Fuji Electric FRENIC-Multi Instruction Manual

Instruction Manual

High Performance Compact Inverter

Thank you for purchasing our FRENIC-Multi series of inverters.

• This product is designed to drive a three-phase induction motor. Read through this instruction manual and be familiar with the handling procedure for correct use.

• Improper handling might result in incorrect operation, a short life, or even a failure of this product as well as the motor.

• Deliver this manual to the end user of this product. Keep this manual in a safe place until this product is discarded.

• For how to use an optional device, refer to the instruction and installation manuals for that optional device.

 

Fuji Electric FA Components & Systems Co., Ltd. INR-SI47-1204-E Fuji Electric Corp. of America

Electric FA Components & Systems Co., Ltd.

All products and company names mentioned in this manual are trademarks or registered trademarks of their respective holders.

The information contained herein is subject to change without prior notice for improvement.

Preface





Thank you for purchasing our FRENIC-Multi series of inverters. This product is designed to drive a three-phase induction motor for fan and pump applications. Read

through this instruction manual and be familiar with proper handling and operation of this product. Improper handling might result in incorrect operation, a short life, or even a failure of this product as

well as the motor. Have this manual delivered to the end user of this product. Keep this manual in a safe place until this

product is discarded. Listed below are the other materials related to the use of the FRENIC-Multi. Read them in

conjunction with this manual as necessary.

• FRENIC-Multi User's Manual

• RS-485 Communication User's Manual The materials are subject to change without notice. Be sure to obtain the latest editions for use.

Safety precautions

Read this manual thoroughly before proceeding with installation, connections (wiring), operation, or maintenance and inspection. Ensure you have sound knowledge of the device and familiarize yourself with all safety information and precautions before proceeding to operate the inverter.

Safety precautions are classified into the following two categories in this manual.

Failure to heed the information indicated by this symbol may lead to dangerous conditions, possibly resulting in death or serious bodily injuries.

Failure to heed the information indicated by this symbol may lead to dangerous conditions, possibly resulting in minor or light bodily injuries and/or substantial property damage.

Failure to heed the information contained under the CAUTION title can also result in serious consequences. These safety precautions are of utmost importance and must be observed at all times.

Application

• FRENIC-Multi is designed to drive a three-phase induction motor. Do not use it for single-phase motors or for other purposes.

Fire or an accident could occur.

• FRENIC-Multi may not be used for a life-support system or other purposes directly related to the human safety.

• Though FRENIC-Multi is manufactured under strict quality control, install safety devices for applications where serious accidents or material losses are foreseen in relation to the failure of it.

An accident could occur.

Installation

• Install the inverter on a nonflammable material such as metal.

Otherwise fire could occur.

• Do not place flammable object nearby.

Doing so could cause fire.

• Do not support the inverter by its terminal block cover during transportation.

Doing so could cause a drop of the inverter and injuries.

• Prevent lint, paper fibers, sawdust, dust, metallic chips, or other foreign materials from getting into the inverter or from accumulating on the heat sink.

Otherwise, a fire or an accident might result.

• Do not install or operate an inverter that is damaged or lacking parts.

Doing so could cause fire, an accident or injuries.

• Do not get on a shipping box.

• Do not stack shipping boxes higher than the indicated information printed on those boxes.

Doing so could cause injuries.

Wiring

• When wiring the inverter to the power supply, insert a recommended molded case circuit breaker (MCCB) or residual-current-operated protective device (RCD)/a ground fault circuit interrupter (GFCI)(with overcurrent protection). Use the devices within the recommended current range.

• Use wires in the specified size.

• When wiring the inverter to the power supply that is 500 kVA or more, be sure to connect an optional DC reactor (DCR).

Otherwise, fire could occur.

• Do not use one multicore cable in order to connect several inverters with motors.

• Do not connect a surge killer to the inverter's output (secondary) circuit.

Doing so could cause fire.

• Ground the inverter in compliance with the national or local electric code.

Otherwise, electric shock could occur.

• Qualified electricians should carry out wiring.

• Be sure to perform wiring after turning the power OFF.

Otherwise, electric shock could occur.

• Be sure to perform wiring after installing the inverter body.

Otherwise, electric shock or injuries could occur.

• Ensure that the number of input phases and the rated voltage of the product match the number of phases and the voltage of the AC power supply to which the product is to be connected.

Otherwise fire or an accident could occur.

• Do not connect the power supply wires to output terminals (U, V, and W).

• Do not insert a braking resistor between terminals P (+) and N (-), P1 and N (-), P (+) and P1, DB and N (-), or P1 and DB.

Doing so could cause fire or an accident.

• Generally, control signal wires are not reinforced insulation. If they accidentally touch any of live parts in the main circuit, their insulation coat may break for any reasons. In such a case, an extremely high voltage may be applied to the signal lines. Make a complete remedy to protect the signal line from contacting any hot high voltage lines.

Doing so could cause an accident or electric shock.

• Wire the three-phase motor to terminals U, V, and W of the inverter, aligning phases each other.

Otherwise injuries could occur.

• The inverter, motor and wiring generate electric noise. Take care of malfunction of the nearby sensors and devices. To prevent the motor from malfunctioning, implement noise control measures.

Otherwise an accident could occur.

Operation

• Be sure to install the terminal cover before turning the power ON. Do not remove the covers while power is applied.

Otherwise electric shock could occur.

• Do not operate switches with wet hands.

Doing so could cause electric shock.

• If the auto-reset function has been selected, the inverter may automatically restart and drive the motor depending on the cause of tripping.

(Design the machinery or equipment so that human safety is ensured after restarting.)

• If the stall prevention function (current limiter), automatic deceleration, and overload prevention control have been selected, the inverter may operate at an acceleration/deceleration time or frequency different from the commanded ones. Design the machine so that safety is ensured even in such cases.

Otherwise an accident could occur.

iii

• The key on the keypad is effective only when the keypad operation is enabled with function code F02 (= 0, 2 or 3). When the keypad operation is disabled, prepare an emergency stop switch separately for safe operations.

Switching the run command source from keypad (local) to external equipment (remote) by

turning ON the "Enable communications link" command LE disables the enable the H96 (= 1 or 3).

• If an alarm reset is made with the Run command signal turned ON, a sudden start will occur. Ensure that the Run command signal is turned OFF in advance.

Otherwise an accident could occur.

• If you enable the "Restart mode after momentary power failure" (Function code F14 = 4 or

5), then the inverter automatically restarts running the motor when the power is recovered.

(Design the machinery or equipment so that human safety is ensured after restarting.)

• If you set the function codes wrongly or without completely understanding this instruction manual and the FRENIC-Multi User's Manual, the motor may rotate with a torque or at a speed not permitted for the machine.

An accident or injuries could occur.

• Do not touch the inverter terminals while the power is applied to the inverter even if the inverter stops.

Doing so could cause electric shock.

• Do not turn the main circuit power (circuit breaker) ON or OFF in order to start or stop inverter operation.

Doing so could cause failure.

• Do not touch the heat sink and braking resistor because they become very hot.

Doing so could cause burns.

• Setting the inverter to high speeds is easy. Before changing the frequency (speed) setting, check the specifications of the motor and machinery.

• The brake function of the inverter does not provide mechanical holding means.

Injuries could occur.

key for an emergency stop, select the STOP key priority with function code

key. To

Wiring length for EMC filter built-in type

• When the wiring length between the inverter and motor exceeds 10 m, the filter circuit may be overheated and damaged due to increase of leakage current. To reduce the leakage current, set the motor sound (carrier frequency) to 2 kHz or below with function code F26.

Otherwise a failure could occur.

Maintenance and inspection, parts replacement, and installation of an option card

• Turn the power OFF and wait for at least five minutes before starting inspection, parts replacement, and installation of an option card. Further, check that the LED monitor is unlit and that the DC link bus voltage between the P (+) and N (-) terminals is lower than 25 VDC.

Otherwise, electric shock could occur.

• Maintenance, inspection, and parts replacement should be made only by qualified persons.

• Take off the watch, rings and other metallic objects before starting work.

• Use insulated tools.

Otherwise, electric shock or injuries could occur.

Disposal

• Treat the inverter as an industrial waste when disposing of it.

Otherwise injuries could occur.

Others

• Never attempt to modify the inverter.

Doing so could cause electric shock or injuries.

GENERAL PRECAUTIONS

Drawings in this manual may be illustrated without covers or safety shields for explanation of detail parts. Restore the covers and shields in the original state and observe the description in the manual before starting operation.

Conformity to the Low Voltage Directive in the EU

If installed according to the guidelines given below, inverters marked with CE or TÜV are considered as compliant with the Low Voltage Directive 73/23/EEC.

1. The ground terminal G should always be connected to the ground. Do not use only a residual-current-operated protective device (RCD)/a ground fault circuit interrupter (GFCI)* as the sole method of electric shock protection. Be sure to use ground wires whose size is greater than power supply lines.

With overcurrent protection.

2. When used with the inverter, a molded case circuit breaker (MCCB), residualcurrent-operated protective device (RCD)/a ground fault circuit interrupter (GFCI) or magnetic contactor (MC) should conform to the EN or IEC standards.

3. When you use a residual-current-operated protective device (RCD)/a ground fault circuit interrupter (GFCI) for protection from electric shock in direct or indirect contact power lines or nodes, be sure to install type B of RCD/GFCI on the input (primary) of the inverter if the power supply is three-phase 230/460 V. For single-phase 230 V power supply, use type A.

When you use no RCD/GFCI, take any other protective measure that isolates the electric

equipment from other equipment on the same power supply line using double or reinforced insulation or that isolates the power supply lines connected to the electric equipment using an isolation transformer.

4. The inverter should be used in an environment that does not exceed Pollution Degree 2 requirements. If the environment conforms to Pollution Degree 3 or 4, install the inverter in an enclosure of IP54 or higher.

5. Install the inverter, AC or DC reactor, input or output filter in an enclosure with minimum degree of protection of IP2X (Top surface of enclosure shall be minimum IP4X when it can be easily accessed), to prevent human body from touching directly to live parts of these equipment.

6. To make an inverter with no integrated EMC filter conform to the EMC directive, it is necessary to connect an external EMC filter to the inverter and install them properly so that the entire equipment including the inverter conforms to the EMC directive.

7. Do not connect any copper wire directly to grounding terminals. Use crimp terminals with tin or equivalent plating to connect them.

8. To connect the three-phase or single-phase 230 V class series of inverters to the power supply in Overvoltage Category III or to connect the three-phase 460 V class series of inverters to the power supply in Overvoltage Category II or III, a supplementary insulation is required for the control circuitry.

9. When you use an inverter at an altitude of more than 6600ft (2000 m), you should apply basic insulation for the control circuits of the inverter. The inverter cannot be used at altitudes of more than 9800ft (3000 m).

Conformity to the Low Voltage Directive in the EU (Continued)

10. Use wires listed in EN60204 Appendix C.



w/o DCR

Applied

motor

Inverter type

rating

supply vol tage

(HP )

Power

1/8 FRNF12E1ع-2U

1/4 FRNF25E1ع-2U

1/2 FRNF50E1ع-2U

1 FRN001E1ع-2U

2 FRN002E1ع-2U 15

3 FRN003E1ع-2U

230 V

5 FRN005E1ع-2U 20 30

Thr ee- phase

7.5 FRN007E1ع-2U 30 50 4.0 6.0 4.0 4.0

10 FRN010E1ع-2U 40 75 6.0 10 6.0 6.0

15 FRN015E1ع-2U 50 100 10 16 10 16

20 FRN020E1ع-2U 75 125 16 25 16 25

1/2 FRNF50E1ع-4U

1 FRN001E1ع-4U

2 FRN002E1ع-4U

3 FRN003E1ع-4U 15

5 FRN005E1ع-4U

460 V

7.5 FRN007E1ع-4U 15 30

Three-phase

10 FRN010E1ع-4U 20 40

15 FRN015E1ع-4U 30 50 4.0 6.0 4.0 4.0

20 FRN020E1ع-4U 40 60 6.0 10 6.0 6.0

1/8 FRNF12E1ع-7U

1/4 FRNF25E1ع-7U

1/2 FRNF50E1ع-7U

1 FRN001E1ع-7U 10 15

230 V

Single-phase

2 FRN002E1ع-7U 15 20

3 FRN003E1ع-7U 20 30 4.0 6.0

Rated c urrent (A)

MCCB or RCD/GFCI

w/ DCR

Recom mended wire size (mm2)

Ma in circ uit power input

[L1 /R, L2 /S, L3 /T]

[L1/L, L2/N]

Ground ing [

w/ DCR*3w/o DCR

2.5

4.0

2.5

4.0

2.5

4.0

DCR

[P1,

P (+)]

Inverter

output

Braking resistor

[U, V, W ]

[P (+),

DB]

2.5 2.5

2.5

4.0

Control

circuit (30A,

30B, 30C)

0.5

MCCB: Molded case circuit breaker RCD: Residual-current-operated protective device GFCI: Ground fault circuit interrupter

Note 1) A box () in the above table replaces S (Standard type) or E (EMC filter built-in type)

depending on the product specifications

*1 The frame size and model of the MCCB or RCD/GFCI (with overcurrent protection) will vary,

depending on the power transformer capacity. Refer to the related technical documentation for details.

*2 The recommended wire size for main circuits is for the 70qC(158qF) 600 V PVC wires used at an

ambient temperature of 40qC(104qF).

*3 In the case of no DC reactor, the wire sizes are determined on the basis of the effective input

current calculated under the condition that the power supply capacity and impedance are 500 kVA and 5%, respectively.

vii

Conformity to UL standards and Canadian standards (cUL certification)

If installed according to the guidelines given below, inverters marked with UL/cUL are considered as compliant with the UL and CSA (cUL certified) standards.

1. Solid state motor overload protection (motor protection by electronic thermal overload relay) is provided in each model. Use function codes F10 to F12 to set the protection level.

2. Connect the power supply satisfying the characteristics shown in the table below as an input power supply of the inverter. (Short circuit rating)

3. Use 75qC(167qF) Cu wire only.

4. Use Class 1 wire only for control circuits.

5. Field wiring connection must be made by a UL Listed and CSA Certified closed-loop terminal connector sized for the wire gauge involved. Connector must be fixed using the crimp tool specified by the connector manufacturer.

6. Short circuit rating

Suitable for use on a circuit capable of delivering not more than 100 kA rms symmetrical

amperes, 240 volts maximum for Three-phase or Single-phase 230 V input class.

Suitable for use on a circuit capable of delivering not more than 100 kA rms symmetrical

amperes, 480 volts maximum for Three-phase 460 V input class.

viii

Conformity to UL standards and Canadian standards (cUL certification) (Continued)

7. Install UL/CSA certified circuit breaker rated 240 V or more for 230 V input, 480 V or more for 460 V input between the power supply and the inverter, referring to the table below.

Standard type

Required torque

Power



supply

voltag e

Inverter type

FRNF12 E1S-2U 5

FRNF25 E1S-2U 5

FRNF50 E1S-2U 5

FRN001E1S-2U

FRN002E1S-2U 15

FRN003E1S-2U

FRN005E1S-2U

FRN007E1S-2U 8 50

Three- phase 230 V

FRN010E1S-2U

FRN015E1S-2U

FRN020E1S-2U

FRNF50 E1S-4U 5

FRN001E1S-4U 5

FRN002E1S-4U 10

FRN003E1S-4U 15

FRN005E1S-4U

FRN007E1S-4U 12 30

FRN010E1S-4U

Three- phase 460 V

FRN015E1S-4U

FRN020E1S-4U

FRNF12 E1S-7U 5

FRNF25 E1S-7U 5

FRNF50 E1S-7U 10

FRN001E1S-7U

FRN002E1S-7U 12 20

Single-phase 230 V

FRN003E1S-7U

Ib-in (N·m)

Main

terminal

10.6 (1.2)

15.9 (1.8)

33.6 (3.8)

51.3 (5.8)

15.9 (1.8) 14

33.6 (3.8)

51.3 (5.8)

10.6 (1.2)

15.9 (1.8)

Control circuit

4.4

(0.5)

3.5

(0.4)

4.4

(0.5)

Wire size

AWG or kcm il (mm

Main

terminal

10 30

)

Control circuit

(0.5)

Circuit breaker (A)

100

125



Conformity to UL standards and Canadian standards (cUL certification) (Continued)

EMC filter built-in type

Required torque Power supply

Inverter type

voltag e

FRNF12E1E-2U 5

FRNF25E1E-2U 5

FRNF50E1E-2U 5

FRN001E1E-2U

FRN002E1E-2U 15

FRN003E1E-2U

FRN005E1E-2U

FRN007E1E-2U 8 50

Three- phase 230 V

FRN010E1E-2U

FRN015E1E-2U

FRN020E1E-2U

FRNF50E1E-4U 5

FRN001E1E-4U 5

FRN002E1E-4U 10

FRN003E1E-4U 15

FRN005E1E-4U

FRN007E1E-4U 12 30

FRN010E1E-4U

Three- phase 460 V

FRN015E1E-4U

FRN020E1E-4U

FRNF12E1E-7U 5

FRNF25E1E-7U 5

FRNF50E1E-7U 10

FRN001E1E-7U

FRN002E1E-7U 12 20

Singl e-phase 230 V

FRN003E1E-7U



Ib-in (N·m)

Main

terminal

10.6 (1.2)

15.9 (1.8)

Output: 33.6 (3.8)

Input: 16.2 (1.8)

Output: 51.3 (5.8)

Input: 72.0 (8.1)

15.9 (1.8) 14

Output: 33.6 (3.8)

Input: 16.2 (1.8)

Output: 51.3 (5.8)

Input: 16.2 (1.8)

10.6 (1.2)

15.9 (1.8)

Control circuit

4.4

(0.5)

4.4

(0.5)

4.4

(0.5)

Wire size

AWG or kcmil (mm

Main

terminal

10 30

)

Control circuit

(0.5)

Circuit breaker (A)

100

125





Precautions for use

Driving a 460 V general-purpose motor

Torque characteristics and temperature rise

In running generalpurpose motors

Vibration

Noise

High-speed motors

Explosion-proof motors

Submersible motors and

In running special motors

pumps

Brake motors

Geared motors

When driving a 460V general-purpose motor with an inverter using extremely long wires, damage to the insulation of the motor may occur. Use an output circuit filter (OFL) if necessary after checking with the motor manufacturer. Fuji motors do not require the use of output circuit filters because of their reinforced insulation.

When the inverter is used to run a general-purpose motor, the temperature of the motor becomes higher than when it is operated using a commercial power supply. In the low-speed range, the cooling effect will be weakened, so decrease the output torque of the motor.

When an inverter-driven motor is mounted to a machine, resonance may be caused by the natural frequencies of the machine system.

Note that operation of a 2-pole motor at 60 Hz or higher may cause abnormal vibration.

* The use of a rubber coupling or vibration-proof rubber is

recommended.

* Use the inverter's jump frequency control feature to skip

the resonance frequency zone(s).

When an inverter is used with a general-purpose motor, the motor noise level is higher than that with a commercial power supply. To reduce noise, raise carrier frequency of the inverter. Operation at 60 Hz or higher can also result in higher noise level.

If the reference frequency is set to 120 Hz or more to drive a high-speed motor, test-run the combination of the inverter and motor beforehand to check for safe operation.

When driving an explosion-proof motor with an inverter, use a combination of a motor and an inverter that has been approved in advance.

These motors have a larger rated current than general-purpose motors. Select an inverter whose rated output current is greater than that of the motor.

These motors differ from general-purpose motors in thermal characteristics. Set a low value in the thermal time constant of the motor when setting the electronic thermal function.

For motors equipped with parallel-connected brakes, their power supply for brake must be supplied from the primary circuit. If the power supply for brake is connected to the inverter's output circuit by mistake, the brake will not work.

Do not use inverters for driving motors equipped with series-connected brakes.

If the power transmission mechanism uses an oil-lubricated gearbox or speed changer/reducer, then continuous operation at low speed may cause poor lubrication. Avoid such operation.

In running special motors

Environmental conditions

Combination with peripheral devices

Synchronous motors

Single-phase motors

Installation location

Installing an MCCB or RCD/GFCI

Installing an MC in the secondary circuit

Installing an MC in the primary circuit

Protecting the motor

It is necessary to take special measures suitable for this motor type. Consult your Fuji Electric representative for details.

Single-phase motors are not suitable for inverter-driven variable speed operation. Use three-phase motors.

Even if a single-phase power supply is available, use a three-phase motor as the inverter provides three-phase output.

Use the inverter within the ambient temperature range from –10qC(14qF) to +50qC(122qF).

The heat sink and braking resistor of the inverter may become hot under certain operating conditions, so install the inverter on nonflammable material such as metal.

Ensure that the installation location meets the environmental conditions specified in Chapter 2, Section 2.1 "Operating Environment."

Install a recommended molded case circuit breaker (MCCB) or residual-current-operated protective device (RCD)/a ground fault circuit interrupter (GFCI) (with overcurrent protection) in the primary circuit of the inverter to protect the wiring. Ensure that the circuit breaker rated current is equivalent to or lower than the recommended rated current.

If a magnetic contactor (MC) is mounted in the inverter's output (secondary) circuit for switching the motor to commercial power or for any other purpose, ensure that both the inverter and the motor are completely stopped before you turn the MC ON or OFF.

Remove the magnet contactor (MC) already installed and built-in surge killer from the inverter's output (secondary) circuit before installing the MC to switch the motor power.

Do not turn the magnetic contactor (MC) in the primary circuit ON or OFF more than once an hour as an inverter failure may result.

If frequent starts or stops are required during motor operation, use terminal [FWD]/[REV] signals or the key.

The electronic thermal function of the inverter can protect the motor. The operation level and the motor type (general-purpose motor, inverter motor) should be set. For high-speed motors or water-cooled motors, set a small value for the thermal time constant and protect the motor.

If you connect the motor thermal relay to the motor with a long wire, a high-frequency current may flow into the wiring stray capacitance. This may cause the relay to trip at a current lower than the set value for the thermal relay. If this happens, lower the carrier frequency or use the output circuit filter (OFL).

xii

Combination with peripheral devices

Wiring

Selecting inverter capacity

Discontinuance of power capacitor for power factor correction

Discontinuance of surge killer

Reducing noise

Do not mount power capacitors for power factor correction in the inverter’s primary circuit. (Use the DC reactor to correct the inverter power factor.) Do not use power capacitors for power factor correction in the inverter’s output (secondary) circuit. An overcurrent trip will occur, disabling motor operation.

Do not connect a surge killer to the inverter's output (secondary) circuit.

Use of a filter and shielded wires is typically recommended to satisfy EMC Directive.

If an overvoltage trip occurs while the inverter is stopped or

Measures against surge currents

operated under a light load, it is assumed that the surge current is generated by open/close of the power capacitor for power factor correction in the power system.

* Connect a DC reactor to the inverter.

Megger test

Control circuit wiring length

Wiring length between inverter and motor

When checking the insulation resistance of the inverter, use a 500 V megger and follow the instructions contained in Chapter 7, Section 7.5 "Insulation Test."

When using remote control, limit the wiring length between the inverter and operator panel to 66ft (20 m) or less and use twisted pair or shielded wire.

If long wiring is used between the inverter and the motor, the inverter will overheat or trip as a result of overcurrent (high-frequency current flowing into the stray capacitance) in the wires connected to the phases. Ensure that the wiring is shorter than 164ft (50 m). If this length must be exceeded, lower the carrier frequency or mount an output circuit filter (OFL).

Wiring size

Wiring type

Select wires with a sufficient capacity by referring to the current value or recommended wire size.

When several inverters drive motors, do not use one multicore cable in order to connect several inverters with motors.

Grounding Securely ground the inverter using the grounding terminal.

Select an inverter according to the nominal applied motor

Driving general-purpose motor

Driving special motors

rating listed in the standard specifications table for the inverter.

When high starting torque is required or quick acceleration or deceleration is required, select an inverter with one rank larger capacity than the standard.

Select an inverter that meets the following condition: Inverter rated current > Motor rated current

xiii

Transportation and storage

When exporting an inverter built in a panel or equipment, pack them in a previously fumigated wooden crate. Do not fumigate them after packing since some parts inside the inverter may be corroded by halogen compounds such as methyl bromide used in fumigation.

When packing an inverter alone for export, use a laminated veneer lumber (LVL). For other transportation and storage instructions, see Chapter 1, Section 1.3

"Transportation" and Section 1.4 "Storage Environment."

xiv

How this manual is organized

This manual is made up of chapters 1 through 10.

Chapter 1 BEFORE USING THE INVERTER

This chapter describes acceptance inspection and precautions for transportation and storage of the inverter.

