The FRENIC-Mini features a full range of functions, compact body, simple operation, wide model
variations, and global compatibility. It will meet your needs for higher performance in machines and
equipment such as conveyors, fans, pumps, centrifugal separators and food processing machines,
as well as the needs for system integration, energy saving, labor saving, and total cost reduction.
2
Quoted from “Low Power AC Drive Worldwide Outlook” (2001) published by ARC(USA
)
Page 3
Optimum performance for traversing conveyors
High starting torque, at 150% or more
Equipped with Fuji,s original simplified torque-vector control
system and the automatic torque boost function, the inverter
provides consistent powerful operation (when automatic torque
boost is ON, slip compensation control is ON, and when
running at 5Hz or more).
Torque [%]
[Torque characteristics]
Short-time operation torque
150
100
Output
torque
[%]
The above graph shows an example of torque characteristics obtained when FRENIC-Mini is
combined one-to-one with Fuji,s standard three-phase motor (8-type series: 4 poles).
Continuous operation
allowable range
50
0
6
(5)
[Output torque characteristic data]
100% output torque refers to
the rated torque of the motor
driven at 60 Hz.
60
(50)
Motor speed [r/min]
120
(100)Output frequency [Hz]
Braking resistor connectable to the inverter
Owing to a built-in braking transistor (1/2HP or larger), an optional
braking resistor can be connected to increase the regenerative
braking capacity for conveyance and transportation machinery that
require large braking power. For inverters of 2HP or larger, it is
possible to select the model that incorporates a braking resistor.
Trip-free operation
The remarkably improved current limiting function (stall
prevention) allows trip-free operation even for an impact load.
Load torque
Motor speed
Output current
0s2.5s5s7.5s10s12.5s
Stable operation even for a step load
The slip compensation function permits stable operation even
when the motor load fluctuates (step load).
Load torque
Motor speed
Output current
0s2.5s5s7.5s10s12.5s
Reduced motor instability at low speed
Fuji,s unique control method improves voltage control
performance and reduces motor instability at low speed to about a
half or less (at 1Hz) compared with that of conventional inverters.
FRENIC-Mini
0
Conventional Fuji inverter
0
[Instability characteristics]
Motor speed [r/min]
Time
Time
The highly used functions for fans and pumps
Automatic energy-saving provided
as a standard function
By controlling the motor loss to a minimum, FRENIC-Mini
further saves electric power when applied to fans or pumps.
Energy saving rate varies with the motor characteristics.
PID control function
Permits motor operation while controlling temperature,
pressure, or flow rate without using an external device such as
temperature controller.
Cooling fan ON/OFF control function
The inverter,s cooling fan can be turned off while the fan or
pump is stopped for noise reduction and energy savings.
1. The contents of this catalog are provided to help you select the product model that is best for you. Before actual use, be sure
to read the Instruction Manual/User,s Manual thoroughly to assure correct operation.
2. This product is not designed and manufactured for use in machines or systems which human life is dependent upon. If you
are studying use of the products in this brochure for special purposes such as for control of nuclear power stations, in sea, air
Safety Precautions
or space craft, in medical or land transportation equipment, or any related systems, please contact the business office of Fuji
Electric. If these products are to be used in any equipment in which there is a risk to human life or the possibility of a major
loss in the event of failure, be sure to install the appropriate safety equipment.
Required power P
[%]
110
100
90
When damper or valve is used
80
70
60
50
40
30
20
10
0201030 40 50 60 70 80 90 100
Inverter control
Energy savings rate varies with the motor characteristics.
Energy
saved
(V/f control)
Inverter control
(Automatic energy-saving mode)
Air or liquid flow rate Q [%]
[Energy savings effect]
3
Page 4
The ideal functions to serve a multiplicity of needs for small-capacity inverters
Compatible with a wide range of
frequency settings
The optimum frequency setting method can be selected to
match your machine or equipment. Setting can be done by
keypad panel ( keys, potentiometer), analog input (4 to
20mA, 0 to +10V, 0 to 5V, 1 to 5V), multistep speed settings (8
steps) etc.
A transistor output is provided.
This enables an overload early warning, lifetime forecast or
other information signals to be output during operation.
Compact
Side-by-side mounting is possible.
Multiple inverter units can be mounted side-by-side inside a
panel. This features helps to minimize the space used for
installation. (Ambient temperature: 40°C (104°F) or less)
The output frequency can be set to a
maximum of 400Hz.
The inverter can be used for equipment that requires a high
motor speed such as centrifugal separator. In this case, check
the operation in combination with the motor.
Two points can be set for a non-linear
V/f pattern.
One point for the non-linear V/f pattern, which can be set as
desired, has been added (making a total of 2 points), and so
the V/f pattern can be adjusted to match the application.
Size interchangeability with Fuji,s
FVR-C11S series is provided.
FVR-C11SFRENIC-Mini
4.72
(120)
3.15(80)3.15(80)
9.45(240)
(Three-phase 230V, 1HP or less)
3.15(80)
(Units: inch(mm))
RS485 communications card (option)
can be installed internally.
This card can be installed inside the inverter,s body without
changing the dimensions. RS-485 communications are
available as option.
communications card
RS-485
A model with built-in braking resistor is
available on order.
For inverters of 2HP or larger, a built-in braking resistor type
can be selected.
Since installation and wiring of a separate braking resistor is
not required, the total mounting space is reduced.
(Three-phase 230V, 2HP)
(Three-phase 230V, 1HP or less)
4
Page 5
Simple operation and wiring
Frequency setting potentiometer is
standard equipment.
The frequency can be adjusted easily by hand.
The control circuit terminal block cover
and main circuit terminal block cover
can be quickly removed.
Control circuit terminal block cover
Main circuit terminal block cover
Maintenance
All types of data can be displayed on
the keypad.
The output frequency, set frequency, load shaft speed, output
current, output voltage, alarm history, input power etc. can be
displayed.
A menu mode is included in the keypad.
The menu items include the function menu for checking or
changing function codes, operation monitor , I/O check ,
,,
maintenance info. and alarm info. See the FRENIC-Mini
User,s Manual for details.
,,,,
,,
,,
,,
,,
,,
,,
,,
The lifetime of the DC bus capacitor can
be estimated.
The capacitor,s condition compared with its initial state can be
confirmed.
A long-life cooling fan is included.
Use of a long-life cooling fan (design life: 7 years with an
ambient temperature: 40°C (104°F) reduces maintenance work.
Cumulative running time is recorded and displayed.
The inverter records and displays the cumulative running time
(lifetime) of the inverter itself, PCB, and cooling fan.
Interface for peripheral devices and comprehensive protective functions
All models are equipped with an inrush
current suppression circuit.
An inrush current suppression circuit is provided as standard
in all models, so the cost of peripheral devices such as input
magnetic contactors can be reduced.
A DC reactor (DCR) connection terminal
is provided as standard.
A terminal for connection of a DCR, necessary for suppressing
harmonics, is provided in all models.
The alarm history for the 4 latest
alarms is recorded.
Detailed information from back as far as the 4 latest alarms
can also be checked.
It is possible to output lifetime forecast
signal to the transistor output.
This signal is output when the capacitors in the DC bus circuit,
the electrolytic capacitors on the PCB or the cooling fans are
nearing the end of their service life.
Input/output phase loss protective function
It is possible to detect output phase loss at all times during
starting and operation.
Sink/Source can be switched.
The input/output mode (Sink/Source) of the digital input terminals
can be switched by means of an internal jumper switch.
The motor can be protected by a PTC thermistor.
In addition to the protection by an electronic thermal relay, the
motor is protected by a PTC thermistor input.
5
Page 6
Flexible through optionals
Function code copy function
The optional remote keypad panel includes a built-in copy
function, so function codes can be set easily in duplicate units.
Inverter support loader software is
available.
The inverter support loader program (Windows based), which
simplifies setting of function codes, is provided.
The optional RS-485 communications card, remote operation
extension cable and USB-RS-485 converter are necessary.
Mounting on DIN rail
Using the rail mounting base (option), the inverter can be
easily mounted on a DIN rail (35mm wide).
Replacement of older models
with new ones is simple.
The latest models can be mounted without drilling additional
holes by use of the mouting adapter (option).
Remote operation is possible.
Remote operation can be done easily using the optional
RS-485 communications card, remote keypad and remote
operation extension cable.
communications
Remote keypad
RS-485
card
Extension cable for remote operation
Wide variations
Global products
All standard models comply with the EC Directive (CE marking), UL standards and
Canadian standards (cUL certification).
All standard FRENIC-Mini inverters comply with European and North American/Canadian standards, enabling standardization of the
specifications for machines and equipment used at home and abroad.
If the model with built-in EMC filter is used, the model conforms to the European
EMC Directive.
Europe
6
..
North America/Canada
UL standard (cUL certification)EC Directives (CE making), TUV
Page 7
The contents of this catalog are provided to help you select the
Variation
Caution
product model that is best for you. Before actual use, be sure to read
the User's Manual thoroughly to assure correct operation.
In addition to the three-phase 230V, single-phase 230V and single-phase 115V,
three-phase 460V has been newly introduced, broadening the model selection
range.
Model variations include EMC filter built-in type and braking resistor built-in
type on order.
Applicable
motor rating
Three-phase
230V
Standard specifications
1/8
1/4
1/2
1
2
3
5
FRNF12C1S-2U
FRNF25C1S-2U
FRNF50C1S-2U
FRN001C1S-2U
FRN002C1S-2U
FRN003C1S-2U
FRN005C1S-2U
Semi-standard specifications
EMC filter built-in type (On order)
1/8
1/4
1/2
1
2
3
5
FRNF12C1E-2U
FRNF25C1E-2U
FRNF50C1E-2U
FRN001C1E-2U
FRN002C1E-2U
FRN003C1E-2U
FRN005C1E-2U
Braking resistor built-in type (On order)
2
3
5
FRN002C1S-2U21
FRN003C1S-2U21
FRN005C1S-2U21
Three-phase
460V
FRNF50C1S-4U
FRN001C1S-4U
FRN002C1S-4U
FRN003C1S-4U
FRN005C1S-4U
FRNF50C1E-4U
FRN001C1E-4U
FRN002C1E-4U
FRN003C1E-4U
FRN005C1E-4U
FRN002C1S-4U21
FRN003C1S-4U21
FRN005C1S-4U21
Single-phase
230V
FRNF12C1S-7U
FRNF25C1S-7U
FRNF50C1S-7U
FRN001C1S-7U
FRN002C1S-7U
FRN003C1S-7U
FRNF12C1E-7U
FRNF25C1E-7U
FRNF50C1E-7U
FRN001C1E-7U
FRN002C1E-7U
FRN003C1E-7U
Single-phase
115V
FRNF12C1S-6U
FRNF25C1S-6U
FRNF50C1S-6U
FRN001C1S-6U
IP40 enclosure type
1/8
1/4
1/2
1
2
3
5
FRNF12C1J-2U
FRNF25C1J-2U
FRNF50C1J-2U
FRN001C1J-2U
FRN002C1J-2U
FRN003C1J-2U
FRN005C1J-2U
FRNF50C1J-4U
FRN001C1J-4U
FRN002C1J-4U
FRN003C1J-4U
FRN005C1J-4U
Type1(NEMA1) conformed model is available by attaching optional parts.
How to read the model number
Code
FRN
Code
F12
F25
F50
001
002
003
005
Code
C
Code1Developed inverter series
Note)
If “Built-in option” is “None” and “Brake” is “Standard”, the model numbers are indicated in the same format as those of the above standard specifications.
When the input voltage is 300V or more, the inverter
continues operation. If it drops below 300V, the inverter
operates for 15ms.
0.85
1.7
1.6
3.1
FRN002
C1S-4U
3.0
5.9
FRN003
C1S-4U
4.4
8.2
FRN005
C1S-4U
7.3
13.0
Single-phase series
ItemSpecifications
Input power source
Typ e (FRN
Applicable motor rating *1)1/81/41/2123
Output ratingsInput ratingsBraking
Enclosure (IEC 60529)
Cooling method
Weight / Mass
*1) Standard 4-pole motor
*2) Rated capacity is calculated by regarding the output rated voltage as 220V for three-phase 230V
and single-phase 230V series, and as 440V for three-phase 460V series.
