with an insulated shea th or insulating tube. Recom mended wire sizes are
for HIV
/IV (PVC in the EU).
*2 Wire sizes are calcul ated on the basis of inp ut RMS current under the c ondition that the po wer suppl
y
capacity and impedance are 500 kVA and 5%, respectively.
*3 Insert the DC reactor (DCR) in either of the primary power input lines. Refer to C hapter 10 for more
details.
2.3.5 Wiring for main circuit terminals and grounding terminals Inverter output terminals, U, V, W and grounding terminal ( G)
1) Connect the three wires of the three-phase motor to terminals U, V, and W, aligning phases each other.
2) Connect the grounding wire of terminals U, V, and W to the grounding terminal (
G).
3) If the cable from the inverter to the motor is very long, a high-frequency current may be generated by stray
capacitance between the cables and resul t in an over current trip o f the inverter, an increase in leakage current, or a reduction in current indication precision.
When a motor is driven b y a PWM-type inverter, the motor terminals may be subject to surge voltage gen ­erated by inverter element switching. If the motor cable (with 460 V series motors, in particular) is particularly long, surge voltage will deteriorate motor insulation. To prevent this, use the following guidelines:
Inverters of 7.5 HP or above Motor Insulation Level 1000 V 1300 V 1600 V 460 VAC Input Voltage 66 ft (20 m) 328 ft (100 m) 1312 ft (400 m)* 230 VAC Input Voltage 1312 ft (400 m)* 1312 ft (400 m)* 1312 ft (400 m)*
Inverters of 5 HP or below Motor Insulation Level 1000 V 1300 V 1600 V 460 VAC Input Voltage 66 ft (20 m) 165 ft (50 m) 165 ft (50 m)* 230 VAC Input Voltage 328 ft (400 m)* 328 ft (100 m)* 328 ft (100 m)*
* For this case the cable length is determined by secondary effects and not voltage spiking.
When a motor protective thermal O/L relay is inserted between the inverter and the motor, the thermal O/L relay may malfunction (particularly in the 460 V series), even when the cabl e length is 165 ft (50 m) or less. T o correc t, insert a fil ter or red uce the carri er frequenc y. (Use function code F26 (Motor sound).)
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
Chapter 5 FUNCTION CODES
5.1 Function Code Tables
Table A Fuji Standard Motor Parameters
Fuji's standard
torque
boost (%)
Nominal rated
current of
Fuji standard
motor (A)
Nominal rated
capacity of
Fuji standard
motor (kW)
Restart Mode
after Momentary
Power Failure
(s)
Function codes
F11/A07/ E34/E37
Power supply
voltage
Applicable
motor rat-
ing
(HP)
Inverter type
Function code
F09/A05
Shipping destina-
tion (version)
Function code
P02/A16
Function
code
H13
7.5 FRN0025C2S-2U
4.9
20.06
5.50 0.5
10 FRN0033C2S-2U
4.4
25.72
7.50 0.5
15 FRN0047C2S-2U
3.5
37.21
11.00 1.0
Three­phase
200 V
20 FRN0060C2S-2U
2.8
48.50
15.00
1.0
7.5 FRN0013C2S-4U
4.9
10.24
5.50 0.5
10 FRN0018C2S-4U
4.4
12.86
7.50 0.5
15 FRN0024C2S-4U
3.5
18.60
11.00 1.0
Three­phase
400 V
20 FRN0030C2S-4U
2.8
24.25
15.00 1.0
The following function code , in the ROM version 0800 or later, the data setting range and the
factory default is change.
Code Name Data setting range Default setting
Refer
to
page:
F44 Current Limiter (Level)
20 to 180 : 3.7kW or below 20 to 200 : 5.5kW or above
(The data is interpreted as the rated output cur­rent of the inverter for 100%.)
3.7kW or below : 160
5.5kW or above : 180
5-42
H27
Thermistor for Motor
(Level)
0.00 to 5.00 1.6
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5.2 Details of Function Codes
F50, F51
Electronic Thermal Overload Protection for Braking Resistor (Discharging capability and Allowable average loss)
External Braking Resistors
Standard models
Braking resistor
Continuous braking
(100% braking torque)
Intermittent braking
(Period: 100 s or less)
Power supply
voltage
Inverter type
Type Qty.
Resistance
(
)
Discharging
capability
(kWs)
Braking
time
(s)
Allowable
average loss
(kW)
Duty
(%ED)
FRN0025C2S-2U
DB5.5-2 20 55
20
0.138
FRN0033C2S-2U
DB7.5-2 15 37 0.188
FRN0047C2S-2U
DB11-2 10 55 0.275
Three­phase
200 V
FRN0060C2S-2U
DB15-2
1
8.6 75
10
0.375
5
FRN0013C2S-4U
DB5.5-4 80 55
20
0.138
FRN0018C2S-4U
DB7.5-4 60 38 0.188
FRN0024C2S-4U
DB11-4 40 55 0.275
Three­phase
400 V
FRN0030C2S-4U
DB15-4
1
34.4 75
10
0.375
5
10%ED
Braking resistor
Continuous braking
(100% braking torque)
Intermittent braking
(Period: 100 s or less)
Power supply
voltage
Inverter type
Type Qty.
Resistance
(
)
Discharging
capability
(kWs)
Braking
time
(s)
Allowable
average loss
(kW)
Duty
(%ED)
FRN0025C2S-2U
DB5.5-2C 20 55
20
0.275
FRN0033C2S-2U
DB7.5-2C 15 37 0.375
FRN0047C2S-2U
DB11-2C 10 55 0.55
Three­phase
200 V
FRN0060C2S-2U
DB15-2C
1
8.6 75
10
0.75
10
FRN0013C2S-4U
DB5.5-4C 80 55
20
0.275
FRN0018C2S-4U
DB7.5-4C 60 38 0.375
FRN0024C2S-4U
DB11-4C 40 55 0.55
Three­phase
400 V
FRN0030C2S-4U
DB15-4C
1
34.4 75
10
0.75
10
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