Chapter 2 MOUNTING AND WIRING OF THE INVERTER

This chapter provides operating environment, precautions for installing the inverter, wiring instructions for the motor and inverter.

Chapter 3 OPERATION USING THE KEYPAD

This chapter describes inverter operation using the keypad. The inverter features three operation modes (Running, Programming and Alarm modes) which enable you to run and stop the motor, monitor running status, set function code data, display running information required for maintenance, and display alarm data.

Chapter 4 RUNNING THE MOTOR

This chapter describes preparation to be made before running the motor for a test and practical operation.

Chapter 5 FUNCTION CODES

This chapter provides a list of the function codes. Function codes to be used often and irregular ones are described individually.

Chapter 6 TROUBLESHOOTING

This chapter describes troubleshooting procedures to be followed when the inverter malfunctions or detects an alarm condition. In this chapter, first check whether any alarm code is displayed or not, and then proceed to the troubleshooting items.

Chapter 7 MAINTENANCE AND INSPECTION

This chapter describes inspection, measurement and insulation test which are required for safe inverter operation. It also provides information about periodical replacement parts and guarantee of the product.

Chapter 8 SPECIFICATIONS

This chapter lists specifications including output ratings, control system, external dimensions and protective functions.

Chapter 9 LIST OF PERIPHERAL EQUIPMENT AND OPTIONS

This chapter describes main peripheral equipment and options which can be connected to the FRENIC-Multi series of inverters.

Chapter 10 COMPLIANCE WITH STANDARDS

This chapter describes standards with which the FRENIC-Multi series of inverters comply.

Icons

The following icons are used throughout this manual.

This icon indicates information which, if not heeded, can result in the inverter not operating to full efficiency, as well as information concerning incorrect operations and settings which can result in accidents.

This icon indicates information that can prove handy when performing certain settings o operations.

This icon indicates a reference to more detailed information.



Table of Content

Preface ............................................................ i

 Safety precautions..................................................i

 Precautions for use ..............................................xi

How this manual is organized .................................xv

Chapter 1 BEFORE USING THE INVERTER..... 1-1

1.1 Acceptance Inspection .............................. 1-1

1.2 External View and Terminal Blocks ........... 1-2

1.3 Transportation........................................... 1-3

1.4 Storage Environment................................. 1-3

1.4.1 Temporary storage ............................ 1-3

1.4.2 Long-term storage............................. 1-3

Chapter 2 MOUNTING AND WIRING OF THE

Chapter 3 OPERATION USING THE KEYPAD... 3-1

INVERTER ......................................... 2-1

2.1 Operating Environment ............................. 2-1

2.2 Installing the Inverter................................. 2-1

2.3 Wiring........................................................ 2-4

2.3.1 Removing and mounting the terminal cover and the main circuit terminal

block cover........................................ 2-4

2.3.2 Terminal arrangement diagram and

screw specifications ..........................2-7

2.3.3 Recommended wire sizes ............... 2-10

2.3.4 Wiring precautions ...........................2-11

2.3.5 Wiring for main circuit terminals and

grounding terminals..........................2-11

2.3.6 Wiring for control circuit terminals... 2-16

2.3.7 Setting up the slide switches ........... 2-23

2.4 Mounting and Connecting a Keypad ....... 2-25

2.4.1 Mounting style and parts needed

for connection.................................. 2-25

2.4.2 Mounting/installing steps................. 2-26

2.5 Cautions Relating to Harmonic Component,

Noise, and Leakage Current ...................2-28

3.1 LED Monitor, Keys and LED Indicators

on the Keypad........................................... 3-1

3.2 Overview of Operation Modes................... 3-2

3.3 Running Mode........................................... 3-4

3.3.1 Monitoring the running status ............ 3-4

3.3.2 Setting up frequency and PID

commands......................................... 3-6

3.3.3 Running/stopping the motor.............3-11

3.4 Programming Mode..................................3-11

3.4.1 Setting up basic function codes quickly

-- Menu #0 "Quick Setup" -- ............ 3-13

3.4.2 Setting up function codes

-- Menu #1 "Data Setting" --............ 3-15

3.4.3 Checking changed function codes

-- Menu #2 "Data Checking" -- ........3-16

3.4.4 Monitoring the running status

-- Menu #3 "Drive Monitoring" --...... 3-16

3.4.5 Checking I/O signal status

-- Menu #4 "I/O Checking" --........... 3-19

3.4.6 Reading maintenance information

-- Menu #5 "Maintenance Information" --

........................................................ 3-23

3.4.7 Reading alarm information

-- Menu #6 "Alarm Information" --.... 3-25

3.5 Alarm Mode............................................. 3-27

Chapter 4 RUNNING THE MOTOR .................... 4-1

4.1 Running the Motor for a Test..................... 4-1

4.1.1 Inspection and preparation prior to

powering on....................................... 4-1

4.1.2 Turning ON power and checking ....... 4-1

4.1.3 Preparation before running the motor for a test--Setting function code data.4-2

4.1.4 Test run ............................................. 4-4

4.2 Operation................................................... 4-5

4.2.1 Jogging Operation............................. 4-5

Chapter 5 FUNCTION CODES ........................... 5-1

5.1 Function Code Tables................................ 5-1

5.2 Overview of Function Codes ................... 5-18

Chapter 6 TROUBLESHOOTING .......................6-1

6.1 Before Proceeding with Troubleshooting... 6-1

6.2 If No Alarm Code Appears on the LED

Monitor ......................................................6-2

6.2.1 Motor is running abnormally ..............6-2

6.2.2 Problems with inverter settings ......... 6-8

6.3 If an Alarm Code Appears on the LED

Monitor ....................................................6-10

6.4 If an Abnormal Pattern Appears on the LED Monitor while No Alarm Codeis

Displayed................................................. 6-24

Chapter 7 MAINTENANCE AND INSPECTION.. 7-1

7.1 Daily Inspection ......................................... 7-1

7.2 Periodic Inspection .................................... 7-1

7.3 List of Periodical Replacement Parts......... 7-3

7.3.1 Judgment on service life.................... 7-4

7.4 Measurement of Electrical Amounts in

Main Circuit ............................................... 7-6

7.5 Insulation Test ........................................... 7-8

7.6 Inquiries about Product and Guarantee..... 7-9

7.6.1 W hen making an inquiry.................... 7-9

7.6.2 Product warranty...............................7-9

Chapter 8 SPECIFICATIONS.............................. 8-1

8.1 Standard Models ....................................... 8-1

8.1.1 Three-phase 230 V class series........ 8-1

8.1.2 Three-phase 460 V class series........ 8-2

8.1.3 Single-phase 230 V class series ....... 8-3

8.2 Models Available on Order

(EMC filter built-in type)............................. 8-4

8.2.1 Three-phase 230 V class series........ 8-4

8.2.2 Three-phase 460 V class series........ 8-4

3 Single-phase 230 V class series ....... 8-4

8.2.

8.3 Specifications of Keypad Related.............. 8-5

8.3.1 General specifications of keypad....... 8-5

8.3.2 Communications specifications of

keypad............................................... 8-5

8.4 Terminal Specifications.............................. 8-6

8.4.1 Terminal functions ............................. 8-6

8.4.2 Running the inverter with keypad ......8-6

8.4.3 Running the inverter by terminal

commands......................................... 8-7

8.5 External Dimensions ................................. 8-8

8.5.1 Standard models...............................8-8

8.5.2 Models Available on Order

(EMC filter built-in type)................... 8-11

8.5.3 Standard keypad.............................8-14

8.6 Protective Functions................................ 8-15

xvi

Chapter 9 LIST OF PERIPHERAL EQUIPMENT

Chapter 10 COMPLIANCE WITH STANDARDS. 10-1

AND OPTIONS................................... 9-1

10.1 Compliance with UL Standards and Canadian Standards (cUL certification) ... 10-1

10.1.1 General........................................ 10-1

10.1.2 Considerations when using

FRENIC-Multi in systems to be

10.2 Compliance with European Standards .... 10-1

10.3 Compliance with EMC Standards............ 10-2

10.4 Harmonic Component Regulation in the

10.5 Compliance with the Low Voltage Directive

certified by UL and cUL................10-1

10.3.1 General ........................................... 10-2

10.3.2 Recommended installation

procedure........................................ 10-2

10.3.3 Leakage current from EMC-filter built-in type inverters or inverters with an external EMC-complaint filter

(optional) .........................................10-5

EU ...........................................................10-7

10.4.1 General comments.......................... 10-7

10.4.2 Compliance with the harmonic

component regulation...................... 10-8

in the EU.................................................. 10-8

10.5.1 General ........................................... 10-8

10.5.2 Points for consideration when using the FRENIC-Multi series in a system to be certified by the Low Voltage

Directive in the EU........................... 10-8

xvii

Chapter 1 BEFORE USING THE INVERTER

002

1.1 Acceptance Inspection

Unpack the package and check the following: (1) An inverter and accessories below are contained in the package.

• Cooling fan fixing screws (for inverters of 7.5 to 20 HP)

• Keypad rear cover (with fixing screws)

• Instruction manual (this manual)

(2) The inverter has not been damaged during transportation—there should be no dents or parts

missing.

(3) The inverter is the model you ordered. You can check the model name and specifications on the

main nameplate. (Main and sub nameplates are attached to the inverter and are located as shown on the following page.)

(a) Main Nameplate (b) Sub Nameplate

Figure 1.1 Nameplates

TYPE: Type of inverter

㩷

SOURCE: Number of input phases (three-phase: 3PH, single-phase: 1PH), input voltage, input

OUTPUT: Number of output phases, rated output capacity, rated output voltage, output frequency

SER. No.: Product number

If you suspect the product is not working properly or if you have any questions about your product, contact your Fuji Electric representative.

frequency, input current

range, rated output current, overload capacity

5 A 1 2 3 A 0 0 0 1 Z

Serial number of production lot Production month

1 to 9: January to September X, Y, or Z: October, November, or December

Production year: Last digit of year

1-1

1.2 External View and Terminal Blocks

(1) Outside and inside views



Figure 1.2 Outside and Inside Views of Inverters (FRN020E1S-2U)

(2) Warning plates and label

(3) Terminal block location

Figure 1.3 Warning Plate and Sub Nameplate



(a) FRN001E1S-2U



(b) FRN020E1S-2U

Figure 1.4 Terminal Blocks



1-2

1.3 Transportation

• When carrying an inverter, always support its bottom at the right and left sides with both hands. Do not hold covers or individual parts only.

• Avoid applying excessively strong force to the terminal block covers as they are made of plastic and are easily broken.

1.4 Storage Environment

1.4.1 Temporary storage

Store the inverter in an environment that satisfies the requirements listed in Table 1.1.

Table 1.1 Environmental Requirements for Storage and Transportation

Item Requirements

Storage temperature *1 -25(-13qF) to

Relative humidity 5 to 95% * Atmosphere The inverter must not be exposed to dust, direct sunlight, corrosive or

*1Assuming a comparatively short storage period (e.g., during transportation or the like).

Even if the humidity is within the specified requirements, avoid such places where the inverter will be subjected to sudden changes in temperature that will cause condensation to form.

+70qC(158qF)

flammable gases, oil mist, vapor, water drops or vibration. The atmosphere must contain only a low level of salt. (0.01 mg/cm

86 to 106 kPa (in storage) Atmospheric pressure 70 to 106 kPa (during transportation)

Precautions for temporary storage

(1) Do not leave the inverter directly on the floor. (2) If the environment does not satisfy the specified requirements, wrap the inverter in an airtight

vinyl sheet or the like for storage.

(3) If the inverter is to be stored in an environment with a high level of humidity, put a drying agent

(such as silica gel) in the airtight package described in item (2).

A location where the inverter is not subject to abrupt changes in temperature that would result in the formation of condensation or ice.

or less per year)

1.4.2 Long-term storage

The long-term storage methods for the inverter vary largely according to the environment of the storage site. General storage methods are described below.

(1) The storage site must satisfy the requirements specified for temporary storage. However, for storage exceeding three months, the ambient temperature should be within the

range from -10°C(14qF) to +30°C(86qF). This is to prevent the electrolytic capacitors in the inverter from deteriorating.

(2) The inverter must be stored in a package that is airtight to protect it from moisture. Include a

drying agent inside the package to maintain the relative humidity inside the package within 70%.

(3) If the inverter has been installed in the equipment or control panel at a construction site where it

may be subjected to humidity, dust or dirt, then remove the inverter and store it in a suitable

environment specified in Table 1.1. Precautions for storage over 1 year If the inverter will not be powered on for a long time, the property of the electrolytic capacitors may

deteriorate. Power the inverters on once a year and keep them on for 30 to 60 minutes. Do not connect the inverter to a motor or run the motor.

1-3

Chapter 2 MOUNTING AND WIRING OF THE INVERTER

2.1 Operating Environment

Install the inverter in an environment that satisfies the requirements listed in Table 2.1.

Table 2.1 Environmental Requirements

Item Specifications

Site location Indoors

Ambient temperature

Relative humidity

Atmosphere

Altitude 3300ft (1000 m) max. (Note 3)

Atmospheric pressure

Vibration

-10qC(14qF) to +50qC(122qF) (Note 1)

5 to 95% (No condensation)

The inverter must not be exposed to dust, direct sunlight, corrosive gases, flammable gas, oil mist, vapor or water drops.

The atmosphere can contain only a low level of salt.

(0.01 mg/cm The inverter must not be subjected to sudden

changes in temperature that will cause condensation to form.

86 to 106 kPa

0.12inch(3 mm) (Max. amplitude)

9.8 m/s2 9 to less than 20 Hz 2 m/s2 20 to less than 55 Hz 1 m/s

or less per year)

2 to less than 9 Hz

55 to less than 200 Hz

(Note 2)

2.2 Installing the Inverter

(1) Mounting base

The temperature of the heat sink will rise up to approx. 90°C(194qF) during operation of the inverter, so the inverter should be mounted on a base made of material that can withstand temperatures of this level.

Table 2.2

Output Current Derating Factor in Relation to Altitude

Altitude

3300ft (1000m) or lower

3300ft (1000) to 4900ft (1500m)

4900ft (1500) to 6600ft (2000m)

6600ft (2000) to 8200ft (2500m)

8200ft (2500) to 9800ft (3000m)

(Note 1) When inverters are mounted side-by-side without any gap between them (less than 7.5HP), the ambient temperature should be within the range from –10qC(14qF) to +40qC(104qF).

(Note 2) Do not install the inverter in an environment where it may be exposed to cotton waste or moist dust or dirt which will clog the heat sink in the inverter. If the inverter is to be used in such an environment, install it in the panel of your system or othe dustproof containers.

(Note 3) If you use the inverter in an altitude above 3300ft(1000 m), you should apply an output current derating factor as listed in Table 2.2.

Output current derating factor

1.00

0.97

0.95

0.91

0.88

Install the inverter on a base constructed from metal or other non-flammable material.

A fire may result with other material.

(2) Clearances

Ensure that the minimum clearances indicated in Figure

2.1 are maintained at all times. When installing the inverte in the panel of your system, take extra care with ventilation inside the panel as the temperature around the inverte will tend to increase. Do not install the inverter in a small panel with poor ventilation.

2-1

Figure 2.1 Mounting Direction and

Required Clearances



When mounting two or more inverters



Horizontal layout is recommended when two or more inverters are to be installed in the same unit or panel. If it is necessary to mount the inverters vertically, install a partition plate or the like between the inverters so that any heat radiating from an inverter will not affect the one/s above. As long as the ambient temperature is 40°C (104qF) or lower, inverters can be mounted side-by-side without any gap between them (only for inverters with a capacity of less than

7.5 HP).

When employing external cooling

At the shipment time, the inverter is set up for mount inside your equipment or panel so that cooling is done all internally.

To improve cooling efficiently, you can take the heat sink out of the equipment or the panel (as shown on the right) so that cooling is done both internally and externally (this is called "external cooling").

In external cooling, the heat sink, which dissipates about 70% of the total heat (total loss) generated into air, is situated outside the equipment or the panel. As a result, much less heat is radiated inside the equipment or the panel.

To take advantage of external cooling, you need to use the external cooling attachment option for inverters with a capacity of 7.5 HP or above.

In an environment with high humidity or a lot of fibrous dust, however, do not use external cooling in an environment with high humidity or a lot of fibrous dust, which tends to clog the heat sink.

 For details, refer to the Mounting Adapter for

External Cooling "PB-F1/E1" Installation Manual.



50°C

(122°F)"

Figure 2.2 External Cooling

Prevent lint, paper fibers, sawdust, dust, metallic chips, or other foreign materials from getting into the inverter or from accumulating on the heat sink.

This may result in a fire or accident.

2-2

(3) Mounting direction

Mount the inverter vertically to the mounting surface and fix it securely with four screws or bolts so that the logo "FRENIC-Multi" can be seen from the front.

Do not mount the inverter upside down or horizontally. Doing so will reduce the heat dissipation efficiency of the inverter and cause the overheat protection function to operate, so the inverter will not run.

(4) Solving abnormal vibration after installation

If any vibration in the surroundings reaches the inverter and causes abnormal vibration to the cooling fans or the keypad, fix them firmly using the fixing screws provided as accessories.

 Fixing the cooling fans

Table 2.3 Fixing Screws

Nominal

Power supply

voltage

Three-

Note 1) A box () in the above table replaces S or E depending on



phase 230 V

phase 460 V

applied

motor

(HP)

7.5

the enclosure.

Inverter

type

FRN007E1ع-2U

FRN010E1ع-2U

FRN015E1ع-2U

FRN020E1ع-2U

FRN007E1ع-4U

FRN010E1ع-4U

FRN015E1ع-4U

FRN020E1ع-4U

Screw

(accessory)

M4x35 (4 pcs)

size

Tightening

torque

(N·m)

0.8

Figure 2.3 Fixing the Cooling Fans

2-3

2.3 Wiring

Follow the procedure below. (In the following description, the inverter has already been installed.)

2.3.1 Removing and mounting the terminal cover and the main circuit terminal block cover

(1) For inverters with a capacity of 5HP or below

To remove the terminal cover, put your finger in the dimple of the terminal cover (labeled

"PULL"), and then pull it up toward you.

To remove the main circuit terminal block cover, hold its right and left ends with your fingers and

slide it toward you.

Figure 2.4 Removing the Covers (For Inverters with a Capacity of 5HP or below)

2-4

(2) For inverters with a capacity of 7.5 and 10 HP

To remove the terminal cover, first loosen the terminal cover fixing screw on it, and put your

finger in the dimple of the terminal cover (labeled "PULL"), and then pull it up toward you.

To remove the main circuit terminal block cover, put your thumbs on the handles of the main

circuit terminal block cover, and push it up while supporting it with your fingers. (Refer to Figure

2.5.)



Figure 2.5 Removing the Covers (For Inverters with a Capacity of 7.5 and 10 HP)

When mounting the main circuit terminal block cover, fit it according to the guide on the inverter.

Figure 2.6 Mounting the main circuit terminal block cover

(For Inverters with a Capacity of 7.5 and 10HP)

2-5

(3) For inverters with a capacity of 15 and 20 HP

To remove the terminal cover, first loosen the terminal cover fixing screw on it, and put your

finger in the dimple of the terminal cover (labeled "PULL"), and then pull it up toward you.

To remove the main circuit terminal block cover, hold the handles on the both sides of the main

circuit terminal block cover, and pull it up.



Figure 2.7 Removing the Covers (For Inverters with a Capacity of 15 and 20 HP)

When mounting the main circuit terminal block cover, fit it according to the guide on the inverter.

Insert the main circuit terminal block cover by fitting the part labeled "GUIDE"

according to the guide on the inverter.

Push where "PUSH" are labeled to snap it into the inverter.

Figure 2.8 Mounting the Main Circuit Terminal Block Cover

(For Inverters with a Capacity of 15 and 20 HP)

2-6

2.3.2 Terminal arrangement diagram and screw specifications

The table below shows the main circuit screw sizes, tightening torque and terminal arrangements. Note that the terminal arrangements differ according to the inverter types. Two terminals designed for grounding shown as the symbol, supply source (a primary circuit) and a motor (a secondary circuit).

G in Figures A to E make no distinction between a power

(1) Arrangement of the main circuit terminals

Table 2.4 Main Circuit Terminal Properties

Nominal

Power supply voltage

Three-

phase 230 V

Three-

phase 460 V

Single-

phase 230 V

applied

motor

(HP)

1/8 FRNF12E1ع-2U 1/4 FRNF25E1ع-2U 1/2 FRNF50E1ع-2U

1 FRN001E1ع-2U 2 FRN002E1ع-2U 3 FRN003E1ع-2U 5 FRN005E1ع-2U

7.5

1/2 FRNF50E1ع-4U

1 FRN001E1ع-4U 2 FRN002E1ع-4U 3 FRN003E1ع-4U 5

7.5

1/8 FRNF12E1ع-7U 1/4 FRNF25E1ع-7U 1/2 FRNF50E1ع-7U

1 FRN001E1ع-7U 2 FRN002E1ع-7U 3 FRN003E1ع-7U

Inverter type

FRN007E1S-2U M5 33.6(3.8) Figure C

FRN007E1E-2U

FRN010E1S-2U M5 33.6(3.8) Figure C

FRN010E1E-2U

FRN015E1S-2U 51.3(5.8) Figure C FRN015E1E-2U 71.7(8.1) FRN020E1S-2U 51.3(5.8) Figure C FRN020E1E-2U

FRN005E1ع-4U FRN007E1S-4U

FRN007E1E-4U

FRN010E1S-4U

FRN010E1E-4U

FRN015E1S-4U

FRN015E1E-4U

FRN020E1S-4U

FRN020E1E-4U

Terminal

screw

size

M3.5

Input: M4 Output: M5

M5 33.6(3.8) Figure C

Input: M4 Output: M5

M5 33.6(3.8) Figure C

Input: M4 Output: M5

M6 51.3(5.8) Figure C

Input: M4 Output: M6

M6 51.3(5.8) Figure C

Input: M4 Output: M6

M3.5

Tightening

torque

(Ib-in (N·m))

10.6 (1.2)

15.9 (1.8)

15.9(1.8)

71.7(8.1)

15.9 (1.8)

15.9(1.8)

10.6 (1.2)

15.9 (1.8)

Ground-

ing screw

size

M3.5

Tightening

torque

(Ib-in (N·m))

10.6 (1.2)

15.9 (1.8)

33.6 (3.8)

51.3 (5.8)

15.9 (1.8)

33.6 (3.8)

51.3 (5.8)

10.6 (1.2)

15.9 (1.8)

Refer to:

Figure A

Figure B

Figure F

Figure B

Figure F

Figure D

Figure E

Note 1) A box () in the above table replaces S or E depending on the enclosure.

2-7



Figure F

(Note 1)



(Note 1) Terminal screw type is listed in the table below.

Inverter type Screw type

Filter output (Note 2)

FRN007E1E-2U FRN010E1E-2U FRN015E1E-2U FRN020E1E-2U FRN007E1E-4U FRN010E1E-4U FRN015E1E-4U FRN020E1E-4U

Cross

Hxagon

Flat

Cross

(Note 2) Cables of EMC filter output are already connected to inverter input by factory default.

2-8

(2) The control circuit terminals (common to all models)

Screw size: M3 Tightening torque: 4.4 to 5.3 (lb-in) (0.5 to 0.6 (N·m))

Table 2.5 Control Circuit Terminal Block

Wire strip length

Screwdriver type Allowable wire size

Dimension of openings in the control circuit terminals for ferrule (for Europe type terminal block)*

Flat screw driver

0.02 x 1.38 inch (0.6 x 3.5 mm)

* Manufacturer of ferrules: Phoenix Contact Inc. Refer to Table 2.6.



Screw size

AWG24 (0.25 mm2) AI0.25-6BU

AWG22 (0.34 mm2)

AWG20 (0.5 mm2)

AWG18 (0.75 mm2)

AWG26 to AWG16 (0.14 to 1.5 mm

)

0.24 inch (6 mm)

Table 2.6 Recommended Ferrule Terminals

Type

With insulated collar Without insulated collar

AI0.34-6TQ

AI0.5-6WH

AI0.75-6GY

A0.34-7

A0.5-6

A0.75-6

AWG16 (1.25 mm2) AI1.5-6BK A1.5-7

0.1(W) x 0.07(H) inch (2.51 (W) x 1.76 (H) mm)

Head thickness: 0.02 inch

Screwdriver head style

0.14 inch (3.5 mm)

(0.6 mm)

2-9

2.3.3 Recommended wire sizes

Table 2.7 lists the recommended wire sizes. The recommended wire sizes for the main circuits are examples of using HIV single wire for 75qC (167qF) at an ambient temperature of 50qC (122qF).