*3) Output voltage cannot exceed the power supply voltage.
*4) Use the inverter at the current given in ( ) or below when the carrier frequency setting is higher
than 4kHz ( : to ) or the ambient temperature is 40°C (104°F) or higher.
C1S-U)
Rated capacity *2)0.310.591.11.93.14.3
Rated voltage *3)
Rated current *4)
Overload capability150% of rated current for 1 min, 200% of rated current for 0.5s
Rated frequency
Phases, voltage, frequencySingle-phase, 200 to 240V, 50/60HzSingle-phase, 100 to 120V, 50/60Hz
Voltage/frequency variations
Momentary voltage dip capability *5)
Rated current *6)A
Required power supply capacity *7)0.30.40.71.32.43.5
Torque *8)1501003050
Torque *9)
DC injection braking
(with DCR)
(without DCR)
Single-phase 230VSingle-phase 115V
FRNF12
C1S-7U
HP
kVA
Three-phase, 200V/50Hz, 200, 220, 230V/60Hz
V
0.8
A
(0.7)
50, 60Hz
Voltage: +10 to -10% Frequency: +5 to -5%
When the input voltage is 165V or more, the inverter continues operation. If it
drops below 165V, the inverter operates for 15ms.
1.1
1.8
kVA
%
-
%
Starting frequency: 0.0 to 60.0Hz Braking time: 0.0 to 30.0s Braking level: 0 to 100% of rated current
IP20, UL open type *11)IP20
Natural cooling
lbs.(kg)
1.3(0.6)1.3(0.6)1.3(0.6)1.8(0.8)3.7(1.7)5.1(2.3)
FRNF25
C1S-7U
1.5
(1.4)
2.0
3.3
FRNF50
C1S-7U
3.0
(2.5)
3.5
5.4
150
FRN001
C1S-7U
5.0
(4.2)
6.4
9.7
*5) Tested under the standard load condition (85% load for nominal applied motor).
*6) Calculated under Fuji-specified conditions.
*7) Obtained when a DC REACTOR (option) is used.
*8) Average braking torque obtained with AVR control OFF (Varies with the efficiency of the motor.)
*9) Average braking torque obtained by use of external braking resistor (standard type available as option)
FRN002
C1S-7U
8.0
(7.0)
11. 6
16.4
Fan cooling
FRN003
C1S-7U
11. 0
(10.0)
17.5
24.8
FRNF12
C1S-6U
1/81/41/21
0.260.530.951.6
0.71.42.54.2
When the input voltage is 85V or more, the inverter
continues operation. If it drops below 85V, the inverter
operates for 15ms.
When the input voltage is 300V or more, the inverter
continues operation. If it drops below 300V, the
inverter operates for 15ms.
0.85
1.7
FRN001
C1E-4U
1.6
3.1
FRN002
C1E-4U
3.0
5.9
FRN003
C1E-4U
4.4
8.2
FRN005
C1E-4U
7.3
13.0
Single-phase series
ItemSpecifications
Input power source
Typ e (FRN
Applicable motor rating *1)1/81/41/2123
Output ratingsInput ratingsBraking
Enclosure (IEC 60529)
Cooling method
Weight / Mass
*10) Voltage unbalance [%] =
If this value is 2 to 3%, use AC REACTOR (ACR).
*11) NEMA1 kit (option) is required for the enclosure conforming to the UL standard TYPE1 (NEMA1).
Use the inverter in the ambient temperature range from -10 to +40
C1E-U)
Rated capacity *2) 0.310.591.11.93.14.3
Rated voltage *3)
Rated current *4)
Overload capability150% of rated current for 1min, 200% of rated current for 0.5s
Rated frequency
Phases, voltage, frequencySingle-phase, 200 to 240V, 50/60Hz
Voltage/frequency variations
Momentary voltage dip capability *5)
(with DCR)
Rated current *6)
Required power supply capacity *7) 0.30.40.71.32.43.5
Torque *8) 15010030
Torque *9)
DC injection braking
A
(without DCR)
Max voltage [V] - Min voltage [V]
Three-phase average voltage [V]
Single-phase 230V
FRNF12
C1E-7U
HP
kVA
Three-phase, 200V/50Hz, 200, 220, 230V/60Hz
0.8
A
(0.7)
50, 60Hz
Voltage: +10 to -10%, Frequency: +5 to -5%
When the input voltage is 165V or more, the inverter continues operation. If it drops below 165V,
the inverter operates for 15ms.
1.1
1.8
kVA
%
-
%
Starting frequency: 0.0 to 60.0Hz Braking time: 0.0 to 30.0s Braking level: 0 to 100% of rated current
IP20, UL open type *11)
Natural coolingFan cooling
lbs.(kg)
1.5(0.7)1.5(0.7)1.5(0.7)2.6(1.2)5.3(2.4)6.4(2.9)
x 67 (IEC 61800-3 (5.2.3))
°C (14 to 104°F)
.
FRNF25
C1E-7U
1.5
(1.4)
2.0
3.3
FRNF50
C1E-7U
3.0
(2.5)
3.5
5.4
150
*12) When driven by 100 VAC, the single-phase 115 V class series of inverters limit their shaft output and maximum
output torque as listed below. This is to prevent their output voltage from decreasing when load is applied.
w/o DC reactor (DCR)90150
w/ DC reactor (DCR)85120
FRN001
C1E-7U
5.0
(4.2)
6.4
9.7
Shaft output (%) Maximum torque (%)
FRN002
C1E-7U
8.0
(7.0)
11. 6
16.4
50
FRN003
C1E-7U
11. 0
(10.0)
17.5
24.8
9
Page 10
Semi-standard Specifications
Braking resistor built-in type
ItemSpecifications
Input power source
Type (FRN
Applicable motor rating *1)235235
Output ratingsInput ratings
Braking
Enclosure (IEC 60529)
Cooling method
Weight / Mass
C1S-U21)
Rated capacity *2)3.14.36.72.94.37.1
Rated voltage *3)
Rated current *4)
Overload capability 150% of rated current for 1min, 200% of rated current for 0.5s
Rated frequency
Phases, voltage, frequencyThree-phase, 200 to 240V, 50/60HzThree-phase, 380 to 480V, 50/60Hz
Voltage/frequency variations
Momentary voltage dip capability *5)
Rated current *6)
Required power supply capacity *7)2.02.9
Torque *8)
Braking time
Duty cycle
DC injection brakingStarting frequency: 0.0 to 60.0Hz Braking time: 0.0 to 30.0s Braking level: 0 to 100% of rated current
Voltage: +10 to -15% (Voltage unbalance *10) : 2% or less) Frequency: +5 to -5%
When the input voltage is 165V or more, the inverter continues
operation. If it drops below 165V, the inverter operates for 15ms.
5.7
9.5
kVA
150100100150100100
%
1812818128
s
321.5321.5
%
IP20, UL open type *11)
Fan cooling
lbs.(kg)
4.0(1.8)4.0(1.8)5.5(2.5)4.0(1.8)4.0(1.8)5.5(2.5)
FRN003
C1S-2U21
11. 0
(10.0)
8.3
13.2
FRN005
C1S-2U21
17.0
(16.5)
14.0
22.2
4.92.02.94.9
Three-phase 460V
FRN002
C1S-4U21
3.75.59.0
When the input voltage is 300V or more, the inverter continues
operation. If it drops below 300V, the inverter operates for 15ms.
3.0
5.9
FRN003
C1S-4U21
4.4
8.2
FRN005
C1S-4U21
7.3
13.0
10
IP40 enclosure type
ItemSpecifications
Input power source
Type (FRN
Applicable motor rating *1)1/8
Output ratingsInput ratings
Braking
Applicable safety standardsUL508C, C22.2No.14, EN50178:1997 or equivalent
Enclosure (IEC 60529)
Cooling method
Weight / Mass
*1) Standard 4-pole motor
*2) Rated capacity is calculated by regarding the output rated voltage as 220V for three-phase 230V
series, and as 440V for three-phase 460V series.
*3) Output voltage cannot exceed the power supply voltage.
*4) Use the inverter at the current given in ( ) or below when the carrier frequency setting is higher
than 4kHz ( : to ) or the ambient temperature is 40°C (104°F) or higher.
*5) Calculated under the standard overload conditions by JEMA committee (about 85% of overload
by the standard applicable motor.)
*6) Calculated under Fuji-specified conditions.
C1J-U)
Rated capacity *2)0.31
Rated voltage *3)
Rated current
Overload capability 150% of rated current for 1min, 200% of rated current for 0.5s
Rated frequency
Phases, voltage, frequencyThree-phase, 200 to 240V, 50/60HzThree-phase, 380 to 480V, 50/60Hz
*7) Obtained when a DC reactor (DCR) is used.
*8) Average braking torque obtained with AVR control OFF (Varies with the efficiency of the motor.)
*9) Average braking torque obtained by use of external braking resistor (optional)
*10) Voltage unbalance [%] =
*11) NEMA1 kit (option) is required for the enclosure conforming to the UL standard TYPE1 (NEMA1).
Use the inverter in the ambient temperature range from -10 to +40°C (14 to 104°F).
FRN003
C1J-2U
2
3.1
10.0
5.7
9.5
2.0
50
4.8(1.8)
If this value is 2 to 3%, use AC reactor (option).
3
4.3
8.3
13.2
2.9
30
4.8(1.8)
FRN005
C1J-2U
5
6.7
16.5
14.0
22.2
4.9
5.3(2.4)
Three-phase 460V
FRNF50
C1J-2U
1.5
When the input voltage is 300V or more, the inverter
continues operation. If it drops below 300V, the inverter
Max voltage [V] - Min voltage [V]
Three-phase average voltage [V]
1/2
1.1
0.85
1.7
0.6
100
150
2.6(1.2)
FRN001
C1J-2U
1
1.9
2.5
1.6
3.1
1.1
2.9(1.3)
FRN002
C1J-2U
3.7
x 67(Refer to IEC 61800-3.)
2
2.9
3.0
5.9
2.0
50
4.0(1.8)
FRN003
C1J-2U
3
4.3
5.5
4.4
8.2
2.9
30
4.0(1.8)
FRN005
C1J-2U
5
7.1
9.0
7.3
13.0
4.9
5.3(2.4)
Page 11
Common Specifications
Common specifications
ItemExplanation
Maximum frequency
Base frequency
Starting frequency
Carrier frequency
Setting range
Accuracy(Stability)
Output frequencyControl
Setting resolution
Control method
Voltage/freq. characteristic
(Non-linear V/f setting)
Torque boost
Starting torque
Start/stop
Frequency setting
(Load selection)
25 to 400Hz
25 to 400Hz
0.1 to 60.0Hz
0.75 to 15kHz
Analog setting:
Digital setting:
Analog setting: 1/1000 of maixmum frequency (ex. 0.06Hz at 60Hz, 0.4Hz at 400Hz)
Keypad setting: 0.01Hz (99.99Hz or less), 0.1Hz (100.0Hz or more)
Link setting: Selectable from 2 types
• 1/2000 of maixmum frequency (ex. 0.003Hz at 60Hz, 0.02Hz at 400Hz)
• 0.01Hz (fixed)
V/f control (Simplified torque-vector control)
Possible to set output voltage at base frequency and at maixmum output frequency (common spec).
•
• AVR control can be turned ON or OFF (Factory setting: OFF).
1 point (Desired voltage and frequency can be set.)
Torque boost can be set with the function code F09.
Select application load type with the function code F37.
0: Variable torque load
1: Constant torque load
2: Auto torque boost
3: Auto energy-save operation (variable torque load in acceleration/deceleration)
4: Auto energy-save operation (constant torque load in acceleration/deceleration)
5: Auto energy-save operation (auto torque boost in acceleration/deceleration)
150% or over (Auto torque boost in 5Hz operation)
Keypad operation: Start (FWD/REV) and stop with , keys
External signals (5 digital inputs): FWD, REV, coast to stop command, etc.