Table 2.7 Recommended Wire Sizes

Recommended wire size AWG(mm

)*1

Main circuits

Main circuit power input

[L1/R, L2/S, L3/T]

[L1/L, L2/N]

w/ DCR w/o DCR

Ground-

ing

[

Inverter

output

[U, V, W]

DCR

[P1,

P (+)]

Braking resistor

[P(+),

DB]

Control

circuit

Power supply voltage

Nominal

applied

motor

Inverter type

1/8 FRNF12E1䂓-2U 1/4 FRNF25E1䂓-2U 1/2 FRNF50E1䂓-2U

1 FRN001E1䂓-2U 2 FRN002E1䂓-2U 3 FRN003E1䂓-2U 5 FRN005E1䂓-2U

7.5 FRN007E1䂓-2U

Three-phase 230 V

10 FRN010E1䂓-2U 11(3.5) 9(5.5) 15 FRN015E1䂓-2U 9(5.5) 5(14)

(2)

14 (2)

14 (2)14(2)

11(3.5)

8(8) 8(8)

9(5.5)

(2)

11(3.5) 11(3.5) 11(3.5)

9(5.5)

(0.5)

(2)

(1.25)

20 FRN020E1䂓-2U 5(14) 3(22) 8(8) 5(14) 5(14) 1/2 FRNF50E1䂓-4U

1 FRN001E1䂓-4U 2 FRN002E1䂓-4U 3 FRN003E1䂓-4U 5 FRN005E1䂓-4U

7.5 FRN007E1䂓-4U 10 FRN010E1䂓-4U

Three-phase 460 V

15 FRN015E1䂓-4U 20 FRN020E1䂓-4U 11(3.5) 9(5.5) 1/8 FRNF12E1䂓-7U 1/4 FRNF25E1䂓-7U 1/2 FRNF50E1䂓-7U

1 FRN001E1䂓-7U

230 V

2 FRN002E1䂓-7U

Three-phase

3 FRN003E1䂓-7U

(2)

11(3.5)

(2)

11( 3.5 )

(2)

11(3.5)

11(3.5) 9(5.5)

(2)

14 (2)

14 (2)14(2)14(2)

(2)

11(3.5)

(0.5)

(2)

(1.25)

(0.5)

to 16

(1.25)

DCR: DC reactor

Use the terminal crimp with an insulation sheath or with processing by the insulation tube. Use the insulated wire of 75qC (167qF), 600 V, HIV-insulated. This selection assumes the inverter is used in ambient temperature at 50qC (122qF).

Note 1) A box (

) in the above table replaces S or E depending on the enclosure.

2-10

2.3.4 Wiring precautions

Follow the rules below when performing wiring for the inverter. (1) Make sure that the power supply voltage is within the rated voltage range specified on the

nameplate.

(2) Be sure to connect the three-phase power wires to the main circuit power input terminals L1/R,

L2/S and L3/T, or connect the single-phase power wires to the main circuit power input terminals L1/L and L2/N of the inverter. If the power wires are connected to other terminals, the inverter will be damaged when the power is turned ON.

(3) Always connect the grounding terminal to prevent electric shock, fire or other disasters and to

reduce electric noise.

(4) Use crimp terminals covered with insulated sleeves for the main circuit terminal wiring to ensure

a reliable connection.

(5) Keep the power supply wiring (primary circuit) and motor wiring (secondary circuit) of the main

circuit, and control circuit wiring as far away as possible from each other.

• When wiring the inverter to the power supply, insert a recommended molded case circuit breaker (MCCB) or residual-current-operated protective device (RCD)/a ground fault circuit interrupter (GFCI)(with overcurrent protection) in the path of each pair of power lines to inverters. Use the devices recommended ones within the related current range.

• Use wires in the specified size.

• Tighten terminals with specified torque.

Otherwise, fire could occur.

• Do not connect a surge killer to the inverter's output circuit.

• Do not use one multicore cable in order to connect several inverters with motors.

Doing so could cause fire.

• Ground the inverter in compliance with the national or local electric code.

• Be sure to connect the grounding wire for the inverters grounding terminal

Otherwise, electric shock or fire could occur.

• Qualified electricians should carry out wiring.

• Be sure to perform wiring after turning the power off.

Otherwise, electric shock could occur.

• Be sure to perform wiring after installing the inverter.

Otherwise, electric shock or injuries could occur.

• Ensure that the number of input phases and the rated voltage of the product match the number of phases and the voltage of the AC power supply to which the product is to be connected.

• Do not connect the power supply wires to output terminals (U, V, and W).

Doing so could cause fire or an accident.



2.3.5 Wiring for main circuit terminals and grounding terminals

Table 2.8 shows the main circuit power terminals and grounding terminals.

Table 2.8 Symbols, Names and Functions of the Main Circuit Power Terminals

Symbol Name Functions

L1/R, L2/S, L3/T or L1/L, L2/N

U, V, W Inverter outputs Connect a three-phase motor. P1, P(+) DC reactor

P(+), DB DC braking resistor Connect an optional braking resistor. P(+), N(-) DC link bus Connect a DC link bus of other inverter(s). An optional

Main circuit power inputs

connection

Grounding for inverter and motor

Connect the three-phase input power lines or single-phase input power lines

Connect an optional DC reactor (DCR) for improving power factor.

regenerative converter is also connectable to these terminals. Grounding terminals for the inverter’s chassis (or case) and

motor. Earth one of the terminals and connect the grounding terminal of the motor. Inverters provide a pair of grounding terminals that function equivalently.

2-11

Follow the procedure below for wiring and configuration of the inverter. Figure 2.9 illustrates the

wiring procedure with peripheral equipment.



Wiring procedure

Grounding terminals ( G) Inverter output terminals (U, V, W, and G) DC reactor connection terminals (P1 and P(+)) DC braking resistor connection terminals (P(+), DB) DC link bus terminals (P(+) and N(-))

Main circuit power input terminals (L1/R, L2/S and L3/T, or L1/L and L2/N)

Perform wiring as necessary

Do not connect more than 2 wires to the terminal P(+).

round fault

ircuit interrupter

When wiring the inverter to the power supply that is 500 kVA or more, be sure to connect an optional DC reactor (DCR).

Figure 2.9 Wiring Procedure for Peripheral Equipment

2-12

Grounding terminals ( G)

Be sure to ground either of the two grounding terminals for safety and noise reduction. The inverter is designed to use with a safety grounding to avoid electric shock, fire and other disasters.

Grounding terminals should be grounded as follows:

1) Ground the inverter in compliance with the national or local electric code.

2) Use a thick grounding wire with a large surface area and keep the wiring length as short as possible.

Inverter output terminals, U, V, W and grounding terminals ( G)

Inverter’s output terminals should be connected as follows:

1) Connect the three wires of the three-phase motor to terminals U, V, and W, aligning phases each other.

2) Connect the secondary grounding wire to the grounding terminal (

G).

• The wiring length between the inverter and motor should not exceed 164ft (50 m), when they are connected directly. If the wiring length exceeds 164ft (50 m), an output circuit filter (option) should be inserted. (E.g. total power cable length is 1300ft (400 m) as shown in the figure below.)

• Do not use one multicore cable to connect several inverters with motors even if some possible combinations of inverters and motors are considered.

• Do not connect a power factor correcting capacitor or surge absorber to the inverter’s output lines (secondary circuit).

• If the wiring length is long, the stray capacitance between the wires will increase, resulting in an outflow of the leakage current. It will activate the overcurrent protection, increase the leakage current, or will not assure the accuracy of the current display. In the worst case, the inverter could be damaged.

• If more than one motor is to be connected to a single inverter, the wiring length should be the sum of the length of the wires to the motors.

2-13

Driving 460 V class series motor

• If a thermal relay is installed in the path between the inverter and the motor to protect the motor from overheating, the thermal relay may malfunction even with a wiring length shorter than 164ft (50 m). In this situation, add an output circuit filter (option) or lower the carrier frequency (Function code F26).

• If the motor is driven by a PWM-type inverter, surge voltage that is generated by switching the inverter component may be superimposed on the output voltage and may be applied to the motor terminals. Particularly if the wiring length is long, the surge voltage may deteriorate the insulation resistance of the motor. Consider any of the following measures.

- Use a motor with insulation that withstands the surge voltage. (All Fuji standard

motors feature insulation that withstands the surge voltage.)

- Connect an output circuit filter (option) to the output terminals (secondary circuits)

of the inverter.

- Minimize the wiring length between the inverter and motor (33ft (10 m) to 66ft (20 m)



or less).

Wiring length for EMC filter built-in type

• When the wiring length between the inverter and motor exceeds 33ft (10 m), the filter circuit may be overheated and damaged due to increase of leakage current. To reduce the leakage current, set the motor sound (carrier frequency) to 2 kHz or below with function code F26.

DC reactor terminals, P1 and P (+)

1) Remove the jumper bar from terminals P1 and P(+).

2) Connect a DC reactor (option) to terminals P1 and P(+).

• The wiring length should be 10 m or below.

• Do not remove the jumper bar if a DC reactor (DCR) is not going to be used.



• If a converter is connected, you do not need to connect a DC reactor (DCR).

When wiring the inverter to the power supply that is 500 kVA or more, be sure to connect an optional DC reactor (DCR).

Otherwise, fire could occur.

DC braking resistor terminals, P(+) and DB

1) Connect a DC braking resistor (option) to terminals P(+) and DB.

2) When using an external braking resistor, arrange the inverter and braking resistor to keep the wiring length to 16ft (5 m) or less and twist the two wires or route them together in parallel.

Never insert a DC braking resistor between the terminals P(+) and N(-), P1 and N(-), P(+) and P1, DB and N(-), or P1 and DB.

Doing so could cause fire.

2-14



When a DC reactor (DCR) is not connected together with the braking resistor

1) Remove the screws from terminals P1 and P(+), together with the jumper bar.

2) Put the wire from terminal P of the braking resistor and the jumper bar on terminal P(+) in this order, then secure them with the screw removed in 1) above.

3) Tighten the screw on terminal P1.

4) Connect the wire from terminal DB of the braking resistor to the DB of the inverter.

Figure 2.10 Braking Resistor Connection

without DC Reactor (DCR)

When connecting a DC reactor (DCR) together with the braking resistor

1) Remove the screw from terminal P(+).

2) Overlap the DC reactor (DCR) wire and braking resistor wire (P) as shown at left and then secure them to terminal P(+) of the inverter with the screw.

3) Connect the wire from terminal DB of the braking resistor to terminal DB of the inverter.

4) Do not use the jumper bar.

Figure 2.11 Braking Resistor Connection

with DC Reactor (DCR)

DC link bus terminals, P (+) and N (-)

These are provided for the DC link bus powered system. Connect these terminals with terminals P(+) and N (-) of other inverters.

Consult your Fuji Electric representative if these terminals are to be used.

2-15

Main circuit power input terminals, L1/R, L2/S, and L3/T (three-phase input), or L1/L and

L2/N (single-phase input)

1) For safety, make sure that the molded case circuit breaker (MCCB) or magnetic contactor (MC) is turned off before wiring the main circuit power input terminals.

2) Connect the main circuit power supply wires (L1/R, L2/S and L3/T for three-phase input, or L1/L and L2/N for single-phase input) to the input terminals of the inverter via an MCCB or residual-current-operated protective device (RCD)/a ground fault circuit interrupter (GFCI)*, and MC if necessary.

It is not necessary to align phases of the power supply wires and the input terminals of the

inverter with each other.

* With overcurrent protection



It is recommended that a magnetic contactor be inserted that can be manually activated. This is to allow you to disconnect the inverter from the power supply in an emergency (e.g., when the protective function is activated) so as to prevent a failure or accident from causing the secondary problems.

2.3.6 Wiring for control circuit terminals

In general, sheaths and covers of the control signal cables and wires are not specifically designed to withstand a high voltage (i.e., reinforced insulation is not applied). Therefore, if a control signal cable or wire comes into direct contact with a live conductor of the main circuit, the insulation of the sheath or the cover might break down, which would expose the signal wire to a high voltage of the main circuit. Make sure that the control signal cables and wires will not come into contact with live conductors of the main circuit.

Failure to observe these precautions could cause electric shock and/or an accident.



Noise may be emitted from the inverter, motor and wires. Take appropriate measure to prevent the nearby sensors and devices from malfunctioning due

to such noise.

An accident could occur.

Table 2.9 lists the symbols, names and functions of the control circuit terminals. The wiring to the control circuit terminals differs depending upon the setting of the function codes, which reflects the use of the inverter. Route wires properly to reduce the influence of noise.

2-16

Table 2.9 Symbols, Names and Functions of the Control Circuit Terminals

Symbol Name Functions

cation

Classifi-

[13] Power

supply for the potentiometer

[12] Analog

setting voltage input

Analog

[C1]

setting current input

(C1 function)

Analog

Analog input

setting voltage input

(V2 function)

PTC thermistor input

(PTC function)

The C1 function, V2 function, or PTC function can be assigned to terminal [C1]. Doing so requires setting the slide switch on the interface PCB and configuring the related function code. For details, refer to Section 2.3.7, "Setting up the slide switches".

[11] Analog

common

Power supply (+10 VDC) for frequency command potentiometer (Potentiometer: 1 to 5k:)

The potentiometer of 1/2 W rating or more should be connected.

(1) The frequency is commanded according to the external analog input

voltage.

• 0 to r10 VDC/0 to r100% (Normal operation)

• r10 to 0 VDC/0 to r100% (Inverse operation)

(2) Inputs setting signal (PID command value) or feedback signal. (3) Used as additional auxiliary setting to various frequency settings.

• Input impedance: 22k:

• The maximum input is +15 VDC, however, the current larger than

r10 VDC is handled as r10 VDC.

• Inputting a bipolar analog voltage (0 to r10 VDC) to terminal [12]

requires setting function code C35 to "0."

(1) The frequency is commanded according to the external analog input

current.

• 4 to 20 mA DC/0 to 100% (Normal operation)

• 20 to 4 mA DC/0 to 100 % (Inverse operation) (2) Inputs setting signal (PID command value) or feedback signal. (3) Used as additional auxiliary setting to various frequency settings.

• Input impedance: 250:

• Maximum input is +30 mA DC, however, the current larger

than +20 mA DC is handled as +20 mA DC.

(1) The frequency is commanded according to the external analog input

voltage.

• 0 to +10 VDC/0 to +100 % (Normal operation)

• +10 to 0 VDC/0 to +100 % (Inverse operation) (2) Inputs setting signal (PID command value) or feedback signal. (3) Used as additional auxiliary setting to various frequency settings.

• Input impedance: 22 k:

• Maximum input is +15 VDC, however, the voltage larger

than +10 VDC is handled as +10 VDC.

(1) Connects PTC (Positive

Temperature Coefficient) thermistor for motor protection. The figure shown below illustrates the internal circuit diagram. To use the PTC thermistor, you must change data of the function code H26.

Common for analog input/output signals ([13], [12], [C1], and [FM]) Isolated from terminals [CM]s and [CMY].

2-17

Figure 2.12 Internal Circuit Diagram

Table 2.9 Symbols, Names and Functions of the Control Circuit Terminals (Continued)

Symbol Name Functions

cation

Classifi-

- Since low level analog signals are handled, these signals are especially susceptible to the external noise effects. Route the wiring as short as possible (within 66ft (20 m)) and use shielded wires. In principle, ground the shielded sheath of wires; if effects of external inductive noises are considerable, connection to terminal [11] may be effective. As shown in Figure 2.13, ground the single end of the shield to enhance the shield effect.

- Use a twin contact relay for low level signals if the relay is used in the control circuit. Do not connect the relay's contact to terminal [11].

- When the inverter is connected to an external device outputting the analog signal, a malfunction may be caused by electric noise generated by the inverter. If this happens, according to the circumstances, connect a ferrite core (a toroidal core or an equivalent) to the device outputting the analog signal and/or connect a capacitor having the good cut-off characteristics for high frequency between control signal wires as shown in Figure 2.14.

Analog input

- Do not apply a voltage of +7.5 VDC or higher to terminal [C1] when you assign the terminal [C1] to C1 function. Doing so could damage the internal control circuit.

Figure 2.13 Connection of Shielded Wire Figure 2.14 Example of Electric Noise Reduction

[X1] Digital

input 1

[X2] Digital

input 2

[X3] Digital

input 3

[X4] Digital

input 4

[X5] Digital

input 5

[FWD] Run

Digital input

forward command

[REV] Run

reverse command

(1) Various signals such as coast-to-stop, alarm from external equipment,

and multi-frequency commands can be assigned to terminals [X1] to [X5], [FWD] and [REV] by setting function codes E01 to E05, E98, and E99. For details, refer to Chapter 5, Section 5.2 "Overview of Function Codes."

(2) Input mode, i.e. SINK/SOURCE, is changeable by using the internal slide

switch. (Refer to Section 2.3.7, "Setting up the slide switches."

(3) Switches the logic value (1/0) for ON/OFF of the terminals [X1] to [X5],

[FWD], or [REV]. If the logic value for ON of the terminal [X1] is 1 in the normal logic system, for example, OFF is 1 in the negative logic system and vice versa.

(4) The negative logic system never applies to the terminals assigned for

FWD and REV.

(Digital input circuit specifications)

Item Min. Max.

Figure 2.15 Digital Input Circuit

Operation voltage (SINK)

Operation voltage (SOURCE)

Operation current at ON (Input voltage is at 0 V)

Allowable leakage current at OFF

ON level 0 V 2 V

OFF level 22 V 27 V

ON level 22 V 27 V

OFF level 0 V 2 V

2.5 mA 5 mA

- 0.5 mA

2-18

Table 2.9 Symbols, Names and Functions of the Control Circuit Terminals (Continued)

Symbol Name Functions

cation

Classifi-

[PLC]

[CM]

PLC signal power

Digital input common

 Using a relay contact to turn [X1], [X2], [X3], [X4], [X5], [FWD], or [REV] ON or OFF Figure 2.16 shows two examples of a circuit that uses a relay contact to turn control

signal input [X1], [X2], [X3], [X4], [X5], [FWD], or [REV] ON or OFF. In circuit (a), the slide switch SW1 has been turned to SINK, whereas in circuit (b) it has been turned to SOURCE.

Note: To configure this kind of circuit, use a highly reliable relay.

Connects to PLC output signal power supply. (Rated voltage: +24 VDC (Maximum 50 mA DC): Allowable range: +22 to +27 VDC) This terminal also supplies a power to the circuitry connected to the transistor output terminals [Y1] and [Y2]. Refer to "Analog output, pulse output, transistor output, and relay output terminals" in this Section for more.

Two common terminals for digital input signals These terminals are electrically isolated from the terminals [11]s and [CMY].

(Recommended product: Fuji control relay Model HH54PW)

(a) With the switch turned to SINK (b) With the switch turned to SOURCE

Digital input

(a) With the switch turned to SINK (b) With the switch turned to SOURCE

 For details about the slide switch setting, refer to Section 2.3.7, "Setting up the slide switches".)

Figure 2.16 Circuit Configuration Using a Relay Contact

 Using a programmable logic controller (PLC) to turn [X1], [X2], [X3], [X4], [X5],

[FWD], or [REV] ON or OFF

Figure 2.17 shows two examples of a circuit that uses a programmable logic controller (PLC) to turn control signal input [X1], [X2], [X3], [X4], [X5], [FWD], or [REV] ON or OFF. In circuit (a), the slide switch SW1 has been turned to SINK, whereas in circuit (b) it has been turned to SOURCE. In circuit (a) below, short-circuiting or opening the transistor's open collector circuit in the PLC using an external power supply turns ON or OFF control signal [X1], [X2], [X3], [X4], [X5], [FWD], or [REV]. When using this type of circuit, observe the following:

- Connect the + node of the external power supply (which should be isolated from the PLC's power) to terminal [PLC] of the inverter.

- Do not connect terminal [CM] of the inverter to the common terminal of the PLC.

Figure 2.17 Circuit Configuration Using a PLC

2-19

Table 2.9 Symbols, Names and Functions of the Control Circuit Terminals (Continued)

Symbol

cation

Classifi-

[FM]

Analog output

Pulse output

Name Functions

Analog monitor

(FMA function)

Pulse monitor

(FMP function)

The monitor signal for analog DC voltage (0 to +10 V) is output. You can select FMA function with slide switch SW6 on the interface PCB, and change the data of the function code F29. You can also select the signal functions following with function code F31.

• Output frequency 1 (Before slip compensation)

• Output frequency 2 (After slip compensation)

• Output current • Output voltage • Output torque

• Load factor • Input power • PID feedback amount (PV)

• PG feedback value • DC link bus voltage • Universal AO

• Motor output • Calibration • PID command (SV)

• PID output (MV)

* Input impedance of external device:

Min. 5k: (0 to +10 VDC output)

* While the terminal is outputting 0 to +10 VDC, it is capable to drive up to

two meters with 10k: impedance. (Adjustable range of the gain: 0 to 300%)

Pulse signal is output. You can select FMP function with the slide switch SW6 on the interface PCB, and change the data of the function code F29. You can also select the signal functions following with function code F31.

* Input impedance of the external device: Min. 5k:

* Pulse duty: Approx. 50%

Pulse rate: 25 to 6000 p/s

Voltage waveform

• Pulse output waveform

• FM output circuit

[11]

Analog common

Do not connect a meter with pull-up resistor to the input (primary) side.

Two common terminals for analog input and output signal terminals These terminals are electrically isolated from terminals [CM]s and [CMY].

2-20

Table 2.9 Symbols, Names and Functions of the Control Circuit Terminals (Continued)

Symbol

cation

Classifi-

[Y1]

[Y2]

Transistor output

[CMY]

Name Functions

Transistor output 1

Transistor output 2

Transistor output common

 Connecting Programmable Logic Controller (PLC) to Terminal [Y1] or [Y2] Figure 2.19 shows two examples of circuit connection between the transistor output of the

inverter’s control circuit and a PLC. In example (a), the input circuit of the PLC serves as a SINK for the control circuit output, whereas in example (b), it serves as a SOURCE for the output.

(1) Various signals such as inverter running, speed/freq. arrival and

overload early warning can be assigned to any terminals, [Y1] and [Y2] by setting function code E20 and E21. Refer to Chapter 5, Section 5.2 "Overview of Function Codes" for details.

(2) Switches the logic value (1/0) for ON/OFF of the terminals between [Y1],

[Y2], and [CMY]. If the logic value for ON between [Y1], [Y2], and [CMY] is 1 in the normal logic system, for example, OFF is 1 in the negative logic system and vice versa.

(Transistor output circuit specification)

Item Max.

Operation

Figure 2.18 Transistor Output Circuit

Figure 2.19 shows examples of connection between the control circuit and a PLC.

Common terminal for transistor output signal terminals This terminal is electrically isolated from terminals, [CM]s and [11]s.

• When a transistor output drives a control relay, connect a surge-absorbing diode across relay’s coil terminals.

• When any equipment or device connected to the transistor output needs to be supplied with DC power, feed the power (+24 VDC: allowable range: +22 to +27 VDC, 50 mA max.) through the [PLC] terminal. Short-circuit between the terminals [CMY] and [CM] in this case.

ON level

voltage

OFF level

Maximum motor

current at ON

Leakage current

at OFF

3 V

27 V

50 mA

0.1 mA

(a) PLC serving as SINK (b) PLC serving as SOURCE

Figure 2.19 Connecting PLC to Control Circuit

2-21

Table 2.9 Symbols, Names and Functions of the Control Circuit Terminals (Continued)

Symbol Name Functions

cation

Classifi-

[30A/B/C]Alarm

Relay output

RJ-45 connect or for the keypad

relay output (for any error)

Standard RJ-45 connector

(1) Outputs a contact signal (SPDT) when a protective function has been

activated to stop the motor. Contact rating:

250 VAC, 0.3A, cos I = 0.3, 48 VDC, 0.5A

(2) Any one of output signals assigned to terminals [Y1] and [Y2] can also

be assigned to this relay contact to use it for signal output.

(3) Switching of the normal/negative logic output is applicable to the

following two contact output modes: "Between terminals [30A] and [30C] is closed (excited) for ON signal output (Active ON)" or "Between terminals [30A] and [30C] is open (non-excited) for ON signal output (Active OFF).

(1) Used to connect the inverter with the keypad. The inverter supplies

the power to the keypad through the pins specified below. The extension cable for remote operation also uses wires connected to these pins for supplying the keypad power.

(2) Remove the keypad from the standard RJ-45 connector, and connect

the RS-485 communications cable to control the inverter through the PC or PLC (Programmable Logic Controller). Refer to Section 2.3.7, "Setting up the slide switches" for setting of the terminating resistor.