Link operation: Communication via RS-485
Can be set with built-in potentiometer (standard)
Can be set with or key
Can be set with external potentiometer (1 to 5kΩ)
Analog input• Can be set with external voltage/current output
(Inverse operation)
Multistep frequency: Selectable from 8 steps (step 0 to 7 )
Link operation: Can be set with communication via RS-485
±0.2% of maixmum frequency (at 25±10°C (77±50°F))
±0.01% of maixmum frequency (at -10 to +50°C (14 to 122°F))
• 0 to +10V DC (0 to +5V DC)/0 to 100% (terminal 12)
• +4 to +20mA DC/0 to 100% (terminal C1)
• Can be reversed with digital input signal (IVS)
• +10 to 0V DC (+5 to 0V DC)/0 to 100% (terminal 12)
• +20 to +4mA DC/0 to 100% (terminal C1)
For operation at 120Hz or more, test the inverter
in advance by combining it with the motor.
For operation at 120Hz or more, test the inverter
in advance by combining it with the motor.
Frequency may drop automatically to protect
the inverter running at 7kHz or more.
This protective operation can be canceled by
function code H98.
Includes the potentiometer on the keypad.
Setting with , keys.
Three-phase 230V, single-phase 230V: 80 to 240V
Three-phase 460V: 160 to 500V
Set when 0, 1, 3, or 4 is selected at F37.
Remote keypad (option) is
also usable.
RS-485 communication function is optional.
Remote keypad (option) is also usable.
•
Connected to analog input terminals 13, 12, 11.
• Potentiometer must be provided.
RS-485 communication function is optional.
Remarks
Related
function code
F03
F04
F23
F26,F27
H98
F03 to F05
H50,H51
F09,F37
F09,F37
F02
H30,y01 to y10
y99
F01, C30
F01, C30
F18,C32 to C34
F18,C37 to C39
E01 to E03
E98,E99
C05 to C11
H30,y01 to y10
Running status signal
Acceleration/
deceleration time
(Pattern)
Frequency limiter
Bias frequency
Gain for frequency setting
Jump frequency control
Jogging operation
Timer operation
Auto-restart after
momentary power failure
Slip compensation
Current limit
Transistor output (1 point)
Rel ay output (1 poin t) : Alarm relay output or multipurpose relay output signal
Analog o utput (1 point) : Output frequency, output current, output voltage, input power, etc.
0.00 to 3600s
*If 0.00s is set, the time setting is cancelled and acceleration and deceleration
is made according to the pattern given with an external signal.
Acceleration and deceleration time can be independently set and selected with
digital input signal (1 point).
Acceleration and deceleration pattern can be selected from 4 types: Linear, S-curve (weak),
S-curve (strong), Non-linear
High and Low limiters can be set.
Bias of set frequency and PID command can be independently set.
Proportional relation between analog input signal and output frequency can be set.
Ex. When voltage input signal is between 0 and +5V DC, the inverter can be
used at +5V DC/max output frequency by setting gain to 200%.
3 operation points and their common jump hysteresis width (0 to 30Hz) can be set.
• Can be operated using digital input signal or keypad.
• Acceleration and deceleration time (same duration used only for jogging) can be set.
• Jogging frequency: 0.00 to 400.0Hz
Restarts the inverter without stopping the motor after instantaneous power failure.
Compensates for decrease in speed according to the load, enabling stable operation.
Keeps the current under the preset value during operation.
: RUN, FAR, FDT, LU, etc.
Voltage signal (terminal 12) and current
signal (terminal C1) can be set independently.
E20
F30,F31
F07,F08
E10,E11
H07
F15
F16
F18
C50 to C52
C32 to C39
C01 to C04
H54
C20
C21Operation starts and stops at the time set from keypad (1 cycle).
F14
P09
F43,F44
11
Page 12
Common Specifications
Common specifications
12
ItemExplanation
PID control
Control
Automatic deceleration
Overload prevention control
Energy saving operation
Fan stop operation
Running
Stopping
Trip mode
IndicationProtectionEnvironment
Running or trip mode
Overcurrent
(Short-circuit)
Overvoltage
Incoming surge
Undervoltage
Input phase lossStops or protects the inverter against input phase loss.Non-operation is also selectable.
Output phase loss
OverheatingStops the inverter by detecting inverter heat sink temperature.
Overload
Motor
Retry functionWhen the motor is tripped and stopped, this function automatically resets the tripping state
Installation location
Ambient temperature
Ambient humidity
Altitude
Vibration
Storage
(Ground fault)
(Heat sink)
(Braking resistor)
(Electronic thermal)
(PTC thermistor)
(Overload early warning)
protection
Amb. temp.
Amb. humidity
PID control is possible using analog input signals.
Inverse operation can be set using digital input signal (IVS) or the function code J01.
Process commands
, key operation: Set frequency[Hz]/Max frequency[Hz] x100[%]
Built-in potentiometer
• Voltage input (terminal 12) : 0 to +10V DC/0 to 100%
• Current input (terminal C1) : +4 to +20mA DC/0 to 100%
• RS-485 communication
Feedback signal
• Voltage input (terminal 12) : 0 to 10V DC/0 to 100%
• Current input (terminal C1) : +4 to +20mA DC/0 to 100%
Makes the deceleration time 3 times longer to avoid trip when DC link
circuit voltage exceeds the overvoltage limit. (Set at the function code H69 : 1.)
Prevents tripping before the inverter becomes overloaded.H70
• Minimizes motor losses at light load.
• Can be set in accordance with the kind of load (variable torque load, constant torque load,
auto torque boost).
Detects inverter internal temperature and stops cooling fan when the temperature is low.
• Speed monitor, output current [A], output voltage [V], input power [kW], PID reference,
PID feedback value
Select the speed monitor to be displayed from the following:
•
Output frequency (before slip compensation) [Hz], output frequency (after slip compensation) [Hz],
set frequency [Hz], Load shaft speed [r/min], line speed [m/min], constant rate of feeding time [min].
Displays the same contents as displayed during running.
Displays the cause of trip by codes as follows.
: Overcurrent during acceleration
: Overcurrent at constant speed
: Undervoltage
: Overvoltage during acceleration
: Overvoltage during constant speed
: External thermal relay tripped
: Overheating of the DB circuit
: Inverter unit overload
: KEYPAD communication error
: Operation procedure error
: Data save error due to undervoltage
Trip history: Saves and displays the last 4 trip codes and their detailed description.
(Even with the main power off, trip history data of the last 4 trips are retained.)
Protects and stops the inverter when the following overcurrent flows during acceleration, deceleration, or constant speed rotation:
• Overcurrent caused by overload
• Overcurrent caused by short-circuit in output circuit
• Overcurrent caused by ground fault
Stops the inverter by detecting overvoltage in DC link circuit during braking.230V series: 400V DC 460V series: 800V DC
Protects the inverter from surge voltage entering between main circuit power cable and earth cable.
Stops the inverter by detecting voltage drop in DC link circuit.
Detects breaks in inverter output wiring at the start of running and during running, stopping the inverter output.
Stops the inverter and built-in braking transistor if "discharging capability" or "average allowable
loss" set for the braking resistor is exceeded more frequently than the set number of times.
Stops the inverter by detecting the output current and internal temp. To calculate the IGBT internal temp.
Stops the inverter to protect the motor when the set output. Current is exceeded.
A PTC thermistor input stops the inverter to protect the motor.
Warning signal can be output based on the set level before the inverter trips.
and restarts operation. Activated when the motor is tripped with the following trip codes:
, , , , , , , , , ,
Shall be free from corrosive gases, flammable gases, oil mist, dusts, and direct sunlight.
Indoor use only.
-10 to +50°C (14 to 122°F)
5 to 95%RH (no condensation)
Altitude
3281 ft (1000 m) or lower
3284 to 6562 ft (1001 to 2000 m)
6565 to 9843 ft (2001 to 3000 m)
3mm (vibration width): 2 to less than 9Hz, 9.8m/s2: 9 to less than 20Hz
2
: 20 to less than 55Hz 1m/s2: 55 to less than 200Hz
2m/s
-25 to +70°C (-13 to +158°F)
5 to 95%RH (no condensation)
: Set frequency[Hz]/Max frequency[Hz] x100[%]
: Overcurrent during deceleration
: Input phase loss
: Output phase loss
: Overvoltage during deceleration
: Overheating of the heat sink
: Motor protection (PTC thermistor)
: Motor overload
: Memory error
: CPU error
: RS485 error
Output derating
None
Decreases
Decreases*
Select the control mode with J01.
Select the kind of remote process command
with J02, E60 to E62.
Feedback signal can be selested with E61, E62.
• Trip may occur even when deceleration time
is prolonged if the moment of inertia is large.
• This function does not come ON during
constant speed operation.
Speed monitor can display the speed set at E48.
Same as aboveSame as above
For details, refer to the protective functions (p.22).
For details, refer to the instruction manual or
FRENIC-Mini User’s Manual.
Ground fault can be detected at starting.
230V series: 200V DC 460V series: 400V DC
Details of operation can be selected with the function code F14.
Non-operation is also selectable.
Thermal time constant can be adjusted (0.5 to 75.0min).
Related transistor output: OL
Waiting time before resetting and the number of
retry times can be set.
Pollution degree 2 when the Low Voltage
Directives are used.
-10 to 40°C (14 to 104°F) when inverters are
installed side by side without clearance.
* If the altitude exceeds 6562 ft (2000 m),
insulate the interface circuit from the main
power supply to conform to the Low Voltage
Directives.
• The symbols ** followed by the inverter type FRNC1S-2U represent the following numeral codes:
21 (Braking resistor built-in type), None (Standard)
External dimensio ns [inch(mm)]Leading wire part dimens ions [inch(mm)]
WW1HH1D a1a2a3a4b1b2b3
3.26
2.64
(82.8)
4.44
(112.8)
5.62
(142.8)
4.44
(112.8)
5.62
(142.8)
(67)
3.82
(97)
5.04
(128)
3.82
(97)
5.04
(128)
5.9
(149.9)
6.28
(159.6)
8.59
(218.2)
6.28
(159.6)
8.59
(218.2)
4.33
(110)
4.65
(118)
6.61
(168)
4.65
(118)
6.61
(168)
3.2
(81.3)
5.52
(140.3)
4.58
(116.3)
5.52
(140.3)
0.76
(19.4)
1.31
(33.4)
1.29
(32.7)0(0)
1.31
(33.4)
1.29
(32.7)0(0)
0.87
(22)
0.08
0.08
0.85
(21.6)
1.81
(46)
(2)
1.77
(45)
1.81
(2)
(46)
1.77
(45)
Type1 (NEMA1) type
Fig. 1Fig. 2
0.78
(19.8)
1.24
(31.4)
2.56
(65.1)
1.24
(31.4)
2.56
(65.1)
1.5
(38)
2
(53)
3.07
(78)
3.46
(88)
3.41
(86.5)
2.52
(64)
3.46
(88)
3.41
(86.5)
b1b2
3x
φc
1.06
(27)
0.87
(22)
1.06
(27)
d
-
Leading wire
part fig.
A
B
A
φcφ
0.94
9
0
.
(24)
0.51
(13)
0.53
(13.5)
0.51
(13)
0.53
(13.5)
0.79
(20)
0.83
(21)
0.79
(20)
0.83
(21)
-
0.87
(22)
0.87
(22)
Rating plate
H
Rating plate
WD
Type
Dimensions [inch( mm)]
WHD
NEMA1-F25C1-23.21(81.5)
NEMA1-F50C1-23.8(96.5)
3.27(83) 6.69(170)
NEMA1-001C1-24.78(121.5)
NEMA1-F50C1-44.59(116.5)
NEMA1-001C1-45.53(140.5)
4.45(113) 7.09(180)
NEMA1-001C1-7 3.27(83) 6.69(170) 5.57(141.5)
NEMA1-F25C1-64.00(101.5)
NEMA1-F50C1-64.59(116.5)
3.27(83) 6.69(170)
NEMA1-001C1-6 4.45(113) 7.09(180) 5.53(140.5)
Note)
• The above dimensions are for the inverter enclosed with the optional NEMA1 kit.