Communication

Figure 2.20 RJ-45 Connector and its Pin Assignment*

* Pins 1, 2, 7, and 8 are exclusively assigned to power lines for the

standard keypad and multi-function keypad, so do not use those



• Route the wiring of the control circuit terminals as far from the wiring of the main circuit as possible. Otherwise electric noise may cause malfunctions.

• Fix the control circuit wires inside the inverter to keep them away from the live parts of the main circuit (such as the terminal block of the main circuit).

• The RJ-45 connector pin assignment on the FRENIC-Multi series is different from that on the FVR-E11S series. Do not connect to the keypad of the FVR-E11S series of inverter. Doing so could damage the internal control circuit.

Mounting the interface printed circuit board (interface PCB)

• Usually, you do not need to remove the interface PCB. However, if you remove the interface PCB, be sure to mount the interface PCB by putting hooks provided on the interface PCB into the inverter until you have heard click sound.

pins for any other equipment.

Figure 2.21 Mounting the Interface Printed Circuit Board (Interface PCB)

2-22

2.3.7 Setting up the slide switches

Before changing the switches, turn OFF the power and wait more than five minutes. Make sure that the LED monitor is turned OFF. Further, make sure, using a circuit tester or a similar instrument, that the DC link bus voltage between the terminals P (+) and N (-) has dropped below the safe voltage (+25 VDC).

An electric shock may result if this warning is not heeded as there may be some residual electric charge in the DC bus capacitor even after the power has been turned OFF.

 Switching the slide switches Switching the slide switches with excessive power, the switches may be damaged.

Switching the slide switches using precision screwdriver, etc. and treat it without damages. (Do not switching the slide switches with an acute thing such as needles.)

 Setting up the slide switches Switching the slide switches located on the control PCB and interface PCB allows you to customize

the operation mode of the analog output terminals, digital I/O terminals, and communications ports. The locations of those switches are shown in Figure 2.22. To access the slide switches, remove the terminal cover and keypad.

 For details on how to remove the terminal cover, refer to Section 2.3.1, "Removing the terminal

cover and main circuit terminal block cover."

Table 2.10 lists function of each slide switch.

Table 2.10 Function of Each Slide Switch

Switch Function

Switches the service mode of the digital input terminals between SINK and SOURCE.

SW1

ƒ To make the digital input terminal [X1] to [X5], [FWD] or [REV] serve as a current sink, turn

SW1 to the SINK position.

ƒ To make them serve as a current source, turn SW1 to the SOURCE position.

SW3 Switches the terminating resistor of RS-485 communications port on the inverter on and off.

ƒ To connect a keypad to the inverter, turn SW3 to OFF. (Factory default) ƒ If the inverter is connected to the RS-485 communications network as a terminating

device, turn SW3 to ON.

Switches the output mode of the output terminal [FM] between analog voltage and pulse

SW6

output. When changing this switch setting, also change the data of function code F29.

SW6 Data for F29

Analog voltage output (Factory default)

Current output FMP 2

Switches property of the input terminal [C1] for C1, V2, or PTC.

SW7

When changing this switch setting, also change the data of function code E59 and H26.

SW8

Analog frequency setting in current (Factory default)

Analog frequency setting in voltage V2 OFF 1 0 PTC thermistor input C1 ON 0 1

FMA 0

Data for

SW7 SW8

C1 OFF 0 0

E59

Data for

H26

2-23

Figure 2.22 shows the location of slide switches for the input/output terminal configuration.

Switching example

SW3

OFF ON

Factory

default

SW6

FMA

Factory

default

FMP

Figure 2.22 Location of the Slide Switches

SW7 SW8

C1 OFF SINK

V2 ON SOURCE

SW1*

2-24

2.4 Mounting and Connecting a Keypad

2.4.1 Mounting style and parts needed for connection

(1) Mounting style

You can mount a keypad in any style described below.

 Mounting a keypad on the panel wall (Refer to Figure 2.23.)  Installing a keypad at a remote site (e.g. for operation on hand) (Refer to Figure 2.24.)

Figure 2.23 Mounting Keypad on the Panel Wall

Figure 2.24 Installing Keypad at a Remote Site (e.g. for Operation on Hand)

2-25

(2) Parts needed for connection



To mount/install a keypad on a place other than an inverter, parts listed below are needed.

Parts name Model Remarks

Extension cable (Note) CB-5S, CB-3S and CB-1S

Fixing screw M3 u 16

Keypad rear cover

(Note) When using an off-the-shelf LAN cable, use a 10BASE-T/100BASE-TX straight type cable

compliant to US ANSI TIA/EIA-568A Category 5. (Less than 66ft(20m)) Recommended LAN cable Manufacturer: SANWA Supply Co., LTD. Model: KB-10T5-01K (3.3ft(1m)) KB-STP-01K (3.3ft(1m)) (Shielded LAN cable compliant to EMC Directive)

3 cables available in length of 16ft (5m), 9.8ft (3m), and 3.3ft (1m).

Accessories

2.4.2 Mounting/installing steps

Mounting a keypad on the panel wall

Pull the keypad toward you while holding down the hooks on the keypad.

Fix the keypad rear cover to the keypad.



Figure 2.26 Fixing the Keypad Rear Cover for Remote Keypad Operation

Figure 2.25 Removing a Keypad

2-26

Make a cut-out on the panel wall. For details, refer to Chapter 8, Section 8.4.2 "Standard



keypad." To mount the keypad on the panel, fix it firmly using a pair of M3 screws put through the

taps shown below. (Figure 2.27.) (Tightening torque: 6.2 Ib-in (0.7 Nm))



Figure 2.27 Mounting a Keypad on the Panel Wall

Connect an extension cable (CB-5S, CB-3S or CB-1S) or off-the-shelf straight LAN cable to RJ-45 connectors (Modular jacks) on the keypad and inverter (standard RS-485 port.) (Refer to Figure 2.28)



Installing a keypad at a remote site (e.g. for operation on hand)

Follow the step

Figure 2.28 Connecting a Keypad and an Inverter’s Standard RS-485 port

in  Mounting a keypad on the panel wall.

2-27

2.5 Cautions Relating to Harmonic Component, Noise, and Leakage Current

(1) Harmonic component

Input current to an inverter includes a harmonic component, which may affect other loads and power factor correcting capacitors that are connected to the same power supply as the inverter. If the harmonic component causes any problems, connect a DC reactor (option) to the inverter. It may also be necessary to connect an AC reactor to the power factor correcting capacitors.

(2) Noise

If noise generated from the inverter affects other devices, or that generated from peripheral equipment causes the inverter to malfunction, follow the basic measures outlined below.

1) If noise generated from the inverter affects the other devices through power wires or grounding

wires:

- Isolate the grounded metal frames of the inverter from those of the other devices.

- Connect a noise filter to the inverter power wires.

- Isolate the power system of the other devises from that of the inverter with an insulated transformer.

2) If induction or radio noise generated from the inverter affects other devices through power wires or grounding wires:

- Isolate the main circuit wires from the control circuit wires and other device wires.

- Put the main circuit wires through a metal conduit pipe, and connect the pipe to the ground near the inverter.

- Install the inverter into the metal switchboard and connect the whole board to the ground.

- Connect a noise filter to the inverter power wires.

3) When implementing measures against noise generated from peripheral equipment:

- For the control signal wires, use twisted or shielded-twisted wires. When using shielded-twisted wires, connect the shield of the shielded wires to the common terminals of the control circuit or ground.

- Connect a surge absorber in parallel with magnetic contactor's coils or other solenoids (if any).

(3) Leakage current

A high frequency current component generated by insulated gate bipolar transistors (IGBTs) switching ON/OFF inside the inverter becomes leakage current through stray capacitance of inverter input and output wires or a motor. If any of the problems listed below occur, take an appropriate measure against them.

Table 2.11 Leakage Current Countermeasures

Problem Measures

A residual-current-operated protective device (RCD) or a ground fault circuit interrupter (GFCI) that is connected to the input (primary) side has tripped.

An external thermal relay was activated.

1) Decrease the carrier frequency.

2) Make the wires between the inverter and motor shorter.

3) Use an RCD or GFCI with lower sensitivity than the one currently used.

4) Use an RCD or GFCI that features measures against the high frequency current component (Fuji SG and EG series).

1) Decrease the carrier frequency.

2) Increase the settling current of the thermal relay.

3) Use the electronic thermal overload protection built in the inverter, instead of the external thermal relay.

2-28

Chapter 3 OPERATION USING THE KEYPAD

3.1 LED Monitor, Keys and LED Indicators on the Keypad

As shown at the right, the keypad consists of a four-digit LED monitor, six keys, and five LED indicators.

The keypad allows you to run and stop the motor, monitor running status, and switch to the menu mode. In the menu mode, you can set the function code data, monitor I/O signal states, maintenance information, and alarm information.

Table 3.1 Overview of Keypad Functions

Item

LED

Monitor

LED Monitor,

Keys, and LED

Indicators

Four-digit, 7-segment LED monitor which displays the followings according to the operation modes.

 In Running mode: Running status information (e.g., output

 In Programming mode: Menus, function codes and their data  In Alarm mode: Alarm code, which identifies the alarm factor if

Program/Reset key which switches the operation modes of the inverter.

 In Running mode: Pressing this key switches the inverter to

 In Programming mode: Pressing this key switches the inverter to

 In Alarm mode: Pressing this key after removing the alarm

Function/Data key which switches the operation you want to do in each mode as follows:

 In Running mode: Pressing this key switches the information to

Operation

Keys

 In Programming mode: Pressing this key displays the function code

 In Alarm mode: Pressing this key displays the details of the

RUN key. Press this key to run the motor.

STOP key. Press this key to stop the motor.

and

UP and DOWN keys. Press these keys to select the setting items and change the function code data displayed on the LED monitor.

Program/ Reset key

Function/ Data key

7-segment LED monitor

UP key

Functions

frequency, current, and voltage)

the protective function is activated.

Programming mode.

Running mode.

factor will switch the inverter to Running mode.

be displayed concerning the status of the inverter (output frequency (Hz), output current (A), output voltage (V), etc.).

and sets the data entered with keys.

problem indicated by the alarm code that has come up on the LED monitor.

DOWN key

LED indicators

RUN key

RUN LED

STOP key

and

3-1

Table 3.1 Overview of Keypad Functions (Continued)

Item

LED Indicators

LED Monitor,

Keys, and LED

Indicators

RUN LED

KEYPAD CONTROL LED

Unit LEDs (3 LEDs)

Functions

Lights when any run command to the inverter is active.

Lights when the inverter is ready to run with a run command entered by the

key (F02 = 0, 2, or 3). In Programming and Alarm modes, you

cannot run the inverter even if the indicator lights. These three LED indicators identify the unit of numeral displayed on the

LED monitor in Running mode by combination of lit and unlit states of them. Unit: kW, A, Hz, r/min and m/min

Refer to Chapter 3, Section 3.3.1 "Monitoring the running status" for details.

While the inverter is in Programming mode, the LEDs of Hz and kW light.

 Hz  A  kW

Simultaneous keying

Simultaneous keying means pressing two keys at the same time. The FRENIC-Multi supports simultaneous keying as listed below. The simultaneous keying operation is expressed by a "+" letter between the keys throughout this manual.

(For example, the expression "

key.)

Operation mode Simultaneous keying Used to:

+ keys" stands for pressing the key while holding down the

Table 3.2 Simultaneous Keying

Programming mode

Alarm mode + keys

+ keys

Change certain function code data. (Refer to codes F00, H03, H45, H97, J75, and J77 in Chapter 5 "FUNCTION CODES.")

Switch to Programming mode without resetting alarms currently occurred.

3.2 Overview of Operation Modes

FRENIC-Multi features the following three operation modes:

 Running mode : This mode allows you to enter run/stop commands in regular operation.

 Programming mode : This mode allows you to configure function code data and check a variety

 Alarm mode : If an alarm condition arises, the inverter automatically enters Alarm mode.

* Alarm code: Indicates the cause of the alarm condition that has triggered a protective function. For details,

refer to Chapter 8, Section 8.5 "Protective Functions."

You can also monitor the running status in real time.

of information relating to the inverter status and maintenance.

In this mode, you can view the corresponding alarm code* and its related information on the LED monitor.

3-2

Figure 3.1 shows the status transition of the inverter between these three operation modes.



(*1) The speed monitor allows you to select the desired one from the seven speed monitor items by using

function code E48. (*2) Applicable only when PID control is active (J01 = 1, 2 or 3). (*3) The Timer screen appears only when the timer operation is enabled with function code C21. (*4) Applicable only when the full-menu mode is selected (E52 = 2). (*5) Pressing

key can reset an alarm only when the latest alarm is displayed on the LED monitor.

Figure 3.1 Transition between Basic Screens in Individual Operation Mode

3-3

3.3 Running Mode

When the inverter is turned ON, it automatically enters Running mode in which you can: (1) Monitor the running status (e.g., output frequency and output current), (2) Configure the reference frequency and other settings, (3) Run/stop the motor, and (4) Jog (inch) the motor.

3.3.1 Monitoring the running status

In Running mode, the eleven items listed below can be monitored. Immediately after the inverter is turned ON, the monitor item specified by function code E43 is displayed. Press the between monitor items. For details of switching the monitor item by using the "Monitor of running status" in Running mode in Figure 3.1.

Table 3.3 Monitoring Items

Monitor items

Speed monitor

Output frequency (before slip

compensation)

Output frequency (after slip

compensation)

Reference frequency

Motor speed

Load shaft speed

Line speed

Constant feeding rate time

Output current

Output voltage *

Calculated torque

Input power

Display

sample on

the LED

monitor *

Function code E48 specifies what to be displayed on the LED monitor and LED indicators.









W



LED indicator

: ON, : OFF

Hz A kW Hz Frequency actually being output (E48 = 0)

Hz A kW Hz Frequency actually being output (E48 = 1)

Hz A kW Hz Reference frequency being set (E48 = 2)

Hz A kW r/min

Hz A kW r/min Output frequency (Hz) u E50 (E48 = 4)

Hz A kW m/min Output frequency (Hz) u E50 (E48 = 5)



Hz A kW min

Hz A kW A

Hz A kW V



Hz A kW %

Hz A kW kW Input power to the inverter 9

Unit Meaning of displayed value

For motor 2, read P01 as A15.

E50

Current output from the inverter in RMS

Voltage output from the inverter in RMS

Motor output torque in % (Calculated value)

120

×(Hz)frequencyOutput

P01

E39×(Hz)frequencyOutput

key to switch

key, refer to

Function

code data

for E43

(E48 = 3)

(E48 = 6)

3-4

Table 3.3 Monitoring Items (Continued)

Display

, *

sample on

monitor *

the LED













Monitor items

PID command *

PID feedback amount *3, *

Timer (Timer operation) *

PID output *3, *

Load factor *

Motor output *

LED indicator

: ON, : OFF



Hz A kW 㧙 10

Hz A kW 㧙

Hz A kW min

Hz A kW %

Hz A kW kW Motor output in kW 16

Unit

Meaning of displayed value

PID command/feedback amount transformed to that of virtual physical value of the object to be controlled (e.g. temperature)

Refer to function codes E40 and E41 for details.

Remaining time of timer operation

PID output in % as the maximum frequency (F03) being at 100%

For motor 2, read F03 as A01.

Load factor of the motor in % as the rated output being at 100%

Function

code E43

*1 A value exceeding 9999 cannot be displayed on the 4-digit LED monitor screen, so " "

appear instead.

*2 When the LED monitor displays an output voltage, the 7-segment letter

 in the lowest digit

stands for the unit of the voltage "V."

*3 These PID related items appear only when the inverter PID-controls the motor according to a

PID command specified by function code J01 (= 1, 2 or 3). The Timer item appears only when the timer operation is enabled with function code C21. When the PID control or timer operation is disabled, "----" appear.

*4 When the LED monitor displays a PID command or its output amount, the dot (decimal point)

attached to the lowest digit of the 7-segment letter blinks.

*5 When the LED monitor displays a PID feedback amount, the dot (decimal point) attached to the

lowest digit of the 7-segment letter lights.



*6 When the LED monitor displays a load factor, the 7-segment letter

in the lowest digit stands for

"%."

*7 When the LED monitor displays the motor output, the unit LED indicator "kW" blinks.

3-5

3.3.2 Setting up frequency and PID commands

You can set up the desired frequency and PID commands by using

and keys on the keypad. It is also possible to set up the frequency command as load shaft speed, motor speed etc. by setting function code E48.

 Setting up a frequency command

and keys (Factory default)

Using

(1) Set function code F01 to "0: / keys on keypad." This can be done only when the inverter is

in Running mode. (2) Press the (3) If you need to change the frequency command, press the

/ key to display the current reference frequency. The lowest digit will blink.

/ key again. The new setting will be automatically saved into the inverter's internal memory and retained even when the power is off. When the power is turned ON next time, the setting will be used as an initial reference frequency.

• If you have set function code F01 to "0: / keys on keypad" but have selected a frequency command source other than frequency command 1 (i.e., frequency command 2, frequency command via communication, or multi-frequency command), then the and keys are disabled to change the current frequency command even in Running mode. Pressing either of these keys just displays the current reference frequency.

• When you start specifying the reference frequency or any other parameter with the

key, the least significant digit on the display blinks; that is, the cursor lies in the least

significant digit. Holding down the

/ key changes data in the least significant digit

and generates a carry, while the cursor remains in the least significant digit.

• After the least significant digit blinks by pressing the

/ key, holding down the key for more than 1 second moves the cursor from the least significant digit to the most significant digit. Further holding it down moves the cursor to the next lower digit. This cursor movement allows you to easily move the cursor to the desired digit and change the data in higher digits.

• By setting function code C30 to "0:

/ keys on keypad" and selecting frequency command 2, you can also specify or change the frequency command in the same manner using the

/ key.

You can set a reference frequency not only with the frequency (Hz) but also with other menu items (motor speed, load shaft speed, line speed and constant feeding rate time) depending on the setting of function code E48 (= 3, 4, 5 or 6) as listed in Table 3.3.

3-6



Settings under PID process control

To enable the PID process control, you need to set function code J01 to "1" or "2." Under the PID control, the items that can be specified or checked with

and keys are different from those under regular frequency control, depending upon the current LED monitor setting. If the LED monitor is set to the speed monitor (E43 = 0), you can access manual speed commands (frequency command) with

and keys; if it is set to any other, you can access the PID process

command with those keys.

 Refer to the FRENIC-Multi User's Manual for the details of the PID control.

Setting the PID process command with the

(1) Set function code J02 to "0: / keys on keypad." (2) Set the LED monitor to something other than the speed monitor (E43=0) when the inverter is in

Running mode. When the keypad is in Programming or Alarm mode, you cannot modify the PID process command with the with the

(3) Press the

/ key, first switch to Running mode.

/ key to display the PID process command. The lowest digit of the displayed

/ key. To enable the PID process command to be modified

command and its decimal point blink.

(4) To change the PID process command, press the

you have specified will be automatically saved into the inverter’s internal memory. It is retained even if you temporarily switch to another PID process command source and then go back to the via-keypad PID process command. Also, it is retained in the memory even while the inverter is powered off, and will be used as the initial PID process command next time the inverter is powered ON.

• Even if multi-frequency is selected as a PID process command (SS4 or SS8 = ON), you still can set the process command using the keypad.

• When function code J02 is set to any value other than "0," pressing the displays, on the 7-segment LED monitor, the PID process command currently selected, while you cannot change the setting.

• On the 7-segment LED monitor, the decimal point of the lowest digit is used to characterize what is displayed. The decimal point of the lowest digit blinks when a PID process command is displayed; the decimal point lights when a PID feedback amount is displayed.

and keys

/ key again. The PID process command

/ ke

PID control (Mode selection) J01

Table 3.4 PID process Command Manually Set with / Key and Requirements

PID control

1 or 2

(Remote command SV) J02

Other than 0

LED monitor E43

Other than 0 ON or OFF

Multi-frequency SS4, SS8

3-7

With

PID process command by keypad

PID process command currently selected

/ key

Setting up the frequency command with and keys under PID process control

When function code F01 is set to "0" ( / keys on keypad) and frequency command 1 is selected as a manual speed command (when disabling the frequency setting command via communications link or multi-frequency command), switching the LED monitor to the speed monitor in Running mode enables you to modify the frequency command with the

In Programming or Alarm mode, the

keys are disabled to modify the frequency command.

/ keys.

You need to switch to Running mode.

Table 3.5 lists the combinations of the commands and the figure illustrates how the manual speed command

entered via the keypad is translated to the final frequency command .

The setting procedure is the same as that for setting of a usual frequency command.

Table 3.5 Manual Speed (Frequency) Command Specified with / Keys and Requirements

PID control (Mode selection) J01

1 or 2 0

LED monitor E43

Frequency command 1 F01

Multifrequency

SS2

0 OFF OFF OFF

Other than the above

Multifrequency

SS1

Communications link operation

Cancel PID control

Hz/PID

OFF (PID enabled)

ON (PID disabled)

OFF (PID enabled)

ON (PID disabled)

Pressing keys controls:

PID output (as final frequency command)

Manual speed (frequency) command set by keypad

PID output (as final frequency command)

Manual speed (frequency) command currently selected

3-8



Settings under PID dancer control

To enable the PID dancer control, you need to set function code J01 to "3." Under the PID control, the items that can be specified or checked with

and keys are different from those under the regular frequency control, depending upon the current LED monitor setting. If the LED monitor is set to the speed monitor (E43 = 0), the item accessible is the primary frequency command; if it is set to any other data, it is the PID dancer position command.

 Refer to the FRENIC-Multi User's Manual for the details of the PID control.

Setting the PID dancer position command with the

(1) Set function code J02 to "0:

/ keys on keypad."

and keys

(2) Set the LED monitor to something other than the speed monitor (E43=0) when the inverter is in

Running mode. When the keypad is in Programming or Alarm mode, you cannot modify the PID command with the

/ key, first switch to Running mode.

the

(3) Press the

/ key. To enable the PID dancer position command to be modified with

/ key to display the PID dancer position command. The lowest digit of the

displayed command and its decimal point blink.

(4) To change the command, press the

/ key again. The command you have specified will be automatically saved into the inverter’s internal memory as function code J57 data. It is retained even if you temporarily switch to another PID command source and then go back to the via-keypad PID command. Furthermore, you can directly configure the command with function code J57.

• Even if multi-frequency is selected as a PID command (SS4 or SS8 = ON), you still can set the PID dancer position command using the keypad.

• When function code J02 is set to any value other than "0," pressing the

/ ke displays, on the 7-segment LED monitor, the PID command currently selected, while you cannot change the setting.

• On the 7-segment LED monitor, the decimal point of the lowest digit is used to characterize what is displayed. The decimal point of the lowest digit blinks when a PID command is displayed; the decimal point lights when a PID feedback amount is displayed.

PID control (Mode selection) J01

Table 3.6 PID Command Manually Set with / Key and Requirements

PID control (Remote command SV) J02

Other than 0

LED monitor E43

Other than 0 ON or OFF

Multi-frequency SS4, SS8

3-9

PID command by keypad

PID command currently selected



With

/ key

Setting up the primary frequency command with and keys under PID dancer control When function code F01 is set to "0" ( /

keys on keypad) and frequency command 1 is selected as a primary frequency command (when disabling the frequency setting command via communications link and multi-frequency command), switching the LED monitor to the speed monitor in Running mode enables you to modify the frequency command with the

In Programming or Alarm mode, the

/ keys are disabled to modify the frequency command.

keys.

You need to switch to Running mode.

Table 3.7 lists the combinations of the commands and the figure illustrates how the primary frequency command

entered via the keypad is translated to the final frequency command .

The setting procedure is the same as that for setting of a usual frequency command.

Table 3.7 Primary Frequency Command Specified with / Keys and Requirements

PID control (Mode selection) J01

LED monitor E43

3 0

Frequency command 1 F01

Multifrequency

SS2

0 OFF OFF OFF

Other than the above

Multifrequency

SS1

Communications link operation

Cancel PID control

Hz/PID

OFF (PID enabled)

ON (PID disabled)

OFF (PID enabled)

ON (PID disabled)

Pressing keys controls:

Final frequency command modified by PID output

Keypad primary command (Frequency)

Final frequency command modified by PID output

Current primary command (Frequency)

3-10

3.3.3 Running/stopping the motor



By factory default, pressing the

key starts running the motor in the forward direction and pressing the stop. The

key decelerates the motor to

key is enabled only in Running

mode. The motor rotational direction can be selected

by changing the setting of function code F02.

Operational relationship between function code F02 (Operation method) and key

Table 3.8 lists the relationship between function code F02 settings and the

key, which determines

the motor rotational direction.