H
W
Type
NEMA1-003C1-25.53(140.5)
NEMA1-005C1-2
NEMA1-002C1-7
Dimensions [inch( mm)]
WHD
4.45(113) 7.15(181.6)
5.63(143) 9.91(251.6)
4.45(113) 7.15(181.6)
D
5.53(140.5)
5.93(150.5)
15
Page 16
Keypad Operations
Keypad switches and functions
LED monitor
When the motor is running or stopped:
The monitor displays the speed monitor (such as output
frequency before slip compensation, after slip compensation,
set frequency, motor speed, load shaft speed), output voltage,
output current, output voltage, and input power.
Alarm mode:
The monitor shows the cause of trip
with a fault code.
Program/Reset key
Used to change the mode.
Programming mode:
Used to shift the digit (cursor
movement) to set function codes or
data.
Alarm mode:
Resets a trip.
Function/Data select key
Used to change the LED monitor and to store
the function codes and data.
Up/Down keys
During operation:
Used to increase or decrease the frequency or motor
speed.
In data setting:
Used to increase or decrease the function code number
or data set value.
Run key
Used to start the operation.
While the motor is stopped:
This key is invalid if the function code is set to
(operation by external signals).
Potentiometer
Used to set the frequency, or
make auxiliary frequency setting
1, 2, and issue the PID process
commands.
Stop key
Used to stop the operation.
During operation:
This key is invalid if the function code is set to
(operation by external signals).
The inverter stops when the function code is set
to or .
Monitor display and key operation
Operation mode
Monitor, keys
Displays the function code or data code.
Function
MonitorKeys
ON
Display
Switches to stop mode.
Function
Digit shift (cursor movement) in function
code/data setting
Changes the display between function code and data
Function
code, stores data code, and updates then function code.
Increases/decreases the function code number
Function
and data code.
InvalidSwitches to running
Function
Invalid
Function
This keypad supports a full menu mode which allows you to set or display the following information. Changed function code, operation monitor,
I/O check, maintenance information, and trip information For details, refer to the FRENIC-Mini Instruction Manual or User's Manual.
16
Programming mode
STOPRUN
The keypad modes are classified in the following 3 modes.
Running mode
STOPRUN
Displays the output frequency, set frequency,
loaded motor speed, input power, output current,
output voltage, and motor speed.
<Unit indication>
Frequency and speed: None
Output current: Output voltage:
Input power:
Blinking
Switches to running mode.
Switches to programming
mode (STOP).
Switches to programming
mode (STOP).
Switches the LED monitor display.
Increases/decreases the frequency, motor speed,
and line speed to be set.
mode (RUN).
InvalidSwitches to running
Alarm mode
Displays the trip content
or alarm history.
ONBlinking/ON
Switches to programming
mode (RUN).
InvalidInvalid
mode (STOP).
Releases the trip and
switches to stop mode.
Displays the operation
information.
Displays the alarm history.
Invalid
Page 17
Terminal Functions
Terminal Functions
SymbolTerminal nameFunctionsRemarks
L1/R, L2/S, L3/T
L1/L, , L2/N
U, V, W
P(+), P1
P(+), N(-)
Main circuitAnalog inputDigital input
P(+), DB
G
13
12
C1
11
X1
X2
X3
FWD
REV
Power input
Connect a three-phase power supply.
Connect a single-phase power supply. (
Inverter output
For DC REACTOR
For DC bus connection
For EXTERNAL BRAKING RESISTOR
Grounding
Potentiometer power supply
Voltage input
Connect a three-phase induction motor.
Connect the DC REACTOR.
Used for DC bus connection system.
Used for connection of the optional external BRAKING RESISTOR.
Ground terminal for inverter chassis
+10V DC power supply for frequency setting potentiometer (1 to 5kΩ)
0 to +10V DC / 0 to 100%
0 to +5V DC / 0 to 100% or +1 to +5V DC / 0 to 100% can be selected
by function setting.
(Inverse operation)
(PID control)
(Frequency aux. setting)
Current input
(Inverse operation)
(PID control)
(For PTC thermistor)
(Frequency aux. setting)
Common
Digital input 1
+10 to +0V DC / 0 to 100% (switchable by digital input signal)
Used for reference signal (PID process command) or PID feedback signal.
Used as additional auxiliary setting to various main settings of frequency.
+4 to +20mA DC / 0 to 100%
+20 to +4mA DC / 0 to 100% (switchable by digital input signal)
Used for reference signal (PID process command) or PID feedback signal.
Connects PTC thermistor for motor protection.
Used as additional auxiliary setting to various main settings of frequency.
Common for analog input/output signals (12, 13, C1)
The following functions can be set at terminals X1 to X3, FWD, and REV
for signal input.
Digital input 2
(FWD and REV functions are factory-set at FWD and REV terminals,
respectively.
Digital input 3
<Common function>
Sink/Source changeover function: Sink and source are changeable using
Forward operation
command
Reverse operation
command
the built-in jumper switch.
Contact activation mode changeover function: ON timing can be
changed between short-circuit of terminals X1 and CM and open circuit
of them. The same setting is possible between CM and any of the
indicates the empty terminal.)
Three-phase 230V, 460V series
Single-phase 230V, 115V series
Wiring is required for the braking resistor built-in type.
Two terminals are provided.
Allowable maximum output current: 10mA
Input impedance: 22kΩ
Allowable maximum input voltage: 15V DC
If input voltage is +10V DC or over, the inverter
assumes it to be +10V DC.
Input impedance: 250Ω
Allowable maximum input current: +30mA DC
If input voltage is +20mA DC or over, the inverter assumes it to be +20mA DC.
Connect external resistor 1kΩ to terminal 13 - C1.
Isolated from terminal CM and Y1E..
<ON state>
• Source current: 2.5 to 5mA
(When input voltage is 0V)
• Maximum input voltage: 2V
<OFF state>
•
Allowable maximum leakage current:
0.5mA
•
Maximum terminal voltage: 22 to 27V
terminals among X2, X3, FWD, and REV.
Forward operation
(FWD)
command
Reverse operation command
(REV)
(SS1)
Multistep freq.
(SS2)
selection
(SS4)
ACC/DEC
(RT1)
time selection
3-wire operation stop
(HLD)
command
(FWD): ON… The motor runs in the forward direction.
(FWD): OFF…The motor decelerates and stops.
(REV): ON… The motor runs in the reverse direction. OFF…The motor decelerates and stops.
2 (0, 1) different frequencies are selectable.
4 (0 to 3) different frequencies are selectable.
8 (0 to 7) different frequencies are selectable.
Frequency 0 indicates the frequency set by the keypad, built-in
potentiometer or analog signal.
(RT1): ON… ACC/DEC time 2 is effective.
(RT1): OFF…ACC/DEC time 1 is effective.
Used for 3-wire operation.
(HLD): ON… The inverter self-holds FWD or REV signal.
When FWD and REV are simultaneously ON,
the motor decelerates and stops. This function can
be set only for the terminals FWD and REV.
(SS1)
(SS2)
(SS4)
0
-
-
-
Digital input
Switchable during ACC/DEC operation
(HLD): OFF… The inverter releases self-holding.
Coast-to-stop command
(BX)
Alarm reset
(RST)
Trip command (External fault)
(THR)
Jogging operation
(JOG)
(BX): ON…The inverter output is shut off immediately and the motor will coast-to-stop.
(RST): ON… Faults are reset.
(THR): OFF…The inverter output is shut off and the motor coasts-to-stop.
(JOG): ON… JOG frequency is effective.
No alarm signal will be output.
ON signal should be held for more than 0.1s.
Alarm signal will be output.
(FWD):ON or (REV): ON…The inverter operates with JOG frequency.
(Hz2/Hz1)
(WE-KP)
(Hz/PID)
Freq. set 2/ Freq. set 1
Write enable for
KEYPAD
PID control cancel
(Hz2):ON or (Hz1): ON…Freq. set 2 is effective.
(WE-KP): ON… The function code data can be changed from the keypad.
(Hz/PID):
ON…The PID control is canceled, and frequency set
Data can be changed when this
function is not allocated.
by multistep frequency, keypad or analog input.
(IVS): ON…Operation mode (normal operation/ inverse operation) can be changed.
(LE): ON…The link operation is effective. (RS-485 or Bus (Option))
(PID-RST): ON…PID integration and differentiation are reset.
(PID-HLD): ON…PID integration is temporarily stopped.
Connect to PLC output signal power supply. Common for 24V power (terminal P24).
Common for digital input signal.
+24V 50mA max.
Isolated from terminal 11 and Y1E.
(PID-RST)
(PID-HLD)
PLC
CM
(IVS)
Inverse mode changeover
(LE)
Link enable (RS-485, Bus)
PID integral/differential reset
PID integral hold
PLC terminal
Common
1
ON
-
-
Frequency
2
-
ON
-
ON
ON
Related
function code
F18,
C32 to C34
E61
E61
F18,
C35 to C37
E62
H26, H27
E62
E01 to E03
E98, E99
C05 to C11
3
4
5
6
ON
-
ON
ON
ON
7
-
ON
ON
ON
-
-
-
ON
E10, E11
C20, H54
F01, C30
J01 to J06
F01, C30
H30, y99
17
Page 18
Terminal Functions
Terminal Functions
SymbolTerminal nameFunctionsRemarks
FMA
11
Analog output
Y1
(RUN)
(RUN2)
(FAR)
Analog monitor
Common
Transistor output
Inverter running (speed exists)
Inverter output on
Speed/freq. arrival
• Output frequency (Before slip compensation) • Output current
• Output frequency (After slip compensation) • Output voltage
•
Input power
•
PID feedback value
•
DC link circuit voltage
•
Analog output test (+)
Common for analog input/output signals (FMA).
The following functions can be set at terminal Y1, signal output.
Contact activation mode changeover function: ON timing can be changed
•
by shorting terminals Y1 and Y1E and opening them.
Comes ON when the output frequency is higher than starting frequency.
Comes on when the output frequency is higher than the starting frequency or DC injection brake is applied.
Comes ON when the motor speed reaches the set frequency.
Voltage output: 0 to 10V
Max. current: 2mA
Up to two analog voltmeters can be connected.
Insulated from the terminals CM and Y1E.
27V max., 50mA max.
OFF state maximum leakage current: 0.1mA
ON state maximum output voltage: 2V at 50mA
FAR hysteresis width (fixed): 2.5Hz
(Condition: Operation command is ON.)
Speed/freq. detection
(FDT)
Comes ON when the output frequency is above the detectable level and
Hysteresis width (fixed): 1.0HzE31
goes OFF when below the detectable level.
Undervoltage detection
(LV)
Inverter output limit (limit on current)
(IOL)
Auto-restartingComes ON during auto restart operation (after momentary power failure
(IPF)
Comes ON when the inverter stops because of undervoltage while the operation command is ON.
Comes ON when the inverter is limiting the current.F43,F44
and until completion of restart)
Transistor output
(TRY)
(LIFE)
(OLP)
(ID)
(OL)
Overload early warning (motor)
Auto-resetting mode
Lifetime alarm
Overload preventive control
Current detection
Comes ON when the electronic thermal relay value is higher than the preset alarm level.
Comes ON during auto reset mode.
Outputs alarm signal according to the preset lifetime level.
Comes ON during inverter control for avoiding overload.
Comes ON when a current larger than the set value has been
detected for the timer-set time.
(IDL)
Small current detection
Comes ON when a current smaller than the set value has been
detected for the timer-set time.
(ALM)
Y1E
30A,30B,
30C
Alarm relay (for any fault)
Transistor output common
Alarm relay output
(for any fault)
Alarm signal is output as the transistor output signal.
Emitter output of transistor output signal (Y1)
• Outputs a contact signal (SPDT) when a protective function is activated
to stop inverter.
This terminal can be used as the multi-purpose relay output signal.
•
(Possible to select a terminal similar to Y1 for transistor output signal
Isolated from terminal 11 and CM.