Table 3.8 Motor Rotational Direction Specified by F02

Data for F02

2 In the forward direction

3 In the reverse direction

Pressing the

In the direction commanded by the terminal [FWD] or [REV]

key disabled

(The motor is driven by terminal [FWD] or [REV] command.)

key runs the motor:

(Note) The rotational direction of

IEC-compliant motors is opposite to that of the motor shown here.

 For the details on operations with function code F02, refer to Chapter 5 "FUNCTION CODES."

When the keypad is in use for specifying the frequency settings or driving the motor, do no disconnect the keypad from the inverter when the motor is running. Doing so may stop the inverter.

3.4 Programming Mode

The Programming mode provides you with these functions--setting and checking function code data, monitoring maintenance information and checking input/output (I/O) signal status. The functions can be easily selected with the menu-driven system. Table 3.9 lists menus available in Programming mode. The leftmost digit (numerals) of each letter string on the LED monitor indicates the corresponding menu number and the remaining three digits indicate the menu contents.

When the inverter enters Programming mode from the second time on, the menu selected last in Programming mode will be displayed.

3-11

Table 3.9 Menus Available in Programming Mode

LED

Menu # Menu

0 "Quick Setup"

1 "Data Setting"

2 "Data Checking"

3 "Drive Monitoring"

4 "I/O Checking"

"Maintenance

Information"

6 "Alarm Information"

(Note 1) Mounting an optional multi-function keypad (TP-G1) adds the data copying function to the menu,

enabling reading, writing, and verifying of function code data.

(Note 2) The o codes are displayed only when the corresponding option is mounted. For details, refer to the

Instruction Manual for the corresponding option.

monitor shows:

HP

HAA

GAA

EAA

RAA

JAA

CAA

LAA

[AA QAA

TGR

QRG

KAQ

EJG

CN

Main functions

Displays only basic function codes to customize the inverter operation.

F codes (Fundamental functions)

E codes (Extension terminal functions)

C codes (Control functions)

P codes (Motor 1 parameters)

H codes (High performance functions)

A codes (Motor 2 parameters)

J codes (Application functions)

y codes (Link functions) o codes (Optional function) Displays only function codes that have been

changed from their factory defaults. You can refer to or change those function code data.

Displays the running information required for maintenance or test running.

Displays external interface information.

Displays maintenance information including cumulative run time.

Displays the recent four alarm codes. You can refer to the running information at the time when



the alarm occurred.

Selecting each of these function codes enables its data to be displayed/changed.

Refer

to:

Section

3.4.1

Section

3.4.2

Section

3.4.3

Section

3.4.4

Section

3.4.5

Section

3.4.6

Section

3.4.7

 Selecting menus to display The menu-driven system allows you to cycle through menus. To cycle through necessary menus

only for simple operation, use function code E52 that provides a choice of three display modes as listed below. The factory default (E52 = 0) is to display only two menus--Menu #0 "Quick Setup" and Menu #1 "Data Setting," allowing no switching to any other menu.

Table 3.10 Keypad Display Mode Selection – Function Code E52

Data for E52 Mode Menus selectable

0 Function code data editing mode (factory default)

1 Function code data check mode Menu #2 "Data Checking" 2 Full-menu mode Menus #0 through #6

Menu #0 "Quick Setup" Menu #1 "Data Setting"

Pressing the / key will cycle through the menu. With the key, you can select the desired menu item. Once the entire menu has been cycled through, the display will return to the first menu item.

3-12

3.4.1 Setting up basic function codes quickly -- Menu #0 "Quick Setup" --

Menu #0 "Quick Setup" in Programming mode allows you to quickly display and set up a basic set of function codes specified in Chapter 5, Section 5.1, "Function Code Tables."

To use Menu #0 "Quick Setup," you need to set function code E52 to "0" (Function code data editing mode) or "2" (Full-menu mode).

The predefined set of function codes that are subject to quick setup are held in the inverter. Listed below are the function codes (including those not subject to quick setup) available on the

FRENIC-Multi.

Table 3.11 Function Codes Available on FRENIC-Multi

Function code group

F codes F00 to F51

E codes E01 to E99

C codes C01 to C53 Control functions

P codes P01 to P99 Motor 1 parameters

H codes H03 to H98

A codes A01 to A46 Motor 2 parameters

J codes J01 to J92

y codes y01 to y99 Link functions Functions for controlling communication

o codes o01 to o59 Optional functions Functions for options (Note)

(Note) The o codes are displayed only when the corresponding option is mounted. For details of the o codes,

refer to the Instruction Manual for the corresponding option.

Function codes Function Description

Fundamental functions

Extension terminal functions

High performance functions

Application functions

Functions concerning basic motor running

Functions concerning the assignment of control circuit terminals

Functions concerning the display of the LED monitor

Functions associated with frequency settings

Functions for setting up characteristics parameters (such as capacity) of the motor

Highly added-value functions

Functions for sophisticated control

Functions for setting up characteristics parameters (such as capacity) of the motor

Functions for applications such as PID control

 For the list of function codes subject to quick setup and their descriptions, refer to Chapter 5,

Section 5.1 "Function Code Tables."

Through a multi-function keypad, you can add or delete function codes that are subject to Quick Setup. For details, refer to the "Multi-function Keypad Instruction Manual."

Once you have added or deleted function codes for Quick Setup through a multi-function keypad, they will remain valid even after you switch to a standard keypad. To restore the function code settings subject to Quick Setup to their factory defaults, initialize the whole data using function code H03 (data = 1).

3-13

Figure 3.2 shows the menu transition in Menu #0 "Quick Setup."

Figure 3.2 Menu Transition in Menu #0 "Quick Setup"

Basic key operation

This section gives a description of the basic key operation, following the example of the function code data changing procedure shown in Figure 3.3. This example shows you how to change function code F01 data from the factory default " keys on keypad (F01 = 0)" to "Current input to terminal [C1] (C1 function) (4 to 20 mA DC) (F01 = 2)."

(1) Turn the inverter ON. It automatically enters Running mode. In that mode, press the

switch to Programming mode. The function selection menu appears. (In this example,

displayed.) (2) If anything other than (3) Press the (4) Use the

press the The data of this function code appears. (In this example, data

and keys to display the desired function code (

HP

is displayed, use the and keys to display

key to proceed to a list of function codes.

key.

3-14

H

in this example), then

ofH

appears.)

HP

key to

(5) Change the function code data using the and keys. (In this example, press the key

two times to change data (6) Press the The

return to the function code list, then move to the next function code. (In this example, Pressing the

reverts to the previous value, the display returns to the function code list, and the original

function code reappears. (7) Press the

key to establish the function code data.

UCWG

appears and the data will be saved in the memory inside the inverter. The display will

key to return to the menu from the function code list.

Cursor movement

You can move the cursor when changing function code data by holding down the for 1 second or longer in the same way as with the frequency settings. This action is called "Cursor movement."



to .)

H 

key instead of the key cancels the change made to the data. The data

key

Figure 3.3 Example of Function Code Data Changing Procedure

3.4.2 Setting up function codes -- Menu #1 "Data Setting" --

Menu #1 "Data Setting" in Programming mode allows you to set up function codes for making the inverter functions match your needs.

To set function codes in this menu, it is necessary to set function code E52 to "0" (Function code data editing mode) or "2" (Full-menu mode).

Basic key operation

For details of the basic key operation, refer to Menu #0 "Quick Setup" in Section 3.4.1.

3-15

3.4.3 Checking changed function codes -- Menu #2 "Data Checking" --

Menu #2 "Data Checking" in Programming mode allows you to check function codes that have been changed. Only the function codes whose data has been changed from the factory defaults are displayed on the LED monitor. You can refer to the function code data and change it again if necessary. The menu transition in Menu #2 "Data Checking" is as same as its of Menu #0 "Quick Setup."

Basic key operation

For details of the basic key operation, refer to Menu #0 "Quick Setup" in Section 3.4.1.

To check function codes in Menu #2 "Data Checking," it is necessary to set function code E52 to "1" (Function code data check mode) or "2" (Full-menu mode).

3.4.4 Monitoring the running status -- Menu #3 "Drive Monitoring" --

Menu #3 "Drive Monitoring" is used to monitor the running status during maintenance and trial running. The display items for "Drive Monitoring" are listed in Table 3.12. Figure 3.4 shows the menu transition in Menu #3 "Drive Monitoring."

Figure 3.4 Menu Transition in Menu #3 "Drive Monitoring"

3-16

Basic key operation

To monitor the running status on the drive monitor, set function code E52 to "2" (Full-menu mode) beforehand.

(1) Turn the inverter ON. It automatically enters Running mode. In that mode, press the

key to

switch to Programming mode. The function selection menu appears. (2) Use the (3) Press the (4) Use the

and keys to display "Drive Monitoring" (

key to proceed to a list of monitoring items (e.g.

QRG

A

and keys to display the desired monitoring item, then press the key.

The running status information for the selected item appears. (5) Press the

key to return to a list of monitoring items. Press the key again to return to the

menu.

Table 3.12 Drive Monitor Display Items

LED

monitor

shows:

A

A

A

A

A

A

A

A

A

A

A

A

A

A

Item Unit Description

Output frequency

Output current

Output voltage

Calculated torque

Reference frequency

Rotational direction

Running status

Motor speed

Load shaft speed or Line speed

PID command

PID feedback amount

Torque limit value

Output frequency before slip compensation

Output frequency after slip compensation

Output current

Output voltage

Calculated output torque of the motor in %

Frequency specified by a frequency command

Rotational direction being outputted

N/A

: forward,T: reverse,

Running status in hexadecimal format

N/A

Refer to " Displaying running status

Display value = (Output frequency Hz) u

r/min

For motor 2, read P01 as A15.

Display value = (Output frequency Hz) u (Function code E50)

r/min

The 7-segment letters

m/min

N/A

% Driving torque limit value A (based on motor rated torque)

% Braking torque limit value B (based on motor rated torque)

appear, decrease function code E50 data so that the LED

monitor displays 9999 or below, referring to the above equation. Virtual physical value (e.g., temperature or pressure) of the object to

be controlled, which is converted from the PID command using function code E40 and E41 data (PID display coefficients A and B)

Display value = (PID command) u (Coefficient A - B) + B If PID control is disabled, " Virtual physical value (e.g., temperature or pressure) of the object to

be controlled, which is converted from the PID command using function code E40 and E41 data (PID display coefficients A and B)

Display value = (PID feedback amount) u (Coefficient A - B) + B If PID control is disabled, "

3-17

: stop



appear for 10000 (r/min) or more. If

" appears.



" appears.



" on the next page.

120

(Function code P01)

 Displaying running status To display the running status in hexadecimal format, each state has been assigned to bits 0 to 15 as

listed in Table 3.13. Table 3.14 shows the relationship between each of the status assignments and the LED monitor display. Table 3.15 gives the conversion table from 4-bit binary to hexadecimal.

Table 3.13 Running Status Bit Assignment

Bit Notation Content Bit Notation Content

15 BUSY

14 Always "0." 6 TL "1" under torque limiting control.

12 RL

11 ALM "1" when an alarm has occurred. 3 INT

10 DEC "1" during deceleration. 2 EXT "1" during DC braking.

9 ACC "1" during acceleration. 1 REV

8 IL "1" under current limiting control. 0 FWD



LED No. LED4 LED3 LED2 LED1 Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Notation BUSY WR RL ALM DEC ACC IL VL TL NUV BRK INT EXT REV FWD

Binary 1 0 0 0 0 0 1 1 0 0 1 0 0 0 0 1

Hexadecimal on the

Example

LED monitor

"1" when function code data is being written.

Always "0." 5 NUV

"1" when communication is enabled (when ready for run and frequency commands via communications link).

Table 3.14 Running Status Display

7 VL "1" under voltage limiting control.

"1" when the DC link bus voltage is higher than the undervoltage level.

4 BRK "1" during braking.

"1" when the inverter output is shut down.

"1" during running in the reverse direction.

"1" during running in the forward direction.

 Hexadecimal expression A 4-bit binary number can be expressed in hexadecimal format (1 hexadecimal digit). Table 3.15

shows the correspondence between the two notations. The hexadecimals are shown as they appear on the LED monitor.

Table 3.15 Binary and Hexadecimal Conversion

Binary Hexadecimal Binary Hexadecimal 0 0 0 0 0 0 0 1 0 0 1 0 0 0 1 1 0 1 0 0 0 1 0 1 0 1 1 0 0 1 1 1

       

1 0 0 0 1 0 0 1 1 0 1 0 1 0 1 1 1 1 0 0 1 1 0 1 1 1 1 0 1 1 1 1

3-18

  C D E F G H

3.4.5 Checking I/O signal status -- Menu #4 "I/O Checking" --

Using Menu #4 "I/O Checking" displays the I/O status of external signals including digital and analog I/O signals without using a measuring instrument. Table 3.16 lists check items available. The menu transition in Menu #4 "I/O Checking" is shown in Figure 3.5.

Figure 3.5 Menu Transition in Menu #4 "I/O Checking"

3-19

Basic key operation

To check the status of the I/O signals, set function code E52 to "2" (Full-menu mode) beforehand. (1) Turn the inverter ON. It automatically enters Running mode. In that mode, press the

key to

switch to Programming mode. The function selection menu appears. (2) Use the (3) Press the (4) Use the

The corresponding I/O check data appears. For the item

and keys to display "I/O Checking" (

key to proceed to a list of I/O check items (e.g.

KAQ

A

and keys to display the desired I/O check item, then press the key.

A

A

, using the and keys switches the display method between the segment display (for external signal information in Table 3.17) and hexadecimal display (for I/O signal status in Table 3.18).

(5) Press the

key to return to a list of I/O check items. Press the key again to return to the

menu.

Table 3.16 I/O Check Items

LED monitor

shows:

A

A

A A

A

A

A

A

A

A

A

A

I/O signals on the control circuit terminals

I/O signals on the control circuit terminals under communications control

Input voltage on terminal [12] Shows the input voltage on terminal [12] in volts (V). Input current on terminal [C1] Shows the input current on terminal [C1] in

Output voltage to analog meters [FM]

Pulse rate of [FM] Shows the output pulse rate on terminal [FM] in pulses

Input voltage on terminal [C1] Shows the input voltage on terminal [C1] (V2 function

Option control circuit terminal (I/O)

PG pulse rate 1 (A/B phase)

PG pulse rate 1 (Z phase) Shows the pulse rate (p/s) in Z phase when the PG

PG pulse rate 2 (A/B phase)

PG pulse rate 2 (Z phase) Shows the second PG pulse rate (p/s) in Z phase

Item Description

Shows the ON/OFF state of the digital I/O terminals. Refer to " Displaying control I/O signal terminals the next page for details.

Shows the ON/OFF state of the digital I/O terminals that received a command via RS-485 and optional communications. Refer to " Displaying control I/O signal terminals" and " Displaying control I/O signal terminals under communications control" on the following pages for details.

milliamperes (mA). Shows the output voltage on terminal [FM] in volts (V).

per second (p/s).

assigned) in volts (V). Shows the ON/OFF state of the digital I/O terminals on

the digital I/O interface option. Refer to " Displaying control I/O signal terminals on digital I/O interface option" on page 3-22 for details.

Shows the PG pulse rate inputted when the PG interface is installed.

Displayed value = Pulse rate (p/s) y 1000

interface is installed. Shows the second PG pulse rate inputted when two

PG interfaces are installed. Displayed value = Pulse rate (p/s) y 1000

when two PG interfaces are installed.

" on

3-20

 Displaying control I/O signal terminals

The status of control I/O signal terminals may be displayed with ON/OFF of the LED segment or in hexadecimal display.

Display I/O signal status with ON/OFF of each LED segment

•

As shown in Table 3.17 and the figure below, each of segments "a" to "g" on LED1 lights when the corresponding digital input terminal circuit ([FWD], [REV], [X1], [X2], [X3], [X4] or [X5]) is closed; it goes off when it is open. Segment "a" and "b" on LED3 light when the circuit between output terminal [Y1] or [Y2] and terminal [CMY], and do not light when the circuit is open. Segment "a" on LED4 is for terminals [30A/B/C]. Segment "a" on LED4 lights when the circuit between terminals [30C] and [30A] is short-circuited (ON) and does not light when it is open.

If all terminal input signals are OFF (open), segment "g" on all of LED1 to LED4 will light ("– – – –").



* (XF), (XR), and (RST) are assigned for communication. Refer to " Displaying control I/O signal terminals

under communications control

Displaying I/O signal status in hexadecimal format

•

Each I/O terminal is assigned to bit 15 through bit 0 as shown in Table 3.18. An unassigned bit is interpreted as "0." Allocated bit data is displayed on the LED monitor as four hexadecimal digits ( toH each).

With the FRENIC-Multi, digital input terminals [FWD] and [REV] are assigned to bit 0 and bit 1, respectively. Terminals [X1] through [X5] are assigned to bits 2 through 6. The bit is set to "1" when the corresponding input terminal is short-circuited (ON), and is set to "0" when it is open (OFF). For example, when [FWD] and [X1] are ON (short-circuited) and all the others are OFF (open), displayed on LED4 to LED1.

Digital output terminal [Y1] and [Y2] are assigned to bits 0 and 1. Each bit is set to "1" when the terminal is short-circuited with [CMY], and "0" when it is open.

The status of the relay contact output terminal [30A/B/C] is assigned to bit 8. It is set to "1" when the circuit between output terminals [30A] and [30C] is closed, and "0" when the circuit between [30A] and [30C] is open.

For example, if [Y1] is ON, [Y2] is OFF, and the circuit between [30A] and [30C] is closed, then "



" is displayed on the LED4 to LED1.

Table 3.18 presents an example of bit assignment and corresponding hexadecimal display on the 7-segment LED.

Table 3.17 Segment Display for External Signal Information

Segment LED4 LED3 LED2 LED1

a 30A/B/C Y1-CMY — FWD

b — Y2-CMY — REV

c — — — X1

d — — — X2

e — — — X3

f — — (XF)* X4

g — — (XR)* X5

dp — — (RST)* —

—: No corresponding control circuit terminal exists

" on the next page.





3-21

Table 3.18 Segment Display for I/O Signal Status in Hexadecimal Format

LED No. LED4 LED3 LED2 LED1 Bit 15 14 1312111098 765432 1 0 Input

terminal Output

terminal

Binary 0 0 000000000001 0 1

Hexadecimal on the LED

Example

monitor

* (XF), (XR), and (RST) are assigned for communication. Refer to " Displaying control I/O signal

terminals under communications control" below.

(RST)* (XR)* (XF)*

- - - - - - -

- - - - - - X5X4X3X2X1 REV

FWD

------ Y2 Y1

A/B/C

– No corresponding control circuit terminal exists.

 Displaying control I/O signal terminals under communications control

Under communications control, input commands (function code S06) sent via RS-485 or other optional communications can be displayed in two ways: "with ON/OFF of each LED segment" and "in hexadecimal format." The content to be displayed is basically the same as that for the control I/O signal terminal status display; however, (XF), (XR), and (RST) are added as inputs. Note that under communications control, the I/O display is in normal logic (using the original signals not inverted).

 Refer to the RS-485 Communication User's Manual for details on input commands sent through

RS-485 communications and the instruction manual of communication-related options as well.

 Displaying control I/O signal terminals on digital I/O interface option The LED monitor can also show the signal status of the terminals on the digital I/O interface option,

just like the control circuit terminals. Table 3.19 lists the assignment between LED segments and I/O signals.

Table 3.19 Segment Display for External Signal Information

Segment LED4 LED3 LED2 LED1

a — O1 I9 I1 b — O2 I10 I2 c — O3 I11 I3 d — O4 I12 I4

e — O5 SEL I5

f — O6 — I6

g — O7 — I7

dp — O8 — I8

LED No. LED4 LED3 LED2 LED1 Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Input

terminal Output

terminal

- - -SELI12I11I10I9I8I7I6I5I4I3 I2 I1

- - - - - - - - O8 O7 O6 O5 O4 O3 O2 O1

3-22

3.4.6 Reading maintenance information -- Menu #5 "Maintenance Information" --

Menu #5 "Maintenance Information" contains information necessary for performing maintenance on the inverter. The menu transition in Menu #5 "Maintenance information" is as same as its of in Menu #3 "Drive Monitoring."

Basic key operation

To view the maintenance information, set function code E52 to "2" (Full-menu mode) beforehand. (1) Turn the inverter ON. It automatically enters Running mode. In that mode, press the

key to

switch to Programming mode. The function selection menu appears. (2) Use the (3) Press the (4) Use the

and keys to display "Maintenance Information" (

key to proceed to a list of maintenance item codes (e.g.

EJG

A

and keys to display the desired maintenance item, then press the key.

The data of the corresponding maintenance item appears. (5) Press the

key to return to a list of maintenance items. Press the key again to return to the

menu.

Table 3.20 Display Items for Maintenance Information

LED

Monitor

shows:

A

A

A

A

A

A

A

Item Description

Cumulative run time

DC link bus voltage

Max. temperature of heat sink

Max. effective output current

Capacitance of the DC link bus capacitor

Cumulative run time of electrolytic capacitors on the printed circuit boards

Cumulative run time of the cooling fan

Shows the content of the cumulative power-ON time counter of the inverter.

Unit: thousands of hours. (Display range: 0.001 to 9.999, 10.00 to 65.53)

When the total ON-time is less than 10000 hours (display: 0.001 to

9.999), data is shown in units of one hour (0.001). When the total time is 10000 hours or more (display: 10.00 to 65.53), it is shown in units of 10 hours (0.01). When the total time exceeds 65535 hours, the counter will be reset to 0 and the count will start again.

Shows the DC link bus voltage of the inverter main circuit. Unit: V (volts) Shows the maximum temperature of the heat sink for every hour. Unit: qC (Temperatures below 20qC are displayed as 20qC.)

Shows the maximum current in RMS for every hour. Unit: A (amperes) Shows the current capacitance of the DC link bus capacitor (reservoir

capacitor) in %, based on the capacitance when shipping as 100%. Refer to Chapter 7 "MAINTENANCE AND INSPECTION" for details.

Unit: % Shows the content of the cumulative run time counter of the electrolytic

capacitors mounted on the printed circuit boards. Unit: thousands of hours. (Display range: 0.001 to 99.99) Shown in units of 10 hours. When the total time exceeds 99990 hours, the count stops and the

display remains at 99.99. Shows the content of the cumulative run time counter of the cooling fan. This counter does not work when the cooling fan ON/OFF control

(function code H06) is enabled and the fan is stopped. Unit: thousands of hours. (Display range: 0.001 to 99.99) Shown in units of 10 hours. When the total time exceeds 99990 hours, the count stops and the

display remains at 99.99.

3-23

LED

Monitor

shows:

A

A

A

A

A

A

A

A

A

A

A

A

Table 3.20 Display Items for Maintenance Information (Continued)

Item Description

Number of startups

Input watt-hour Shows the input watt-hour of the inverter.

Input watt-hour data

Number of RS-485 errors (standard)

Content of RS-485 communication s error (standard)

Number of option errors

Inverter's ROM version

Keypad's ROM version

Number of RS-485 errors (option)

Content of RS-485 communication s error (option)

Option's ROM version

Cumulative motor run time

Shows the content of the cumulative counter of times the inverter is started up (i.e., the number of run commands issued).

1.000 indicates 1000 times. When any number from 0.001 to 9.999 is displayed, the counter increases by 0.001 per startup, and when any number from 10.00 to 65.53 is counted, the counter increases by 0.01 every 10 startups. When the counted number exceeds 65535, the counter will be reset to 0 and the count will start again.

Unit: 100 kWh (Display range: 0.001 to 9999) Depending on the value of integrated input watt-hour, the decimal point on the LED monitor shifts to show it within the LED monitor’s resolution (e.g. the resolution varies between 0.001, 0.01, 0.1 or 1). To reset the integrated input watt-hour and its data, set function code E51 to "0.000." When the input watt-hour exceeds 1000000 kWh, it returns to "0."

Shows the value expressed by "input watt-hour (kWh) × E51 (whose data range is 0.000 to 9999)." Unit: None.

(Display range: 0.001 to 9999. The data cannot exceed 9999. (It will be fixed at 9999 once the calculated value exceeds 9999.)) Depending on the value of integrated input watt-hour data, the decimal point on the LED monitor shifts to show it within the LED monitors’ resolution. To reset the integrated input watt-hour data, set function code E51 to "0.000."

Shows the total number of errors that have occurred in standard RS-485 communication (via the RJ-45 connector as standard) since the power is turned ON. Once the number of errors exceeds 9999, the count returns to 0.

Shows the most recent error that has occurred in standard RS-485 communication in decimal format. For error contents, refer to the RS-485 Communication User’s Manual.

Shows the total number of optional communications card errors since the power is turned ON. Once the number of errors exceeds 9999, the count returns to 0.

Shows the inverter's ROM version as a 4-digit code.

Shows the keypad's ROM version as a 4-digit code.

Shows the total number of errors that have occurred in optional RS-485 communication since the power is turned ON. Once the number of errors exceeds 9999, the count returns to 0.

Shows the most recent error that has occurred in optional RS-485 communication in decimal format. For error contents, refer to the RS-485 Communication User’s Manual.

Shows the option's ROM version as a 4-digit code.

Shows the content of the cumulative power-ON time counter of the motor. The display method is the same as for "Cumulative run time" ( above.

3-24

A

)

3.4.7 Reading alarm information -- Menu #6 "Alarm Information" --

Menu #6 "Alarm Information" shows the causes of the past 4 alarms in alarm code. Further, it is also possible to display alarm information that indicates the status of the inverter when the alarm occurred. Figure 3.6 shows the menu transition in Menu #6 "Alarm Information" and Table 3.21 lists the details of the alarm information.

Figure 3.6 "Alarm Information" Menu Transition

3-25

Basic key operation

To view the alarm information, set function code E52 to "2" (Full-menu mode) beforehand. (1) Turn the inverter ON. It automatically enters Running mode. In that mode, press the

key to

switch to Programming mode. The function selection menu appears. (2) Use the (3) Press the

and keys to display "Alarm Information" (

key to proceed to a list of alarm codes (e.g.

CN

N

). In the list of alarm codes, the alarm information for the last 4 alarms is saved as an alarm history. (4) Each time the

recent one as

(5) While the alarm code is displayed, press the

number (e.g. approximately 1 second. You can also have the item number (e.g. current) for any other item displayed using the

(6) Press the

LED monitor

shows:

(item No.)

A

or key is pressed, the last 4 alarms are displayed in order from the most



,  ,  and  .

key to have the corresponding alarm item

A

) and data (e.g. Output frequency) displayed alternately in intervals of

A

) and data (e.g. Output

and keys.

key to return to a list of alarm codes. Press the key again to return to the menu.

Table 3.21 Alarm Information Displayed

Item displayed Description

Output frequency Output frequency

A

A

A

A

A

A

A

A

A

Output current Output current

Output voltage Output voltage

Calculated torque

Reference frequency

Rotational direction

Running status

Cumulative run time

No. of startups

DC link bus voltage

Calculated motor output torque

Frequency specified by frequency command

This shows the rotational direction being output.

: forward, T: reverse, : stop

This shows the running status in hexadecimal. Refer to " Displaying running status

Shows the content of the cumulative power-ON time counter of the inverter.

Unit: thousands of hours. (Display range: 0.001 to 9.999, 10.00 to 65.53)

When the total ON-time is less than 10000 hours (display: 0.001 to

Shows the content of the cumulative counter of times the inverter is started up (i.e., the number of run commands issued).

Shows the DC link bus voltage of the inverter main circuit. Unit: V (volts)

" in Section 3.4.4.

3-26

Table 3.21 Alarm Information Displayed (Continued)



LED monitor

shows:

(item No.)

A

A

A

A

A

A

A

A

A

A

A

When the same alarm occurs repeatedly in succession, the alarm information for the first occurrences will be preserved and the information for other occurrences in-between will be discarded. The number of consecutive occurrences will be preserved as the first alarm information.

Item displayed Description

Max. temperature of heat sink

Terminal I/O signal status (displayed with the ON/OFF of LED segments)

Terminal input signal status (in hexadecimal format)

Terminal output signal status (in hexadecimal format)

No. of consecutive occurrences

Multiple alarm 1

Multiple alarm 2

Terminal I/O signal status under communications control (displayed with the ON/OFF of LED segments)

Terminal input signal status under communications control (in hexadecimal format)

Terminal output signal status under communications control (in hexadecimal format)

Error sub code

Shows the temperature of the heat sink. Unit: ºC

Shows the ON/OFF status of the digital I/O terminals. Refer to " Displaying control I/O signal terminals Section 3.4.5 "Checking I/O signal status" for details.

This is the number of times the same alarm occurs consecutively.

Simultaneously occurring alarm codes (1)



" is displayed if no alarms have occurred.)

(" Simultaneously occurring alarm codes (2)



" is displayed if no alarms have occurred.)

Shows the ON/OFF status of the digital I/O terminals under RS-485 communications control. Refer to " Displaying control I/O signal terminals under communications control" in Section 3.4.5 "Checking I/O signal status" for details.

Secondary error code for the alarm.

" in

3.5 Alarm Mode

If an abnormal condition arises, the protective function is invoked and issues an alarm, then the inverter automatically enters Alarm mode. At the same time, an alarm code appears on the LED monitor.

Releasing the alarm and switching to Running mode

Remove the cause of the alarm and press the mode. The alarm can be removed using the

Displaying the alarm history

It is possible to display the most recent 3 alarm codes in addition to the one currently displayed. Previous alarm codes can be displayed by pressing the displayed.

key to release the alarm and return to Running

key only when the latest alarm code is displayed.

/ key while the current alarm code is

3-27



Displaying the status of inverter at the time of alarm



When the alarm code is displayed, you may check various running status information (output frequency and output current, etc.) by pressing the

key. The item number and data for each

running information will be displayed alternately. Further, you can view various pieces of information on the running status of the inverter using the

/ key. The information displayed is the same as for Menu #6 "Alarm Information" in Programming mode. Refer to Table 3.21 in Section 3.4.7, "Reading alarm information."

Pressing the

key while the running status information is displayed returns the display to the alarm

codes.

When the running status information is displayed after removal of the alarm cause, pressing

key twice returns to the alarm code display and releases the inverter from the alarm

the state. This means that the motor starts running if a run command has been received by this time.

Switching to Programming mode

You can also switch to Programming mode by pressing

+ keys simultaneously with the alarm

displayed, and modify the function code data.

Figure 3.7 summarizes the possible transitions between different menu items.

Figure 3.7 Menu Transition in Alarm Mode

3-28

Chapter 4 RUNNING THE MOTOR

4.1 Running the Motor for a Test

4.1.1 Inspection and preparation prior to powering on

Check the following prior to powering on. (1) Check if connection is correct. Especially check if the power wires are connected to the inverter input terminals L1/R, L2/S and

L3/T or L1/L and L2/N, and output terminals U, V and W respectively and that the grounding wires are connected to the ground electrodes correctly. Refer to Figure 4.1.

• Do not connect power supply wires to the inverter output terminals U, V, and W. Otherwise, the inverter may be broken if you turn the power ON.

• Be sure to connect the grounding wires of the inverter and the motor to the ground electrodes.

Otherwise, electric shock may occur.

(2) Check for short circuits between terminals and

exposed live parts and ground faults.

(3) Check for loose terminals, connectors and screws. (4) Check if the motor is separated from mechanical

equipment.

(5) Turn the switches OFF so that the inverter does not

start or operate erroneously at power-on.

(6) Check if safety measures are taken against

runaway of the system, e.g., a defense to protect people from unexpectedly approaching your powe system.

4.1.2 Turning ON power and checking

(E.g. Wire connection for three-phase

power supply)

Figure 4.1 Connection of Main Circuit

Terminals

• Be sure to install the terminal cover if any before turning the power ON.

Do not remove any cover while powering on.

• Do not operate switches with wet hands.

Otherwise electric shock could occur.

Turn the power ON and check the following points. This is a case when no function code data is changed from the factory setting.



(1) Check if the LED monitor displays

(means that the frequency command is 0 Hz) that is blinking. (See Figure 4.2.)

If the LED monitor displays numbers except

press

keys to set



as the frequency



command.

(2) Check if a built-in cooling fan rotates.

(For the inverter of 1 HP or below, no cooling fan is

Figure 4.2 Display of the LED Monitor

mounted.)

4-1

after Power-on

4.1.3 Preparation before running the motor for a test--Setting function code data

Before running the motor, set function code data specified in Table 4.1 to the motor ratings and your system design values. For the motor, check the rated values printed on the nameplate of the motor. For your system design values, ask system designers about them.

For details about how to change function code data, refer to Chapter 3, Section 3.4.1 "Setting



up function codes quickly." Refer to the function code H03 in Chapter 5 "FUNCTION CODES" for the factory default setting of motor parameters. If any of them is different from the default setting, change the function code data.

Table 4.1 Settings of Function Code Data before Driving the Motor for a Test

Function code Name Function code data Factory setting

H(C

H(C)

R(C)

R(C)

R(C)

H(C)

H

H

Base frequency 60.0 (Hz)

)

Rated voltage at base frequency

Motor parameter (Rated capacity)

Motor parameter (Rated current)

Motor selection

Maximum frequency 60.0 (Hz)

Acceleration time 1* 6.0 (s)

Deceleration time 1*

Motor ratings (printed on the nameplate of the motor)

System design values *

For a test-driving of the motor, increase values so that they are longer than your system design values. If the set time is short, the inverter may not start running the motor.

Three-phase 230 V class series: 230 (V)

Three-phase 460 V class series: 460 (V)

Applicable motor rated capacity

Rated current of applicable motor

0: Motor characteristics 0

6.0 (s)

(Fuji standard 8-series motors)

In any of the following cases, the default settings may not produce the best results for auto torque boost, torque calculation monitoring, auto energy saving, torque limiter, automatic deceleration, auto search for idling motor speed, slip compensation, torque vector, droop control, or overload stop, since the standard settings of motor parameters for Fuji motors are not applicable. Tune the motor parameters according to the procedure set forth below.

• The motor to be driven is not a Fuji product or is a non-standard product.

• The cabling between the motor and the inverter is long.

• A reactor is inserted between the motor and the inverter.

A codes are used to specify the data for motor 2. Use them if necessary.

㧨Tuning procedure㧪

1) Preparation Referring to the rating plate on the motor, set the following function codes to their nominal

ratings:

• F04 and A02: Base frequency

• F05 and A03: Rated voltage at base frequency

• P02 and A16: Rated capacity

• P03 and A17: Rated current

4-2

2) Selection of tuning process Check the situation of the machine system and choose between "Tuning while the motor is

stopped (P04 or A18 = 1)" and "Tuning while the motor is running (P04 or A18 = 2)." In the case of "Tuning while the motor is running (P04 or A18 = 2)," also adjust the acceleration and deceleration times (F07 and F08) and set the rotation direction properly so that it matches the actual rotation direction of the machine system.

Data for

P04, A18

Motor parameters

subjected to tuning:



Primary resistance (%R1)

1

Leakage reactance (%X)

Primary resistance (%R1)

Leakage reactance (%X)

2

No-load current Rated slip frequency

Tuning type

Tuning the %R1 and %X, with the motor being stopped.

Tuning the %R1, %X and rated slip frequency, with the motor being stopped.

Tuning the no-load current, with the motor running 50% of the base frequency.

Lastly, tuning the rated slip frequency, with the motor being stopped.

Selection condition

of tuning type

The motor cannot be rotated, or more than 50% of the rated load would be applied on the motor if rotated.

Even if the motor is rotated, it is safe and the load applied on the motor would be no more than 50% of the rating. (If you do the tuning with no load, you will get the highest precision.)

Upon completion of the tuning, each motor parameter will be automatically saved into the applicable function code.

3) Preparation of machine system Perform appropriate preparations on the motor and its load, such as disengaging the

coupling and deactivating the safety device. Switch to the motor 1 or motor 2, which the tuning is to be performed on. Tuning results by P04 will be applied to P codes for the motor 1, and the tuning results by A18 will be applied to A codes for the motor 2.

Assigning the command "Switch to motor 2 SWM2" to any of the terminal [Y1], [Y2], or [30A/B/C] will automatically switch the output status of SWM2 depending on the motor selected for the tuning.

4) Perform tuning Set function code P04 or A18 to "1" or "2" and press the key. (The blinking of  or



on the LED monitor will slow down.)

Enter a run command for the rotation direction selected. The factory default is " key

on the keypad for forward rotation." To switch to reverse rotation, change the data of function code F02.

The display of  or  stays lit, and tuning takes place while the motor being stopped.

(Maximum tuning time: Approx. 40 s.)

If P04 or A18 = 2, the motor is accelerated to approximately 50% of the base frequency

and then tuning takes place. Upon completion of measurements, the motor will decelerate to a stop.

Tuning will continue after the motor is stopped.

(Maximum tuning time: Approx. 10 s.)

If the terminal signal FWD or REV is selected as the run command (F02 = 1),

GPF

will appear upon completion of the measurements.

The run command is turned OFF. (The run command given through the keypad or the

communications link is automatically turned OFF).

R

C

The tuning completes and the next function code

4-3

appears on the keypad.

 Errors during tuning Improper tuning would negatively affect the operation performance and, in the worst case,

could even cause hunting or deteriorate precision. Therefore, if the inverter finds any abnormality in the results of the tuning or any error in the process of the tuning, it will display

GT

and discard the tuning data.

Listed below are the abnormal or error conditions that can be recognized during tuning.

Possible tuning

error causes

Error in tuning results

Output current error

Sequence error

Error due to limitation

Other errors

- An interphase voltage unbalance has been detected.

- Tuning has resulted in an abnormally high or low value of a parameter.

An abnormally high current has flown during tuning.

During tuning, a run command has been turned OFF, or STOP (Force to stop), BX (Coast to a stop), DWP (Protect from dew condensation), or other similar terminal command has been received.

- During tuning, any of the operation limiters has been activated.

- The maximum frequency or the frequency limiter (high) has limited tuning operation.

An undervoltage or any other alarm has occurred.

Details

If any of these conditions has occurred, either eliminate the abnormal or error factor(s) and perform tuning again, or consult your Fuji Electric representative.

If a filter other than Fuji optional output filter (OFL--4A) is connected to the inverter's output (secondary) circuit, the result of tuning can be unpredictable. When you replace an inverter, make a note of the old inverter’s settings for the primary resistance %R1, leakage reactance %X, no-load current, and rated slip frequency, and set those values to the new inverter’s function codes.

4.1.4 Test run

If the user specifies the function codes wrongly or without completely understanding this Instruction Manual and the FRENIC-Multi User's Manual, the motor may rotate with a torque or at a speed not permitted for the machine.

Accident or injury may result.

Follow the descriptions given in Section 4.1.1, "Inspection and preparation prior to powering on" to Section 4.1.3, "Preparation before running the motor for a test," then begin test-driving of the motor.

If any abnormality is found in the inverter or motor, immediately stop operation and determine the cause referring to Chapter 6, "TROUBLESHOOTING."

4-4

------------------------------------------------ Test Run Procedure ------------------------------------------------- (1) Turn the power ON and check that the reference frequency

monitor.

(2) Set a low reference frequency such as 5 Hz, using

blinking on the LED monitor.)

(3) Press the

frequency is displayed on the LED monitor.)

(4) To stop the motor, press the

< Check points during a test run >

• Check that the motor is running in the forward direction.

• Check for smooth rotation without motor humming or excessive vibration.

• Check for smooth acceleration and deceleration.

When no abnormality is found, press the reference frequency using

If any problem is found, modify the function code data again as described below.

----------------------------------------------------------------------------------------------------------------------------------

key to start running the motor in the forward direction. (Check that the reference

key.

keys. Check the above points again.

key again to start driving the motor, then increase the



Hz is blinking on the LED

/ keys. (Check that the frequency is

4.2 Operation

After confirming that the inverter normally drives the motor in a test run, make mechanical connections (connections to the machine system) and electrical connections (wiring and cabling), and configure the necessary function codes properly before starting a production run.

Depending on the production run conditions, further adjustments can be required, such as adjustments of torque boost (F09/A05), acceleration time (F07/E10), and deceleration time (F08/E11).

4.2.1 Jogging Operation

This section provides the procedure for jogging the motor.

Making the inverter ready to jog with the steps below. The LED monitor should display

• Enter Running mode (see page 3-3).

• Press the approximately one second and then returns to

Jogging the motor.

Hold down the release the key.

Exiting the ready-to-jog state and returning to the normal operation state

Press the

+ keys simultaneously. The LED monitor displays the jogging frequency for

• Function codes C20 and H54 specify the jogging frequency and acceleration/ deceleration time, respectively. Use these function codes exclusively for the jogging operation with your needs.

• Using the input terminal command "Ready for jogging" JOG switches between the normal operation state and ready-to-jog state.

• Switching between the normal operation state and read-to-jog state with the

keys is possible only when the inverter is stopped.

key during which the motor continues jogging. To decelerate to stop the motor,

+ keys simultaneously.

LQI

again.

LQI

4-5

Chapter 5 FUNCTION CODES

5.1 Function Code Tables

The following tables list the function codes available for the FRENIC-Multi series of inverters.

F codes: Fundamental Functions

Code

F00 0 :

F01 0: UP/DOWN keys on keypad

F02 0 : 㧙㧙 NY 2

F03 25.0 to 400.0 0.1 Hz N Y 60.0 F04 25.0 to 400.0 0.1 Hz N Y 60.0 5-21 F05 0: 1 V N Y2

F06 80 to 240: 1 V N Y2 230

F07 0.00 to 3600 0.01 s Y Y 6.00

F08 0.00 to 3600 0.01 s Y Y 6.00

F09 0.1 % Y Y *4 5-23

F10 1 :

F11 0.01 A Y Y1Y2 *4

F12 0.5 to 75.0 0.1 min Y Y 5.0 F14 0: Disable restart (Trip immediat ely) 㧙㧙 YY 05-28

F15 Frequency Limiter (High) 0.0 to 400.0 0.1 Hz Y Y 70.0 5-31 F16 (Low) 0.0 to 400.0 0.1 Hz Y Y 0.0 F18 -100.00 to 100.00 *1 0.01 % Y* Y 0.00 5-32 F20

F21 (Braking level) 0 to 100 1% Y Y 0 F22 (Braking time) 0.01 s Y Y 0.00

F23 0.1 to 60.0 0.1 Hz Y Y 0.5 5-34 F24 (Holding time) 0.00 to 10.00 0.01 s Y Y 0.00 F25 0.1 to 60.0 0.1 Hz Y Y 0.2

The shaded function codes ( ) are applicable to the quick setup.

When you make settings from the keypad, the incremental unit is restricted by the number of digits that the LED monitor can display.

(Example) If the setting range is from -200.00 to 200.00, the incremental unit is: "1" for -200 to -100, "0.1" for -99.9 to -10.0 and for 100.0 to 200.0, and "0.01" for -9.99 to -0.01 and for 0.00 to 99.99.

Default settings for these function codes vary depending on the inverter capacity. See Table 5.1 "Factory Defaults According to Inverter Capacity" on pages 5-15 and 5-16.

Name

Data Protection

Frequency Command 1

Operation Meth od

Maximum Frequency 1 Base Frequency 1 Rated Voltage at Base Frequency 1

Maximum Output Voltage 1

Acceleration Time 1

Deceleration Time 1

Torque Boost 1

Electronic Therm al Overload Protection for Motor 1 For an i nverter-driven motor, non-vent ilated motor, or motor with

(Select motor ch aracteristics)

(Overload detection level)

(Thermal time constant)

start Mode after Momentary Power

Failure

Biasޓޓ (Frequency command 1) DC Braking 1

Starting Frequency 1

Stop Frequency

(Mode selection) Enable restart (Rest art at the frequency at which the power failure

(Braking starting frequency)

Disable both data protection and digital reference protection Enable data protection and disable digital reference protection

Disable data protection and enable digital reference protection

Enable both data protection and digital reference protection

1: Voltage input to terminal [12] (-10 to +10 VDC) 2:

Current input to terminal [C1] (C1 function) (4 to 20 mA DC)

Sum of voltage and current inputs to terminals [12] and [C1] (C1 function)

Voltage input to terminal [C1] (V2 function) (0 to 10 VDC)

7: Terminal command UP/ 11: Digital I/O interface option 12: PG interface card (option)

RUN/STOP keys on keypad (Motor rotational direction specified b y

terminal command 1: Terminal command 2: RUN/STOP keys on keypad (forward) 3: RUN/STOP keys on keypad (reverse)

80 to 240: 230

160 to 500: 460

Note: Entering 0.00 cancels the acceleration time, requiring external soft-start.

Note: Entering 0.00 cancels the deceleration time, requiring external soft-start.

0.0 to 20.0 (percentage with respect to "F05: Rated Voltage at Base Frequency 1") Note: This setting takes effect when F37 = 0, 1, 3, or 4.

For a general-purpose motor with shaft-driven cooling fan 2:

separately powered cooling fan

0.00: Disable

0.01 to 100.00 1 to 135% of the rated current (allowable continuous drive current) of the motor

1: Disable restart (Trip after a recovery from power failure) 4:

occurred, for gen eral loads)

Enable restart (R estart at the starting frequency, for low-inertia load)

0.0 to 60.0 0.1 Hz Y Y 0.0 5-33

0.00 : Disable

0.01 to 30.00

Data setting range

control

DOWN

)

FWD/REV

FWD

REV

Output a voltage in proportion to input voltage Output an AVR-controlled voltage (for 230 V class series) Output an AVR-controlled voltage (for 460 V class series) Output an AVR-controlled voltage (for 230 V class series) Output an AVR-controlled voltage (for 460 V class series)

Change

Incre-

Unit

when

ment

running

㧙㧙

YY 0

㧙㧙

NY 0

㧙㧙

YY 15-25

Data

copying

Default setting

Refer to

page:

5-18

5-20

5-22

5-1

(F codes continued)

)(

)

(

)

(SV)

)

Change

Code

F26 0.75 to 15 1 kHz Y Y 2 5-34 F27 (Tone) 0: Level 0 (Inactive)

F29 Analog Output [FM] 0: Output in voltage (0 to 10 VDC) (

F30 (Voltage adjustment) 0 to 300 ( F31

F33 (Pulse rate) 25 to 6000 ( F37 0: Variable torque load

F39 Stop Frequency 0.00 to 10.00 0.01 s Y Y 0.00 5-34

F40 1% Y Y 999 5-36

F41 1% Y Y 999

F42 Control Mode Selection 1 0:

F43 Current Limiter 0: Disable (No current limiter works.)

F44 (Level) 1 % Y Y 180 (Note)

F50 1 to 900 1kWs Y Y 999

F51 (Allowable average loss) 0.001 kW Y Y 0.000

Name

Motor Soundޓ (Carrier frequency)

(Mode selection) 2:

Function

Load Selection/Auto Torque Boost/ Auto Energy Saving Operation 1

Torque Limiter 1 (Limiting level for driving)

Electronic Thermal Overload Protection for Brakin

(Holding Time)

(Limiting level for braking)

(Mode selection) 1:

Resistor

(Discharging capability) 0: Reserved

1: Level 1 2: Level 2 3: Level 3

Out

ut in pulse (0 to 6000 p/s

FMA

Select a function to be monitored from the followings.

0: Output frequency 1 (before slip compensation) 1: Output frequency 2 (after slip compensation) 2: Output current 3: Output voltage 4: Output torque 5: Load f actor 6: Input power 7: PID feedback amount (PV) 8: PG f eedback value

9: DC link bus voltage 10: Universal AO 13: Motor output 14: Calibration 15: PID command 16: PID output (MV)

1: Constant torque load

2: Auto-torque boost

Auto-energy saving operation (Variable torque load during ACC/DEC)

Auto-energy saving operation (Constant torque load during ACC/DEC) Auto-energy saving operation (Auto-torque boost during ACC/DEC)

20 to 200 999: Disable 20 to 200 999: Disable

V/f control with slip compensation inactive

1: Dynamic torque vector control

V/f control with slip compensation active

V/f control with optional PG interface

Dynamic torque vector control with optional PG interface

Enable at constant speed (Disable during ACC/DEC)

2: Enable during ACC/constant speed operation

20 to 200 (The data is interpreted as the rated output current of the inverter for 100%.

999: Disable

0.001 to 50.000

0.000: Reserved

Data setting range

)

FMA

)1%Y*Y100

, Pulse rate at 100% output) 1 p/s Y* Y 1440

FMP

Incre-

ment

㧙㧙

Data

Unit

when

copying

running

YY 0

YY 05-35

YY 0

NY 15-23

NY 05-37

Y Y 2 (Note) 5-38

The shaded function codes ( ) are applicable to the quick setup. (Note) Default settings for inverters with inverter's ROM version 0799 or earlier: F43 = 0 and F44 = 200 (For the inverter's ROM

version checking procedure, refer to Chapter 3, Section 3.4.6 "Reading maintenance information".)