Contact rating : 250V AC, 0.3A,
φ
=0.3
cos
and use it for signal output.)
Contact activation mode can be changed between the following two
Relay output
•
"terminals 30A and 30C are shorted by ON signal output" or
cases:
"terminals 30B and 30C" are shorted by ON signal output"
•
RS-485 port
connector *1
LINK
RS-485 I/O terminalRJ45 connector is used.
Used to connect the inverter with the remote keypad to supply the
power to the keypad.
Used to connect the inverter with PC or PLC using RS-485 port.
•
For the transmission specifications,
refer to page 25.
*1) This terminal is valid when the standard inverter is equipped with RS-485 communication card (option).
For the inverter type FRNF12C12U**, the symbol is replaced
with either of the following alphabets and ** is replaced with any
of the following numeral codes:
S (Standard type), E (EMC filters built-in type), **:
21 (Braking resistor built-in type), None (Standard
type)
The inverter applicable to RS-485 communication is
limited to the standard ones in three-phase 230V
and three-phase 460V series.
The braking resistor built-in type is limited to the inverters for
2HP or larger.
The following diagram is for reference only. For detailed wiring diagrams, refer to the Instruction Manual.
Keypad operation
M
C
C
o
B
r
G
C
I
F
te
o
1)
(N
r su
ly
w
e
p
o
P
p
e
le
s
in
S
-ph
g
a
to
2
0
0
2
V
0
4
/6
H
z
0
0
5
r su
ly
w
e
p
o
P
p
s
p
e
a
-
h
e
re
h
T
to
2
0
0
2
V
0
4
/6
H
z
0
0
5
r
o
s
-p
e
a
e
h
re
h
T
V
to
4
0
0
8
8
3
/6
H
z
0
0
5
MC (Note 2)
/L
1
L
/N
2
L
M
C
C
or
B
C
I
F
G
te
o
1
(N
)
MC (Note 2)
te
rm
in
l
in
g
d
a
n
u
G
ro
t
u
p
n
i
g
o
l
a
n
A
P
L1/RU
L2/S
L3/T
G
[13]
[12]
[11]
[C1]
[11]
[FMA]
)
+
(
P
1
S
N
D
B
0
3
K
IN
S
O
U
R
C
E
)
(-
V
W
G
C
0
3
B
0
3
A
0
3
M
in
c
c
a
ir
it
u
Grounding terminal
tro
l circ
n
C
o
it
u
Alarm output
(for any fault)
Motor
M
Run/Stop operation and frequency setting on the keypad
[Wiring method]
1. Connect the inverter main power circuit only.
[Operation method]
1. Run/Stop ... Press or key on the keypad.
2.
Setting frequency ... Turn the potentiometer on the keypad.
Note 1: To protect the circuit from overcurrent, install a
recommended molded-case circuit breaker (MCCB) or a
ground-fault circuit interrupter (GFCI) (equipped with
overcurrent protection function) on the inverter's input
side (primary circuit). Ensure that the circuit breaker
capacity does not exceed the recommended value.
Note 2: Besides the above MCCB or GFCI, install a
recommended magnetic contactor (MC) to the inverter if
it is necessary to disconnect the inverter from the power
supply.
When installing an MC or a solenoid coil near the
inverter, connect a surge suppressor in parallel with it.
(FWD)
(REV)
t
(CM)
u
p
n
i
l
a
t
i
(X1)
g
i
D
(X2)
(X3)
(CM)
(PLC)
<Y1>
<Y1E>
Transistor output
Operation by external signal inputs
M
C
C
or
B
G
C
I
F
te
o
2
(N
)
r su
ly
w
e
p
o
P
p
le
s
in
S
-ph
e
g
a
to
2
0
0
2
V
0
4
/6
H
z
0
0
5
r su
ly
w
e
p
o
p
P
s
-p
e
a
e
h
re
h
T
V
to
2
0
0
4
0
2
/6
H
z
0
0
5
r
o
s
-p
e
a
e
h
re
h
T
V
to
4
0
0
8
8
3
/6
H
z
0
0
5
Power supply to
t
potentiometer
u
p
(Note 4)
n
i
g
Voltage input
o
l
a
0 to 10V DC
n
A
Current input
4 to 20mA DC
Analog meter
MC (Note 3)
M
C
C
or
B
G
C
I
F
te
o
2
(N
)
MC (Note 3)
in
g te
d
n
u
G
ro
3
2
1
(+)
(-)
t
u
p
n
i
l
a
t
i
g
i
D
te
o
(N
1
L
2
L
rm
in
a
l
5
)
A
E
C
R
D
C
T
O
R
D
C
ote
R
(N
1
)
)
(+
P
/L
/N
1
P
1
P
(+
P
L1/RU
L2/S
L3/T
G
[13]
[12]
[11]
[C1]
[11]
[FMA]
(FWD)
(REV)
(CM)
(X1)
(X2)
(X3)
(CM)
(PLC)
ra
l b
x
E
a
te
rn
s
is
to
re
r
D
D
P
D
B
)
3
K
IN
S
O
S
U
R
C
E
k
in
g
B
2
1
B
N
(-)
0
<Y1>
<Y1E>
(C
(T
V
W
G
C
0
3
B
0
3
A
0
3
te
o
6
(N
)
M
)
H
R
)
M
in
c
a
irc
u
Grounding terminal
tro
l c
n
C
o
irc
Alarm output
(for any fault)
Transistor output
Run/Stop operation and frequency setting through external signals
[Wiring method]
1.
Connect both the inverter main power circuit and control circuit.
2.
At first, set at " : external signal." Next, set at " :
voltage input (terminal 12) (0 to +10V DC)," at " : current input
(terminal C1) (+4 to 20mA)," or at " ".
it
Motor
M
it
u
[Operation method]
(1) Run/Stop ... Short-circuit the terminals FWD and CM to run, and
open the circuit to stop.
(2) Setting frequency ... Voltage input (0 to +10V DC); Current input (+4
to 20mA DC)
Note 1: Before connecting a DC REACTOR (option), remove the jumper
bar between the terminals [P1] and [P+]. For the single-phase
100V series, the reactor connection terminals are different. For
details, refer to the Instruction Manual.
Note 2: To protect the circuit from overcurrent, install a recommended
molded-case circuit breaker (MCCB) or
interrupter (GFCI)
function) on the inverter's input side (primary circuit). Ensure that
the circuit breaker capacity does not exceed the recommended
value.
Note 3: Besides the above MCCB or GFCI, install a recommended
magnetic contactor (MC) to the inverter if it is necessary to
disconnect the inverter from the power supply.
When installing an MC or a solenoid coil near the inverter,
connect a surge suppressor in parallel with it.
Note 4: Frequency can be set by connecting a frequency setting device
(external potentiometer) between the terminals 13, 12, and 11
instead of inputting voltage signal (0 to +10V DC or 0 to +5V DC)
between the terminals 12 and 11.
Note 5: Use shielded or twisted cables as the control signal wires, and
connect the shielded cables to the ground. To prevent
malfunction due to noise, keep the control signal wires away
from the main circuit wires as far as possible (10cm or more
recommended), and avoid storing them in the same wire duct.
When they need to cross with each other, lay them at right
angles.
Note 6: (THR) function can be used by assigning code " " (Trip
command) to any of the terminals X1 to X3, FWD or REV
(function code; to , , or ).
(equipped with overcurrent protection
a ground-fault circuit
19
Page 20
Function Settings
Function Settings
Fundamental Functions: F codes
Func.
code
Data Protection
Frequency Command 1
Running/Stopping and
Rotational Direction
Rated Voltage (at base frequency)
Acceleration Time 1
Deceleration Time 1
Torque Boost
Electronic Thermal Overload for
motor protection
Restart Mode after
Instantaneous Power Failure
Frequency Limiter
(for Frequency Command 1)
Bias
DC Braking
Terminal [FMA]
Analog Output Signal Selection
for [FMA]
Load Selection/Auto Torque
Boost/Auto Energy Saving
Operation
Current Limiter
Electronic Thermal Overload
Relay
NameData setting range
0 : Disable data protection
1 : Enable data protection
0 : Keypad operation ( or key)
1 : Analog voltage input (terminal 12) (0 to +10V DC)
2 : Analog current input (terminal C1) (+4 to +20mA DC)
Analog voltage input (terminals 12) and analog current input (terminal C1)
0V : Voltage in proportion to power supply voltage
80 to 240V : AVR active (115, 230V series)
160 to 500V : AVR active (460V series)
0.00 to 3600s : *0.00 means acceleration time ignored (External soft start/stop)
0.00 to 3600s : *0.00 means deceleration time ignored (External soft start/stop)
0.0 to 20.0% (percentage against F05: Rated voltage)
*
Setting becomes valid when F37 is set at 0, 1, 3 or 4.
1 : For motor with self-cooled fan, standard motor
(Select the motor property)
(Overload detection level)
(Thermal time constant)
(Bottom)
(Starting frequency)
(Braking level)
(Braking time)
(Carrier frequency)
(Sound tone)
(Gain to output voltage)
(Monitor object)
(Operation condition)
(Limiting level)
(for braking resistor)
(Discharging capability)
(Allowable average loss)
2 : For motor with forced-cooled fan
0.00%(Inactive), Approx. 1 to 135% of inverter rated current
0 : Inactive (Trips immediately without restart when power fails.)
1 : Inactive (Trips without restart when power recovers.)
Active (Restarts at frequency output at power failure, for general load)
4 :
5 : Active (Restarts at starting frequency, for low-inertia load)
(Peak)
0.0 to 400.0Hz
0.0 to 400.0Hz
-100.00 to 100.00%
0.0 to 60.0Hz
0 to 100%
0.00 (Inactive), 0.01 to 30.00s
0.1 to 60.0HzStarting Frequency
0.1 to 60.0HzStop Frequency
0.75 to 15kHz1kHzMotor Sound
0 : Level 0
1 : Level 1
2 : Level 2
3 : Level 3
0 to 200%
Selects from the following items by code.
0 : Output frequency (before slip compensation)
1 : Output frequency (after slip compensation)
2 : Output current
3 : Output voltage
6 : Input power
7 : PID feedback value
9 : DC link circuit voltage
14 : Analog output test (+)
0 : Variable torque load
1 : Constant torque load
2 : Auto-torque boost
3 : Auto-energy saving operation
(Variable torque load during acceleration and deceleration)
4 : Auto-energy saving operation
(Constant torque load during acceleration and deceleration)
5 : Auto-energy saving operation
(Auto-torque boost during acceleration and deceleration)
0 : Inactive
1 : At constant speed (Inactive during acceleration/deceleration)
During acceleration and at constant speed (Inactive during deceleration)
9 : (1009) Trip command (External fault)
10 : (1010) Jogging operation
11 : (1011) Freq. set 2 / Freq. set 1
19 : (1019) Write enable for keypad (Data changeable)
20 : (1020) PID control cancel
21 : (1021) Normal/Inverse mode changeover
24 : (1024) Link enable (RS-485 (standard), BUS (option))
33 : (1033) PID integration/differentiation reset
34 : (1034) PID integration hold
*The number in ( ) indicates logical inverse. (OFF when short-circuited)
0.00 to 3600s
0.00 to 3600s
[30A, B, C]
(Detection level)
(Level)
(Timer)
Selects from the following items by code.