Default

setting

Refer

page:

5-2

E codes: Extension Terminal Functions

(

)

(

)

(

(BX)

(

)

(

)

(

Code

E01 Terminal [X1] Function

E02 Terminal [X2] Function 0 (1000): Select multi-frequency ( E03 Terminal [X3] Function 1 (1001): Select multi-frequency ( E04 Terminal [X4] Function 2 (1002): Select multi-frequency ( E05 Terminal [X5] Function 3

E10 Acceleration Time 2 0.01 s Y Y 10.0 5-22

E11 Deceleration Time 2 0.01 s Y Y 10.0

E16 1%Y Y 999

E17 (Limiting level for braking) 1% Y Y 999

These are available on inverters with inverter's ROM version 0700 or later. (For the version checking procedure, refer to Chapter 3, Section 3.4.6 "Reading maintenance information."

Name

Torque Limiter 2 (Limiting level for driving)

Selecting function code data assigns the corresponding function to terminals [X1] to [X5] as listed below.

1003): Select multi-frequenc 4 (1004): Select ACC/DEC time 6 (1006): Enable 3-wire operation (

1007): Coast to a stop

7 8 (1008): Reset alarm ( 9 (1009): Enable external alarm trip (

10 (1010): Ready for jogging ( 11 (1011): ( 12 (1012): Select motor 2/motor 1 ( 13 : Enable DC braking ( 14 (1014): Select torque limiter level ( 17 (1017): ( UP )

1018):

18 19 (1019): ( 20 (1020): Cancel PID control ( 21 (1021): ( 24 (1024): ( LE )

25 (1025): Universal DI ( 26 (1026): (

27 (1027): ( 30 (1030): Force to stop ( 33 (1033): (

34 (1034): Hold PID integral component ( 42 (1042): *5 43 (1043): ( 44 (1044): (

45 (1045): (

1046):

46 Setting the value of 1000s in parentheses ( ) shown above assigns a negative logic input to a terminal. Note: In the case of logic, and "9" and "30" are for negative logic, respectively.

0.00 to 3600 Note: Entering 0.00 cancels the acceleration time, requiring external softstart and -stop.

0.00 to 3600 Note: Entering 0.00 cancels the acceleration time, requiring external softstart and -stop. 20 to 200 999 : Disable 20 to 200 999 : Disable

Data setting range

Select frequency command 2/1

UP (Increase output frequency) DOWN

Decrease output

Enable data change with keypad

Switch normal/inverse operation Enable communications link via RS-485 or field bus

Enable auto search for idling motor speed at starting Switch to speed feedback

Reset PID integral and differential components

ctivate the limit switch at start p Start/reset Switch to the serial pulse receiving Enter the return mode Enable overload stop

and

, data (1009) and (1030) are for normal

THR

STOP

SS1 SS2 SS4 SS

RT1

HLD

RST THR

JOG

Hz2/Hz1

M2/M1

DCBRK

TL2/TL1

DOWN WE-KP Hz/PID

IVS

U-D

STM

) *5

PG/Hz

STOP

PID-RST

PID-HLD

) *5

SPRM

) *5

OLS

)

Incre-

ment

㧙㧙

)

㧙㧙

)

㧙㧙

)

㧙㧙

)

) ) ) ) ) ) )

) ) )

) )

)

Change

Data

Unit

when

running

Default

copying

NY 05-40

NY 1 NY 2 NY 7 NY 8

setting

Refer

page:

5-36

5-3

(E codes continued)

(

)

(

)

(

)

(

)

(

)

(

)

(Hy

(

)

Code

E20 Terminal [Y1] Function

E21 Terminal [Y2] Function 0 (1000): Inverter running ( E27 Terminal [30A/B/C] Function 1 (1001): Frequency arrival signal (

E29 Frequency Arrival Delay Time 0.01 to 10.00 0.01 s Y Y 0.10 5-52 E30 0.0 to 10.0 0.1 Hz Y Y 2.5

E31 0.0 to 400.0 0.1 Hz Y Y 60.0 -

E32 E34 5-52

E35 (Timer) 0.01 to 600.00 *1 0.01 s Y Y 10.00 E37 0.01 A Y Y1

E38 (Timer) 0.01 to 600.00 *1 0.01 s Y Y 10.00 E39 0.000 to 9.999 0.001㧙Y Y 0.000 5-53

When you make settings from the keypad, the incremental unit is restricted by the number of digits that the LED monitor can display.

Default settings for these function codes vary depending on the inverter capacity. See Table 5.1 "Factory Defaults According to Inverter Capacity" on pages 5-15 and 5-16.

These are available on inverters with inverter's ROM version 0700 or later. (For the version checking procedure, refer to Chapter 3, Section 3.4.6 "Reading maintenance information."

These are available on inverters with inverter's ROM version 0800 or later. (For the version checking procedure, refer to Chapter 3, Section 3.4.6 "Reading maintenance information."

Name Data setting range

Selecting function code data assigns the corresponding function to terminals [Y1], [Y2], and [30A/B/C] as listed below.

2 (1002): Frequency detected ( 3 (1003): ( LU )

4 (1004): Torque polarity detected (

1005): Inverter output limitin

5 6 (1006): (

7 (1007): ( OL )

1010): Inverter ready to run

10 21 (1021): Frequency arrival signal 2 ( 22 (1022): ( 26 (1026): Auto-resetting ( 27 (1027): ( 28 (1028): ( OH ) 30 (1030): S ervice lifetime alarm (

1033): Ref erence loss detected

33 35 (1035): Inverter output on ( 36 (1036): Overload prevention control ( 37 (1037): Current detected ( 38 (1038): Current detected 2 (

1042): P ID alarm

42 49 (1049): Switched to motor 2 ( 56 (1056): (

57 (1057): Brake signal ( 59 (1059): ( 76 (1076): ( 80 (1080): ( OT ) *5 81 (1081): ( TO ) *5 82 (1082): ( 83 (1083): (

1099):Alarm output (for any alarm

99 Setting the value of 1000s in parentheses ( ) shown above assigns a negative logic input to a terminal.

Frequency Arrival (Hysteresis width) Fre

uency Detection (FDT

Detection level

Overload Early Warning/Current Detection

Current Detection 2ޓ (Level)

Coefficient for Constant Feeding Rate Time

steresis width) 0.0 to 400.0 0.1 Hz Y Y 1.0

(Level) 0.01 A Y Y1

0.00 : Disable Current value of 1 to 200% of the inverter rated current

Undervoltage detected (Inverter stopped)

Auto-restarting after momentary power failure Motor overload early warning

Inverter output limiting with delay

Universal DO Heat sink overheat early warning

Motor overheat detected by thermistor (PTC)

Terminal [C1] wire break PG error detected Stop position override alarm Timer output Positioning completed Current position count overflowe

)

RUN

)

FAR

)

FDT

)

B/D IOL

)

IPF

RDY

)

FAR2

)

IOL2

)

TRY

) *6

U-DO

)

LIFE

REF OFF

)

RUN2

)

OLP

)

ID2

PID-ALM

)

SWM2

) *6

THM

)

BRKS

) *6

C1OFF

) *5

PG-ER

) *5

PSET

) *5

POF

ALM

)

Change

Incre-

Unit

when

ment

running

㧙㧙

NY 05-48

㧙㧙

NY 7

㧙㧙

NY 99

Data

copying

Default

setting

Refer

page:

5-4

(E codes continued)

(

Change

Code

E40 PID Displa E41 PID Display Coefficient B -999 to 0.00 to 9990 *1 0.01 E42 LED Display Filter 0.0 to 5.0 0.1 s Y Y 0.5 E43 0: Speed monitor (select by E48)

E45 0:

E46 (Language selection) 0: Japanese

E47 (Contrast control) 0 (Low) to 10 (High) 1 E48 LED Monitor (Speed monitor item) 0: Output frequency (Before slip compensation)

E50 0.01 to 200.00 *1 0.01

E51 0.001

E52 Keypad (Menu display mode) 0: Function code data editing mode (Menus #0 and #1)

E59 0: Current input

E61

E62 0: None

E63 2:

E65 1%Y Y 9990: Decelerate to stop

The shaded function codes ( ) are applicable to the quick setup.

When you make settings from the keypad, the incremental unit is restricted by the number of digits that the LED monitor can display.

These function codes are for use with an optional multi-function keypad.

These are available on inverters with inverter's ROM version 0700 or later. (For the version checking procedure, refer to Chapter 3, Section 3.4.6 "Reading maintenance information."

Name Data setting range

Coefficient A -999 to 0.00 to 9990 *1 0.01

LED Monitor (Item selection)

LCD Monitor *3 (Item selection)

Coefficient for Speed Indication

Display Coefficient for Input Watt-hour Data

Terminal [C1] Signal Definition (C1/V2 Function) Terminal [12] Extended Function

Terminal [C1] Extended Function

Reference Loss Detection (Continuous running frequency)

3: Output current 4: Output voltage 8: Calculated torque

9: Input power 10: PID command 12: PID feedback amount 13: Timer 14: PID output 15: Load factor 16: Motor output 21: Current position pulse count *5 22: Position deviation pulse count *5

Running status, rotational direction and operation guide Bar charts for output frequency, current and calculated torque

1: English

2: German

3: French

4: Spanish

5: Italian

1: Output frequency (After slip compensation)

2: Reference frequency

3: Motor speed in r/min

4: Load shaft speed in r/min

5: Line speed in m/min

6: Constant feedin

0.000 (Cancel/reset

0.001 to 9999

1: Function code data check mode (Menu #2)

2: Full-menu mode (Menus #0 through #6)

1: Voltage input (V2 function), 0 to +10 VDC

Selecting function code data assigns the corresponding function to terminals [12] and [C1] (C1/V2 function) as listed below.

(C1 function) 1: Auxiliary frequency command 1

(V2 function) 3: PID command 1

5: PID feedback amount

20 to 120 999: Disable

rate time

㧕

C1 function), 4 to 20 mADC

uxiliary frequency command 2

)

Incre-

ment

㧙㧙

Data

Unit

when

running

㧙㧙

㧙

Default

copying

YY 100 Y Y 0.00

YY 0

YY 1

YY 5 YY 0

Y Y 30.00

Y Y 0.010

YY 0 -

NY 05-53

NY 05-54

NY 0

setting

Refer

page:

5-53

5-5

(E codes continued)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

Code

E98 Terminal [FWD] Function

E99 Terminal [REV] Function 0 (1000): Select multi-frequency (

These are available on inverters with inverter's ROM version 0700 or later. (For the version checking procedure, refer to Chapter 3, Section 3.4.6 "Reading maintenance information."

Name

Selecting function code data assigns the corresponding function to terminals [FWD] and [REV] as listed below.

1 (1001): Select multi-frequency ( 2 (1002): Select multi-frequency (

1003): Select multi-frequenc

3 4 (1004): Select ACC/DEC time ( 6 (1006): Enable 3-wire operation ( 7 (1007): Coast to a stop ( BX ) 8 (1008): Reset alarm (

9 (1009): Enable external alarm trip ( 10 (1010): Ready for jogging ( 11 (1011): Select frequency command 2/1 (

1012): Select motor 2/motor 1

12 13 : Enable DC braking ( 14 (1014): Select torque limiter level ( 17 (1017): ( UP ) 18 (1018): (

1019):

19 20 (1020): Cancel PID control (

1021):

21 24 (1024):

25 (1025): Universal DI ( 26 (1026): (

27 (1027): ( 30 (1030): Force to stop ( 33 (1033): (

34 (1034): Hold PID integral component ( 42 (1042): ( LS ) *5

1043):

43 44 (1044): (

1045):

45 46 (1046): ( 98 : Run forward ( 99 : Run reverse

Setting the value of 1000s in parentheses ( ) shown above assigns a negative logic input to a terminal. Note: In the case of logic, and "9" and "30" are for negative logic, respectively.

Data setting range

UP (Increase output frequency) DOWN (Decrease output frequency) Enable data chan

Switch normal/inverse o Enable communications link via RS-485 or field bus

Enable auto search for idling motor speed at starting Switch to speed feedback

Reset PID integral and differential components

ctivate the limit switch at start p Start/reset Switch to the serial pulse receiving Enter the return mode Enable overload stop

e with keypad

and

, data (1009) and (1030) are for normal

THR

STOP

eration

)

SS1

)

SS2

)

SS4 SS

)

RT1

)

HLD

)

RST

)

THR

)

JOG

)

Hz2/Hz1

M2/M1

)

DCBRK

)

TL2/TL1

)

DOWN

WE-KP

)

Hz/PID

IVS

(LE )

)

U-D

)

STM

) *5

PG/Hz

)

STOP

)

PID-RST

)

PID-HLD

) *5

SPRM

) *5

OLS

)

FWD

REV

)

Incre-

ment

㧙㧙

Unit

Change

Data

copying

Default

setting

when

running

NY 98

NY 99

Refer

page:

5-40

5-6

C codes: Control Functions

gging

(

)

(

)

(

)

(

)

(

)

Change

Code

C01 Jump Frequenc C02 2 YY 0.0 C03 3 YY 0.0 C04 (Hysteresis width) 0.0 to 30.0 0.1 Hz Y Y 3.0 C05 Multi-Frequency 1 0.00 to 400.00 *1 0.01 Hz Y Y 0.00 C06 2 Y Y 0.00 C07 3 Y Y 0.00 C08 4 Y Y 0.00 C09 5 Y Y 0.00 C10 6 Y Y 0.00 C11 7 Y Y 0.00 C12 8 Y Y 0.00 C13 9 Y Y 0.00 C14 10 Y Y 0.00 C15 11 Y Y 0.00 C16 12 Y Y 0.00 C17 13 Y Y 0.00 C18 14 Y Y 0.00 C19 15 Y Y 0.00 C20 Jo C21 Timer Operation 0: Disable

C30 Frequenc

C31 -5.0 to 5.0 0.1 % Y* Y 0.0 5-55

C32 (Gain) 0.00 to 200.00 *1 0.01 % Y* Y 100.0 5-32 C33 (Filter time constant) 0.00 to 5.00 0.01 s Y Y 0.05 5-55 C34 (Gain base point) 0.00 to 100.00 *1 0.01 % Y* Y 100.0 5-32 C35 (Polarity) 0: Bipolar

C36 -5.0 to 5.0 0.1 % Y* Y 0.0 5-55

C37 (Gain) 0.00 to 200.00 *1 0.01 % Y* Y 100.0 5-32 C38 (Filter time constant) 0.00 to 5.00 0.01 s Y Y 0.05 5-55 C39 C41 -5.0 to 5.0 0.1 % Y* Y 0.0 5-55

C42 C43 C44 (Gain base point) 0.00 to 100.00 *1 0.01 % Y* Y 100.0 5-32 C50 Bias (Frequency command 1) 0.00 to 100.00 *1 0.01 % Y* Y 0.00

C51 Bias (PID command 1) -100.00 to 100.00 -

C52 (Bias base point) 0.00 to 100.00 *1 0.01 % Y* Y 0.00 C53 0: Normal operation

When you make settings from the keypad, the incremental unit is restricted by the number of digits that the LED monitor can display.

Name

1 0.0 to 400.0 0.1 Hz Y Y 0.0 -

Frequenc

Command 2 0: UP/DOWN keys on keypad

Analog Input Adjustment for [12] (Offset)

Analog Input Adjustment for [C1]

C1 function

Analog Input Adjustment for [C1]

V2 function

Selection of Normal/Inverse Operation

Gain base point) 0.00 to 100.00 *1 0.01 % Y* Y 100.0 5-32

Filter time constant) 0.00 to 5.00 0.01 s Y Y 0.05 5-55

Bias base point

(Frequency command 1) 1: Inverse operation

0.00 to 400.00 *1 0.01 Hz Y Y 0.00

1: Enable

1: Voltage input to terminal [12] (-10 to +10 VDC) 2: Current input to terminal [C1] (C1 function) (4 to 20 mA DC) 3:

Sum of voltage and current inputs to terminals [12] and [C1]

(C1 function) 5: Voltage input to terminal [C1] (V2 function) (0 to 10 VDC) 7: Terminal command

11: Digital I/O interface option 12: PG interface card (option)

1: Unipolar

Offset

Gain) 0.00 to 200.00 *1 0.01 % Y* Y 100.0 5-32

(Bias value) 0.01 % Y* Y 0.00

Data setting range

UP/DOWN

control

Incre-

ment

㧙㧙

Data

Unit

when

running

Default

copying

setting

NY 05-55

NY 25-18

NY 1 -

YY 0

Refer

page:

5-7

P codes: Motor 1 Parameters

Code

P01 2 to 22 2poles N Y1Y245-56

P02 (Rated capacity) 0.01

P03 (Rated current) 0.00 to 100.0 0.01 A N Y1Y2Rated value

P04 (Auto-tuning) 0: Disable

P05 (Online tuning) 0: Disable

P06 (No-load current) 0.00 to 50.00 0.01 A N Y1Y2Rated value

P07 (%R1) 0.00 to 50.00 0.01 % Y Y1Y2Rated value

P08 (%X) 0.00 to 50.00 0.01 % Y Y1Y2Rated value

P09 (Slip compensation gain for driving) 0.0 to 200.0 0.1 % Y* Y 100.0 5-57 P10 (Slip compensation response time) 0.01 to 10.00 0.01 s Y Y1Y20.50

P11 (Slip compensation gain for braking) 0.0 to 200.0 0.1 % Y* Y 100.0 P12 (Rated slip frequency) 0.00 to 15.00 0.01 Hz N Y1Y2Rated value

P99 Motor 1 Selection 0:

The shaded function codes ( ) are applicable to the quick setup.

Default settings for these function codes vary depending on the inverter capacity. See Table 5.1 "Factory Defaults According to Inverter Capacity" on pages 5-15 and 5-16.

Name

Motor 1 (No. of poles)

0.01 to 30.00 (where, P99 data is 0, 3, or 4.)

0.01 to 30.00 (where, P99 data is 1.)

Enable (Tune %R1 and %X while the motor is stopped.)

Enable (Tune %R1, %X and rated slip while the motor is stopped, and

no-load current while running.)

1: Enable

Motor characteristics 0 (Fuji standard motors, 8-series) 1: Motor characteristics 1 (HP rating motors) 3:

Motor characteristics 3 (Fuji standard motors, 6-series) 4: Other motors

Data setting range

Incre-

Unit

ment

0.01kWHP

㧙㧙

Change

Data

copying

Y1 Y2

Default setting

of Fuji

standard

motor

of Fuji

standard

motor

of Fuji

standard

motor

of Fuji

standard

motor

of Fuji

standard

motor

when

running

NY1Y2*4

NN 0

YY 0

N 0 5-57

Refer to

page:

5-56

5-8

H codes: High Performance Functions

)

(

)

(

)

Change

Data

Default

copying

NN 05-58

YY 05-64

YY 0

NY 0 -

NY 05-65

YY 05-67

YY 1

YY 0 -

YY 0

YN YN YN YN 05-70

Y N Set at

setting

㧙㧙㧙

factory

shipping

㧙

displayed.)

and

Incre-

Unit

when

ment

running

㧙㧙

0.1 s Y Y 999

㧙㧙

㧙㧙㧙㧙㧙㧙㧙

㧙㧙

Code

H03 Data Initialization 0: Disable initialization

H04 Auto-reset (Times) 1times Y Y 0

H05 (Reset interval) 0.5 to 20.0 0.1 s Y Y 5.0 H06 Coolin

H07 0: Linear

H08 0: Disable

H09 Starting Mode (Auto search) 0: Disable

H11 Deceleration Mode 0: Normal deceleration

H12 0: Disable

H13 0.1 to 10.0 0.1 s Y Y1Y2*4 5-28

H14 (Frequency fall rate) 0.00: Deceleration time selected by F08 0.01 Hz/s Y Y 999

H16

H26 0: Disable

H27 H28 Droop Control -60.0 to 0.0 0.1 Hz Y Y 0.0 5-68 H30 Communications Link Function Run command

H42 1 H43 H44 Startup Times of Motor 1 Indication of cumulative startup times H45 Mock Alarm 0:

H47

H48

H49 Starting Mode (Delay time) 0.0 to 10.0 0.1 s Y Y 0.0 5-65

H50 0.1 Hz N Y 0.0 5-21

H51 (Voltage) 1V N Y2 0

H52 0.1 Hz N Y 0.0

H53 (Voltage) 1V N Y2 0

Default settings for these function codes vary depending on the inverter capacity. See Table 5.1 "Factory Defaults According to Inverter Capacity" on pages 5-15 and 5-16.

These are available on inverters with inverter's ROM version 0800 or later. (For the version checking procedure, refer to Chapter 3, Section 3.4.6 "Reading maintenance information."

Name

Initialize all function code data to the factory defaults 2: Initialize motor 1 parameters 3: Initialize motor 2 parameters

0: Disable 1 to 10

Fan ON/OFF Control 0: Disable (Always in operation

Acceleration/Deceleration Pattern

Rotational Direction Limitation

Instantaneous Overcurrent Limiting 1: Enable

Restart Mode after Momentary Power Failure ޓ(Restart time)

Thermistor (Mode selection)

Capacitance of DC Link Bus Capacitor Indication for replacing DC link bus capacitor (0000 to FFFF: Hexadecimal) Cumulative Run Time of Cooling Fan Indication of cumulative run time of cooling fan for replacement

Initial Capacitance of DC Link Bus Capacitor

Cumulative Run Time of Capacitors on Printed Circuit Boards

Non-linear V/f Pattern 1 (Frequency)

Non-linear V/f Pattern 2 (Frequency)

(Mode selection)

Allowable momentar

ower failure time

Mode selection) 0: F02

1: Enable (ON/OFF controllable)

1: S-curve (Weak) 2: S-curve (Strong) 3: Curvilinear

1: Enable (Reverse rotation inhibited㧕 2: Enable (Forward rotation inhibited

Enable (At restart after momentary power failure) 2:

Enable (At restart after momentary power failure and at normal start)

1: Coast-to-stop

0.01 to 100.00 999: Follow the current limit command

0.0 to 30.0 999 : Automaticall

Enable (With PTC, the inverter immediately trips with

Enable (With PTC, the inverter issues output signal

continues to run. *6

Level) 0.00 to 5.00 0.01 V Y Y 1.60

Frequency command

F01/C30

RS-485

1: F02

F01/C30

2: RS-485

RS-485

3: RS-485

RS-485 (option)

4: F02

RS-485 (option)

5: RS-485 6: RS-485 (option)

F01/C30

RS-485

7: RS-485 (option)

RS-485 (option)

8: RS-485

Disable

Enable (Once a mock alarm occurs, the data automatically returns to

0.)

Indication for replacing DC link bus capacitor (0000 to FFFF: Hexadecimal)

Indication for replacing capacitors on printed circuit boards (0000 to FFFF: Hexadecimal). Resettable.

0.0 : Cancel

0.1 to 400.0 0 to 240 : Output an AVR-controlled voltage (for 200 V class series) 0 to 500 : Output an AVR-controlled voltage (for 400 V class series)

0.0 : Cancel

0.1 to 400.0 0 to 240: Output an AVR-controlled voltage (for 200 V class series) 0 to 500: Output an AVR-controlled voltage (for 400 V class series)

Data setting range

㧕

determined by inverter

J

THM

option

)

Refer

page:

5-63

5-9

(H codes continued)

Code

H54 0.01 s Y Y 6.00 -

H56 0.00 to 3600 0.01 s Y Y 6.00 H61UP/

H63 Low Limiter (Mode selection) 0:

H64 (Lower limiting frequency) 0.1 Hz Y Y 1.6 -

H68 Slip Compensation 1 0: 㧙㧙 NY 05-37

H69 Automatic Deceleration 0: Disable 㧙㧙 YY 05-70

H70 Overload Preven tion Control 0.01 Hz/s Y Y 999 5-71

H71 Deceleration C haracteristics 0: Disable

H76 0.0 to 400.0 0.1 Hz Y Y 5.0 5-70

H80 0.00 to 0.40 0.01 㧙 Y Y 0.20 -

H89 Motor overload memory retention 0:Inactive

H90 Reserved *2 0, 1 H91 0.1 s Y Y 0.0

H94 Cumulative Motor Run Time 1 Change or reset the cumulative data H95 0 : Slow

H96 Data STOP key priority Start check function

H97 Clear Alarm Data

H98

Name

ACC/DEC Time (Jogging operation) Deceleration Time for Forced Stop

Control 0: 0.00

DOWN

(Initial frequency setting) 1: Last UP/

(Operating conditions) 1:

(Mode selection) 2 :

Torque Limiter (Frequency increment limit for braking) Output Current Fluctuation Damping Gain for Motor 1

C1 Disconnection Detection Time (PID control feedback line) *6

DC Braking (Braking response mode) STOP Key Priority/Start Check Function

Protection/Main tenance Function

(Mode selection) Bit 0: Lower the carrier frequency automatically

0.00 to 3600 *ACC time and DEC ti me are common.