0 : (1000) Inverter running
1 : (1001) Frequency equivalence signal
2 : (1002) Frequency level detection
3 : (1003) Undervoltage detection signal
5 : (1005) Torque limiting (Current limiting)
6 : (1006) Auto-restarting
7 : (1007) Motor overload early warning
26 : (1026) Retry in operation
30 : (1030) Lifetime alarm
35 : (1035) Inverter running
36 : (1036) Overload preventive control
37 : (1037) Current detection
41 : (1041) Low level current detection
99 : (1099) Alarm relay output (for any fault)
*The number in ( ) indicates logical inverse. (OFF when short-circuited)
0.0 to 400.0Hz
0.00(Inactive), 1 to 200% of inverter rated current0.01ARated current of
0.01 to 600.00s0.01s
0.000 to 9.999
-999 to 0.00 to 9990.01
-999 to 0.00 to 9990.01
0 : Speed monitor (select by E48)
3 : Output current
4 : Output voltage
[SS1]
[SS2]
[SS4]
[RT1]
[HLD]
[BX]
[RST]
[THR]
[JOG]
[Hz2/Hz1]
[WE-KP]
[Hz/PID]
[IVS]
[LE]
[PID-RST]
[PID-HLD]
[RUN]
[FAR]
[FDT]
[LV]
[IOL]
[IPF]
[OL]
[TRY]
[LIFE]
[RUN2]
[OLP]
[ID]
[IDL]
[ALM]
9 : Input power
10 : PID final command value
12 : PID feedback value
13 : Timer value (timer operation)
--
--
--
0.01s6.00
0.01s6.00
--
--
0.1Hz60.0
Fuji's standard motor
10.00
0.001
--
-
-
-
0.000
100
0.00
99
0
7
8
0
0
LED Monitor
Coefficient for Speed Indication
Keypad
Note 1: The above setting ranges may be limited by the signs or the number of digits.
Note 2: The inverter does not use the codes to though they are displayed.
<Changing, reflecting or storing data during operation>
: Disable : Change with keys and then save or reflect with key. : Change or reflect with keys and then save with key.
(Speed monitor item)
(Menu display mode)
0 : Output frequency (before slip compensation)
1 : Output frequency (after slip compensation)
2 : Setting frequency
4 : Load shaft speed
5 : Line speed
6 : Constant rate of feeding time
0.01 to 200.00
0 : Function code data setting menu only
1 : Data verification menu only
2 : All menu
--
0.01
--
-
0
30.00
0
21
Page 22
Function Settings
Function Settings
Extension Terminal Functions: E codes
Func.
code
Built-in Potentiometer
Analog Input Signal Definition for: [12]
Terminal Command Assignment to: [FWD]
NameData setting rangeFactory settingMin.Unit
(Function selection)
Selects from the following functions by code.
0 : No function selection 2 : Aux. freq. setting 2
1 : Aux. freq. setting 1 3 : PID process command 1
Selects from the following functions by code.
[C1]
0 : No function selection 3 : PID process command 1
1 : Aux. freq. setting 1 5 : PID feedback value
2 : Aux. freq. setting 2
Selects from the following items by code.
[REV]
0 : (1000) Multistep freq. selection (0 to 1 step)
1 : (1001) Multistep freq. selection (0 to 3 step)
(Freq. setting) (OPR command)
0 : by H30 by H30
1 : from RS-485 by H30
2 : by H30 from RS-485
3 : from RS-485 from RS-485
0.01s0.01
--
--
0
0
0.100
-
1
1
0
3
0
0
0
0
0
Note 1: The above setting ranges may be limited by the signs or the number of digits.
Note 2: Do not change the settings in and ,as inverter does not use them although they are displayed.
<Changing, reflecting or storing data during operation>
: Disable : Change with keys and then save or reflect with key. : Change or reflect with keys and then save with key.
*) This function is OFF for single-phase series regardless of the settings.
23
Page 24
Protective Functions
Protective Functions
Function
•
Overcurrent
Protection
Overvoltage
protection
Undervoltage
protection
Input phase loss
protection
Output phase loss protection
Inverter
Braking resistor
Overheat
protection
Overload protection
Electronic
thermal
overload relay
PTC thermistor
Motor protection
Overload early
warning
Stall prevention
External alarm input
Alarm relay output
(for any fault)
Memory error
Remote keypad
communication error
CPU error
Operation errorSTOP key
RS-485 communication error
Data save error
during undervoltage
Note) A in the alarm output (30A,B,C) column indicates that there are cases where an alarm is not output in accordance with the function code.
Stops the inverter output to protect the inverter from an overcurrent resulting from overload.
•
Stops the inverter output to protect the inverter from an overcurrent due to a short-circuit in the output circuit.
•
Stops the inverter output to protect the inverter from an overcurrent due to a ground fault
in the output circuit. This protection is effective only when the inverter starts. If you turn
on the inverter without removing the ground fault, this protection may not work.
The inverter stops the inverter output upon detecting an overvoltage condition
(400V DC for three-phase 230 V, single-phase 230 V, and single-phase 115 V
class series; 800 V DC for three-phase 460 V class series) in the DC link bus.
This protection is not assured if excess AC line voltage is applied inadvertently.
Stops the inverter output when the DC link bus voltage drops below the undervoltage level (200 V
DC for three-phase 230 V, single-phase 230 V, and single-phase 115 V class series; 400 V DC for
three-phase 460 V class series).
However, if data "4 or 5" is selected for F14, no alarm is output even if the DC link bus voltage drops.
Detects input phase loss, stopping the inverter output. This function prevents the inverter from undergoing heavy stress
that may be caused by input phase loss or interphase voltage unbalance and may damage the inverter.
If connected load is light or a DC reactor is connected to the inverter, this funtion will not detect input phase loss if any.
In single-phase series of inverters, this function is disabled by factory default.
Detects breaks in inverter output wiring at the start of running and during running, stopping the inverter output.
Stops the inverter when it detects excess heat sink temperature in case of cooling fan failure or overload.
•
•
When the built-in or external braking resistor overheats, the inverter stops running.
It is necessary to set the function code corresponding to the braking resistor used (built-in or external).
*
Calculates the IGBT internal temperature from the output current and internal temperature detection, stopping the inverter.
The inverter stops running the motor to protect the motor in accordance with the electronic thermal
function setting.
• Protection of a standard motor over the entire frequency range.
• Protects the inverter motor over the entire frequency range.
* The operation level and thermal time constant can be set.
• A PTC thermistor input stops the inverter to protect the motor.
A PTC thermistor is connected between terminals C1 and 11, and a 1kΩ external resistor is
connected between terminals 13 and C1.
Outputs a preliminary alarm at a preset level before the inverter is stopped by the electronic thermal
function for the purpose of protecting the motor.
Operates when the instantaneous overcurrent hits the set limit.
Instantaneous overcurrent limit: Operates if the inverter output current exceeds the instantaneous overcurrent
limit to prevent the inverter from tripping (during acceleration or negative constant speed operation).
• Stops the inverter with an alarm through the digital input signal (THR).
• The inverter outputs a relay contact signal when the inverter issues an alarm and stopped.
<Alarm reset>
The alarm stop state is reset by pressing the key or by the digital input signal (RST).
<Saving the alarm history and detailed data>
The information on the previous 4 alarms can be saved and displayed.
The inverter checks memory data after power-on and when the data is written. If a memory error is detected, the inverter stops.
The inverter stops by detecting a communication error between the inverter and the remote keypad
(option) during operation from the remote keypad.
If the inverter detects a CPU error caused by noise or some other factor, the inverter stops.
Pressing key on the keypad forces the inverter to decelerate and stop the motor even
priority
Start check
function
On detecting an RS-485 communication error, the inverter displays the error code.
If the data could not be saved during activation of the undervoltage protection function, the inverter
displays the error code.
if the inverter is running by any run commands given via the terminals or communications
(link operation). After the motor stops, the inverter issues alarm " ."
Inverters prohibit any run operations and displays " " on the LED of keypad if
any run command is given when:
• Powering up
• Releasing an alarm (
• Link command (LE) has switched inverter operations
Description
key turned on)
During acceleration
During deceleration
While running at
constant speed
During acceleration
During deceleration
While running at constant
speed(Stopped)
LED
monitor
-
-
-
Alarm output
(30A,B,C) Note)
-
-
function code
F14
H98
H98
H43
F50,F51
F10
F11,F12
H26,H27
E34,E35
H12
E01 to E03
E98, E99
E20,E27
E01 to E03
E98,E99
F02
H96
Related
24
Page 25
Option Guide
Option Guide
Power supply
MCCB
or
GFCI
RST
UVW
Magnetic
contactor
L2/SL1/RL3/T
P1
P
(+)
Inverter
DB
UVW
RST
UVW
M
Motor
Surge absorber
Arrester
Surge killer
Frequency setting device
Frequency meter
Option for single-phase
115V input
EMC compliance filter
AC REACTOR
(ACR)
Ferrite ring for
reducing radio noise
Filter capacitor
for reducing
radio interference
DC REACTOR
(DCR)
Braking resistor
Output circuit filter
RS-485 communications card
Extension cable
for remote operation
Copy adaptor
Connector adaptor
Inverter support
loader software
USB-RS-485
converter
NEMA1 kit
Attachments
Suppresses surges or noise invading from an external source, preventing malfunction from
magnetic contactors, control relays and timers, etc.
Suppresses induced lightning surges from power source, thus protecting all equipment
connected to the power source.
Absorbs surges or noise invading from an external source, preventing malfunction of electronic
equipment used in the switchboard.
Frequency setting potentiometer (mounted externally)
Displays the frequency in accordance with signals output from the inverter.
This is used in cases where a single-phase 115V power supply is used to feed a three-phase
230V inverter. (It can be applied to the inverter of 1HP or less.)
This is a dedicated filter which complies with the European EMC (Emission) Directive.
Used for power factor improvement and power supply coordination. However, it is
recommended that a DC REACTOR with a higher efficiency and which is more compact and
lightweight be used. Use a DC REACTOR (DCR) as a countermeasure for harmonics. If it is
necessary to supply a stabilized power supply, such as a DC bus system and running from that
(PN connection operation), please use such a reactor.
Reduces radio frequency noise. If the wiring between motor and inverter is shorter than 66ft (20m),
use the ferrite ring in the power supply side. If longer than 66ft (20m), use it in the output side.
Reduces noise.
For frequencies in the AM radio frequency band of 1MHz or less, a noise reduction effect can be
obtained. Absolutely never connect this device to the inverter’s output side.
[Use the DCR to normalize the power supply in the
following cases.]
1. The power transformer capacity is 500kVA or over and
exceeds the inverter rated capacity by 10 times.
2.
The inverter and a thyristor converter are connected
with the same transformer.
*Check if the thyristor converter uses a
commutation reactor. If not, AC reactor must
be connected to the power supply side.
3.
Overvoltage trip occurs due to open/close of the
phase-advancing capacitor for the power supply lines.
• Used to reduce input harmonic current (correcting power-factor)
Used to increase the braking capability when the motor needs to start and stop frequently or
when the moment of inertia is large.
This filter is connected to the output circuit of inverters, and has the following functions:
1.
Suppressing fluctuation of motor terminal voltage
Protects the motor insulation from being damaged by surge voltage.
2.
Suppressing leakage current from output side wiring
Reduces the leakage current caused when several motors are operated in parallel or
connected with long wiring.
3.
Suppressing radiation noise or inductive noise from output side wiring
Effective noise suppression device for long wiring applications such as plant
* There are two kinds of filters for 460V series. Choose a desired one according to the purpose of use.
This makes communication to a PLC or personal computer system easy.
Used to connect the RS-485 communications card with the remote keypad, USB-RS-485
converter, etc.
Used when performing inverter remote operations with the remote keypad.Remote keypad
Allows copying data to several inverters with easy connection to the inverter body.
Used for the connector replacement of the copy adaptor.
Inverter support loader software, Windows based, that makes setting of function codes easy.
Used to connect the RS-485 communications card with a USB port of your personal computer.
NEMA1 kit protects the inverter body with the structure that conforms to the NEMA1 standard
(approved as UL TYPE1).
Permit change of protective structure, replacement of Fuji's previous inverter model and
installation on the DIN rails, etc.
Prevents the motor insulation from being damaged by the surge current of the inverter.
FunctionName
Max. voltage [V] – Min. Voltage [V]
Three-phase average voltage [V]
(IEC 61800-3 (5.2.3))
DC
reactor
Power transformer capacity
Commutation
reactor
Inverter
Thyristor
converter
M
Motor
Series
connected
reactor
Power-factor
correcting
capacitor
25
Page 26
Options
Options
Name(Type)
Braking resistor
[Standard type]
(DB-2)
(DB-4)
[10%ED type]
(DB-2C)
(DB-4C)
Braking resistor
[Compact type]
(TK80W120Ω)
Specifications and dimensions[Unit : inch (mm)]
W
Fig.AFig.BFig.C
H
H1
0.28(7)
0.06
(1.6)
D
Power
Type
supply
voltage
Threephase
230V
Standard
type
10%ED
type
Threephase
460V
Singlephase
230V
Singlephase
115V
Threephase
230V
Threephase
460V
Singlephase
230V
Singlephase
115V
Series
Resistor
Three-
Applicable inverter
phase
Applied motor output [HP]
230V
Average braking torque [%]
Ullowable
limits
NOTE: This resistor is not applicable to 3-pahse 460V series.
W
H1
0.20(5)
0.05
(1.2)
Inverter type
FRNF50C1
FRN001C1
-2U**
-2U**
FRN002C1-2U**
FRN003C1-2U**
H
D
W
H
H1
0.28(7)
D
0.06
(1.6)
Qty.
Type
(Unit)
Resistance
DB0.75-21
DB2.2-2140
FRN005C1-2U** DB3.7-2133
FRNF50C1-4U**
FRN001C1-4U**
FRN002C1-4U**
FRN003C1-4U**
DB0.75-41
DB2.2-41
FRN005C1-4U** DB3.7-41130
FRNF50C1
FRN001C1-7U
FRN002C1-7U
FRN003C1-7U
FRNF50C1
FRN001C1
FRNF50C1
FRN001C1-2U**
FRN002C1-2U**
FRN003C1-2U**
-7U
DB0.75-21100
DB2.2-2140
-6U
DB0.75-21100
-6U
-2U**
DB0.75-2C1100
DB2.2-2C140
FRN005C1-2U** DB3.7-2C133
FRNF50C1
FRN001C1
FRN002C1-4U**
FRN003C1-4U**
-4U**
DB0.75-4C1200
-4U**
DB2.2-4C1160
FRN005C1-4U** DB3.7-4C1130
FRNF50C1
FRN001C1-7U
FRN002C1-7U
FRN003C1-7U
FRNF50C1-6U
FRN001C1-6U
1.34±0.04
(34±1)
0.18(4.5)
-7U
DB0.75-2C1100
DB2.2-2C140
DB0.75-2C1100
4.92±0.06(
125±1.5)
5.51±0.06(
140±1.5)
5.91±0.06(
150±1.5)
19.69(500)
15.75(400)
(φ4.5)
φ0.18
Type
Capacity [kW]
Ohmic value [Ω]
FRNF50
C1
-2U**
1/2
150
Allowable duty cycle [%]
Continuous allowable braking time
15
15s
[Ω]
100
200
160
Protection tube
230V460VWHH1D
DB0.75-2 DB0.75-4A
DB2.2-2
Standard
type
DB3.7-2
DB0.75-2C DB0.75-4CB
10%ED
DB2.2-2C DB2.2-4CC
type
DB3.7-2C DB3.7-4CC
Max braking torque
50[Hz] 60[Hz]
[lb-in
(N·m)]
35.6
(4.02)
67.0
(7.57)
132.8
150
(15.0)
194.7
(22.0)
328.4
(37.1)
35.6
(4.02)
67.0
(7.57)
132.8
150
(15.0)
194.7
(22.0)
328.4
(37.1)
35.6
(4.02)
67.0
(7.57)
150
132.8
(15.0)
194.7
(22.0)
35.6
(4.02)
150
67.0
(7.57)
35.6
(4.02)
67.0
(7.57)
132.8
150
(15.0)
194.7
(22.0)
328.4
(37.1)
35.6
(4.02)
67.0
(7.57)
132.8
150
(15.0)
194.7
(22.0)
328.4
(37.1)
35.6
(4.02)
67.0
(7.57)
150
132.8
(15.0)
194.7
(22.0)
35.6
(4.02)
150
67.0
(7.57)
(1.25-4)
FRN001
C1
-2U**
1
130
5
15s
Type
-
DB2.2-4A
-
DB3.7-4A
[lb-in
(N·m)]
29.4
(3.32)
55.3
(6.25)
109.7
(12.4)
161.1
(18.2)
269.9
(30.5)
29.4
(3.32)
55.3
(6.25)
109.7
(12.4)
161.1
(18.2)
269.9
(30.5)
29.4
(3.32)
55.3
(6.25)
109.7
(12.4)
161.1
(18.2)
29.4
(3.32)
55.3
(6.25)
29.4
(3.32)
55.3
(6.25)
109.7
(12.4)
161.1
(18.2)
269.9
(30.5)
29.4
(3.32)
55.3
(6.25)
109.7
(12.4)
161.1
(18.2)
269.9
(30.5)
29.4
(3.32)
55.3
(6.25)
109.7
(12.4)
161.1
(18.2)
29.4
(3.32)
55.3
(6.25)
Dimensions [inch (mm)]
Fig.
2.52
(64)
2.99
A
-
-
(76)
2.52
(64)
2.99
A
(76)
2.52
(64)
1.69
(43)
2.64
(67)
2.64
(67)
Continuous braking
(100% torque conversion value)
Discharging
capacity
Braking time
[kWs]
9
17
34
33
37
9
17
34
33
37
9
17
34
33
9
17
50
50
55
55
140
50
50
55
55
140
50
50
55
55
50
50
0.04(1)
0.79±0.04(20±1)
TK80W120Ω
0.08
120
FRN002
C1
-2U**
2
100
5
10s
12.20
(310)
13.58
(345)
18.50
(470)
13.58
(345)
18.50
(470)
(221)
(188)
12.91
(328)
[s]
45
45
45
30
20
45
45
45
30
20
45
45
45
30
45
45
250
133
73
50
75
250
133
73
50
75
250
133
73
50
250
133
FRN003
C1
-2U**
3
65
5
10s
8.70
7.40
11.61
2.64
(295)
(67)
13.07
3.70
(332)
(94)
17.91
2.64
(455)
(67)
13.07
3.70
(332)
(94)
17.91
2.64
(455)
(67)
8.46
1.20
(215)
(30.5)
6.77
2.17
(172)
(55)
12.28
2.17
(312)
(55)
Repetitive braking
Average
allowable loss
[HP]
0.06
0.09
0.10
0.10
0.12
0.06
0.09
0.10
0.10
0.12
0.06
0.09
0.10
0.10
0.06
0.09
0.10
0.10
0.15
0.15
0.25
0.10
0.10
0.15
0.15
0.25
0.10
0.10
0.15
0.15
0.10
0.10
Unit : inch (mm)
FRN005
C1
-2U**
Mass
[lbs(kg)]
2.87
(1.3)
4.41
(2.0)
4.41
(2.0)
4.41
(2.0)
3.75
(1.7)
1.10
(0.5)
1.76
(0.8)
3.53
(1.6)
Duty cycle
[%ED]
22
18
10
7
5
22
18
10
7
5
22
18
10
7
22
7
37
20
14
10
10
37
20
14
10
10
37
20
14
10
37
20
5
45
5
10s
26
Note)
For the inverter type FRNF50C1-2U**, the symbol is replaced with either of the following alphabets and ** is replaced with any of the following numeral codes:
: S (Standard type), E (EMC filter built-in type), ** : 21 (Braking resistor built-in type), None (Standard type)
The inverter applicable to RS-485 communication is limited to the standard ones in three-phase 230V and three-phase 460V series.
The braking resistor built-in type is limited to the inverters for 2HP or larger.
For the inverter type FRNF50C1-2U**, the symbol is replaced with either of the following alphabets and ** is replaced with any of the following numeral codes:
Note)
: S (Standard type), E (EMC filter built-in type), ** : 21 (Braking resistor built-in type), None (Standard type)
The inverter applicable to RS-485 communication is limited to the standard ones in three-phase 230V and three-phase 460V series.
The braking resistor built-in type is limited to the inverters for 2HP or larger.
Applicable inverter type
230V
Single-phase
Three-phase 460V series
230V
Single-phase
115V
DCR2-0.20.2(5)1.76(0.8)FRNF12C1-7U
Reactor
type
4-G Mounting hole
ABCD EGH
2.6
2.2
(66)
(56)
3.39
2.8
(86)
(71)
2.6
2.2
(66)
(56)
3.39
2.8
(86)
(71)
2.83
(72)
3.15
(80)
2.83
(72)
3.15
(80)
E
3.54
(100)
3.54
(100)
(90)
3.94
(90)
3.94
Dimensions
0.79(20)
0.39(10)
0.79(20)
H
0.2
0.31
x
(5.2)
0.24
(6)
0.2
(5.2)
0.24
(6)
(8)
0.35
x
(9)
0.31
x
(8)
0.35
x
(9)
[Unit : inch (mm)]
Terminal
screw
3.7
(94)
M4
4.33
(110)
3.7
(94)
M4
4.33
(110)
Mass
[lbs(kg)]
3.09(1.4)
3.97(1.8)
3.09(1.4)
Wiring equipment
DCR
circuit
[P1, P(+)]
2
]
circuit
[P(+), DB, N(-)]
2.0
2.0
2.0
Nominal
Power
applied
supply
voltage
motor
[HP]
1/8
Threephase
230V
1/4
1/2
1
2
3
5
Threephase
460V
1/2
1
2
3
5
1/8
Singlephase
230V
1/4
1/2
1
2
3
Singlephase
115V
Note)
1/8
1/4
1/2
1
For the inverter type FRNF50C1-2U**, the symbol is replaced with either of the following letters and ** is replaced with any of the following numeral codes:
: S (Standard type), E (EMC filter built-in type), ** : 21 (Braking resistor built-in type), None (Standard type)
The inverter applicable to RS-485 communication is limited to the standard ones in three-phase 230V and three-phase 460V series.
The braking resistor built-in type is limited to the inverters rated 2HP or larger.
•
For molded-case circuit breakers (MCCB) and a ground-fault circuit interrupter (GFCI), the required frame type and series depend on the facility transformer capacity and other
factors. When selecting optimal breakers, refer to the relevant technical data. Also select the rated sensitive current of GFCI utilizing the technical data. The above rated currents
of MCCB and GFCI are for the breakers SA
•
The recommended wire sizes are based on the temperature inside the panel not exceeding 50°C (122°F).
•
The above wires are 600V HIV insulated solid wires (75°C (167°F)).
•
Data in the above table may differ according to environmental conditions (ambient temperature, power supply voltage, and other factors).
This is an exclusive option that enables the FRENIC-Mini
series to use RS-485 communication.
The following operations can be performed from the remote
keypad, or from a personal computer, PLC or other host
controller using RS-485 communication.
• Operation functions such as frequency settings, forward,
reverse, stop, coast-to-stop and reset.
• Monitoring of the output frequency, output current, operating
status and alarm contents.
• Setting of function codes
<Transmission Specifications>
Communications
protocol
Electrical
specifications
Number of units
connected
Transmission
speed
Synchronization
system
Transmission
method
Remote keypad
(TP-E1)
Connector adaptor
(CPAD-C1-CN)
Item Specifications
SX Protocol
(Support loader exclusive)
Modbus RTU
(Conforming to Modicon's Modbus RTU)
EIA RS-485
Host: 1 unit, Inverters: 31 units
19200, 9600, 4800, 2400bps
Start-stop synchronous
Half-duplex
Copy adaptor
(CPAD-C1)
Fuji general-purpose
inverter protocol
Remote operation extension
cable (CB-S)
This straight cable is used to connect the RS485 communications card and the remote
keypad, and available in three lengths, i.e.
3.3ft,9.8ft and 16.4ft (1m, 3m and 5m).
TypeL
8
1
CB-5S
CB-3S
CB-1S
Cable (CB-S)
16.4ft (5m)
9.8ft (3m)
3.3ft (1m)
L
Rail mounting base
(RMA-C1-)
The keypad permits remote
control of FRENIC-Mini, and
function setting and display
(with copy function).
This adaptor is a
replaceable component of
the copy adaptor's
connector.