Limit by F16 (Frequency limiter: Low) and continue to run If the output frequency lowers below the one limited by F16 (Frequency

limiter: Low), decelerate to stop the motor.

0.0 (Depends on F16 (Frequency limiter: Low))

0.1 to 60.0 Enable during ACC/DEC and enable at base frequency or above Disable durin g ACC/DEC and enab le at base frequency or above Enable during ACC/DEC and disable at base frequency or above

Disable during ACC/DEC and disable at base frequency or above

Enable (Canceled if actual deceleration tim e exceeds three times the one specified by F08/E11.) Enable (Not can celed if actual deceleration t ime exceeds three times th e

ne specified by F08/E11.)

0.00 : Follow deceleration time specified by F08/E11

0.01 to 100.0

999: Disable

1: Enable

1:Active

0.0: Disable

0.1 to 60.0: Detection time

1: Quick

0: Disable Disable 1: Enable Disable 2: Disable Enable

3: Enable Enable 0: Does not clear al arm data 1: Clear alarm dat a and return to zero 0 to 31: Display data on the keypad's LED monitor in decimal format (In each bit, "0" for disabled, "1" for enabled.)

Bit 1: Detect input phase loss Bit 2: Detect output phase loss Bit 3: Select life judgment threshold of DC link bus capacitor Bit 4: Judge the life of DC link bus capacitor

Data setting range

command value on releasing run command

DOWN

Change

Incre-

Unit

when

ment

running

㧙㧙

NY 1

㧙㧙

YY 0

㧙㧙

YY 0

㧙㧙

YY 1

㧙㧙

YY 0

㧙㧙

NN㧙5-71

㧙㧙

YY 15-33

㧙㧙

YY 0 -

㧙㧙

YN 05-70

㧙㧙

Y Y 5-71

Data

copying

Default setting

(bit4,

1,0㧩1)

Refer to

page:

5-31

A codes: Motor 2 Parameters

Code

A01 Maximum Frequency 2 25.0 to 400.0 0.1 Hz N Y 60.0 A02 Base Frequency 2 25.0 to 400.0 0.1 Hz N Y 60.0 A03 0: 1 V N Y2

A04 Maximum Output Voltage 2 80 to 240V: 1 V N Y2 230

These function codes and their data are displayed, but they are reserved for particular manufacturers. Unless otherwise specified, do not access these function codes.

These are available on inverters with inverter's ROM version 0800 or later. (For the version checking procedure, refer to Chapter 3, Section 3.4.6 "Reading maintenance information."

Name Data setting range

Rated Voltage at Base Frequency 2

80 to 240: 230

160 to 500: 460

160 to 500V: 460

)

Increment

Change

Data

copying

Default setting

Unit

when

running

5-10

Refer to

page:

(A codes continued)

)

Change

Data

Code

A05 Torque Boost 2 0.1 % Y Y *4 -

A06 1: For a general-purpose motor with shaft-driven cooling fan

A07 (Overload detection level) 0.01 A Y Y1Y2*4

A08 (Thermal time constant) 0.5 to 75.0 0.1 min Y Y 5.0 A09 DC Braking 2

A10 (Braking level) 0 to 100 1% Y Y 0 A11 (Braking time) 0.01 s Y Y 0.00

A12 Starting Frequency 2 0.1 to 60.0 0.1 Hz Y Y 0.5 A13 0: Variable torque load

A14 Control Mode Selection 2 0:

A15 Motor 2 (No. of poles) 2 to 22 2polesN Y1Y24

A16 (Rated capacity) 0.01

A17 (Rated current) 0.00 to 100.0 0.01 A N Y1Y2Rated value

A18 (Auto-tuning) 0: Disable

A19 (Online tuning) 0: Disable

A20 (No-load current) 0.00 to 50.00 0.01 A N Y1Y2Rated value

A21 (%R1) 0.00 to 50.00 0.01 % Y Y1Y2Rated value

A22 (%X) 0.00 to 50.00 0.01 % Y Y1Y2Rated value

A23 (Slip compensation gain for driving) 0.0 to 200.0 0.1 % Y* Y 100.0 A24 (Slip compensation response time) 0.01 to 10.00 0.01 s Y Y1 0.50 A25 (Slip compensation gain for braking) 0.0 to 200.0 0.1 % Y* Y 100.0 A26 (Rated slip frequency) 0.00 to 15.00 0.01 Hz N Y1Y2Rated value

A39 Motor 2 Selection 0:

A40 Slip Compensation 2 0:

A41 0.00 to 0.40 0.01

A45 Cumulative Motor Run Time 2 Change or reset the cumulative data A46 Startup Times of Motor 2 Indication of cumulative startup times

Default settings for these function codes vary depending on the inverter capacity. See Table 5.1 "Factory Defaults According to Inverter Capacity" on pages 5-15 and 5-16.

Name

Electronic Therm al Overload Protection for Motor 2 (Select motor characteristics)

(Braking starting frequency)

Load Selection/ Auto Torque Boost/ Auto Energy Saving Operation 2

(Operating conditions) 1:

Output Current Fluctuation Damping Gain for Motor 2

0.0 to 20.0 (percentage with respect to "A03: Rated Voltage at Base Frequency 2") Note: This setting takes effect when A13 = 0, 1, 3, or 4.

For an inverter-driven m otor, non-ventilated mot or, or motor with

separately powered cooling fan

0.00: Disable 1 to 135% of the rated current (allowable continuous drive current) of the motor

0.00 : Disable

0.01 to 30.00

1: Constant torque load 2: Auto-torque boost 3:

Auto-energy saving operation (Variable torque load during ACC/DEC)

uto-energy saving operation (Constant torque load during ACC/DEC

Auto-energy saving operation (Auto-torque boost during ACC/DEC)

V/f control with slip compensation inactive 1: Dynamic torque vector control 2:

V/f control with slip compensation active 3:

V/f control with op tional PG interface

Dynamic torque vector control with optional PG interface

0.01 to 30.00 (where, P99 data is 0, 3, or 4.)

0.01 to 30.00 (where, P99 data is 1.)

Enable (Tune %R1 and %X while the motor is stopped.) 2:

Enable (Tune %R1, %X and rated slip while the motor is stopped, and

no-load current while running.)

1: Enable

Motor characteristics 0 (Fuji standard motors, 8-series) 1: Motor characteristics 1 (HP rating motors) 3:

Motor characteristics 3 (Fuji standard motors, 6-series) 4: Other motors

Enable during ACC/DEC and enable at base frequency or above

Disable during ACC/DEC and enab le at base frequency or above 2:

Enable during ACC/DEC and disable at base frequency or above 3:

Disable during ACC/DEC and disable at base frequency or above

Data setting range

Incre-

Unit

when

ment

running

㧙㧙

YY 1

㧙㧙

NY 1

㧙㧙

NY 0

NY1Y2*4

0.01kWHP

㧙㧙

NN 0

㧙㧙

YY 0

㧙㧙

NY 0

㧙

Y Y 0.20

㧙㧙

copying

Y1 Y2

Default setting

Y0.00.0 to 60.0 0.1 Hz Y

of Fuji

standard

motor

of Fuji

standard

motor

of Fuji

standard

motor

of Fuji

standard

motor

of Fuji

standard

motor

㧙㧙

Refer to

page:

5-11

J codes: Application Functions

(

)

(

)

Change

Incre-

ment

㧙㧙

UP/DOWN

with Latch

Data setting range

control

Code

J01 0: Disable

J02 (Remote command SV) 0: UP/DOWN keys on keypad

J03 P J04 I (Integral time) 0.0 to 3600.0 *1 0.1 s Y Y 0.0 J05 D (Differential time) 0.00 to 600.00 *1 0.01 s Y Y 0.00 J06 J10 (Anti reset windup) 0 to 200 1% Y Y 200 J11 (Select alarm output) 0: Absolute-value alarm

J12 (Upper level alarm (AH)) -100 to 100 1 % Y Y 100 J13 J18 (Upper limit of PID process output) 1% Y Y 999

J19 (Lower limit of PID process output) 1% Y Y 999

J56 (Speed command filter) 0.00 to 5.00 0.01 s Y Y 0.10 J57 (Dancer reference position) -100 to 100 1 % Y Y 0 J58 (Detection width of dancer 0: 1% Y Y 0

J59 0.000 to 30.000 *1 0.001 times Y Y 0.100 J60 0.0 to 3600.0 *1 0.1 s Y Y 0.0 J61 0.00 to 600.00 *1 0.01 s Y Y 0.00 J62 (PID control block selection) 1

J63 Overload Stop 0: Torque

J64 (Detection level) 20 to 200 0.1 % Y Y 100 J65 (Mode selection) 0: Disable

J66 (Operation condition) 0:

J67 (Timer) 0.01 s Y Y 0 J68 0 to 200 1% Y Y 100 5-74

J69 (Brake OFF frequency) 0.0 to 25.0 0.1 Hz Y Y 1.0 J70 (Brake OFF timer) 0.0 to 5.0 0.1 s Y Y 1.0 J71 (Brake ON frequency) 0.0 to 25.0 0.1 Hz Y Y 1.0 J72 (Brake ON timer) 0.0 to 5.0 0.1 s Y Y 1.0

When you make settings from the keypad, the incremental unit is restricted by the number of digits that the LED monitor can display.

Name

PID Control (Mode selection)

Feedback filter) 0.0 to 900.0 0.1 s Y Y 0.5

Lower level alarm (AL)) -100 to 100 1 % Y Y 0

position deviation

P (Gain) 2

I (Integral time) 2

D (Differential time) 2

(Detection value) 1: Current

Braking Signal

(Brake OFF current)

1: Enable (Process control, normal operation) 2: Enable (Process control, inverse operation) 3: Enable (Dancer control)

1: PID command 1

3: Terminal command 4: Command via communications link

Gain) 0.000 to 30.000 *1 0.001 times Y Y 0.100

1: Absolute-value alarm (with Hold) 2: Absolute-value alarm (with Latch) 3: Absolute-value alarm (with Hold and Latch) 4: Deviation alarm 5: Deviation alarm (with Hold) 6: Deviation alarm 7: Deviation alarm (with Hold and Latch)

-150 to 150 999: The F15 data applies.

-150 to 150 999: The F16 data applies.

Disable switching PID constant

1 to 100

Bit 0: PID output polarity 0 = addition, 1 = subtraction Bit 1: Select compensation of output ratio 0 =Ratio (relative to the main setting) 1 = Speed command (relative to maximum frequency)

1: Decelerate to stop 2: Coast to a stop 3: Hit and stop

Enable at constant speed and during deceleration 1: Enable at constant speed 2: Enable anytime

0.00 to 600.00

Data

Unit

when

copying

running

NY 0 -

NY 0

YY 0

㧙

NY 0

YY 05-73

NY 0

YY 0

Default

setting

Refer

page:

5-12

(J codes continued)

Change

Code

J73 Positioning Control (Start timer) *5 0.0 to 1000.0 0.1 s Y Y 0.0 J74 (Start point; upper digits) *5 -999 to 999 1 p Y Y 0 J75 (Start point; lower digits) *5 [P], 0 to 9999 *7 1 p Y Y 0 J76 (Preset point; upper digits) *5 -999 to 999 1 p Y Y 0 J77 (Preset point; lower digits) *5 [P], 0 to 9999 *7 1 p Y Y 0

J79 0 to 9999

J80 (Creep speed) *5 0 to 400 1Hz Y Y 0 J81 (End point; upper digits) *5 -999 to 999 1 p Y Y 0 J82 (End point; lower digits) *5 0 to 9999 1 p Y Y 0 J83 (Positioning allowance) *5 0 to 9999 1 p Y Y 0 J84 (End timer) *5 0.0 to 1000.0 0.1 s Y Y 0.0 J85 (Coasting compensation) *5 0 to 9999 1 p Y Y 0 J86 (End point command) *5 J87 (Preset positioning requirement) *5 0, 1, 2 J88 (Position detection direction) *5 0, 1 J90

J91 I (Integral time) *5 0.001 s Y Y 999 J92 (Level adjustment) *5 0.1 % Y Y 100.050.0 to 150.0

These are available on inverters with inverter's ROM version 0700 or later. (For the version checking procedure, refer to Chapter 3, Section 3.4.6 "Reading maintenance information."

[P]: Current position (Absolute position)

Switching between "0" and [P] requires the simultaneous keying: + keys from "0" to [P] and +

"0."

Name Data setting range

(Creep speed SW point;

upper digits) *5

(Creep speed SW point;

lower digits) *5

0, 1

Overload Stop Function 0.000 to 2.000, 999

P (Gain) *5

0.001 to 9.999, 999

)

Incre-

ment

1p Y

㧙㧙㧙㧙㧙㧙

0.001 999Y

Unit

when

copying

running

YY 0 NY 0 NY 0

䋭

Data

Default

setting

YJ78 0 to 999 10

keys from [P] to



Refer

page:

5-13

y codes: Link Functions

Change

Code

y01 RS-485 Communication (Standard) 1 to 255 -

y02 (Com munications error proc essing) 0: Immediately trip with alarm

y03 (Timer) 0.0 to 60.0 0.1 s Y Y 2.0 y04 (Baud rate) 0: 2400 bps 㧙㧙 YY 3

y05 (Data length) 0: 8 bits

y06 (Parity check) 0: None (2 stop bits for Modbus RTU)

y07 (Stop bits) 0: 2 bits

y08 (No-response error detection time) 0: No detection 1 s Y Y 0

y09 (Response interval) 0.00 to 1.00 0.01 s Y Y 0.01 y10 (Protocol selection) 0: Modbus RTU protocol 㧙㧙 YY 1

y11 RS-485 Communication (Option) 1 to 255

y12 (Com munications error proc essing) 0: Immediately trip with alarm

y13 (Timer) 0.0 to 60.0 0.1 s Y Y 2.0 y14 (Baud rate) 0: 2400 bps 㧙㧙 YY 3

y15 (Data length) 0: 8 bits

y16 (Parity check) 0: None (2 stop bits for Modbus RTU)

y17 (Stop bits) 0: 2 bits

y18 (No-response error detection time) 0: No detection 1 s Y Y 0

y19 (Response interval) 0.00 to 1.00 0.01 s Y Y 0.01 y20 (Protocol selection) 0: Modbus RTU protocol 㧙㧙 YY 0

y98 Frequency command Run command

y99

Name

(Station address) 1

(Station address) 1 㧙 NY 1

Bus Link Function (Mode selection)

Loader Link Fu nction (Mode selection )

Trip with alarm

1: 2:

Retry during the period specified by timer y03. If the retry fails, trip with

alarm

GT

3: Continue to run

1: 4800 bps 2: 9600 bps 3: 19200 bps 4: 38400 bps

1: 7 bits

1: Even parity (1 stop bit for Modbus RTU) 2: Odd parity (1 stop bit for Modbus RTU) 3: None (1 stop bit for Modbus RTU)

1: 1 bit

1 to 60

1: FRENIC Loader protocol (SX protocol) 2: Fuji general-purpose inverter protocol

Trip with alarm

1: 2:

Retry during the period specified by timer y13. If the retry fails, trip with

alarm

GTR

3: Continue to run

1: 4800 bps 2: 9600 bps 3: 19200 bps 4: 38400 bps

1: 7 bits

1: Even parity (1 stop bit for Modbus RTU) 2: Odd parity (1 stop bit for Modbus RTU) 3: None (1 stop bit for Modbus RTU)

1: 1 bit

1 to 60

2: Fuji general-purpose inverter protocol

0: Follow H30 data Follow H30 data 1: Via field bus option Follow H30 data 2: Follow H30 data Via field bus option 3: Via field bus option Via field bus opti on

Frequency command Run command 0: Follow H30 and y98 data Follow H30 and y98 data 1: Via RS-485 link (Loader) Follow H30 and y98 data 2: Follow H30 and y98 data Via RS-485 link (Loader) 3: Via RS-485 link (Loader) Via RS-485 link (Loader)

Data setting range

GT

after running for the period specified by tim er y03

GT

. If it succeeds, continue to run.

GTR

after running for the period specified by tim er y13

GTR

. If it succeeds, continue to run.

Increment

㧙㧙

Data

copying

Default setting

Unit

when

running

㧙

NY 1 YY 0

YY 0

YY 05-68

YN 0 -

Refer to

page:

5-14

Power

supply

voltage

Threephase 230 V

Threephase 460 V

Singlephase 230 V

Table 5.1 (1) Factory Defaults According to Inverter Capacity

Restart mode after

Nominal

applied

motor

(HP)

1/8 FRNF12E1ع-2U 8.4 0.12 0.5 1/4 FRNF25E1ع-2U 8.4 0.25 0.5 1/2 FRNF50E1ع-2U 7.1 0.50 0.5

1 FRN001E1ع-2U 6.8 1.00 0.5 2 FRN002E1ع-2U 6.8 2.00 0.5 3 FRN003E1ع-2U 6.8 3.00 0.5 5 FRN005E1ع-2U 5.5 5.00 0.5

7.5 FRN007E1ع-2U 4.9 7.50 0.5 10 FRN010E1ع-2U 4.4 10.00 0.5 15 FRN015E1ع-2U 3.5 15.00 1.0 20 FRN020E1ع-2U 2.8 20.00 1.0

1/2 FRNF50E1ع-4U 7.1 0.50 0.5

1 FRN001E1ع-4U 6.8 1.00 0.5 2 FRN002E1ع-4U 6.8 2.00 0.5 3 FRN003E1ع-4U 6.8 3.00 0.5 5 FRN005E1ع-4U 5.5 5.00 0.5

7.5 FRN007E1ع-4U 4.9 7.50 0.5 10 FRN010E1ع-4U 4.4 10.00 0.5 15 FRN015E1ع-4U 3.5 15.00 1.0 20 FRN020E1ع-4U 2.8 20.00 1.0

1/8 FRNF12E1ع-7U 8.4 0.12 0.5 1/4 FRNF25E1ع-7U 8.4 0.25 0.5 1/2 FRNF50E1ع-7U 7.1 0.50 0.5

1 FRN001E1ع-7U 6.8 1.00 0.5 2 FRN002E1ع-7U 6.8 2.00 0.5 3 FRN003E1ع-7U 6.8 3.00

Inverter type

Fuji's standard

torque boost

(%)

F09/A05 P02/A16 H13

Rated capacity of

motor

(HP)

momentary power

failure

(Restart time)

(s)

0.5

Note 1) A box () in the above table replaces S or E depending on the enclosure.

5-15

Power supply

voltage

Threephase 230 V

Threephase 460 V

Singlephase 230 V

Table 5.1 (2) Factory Defaults According to Inverter Capacity

Nominal

applied

motor

(HP)

1/8 FRNF12E1ع-2U 1/4 FRNF25E1ع-2U 1/2 FRNF50E1ع-2U

1 FRN001E1ع-2U 2 FRN002E1ع-2U 3 FRN003E1ع-2U 5 FRN005E1ع-2U

7.5 FRN007E1ع-2U 10 FRN010E1ع-2U 15 FRN015E1ع-2U 20 FRN020E1ع-2U

1/2 FRNF50E1ع-4U

1 FRN001E1ع-4U 2 FRN002E1ع-4U 3 FRN003E1ع-4U 5 FRN005E1ع-4U

7.5 FRN007E1ع-4U 10 FRN010E1ع-4U 15 FRN015E1ع-4U 20 FRN020E1ع-4U

1/8 FRNF12E1ع-7U 1/4 FRNF25E1ع-7U 1/2 FRNF50E1ع-7U

1 FRN001E1ع-7U 2 FRN002E1ع-7U 3 FRN003E1ع-7U

Inverter type

Rated current of HP standard motor

(A)

F11/E34/E37/A07

0.68

1.4 2 3

5.8

7.9

12.6

18.6

25.3

37.3

49.1 1

1.5

2.9 4

6.3

9.3

12.7

18.7

24.6

0.68

1.4 2 3

5.8

7.9

Note 1) A box () in the above table replaces S or E depending on the enclosure.

5-16



Changing, validating, and saving function code data when the inverter is running



Function codes are indicated by the following based on whether they can be changed or not when the inverter is running:

Notation

Copying data

The data copying feature copies the function code data stored in the inverter's memory into the keypad's memory. With this feature, you can easily transfer the data saved in a source inverter to

Change when

running

Y* Possible If the data of the codes marked with Y* is changed with and keys,

Y Possible Even if the data of the codes marked with Y is changed with and

N Impossible —

the change will immediately take effect; however, the change is not saved into the inverter's memory. To save the change, press the If you press the state, then the changed data will be discarded and the previous data will take effect for the inverter operation.

keys, the change will not take effect. Pressing the key will make the change take effect and save it into the inverter's memory.

Validating and saving function code data

key.

key without pressing the key to exit the current

other destination inverters. The standard keypad does not support this feature. The optional multi-function keypad supports it

with Menu #8 in Programming mode. If the specifications of the source and destination inverters differ, some code data may not be copied

to ensure safe operation of your power system. Whether data will be copied or not is detailed with the following symbols in the "Data copying" column of the function code tables given below.

Y: Will be copied unconditionally. Y1: Will not be copied if the rated capacity differs from the source inverter. Y2: Will not be copied if the rated input voltage differs from the source inverter. N: Will not be copied. (The function code marked with "N" is not subject to the Verify operation,

either.)

If necessary, set up uncopied code data manually and individually.

Using negative logic for programmable I/O terminals

The negative logic signaling system can be used for the digital input and output terminals by setting the function code data specifying the properties for those terminals. Negative logic refers to the inverted ON/OFF (logical value 1 (true)/0 (false)) state of input or output signal. An active-ON signal (the function takes effect if the terminal is short-circuited.) in the normal logic system is functionally equivalent to active-OFF signal (the function takes effect if the terminal is opened.) in the negative logic system. An active-ON signal can be switched to active-OFF signal, and vice versa, with the function code data setting.

To set the negative logic system for an I/O terminal, enter data of 1000s (by adding 1000 to the data for the normal logic) in the corresponding function code. Some signals cannot switch to active-OFF depending upon their assigned functions.

Example: "Coast to a stop" command BX assigned to any of digital input terminals [X1] to [X5] using any of function codes E01 through E05

Function code data BX

7 Turning BX ON causes the motor to coast to a stop. (Active ON)

1007 Turning BX OFF causes the motor to coast to a stop. (Active OFF)

5-17

Fuji Electric FRENIC-Multi Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Preface

Safety precautions

Precautions for use

How this manual is organized

Table of Content

Chapter 1 BEFORE USING THE INVERTER

1.1 Acceptance Inspection

1.2 External View and Terminal Blocks

1.3 Transportation

1.4 Storage Environment

1.4.1 Temporary storage

1.4.2 Long-term storage

Chapter 2 MOUNTING AND WIRING OF THE INVERTER

2.1 Operating Environment

2.2 Installing the Inverter

2.3 Wiring

2.3.1 Removing and mounting the terminal cover and the main circuit terminal block cover

2.3.2 Terminal arrangement diagram and screw specifications

2.3.3 Recommended wire sizes

2.3.4 Wiring precautions

2.3.5 Wiring for main circuit terminals and grounding terminals

2.3.6 Wiring for control circuit terminals

2.3.7 Setting up the slide switches

2.4 Mounting and Connecting a Keypad

2.4.1 Mounting style and parts needed for connection

2.4.2 Mounting/installing steps

2.5 Cautions Relating to Harmonic Component, Noise, and Leakage Current

Chapter 3 OPERATION USING THE KEYPAD

3.1 LED Monitor, Keys and LED Indicators on the Keypad

3.2 Overview of Operation Modes

3.3 Running Mode

3.3.1 Monitoring the running status

3.3.2 Setting up frequency and PID commands

3.3.3 Running/stopping the motor

3.4 Programming Mode

3.4.1 Setting up basic function codes quickly -- Menu #0 "Quick Setup" --

3.4.2 Setting up function codes -- Menu #1 "Data Setting" --

3.4.3 Checking changed function codes -- Menu #2 "Data Checking" --

3.4.4 Monitoring the running status -- Menu #3 "Drive Monitoring" --

3.4.5 Checking I/O signal status -- Menu #4 "I/O Checking" --

3.4.6 Reading maintenance information -- Menu #5 "Maintenance Information" --

3.4.7 Reading alarm information -- Menu #6 "Alarm Information" --

3.5 Alarm Mode

Chapter 4 RUNNING THE MOTOR

4.1 Running the Motor for a Test

4.1.1 Inspection and preparation prior to powering on

4.1.2 Turning ON power and checking

4.1.3 Preparation before running the motor for a test--Setting function code data

4.1.4 Test run

4.2 Operation

4.2.1 Jogging Operation

Chapter 5 FUNCTION CODES

5.1 Function Code Tables