Mounting adapter (MA-C1-)
This attachment enables
mounting of the FRENIC-Mini
as is, using the mounting
holes of the existing inverters
(FVR-E11S: 1HP or less, and
5HP units). (This attachment
is not necessary in the case of
the FVR-E11S-2/4 2HP, 3HP
and FVR-E11S-7 1HP, 2HP
units.)
NEMA1 kit, when fitted to the FRENIC-Mini
series, protects the inverter body with the
structure that conforms to the NEMA1
standard (approved as UL TYPE1).
For the inverter type FRNF12C1S-2U**, the symbols ** are replaced with any of the following numeral codes:
21 (Braking resistor built-in type), None (Standard type)
The braking resistor built-in type is limited to the inverters for 2HP or larger.
Warranty
To all our customers who purchase Fuji Electric FA Components & Systems' products:
Please take the following items into consideration when placing your order.
When requesting an estimate and placing your orders for the products included in these materials,
please be aware that any items such as specifications which are not specifically mentioned in the
contract, catalog, specifications or other materials will be as mentioned below.
In addition, the products included in these materials are limited in the use they are put to and the place
where they can be used, etc., and may require periodic inspection. Please confirm these points with
your sales representative or directly with this company.
Furthermore, regarding purchased products and delivered products, we request that you take adequate
consideration of the necessity of rapid receiving inspections and of product management and
maintenance even before receiving your products.
1. Free of Charge Warranty Period and Warranty Range
1-1 Free of charge warranty period
(1) The product warranty period is ''1 year from the date of purchase'' or 24 months from the
manufacturing date imprinted on the name place, whichever date is earlier.
(2) However, in cases where the use environment, conditions of use, use frequency and times used,
etc., have an effect on product life, this warranty period may not apply.
(3) Furthermore, the warranty period for parts restored by Fuji Electric's Service Department is ''6
months from the date that repairs are completed.''
1-2 Warranty range
(1) In the event that breakdown occurs during the product's warranty period which is the responsibility
of Fuji Electric, Fuji Electric will replace or repair the part of the product that has broken down free
of charge at the place where the product was purchased or where it was delivered. However, if
the following cases are applicable, the terms of this warranty may not apply.
1) The breakdown was caused by inappropriate conditions, environment, handling or use
methods, etc. which are not specified in the catalog, operation manual, specifications or other
relevant documents.
2) The breakdown was caused by the product other than the purchased or delivered Fuji's
product.
3) The breakdown was caused by the product other than Fuji's product, such as the customer's
equipment or software design, etc.
4) Concerning the Fuji's programmable products, the breakdown was caused by a program other
than a program supplied by this company, or the results from using such a program.
5) The breakdown was caused by modifications or repairs affected by a party other than Fuji
Electric.
6) The breakdown was caused by improper maintenance or replacement using consumables, etc.
specified in the operation manual or catalog, etc.
7) The breakdown was caused by a chemical or technical problem that was not foreseen when
making practical application of the product at the time it was purchased or delivered.
8) The product was not used in the manner the product was originally intended to be used.
9) The breakdown was caused by a reason which is not this company's responsibility, such as
lightning or other disaster.
(2) Furthermore, the warranty specified herein shall be limited to the purchased or delivered product
alone.
(3) The upper limit for the warranty range shall be as specified in item (1) above and any damages
(damage to or loss of machinery or equipment, or lost profits from the same, etc.) consequent to
or resulting from breakdown of the purchased or delivered product shall be excluded from
coverage by this warranty.
1-3. Trouble diagnosis
As a rule, the customer is requested to carry out a preliminary trouble diagnosis. However, at the
customer's request, this company or its service network can perform the trouble diagnosis on a
chargeable basis. In this case, the customer is asked to assume the burden for charges levied in
accordance with this company's fee schedule.
2. Exclusion of Liability for Loss of Opportunity, etc.
Regardless of whether a breakdown occurs during or after the free of charge warranty period, this
company shall not be liable for any loss of opportunity, loss of profits, or damages arising from
special circumstances, secondary damages, accident compensation to another company, or
damages to products other than this company's products, whether foreseen or not by this company,
which this company is not be responsible for causing.
3. Repair Period after Production Stop, Spare Parts Supply Period (Holding Period)
Concerning models (products) which have gone out of production, this company will perform repairs
for a period of 7 years after production stop, counting from the month and year when the production
stop occurs. In addition, we will continue to supply the spare parts required for repairs for a period of
7 years, counting from the month and year when the production stop occurs. However, if it is
estimated that the life cycle of certain electronic and other parts is short and it will be difficult to
procure or produce those parts, there may be cases where it is difficult to provide repairs or supply
spare parts even within this 7-year period. For details, please confirm at our company's business
office or our service office.
4. Transfer Rights
In the case of standard products which do not include settings or adjustments in an application
program, the products shall be transported to and transferred to the customer and this company shall
not be responsible for local adjustments or trial operation.
5. Service Contents
The cost of purchased and delivered products does not include the cost of dispatching engineers or
service costs. Depending on the request, these can be discussed separately.
6. Applicable Scope of Service
Above contents shall be assumed to apply to tansactions and use of the country where you
purchased the products. Consult the local supplier or Fuji for the detail separately.
29
Page 30
MEMO30MEMO
Page 31
31
Page 32
Application to standard motors
• Driving a 460V standard motor
When driving a 460V standard motor by an inverter
with long cable lengths, damage may occur in the
insulation of motor. Use the output circuit filter
(OFL) if necessary after confirmation with the motor
manufacturer.The use of Fuji Electric Motor does
not require the output circuit filter because of its
reinforced insulation.
•
Torque characteristics and temperature rise
When the inverter is used to operate a standard
motor, the temperature rises higher than during
operation from a commercial power supply. The
cooling effect decreases in the low-speed range,
reducing the allowable output torque. (If a constant
torque is required in the low-speed range, use a
Fuji inverter motor or a motor equipped with a
separately ventilating fan.)
• Vibration
Use of an inverter does not increase vibration of a
standard motor, but when the motor is mounted to a
machine, resonance may be caused by the natural
frequencies including the natural frequency of the
machine system.
* We recommend that you use a rubber coupling or
anti-vibration rubber.
* We also recommend that you use the inverter
jump frequency control function to avoid resonance
point in the motor operation.
Note that operation of a 2-pole motor at 60Hz or
over may cause abnormal vibration.
• Noise
When an inverter drives a standard motor, the
motor noise level increases compared with driven
by commercial power. To reduce noise, set the
inverter carrier frequency at a high level. Highspeed operation at 60Hz or over can result in more
noise.
Application to special motors
• Explosion-proof motors
When driving an explosion-proof motor with an
inverter, use a combination of a motor and an
inverter that has been approved in advance. Such
approved products are available in our special
product series. Contact Fuji for details.
• Submersible motors and pumps
These motors have a larger rated current than
standard motors. Select the inverter capacity so
that these motors can run within the inverter rated
current. These motors differ from standard motors
in thermal characteristics.
Set a small value according to the thermal time
constant of motor for setting electronic thermal relay
function.
• Brake motors
For the motors with parallel-connected brakes,
connect the brake power cable to the inverter's
input side (primary circuit). If the brake power is
connected to the output side (secondary circuit), the
power may not be supplied to the brake, resulting in
non-actuation of the brake. Do not use inverters for
driving motors equipped with series-connected
brakes.
• Geared motors
When the power transmission mechanism uses an
NOTES
oil-lubricated gearbox or speed changer/reducer,
continuous motor operation at low speed may
cause poor lubrication.
• Synchronous motors
Synchronous motors cannot be driven by FRENICMini inverter.
• Single-phase motors
Single-phase motors are not suitable for inverterdriven variable speed operation. Use three-phase
motors.
* Even if a single-phase power supply is available,
use a three-phase motor, because the inverter
provides three-phase output.
Combination with peripheral device
• Installation location
Use the inverter in an ambient temperature range
between -10 to 50°C (14 to 122°F).
The inverter and braking resistor surfaces become
hot under certain operating conditions. Install an
inverter on non-flammable material.
• Installing a circuit breaker
To protect the circuit from overcurrent, install a
recommended molded-case circuit breaker (MCCB)
or a ground-fault circuit interrupter (GFCI)
(equipped with overcurrent protection function) on
the inverter's input side (primary circuit). Ensure
that the circuit breaker capacity does not exceed
the recommended value.
•
Magnetic contactor on the output side (secondary circuit)
When a magnetic contactor is installed on the
inverter's output side (secondary circuit) for such a
purpose as switching the power to the commercial
power supply, ensure that both inverter and motor
are stopped before switching. Remove the surge
suppressor integrated with the magnetic contactor.
•
Magnetic contactor on the input side (primary circuit)
Avoid frequent open/close (more than once an
hour) of the circuit using the magnetic contactor on
the input side (primary circuit). It may cause
malfunction of the inverter. If frequent starts and
stops are required, use signals to the control
terminals FWD or REV.
• Protecting the motor
When you drive a motor with an inverter, the motor
can be protected with an electronic thermal relay
function of the inverter. In addition to the operation
level, set the motor type (standard motor, inverter
motor). For high-speed motors or water-cooled
motors, set a small value in the thermal time
constant to protect the motor in combination with
the “cooling system OFF” signal. When driving
several motors with an inverter, connect a thermal
relay to each motor and turn on the inverter’s
electronic thermal relay function. If you connect the
motor thermal relay to the motor with a long cable,
high-frequency current may flow into the wiring
stray capacitance. This may cause the relay to trip
at a current lower than the set value for the thermal
relay. If this happens, lower the carrier frequency or
use the output circuit filter (OFL).
• Power-factor correcting capacitor
Do not mount the power-factor correcting capacitor
in the inverter primary circuit. (Use the DC reactor
to improve the inverter power factor.) Do not use
the power-factor correcting capacitor in the inverter
secondary circuit. Overcurrent trip will occur,
disabling motor operation.
• Reducing noise
Use of filter and shielded wires are typical measures
against noise that meets EMC Directives. For
details, refer to the operation procedure manual.
• Measures against surge current
If OV trip occurs while the inverter is stopped or
operated under a light load, it is assumed that the
surge current is generated by open/close of the
phase-advancing capacitor in the power system.
* Connect a DC reactor to the inverter.
• Megger test
When checking insulation resistance of the inverter,
use a 500V megger and follow the instructions
described in the instruction manual.
Wiring
• Control circuit wiring length
When using remote control, limit the wiring length
between the inverter and operator box to 65.6ft
(20m) or less and use twisted shielded cable.
• Wiring length between inverter and motor
If long wiring is used between the inverter and the
motor, the inverter will overheat or trip because of
overcurrent (under the influence of high-frequency
current flowing into the stray capacitance) in the
wires connected to the phases. Ensure that the
wiring is shorter than 164ft (50m) for models 5HP or
smaller, shorter than 328ft (100m) for 7.5HP or
larger. If these lengths must be exceeded, lower the
carrier frequency or mount an output circuit filter
(OFL).
When wiring is longer than 164ft (50m), and
Dynamic torque-vector control is selected, execute
off-line tuning.
• Wiring size
Select a cable with a sufficient capacity by referring
to the current value or recommended wire size.
• Grounding
Securely ground the inverter using the grounding
terminal.
Selecting inverter capacity
• Driving standard motor
Select an inverter from the capacity range of
nominal applied motors shown in the inverter
standard specifications table. When large starting
torque is required or acceleration or deceleration is
required in a short time, select an inverter with a
capacity one size greater than the standard.
• Driving special motor
Select an inverter that meets the following condition:
Inverter rated current > Motor rated current
Transportation, storage
When transporting or storing inverters, select the
procedures and places that meet the environmental
conditions given in the inverter specifications.
Ensure that the above environmental conditions are
met also when transporting an inverter mounted to
a machine.
Fuji Electric Corp. of America
47520 Westinghouse Drive Fremont, CA 94539, U.S.A.
Tel.+1-510-440-1060 Fax.+1-510-440-1063
Information in this catalog is subject to change without notice.
http://www.fujielectric.com
Printed on 100% recycled paper
Printed in Japan 2007-7 (G07/G07) CM 30 FIS
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